Home

Woods Equipment BATWING BW15LH User's Manual

1. Y SAE SERIES SAE Bolt Head E TII TORQUE Identification ea CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes amp MARKING ON HEAD Diameter Wrench SAE 2 SAFO SAF 8 Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head E TIT A TORQUE m Identification ee i etric CHART Grade 8 8 brede 116 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD A Ludis T Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Disi Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14x 1 5 16x2 0 24 mm 169 125 234 173 181 133 250 184 16x1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x1 5 20x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 162
2. Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Owner Service 23 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Worn or broken blades Incorrect PTO speed Ground speed too fast Drive not functioning blades do not turn when PTO is running Gearbox malfunction Excessive clutch slippage Incorrect blade direction Sharpen blades Replace blades Replace in pairs only Set at rated PTO speed Reduce ground speed Check drive shaft connection Check g
3. W Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop W Always attach safety chain to tractor drawbar when transporting unit B Always comply with all state and local lighting and marking requirements W Never allow riders on power unit or attachment W Do not operate PTO during transport m Do not operate or transport on steep slopes B Do not operate or transport equipment while under the influence of alcohol or drugs m The maximum transport speed for towed and semi mounted machines is 20 mph 32 km h Regardless of the maximum speed capability of the towing tractor do not exceed the implement s max imum transport speed Doing so could result in Loss of control of the implement and tractor Reduced or no ability to stop during braking Implement tire failure Damage to the implement or its components m Use additional caution and reduce speed when under adverse surface conditions turning or on inclines m Nevertow this implement with a motor vehicle OPERATION m Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Never walk stand or place yourself or others under a raised wing or in the path of a lowering wing Hydraulic system leak down hydraulic sys tem failures mechanical failures or movement of control levers can cause wings to
4. Select a clean work area to assemble gearbox Replace all seals bearings and gaskets All parts must be clean and lightly oiled before assembly Side Shaft 6 10 11 12 Insert bearing 7 and shim 8 in housing using a round tube of the same size diameter and a hand press Place gear 6 inside the housing and slide output shaft 1 through gear 6 and into bearing 7 Slide bearing 5 and shim 8 over output shaft Secure with snap ring 4 Check end play of shaft by moving it in and out If end play is more than 0 012 insert another shim 8 between snap ring and bearing Repeat process until end play is less than 0 012 Check rotational torque Torque should be less than 2 2 Ibs inch gear Place seal 2 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed Repeat steps 6 through 10 for opposite side shaft Center Shaft 13 14 15 16 17 18 Place gear 17 inside housing and slide center shaft 14 through the gear from the front of the housing Slide bearings 16 amp 13 and shims 12 over each end of the center shaft 14 Secure bearings into position using snap rings 10 Check end play of shaft by moving it in and out If end play is more than 0 012 insert another shim 12 between snap ring and bearing Repeat process until end play is less than 0 012 Check rot
5. ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged A WARNING 5 PN 18866 DO NOT EXCEED PTO SPEED OF 540 RPM 7 PN 18864 A DANGER 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury 18866 D ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline 8 PN 18865 18864 C FALLING OFF CAN RESULT IN BEING RUN OVER m Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times m Buckle Up Keep seat belt securely fastened m Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH m Before working underneath follow all instructions and safety rules in operator s manual and securely block up all corners of equipment with jack stands m Securely blocking prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH 18865 C ROTATING BLADES AND THROWN OBJECTS m Do not put hands or feet under or into mower when engine is running 16 PN 1004114 m Before mowing clear area of objects that may be DANGER If shaft connection is visible shield is
6. Bent Link 18 x 9 50 Rubber Shield Front Rubber Shield Rear Rubber Shield Rear 3 8 NC x 1 Carriage Bolt GR5 9 8 NC Flanged Lock Nut Front Right Wing Belt Shield Bent Link Plate Inner or Rubber Shield Front Side Front Left Wing Belt Shield Rubber Shield Front Plate Inner Rubber Shield Rear Front Right Wing Belt Shield 1 2 NC x 1 Carriage Bolt GR5 Plate Middle or Front Left Wing Belt Shield Plate Middle Front Right Wing Belt Shield Plate Outer or Front Left Wing Belt Shield Plate Outer 21 1 2 NC Flanged Lock Nut 3 8 NC x 1 Carriage Bolt GR5 3 8 NC Flanged Lock Nut CD7639 Figure 36 Belt Shielding Installation Right Wing 42 A ssem b y MANO810 9 24 2009 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made NOTICE m Gearboxes are not filled at the factory Prior to delivery make sure each gearbox is filled between lowest ring and end of dipstick with 80 or 90W API GL 4 or GL 5 gear lube Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are properly installed and in good condition
7. Segment 1 1 4 Segment 1 Segment 3 4 Segment a A Oo Inm a DD DB1673 o gt N REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 4 24879 1 Crossbar puller pad assembly 1 19914 2 Crossbar puller clevis 5 24876 1 Crossbar puller tube assembly 2 3097 4 5 8NC x 4 1 2 HHCS GR5 6 24881 1 Crossbar puller screw assembly 3 230 4 5 8 NC Hex nut 7 24885 4 Crossbar puller link Standard hardware obtain locally 6 6 P ar t S MANO810 9 24 2009 REF PART A 1019456 1 52478 2 6696 3 409 4 22411 5 3379 6 11900 7 1863 8 1008325 9 1266 10 1019454 11 1019455 12 12612 13 12642 14 11790 15 52479 16 11789 17 839 18 565 19 838 20 835 QTY WINCH KIT OPTIONAL DESCRIPTION Winch kit complete Idler bracket Chain idler casting Clevis pin 1 2 x 2 Klik pin 3 16 x 1 HHCS 1 2 NC x 1 1 2 GR5 Lock nut 1 2 NC flanged Washer 1 SAE flat Headless pin 1 x 4 drilled Cotter pin 3 16 x 1 1 2 Channel 2 56 x 2 75 x 32 88 Channel 3 12 x 3 25 x 10 00 Gear winch 5 1 to 1 Winch cable clamp kit C Hook 1 4 cable Cable 1 4 x 24 ft Clip 1 4 cable HHCS NC x 1 GR5 Washer 3 8 flat Washer 3 8 lock Hex nut 3 8 NC plated Standard hardware obtain locally MANO810 9 24 2009 13 15 CENTER OF CYLINDER LUG CD6947 7 AS NEEDED Winch Kit Installation 1 6 Locate and drill one 9 16 hole in each wing as
8. WING CHAIN SHIELDING CENTER SECTION OPTIONAL CHAIN SHIELDING WING OPTIONAL HYDRAULIC CYLINDERS HYDRAULIC CYLINDER STROKE CONTROL KIT CROSSBAR PULLER OPTIONAL WINCH KIT OPTIONAL 3 3 Mn uL Parts 45 MAIN FRAME ASSEMBLY FRONT SECTION 90 COMPLETE DECAL SET 91 SAFETY DECAL SET CD7631B Rev 3 3 2010 46 P ar Is MANOS810 9 24 2009 MAIN FRAME ASSEMBLY FRONT SECTION REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 19160KT 1 Blade kit CCW 58 57798 3 4 Hardened flat washer 2 1032298 1 Gearbox see page 54 59 8424 3 4 x 2 x 3 8 Flat wasger 3 1032185 1 Driveline complete 1340 1 75 20 8 60 2371 8 4 NC Lock nut w clutch see page 56 61 902 5 8 NC x 2 HHCS GR5 4 1003687 1 Splitter gearbox see page 52 63 19024 5 8 NC Flanged lock nut 10921897 sav dive se peer 67 2615 1 2 NC x 1 1 4 Carriage bolt GR5 By aera i AUG ed 68 11900 1 2 NC Flanged lock nut f 100000 Se Front kid 71 66840 3 8 NC 3 Prong knob 8 19407 1 Safety chain 72 14562 5 16 NC x 1 HHCS GR5 9 57093 2 Blade pin includes washer amp nut 74 35155 5 16 SAE Flat washer 10 1032147 1 Crossbar Assembly 75 2472 5 16 Lock washer 12000005 i9 dinge pil 76 4529 5 16 NC Hex nut ZP 12 1032221 2 Shield standoff 80 1285 1 4 x 1 1 2 Cotter pin 13 1032220 1 Shield 81 66016 1 4 X 1 1 2 Spring pin 14 1003828 1 Manual tube 82 12296 1 4 28 Grease fitting 1971032190 T Tongue 84 39254 M8
9. Wing Center 3x10 3x8 REF PART PART QTY 2 19810 or or 2 19810HD 19810HD 2A t t 2C 2D 2E t t 2F 2G 3 NS NS 4 NS NS 5 34328 34328 6 NS NS 7 4510 4510 7 11893 11893 8 NS NS 9 923 923 MANO810 9 24 2009 A oM Po HYDRAULIC CYLINDERS Pa DESCRIPTION 19810 4 Seal repair kit includes 2A thru 2G Seal kit w heavy duty piston seal Wiper seal 1 1 4 ID U Cup Barrel O ring Rod static O ring Piston back up washer Piston seal O ring Rod end housing Piston Jam nut Cylinder tie rod 1 2 Pipe plug or 1 2 x 1 4 Pipe reducer bushing Cylinder butt end 1 4 x 1 3 4 Cotter pin Wing 3x10 REF PART 10 1631 11 11893 11 11975 12 NS 15 16 23549 17 6698 18 23550 19 NS 20 1031166 20 Center 3x8 PART QTY 1631 2 1 a O oL DESCRIPTION 1 x 3 5 8 Clevis pin 1 2 x 1 4 Pipe reducer bushing or 1 2 NPT Vent plug Cylinder barrel Tie rod nut Hydraulic cylinder rod clevis 3 8 NC Lock nut 3 8 NC x 1 1 2 Socket head cap screw Hydraulic cylinder rod 3 x 10 Hydraulic cylinder Wing 3 x 8 Hydraulic cylinder w breather complete Center Obtain Locally Not used on this cylinder Included in seal kit Not sold separately Parts 65 HYDRAULIC CYLINDER STROKE CONTROL KIT REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1 1 4 cylinder rod contains items 2 5 1 1 2
10. is seized in crossbar and extreme force will be needed to remove it support crossbar from below to prevent gearbox damage Blade Installation Figure 6 A CAUTION B Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE m Crossbar rotation has clockwise rotation on left gearbox and counterclockwise rotation on the right and center gearboxes when looking down on cut ter Be sure to install blade cutting edge to lead in correct rotation NOTE Always replace or sharpen both blades at the same time 1 Inspect blade pin 9 for nicks or gouges and if you find any replace the blade pin 2 Insert blade pin through the blade Blade should Swivel on blade pin if it doesn t determine the cause and correct 3 Align crossbar 10 with blade access hole in cutter frame Apply a liberal coating of Never Seez or equivalent to blade pin and crossbar hole Make sure blade offset is down away from cutter 4 Insert blade pin 9 through blade and align key on blade pin with keyway in crossbar and stump jumper pan Push blade pin through crossbar 5 Insert lock washer and nut through blade access hole in cutter frame Install on blade pin 9 and tighten to 450 Ibs ft 6 Repeat steps for opposite side NOTE Blade should be snug but should swivel on pin without having to exert excessive force Owner Service 21 Blade Sharp
11. Replace if dam aged Check all bolts to be sure they are properly torqued Check wheel bolts for proper torque Check that all cotter pins and safety pins are properly installed Replace if damaged Check that blades have been properly installed Check and grease all lubrication points as identi fied in lubrication information on page 20 Check the level of gearbox fluids before delivery Service if required as specified in the lubrication information on page 20 DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments and select proper PTO speed Show customer how to make sure driveline is properly installed and that spring activated lock ing pin or collar slides freely and is seated in groove on tractor PTO shaft MAN0810 9 24 2009 Show customer how to determine the turning lim its of the CV PTO driveline Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Make customer aware of optional equipment available so that customer can make proper choices as required Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Explain to customer that when transporting the cutter the wing and center sections should be raised and
