Woods Equipment BH7500 User's Manual
Contents
1. 31 PRODUCT WARRANTY INSIDE BACK COVER REPLACEMENT PARTS WARRANTY BACK COVER 2 SAFETY BH6500 7500 SFMK 11 1 00 INSTALLATION This Sub Frame Mounting Kit is to be used only for the backhoes and tractors specified in the Sub Frame Mount Installation section of this manual Any other use or modification of this mounting kit may result in serious injury or death Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct TRAINING Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death If you do not understand any part of this manual and need assistance see your dealer Know your controls and how to stop engine and attachment quickly in an emergency Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety go2. Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM National Pipe Straight Mechanical NPT National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM O Ring Boss Male P Pitch PBY Power Beyond psi Pounds per Square Inch PTO Power Take Off QD Quick Disconnect RH Right Hand ROPS Roll Over Protective Structure RPM Revolutions
3. 2 Attach hose to loader valve OUT port 3 Attach elbow 2 green band L and male quick coupler 4 to second 42 hose 6 4 Attach hose to loader valve IN port NOTE If loader valve kit has been previously installed remove fitting from loader valve PBY port Install elbow F in this port New loader valve will already have elbow F installed 5 Attach a yellow band M and female quick coupler 4 to the 50 hose 9 6 Attach hose to the loader valve PBY port 2 313017 Elbow 3 8 NPTM x 3 8 NPTF 4 316007 Quick coupler set 3 8 6 56245 Hose 42 x 3 8 NPTM x 9 16 JICF 9 59261 Hose 50 x 3 8 NPTM x 9 16 JICF F 63558 Elbow 9 16 JICM x 9 16 ORBM K 395065 Dust cap amp plug set 3 8 L 56061 Plastic band Green M 56062 Plastic band Yellow P 395062 Plastic band Blue Figure 20 Loader Valve Hose Assembly Assemble Backhoe Valve Hoses 1 Attach yellow band M and male quick coupler 4 to one 100 hose Q 2 Attach hose to backhoe valve IN port 3 Attach elbow E red band N and female quick coupler H to second 100 hose Q 4 Attach hose to backhoe valve OUT port 5 Route hoses Q through guides on sub frame weld ment 6 Secure hoses with nylon ties every 20 7 Install decal 56139 to right tractor fender E 313017 Elbow 3 8 NPTM x 3 8 NPTF H 64299 Female quick coupler M 56062 Plastic band Yellow N 395061 Plastic band Red Q 1003190 Hose
4. 100 x 3 8 NPTM x 3 4 ORBM 4 316007 Quick coupler set 3 8 Figure 21 Backhoe Valve Hose Assembly 2 6 2 L 4 4 P K 2 6 F 4 M 9 CD5918 4 Loader Valve IN Loader Valve OUT Loader Valve PBY H N E Q Q M 4 CD5918 5 Backhoe Valve IN Backhoe Valve OUT 16 Hydraulic Installation MAN0157 10 12 01 1003179 Hose Kit for 1009 Loader Cont d Operation When hose kit assembly is completed proceed to Sub Frame amp Backhoe to Tractor page 23 Follow these hose connection instructions when attaching backhoe and or loader to tractor Connect Hoses to Hydraulic Manifold Backhoe amp Loader 1 Connect loader valve OUT hose blue band to the tee in the hydraulic manifold RETURN port 2 Connect loader IN hose green band L to the hydraulic manifold PRESSURE port 3 Connect loader valve PBY hose yellow band M to the backhoe IN hose with yellow band 4 Connect backhoe OUT hose red band N to the tee in the hydraulic manifold RETURN port with red band Figure 22 Backhoe amp Loader Hose Installation Connect Hoses to Hydraulic Manifold 1009 Loader Only 1 Connect loader valve OUT hose blue band P to the tee in the hydraulic manifold RETURN port with blue band 2 Connect loader IN hose green band L to the hydraulic manifold PRESSURE port 3 Connect loader PBY hose yellow band M to the hydraulic manifold PBY port Figure
5. 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 15 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 A SAE SERIES TORQUE CHART SAE Bolt Head Identification SAE Grade 2 No Dashes SAE Grade 5 3 Radial Dashes SAE Grade 8 6 Radial Dashes Diameter amp Thread Pitch Millimeters Wrench Size COARSE THREAD FINE THREAD Diameter amp Thread Pitch Millimeters MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 N m Lbs Ft N m Lbs Ft N m Lbs Ft N m Lbs Ft 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8 x 1 25 13 mm 20 15 27 20 21 16 29 22 8 x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16 x 1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18 x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22 x 1 5 24 x 3 0 36 mm 571 421 790 583 623
6. 395062 2 Blue plastic band Q 1003190 2 Hose 100 x 3 8 NPTM x 3 4 ORBM NS 31407 6 Plastic tie TY RAP NS 56139 1 Decal Instruction connect PBY REF PART QTY DESCRIPTION 1 313010 1 Elbow 3 8 NPTM x 3 8 NPTF 2 313017 3 Elbow 3 8 NPTM x 3 8 NPSM 3 315030 1 Adapter 3 8 NPTM x 3 8 NPTM 4 316007 3 Quick coupler set 3 8 5 38604 3 Elbow 9 16 JICM x 9 16 JICF 6 56245 2 Hose 42 x 3 8 NPTM x 9 16 JICF 7 54081 1 Adapter 3 8 BSTP x 9 16 JICM 8 56274 1 Adapter 3 8 NPTM x 9 16 JICF 9 59261 1 Hose 50 x 3 8 NPTM x 9 16 JICF 10 315045 2 Adapter 3 8 BSTPM x 3 8 NPTF 11 62367 1 Adapter 9 16 JICM x 3 4 ORBM NS 88 2 Plastic tie TY RAP 30 APPENDIX Bolt Torque amp Size Charts Rev 9 5 00 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 amp J1701M JUL96 Diameter Inches Wrench Size MARKING ON HEAD SAE 2 SAE 5 SAE 8 Lbs Ft N m Lbs Ft N m Lbs Ft N m 1 4 7 16 6 8 10