12. drop unexpect edly and cause severe injury or death m Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property f this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m m Never direct discharge toward people animals or property B Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light B Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts BW180LH SR 10 15 2009 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 E Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times W Always sit in power
13. from attaching point center to center BW180LH SR 10 15 2009 MAINTENANCE B Before servicing adjusting repairing or unplug ging stop tractor engine place all controls in neu tral set park brake remove ignition key and wait for all moving parts to stop B Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt B Before working underneath disconnect driveline from tractor lower wings to ground raise cutter and pin transport bar in raised position Attach parking jack and lower to ground Securely block all four corners of center section and each wing with jack stands Blocking up prevents the cutter from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous B To prevent contamination during maintenance and storage clean and then cover hose ends fit tings and hydraulic ports with tape m Do not allow bystanders in the area when
14. gearbox with SAE 80W or 90W EP oil until it runs out of side level hole Install plug in the side hole and vented dipstick in the top 3 Allow oil to drain into the lower bearings and recheck oil level 4 Fill all gearboxes Install Attitude Rod 1 Insert attitude rod 6 under splitter gearbox support and through pivot casting in wheel yoke arm assembly The rod is a very tight fit use care to prevent thread damage during installation 2 Slide spacer 39 over rod and loosely install washer 52 and two nuts 54 CD7463 4 6 Attitude rod 39 1 x 3 75 Spacer pipe schedule 40 54 1 Hex nut 52 1 Flat washer Figure 22 Attitude Rod Installed on Wheel Yoke Tube Install Spring Arm Refer to Figure 23 1 Place spring arm 19 spacers 38 and spring 20 on deck as shown 2 Secure spring arm and spacers to lugs on deck using clevis pin 33 and two cotter pins 80 3 Install retaining cap screw 65 and flange lock nut 68 MAN0810 9 24 2009 Install Height Adjustment Cylinder Refer to Figure 23 1 Attach base end of cylinder 21 to the spring arm 19 using clevis pin 32 and two cotter pins 80 Extend cylinder rod and place transport lock bracket 22 over cylinder rod clevis Position cylinder rod and transport lock bracket between lugs on the wheel yoke tube and align holes Secure cylinder rod and transport lock bracket to the wheel yoke tube usi
15. ground 4 Loosen jam nuts on the attitude rod that runs from the wheel yoke to the tongue 5 Adjust rod in or out until the rear of the cutter is approximately 1 2 higher than the front 6 Tighten jam nuts against sleeve Cutting Height Normal Mowing Wings 1 Lower wings to normal mowing position 2 Loosen the jam nut on the adjustable link turn buckle 3 Lengthening the link will raise the wing shortening the link will lower the wing The rear edge of the wing should be parallel to the ground When using the cutter to shred the rear of the cutter deck should be approximately 1 2 to 1 lower than the front TRACTOR OPERATION Use care when operating around tree limbs and other low objects Avoid being knocked off tractor and being injured Only use a tractor with a Roll Over Protection Structure ROPS and seat belt Securely fasten seat belt The cutter is operated with tractor controls Engage the PTO at a low rpm to prevent excessive loads on the cutter drive system Increase throttle to recommended PTO operating RPM Be sure operator is familiar with all controls and can stop tractor and cutter quickly in an emergency The operator should give complete undivided attention to operating tractor and cutter Operation 15 CUTTER OPERATION When beginning operation of the cutter make sure that all persons are in a safe location Power for operating the cutter is supplied by the tractor PTO Op
16. injury ae Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww frre WAIN ROY rar WEI WOODS 2 Introduction Je TABLE OF CONTENTS INTRODUC TION ri gusia ga aii aa varar RR III I anken 2 SPECIFICATIONS prin prenei Ere kc Rd eR ew ne eee ey ee 4 GENERAL INFORMATION 2 vev vane va rv va vara I eee 4 SAFETY VIDEO ORDER FORM vu v av va varer eva e 5 SAFETY RULES vass cpa eee SU se Hie Grim due wan 7 SAFETY DEGCALS 5 oper ER Rura PER wha eR Ra da 11 OPERATION spa ecto cia aia ba bara waded ew aij ee 14 OWNER SERVICE 0 0 cette ee 19 TROUBLESHOOTING 0 vara vnr cerana oaeen 24 DEALER SERVICE rape dees ERR see khu a Read gue 25 ASSEMBLY INSTRUCTIONS ssssseeeee ees 34 DEALER CHECK LISTS auvuuava vanne varar ees 43 INDEX TO PARTS LISTS 0 0 0 eee rne 45 BOLT TORQUE CHART 0 0 0 cette 68 BOLT SIZE CHART amp ABBREVIATIONS vannene vern 69 INDEX uere xx Rx Re eae a dee Rea qug ea gd ed 70 PRODUCT WARRANTY sese eese INSIDE BACK COVER REPLACEMENT PARTS WARRANTY vara vara verve BACK COVER LEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this man
17. nor mal cutting conditions The cutter is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located on page 68 Select a suitable working area A smooth hard surface such as concrete will make assembly much quicker Open parts boxes and lay out parts and hardware to make location easy Refer to illustrations accompany ing text parts lists and exploded view drawings Complete the check list on page 43 when assembly is complete and cutter is delivered to the customer A WARNING m Before working underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system failures or mechanical component failures B Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers A CAUTION W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Fill Gearboxes 1 Remove top and side plugs from gearbox 34 Assembly 2 Fill
18. revolutions The gap between Belleville spring and thrust plate should be 1 8 as shown in Figure 8 8 If a clutch continues to slip when the spring is compressed to 1 8 gap check friction discs 2 for excessive wear Discs are 1 8 when new Replace discs after 1 16 wear Minimum disc thickness is 1 16 1 8 DE N Flange yoke Friction disc Hub Thrust plate Belleville spring plate 10 mm x 1 5P x 50 mm Cap screw 10 mm x 1 5P Hex nut 12 mm x 1 5P x 65 mm Cap screw 12 mm x 1 5P Hex nut Figure 8 Slip Clutch Assembly 22 Owner Service MANO810 9 24 2009 SHIELDING REPAIR DANGER W Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Repairing Rubber Shielding 1 Inspect belting and rear bands each day of operation 2 Replace if bent cracked or broken 3 Replace any missing hardware Repairing Optional Chain Shielding 1 Inspect
19. their respective transport bars installed and pinned in place Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct that before going underneath to discon nect the driveline securely block up all corners with jack stands and to follow all instructions in the BLOCKING METHOD page 19 of the opera tors manual Explain that blocking up prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical compo nent failures Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Explain to customer that when towing on a public road to comply with all state and local light ing marking laws and to use a safety tow chain Dealer Check Lists 43 NOTES 4 4 N otes MANO810 9 24 2009 WOODS PARTS INDEX BATWING Rotary Cutter BW15LH MAIN FRAME ASSEMBLY FRONT SECTION REAR SECTION WING ASSEMBLY GEARBOX ASSEMBLY SPLITTER WING amp CENTER DRIVE ASSEMBLY CENTER DECK CV DRIVE WING WALTERSCHEID WING BONDIOLI amp PAVESI WHEEL amp TIRE ASSEMBLY 5 BOLT SHIELDING RUBBER SHIELDING CENTER SECTION RUBBER SHIELDING
20. unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine m Operate tractor PTO at 540 RPM Do not exceed W Raise or lower wings slowly to prevent personal injury or damage to cutter m Connect PTO driveline directly to power unit PTO shaft Never use adapter sleeves or adapter shafts Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death E Look down and to the rear and make sure area is clear before operating in reverse W Do not operate or transport on steep slopes W Do not stop start or change directions sud denly on slopes m Watch for hidden hazards on the terrain during operation m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation W Continuous operation while the clutch is slip ping could cause heat build up resulting in fire Adjust slip clutch pressure by tightening springs to the dimension shown in the Owner Service sec tion If clutch is set to minimum spring length replace the friction disks as shown m On pulltype or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm
21. with puller links 7 bolts 2 and nuts 3 Place 4 Crossbar puller pad jack on tube with end of jack pressing against 5 Crossbar puller tube gearbox shaft Slowly apply force with jack 6 Crossbar puller screw NOTE Hydraulic jack will not operate if tipped 7 Crossbar puller link more than 90 Use care to prevent bending cross bar during removal Figure 14 Crossbar Removal Rev 3 3 2010 MANGA 6 304 2008 Dealer Service 31 CROSSBAR INSTALLATION 1 Using emery cloth 220 or finer remove surface rust Loctite and foreign material from hub splined gearbox vertical shaft and crossbar assembly 2 Slide crossbar assembly 10 onto splined shaft Install nut 86 and align a slot with hole in splined shaft Torque nut to 450 Ibs ft 3 Install cotter pin 85 through slot in nut and bend ends over 1 Blade kit CCW 9 Blade pin includes washer amp nut 10 Crossbar assembly 36 Stump jumper pan 85 Cotter pin 1 4 x 2 1 4 86 Castle nut M30 x 2 0P Figure 15 Crossbar Assembly Installation UNIVERSAL JOINT REPAIR 1 Yoke 3 2 Cup and bearings a 3 Snap ring 3 2 4 Journal os 2 v4 G CD1645A Figure 16 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 16 32 Dealer Service Figure 17 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive c
22. 0810 9 24 2009 SERVICING TIRES SAFELY Used Aircraft Tires Figure 21 A WARNING W Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated PN 1006348 4 WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI Figure 21 Split Rim Tire Servicing Dealer Service 33 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS Assembly of this cutter is the responsibility of the WOODS dealer It should be delivered to the owner completely assembled lubricated and adjusted for
23. 1032271 1 Front Center Belt Shield Plate 2 1082272 1 Front Right Belt Shield Plate 3 1032273 1 FrontLeft Belt Shield Plate 7 1032281 2 Bent Link 18 x 13 00 8 1032282 2 Bent Link 18 x 9 50 9 1032283 2 Rubber Shield Front 13 1032287 1 Rubber Shield Rear 7 14 1032288 2 Rubber Shield Rear 22 6697 14 BA 23 14350 Standard hardware obtain locally 3 8 NC x 1 Carriage Bolt GR5 3 8 NC Flanged Lock Nut Rev 7 9 2010 MANO810 9 24 2009 Pa rts 6 1 RUBBER SHIELDING WING STANDARD FRONT amp REAR REF PART QTY DESCRIPTION 4 1032274 1 Front Right Wind Belt Shield Plate Inner or 4 1032275 1 Front Left Wing Belt Shield Plate Inner 5 1032276 1 Front Right Wing Belt Shield Plate Middle or 5 1032277 1 Front Left Wing Belt Shield Plate Middle 6 1032278 1 Front Right Wing Belt Shield Plate Outer or 6 1032279 1 Front Left Wing Belt Shield Plate Outer 7 1032281 4 BentLink 10 1032284 2 Rubber Shield Front Side 11 1032285 2 Rubber Shield Front 7 12 1032286 2 Rubber Shield Rear 20 14406 1 2NC x1 Carriage Bolt GR5 21 11900 1 2 NC Flanged Lock Nut 22 6697 3 8 NC x 1 Carriage Bolt GR5 14350 3 8NC Flanged Lock Nut Standard hardware obtain locally CD7639 Rev 7 9 2010 62 P ar ts MANO810 9 24 2009 CHAIN SHIELDING CENTER SECTION OPTIONAL FRONT amp REAR REF PART QTY DESCRIPTION 1 1032241 1 Front Center Chain Plate 2 1032242 1 Front Right Chain
24. 11 Hinge Pin Bolt 66 1 2 NC x 1 Carriage Bolt 81 1 4 x 1 1 2 Spring Figure 27 Right Wing Installation Install Wing Cylinder amp Lock up Bar 80 13 Center Les Section 32 33 80 52 12 41 CD7633 1 4 Hydraulic cylinder 40 1 2 x 1 4 Pipe 11 Cylinder link reducer bushing 12 Cylinder Link 41 1 4 x 1 4 Elbow w 13 Wing lock up bar 1 16 restricter 32 1 x 2 72 Headless 43 1 4 x 1 4 x 200 pin Hose 33 1 x 4 08 Headless 52 1 Flat washer pin 53 1 x 1 7 8 x 1 4 35 Lock up pin 1 x 5 Washer 37 Spacer 3 4 80 1 4 x 1 1 2 Cotter 38 Spacer 1 pin 27 Washer 1 x 1 7 8 83 3 16 Safety pin Figure 28 Wing Cylinder amp Lock Up Bar Installation 1 Place two cylinder links 11 amp 12 on either side of cylinder lug on center section as shown align holes and insert clevis pin 33 NOTE Items 11 amp 12 must be installed with square corners on top and facing cylinder as shown Assembly 37 2 Slide spacer 38 and lock up bar 13 over clevis pin 33 on back side of cylinder lug amp secure with 1 x1 7 8 washers 53 and cotter pins 80 3 Attach base end of wing cylinder 4 to cylinder links 11 amp 12 and washers 52 using clevis pin 32 and cotter pins 80 4 Remove plug from base end of hydraulic cylinder Align cylinder rod end with cylinder lug on the wing and insert lock up pin 35 5 Slide spacer 37 over lock up pin 35 on back si
25. 6 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Sy Lock Washer N LA EN VA N E y Q 2 9 0 O a fo V o 9 45 8 9 00 6 8 A p p en a IX Bolt Torque amp Size Charts Rev 3 28 2007 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 50008 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG EE Agriculture ASABE gti American Society of Agricultural amp Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AUP oui dete Automatic Transmission Fluid BSPP see E British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male o Constant Velocity COW Mm Counter Clockwise CW taetadan Clockwise Fu ETE Female Ed debite ruote Rr e ER MSN Full Thread G A Gauge GRIS elo scisco iti ied Grade 5 etc FIGS ED Hex Head Cap Screw I aic E t io deae rescue ort da Heat Treated Re Joint Industry Council 37 Degree Flare ll EE EE Left Hand PE Left MA Meter SITES NER TC PEE Millimeter Male lulu eet Mega Pascal Newton alere National Coarse INE EEE National Fine NPSM National Pipe Strai
26. 8 A ssem b y MANO810 9 24 2009 Install Wing Wheel Yoke Adjustment Link A CAUTION m Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents 1 With a lifting device raise right wing and lock in the up position using the wing lock up bar Leave lifting device attached for added support 2 Attach adjustable link 30 to right side of center wheel yoke arm and secure with cap screw 51 and lock nut 55 3 Attach opposite end of adjustable link 30 to wing wheel yoke arm and secure with cap screw 51 and lock nut 55 4 Remove lock up bar and carefully lower wing using lifting device 5 Repeat process for left wing 30 Adjustable link 51 1 NC x 4 1 2 HHCS GR5 55 1 NC Lock nut Figure 31 Left Wing Wheel Yoke Adjustment Link Installed Install Wing Driveline Attach clutch shield 8 to wing gearbox using four cap screws 84 lock washers 75 and flat washers 74 Slide non clutch end of driveline 3 over wing gearbox shaft Make sure the lock collar engages securely Slide clutch end of driveline over splitter gearbox and secure using cap screws and lock nuts supplied with driveline Repeat process for left driveline TO SPLITTER GEARBOX 3 Wing driveline complete 18 Clutch shield 74 5 16 Flat washer 75 5 16 Lock washer 84 M8 x 1 25P x 20 mm HHCS Figure 32 Right D
27. 864 t 1 Decal danger rotating driveline 15 34473 1 5 8NCx3HHCS GR5 see page 12 8 1032293 1 CV shield outer T Not shown HHCS Hex Head Cap Screw Standard hardware obtain locally 9 1032294 1 OVshield inner MANO810 9 24 2009 Pa rts 57 WING DRIVE ASSEMBLY WALTERSCHEID Rx 22 27 25 Bic CD7637A 5 Bondioli amp Walterscheid Pavesi Profile Profile REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1032186 Complete Wing Drive Assembly 14 40780 1 Support Bearing 1 40571 1 Yoke 1 3 8 6 Spline 15 40779 1 Grease Fitting 2 40589 1 Slide Collar Kit 16 1029933 1 Outer Guard Half 3 154 2 Cross amp Bearing Kit 17 1029934 1 Inner Guard Half 4 40775 2 Spring Pin 18 1029930 1 Friction Clutch 5 40573 1 Inboard Yoke 19 57431 1 Flange Yoke 6 1029931 1 Outer Profile amp Sleeve 20 57432 1 Friction Disc pkg of 2 7 40592 1 Inner Profile 21 57440 1 Hub 1 3 4 20 Spline 8 40572 1 Inner Yoke 22 57434 1 Thrust Plate 9 1029932 2 Reinforcing Collar 23 57435 1 Belleville Spring 10 40776 2 Bearing Ring 24 57259 6 M10x1 5P x 55mm HHCS 8 8 11 18864 1 Decal Danger Rotating Drive 25 57260 6 M10 x 1 5P Hex Lock Nut 12 33347 1 Decal Danger Guard Missing 26 57261 2 M12x1 75P Hex Lock Nut 13 40778 2 Screw pkg of 10 27 57262 2 M12x1 75P x 65mm HHCS 8 8 HHCS Hex Head Cap Screw Rev 05 12 2010 58 P ar S MAN0810 9 24 2009 WING DRIVE ASSEMBLY BODIOLI AND PAVESI Q dein 2 94 Bond
28. BW15LH WOODS BATWING ROTARY CUTTER OLSONVIN TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubr
29. ESULT IN SERIOUS INJURY OR DEATH Do not operate without cover in place Look and listen for rotation Do not open cover until all components have stopped MANO810 9 24 2009 S afet y 13 OPERATION The designed and tested safety of this machine depends on it being operated within the limitations as explained in this manual Be familiar with and follow all safety rules in the manual on the cutter and on the tractor The safe operation of this cutter is the responsibility of the operator who must be properly trained The opera tor should be familiar with the equipment and all safety practices before starting operation Read the safety information on page 7 through page 13 Recommended tractor ground speed for most condi tions is from 1 to 6 mph Always operate tractor PTO at 540 rpm DANGER m Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam age property If this machine is not equipped with full chain or rubber shielding operation must be stopped when anyone comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m A WARNING W Never allow children or un
30. Jackstand Placement and Lubrication Points LUBRICATION Do not let excess grease collect on or around parts particularly when operating in sandy areas See Figure 5 for lubrication points and frequency or lubrication based on normal operating conditions Severe or unusual conditions may require more fre quent lubrication Use a lithium grease of 42 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fittings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is fol lowed Gearbox Lubrication For gearbox use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL 20 Owner Service 4 or 5 in gearboxes Fill gearbox until oil runs out the side plug on gearbox Check gearbox daily for evi dence of leakage and contact your dealer if leakage occurs Use sealant on vent plug threads during instal lation Check vent plug periodically and clean if it doesn t relieve pressure Driveline Lubrication 1 Lubricate the driveline slip joint every eight operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveline 2 Lower cutter to ground disconnect driveline from tractor PTO shaft and slide halves apart but do not disconnect from each other 3 Apply a bead of grease completely around male half where it meets f
31. M8 x 30 Cap screw 8 8 Cover Snap ring OO OO BODD PO po N a a HH SH SH SBS SBS N S 0 07 00 E iom 0 OD Figure 12 Splitter Gearbox Assembly 30 Dealer Service MAN0810 9 24 2009 CROSSBAR REMOVAL 1 It is necessary to gain access to bottom side of cutter for crossbar removal See Blocking Method page 19 NOTE You will need to use either the puller screw Item 6 Figure 14 or a small hydraulic jack to remove the crossbar 2 Remove blades from crossbar as shown in Figure 13 Crossbar assembly 11 Shim 18 ga 12 Shim 20 ga 13 Keyhole plate 14 Blade lock clip 36 Stump jumper pan 52 1 2 NC x 1 1 4 HHCS Figure 13 Blade Removal 3 Refer to Figure 14 Remove cotter pin from bottom of crossbar and remove nut and washer 4 Attach a clevis 1 to each end of crossbar using blade pins and nuts 5 Position tube assembly 5 with threaded nut 4 toward crossbar for puller screw removal or down for hydraulic jack removal 6 For removal with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best results strike head of puller screw 1 Crossbar puller clevis with a hammer while tightening with a wrench 2 5 8 NC x 4 1 2 HHCS 7 For removal with a jack attach tube to each clevis 3 5 8 NC Hex nut
32. ND PINCHING HAZARD Read Operator s Manual available from dealer and follow all safety Be extremely careful handling various parts of precautions the machine They are heavy and hands fingers i Keep all shields in place and in good feet and other body parts could be crushed or condition pinched between tractor and implement Operate tractor controls from tractor seat only Lower mower stop engine and remove Do not stand between tractor and implement key before dismounting tractor when tractor a gear Allow no children or untrained persons Make sure parking brake is engaged before to operate equipment GUARD MISSING going between tractor and implement Do not transport towed or DO NOT OPERATE Stand clear of machine while in operation or semi mounted units over 20 mph when it is being raised or lowered FAILURE TO OPERATE SAFELY FAILURE TO FOLLOW THESE CAN RESULT IN INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1003751 A INJURY OR DEATH 18877 C Operate mower from tractor seat only 14 PN 18964 15 PN 15502 RAISED WING EXPOSES BLADE AND INCREASES THROWN OBJECT HAZARDS ROTATI NG COM PON ENTS Only raise for transport Stop cutter and lock wing s up RAISED WING CAN FALL AND CRUSH Keep away Lock up with wing transport bars Lower wing s after transport and for CONTACT WITH ROTATING PARTS t ki odes CAN CAUSE SERIOUS INJURY FAILURE TO FOLLOW INSTRUCTIONS CAN 15502 B R
33. Plate 3 1032243 1 Front Left Chain Plate 4 1032251 2 Rear Chain Plate Inner 5 1032252 2 Rear Chain Plate Outer 10 1007852 2 Pin 9to 11 Chains 11 1003639 2 Pin 13 to 15 Chains 13 1003643 2 Pin 19 to 21 Chains 14 1003644 1 Pin 22 to 24 Chains 16 4069 4 5 16 Chain 4 Link 17 3994 113 5 16 Chain 5 Link 18 1016953 1 5 16 Chain 11 Link 20 3231 3 8 NC x 2 HHCS GR5 22 6697 3 8 NC x 1 Carriage Bolt GR5 23 14350 3 8 NC Flanged Lock Nut Standard hardware obtain locally HHCS Hex Head Cap Screw MANO810 9 24 2009 Pa rts 63 CHAIN SHIELDING WING OPTIONAL FRONT amp REAR 15 23 17 p 22 CD7641 REF PART QTY DESCRIPTION 6 1032244 1 Front Right Wing Chain Plate Inner Or 6 1032245 1 Front Left Wing Chain Plate Inner 7 1032246 1 Front Right Wing Chain plate Middle Or 7 1032247 1 Front Left Wing Chain Plate Middle 8 1032248 1 Front Right Wing Chain Plate Outer or 8 1032249 1 Front Left Wing Chain Plate Outer 9 1028174 2 Rear Wing Chain Plate 12 1003642 4 Pin 16 To 18 Chains 14 1003644 2 Pin 22 To 24 Chains 15 1003645 2 Pin 25 To 27 Chains 16 4069 10 5 16 Chain 4 Link 17 3994 168 5 16 Chain 5 Link 19 29893 1 2 NC X 1 1 2 Carriage Bolt GR5 20 14406 1 2 NC X 1 Carriage Bolt GR5 21 11900 1 2 NC Flanged Lock Nut 22 6697 3 8 NC X 1 Carriage Bolt GR5 23 14350 3 8 NC Flanged Lock Nut Standard hardware obtain locally 6 4 P ar t S MANO810 9 24 2009