7. Figure 29 Pressure Fitting Installation 3 A G 22 B K N J RETURN PORT CD5918 10 J M K D A PBY PORT CD5918 11 22 24 PRESSURE PORT CD5918 12 20 Hydraulic Installation MAN0157 10 12 01 1003179 Hose Kit for 10012 10016 Loader Cont d Assemble Loader Valve Hoses 1 Attach 90 ends of hoses 21 to IN OUT and PBY ports of the loader valve 2 Connect loader valve OUT hose to fittings in the hydraulic manifold RETURN port 3 Connect loader valve IN hose to fittings in the hydraulic manifold PRESSURE port 4 Attach adapter C yellow band M and female quick coupler H to end of PBY hose Figure 30 C 315037 Adapter 3 8 NPTM x 3 8 NPTF H 316007 Quick coupler set 3 8 M 56062 Plastic band Yellow 21 57847 Hose 48 x 3 4 JICF x 3 4 JICF Figure 30 Loader Valve Hose Assembly Assemble Backhoe Valve Hoses 1 Attach yellow band M and male quick coupler J to one 100 hose Q 2 Attach hose to backhoe valve IN port 3 Attach elbow E red band N and female quick coupler H to second 100 hose Q 4 Attach hose to backhoe valve OUT port 5 Route hoses Q through guides on sub frame weld ment 6 Secure hoses with nylon ties every 20 7 Install decal 56139 to right tractor fender E 313017 Elbow 3 8 NPTM x 3 8 NPTF H 64299 Quick coupler female 3 8 J 64300 Quick coupler male 3 8 M 56062 Plastic band Yellow
8. N 395061 Plastic band Red Q 1003190 Hose 100 x 3 8 NPTM x 3 4 ORBM Figure 31 Backhoe Valve Hose Assembly 3 21 M C 21 21 Loader Valve IN Loader Valve PBY Loader Valve OUT H CD5918 13 H N E Q Q M CD5918 14 Backhoe Valve IN Backhoe Valve OUT J Hydraulic Installation 21 MAN0157 10 12 01 1003179 Hose Kit for 1012 1016 Loader Cont d Operation When hose kit assembly is completed proceed to Sub Frame amp Backhoe to Tractor page 23 Follow these hose connection instructions when attaching backhoe and or loader to tractor Connect Hoses to Hydraulic Manifold Backhoe amp Loader 1 Connect loader valve PBY hose yellow band M to the backhoe valve IN hose with yellow band 2 Connect backhoe OUT hose with red band N to the tee in the hydraulic manifold RETURN port Figure 32 Backhoe amp Loader Hose Installation Connect Hoses to Hydraulic Manifold 1012 1016 Loader Only 1 Connect loader PBY hose yellow band M to hydraulic manifold PBY port Figure 33 Loader Hose Installation 3 N N M M M PBY PRESSURE RETURN CD5918 15 Male Female Male Female Male Loader Valve OUT Loader Valve IN Loader Valve PBY Backhoe Valve IN Backhoe Valve OUT M PBY PRESSURE RETURN M CD5918 16 Male Female Loader Valve IN Loader Valve OUT Loader Valve PBY 22 Hydr
9. must be positioned correctly to prevent damage to the tractor hydraulic system 2 Using a screwdriver carefully turn control screw counter clockwise 1 4 turn to the vertical position See the tractor operator s manual for control screw instructions 3 Use thread sealant on all pipe thread connections and tighten securely to prevent leaks 4 Remove three port plugs 1 POWER BEYOND 2 PRESSURE and 3 RETURN from manifold ports IMPORTANT When backhoe and loader are removed the con trol screw must be turned back to the three o clock position to prevent damage to tractor hydraulic sys tem Figure 16 Tractor Hydraulic Manifold 2 1003179 Hose Kit For BH6500 7500 Backhoe amp 1009 Loader 1 4 2 3 DP10 Control Screw Backhoe or Loader Valve Not Installed 1 Power Beyond Port 2 Pressure Port 3 Tank Return 4 Control Screw Control Screw Backhoe or Loader Valve Installed 14 Hydraulic Installation MAN0157 10 12 01 1003179 Hose Kit for 1009 Loader Cont d Connect Fittings to Hydraulic Manifold Cont d NOTE Refer to manual MAN0156 Loader Mounting Kit 111768 for installation of loader valve kit 40532 NOTE Loader valve hose kit 1002656 will be required to complete this installation If hose kit is already installed many of the fittings will need to be removed 1 Remove banjo screw fitting on hydraulic line above the RETURN port not shown This will allow clea
10. Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Make sure attachment is properly secured adjusted and in good operating condition Keep all persons away from operator control area while performing adjustments service or maintenance Before working on backhoe extend boom and dipperstick and place bucket on ground Make sure that all system pressure has been relieved by oper ating controls before performing maintenance or service or before disconnecting any hydraulic lines Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Installation MAN0157 10 12 01 BACKHOE SUB FRAME INSTALLATION The sub frame mount is designed to provide secure mounting and adequate operator clearance when properly installed Check clearance dimen sions shown in figure 1 to be sure you have installed sub frame correctly Follow all mounting instruc tions in this manual Do not operate backhoe unless there is adequate clearance Failure to check and comply with these instructions may result