34. ansport lock into position over cylinder rod Figure 3 Figure 3 Transport Lock In Transport Position 3 Lower cutter against transport lock 4 To lower cutter for operation extend hydraulic cylinder to raise cutter Rotate transport lock back away from cylinder rod Figure 4 5 Lower cutter to desired cutting height Figure 4 Transport Lock In Operation Position Operation 17 STORAGE Follow these steps when storing your cutter 1 10 11 Clean cutter before storing See page 23 for cleaning instructions Store on level solid ground Disconnect driveline and secure up off the ground Lower wings to ground Raise cutter center section and pin transport bar in raised position Attach parking jack and raise tongue weight off tractor drawbar Place wedge blocks at front and rear of wheels on center section and each wing to prevent wheel rotation Securely block all four corners of center section and each wing with jack stands Remove hydraulic hoses after tractor is turned off and all system pressure is released by operating valve levers several times Remove safety tow chain Remove retainer pin and high strength drawbar pin Keep children and bystanders away from storage area PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 7 through page 13 Check that all safety decals are
35. ational torque Torque should be less than 2 2 Ibs inch gear Check gear backlash backlash should be between 0 006 and 0 016 You should not have to adjust for backlash Place seal 11 over shaft and press into housing using a tube of the same diameter Seal should be flush with housing when properly installed Repeat process for opposite end shaft Dealer Service 29 Check Gearbox 1 Place top cover 21 on housing and secure into position using six cap screws 20 Check gearbox for leaks by plugging all holes except one applying 4 psi of compressed air and immersing gearbox in water Verify gearbox does not leak NOTE Excessive air pressure will damage seals Remove gearbox from water and dry off 4 Remove upper plug 3 on right side of housing Add SAE 80W or 90W EP oil until it runs out side level hole Replace plug 5 Install breather 18 in top cover Reinstallation on Cutter NOTE Gearbox is heavy do not attempt to move it without mechanical assistance 1 Place gearbox on cutter and secure into position using four cap screws and lock washers 2 Torque hardware to 300 Ibs ft 3 Attach all drivelines to gearbox 4 Install all shields Shaft 1 3 4 20 spline wing Oil seal 3 8 plug Snap ring Bearing Pinion gear Bearing Shim Housing Snap ring Oil seal Shim Bearing Shaft 1 3 4 20 spline center Snap ring Bearing Gear 1 2 Breather 5 16 Lock washer
36. chain shielding each day of operation and replace any broken or missing chains as required 2 Replace any missing hardware SERVICING TIRES SAFELY Used Aircraft Tires Figure 9 A WARNING W Explosive separa tion of tire and rim parts can cause seri ous injury or death Release all air pressure before loosening bolts Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure and result in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or over the tire assembly Use a safety cage if available MAN0810 9 24 2009 Check wheels for low pressure cuts bubbles dam aged rims or missing lug bolts and nuts Never remove split rim assembly hardware A with the tire inflated 4 WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI Figure 9 Split Rim Tire Servicing CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine
37. ck nut 1 4 NC x 1 2 Round head screw 1 4 NC Hex nut 1 4 x 1 1 2 Cotter pin CD7632 Figure 23 Spring Arm and Cylinder Installation MAN0810 9 24 2009 Assembly 35 Install Wheel and Hub 1 Insert wheel hub into outside of wheel yoke arm 17 and align holes 2 Secure into position using cap screw 64 and flanged lock nut 68 3 Attach wheel to hub using five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim for pnematic tires and rims Tighten to 75 Ibs ft Check that tire air pressure is a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tires shown 4 Install optional dual wheel and hub to inside of wheel yoke arm Install Optional Wheel and Hub Y CD7463 5 17 Center wheel yoke arm 64 1 2 NC x 3 HHCS GR5 68 1 2 NC Flange lock nut Figure 24 Center Section Wheel and Hub Installation 36 Assembly Install Tongue 1 Attach tongue 15 to center section using two cap screws 51 and lock nuts 55 2 Attach attitude rod 6 to lug on tongue and secure with clevis pin 31 washer 52 and cotter pin 80 3 Attach parking jack 16 to the side of the tongue 4 Attach safety chain 8 to the bottom of center gusset and secure with cap screw 56 washer 59 and lock nut 60 59 60 cp76312 6 Attitude rod 8 Safety chain 15 Tongue 16 Parkin
38. de of cylinder rod and secure with cotter pins 80 6 Insert safety pin 83 into the end of lock up pin 35 The safety pin will secure lock up bar into position when wing is in the UP position 7 Extend cylinder fully amp replace plug in base end of cylinder This trapped air will help push wing down 8 Install bushing 40 elbow 41 and hose 43 to the rod end of cylinder 4 See Install Hose Kit page 39 for complete instructions 9 Repeat procedure for opposite wing 11 Cylinder link 12 Cylinder link 13 Wing lock up bar 33 Headless pin 1 x 4 08 38 Spacer 1 80 Cotter pin 1 4 x 1 1 2 Figure 29 Left Wing Lock Up Bar Installed Install Wing Wheel and Hub Figure 30 1 Insert wheel hub into wing wheel yoke arms 5 and align holes 2 Secure into position using cap screw 64 and flanged lock nut 68 3 Attach wheel to hub using five lug nuts Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 Ibs ft Check that tire air pressure is a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tires and aircraft tires shown 4 Install optional dual wheel and hub to inside of wheel yoke arm Optional Wheel amp Hub right 29 Wheel and hub 64 1 2 NC x 3 HHCS GR5 68 1 2 NC Flanged lock nut Figure 30 Wing Wheel and Hub Installation Right 3
39. earbox Repair gearbox Adjust clutch Check to be sure blade edge is correct for direction of rotation Streaks or ragged cut Broken or worn blades Attitude incorrect Ground speed too fast Excessive cutting height Excessive lush and tall vegetation Replace or sharpen blades Level machine Reduce ground speed Lower cutting height Note Set height so blades do not frequently hit ground Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or adjust Excessive clutch slippage Clutch out of adjustment Clutch discs worn wear stops contacting opposite plate Blades hitting ground Adjust clutch Replace discs Raise cutting height Vibration Broken blade Bearing failure Drawbar length incorrect Replace blades in pairs Check gearbox shafts for side play Reset drawbar length Blades hitting deck Bent blades or crossbar Replace bent blades or crossbar Unit will not raise Low oil Add hydraulic oil Unit doesn t cut level Wing section cuts lower than center Wing section cuts higher than center Lengthen turnbuckle connecting center yoke to wing wheel yoke Shorten turnbuckle connecting center yoke to wing wheel yoke 24 Iroubleshooting MAN0810 9 24 2009 DEALER SERVICE The information in this section is written for dealer ser vice personnel The r
40. egal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill 11 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL WAIN ROY gm ecd WooDs W05 2008 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
41. emale half Slide drive halves over each other several times to distribute grease MAN0810 9 24 2009 Seasonal Lubrication In addition to the daily recommended lubrication a more extensive application is recommended season ally 1 Fill CV double yokes with 20 pumps of grease with the joints in a straight line 2 Articulate CV body to maximum angle several times to ensure full coverage of joints 3 Place joints in the straight position and a add 10 additional pumps of grease to both joints 4 Wipe telescoping drive clean of all old grease and contaminants 5 Add a thin layer of new grease over telescoping drive BLADES A WARNING W Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure Blade Removal Figure 6 1 Blade kit CCW 9 Blade pin 10 Crossbar Assembly 36 Stump Jumper Pan 85 Blade lock clip 86 1 2 NC x 1 1 4 HHCS GR5 Figure 6 Blade Assembly 1 Disconnect driveline from tractor PTO 2 Raise cutter and block securely see Figure 5 Rev 3 3 2010 MAN0810 9 24 2009 3 Align crossbar 10 with blade access hole in the cutter frame Remove nut and lock washer Carefully drive blade pin 9 out of crossbar 4 Rotate crossbar and repeat for opposite blade NOTICE E If blade pin 9
42. engine operator must be in trac tor seat with seat belt fastened Place transmis sion in neutral or park engage brake and disengage tractor PTO Inspect area to be cut and remove stones branches or other hard objects that might be thrown and cause injury or damage Inspect rubber or chain shielding and replace any damaged rubber shield or missing links Make sure tractor 3 point lift links do not interfere with hydraulic hoses or driveline throughout full turning range MAN0810 9 24 2009 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING m Keep all persons away from operator control area while performing adjustments service or maintenance m Before working underneath disconnect drive line from tractor lower wings to ground raise cut ter and pin transport bar in raised position Attach parking jack and lower to ground Securely block all four corners of center section and each wing with jack stands Blocking up prevents the cutter from dropping due to hydraulic leak down hydrau lic system failure or mechanical component fail ure W Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures
43. ening NOTICE m When sharpening blades grind the same amount on each blade to maintain balance Replace blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter 1 Sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge leave at least a 1 16 blunt edge 3 Do not sharpen back side of blade Follow Original Pattern s 1 16 Maintain Corner i dg CD1257 2 Figure 7 Blade Sharpening SLIP CLUTCH ADJUSTMENT FIGURE 8 The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction A new slip clutch or one that has been in storage over the winter may seize Before operating the cutter make sure it will slip by performing the following operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 10 mm cap screws 6 to remove all tension from Belleville spring plate 5 4 Hold clutch hub 3 solid and turn shaft to make sure clutch slips 5 If clutch does not slip freely disassemble and clean the thrust plate faces 4 flange yoke 1 and clutch hub 3 6 Reassemble clutch 7 Tighten Belleville spring 5 until it is against the thrust plate 4 of the clutch and then back off each of the six nuts by 2 full
44. enly on slopes B Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation Ay CAUTION m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation Maximum recommended ground speed for cutting or shredding is 6 miles per hour Adjust tractor ground speed by using higher or lower gears to provide a clean cut without lugging tractor engine Tall material should be cut twice Cut material higher the first pass Cut at desired height at 90 degrees the Second pass Remember sharp blades produce cleaner cuts and use less power Before entering an area analyze it to determine the best procedure Consider the height and type of mate rial to be cut and the terrain type hilly level or rough etc Shredding The cutter may be used to shred various crops includ ing green manure straw stubble asparagus residue corn stalks and similar crops in preparation for tilling It may also be used to shred pruning in orchards groves and vineyards Each shredding operation may require a different set up Start with front edge of cutter high Adjust up or down as necessary with attitude rod Experiment until you obtain the results you want When shredding attitude is set check that the distance from the bottom rear edge of the wing to the ground matc