11. Per Minute RT Right SAE Society of Automotive Engineers UNC Unified Coarse UNF Unified Fine UNS Unified Special F 8494 Effective 3 1 2000 Rev 2 14 01 Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax WARRANTY Replacement Parts For All Models Except Mow n Machines WEC Company d b a Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the prod uct to the original purchaser Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party pur chaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under th
12. consult the Woods BH6500 7500 backhoe opera tors manual 37541 NOTE Discard pump mounting bracket provided in pump kit 9261 1 Attach pump mounting bracket 6 supplied with sub frame mounting kit 1004327 to pump assembly as shown in Figure 14 2 Secure with two cap screws A and lock nuts B from pump kit 9261 as shown 3 Torque cap screws to 85 lbs ft 1 Pump assembly with adapter 2 1004353 Pump mounting bracket 3 765 1 2 NC Hex lock nut 4 Tractor drawbar bracket 5 3379 1 2 NC x 1 1 2 Cap screw 6 Tractor PTO shaft Figure 14 Pump Bracket Installed Figure 15 Pump Bracket Installation NOTE When pump kit assembly is completed proceed to Sub Frame amp Backhoe to Tractor page 23 1 9261 Pump Kit For BH6500 7500 Backhoe Only Pump Bracket 1004353 DP8 4 3 2 1 CD4696 5 6 Hydraulic Installation 13 MAN0157 10 12 01 Connect Fittings to Hydraulic Manifold IMPORTANT Incorrect installation can damage the tractor hydraulic system Read and understand instructions in the tractor manual before connecting NOTE This hose kit contains items that will not be used for installation with the 1009 loader 1 Locate the hydraulic manifold on the tractor chassis right side under the platform The manifold contains three auxiliary hydraulic ports and the control screw as shown in Figure 16 The control screw 2 is used to direct hydraulic flow and
13. in serious injury or death The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Operator must Read Sub Frame Mounting Kit Manual instruc tions on attaching and removing backhoe and use extreme care Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated Only use 1004327 Sub Frame Mounting Kit for mounting Woods BH6500 7500 backhoe on Kioti DK40 tractor equipped with Woods 1009 1012 1016 loaders or Kioti 1470 loader Any other use or modi fication of this mounting kit may result in serious injury or death Safety instructions are important Read all attach ment and power unit manuals follow all safety rules and safety decal information Replacement manuals are available from dealer or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death Keep all persons away from operator control area while performing adjustments service or mainte nance Before working on backhoe extend boom and dip perstick and place bucket on ground Make sure that all system pressure has been relieved by operating controls before performing maintenance or service or before disconnecting any hydraulic lines A minimum 25 of tractor and equipment weight must be on the
14. pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE BACKHOE USING FOUR OPTIONS 9261 Pump Kit For use with BH6500 7500 Backhoe 12 1003179 Hose Kit For use with BH6500 7500 Backhoe and 1009 Loader 13 1003179 Hose Kit For use with BH6500 7500 Backhoe and 1012 1016 Loaders 18 1 2 3 12 Hydraulic Installation MAN0157 10 12 01 Assemble Pump Kit 9261 NOTE For complete information on pump kit installa tion
15. valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Make sure attachment is properly secured adjusted and in good operating condition The sub frame mount is designed to provide secure mounting and adequate operator clearance when properly installed Check clearance dimen sions shown in figure 1 to be sure you have installed sub frame correctly Follow all mounting instructions in this manual Do not operate back hoe unless there is adequate clearance Failure to Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The be
16. wear relatively tight and belted cloth ing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Operator s seat must be located in the lowest and most forward position to obtain 40 minimum radius Figure 1 Sub Frame Clearance TRACTOR PREPARATION 1 Refer to the WOODS BH6500 7500 Backhoe Operator s Manual for backhoe assembly instruc tions NOTE For installing this sub frame reference to right left forward and rearward directions are deter mined from the operator s position in the tractor seat 2 Remove the tractor top link 3 point lift lower arms and anti sway links NOTE The pins and hardware that attach the lower links to the transmission will be needed for the sub frame installation NOTE Loader mounting kit 111768 or Kioti 1470 loader mount must be installed prior to sub frame mounting kit 1004327 installation NOTE Leave all hardware loose until sub frame weldment has been fit up Modify PTO Shield 1 Remove PTO shield from tractor 2 Cut out right and left corner of PTO shield as shown in Figure 2 3 Reinstall PTO shield on tractor NOTE Make sure 3 point lower lift pins can be removed without interfering with PTO shield installed Remove more material as needed Make sure shields and guards are properly installed and in good condition Replace if dam aged Figure 2 Modified PTO S
17. 12 and hardened flat washers 13 2 Torque these cap screws to 87 lbs ft at this time Figure 6 Rear Hanger Bracket Installed 2 1004329 Rear mount 6 62977 Rear hanger bracket 12 16087 M14 x 1 5P x 35mm Cap screw 13 46070 9 16 Hardened flat washer thick Figure 7 Rear Hanger amp Rear Mount Install Rear Mount 1 Slide round bar of rear mount 2 into slots of rear hanger bracket Figure 6 amp Figure 7 2 Pivot rear mount upward and secure to tractor with 3 point lower link pins and hardware Figure 8 IMPORTANT Figure 8 is shown with PTO shield removed for clarification Only remove PTO shield for modifica tions described on 5 Figure 8 Rear Mount Installed 12 13 6 DP1 2 CD5915 1 REAR 6 13 12 3 Point Lower Link Pin 2 DP2 8 Installation MAN0157 10 12 01 SUB FRAME INSTALLATION Cont d Sub Frame Fit Up 1 Center sub frame under tractor 2 Insert cross tube of sub frame into channel of rear mount bracket 2 as shown in Figure 9 3 Install clevis pins 10 and hair pins 20 to secure in rear mounting bracket as shown in Figure 10 2 1004329 Rear mount 10 1002850 Hitch pin 3 4 x 2 3 4 20 2688 Hair pin 5 32 Figure 9 Sub Frame Fit Up Typical Figure 10 Clevis Pins Installed 10 20 DP5 2 10 20 CD5953 1 Installation 9 MAN0157 10 12 01 SUB FRAME INSTALLATION Cont d Sub Frame Fit Up Cont 1 Rotate sub frame u
18. 23 Loader Hose Installation 2 M M L L N M P P J N Male Female Female Male Female Male Male RETURN PRESSURE PBY PBY OUT IN Backhoe OUT Backhoe Female CD5918 6 M L L M P P J N Male Female Female Male Male RETURN PRESSURE PBY PBY OUT IN Female CD5918 7 Hydraulic Installation 17 MAN0157 10 12 01 1003179 Hose Kit for 1009 Loader Cont d Connect Hoses to Hydraulic Manifold Backhoe Only 1 Connect backhoe valve OUT hose red band N to the tee in the hydraulic manifold RETURN port 2 Connect backhoe valve IN hose yellow band M to the hydraulic manifold PRESSURE port green band L Figure 24 Backhoe Hose Installation Backhoe amp Loader Removed NOTE See Remove Backhoe With Sub Frame page 24 to remove backhoe See Loader Manual to remove loader 1 Remove all hoses from Hydraulic Manifold 2 Cover male quick couplers with dust caps 3 Turn control screw on Hydraulic Manifold back to the 3 o clock position IMPORTANT When backhoe and loader are removed the con trol screw must be turned back to the three o clock position to prevent damage to tractor hydraulic sys tem Figure 25 Control Screw in 3 O Clock Position 2 L N M P N M Male Female Male Female Male Male Backhoe OUT Backhoe IN PBY PRESSURE RETURN CD5918 9 Control
19. 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 METRIC SERIES TORQUE CHART Metric Bolt Head Identification 8 8 Metric Grade 10 9 10 9 Metric Grade 8 8 A Typical Washer Installations Bolt Lock washer Flat Washer Nut 8 9 00 A A A APPENDIX 31 Bolt Torque amp Size Charts Rev 9 5 00 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts ABBREVIATIONS AG Agriculture ATF Automatic Transmission Fluid BSPP British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male CV Constant Velocity CCW Counter Clockwise CW Clockwise F Female GA Gauge GR 5 etc Grade 5 etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH
20. MAN0157 10 12 01 1004327 SUB FRAME MOUNTING KIT Woods Backhoe Model BH6500 7500 mounting to equipped with Woods Loaders 1009 1012 1016 or Kioti Loader 1470 Includes Hose Kits 1003179 MAN0157 Kioti Tractor Model DK40 ii Introduction 2 9 01 TO THE DEALER Assembly and proper installation of this product is the responsibility of the WOODS dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Warranty Registration included in this manual Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed The dealer is to return the prepaid postage portion to WOODS give one copy to the customer and retain one copy Note Warranty credit is subject to this form being completed and returned TO THE OWNER Read this manual before operating your WOODS equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer or in the United States and Canada by calling 1 800 319 6637 The equipment you have purchased has
21. PTM x 3 4 JICM 23 56145 2 Adapter 3 8 BSTM x 3 4 JICM 24 316029 2 Elbow 3 8 BSPTM x 3 8 NPTF 25 313032 3 Elbow 3 4 JICM x 3 4 JICF NS 88 2 Plastic tie TY RAP 28 PARTS MAN0157 10 12 01 1003179 AND 1002656 HOSE KITS PBY OUT IN Q M 4 M 9 6 2 L 4 3 L K 10 H N E Q J M K D A 10 G B P K 4 P K 2 6 J N K B F RETURN PORT PRESSURE PORT TRACTOR HYDRAULIC MANIFOLD PBY PORT BACKHOE VALVE OUT BACKHOE VALVE IN CD5918 18 PARTS 29 MAN0157 10 12 01 1003179 AND 1002656 HOSE KITS PARTS LIST 1003179 Hose kit for BH6500 7500 1002656 Hose kit for 1009 loader valve NOTE Hose kits will contain fittings not required for this tractor NOTE The following fittings are inter changeable 66369 is the same as 315045 66367 is the same as 313010 REF PART QTY DESCRIPTION A 66369 2 Adapter 3 8 BSTP x 3 8 NPTF B 315030 2 Adapter 3 8 NPTM x 3 8 NPTM C 315037 1 Adapter 3 8 NPTM x 3 4 JICM D 66367 1 Elbow 3 8 NPTM x 3 8 NPTM E 313017 1 Elbow 3 8 NPTM x 3 8 NPTF F 63558 1 Elbow 9 16 JICM x 9 16 ORBM if required G 66368 1 Tee run 3 8 NPT H 64299 2 Quick coupler 3 8 female J 64300 3 Quick coupler 3 8 male K 395065 3 Dust cap amp plug set 3 8 L 56061 2 Green plastic band M 56062 3 Yellow plastic band N 395061 2 Red plastic band P