45. epair described here requires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING E Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equipment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure E Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate GEARBOX MAINTENANCE NOTE Read this entire section before starting any repair Many steps are dependent on each other 1 Fill gearbox with SAE 80W or 90W gear lube Proper oil level is between lowest ring and end of dipstick NOTE Repair to this gearbox is limited to replac ing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately NOTE Bearing failure is indicated by excessive
46. er or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON BW180LH SR 10 15 2009 TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment B Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components throug
47. er wing 4 link chain sections 16 to the wing skid shoes Secure with carriage bolts 19 and flange lock nuts 21 Front Center Chain Plate 13 Pin 19 to 21 Chains Front Right Chain Plate 14 Pin 22 to 24 Chains Front Left Chain Plate 16 5 16 Chain 4 Link Rear Chain Plate Inner 17 5 16 Chain 5 Link Rear Chain Plate Outer 18 5 16 Chain 11 Link Pin 9 to 11 Chains 20 3 8 NC x 2 HHCS Pin 13 to 15 Chains 22 3 8 NC x 1 Carriage Bolt GR5 23 3 8 NC Flanged Lock Nut Figure 33 Chain Shielding Installation Center Section 40 Assembly Rev 3 3 2010 MAN0810 9 24 2009 B CD7641 6 Front right wing chain plate inner or 6 Front left wing chain plate inner 7 Front right wing chain plate middle or 7 Front left wing chain plate middle 8 Front right wing chain plate outer or 12 14 15 16 17 19 20 Front left wing chain plate 21 1 2 NC Flanged Lock Nut outer 22 3 8 NC X 1 Carriage Bolt Rear wing chain plate 23 3 8 NC Flanged Lock Nut Pin 16 to 18 chains Pin 22 to 24 chains Pin 25 to 27 chains 5 16 Chain 4 link 5 16 Chain 5 link 1 2 NC X 1 1 2 Carriage Bolt 1 2 NC X 1 Carriage Bolt Figure 34 Chain Shielding Installation Right Wing Shown MAN0810 9 24 2009 Assembly 41 Front Center Belt Shield Plate Front Right Belt Shield Plate Front Left Belt Shield Plate Bent Link 18 x 13 00
48. erate PTO at 540 Know how to stop the tractor and cutter quickly in an emergency Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox With PTO engaged raise PTO speed to 540 and main tain throughout cutting operation Gearbox protection is provided by a slip clutch with replacement fiber disc The slip clutch is designed to slip when excessive torsional loads occur Move slowly into material Adjust tractor ground speed to provide a clean cut without lugging the tractor engine Use a slow ground speed for better shredding Proper ground speed will depend on the terrain and the material s height type and density Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed Always operate tractor PTO at 540 RPM to maintain blade speed and to produce a clean cut Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 RPM The lower ground speed will permit grass to rebound par tially Mowing Tips A WARNING E Look down and to the rear and make sure area is clear before operating in reverse 16 Operation A WARNING W Do not operate or transport on steep slopes m Do not stop start or change directions sud d
49. es after tractor is turned off and all system pressure is released by operating valve levers several times Remove safety tow chain Remove retainer pin and high strength draw bar pin B Keep children and bystanders away from stor age area BW180LH SR 10 15 2009 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged MODEL NO SERIAL NO L8 1 072 Woods Equipment Company PI IJR Oregon Illinois U S A 1 SERIAL NUMBER PLATE PN 1006348 Located on Wheel Rims 4 WARNING RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40 PSI BE CAREFUL 2 FRONT AMBER REFLECTOR Use a clean damp cloth to clean safety decals PN 1002940 3 REAR RED REFLECTOR Avoid spraying too close to decals when using a pressure PN 57123 washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Ae PN 10909 Woods dealer To locate your nearest dealer check the A DANGER Dealer Locator at www WoodsEquipment com or in the SHIELD MISSING United States and Canada call 1 800 319 6637 DO NOT OPERATE PUT SHIELD ON MANO810 9 24 2009 S afet y 11 SAFETY amp INSTRUCTIONAL DECALS
50. esentative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA iris 800 319 6637 tel 800 399 6637 fax Ww frre WAIN ROY www WoodsEquipment com jut ur MV RE RD WOODS F 3079 Rev 3 31 2010 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell
51. g jack 31 Clevis pin 1 x 2 26 51 1 NC x 4 1 2 HHCS GR5 52 Washer flat 1 55 1 NC Lock nut 56 3 4 NC x 2 1 4 HHCS GR5 59 Washer flat 3 4 x 2 x 3 8 60 3 4 NC Lock nut 80 Cotter pin 1 4 x 1 1 2 Figure 25 Tongue Installation MAN0810 9 24 2009 Install CV Drive 1 Align hole in drive yoke with groove on gearbox input shaft and slide rear half of drive 5 onto shaft 2 Secure with bolt and nut supplied with drive CD7466 1 5 CV Drive Figure 26 CV Drive Installation Install Wing A CAUTION W Use a suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents The wing must be installed in the following sequence and will require at least two people A floor jack or a suitable lifting device will be helpful to align decks when installing the hinge pin 1 Attach winglet 7 to wing using three carriage bolts 69 and flange lock nuts 70 2 Remove hinge pin 11 from center section 3 Place wing assembly adjacent to the center section and align hinge sections 4 Insert hinge pin through the hinge sections and secure with spring pin 81 and washer 52 on both ends 5 Attach side skid 6 to the wing using four carriage bolts 66 and flange lock nuts 68 6 Repeat procedure of opposite wing MAN0810 9 24 2009 6 Skid Shoe 68 1 2 NC Lock Nut 7 Winglet 69 3 8 NC x 1 Carriage
52. ght Mechanical NPT iie iei iE eee na National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM hugse redde O Ring Boss Male m Pitch PB Ves res outre epe Power Beyond o ND TC Pounds per Square Inch eq EE Power Take Off repre DE EROR Quick Disconnect PRP aient renti rers eere kie Reo Right Hand ROPS aiiiar heia Roll Over Protective Structure RPM E TT Revolutions Per Minute Pe Right SSN Society of Automotive Engineers UNG ies onus ms Unified Coarse ON Dee Unified Fine Bl a M Unified Special Bolt Torque amp Size Charts Rev 3 28 2007 Appendix 69 A ADJUSTMENTS Cutting Height 15 ASSEMBLY Dealer Set Up Instructions 34 Fill Gearboxes 34 D DEALER CHECK LIST Check Lists Delivery Dealers Responsibility 43 Pre Delivery Dealer s Responsibility 43 DEALER SERVICE Crossbar Installation 32 Removal 31 Gearbox Maintenance Horizontal Shaft Seal Repair 26 Seal Installation 25 Seal Replacement 25 Vertical Shaft Seal Repair Spindle Gearbox 26 Spindle Gearbox Repair 26 Assemble Gearbox 28 Disassemble Gearbox 26 Reinstall Gearbox 28 Remove Gearbox 26 Splitter Gearbox Repair Assembly 29 Check Gearbox for Leaks 30 Disassembly 29 Reinstallation 30 Removal from Cutter 20 Universal Joint Assembly 33 Disassembly 32 Repair 32 G GENERAL Abbreviations 69 Bolt Size Chart 69 Bolt Torque Chart 68 General Information 4 Introductio
53. h full operational range to check clearances Replace any damaged hoses immediately B After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct m Settractor hydraulic relief valve at 2500 psi 170 bars 17 000 kPa to prevent injury and equipment damage due to hydraulic system failure m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BH Make sure attachment is properly secured adjusted and in good operating condition m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Safety Rules continued on next page Safety 7 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety Rules continued from previous page m Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bear
54. haft 19 6 Press gear 13 onto output shaft 19 and secure 10 with washer 25 castle nut 12 and cotter pin 18 Apply grease to lower seal lips 16 and press seal 16 over output shaft 19 using a tube of the correct diameter Be sure not to damage the seal lip Press in housing so that seal is recessed Install protective screen 17 and position it together with dual lip seal 16 by pressing it into position Verify that snap ring is seated correctly Press bearing 7 into the housing using a round tube of the correct diameter and a hand press Secure with shim 5 and snap ring 9 Place gear 6 through top of housing and align gear 6 and gear 13 so that gear teeth are a match While holding gear 6 in place slide input shaft 11 through gear 6 and bearing 7 Align splines on shaft 11 and gear 6 28 Dealer Service 11 12 13 14 15 16 17 18 1 2 Slide bearing 23 over input shaft 11 and press bearing onto input shaft 11 using a round tube of the correct diameter and a hand press Slide shim 5 over input shaft 11 and secure with snap ring 9 Check input shaft end float by moving the input shaft 11 by hand If end float is higher than 0 012 insert shim between input shaft 11 and rear bearing 23 Repeat until end float is less than 0 012 Check rotational torque by hand The torque should be less than 2 2 Ibs inch C
55. he Association of Equipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list e Training Package for Rotary Mowers Cutters English Contains DVD amp VHS English Guidebook for Rotary Mowers Cutters English AEM Industrial Agricultural Mower Safety Manual English AEM Agricultural Tractor Safety Manual English e Training Package for Rotary Mowers Cutters English Spanish Contains DVD amp VHS English Spanish Guidebook for Rotary Mowers Cutters English Spanish AEM Industrial Agricultural Mower Safety Manual English Spanish AEM Agricultural Tractor Safety Manual English Spanish AEM training packages are available through AEM at www aem org Or Universal Lithographers Inc Email aem Q ulilitho com 800 369 2310 tel 866 541 1668 fax Free Mower Cutter Safety Video Order Form v Select one VHS Format VHS01052 Safety Video DVD Format DVD01052 Safety Video Please send me Name Phone Address Mower Cutter Model Serial Send to ATTENTION DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061 1000 USA 6 S a f e V Safety Video Order Form Rev 2 6 2006 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped
56. heck that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash Press in input oil seal 10 using tube of correct diameter Be careful not to damage seal lip Press oil cap 24 on to cover the rear of housing using a tube of the correct diameter Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks Remove gearbox from water and dry off with compressed air Add SAE 80W or 90W EP oil until it runs out of side level hole Tighten all plugs REINSTALL GEARBOX NOTE Gearbox is heavy do not attempt to move without mechanical assistance Set gearbox on cutter and fasten with bolts and nuts Torque bolts to 300 Ibs ft Attach crossbar See CROSSBAR REMOVAL on page 31 MAN0810 9 24 2009 SPLITTER GEARBOX REPAIR Figure 12 Removal from Cutter 1 Disconnect and remove all drivelines from gearbox Remove the four cap screw and lock washers that secure gearbox to cutter and remove gearbox NOTE Gearbox is heavy do not attempt to move it without mechanical assistance Disassembly Center Shaft 1 2 Remove plug from side of gearbox and pour out the gear oil Remove seal 11 to be replaced from the front and rear of the center shaft 14 Remove snap ring 10 and shim 12 from the front and rear of the center shaft 14 Support gearb