22. Screw DP10 18 Hydraulic Installation MAN0157 10 12 01 Connect Fittings to Hydraulic Manifold IMPORTANT Incorrect installation can damage the tractor hydraulic system Read and understand instructions in the tractor manual before connecting NOTE This hose kit contains items that will not be used for installation with the 1012 1016 loader 1 Locate the hydraulic manifold on the tractor chassis right side under the platform The manifold contains three auxiliary hydraulic ports and the control screw as shown in Figure 26 The control screw 4 is used to direct hydraulic flow and must be positioned correctly to prevent damage to the tractor hydraulic system 2 Using a screwdriver carefully turn control screw counter clockwise 1 4 turn to the vertical position See the tractor operator s manual for control screw instructions 3 Use thread sealant on all pipe thread connections and tighten securely to prevent leaks 4 Remove three port plugs 1 POWER BEYOND 2 PRESSURE and 3 RETURN from manifold ports IMPORTANT If loader valve is removed the control screw must be turned back to the three o clock position to prevent damage to tractor hydraulic system Figure 26 Tractor Hydraulic Manifold 3 1003179 Hose Kit For BH6500 7500 Backhoe amp 1012 1016 Loaders 1 4 2 3 DP10 Control Screw Backhoe or Loader Valve Not Installed 1 Power Beyond Port 2 Pressure Port 3 T
23. ank Return 4 Control Screw Control Screw Backhoe or Loader Valve Installed Hydraulic Installation 19 MAN0157 10 12 01 1003179 Hose Kit for 1012 1016 Loader Cont d Connect Fittings to hydraulic Manifold Cont d NOTE Refer to manual MAN0104 Loader Mounting Kit 111767 for installation of loader valve kit 46675 NOTE Loader valve hose kit 1002657 will be required to complete this installation If hose kit is already installed many of the fittings will need to be removed 1 Remove banjo screw fitting on hydraulic line above the return port not shown This will allow clearance to install RETURN port fittings 2 Install fittings quick couplers dust cap and colored bands to the hydraulic manifold RETURN port as shown in Figure 27 3 Install banjo screw previously removed Figure 27 Return Port Fittings Installation 4 Install fittings quick couplers dust cap and colored bands to the hydraulic manifold POWER BEYOND PBY port as shown in Figure 28 A 66369 Adapter 3 8 BSTPM x 3 8 NPTF B 315030 Adapter 3 8 NPTM x 3 8 NPTM D 66367 Elbow 3 8NPTM x 3 8 NPTM G 66368 Tee run 3 8 J 64300 Male quick coupler 3 8 K 395065 Dust cap 3 8 M 56062 Plastic band Yellow 22 315037 Adapter 3 8 NPTM x 3 4 JICM 24 316029 Elbow 3 8 BSPTM x 3 8 NPTF Figure 28 Power Beyond Fitting Installation 5 Install elbow 24 and adapter 22 to the hydraulic manifold PRESSURE port as shown in Figure 29
24. aulic Installation MAN0157 10 12 01 1003179 HOSE KIT FOR 1012 1016 LOADER CONT D Connect Hoses to Hydraulic Manifold Backhoe Attached Loader Removed NOTE When loader is removed from the tractor the loader valve stays on the loader mount 1 Connect backhoe valve OUT hose red band N to the tee in the hydraulic manifold RETURN port 2 Connect backhoe valve IN hose yellow band M to the PBY hose from the loader valve Figure 34 Backhoe Hose Installation Connect Hoses to Hydraulic Manifold Backhoe amp Loader Removed NOTE When loader is removed from the tractor the loader valve stays on the loader mount 1 Connect loader PBY hose yellow band M to the hydraulic manifold PBY port Figure 35 Hose Installation with Backhoe amp Loader Removed 3 N N M M M Loader Valve OUT Hose Loader Valve IN Hose Loader Valve PBY Hose RETURN PRESSURE PBY Backhoe Valve IN Backhoe Valve OUT Female Male Male Male Female CD5918 17 M PBY PRESSURE RETURN M CD5918 16 Male Female Loader Valve IN Loader Valve OUT Loader Valve PBY Hydraulic Installation 23 MAN0157 10 12 01 Sub Frame amp Backhoe to Tractor Mount Sub Frame amp Backhoe to Tractor The sub frame mount is designed to provide secure mounting and adequate operator clear ance when properly installed Check clearance dimensions shown in figure 1 to be sure you hav
25. been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized WOODS dealer has trained mechanics genuine WOODS service parts and the necessary tools and equipment to handle all your needs Use only genuine WOODS service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model 1004327 Sub Frame Mounting Kit Date of Purchase _____________________ Serial Number see Safety Decal section for location ____________________________________ Provide this information to your dealer to obtain correct repair parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided will result in death or serious injury Indicates a potentially hazardous situation
26. bility to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limi tation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this War ranty This Warranty is effective only if the warranty registration card is returned within ten 10 days Answers to any questions regarding warranty service and locations may be obtained by contacting Model No Part Warranted Duration 1160 1190 BB600 BB720 BB840 BB6000 BB7200 BB8400 Gearbox components 5 years from the date of delivery 1130 3180 3240 BB48 BB60 BB72 BB84 Gearbox components 3 years from the date of delivery XT148 XT160 XT172 XT184 Rotary cutter gearbox 90 days from the date of delivery if used in rental or commercial applications Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax PART NO MAN0157 2001 Woods Equipment Company All rights reserved
27. e installed sub frame correctly Follow all mounting instructions in this manual Do not operate back hoe unless there is adequate clearance Failure to check and comply with these instructions may result in serious injury or death The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Opera tor must Read Sub Frame Mounting Kit Manual instructions on attaching and removing back hoe and use extreme care Always stand between rear tire and back hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated Remove seat and upper support assembly before installing or removing backhoe from trac tor Failure to comply may result in equipment failure and or personal injury 1 Remove the backhoe seat assembly 2 Place sub frame flat on a hard level surface 3 Back tractor over the sub frame and center between the tractor rear tires Position tractor so that the hydraulic system can be connected see Connect Hydraulic System section Shut off tractor set brake remove key 4 Install pump if equipped 5 Start tractor NOTE You will use the backhoe hydraulics to maneu ver the sub frame into position Use care in this pro cedure to avoid being trapped between tractor and backhoe or between backhoe parts 6 Raise rear of sub frame up by lowering stabilizers and boom section unt
28. e and sub frame clear the trac tor chassis Start tractor and drive the tractor away NOTE For instructions on extended storage see backhoe operator s manual 6 Blocks Hydraulic Installation 25 MAN0157 10 12 01 NOTES Store Hydraulic Pump if Equipped 1 Disconnect pump from tractor PTO 2 Store pump on back side of backhoe to prevent dirt and debris from accumulating in pump adapter 26 PARTS MAN0157 10 12 01 1004327 SUB FRAME MOUNTING KIT 5 1 2 3 4 6 10 11 12 15 14 13 16 20 17 18 19 CD5953 Serial Number Plate Located inside sub frame side rail rear of cross tube MODEL NO SERIAL NO MASS KG ID NO OREGON IL U S A YR OF MFG REF PART QTY DESCRIPTION 1 1004314 1 Crossmember with Woods loader 2 1004329 1 Rear Mount 3 1004332 1 BH 6500 7500 Backhoe sub frame 4 1004339 2 Front mount Kioti loader 5 1004353 1 Pump bracket 6 62977 1 Rear hanger bracket 10 1002850 2 Hitch pin 3 4 x 2 3 4 11 1450 6 3 4 NC Hex nut 12 16087 2 M14 x 1 50P x 35mm Cap screw REF PART QTY DESCRIPTION 14 57798 6 3 4 Hardened flat washer 15 57816 2 1 2 Hardened flat washer 16 62043 1 1 4 x 1 3 4 Klik pin 17 64953 1 3 4 x 11 1 2 Lock pin 18 65506 2 M12 x 1 25P x 35mm Cap screw CL8 8 19 735 6 3 4 NC x 2 Cap screw GR5 20 2688 2 5 32 Hair pin cotter Removed from Ki
29. e warranty period for certain gearboxes are listed below Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distrib utor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise trans fer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not man ufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase
30. elay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is autho rized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting F 3079 Effective 3 2 2000 Revised 3 1 01 Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax WARRANTY All Models Except Mow n Machines Please Enter Information Below and Save For Future Reference Date Purchased __________________________ From Dealer _____________________________ Model Number __________________________ Serial Number _____________________________ WEC Company d b a Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Th
31. ggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY Never allow children or untrained persons to operate equipment PREPARATION Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct Protective hose sleeves must cover all hydrau lic hoses and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protec tive sleeve cannot be properly positioned or secured Make sure all hydraulic hoses fittings and
32. hield CAUTION DP7 1 25 2 50 6 Installation MAN0157 10 12 01 SUB FRAME INSTALLATION Cont d Front Mounting Brackets Woods 1009 1012 1016 Loaders NOTE Front mounting bracket crossmember is installed with loader mounting kit 111768 Figure 3 Backhoe can only be installed after loader mounting kit is installed Figure 3 Crossmember Installed with LMK 111768 Kioti 1470 Loader 1 Remove cross brace from right and left loader mounts on the underside of tractor Retain hardware for later use 2 Position front mount 4 under tractor and secure to right and left loader mounts using hardware previously removed Figure 4 NOTE Loosen hardware on loader mounts as needed for easier installation of front mount hardware 3 Secure rear half of mount to tractor frame using two cap screw 18 and hardened flat washers 15 4 1004339 Front mount Kioti loader 15 57816 1 2 Hardened flat washer 18 65506 M12 x 1 25P x 35mm Cap screw Loader mount hardware Figure 4 Front Mount Installed Figure 5 Front Mount Installation DP3 Right Loader Mount Loader Mount Hardware 15 18 DP4 4 15 18 CD5954 1 Installation 7 MAN0157 10 12 01 SUB FRAME INSTALLATION Cont d Install Rear Hanger Bracket 1 Install rear hanger bracket 6 to bottom of transmis sion housing Position bracket with the slots to the rear of the tractor Secure using two cap screws
33. il even with channels of rear mount OR hooks are even with 3 point lift arm pins Keep front of sub frame low enough to clear tractor 7 Drive tractor back so that crosstube slides into channel OR sub frame hooks attach to 3 point lift arm pins Shut off tractor set brake remove key 8 Fasten sub frame in place by placing clevis pins into channel holes and secure with safety pins OR attach lock bars clevis pins and Klik pins 9 With the tractor engine off relieve pressure in the backhoe boom and stabilizers to raise sub frame into front hanger 10 Install bent pin and Klik pin in front hanger mount 11 Reinstall seat 12 Start tractor and put backhoe into transport posi tion see backhoe operator s manual NOTE Install swing lock before transporting 24 Hydraulic Installation MAN0157 10 12 01 Sub Frame amp Backhoe to Tractor Cont d Remove Backhoe With Sub Frame The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal Opera tor must Read Sub Frame Mounting Kit Manual instructions on attaching and removing back hoe and use extreme care Always stand between rear tire and back hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated Remove seat and upper support assembly before installing or removing backhoe from trac tor Failure to comply may resu
34. is Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges pre paid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WAR RANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of d
35. lt in equipment failure and or personal injury 1 On a hard level surface center the backhoe boom 2 Remove the seat assembly 3 Remove retaining pins from front sub frame bracket and clevis pins from rear hanger bracket OR from sub frame hooks 4 Start the tractor Engage PTO pump at slow idle speed Curl the bucket all the way towards the opera tor 5 Remove transport lock 6 Extend boom and dipperstick so that dipperstick is vertical 7 Rest bucket on the ground and lower stabilizers to take backhoe weight off tractor Extend boom and stabilizers to release sub frame 8 Keeping the bucket and stabilizers in contact with the ground raise the rear of the backhoe to pivot the front of the sub frame down NOTE For removal the front of the sub frame must be low enough to clear the lowest point of the tractor Maintain clearance throughout this procedure 9 Move the tractor far enough to release the sub frame from the brackets OR from the 3 point lift pins 10 Place 6 blocks under backhoe mainframe and raise stabilizers to lower backhoe onto the blocks as shown below 11 Disengage PTO turn off engine set brakes and remove key before leaving tractor seat 12 Remove the backhoe hydraulic pump from the PTO shaft if equipped see Store Hydraulic Pump section or disengage the tractor hydraulic circuit and disconnect the hydraulic quick couplers 13 Reinstall seat assembly 14 Make sure backho
36. oti loader mount PARTS 27 MAN0157 10 12 01 1003179 AND 1002657 HOSE KITS 1003179 Hose kit for BH6500 7500 1002657 Hose kit for 1012 1016 loader valve NOTE Hose kits will contain fittings not required for this tractor NOTE The following fittings are inter changeable 66369 is the same as 315045 66367 is the same as 313010 A G 22 21 B K N J H N E Q J M K D A Q M J H M C 21 21 22 24 PBY PORT PRESSURE PORT RETURN PORT TRACTOR HYDRAULIC MANIFOLD BACKHOE VALVE IN BACKHOE VALVE OUT IN PBY OUT CD5918 19 REF PART QTY DESCRIPTION A 66369 2 Adapter 3 8 BSTP x 3 8 NPTF B 315030 2 Adapter 3 8 NPTM x 3 8 NPTM C 315037 1 Adapter 3 8 NPTM x 3 4 JICM D 66367 1 Elbow 3 8 NPTM x 3 8 NPTM E 313017 1 Elbow 3 8 NPTM x 3 8 NPTF F 63558 1 Elbow 9 16 JICM x 9 16 ORBM if required G 66368 1 Tee run 3 8 NPT H 64299 2 Quick coupler 3 8 female J 64300 3 Quick coupler 3 8 male K 395065 3 Dust cap amp plug set 3 8 L 56061 2 Green plastic band M 56062 3 Yellow plastic band N 395061 2 Red plastic band P 395062 2 Blue plastic band Q 1003190 2 Hose 100 x 3 8 NPTM x 3 4 ORBM NS 31407 6 Plastic tie TY RAP NS 56139 1 Decal Instruction connect PBY REF PART QTY DESCRIPTION 21 57847 3 Hose 48 x 3 8 JICF x 3 4 JICF 22 315037 1 Adapter 3 8 N
37. p until locating lugs are posi tioned between front mount attached to loader mount 2 Align holes and install lock pin 17 and klik pin 16 as shown in Figure 11 amp Figure 12 3 Once sub frame is secured into position with bent pin tighten all hardware to specifications given below 4 Remove sub frame from tractor once all hardware is tightened 1 1004314 Crossmember Woods 4 1004339 Front mount Kioti 16 62043 Klik pin 1 4 x 1 3 4 17 64953 Lock pin 75 x 17 75 Figure 11 Lock Pin Installed Figure 12 Bent Pin Installation 17 16 DP6 16 4 1 CD5954 4 17 TORQUE SPECIFICATIONS Cap Screw Qty Wrench Size Required Torque M12 x 1 25 x 55mm 2 18mm 55 lbs ft 75 N m M14 x 1 50 x 35mm 2 21mm 87 lbs ft 118 N m 10 Installation MAN0157 10 12 01 SUB FRAME INSTALLATION Cont d Attach Sub Frame to Backhoe 1 Align six holes on the backhoe with holes on sub frame 2 Secure with six cap screws flat washers and hex nuts as shown Tighten according to specifications given below Figure 13 Sub Frame Installed to Backhoe 11 1450 3 4 Hex nut 14 57798 3 4 Hardened flat washer 19 735 3 4 NC x 2 Cap screw 11 14 19 CD5953 2 11 14 19 DP14 TORQUE SPECIFICATIONS Cap Screw Qty Wrench Size Required Torque 3 4 NC x 2 6 1 1 8 297 lbs ft 403 N m Hydraulic Installation 11 MAN0157 10 12 01 HYDRAULIC INSTALLATION Keep hands and body away from
38. perating make sure stabilizer pads are lowered firmly to the ground Stabilizer arms pro vide support for the backhoe and support for the backhoe mounting brackets Do not operate equipment while under the influ ence of alcohol or drugs Always comply with all state and local lighting and marking requirements Do not allow riders Do not lift or carry anybody on the power unit or attachments The only time the backhoe may be operated from a position other than the operator seat is dur ing backhoe attachment and removal Operator must Read Sub Frame Mounting Kit Manual instructions on attaching and removing back hoe and use extreme care Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated Never leave equipment unattended with engine running or with bucket in raised position Always engage swing and boom transport locks relieve system pressure by operating controls and remove ignition key before leaving equipment MAINTENANCE Refer to backhoe manual and follow all mainte nance safety rules and instructions Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous
39. rance to install RETURN port fittings 2 Install fittings quick couplers dust caps and colored bands to the hydraulic manifold RETURN port as shown in Figure 17 Figure 17 Return Port Fittings Installation 3 Install fittings quick couplers dust cap and colored bands to the hydraulic manifold POWER BEYOND PBY port as shown in Figure 18 3 315030 Adapter 3 8 NPTM x 3 8 NPTM 4 316007 Quick coupler set 10 315045 Adapter 3 8 BSTPM x 3 8 NPTF A 66369 Adapter 3 8 BSTPM x 3 8 NPTF B 315030 Adapter 3 8 NPTM x 3 8 NPTM D 66367 Elbow 3 8 NPTM x 3 8 NPTM G 66368 Tee run 3 8 J 64300 Male quick coupler 3 8 K 395065 Dust cap 3 8 L 56061 Plastic band Green M 56062 Plastic band Yellow P 395062 Plastic band Blue Figure 18 Power Beyond Fitting Installation 4 Install fittings quick couplers dust caps and colored bands to the hydraulic manifold PRESSURE port as shown in Figure 19 5 Install banjo screw fitting to hydraulic line above the RETURN port Figure 19 Pressure Fitting Installation 2 10 G B P K 4 J N K B RETURN PORT CD5918 1 J M K D A POWER BEYOND PBY PORT CD5918 2 3 L K 10 PRESSURE PORT 4 CD5918 3 Hydraulic Installation 15 MAN0157 10 12 01 1003179 Hose Kit for 1009 Loader Cont d Assemble Loader Valve Hoses 1 Attach elbow 2 blue band P dust plug K and female quick coupler 4 to one 42 hose 6
40. st safety device is an informed careful operator We ask you to be that kind of operator SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED SAFETY 3 BH6500 7500 SFMK 11 1 00 check and comply with these instructions may result in serious injury or death Remove seat and upper support assembly before installing or removing backhoe from tractor Failure to comply may result in equipment failure and or personal injury If tractor is equipped with draft sensing control set control to HEAVY minimum sensitivity posi tion On tractors equipped with optional Draft Con trol Hitch you must install the Draft Lockout provided in sub frame kit into position as shown Failure to install the Draft Lockout will allow upper hitch to move during backhoe operation and could result in operator injury Make sure all safety decals are installed Replace if damaged See Safety Decals section for location A minimum 25 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate OPERATION Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Before o
41. that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury Indicates that failure to observe can cause damage to equipment NOTE Indicates helpful information TABLE OF CONTENTS 1 MAN0157 10 12 01 TABLE OF CONTENTS INTRODUCTION ii SAFETY RULES 2 INSTALLATION INSTRUCTIONS 4 HYDRAULIC INSTALLATION 11 9261 PUMP KIT 12 1003179 HOSE KIT BH6500 7500 amp 1009 LOADER 13 1003179 HOSE KIT BH6500 7500 amp 1012 1016 LOADER 18 PARTS SECTION 1004327 SUB FRAME MOUNTING KIT 26 1003179 HOSE KIT WITH 1002657 HOSE KIT 27 1003179 HOSE KIT WITH 1002656 HOSE KIT 28 BOLT TORQUE CHART 30 BOLT SIZE CHART amp ABBREVIATIONS
42. tractor front wheels when attach ments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator Installation 5 MAN0157 10 12 01 SUB FRAME INSTALLATION Cont d If you do not understand any part of this man ual and need assistance see your dealer Always
43. within thirty 30 days after such defect or noncompliance is discov ered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WAR RANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DIS CLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indi rectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS a
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