57. hes the bottom edge of the rear center section to the ground MAN0810 9 24 2009 TRANSPORTING WARNING m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Always raise unit and install transport locks before transporting Leak down or failure of mechanical or hydraulic system can cause equip ment to drop W Always attach safety chain to tractor drawbar when transporting unit m Never exceed 20 mph 32 2 km h during trans port W Never allow riders on power unit or attachment W Do notoperate PTO during transport m Do not operate or transport on steep slopes m Do not operate or transport equipment while under the influence of alcohol or drugs A CAUTION W Always comply with all state and local lighting and marking requirements Lock Up Always transport with wings and center frame in the raised locked position Wing Lock Up 1 Raise wing to the up position 2 Remove safety pin and lock up bar from storage position 3 Place lock up bar over cylinder pin and secure with safety pin 4 Repeat steps 1 to 3 for opposite wing 5 Lower cylinder against lock up bars Figure 2 MANO810 9 24 2009 Center Section Lock Up 1 Raise cutter with hydraulic cylinder to maximum height 2 Rotate tr
58. icate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A PANAS or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate
59. ing Hydraulic Connection 1 Inspect hydraulic hoses to ensure they are in good condition 2 Clean the fittings before connecting them to the tractor hydraulic ports 3 Route the hose through the hose holder at the hitch and be sure the hose can slide freely in the holder Do not allow hose slack to drag on the ground or become caught on tractor protrusions 4 Attach the hydraulic hose to the tractor 5 From the operator position start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder MAN0810 9 24 2009 14 Operation Interference Check 1 Be sure that tractor 3 point lift links do not interfere with hydraulic hoses cutter driveline or cutter frame 2 Check for straight ahead operation and at full turning angles If there is any interference remove the lower lift links 3 Contact between tractor lift links and cutter parts can cause damage especially when turning CV Driveline Turning Limits NOTICE m You must not exceed a turning angle of 80 degrees at the head of the Constant Velocity drive line or damage will occur 1 To check for potential excessive turn angle disconnect the driveline from tractor 2 Start engine and turn as far right or left as possible 3 Shut engine off and try to connect CV driveline to tractor If it cannot be connected the turn angle is too severe 4 Restart engine and straighten angle slightly shut off engine a
60. ings before putting equipment into service m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged W Do not put this equipment into service unless all side skids are properly installed and in good condi tion Replace if damaged B A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate W inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage TRANSPORTATION W Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times
61. installed and in good condition Replace if damaged Check that equipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Check all lubrication points and grease as instructed in lubrication information Make sure 18 Operation the PTO slip joint is lubricated and that the gear box fluid levels are correct Set tractor PTO at correct rpm for your equip ment Lubricate all grease fitting locations Make sure PTO shaft slip joint is lubricated Check that all hydraulic hoses and fittings are in good condition and not leaking before starting tractor Check that hoses are not twisted bent sharply kinked frayed or pulled tight Replace any damaged hoses immediately Check that all hardware is properly installed and secured Check cutting height and attitude adjustment Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses Raise and lower equipment to make sure air is purged from hydraulic cylinders and hoses Check that blades are sharp and secure and cut ting edge is positioned to lead in a counterclock wise rotation Make sure tractor ROPS or ROPS cab and seat belt are in good condition Keep seat belt securely fastened during operation Check that shields and guards are properly installed and in good condition Replace if dam aged Before starting
62. ioli amp Walterscheid Pavesi Profile Profile i YO Lc B8 Gr OE 685 a nO a REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 NSS Clutch Assembly Order 1032186 49 18864 1 Decal DNGR Rotating Driveline 2 1032952 2 U Joint Repair Kit 50 Series Cap Zerk 51 1032954 1 Pin TaperB amp P 5 NSS Outer Tube and Yoke Order 1032186 61 NSS Oollar Kit Order 1032953 8 1 10mm x 70mm Spirol Pin 62 8 Bolt Nut M10 x 85 CL8 8 12 NSS Outer Profile Tube Order 1032186 63 1032955 8 Spring B amp P Clutch 13 NSS Inner Profile Tube Order 1032186 64 1032956 1 Yoke Flange B amp P Clutch 16 1 10mm x 60mm Spirol Pin 65 1032957 1 Bushing B amp P Clutch 17 NSS Inner Tube and Yoke Order 1032186 66 1032958 2 Friction Disk B amp P Clutch 21 1032953 1 Yoke 1 3 8 6 Spline 50 Series QD 67 1032959 1 Hub 1 3 4 20 B amp P Clutch 25 NSS Bell Shield Included in Item 97 68 1032960 1 Inner Plate B amp P Clutch 26 NSS Shield Bearing Included in Item 97 69 1032961 1 Pressure Plate B amp P Clutch 28 6 Screw 4 8 x 22 Self Tapping 93 NSS Clutch half Assembly Order 1032186 29 NSS Outer Shield Included in Item 97 94 NSS Tractor half Assembly Order 1032186 30 NSS Inner Shield Included in Item 97 97 1032962 1 Shield Kit Complete B amp P 31 NSS Bell Shield Included in Item 97 1032186 Complete Drive Assembly Walterscheid 32 NSS Shield Bearing Included in Item 97 48 33347 1 Decal DNGR Guard M
63. issing NSS Not Services Separately A Standard Hardware Obtain Locally Rev 05 12 2010 MANO810 9 24 2009 Pa rts 59 5 BOLT WHEEL amp TIRE ASSEMBLY 15 Rim for Pneumatic Tire Solid Tire Aircraft Tire amp Rim CD6885 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1017050 1 Heavy hub assembly 16 1017040 1 6 00x9 Solid tire rim amp hardware 5 includes items 1 through 15 bolt or 2 1017034 1 Heavy wheel hub with cups 16 1028820 1 24x7 25x 12 Aircraft tire includes items 6 7 14 rim amp hardware 5 bolt or 3 1017083 1 Axle 16 1028820F 1 24x7 25x 12 Aircraft tire 4 1017027 1 Seal rim amp hardware foam filled 5 bolt 5 1017028 1 Bearing cone 17 1028821 1 12 0x6 Rim half 6 1017036 1 Bearing cup for 24 aircraft wheel only or 7 1017037 1 Bearing cup 18 1028822 1 12 0x6 Rim half 8 1017029 1 Bearing cone for 24 aircraft wheel only 9 1017031 1 Washer 19 6100 1 2 NC x 1 1 4 HHCS GR5 10 1017032 1 Castle nut 20 765 1 2 NC Lock nut 11 1017035 1 Hub cap 21 19887 3 8 NC x 1 HHCS GR8 12 1017038 5 Stud 22 838 3 8 Standard lock washer 13 1017069 1 Cotter pin 23 835 3 8 NC Hex nut 14 1017067 1 Grease fitting 1017042 2 Rim half for 6 x 9 solid tire 15 35317 5 Nut lug 1 2 NF 16 1017088 1 15 Rim for pneumatic tire 5 bolt or Standard hardware obtain locally 60 Parts P RUBBER SHIELDING CENTER SECTION STANDARD FRONT amp REAR REF PART QTY DESCRIPTION 1
64. lled securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged m Never perform service or maintenance with engine running W Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers 10 Safety m Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership Special skills tools and safety proce dures may be required Failure to follow these instructions can result in serious injury or death m Explosive separation of tire and rim parts can cause serious injury or death Release all air pres sure before loosening bolts on wheel STORAGE m Before disconnecting and storing follow these instructions e Store on level solid ground e Disconnect driveline and secure up off the ground Lower wings to ground Raise cutter center section and pin transport bar in raised position e Attach parking jack and raise tongue weight off tractor drawbar Place wedge blocks at front and rear of wheels on center section and each wing to pre vent wheel rotation Securely block all four corners of center sec tion and each wing with jackstands Remove hydraulic hos
65. may be required Failure to follow these instructions can result in serious injury or death W Before servicing adjusting repairing or unplug ging stop tractor engine place all controls in neu tral set park brake remove ignition key and wait for all moving parts to stop B Never perform service or maintenance with engine running A CAUTION W If you do not understand any part of this manual and need assistance see your dealer W Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate MAN0810 9 24 2009 BLOCKING METHOD To minimize the potential hazards of working under neath the cutter follow these procedures A WARNING m Before performing any service or maintenance lower equipment to ground or block securely turn off engine remove key and disconnect driveline from tractor PTO m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Ope
66. missing Replace shield before thrown by blade m Keep bystanders away m Keep guards in place and in good condition operating equipment 4004114 BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH 15503 C 10 PN 19924 WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH N p m Check for leaks with cardboard never use hand m Before loosening fittings lower load release pressure and be sure oil is cool 19924 B Consult physician immediately if skin penetration occurs 12 Safety MANO810 9 24 2009 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 11 PN 1004991 A WARNING TRANSPORT LOCK AND CYLINDER RAISED CUTTER CAN DROP AND CRUSH REQUIREMENTS ED QUIPPE nan neers SINGLE ACTING FULL Before working underneath transport lock must be in the raised EXTENSION position All corners of cutter must be securely blocked with jack condition and stored on equipment Blocking up prevents cutter dropping from hydraulic leak down hydraulic system failures or mechanical component failures FAILURE TO FOLLOW INSTRUCTIONS CAN TRANSPORT 1004991 RESULT IN SERIOUS INJURY OR DEATH LOCK sy s stands 28 1 4 All transport components must be functional kept in good 9 PN 33347 12 PN 1003751 13 PN 18877 TO AVOID SERIOUS INJURY OR DEATH CRUSHING A
67. n 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table of Contents 3 Warranty Product 71 Replacement Parts 72 0 Index INDEX O OPERATION Connecting Cutter to Tractor 14 Cutting Height Adjustment 15 CV Driveline Turning Limits 15 Hydraulic Connection 14 Interference Check 15 Cutter Operation 16 Mowing Tips 16 Shredding 16 Pre Operation Check List Owner s Responsibility 18 Storage 18 Tractor Operation 15 Transporting 17 Lock Up 17 Center Section 17 Wing 17 OWNER SERVICE Blades Installation 21 Removal 21 Sharpening 22 Blocking Method 19 Lubrication Driveline 20 Gearbox 20 Lubrication Points 20 Seasonal 21 Shielding Repair 23 Slip Clutch Adjustment 22 P PARTS Parts Index 45 S SAFETY Blocking Method 19 Check Lists Delivery Check List Dealer s Responsibility 43 Pre Delivery Check List Dealer s Responsibility 43 esed Check List Owner s Responsibility Free Mower Safety Video Order Form 5 6 Safety amp Instructional Decals 11 12 13 Safety Rules 7 8 9 10 Safety Symbols Explained 2 T TROUBLESHOOTING 24 MAN0810 9 24 2009 WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as othe
68. nces will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or sh
69. nd these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is clockwise left wing and coun terclockwise right wing and center section as viewed from the top of the cutter Rev 3 3 2010 MANO810 9 24 2009 BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers AEM Safety Training ad Make a Difference ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices The 22 minute video developed in cooperation with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s Manual so please review this manual thoroughly before operating your new mowing equipment Safety Video Order Form 8 2 2005 S a f e t y 5 Also available from t
70. nd try to connect CV driveline to tractor 5 Repeat the process until the driveline can be connected The point at which the driveline can be connected is the maximum turn that should be made Cutting Height Adjustment WARNING m On pulltype or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center NOTICE m Avoid ground contact with blades Striking ground with blades produces one of the most dam aging shock loads a cutter can encounter If this occurs repeatedly the cutter driveline and gear boxes will be damaged Cutting height range is from 1 to 12 A hydraulic cylin der or ratchet jack is available for cutting height adjust ment MAN0810 9 24 2009 When selecting a cutting height you should consider the area of operation If the ground is rolling and has mounds the blades could contact set the cutting height accordingly The cutting height blade edge is approxi mately 1 above the bottom of the side skid Cutting Height Normal Mowing Center Section 1 Position the cutter on a hard level surface and select an approximate cutting height Example 6 2 Raise wings and lock them in the UP position 3 Use any of the optional cutting height mechanisms to raise or lower the center section to obtain a distance of 5 from bottom edge of skid shoe to the
71. ng clevis pin 34 and two cotter pins 80 Install bushing 40 elbow 41 and hose 42 to the base end of cylinder 21 See Install Hose Kit page 39 for complete instructions NOTE An optional ratchet 24 is available and replaces the hydraulic cylinder Install ratchet jack using the same procedure and hardware used for the installation of the hydraulic cylinder Install SMV Emblem Refer to Figure 23 1 Attach SMV mounting bracket 25 to left side of center section as shown using two carriage bolts 66 and flange lock nuts 68 Attach SMV socket 26 to mounting bracket 25 using two carriage bolts 73 and lock nuts 77 Attach SMV emblem 28 to SMV bracket 27 using two round head cap screws 78 and hex nuts 79 Insert SMV bracket 27 and emblem 28 into socket 26 19 20 21 22 23 24 25 26 27 28 32 33 34 38 40 41 42 65 66 68 73 77 78 79 80 Spring arm Spring Hydraulic cylinder 3 x 8 78 Transport lock up j 1 1 4 Cylinder stroke control kit Rachet adjustabel link bundle SMV Mounting link SMV Socket SMV Bracket SMV Emblem 1 x 2 72 Headless pin 1 x 4 08 Headless pin 1 x 4 58 Headless pin Spacer 1 1 2 x 1 4 Pipe reducer bushing 1 4 x 1 4 Elbow w 1 16 restricter 1 4 x 1 4 x 156 Hose 1 2 NC x 4 1 2 HHCS GR5 1 2 NC x 1 Carriage bolt GR5 1 2 NC Flanged lock nut 5 16 NC x 3 4 Carriage bolt 5 16 NC Flanged lo
72. noise and side to side or end play in gear shafts MAN0810 9 24 2009 Seal Replacement Figure 10 Recommended sealant for gearbox repair is Permatex Aviation 3D Form A Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 Inspect area of shaft where seal seats Remove any burrs or nicks with an emery cloth QD Lubricate gear shaft and seal lips A Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 2 4 Casting Pipe or tube must press at outer edge of seal CD1094 Incorrect Installation CD1092 Figure 10 Seal Installation Dealer Service 25 VERTICAL SHAFT SEAL REPAIR SPINDLE BOX Refer to Figure 11 4 Remove the four bolts that attach gearbox to cutter and remove gearbox Gearbox is heavy do
73. not attempt to move without mechanical assistance DISASSEMBLE GEARBOX 1 Disconnect and remove the driveline from the gearbox Remove vent plug 3 and siphon gear lube from housing through this opening Remove crossbar See CROSSBAR REMOVAL on page 31 Remove vertical shaft seal 16 Replace with new seal See Seal Installation on page 25 Vertical seal should be recessed in housing Hori zontal seal should be pressed flush with outside of housing Refer to Figure 11 1 Remove 3 8 plug from side of gearbox and pour out gear oil Remove oil cap 24 to be replaced Remove snap ring 9 and shim 5 from input shaft 11 Support gearbox in hand press and push on input shaft 11 to remove bearing 23 Remove top cover 4 from housing Remove gear NOTE Distortion to seal cage or damage to seal 6 from inside housing lip will cause seal to leak 5 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug 6 Remove oil seal 10 from front of housing to be replaced 7 Remove snap ring 9 and shim 5 from front of 6 Remove and replace any seal damaged in housing 1 installation 8 Remove input bearing 7 by using a punch and HORIZONTAL SHAFT SEAL REPAIR hammer from outside of housing Refer to Figure 11 9 Support housing in vise in a horizontal position 1 Disconnect and remove the driveline from the 10 The castle nut 21 cot
74. oper ating attaching removing assembling or servic ing equipment m Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Safety Rules continued on next page Safety 9 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety Rules continued from previous page m Keep all persons away from operator control area while performing adjustments service or maintenance m Make certain all movement of equipment com ponents has stopped before approaching for ser vice m Frequently check blades They should be sharp free of nicks and cracks and securely fastened m Do not handle blades with bare hands Careless or improper handling may result in serious injury W Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous E Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are insta
75. or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other l
76. ould have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent repr
77. out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way TRAINING m Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m If you do not understand any part of this manual and need assistance see your dealer B Know your controls and how to stop engine and attachment quickly in an emergency W Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions m Keep hands and body away from pressurized lines Use pap
78. ox in a hand press and push on the rear of the center shaft Remove bearing 13 from center shaft 14 Remove six cap screws 20 and top cover 21 from the gearbox housing Remove gear 17 and bearing 16 Snap ring 15 does not have to be removed from shaft 14 unless it is damaged Side Shaft 9 10 11 12 13 14 Remove seal 2 to be replaced from the output shaft 1 Remove snap ring 4 and shim 8 from output shaft 1 Support gearbox in hand press Using a punch through the front opening of the gearbox and push shaft 1 and bearing 5 out the backside of housing Remove gear 6 from inside housing Remove bearing 7 and shim 8 by using a hammer and punch through front opening of the gearbox and force them out the backside of the housing Repeat steps 7 through 11 for opposite side shaft Inspect Components 15 16 Inspect gears for broken teeth and wear Some wear is normal and will show on the loaded side of the teeth Forged gear surfaces are rough when new Check that wear pattern is smooth Inspect shafts for grooves nicks or bumps in the areas where seals seat Resurface any damage with emery cloth or replace shaft MAN0810 9 24 2009 17 Inspect housing and caps for cracks or other damage Assembly 1 a fF OD Clean housing pay specific attention to areas where gaskets are installed Wash housing and all components thoroughly
79. p ring 17 1005310 1 Gear 5 20891 2 Bearing 18 57076 1 1 2 Breather 6 1005305 2 Pinion gear 19 2472 6 5 16 Lock washer standard 7 39414 2 Bearing 20 6 M8x30 HHCS 8 8 8 1005306 4 Shim 21 1005311 1 Cover Q 1 Casting 22 20895 2 Snapring 10 57320 2 Snap ring 11 57318 Oil seal Standard hardware obtain locally N 1005307 2 Shim 2 4 4 8 8 5 5 22 22 6 6 7 8 O 7 8 N CD6143 NE NE y MANO810 9 24 2009 Pa rts 53 WING amp CENTER GEARBOX ASSEMBLY MANO810 9 24 2009 54 Parts REF PART QTY A OMAN Oa A OON gt a a 0 12 13 14 1032298 1032297 NS 57150 57076 57139 57328 1009096 57462 1032299 39261 1009097 57471 1 m a N m ln ln WING amp CENTER GEARBOX ASSEMBLY DESCRIPTION Complete gearbox Center amp Left wing or Complete gearbox Right wing Gearbox housing M8 x 1 25 x 14 mm HHCS 1 2 Vent plug Cover Shim kit 60 3 x 71 7 Crown gear Bearing cup amp cone B6 x 60 Cotter pin Snap ring Seal 35 x 72 x 10 Input shaft 1 3 8 6 spline Center amp Left wing or Input shaft 1 3 8 6 spline Right wing M30 x 1 5 Castle nut Pinion gear Shim kit 50 3 x 70 3 MANO810 9 24 2009 REF PART QTY 15 16 17 18 19 20 21 22 23 24 25 39263 39289 57338 2 DESCRIPTION Bearing cup amp cone Seal 50 x 90 x 10 Protective washer B4 x 55 mm Cotter pin Outp
80. r ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer Do not position jackstands under wheels axles or wheel supports Components can rotate and cause cut ter to fall 1 Jackstands with a load rating of 1000 Ibs or more are the only approved blocking device for this cutter Install jackstands shown by Xs in Figure 5 under the cutter before working underneath unit 2 Consider the overall stability of the blocked unit Just placing jackstands underneath will not ensure your safety The working surface must be level and solid to support the weight on the jackstands Make sure jackstands are stable both top and bottom Make sure cutter is approximately level 3 With full cutter weight lowered onto jackstands test blocking stability before working underneath 4 If cutter is attached to tractor when blocking set the brakes remove key and block cutter before working underneath 5 Securely block rear tractor wheels in front and behind Tighten tractor lower 3 point arm anti sway mechanism to prevent side to side movement Owner Service 19 5 Gearbox Check oil level Daily 1 Driveline U joint 10 Hours 6 Tongue Pivot 2 Telescoping shaft 10 Hours 7 Wheel yoke pivot 40 Hours 3 CV body assembly 40 hours 8 Tailwheel spindle 20 Hours 10 pumps minimum 9 Turnbuckle 40 Hours 4 Driveline shield 10 Hours 40 Hours 1 Figure 5
81. r bumps in the areas where the seals seat y Resurface any damage with emery cloth 3 Remove cotter pin washer and nut from vertical shaft and remove crossbar see CROSSBAR 18 Inspect housing and caps for cracks or other REMOVAL page 31 damage 26 Dealer Service MAN0810 9 24 2009 o 0 DO OP OD Gearbox housing Cap screw 14 mm x 1 25 Vent plug Top cover Shim kit Crown gear Bearing cup amp cone Cotter pin B6 x 60 mm Snap ring Seal Input shaft Castle nut metric M30 x 1 5 Pinion gear Shim kit Bearing cup amp cone Seal 50x 90 x 10 Protective washer Cotter pin Output shaft Flat washer Castle nut metric M30 x 2 0 Plug 3 8 NPT Ball bearing Seal 72 x 10 Shim 44 x 30 3 x 1 MAN0810 9 24 2009 Figure 11 Spindle Gearbox Assembly Dealer Service 27 ASSEMBLE GEARBOX Refer to Figure 11 1 Clean housing paying specific attention to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling Insert output bearings 15 in the housing using a round tube of the correct diameter and a hand press Slide output shaft 19 through both bearings 15 until it rests against top bearing 15 5 Slide shim 14 over output s
82. riveline Installation Install Hose Kit 1 Remove plug from rod end of each wing cylinder 2 With the wings in the down position and cylinder extended remove and reinstall the plugs from the base of the wing cylinders This will trap air behind the piston and help when lowering the wings Install reducer bushing and restricter elbow into cylinders Position elbow on center cylinder to point forward on wing cylinders point elbows to the center NOTE Make sure a breather fitting is installed in the rod end port of the wheel yoke cylinder 4 Attach hose to each elbow MANO810 9 24 2009 A ssem b l y 3 9 Install Chain or Belt Shielding DANGER m Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Install chain and rubber shields with hardware as shown Refer to Figure 33 for Chain Shielding Installa tion Figure 35 and Figure 36 for Belt Shielding Installa tion NOTE Chain Shielding Install four two p
83. rwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser Gearbox Seals AII units listed below 2 years BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW 180HD BW180HB BW 126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Geatbox DS1260 DSO1260 DS 1440 TS1680 BW 126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD BW180LH TC R74 TC R68 TC R60 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 M commercial applications les RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 9204RD 2 3 years BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS1680 Under no circumsta
84. shown Assemble items 1 2 3 and 4 and use to locate and drill remaining holes Secure idler brackets 1 and rollers 2 to deck with bolts 5 and nuts 6 Assemble channels 10 to cylinder lugs using pins 8 washers 7 and cotter pins 9 as shown Assemble winch assembly to channels 10 using bolts 5 and lock nuts 6 Move SMV sign and hardware to channel as shown Tighten all hardware Winch Kit Operation 1 Move cutter so wing is on the up slope of a ditch to aid in wing lift with the winch 2 Unwind cable and remove roller 2 3 Place cable around roller 2 and reinstall using pin 3 and Klik pin 4 Remove cylinder pin from clevis end and raise slowly Install transport lock before moving unit Parts 67 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96
85. t 73 16148 5 16 NC x 3 4 Carriage bolt 28 24611 1 SMV Emblem 77 14139 5 16 NC Flanged lock nut S 2 Tire amp hub see page 59 78 1282 1 ANC x 1 2 Round head screw 30 1003690 2 Adjustable link 79 5288 1 4 NC Hex nut 32 1631 1 1x2 72 Headless pin 80 1285 1 4x 1 1 2 Cotter pin 33 8345 1 1x4 08 Headless pin 81 66016 1 4x1 1 2 Spring pin 34 SOME Ub dieses tiesdiose pin 82 12296 1 4 28 Grease fitting 38 65130 2 Spacer 1 39 27267 1 Pipe 1 Schedule 40 x 3 75 HHCS Hex Head Cap Screw Standard hardware obtain locally MANO810 9 24 2009 Pa rts 49 WING ASSEMBLY Rev 3 3 2010 50 Pa rts MANO810 9 24 2009 WING ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 38 65130 2 Spacer 1 1 19160KT 1 Blade kit CCW Right wing or 40 11893 1 1 2 x 1 4 Pipe reducer bushing 19161KT 1 Blade kit CW Left wing 41 10290 1 1 4 x 1 4 Elbow w 1 16 restricter 2 1032297 1 Gearbox Right wing see page 54 43 14552 1 1 4 x 1 4 x 200 Hose ors 51 46752 1 NC x 4 1 2 HHCS GR5 1032298 1 Gearbox Leftt wing see page 54 52 1863 1 Flat washer 1032186 1 Driveline complete 1240 49 6 x 53 11920 1 x 1 7 8 x 1 4 Washer 71 3 see page 58 and 59 ee 52575 PNG beer ock nu 4 1031166 1 Hydraulic cylinder 3 x 10 see page 64 57 30068 3 4 NC x 2 1 2 HHCS GR5 5 1032210 1 Wing wheel yoke Right wing or 58 57798 3 4 Hardened flat washer 5 1032211 1 Wing wheel yoke Left wing 60 2371 39 4 NC Lock n
86. ter pin 8 and washer 20 gearbox are already removed with the crossbar Remove 2 Remove vent plug 3 and siphon gear lube from Ea dt NINANA Sea der housing through this opening 11 Remove cotter pin 18 castle nut 12 and 3 If the leak occurred at either end of horizontal shaft washer 25 from output shaft 19 remove oil cap 24 and or oil seal 10 Replace 12 Remove output shaft 19 by using a punch and with new one refer to Seal Installation page 25 hammer and tap on top to drive down 4 Fill gearbox with SAE 80W or 90W gear lube until it 13 Remove gear 13 and shim 14 from inside runs out the level plug housing SPINDLE GEARBOX REPAIR 14 Remove bearing 15 by using a punch and NOTE Replacing gears shafts bearings and seals Dem mer orm de top Outside ne Nousing may not be cost effective Purchasing a complete gear 15 Support housing upside down top cover surface box may be more economical and remove bearing 15 by using a punch and REMOVE GEARBOX FROM CUTTER hammer from the bottom side of the housing 16 Inspect gears for broken teeth and wear Some Refer to Figure 11 wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that wear pattern is smooth 1 Disconnect and remove the driveline from the gearbox 2 Remove vent plug 3 and siphon gear lube from 17 Inspect vertical and horizontal shafts for grooves housing through this opening nicks o
87. trained persons to operate equipment W Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment m Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove A CAUTION W Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation W Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate CONNECTING CUTTER TO TRACTOR NOTICE m For tractors with a 1 3 8 diameter PTO shaft the horizontal distance from the end of the tractor PTO shaft to the center of drawbar pin should be 14 for 540 rpm cutter This will minimize joint knock and damage to drive components CD6136 8a Figure 1 Cutter to Tractor Connection 1 Attach cutter using a 1 1 2 clevis pin and clip 2 Attach safety tow chain 32 to drawbar support Leave enough slack for turning Figure 1 3 Connect cutter driveline to tractor PTO shaft making sure the spring activated lock pin slides freely and is seated in tractor PTO splined groove 4 Remove parking jack 29 from the tongue and attach it to the storage post on the front of the left w
88. ual is provided with the machine ke Introduction 3 SPECIFICATIONS Cutting Height Varies with tire selection Cutting Width eei casone wrna ienee Overall Width 00 0000 Transport Width 0 2 0 0 eee eee Tractor AP oe tee ed wie naka ve Tractor PTO rpm ee Blade Speed Feet per minute Blade Spindle 00 0c ce eee eee Blade Overlap 0 0 cece eee eee Number of Blades 20 nn vann eee Blade Rotation 00 0000 cece annen Weight approximate lbs Wheel SIZE voe Lanai ide AQUI HR Genes Torsion Protection 00 0000 cece eee BW15LH MIEL de Gp PERPE 3200 15 Rims or 21 OD Solid Tires or 24 AirplaneTires PE EN NE ET Slip Clutch GENERAL INFORMATION A WARNING m Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your cutter Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying 4 Introduction operating conditions However through experience a
89. up up out of yoke See Figure 18 CD1386 Figure 18 3 Clamp cup in vise as shown in Figure 19 and tap on yoke to completely remove cup from yoke Repeat step 2 and step 3 for opposite cup Figure 19 Rev 3 3 2010 MANO810 9 24 2009 4 Place universal cross in vise as shown in Figure 20 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift and hammer Figure 20 U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer Install snap ring and repeat on opposite cup 4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction MAN
90. ut 6 1032180 1 Side skid Right wing or 64 3489 1 2NCx3HHCS GR5 6 1032181 1 Side skid Left wing 66 14406 1 2 NC x1 Carriage bolt GR5 7 1032230 1 Winglet Right wing or 68 11900 1 2 NC Flanged lock nut 7 1032231 1 Winglet Left wing 69 6697 3 8 NC x 1 Carriage bolt GR5 8 1002048 1 Clutch shield 70 14350 3 8 NC Flanged lock nut 9 57093 2 Blade pin includes washer amp nut 74 35155 5 16 SAE Flat washer 10 1032178 1 Crossbar Assembly 75 2472 5 16 Lock washer 11 1032254 1 Cylinder link 80 1285 1 4x1 1 2 Cotter pin 12 1032255 1 Cylinder link 82 12296 1 4 28 Grease fitting 13 1003498 1 Wing lock up bar 83 18270 3 16 Safety pin 29 wee 2 Tire amp hub see page 59 84 39254 M8x 1 25P x14 mm HHCS 30 1003690 2 Adjustable link 85 B6 x 60 Cotter pin 32 1631 1 1x2 72 Headless pin 86 39323 M30 x 2 0P Castle nut 33 8345 1 1x4 08 Headless pin 35 32469 1 1x5 Lock up pin HHCS Hex Head Cap Screw 36 1032266 1 Stump jumper pan Standard hardware obtain locally 37 33647 1 Spacer 3 4 Rev 5 12 2010 MAN0810 9 24 2009 Parts 51 SPLITTER GEARBOX ASSEMBLY 52 P ar ts MANO810 9 24 2009 SPLITTER GEARBOX ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1003687 1 Complete splitter gearbox 13 1005319 1 Bearing 1 1005308 2 Shaft 1 3 4 20 spline wing 14 1005303 1 Shaft 1 3 4 20 spline center 2 1005304 2 Oilseal 15 1005309 1 Snap ring 3 7 2 3 8 Plug not shown 16 1005319 1 Bearing 4 39251 2 Sna
91. ut shaft Flat washer 31 x 56x 4 M30 x 2 0 Castle nut 3 8 NPT Solid plug Ball bearing Seal 72 x 10 Shim 44 x 30 3 x 1 Hex Head Cap Screw Not Serviced Standard hardware obtain locally Parts 55 CENTER DECK DRIVE ASSEMBLY CD7635 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1032185 1 Complete Center Drive Assembly 8 57432 1 Friction Disc package of 2 1 1029929 1 Yoke 1 3 8 6 Spline 9 57440 1 Hub 1 3 4 20 Spline 2 154 2 Cross amp Bearing Kit 10 57434 1 Thrust Plate 3 40573 2 Inboard Yoke 11 57439 1 Belleville Spring Plate 4 40583 1 Outer Profile 12 57259 6 M10x1 5P x 50 HHCS 8 8 5 40775 2 Spring Pin 10x 65 13 57260 6 M10x1 5P Hex Lock Nut 6 1029928 1 Friction Clutch 1240 100Nm 14 57261 2 M12x1 75P Hex Lock Nut 7 57431 1 Flange Yoke 15 57262 2 M12x1 75P x 65mm HHCS 8 8 16 1005508 Clutch Repair Kit Includes items 8 11 15 5 6 P ar S MANO810 9 24 2009 CV DRIVE ASSEMBLY CD7035C 9 REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1032189 1 Complete CV drive 10 33347 1 1 Decal danger guard missing 1 19851 1 Slide lock repair kit see page 13 2 1032289 1 Yoke QD CV 1 3 8 6 11 1032295 1 Yoke tube and slip sleeve 5 193800 2 OV U Jointrepalr kit Cat 4 35E 12 1032296 1 U Joint cross and bearing kit 1992291 od ait ming 13 1032269 1 Yoke 35R x 4 81 x SP 1 75 20 5 1032292 1 Yoke and shaft CV 1 31 20 spline Nr 6 1024636 2 Drive shield bearing kit 14 6239 1 5 8NC Lock nut 7 18
92. x 1 25P x 14mm HHCS 16 23790 1 Parking jack BE Tab B6 x 60 Cotter pin VM VAi COVE pins TXEA 86 39323 M30 x 2 0P Castle nut 36 1032265 1 Stump jumper pan 90 1003689 Complete decal set 91i Aere TIEA TA AE TARS 91 1003679 Safety decal set 52 1863 1 Flat washer 55 34279 1 NC Lock nut HHCS Hex Head Cap Screw 56 13759 3 4 NC x 2 1 4 HHCS GR5 Standard hardware obtain locally 57 30068 3 4 NC x 2 1 2 HHCS GR5 Rev 3 3 2010 MANO810 9 24 2009 Pa rts 4 7 MAIN FRAME ASSEMBLY REAR SECTION 4 6 P ar Is MANOS810 9 24 2009 MAIN FRAME ASSEMBLY REAR SECTION REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 6 1003491 1 Attitude rod 40 11893 1 1 2x 1 4 Pipe reducer bushing 11 1003495 2 Hinge pin 41 10290 1 1 4 x 1 4 Elbow w 1 16 restricter 17 1032200 1 Center wheel yoke 42 8669 1 1 4x1 4x156 Hose 18 57050 1 Access hole cover 50 1003606 1NCx6HHCS GR5 19 1032225 1 Spring arm 51 46752 1 NC x 4 1 2 HHCS GR5 20 13316 1 Spring 52 1863 1 Flat washer 21 29547 1 Hydraulic cylinder 3 x 8 see page 64 54 3132 1NC Hex nut 22 1004814 1 Transport lock up 55 34279 1 NC Lock nut 23 24098 1 1 1 4 Cylinder stroke control kit 64 3489 1 2 NC x 3 HHCS GR5 24 23650 1 Ratchet adjustable link bun 65 3508 1 2 NC x 4 1 2 HHCS GR5 dle optional 66 14406 1 2 NC x 1 Carriage bolt GR5 25 1017143 1 SMV Mounting link 68 11900 1 2 NC Flanged lock nut 26 62484 1 SMV Socket 70 14350 3 8 NC Flanged lock nut 2f 10042511 SMV Bracke

Woods Equipment BATWING BW15LH User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents