Wisconsin Aluminum Foundry W3500 User's Manual
Contents
1. 4 ss skan ass 5 My NI ahud PTT n 6 ROME E M LOS 14 AAO RIC ALO I 19 tad TC 21 7 Basic specification and technical data for self moving rotary cutters from the W3532 series 22 8 Electrical connection diagram 10 26 23 C NM i n n ou u uuu nus EP 25 10 Values of noise emissions and vibrations eeeeeeessssesseeeeseeeeeeeeeee nennen eene nene nnn nnne sse nnn nnne ens 26 IM ordnam 26 1 Regulations concerning the protection and safety of health during work The symbol A at the beginning of the text indicates regulations concerning safety Labels located on several areas of the self moving rotary cutter are an integral part of the safety regulations and must not be removed or erased under any circumstances Self moving cutters of the W3532 series for cutting grass are produced according to the valid European safety standards For the W3532 model the cutting mechanism is mounted with a swath of 1220 mm In the interest of security and the safety of other persons keep to the principal regulations for correct use as mentioned below n User manual W3532 Important Responsibility 1 Persons under 18 and2. ENGINEERING USER MANUAL 02 2008 W3500 COMFORT W3532 Before the commissioning of the machine carefully read this User Manual Always follow the safety precautions and instructions contained in this Manual Please read carefully and take care to understand and comply with all recommendations and procedures C WISCONSIN Engineering CZ s r o User manual W3532 Important The following signs are located on your equipment or in the attached product brochure Before using the equipment it is important to familiarize yourself with the meaning of each sign If the self adhesive label 1s damaged illegible or has been removed ask the dealer to send you a new label and attach it in the same place as the original label ordering numbers of self adhesive labels according to the catalogue of spare parts safety symbols used on the self moving cutter EL Read the User Attention Remove the ignition Manual before key before repair using adjustment and maintenance and proceed according to the Manual Risk of injury When cutting the Risk of injury Keep a safe distance from flying storage vessel must be from flying from other persons objects attached or covered objects against stones Attention Before repair adjustment or maintenance disconnect the cable from the spark plug and pr
3. Adjustment of the driving belt for blade drives Fig 16 The tensioning of this belt is performed by the adjustment of the nut 1 after the loosening of the bolt of the pulley 2 on the lower side of the board 3 A correctly tightened belt has a bend of 14 mm in the middle of the distance between the toothed belt pulley with the loading 65 N After the tightening of the belt tighten the pulley bolt 2 After tightening check the value of the tightening of the belt Method of measurement and TENSION TESTER No 7401 0076 possible to deliver on an order basis Place the measuring preparation on the cover Fig 17 so that the measuring device is in contact with the toothed belt without pressure Shift the O ring up to the cover Re adjust the smaller O ring to the beginning of the power scale Fig 17 Re adjust the greater O ring to the required value by 14 mm Fig 18 Measuring ring must be in contact with the tested Fig 18 Catch the measuring instrument at the handle read handle and press against the toothed belt for as long as the O ring is in contact with the wall of the cover Fig 19 and 20 Remove the measuring instrument and ascertain to which value the O ring was shifted on the scale in N v kg In the case of the correct tightening of the toothed belt on measuring route 14 mm you will achieve loading of 65 N 6 5 kg Measurement value _17 User manual W3532 Pani
4. 3 Activation of the maintenance timer Press and hold for 4 seconds buttons S1 and S2 at the same time Two numbers will be displayed for 20 seconds and then the counter will return to the basic regime If the engine is in operation and the time for the maintenance achieved 0 the service icon will appear 4 Checking the interval for maintenance Press and hold for 4 seconds button S2 for as long as the remaining time of your interval appears If you want to set a new interval repeat steps 4 and 5 Each time you want to see the remaining time from the set interval press and hold button S2 5 Deletion of the maintenance icon Press and hold buttons S1 and S2 The service icon will be disconnected The time for the maintenance will automatically return to the number which was previously pre programmed 6 Display only hours Press and hold button S1 for as long as 04 is displayed Release the button and the display will return to the overall hours after 8 10 seconds If the engine is in operation the display shows only hours it will not display the revolutions and the hour icon will flash 7 Resetting the total hours and the timer for the maintenance Press and hold button S1 for as long as 05 is displayed Release the button and the display will return to total hours after 8 seconds Press and hold for 20 seconds buttons S1 and S2 at the same time the counter will be completely reset The complete reset function may be exclud
5. Before driving release the parking brake 4 4 Cutting grass Attention Do not activate the cutting mechanism of the self moving cutter in the lower position Before activation lift the cutting mechanism minimally into the 3 position of the lifting lever of the cutting mechanism Fig 9 then lift the drive of the cutting mechanism or you can lower the cutting mechanism into the lowest position The producer recommends keeping this setting If you relocate the supporting wheels of the cutting mechanism into the upper position and the lever for the lifting of the cutting is in the 1 position you will achieve the maximum cutting of the grass Setting the height of the cut Pic 9 Setting the height of the cut is performed by the lever K Fig 9 in seven possible positions When changing positions in a downward direction it 1s necessary to release the arrester by pressing the button at the end of the lever Activation of the driving of the cutting mechanism and the travel of the machine If the self moving rotary cutter is on the grass which 15 to be cut then it is necessary 1 to set minimally the 3 position of the lifting cutting mechanism 2 toactivate the drive of the cutting mechanism by switching the switch on the panel of the machine 3 to set the required position of the lifting cutting mechanism 4 as described above in the travel chapter fluently move the machine Important The machin
6. all n Tes Sharpening of blades An unsharpened blade tears the grass decreases the filling of the bag and causes yellowing of the lawn which makes the lawn unattractive The blades must be sharpened on both cutting edges In the case of dismantling the blades it is necessary to use working gloves firmly grip the blade and unscrew centric bolts M12 position 1 Fig 22 and cutting bolts 5 position 2 It is necessary to sharpen both cutting edges with a grinding stone with medium graining and to check the balancing of the blade so that the round bar is inserted in to the central hole Fig 23 and balances the blade During assembly take care that the buckling of the blades was directed inside the shell of the cutting mechanism Secure centric blades M12 against self loosening with the seal LOXEAL 55 03 Tighten bolts with a torque wrench pos 1 to torque moment 80 Nm Always before re mounting the blades check the status of the shear bolts pos 2 Damaged shear bolts size M5 5S unstrengthed must be replaced with new bolts original Damaged or bent blades must be replaced do not try to repair them Always use the original brand of blades Fig 23 ATTENTION Blades are placed facing each other at an angle of 90 and turn in the opposite direction During mounting it is necessary to keep to the following mutual position 18 User manual W3532 Maintenance plan SELF MOVING ROTARY CUTTER
7. 3 disconnect the belt of the drive of the cutting mechanism 4 lift the cutting mechanism into the position 2 3 5 disconnect the front hinge pins 6 insert into the hubs of the rear hinges the auxiliary bar with the diameter of 12 15 mm length 300 mm by means of which it is possible to lighten the draw of the hinge arm Draw out the pin to disconnect the 16 User manual W3532 hinge arm from the cutting mechanism and release the draw of the arm Draw out the cutting mechanism to the left or right side The assembly is performed in the opposite procedure Adjustment of the height of the cutting mechanism When adjusting the cutting mechanism it is necessary to 1 place the self moving rotary cutter on a plain area 2 setthe cutting mechanism to the lower position 3 oosen the arresting bolts of the draw bars of the front hinge of the cutting mechanism 4 setthe cutting mechanism into the required position 5 tighten the bolts of the draw bars of the front hinge Replacement of driving belts The power from the engine to the cutting mechanism is transferred by means of the V belt and the belt with double sided teeth The driving belts must be replaced as soon as they start to show symptoms of wear Use only original belts Adjustment of the driving belt Engine cutting mechanism The belt is permanently fastened with a spring biased pulley and therefore no additional adjustment or tensioning is necessary
8. any person who do not fulfil the conditions of operation are not permitted to use the self moving rotary cutter 2 The user is responsible for any damage caused by a third person during the unauthorized operation of the machine 3 The self moving rotary cutter must be used in the respective manner for the purposes stated in this Manual Each misuse has the consequence of the expiration of the warranty and the rejection of the responsibility of the producer 4 The self moving rotary cutter is equipped with a series of micro switches and safety equipment into which it is not permitted to intervene This would lead to the expiration of the warranty and the rejection of the responsibility of the producer 5 The self moving rotary cutter must not be used on roads 1 2 and 3 class roads and highways Transport to the working place is possible e g on the trailer of a private car or tractor Safety rules during operation 1 Wear appropriate clothes and shoes 2 The self moving rotary cutter is to be activated in a clear or well ventilated area Burnt exhaust gases are toxic 3 Attention Do not activate the cutting mechanism of the self moving cutter in the lower position Before activation lift the cutting mechanism minimally into the 3 position of the lifting lever of the cutting mechanism then lift the drive of the cutting mechanism or you can lower the cutting mechanism into the lowest position 4 Add fuel only
9. of the seat The adjustment of the seat is performed by means of lever S according to Fig 7a Fig 7a Activation Important It is permitted to run the engine in the open air or a well ventilated room Remember that exhaust gases from the engine are toxic Before the activation of the engine it 1s necessary to perform the following operation 1 Brake pedal press into the braked position 2 Switch for activation of blade drives position OFF 3 Choke rod draw up outward position START Gas lever in position MIN 4 During starting take care to correctly insert the key to prevent its breaking Insert the key into the ignition box Fig 8 and turn it into position 1 the current circuit is activated 5 Turn the key into the START position for starting the engine After activation release the key Insert the control lever of the choke into the initial position In the case of activation with a warm engine it is not necessary to use the choke START position a p 5 i wd DA at gt rz rp _ lj Description of Fig 8 0 OFF 1 Lighting running of engine 2 Running the engine without lighting 3 Start engine Note If during the starting of the engine there are any problems do not start the engine because there could be discharging of the accumulator and overheating of the engine Return the ignition
10. parts It is also necessary to take care to prevent damage to the cutting mechanism when removing from the palette The standard package contains self moving rotary cutter wheel seat parts of the grass storage bin bag with documents and User Manual bag with pin for securing the wheel 2 ignition keys spare 10A 40A fuses and 1 spare bulb parts for the assembly of the seat 2 bolts 2 braces 2 pads 2 nuts Assembly of the wheel Fig 1a 1 Mount the wheel on the exceeding shaft 2 Face the hole of the wheel and the shaft with the delivered pin 3 Fix with the hammer inside and check that it appears on the opposite side We recommend to use a cutting drift or screw driver Attaching the seat Fig 1b a Attach the braces into the hole of the seat console 1 b The seat is placed onto the seat catchers 2 on the machine c Place and tighten the bolts in position 3 and connect the switch of the seat by attaching the connectors on the outlets of the switch ii s e User manual W3532 List of parts of the grass storage bin Pos N 1 ON CA Q Name Pieces bin cover 1 front frame 1 bottom frame 1 brace I brace II curtain bolt M6x10 bolt M6x16 bolt M6x20 plate6 8 plate 6 4 2 nutM6 4 O LS NWN Fig 2 Assembly of storage bin Fig 2 For the transport of the machine the storage bin is partially disassembled To assemble we
11. recommend the following procedure 1 The assembly of the storage bin is performed according to Fig 2 and the list of parts of the grass storage bin 2 Place the paper from the package of the cutting machine on the table or the ground 3 Place the cap of the storage bin pos 1 on the paper Spread the fabric for the easy assembly of bolts 4 Screw the curtain to the cap pos 6 Push the curtain to the cap to the stop 5 Screw parts pos 5 4 2 so that the free ends pos 5 4 2 are approximately in the area For pos 4 and 2 the holes are in one axis 6 Place the frame of the bottom pos 3 with the feet to the free ends of positions 5 4 2 Then screw 7 Lift the fabric and insert the locks of the fabric into pos 2 and 3 8 Before the placement of the bin on the self moving rotary cutter we recommend to set the guiding V obr 2a into the position approximately perpendicular to the ground with the switch for lifting the storage bin 9 Place the storage bin on the guiding according to Fig 2 and check the tightening of the fabric and the placement of the storage bin in the closed position 6 10 Insert the bar of the fork lifting cylinder into the hole in the upper cap of the storage bin and secure the fork with the flexible arrester Fig 2b Fig 2b 4 User Manual 4 1 Operation Fig 3a 3b 3c PLE E eee Q Ne 14 15 16 17 18 Wheel Panel Pedal for f
12. the brake valve is based on the adjustment of the clearance between the brake plates and the disk of the brake It is adjusted with the released terminal of the draw bar of the brake when the joining spring does not produce any force on the level of the air brake valve The clearance is decreased by screwing the pocket of the axis into the body of the air brake valve On the contrary during the unscrewing it is increased The correct clearance is achieved at the angle of the deviation of the lever of the air brake valve from the neutral position to the contact of the brake plates on the disk within the range 15 20 2 Adjustment of the draw bar of the brake After the adjustment of the air brake valve there is the adjustment of the draw bar of the brake by the relocation of the terminal on the draw bar and its securing by the nuts in such a position where the join spring is tensioned and slightly wheezes in the holes of the lever and the converter User manual W3532 Description of Fig 15c 1 Aur brake valve 2 Pocket of the axis with hexagon 3 Air brake valve lever 4 Joining spring 5 Converter 6 Terminal 7 Draw bar of the brake Adjustment of the neutral position of the pump lever Fig 15d The neutral position of the pump lever is adjusted by the change of the length of the draw bar by turning ball pin K After the adjustment it is necessary to secure the pin in the correct position with the counter
13. with adjusted gas lever in the central position To ensure the correct output and the proportional cut it is necessary to select the travel speed according to the status of the cut grass height and density and the moisture of the lawn In the case of the decrease of the speed of the engine it 15 recommended to decrease the travel speed and it is necessary to take into consideration that good cutting of the lawn 15 not achieved if the speed of the travel is too high Always when it is necessary to overcome an obstacle it is necessary to disconnect the drive of the cutting mechanism and to lift the cutting mechanism into the highest position 10 User manual W3532 Important In the case of the contact of the blades of the cutting machine with stones or other items it is necessary to immediately disconnect the drive of the cutting machine disconnect the ignition and remove the key Check whether the blades of the cutting machines are not damaged also check the status of the fixation bolts of the blades or other parts of the cutting machine In the case of damage it is necessary to remove the defects by replacing the defective part with an original part Perform the inspection of the cutting mechanism regularly after each cutting Important After termination of each cutting it is necessary to check the fabric of the bag for grass to see whether it was damaged during the cutting If the fabric of the bag is damaged or w
14. 4 During the replacement or discharging of oil always hold the neck of the discharging tube with an hexagonal wrench so as not to loosen the tube when removing the cap Otherwise there is the risk of the unwanted escape of oil Electromagnetic clutch Fig 15 The clearance between the rotor and the body of the electromagnetic clutch must be within the range 0 35 0 5 mm the higher value is for summer operation The adjustment is performed by tightening loosening the 3 bolts position 1 Fig 15 14 User manual W3532 0 35 0 5mm L Fig 15 Adjustment of the belt for the pump drive Fig 15a 15b Tightening of the belt for the pump drive is performed by the shift of the complete pump position 1 in the grooves of the pump consoles Procedure 1 Loosen 4 securing bolts of the pump position 3 so the pump can freely move at the ends 2 By symmetric pushing of the pump from the frame by means of two pressing bolts position 2 tighten the belt Proceed according to Fig 15b and the Table Note A low tightening force may cause skipping of the belt pulley teeth in the case of large loads 3 In the correct position 4 securing bolts of the pump are tightened CHECKING THE CORRECT TIGHTENING OF THE BELT Deflection force for 10 Work belt mm bend see Fig 15b 185 203 N 129 148 N 15 Adjustment of brakes Fig 15c 1 Adjustment of air brake valve The adjustment of
15. Pa 122 124 126 351 535 54 31 35 121 124 126 111 24 User manual W3532 9 Maintenance of accumulator Safety precautions during use and installation 12 car filling accumulator is used The electrolyte is completed in the production plant and is charged to the required capacity of 32Ah A The filling and adding of electrolyte must be performed by professional service ATTENTION Important After termination of the work it is necessary to regularly check the level of electrolyte and the status of the charging of the accumulator minimally 1 x in a month If it is necessary difficulty in starting decrease of intensity of lighting etc to charge the accumulator there is a risk of its damage After termination of seasonal work we recommend removing the accumulator from the machine and to place it in a dry warm place Charging of accumulator Before charging dismantle the filling cap and check the level of electrolyte If you ascertain a small decrease in the level of electrolyte it is necessary to add distilled water up to the UPPER LEVEL In the case of a large decrease in the level contact a professional service Charge the accumulator by the maximum current 3A Charge until the accumulator starts to boil and the specific density of electrolyte exceeds 1 27 Installation Fix the accumulator firmly into the machine Make sure that the positive and negative poles of the accumulator are connected correct
16. Working action After the After the Monthly After each After 500 commission first 10 first 50 inspection 100 hours hours or after checking the tightening of the belts checking the angular joints and adjustment of the clearance for control and adjustment travel neutral position checking the oil level of the hydraulic system SAE 15 W 50 super mogul oil system cleaner in the hydraulic system axle safety switches fuses and lights segment including bearings lubrication of angular joints and lifting pockets checking the status of the accumulator checking the mounting of the wheel lubrication of the bowden of the gas control and starter ENGINE Working action Before After the After the first Monthly After each 50 After each 100 After each After each commissionin first 5 10 hours inspection Bi hours 200 hours g new cutter hours checking the volume of engine oil mogul super 15W50 Mogul super MBAD checking fuel system tightness wearing replacement of ignition plugs 19 User manual W3532 CUTTING MECHANISM Working action After each After the first li Weekly Monthly After each 50 After each 100 After each cutting 5 hours checking inspection hours hours season checking the sharpening and tightening of blades Low J don Pow ji nim ama LLLI L L clamping of blades checking the tightening and adjustment o
17. ary cutter in a dry place protected against atmospheric influences and cover it if possible If the machine will not be used for a long time longer than one month it is necessary to disconnect the red cable from the accumulator and follow the instructions in the Manual for the engine Emptying the fuel tank Regularly check that the voltage in the accumulator has not decreased below 12V Charge it if necessary 5 Maintenance Important With respect to the protection of the environment take care to prevent the escape of oil fuel or other harmful substances All repairs maintenance and treatment of the machine is to be performed when the engine is not active when the ignition key is removed Front axle Fig 13 After five hours of operation tighten the bolt 1 on the arm of the left vertical pin The bolts 2 serve for setting the clearance of the front axle in the frame Gearing Fig 14 After 5 hours of operation of the machine adjust the free gearing by turning the accessible pin downward from the machine Using the pin 1 it is possible to turn after loosening the two nuts 2 After setting the clearance of the nut fully tighten Engine Proceed according to the instructions of the Service and Maintenance Manual air cleaner fuel cleaner replacement of oil cleaning of ignition sparks etc The engine oil is discharged into the prepared vessel by unscrewing cap Z on the discharging hole Pic 1
18. beless tyres The repair of these tyres must be performed by a professional service Removing of the transport channel Before the removing of the transport channel it is necessary to disconnect the electric conductors on the sensor for the filling of the bag The disconnecting connector is located near the sensor in the front upper part of the transport channel By lifting the front part of the channel the leading locks are released and it is possible to shift the transport channel in a backward direction Re assembly is performed by following the opposite procedure Note To draw out the channel the cutting mechanism must be slightly lifted Sensor for filling the bag In the front upper part of the transport channel it is necessary to clean the free capacity of the sensor membrane from the remainders of grass Fig 15e the best is after each cutting Notification The function for the automatic checking of the filling of the bag depends on the composition of the cut grass For example in the case of cutting dense wet spring grass it is possible to disconnect the drive of the cutting equipment in the case that half the bag is filled On the other hand when cutting autumn dry grass the grass bag can be filled to the maximum possible volume Dismantling of the cutting mechanism When dismantling the cutting mechanism it is necessary to 1 remove the transport channel 2 readjust the cutting mechanism to the lower position
19. e This Manual contains the instructions for the control of the self moving rotary cutter and for the correct basic maintenance which is performed by the user For performing actions which are not described in the Manual it is necessary to contact the seller or the authorized service Spare parts In the case of repair it is necessary to exclusively use spare parts which ensure safety and replacement Each order of spare parts must include the serial number and the year of production For spare parts it is necessary to proceed according to the manual concerning the engine Warranty The warranty is provided according to the instructions in the Warranty certificate For the engine warranty the terms of the respective producer are valid We recommend using only the additional equipment which is stated by the producer of the W3532 grass cutter otherwise there is a risk of the expiration of the warranty The possible connection of the other additional equipment must be consulted with the producer 3 Unpacking and assembly Due to the storage and transport some construction groups of the self moving rotary cutter are not assembled directly in the production plant but during the commissioning The client must inspect the completeness of the machine It is necessary to proceed according to the following instructions Unpacking After removing the package it is necessary to check all individual parts of the machine and the freely packed
20. e Y0418 hydraulic unit E5821 E7080 plough RS 110 35M mechanical lifting E7090 plough RS 110 35E electric lifting connection front hinge Y0418 26 User manual W3532 CZECH EE WISCONSIN RE P U BLIC D in Spindler v EN a i N E ER H G o Prostejov Mlad Karlovy vo ry Bo lesiov ole Sia Fronti kovu Pod brod Hradec L zne PRAHA 7 Hr lov PRAGUE Pordubice Pizen Switavy Olomouc Klatovy Tabor Pferov Brno esk esk Bud jovice M Krumlov Mikulov WISCONSIN Ww ENGINEERING 02 2008 WISCONSIN Engineering CZ s r o Vrahovick 41 796 02 PROSTEJOV Tel 582 401 915 Fax 582 401 919 E mail info wisconsineng cz www wisconsineng cz
21. e disconnection is performed according to Fig 2b 2a Remove the flexible pin and draw out the fork of the lifting mechanism from the cup of the bag Catch the grass bag at the handles and draw out the guiding of the grass bag from the guiding of the self moving rotary cutter The disconnection or connection of the grass bag is performed only when the drive of the cutting mechanism 15 disconnected Safety system The safe work of the self moving rotary cutter is ensured by the system with three protective switches The switches are controlled by brake pedal seat bag or cover against stones The engine can only be run only when the machine is braked the drive of the cutting mechanism is OFF When the engine is started it is possible to release the brake only in the case that the operator is sat on the seat Otherwise the engine is stopped In the case of the fulfilled conditions for the operation of the engine it is possible to activate the drive of the cutting mechanism only in the case that the bag or the cover against stones is attached Switching the lights on According to Fig 8 and the description in Fig 8 11 User manual W3532 Important For the protection of electrical installation 1 prevent the replacement of the polarity 2 do not activate the self moving rotary cutter without the accumulator 3 do not use starting cables to start the machine Termination of work After termination of the cut
22. e is equipped with automatic checking of the contents of the bag This means that when the bag is full there is the automatic disconnection of the electromagnetic clutch of the drive for the cutting mechanism The automatic check is activated by the AUT MAN switch Fig 3c position 13 switching to the AUT position When switching into the MAN position there is the disconnection of the automatic checking In the case of starting the drive of the cutting mechanism and following the filling of the bag the drive of the cutting mechanism is automatically disconnected The filling of the storage rank is indicated by the signal lamp Fig 3a pos 17 The activation of the drive of the cutting mechanism is possible after emptying the bag In the case of cutting in the MAN position the bag 15 filled more than in the AUT position however the any further cut grass remains on the lawn The use of the MAN position requires a skilful operator Note In practice experienced employees use both positions After automatic filling of the basket and disconnection of the cutting machine they switch to manual control and the complete cutting of the estimated strip of the lawn during which the channel is not overfilled This reduces the number of overflows of the tanks and driving to the place of emptying Important To prevent the increased wearing of belts of the drive of the cutting mechanism it is recommended to switch to the cutting mechanism
23. ed during production 4 6 Cleaning and storage After each use it is necessary to clean the self moving rotary cutter from the outside to empty the bag and to shake it to remove the remainders of grass and earth Washing Fig 12 Washing is to be performed on a firm base with the bag attached Washing the inside parts of the cutter and the throwing mechanism is to be performed with the disconnected drive of the cutting mechanism with a stream of water lasting several minutes or with the activated drive of the cutting mechanism and the connection of the pressured water gradually to both connections of the 4 neck located on the shell of the cutting mechanism Then disconnect the drive of the cutting mechanism stop the machine remove the bag ER User manual W3532 empty wash and attach it again on order to be dried very quickly If there are any reminders of grass on the walls of the bag it is necessary to clean it so that the material can breathe Wash the plastic parts of the body with water and a sponge dipped in washing detergent and pay attention so that the engine and parts of the electrical installation are not in contact with water Never use a high pressure cleaner or aggressive detergent for washing the body engine and electric actuator If these principles are not complied with there is the risk of the expiration of the warranty Storage and not using the machine for long periods Store the self moving rot
24. ent for the maintenance of the engine Before setting the counter each time make sure that the engine is disconnected If it is necessary to unwind the black conductor from the cable of the spark plug for re winding it is necessary to perform only 3 4 turns otherwise the counter will not show the correct values of the revolutions within the whole range of the revolutions of the engine 1 Setting the reading of the signal from the spark plug Press and hold button S1 for 4 seconds LCD displays 01 the spark plug is activated twice per revolution 02 once per revolution 03 each further revolution 04 displays only hours not revolutions As soon as you find the required diagram release button S1 The LCD will flash 8 10s and return to the overall regime of the counter Pre setting of the standard counter is 02 once per revolution This pre setting can be changed during production 2 Setting the timer for maintenance Press and hold button S2 for 4 seconds The number which is in the correct position will start to flash and the SERVICE icon will be displayed By pressing and holding button S1 the number will start to change As soon as you achieve the required number release button S1 and press button S2 for 1 second it will switch to the setting the next number Repeat the above mentioned steps for as long as you set the service interval After 14 16 seconds without pressing buttons the counter will return to the basic regime
25. f the electromagnetic clutch checking for any possible damage of the cutting mechanism REAR AXLE Working action Before After the first Monthly After each 50 f After each 100 After 500 commissioning 5 hours Inspection hours new cutter checking the status of the drivine cham n the case of work on a hilly terrain after each 400 hours of operation TRANSPORT CHANNEL AND BAG Working action After each After the first li Weekly Monthly After each 50 After each 100 After each cutting 5 hours checking inspection hours hours season checking the function of the automatic system for the disconnection of the cutting mechanism cleaning of the channel checking damage to the bag fabric e lubrication of the rotary points of the MEM BEEN bag checking the function of the electric engine for lifting only for electric lifting _ 20 User manual W3532 6 Lubrication plan Fig 25 Lubrication point Grease Time interval for Number of lubrication lubrication Oil SAE 30 P Jem pin for front axle Oil SAE 30 Pinion and control segment Lubrication x in a month grease Placement of brake pedal and travel pedal Oil SAE 30 4 grease 6 Wire for the control of gas and the starter Oil SAE 30 7 Hinge joints for the cutting mechanism Oil SAE 30 IN aaa MR NN RR mechanism a mechanism grease Placement of the draw bar for cement of the draw par for t
26. he driving of the cutting mechanism In the case that the bag or the cover against stones is not connected it is not possible It 1s forbidden to The to disconnect the cutting mechanism disconnect this mechanism or restrict its efficiency spaces between the cap and the switch must be cleaned from cut grass during the work if necessary In the case of filling this space with grass it is not possible to run the engine when the bag 1s attached Checking the blades Check that the blades are well sharpened and whether the respective hubs are reliably fixed Incorrectly sharpened blades can upland the grass and cause yellowing of the lawn 4 3 Commissioning Parking brake Braking with the parking brake is performed by pressing the foot brake pedal the relocation of the P lever in Fig 6 backwards in the direction of the arrow releasing the brake pedal and releasing the lever The foot pedal remains in the lower position The release of the brake is performed by pressing the brake pedal which causes the automatic release of the braking brake and the lever P User manual W3532 Disconnection of the travel drive If it is necessary to manually move the self moving rotary cutter without the engine started it is necessary to release belt V according to Fig 7 When the hydro drive is disconnected it is forbidden to activate the engine Therefore after relocation immediately tighten the bolt again Adjustment
27. il and it is necessary to comply with the regulations of the Service Manual for the engine Measure the level of the engine oil when the engine is disconnected which must be between the MIN and MAX lines of measuring bar T Fig 5 Using the filler fill up the tank with fuel and take care not to over fill the fuel The tank holds approximately 9 litres The type of fuel and oil which are to be used are stated in the service manuals for the engine Inflation of tyres The correct inflation of the tyres is the basic precondition for levelling the cutting mechanism and for the achievement for proportionally cutting the lawn Before inflation it is necessary to remove the cover and connect to the valves the pressure air pump equipped with the pressure gauge Due to the use of tube free tyres a manual air pump is not recommended for the inflation of tyres 1 4 bar bar Inflation of front wheels Inflation of rear wheels Grass bag Place the tank on the guiding according to Fig 2a and check the tightening of the fabric and the placement of the bag Rear axle Fig 5b The axle is filled with 0 8 L of PP90 oil Filling hole 1 Discharging hole 2 Check hole 3 Note In the case of the correct height of the level the oil will start to discharge from the stable axle from the open check hole Important The bag or the cover against the stones controls the switch which blocks the switching of the electromagnetic clutch for t
28. iling of the big of the bag Oil SAE 30 Chain gear WDO 12 Pins in the draw bars of the brake system including Lubrication 1 x in 6 months the brake axis grease Rearaxlegearbox PPO liam o ooo 14 Joint and pin for travel control Lubrication x in a month grease 15 Front hinge pins Oil SAE 30 Fig 25 User manual W3532 7 Basic specification and technical data for self moving rotary cutters from the W3532 series W3532 Engine Producer KOHLER COMMAND Output 22 HP Alternator I2V 15A Cutting mechanism Cut 1 220 mm Number of blades 2 Manner of turning contra rotating Height of cutting 30 120 mm Disconnection of the drive electromagnetic clutch with brake Collection of grass rear throwing grass bag in the rear part of the machine Grass bag Volume of the bag 460 Manner of emptying electric Gear mechanism hydrostatic independent regulated piston hydro generator for engine robust rear axle with piston hydro engine volume of hydraulic tank 7L Maximum travel speed forwards 13 km h backward 5 km h Tyres Front 16 6 5 8 20 10 00 8 Dimensions Length with bag front hinge 2 820 mm Width 1 265 mm Height 1 280 mm wheel base 1 280 mm wheel track 1 030 mm Weight 435 kg Fuel tank Volume of fuel tank 11 _22 User manual W3532 8 Electrical connection diagram Fig 26 Colour distinguishing of conductors Conduct
29. ints X Fig 11b Rear suspending equipment Fig 11c Using the rear suspending equipment it is possible to connect a semi trailer or other hitching tools The hitching equipment 1 is mounted on the rear plate of the machine by means of 4 bolts Using the pin 2 the eye of the semi trailer is connected to the equipment and is secured with the safety arrester 3 During the aggregation with the semi trailer the blades must be disconnected in order to prevent the disconnection of the engine due to the fact that the grass storage bin or the cover against stones is not connected Fig 11c Cover against stones DKK 572 The cover against stones 1 enables to cut grass using the cutter without the need of the bag It directs the stream of grass and as a safety element it prevents the flying of stones or other solid pieces _12 User manual W3532 4 5 Motor hours counter speed counter Motor Monitor PT 14 Fig 1lle Fig 11e The engine monitor is an independent LCD counter for motor hours a speed indicator and a measuring gauge for maintenance Energy is supplied from a lithium battery The conductor around the sparking plug ensures both functions the signal of the counter for the revolutions as well as an indicator that the engine is running For maintenance this counter is used in such a manner that the maintenance interval is set and at the moment of expiration the counter reports the requirem
30. key to the position 0 wait several seconds and then repeat the procedure If it is not possible to start read the instructions in the User Manual for using the engine Important If the accumulator is discharged do not use cables for starting this could destroy the electrical installation Disconnect the accumulator from the electrical installation of the cutter and charge it with the charging device After the termination of work it is necessary to regularly check the level of electrolyte and the status of charging of the accumulator minimally 1 x in a month If necessary charge the accumulator otherwise there is the risk of damage We recommend removing the accumulator from the machine and placing it on a dry hot place It is necessary to make sure that the security measure does not prevent the starting of the engine such as the machine is not braked the drive of the cutting mechanism is ON Travel Fig 3b pos 3 The travel of the machine is controlled by the travel pedal which is located on the right side of the platform The fluency of the driving is controlled by the fluent control of pedal front wider part of pedal driving in forward direction rear part of the pedal driving in backward direction User manual W3532 To stop machine release the travel brake press the brake and consequently always secure the machine with the parking brake against the unwanted travel of the machine
31. ly Maintenance of accumulator 1 Once a month check the level of electrolyte 2 Use distilled water for renewing the level Never use electrolyte for increase the level 3 Always keep the accumulator clean 25 User manual W3532 10 Values of noise emissions and vibrations 03532 Kohler Command 22 Level of acoustic pressure in the place of operator dB A Guaranteed level of acoustic output dB A 103 Weighted effective value of acceleration seat vertical vibration 1 0 m s 2 m sec Weighted effective value of the acceleration of vibrations transferred to hands left hand 2 7 m sec righthand 3 5 msec Conditions for measurement revolutions of cutting equipment 2500 ot min speed of the travel 5 4 km hod cutting of the grass at medium height 30 mm 11 Recycling After expiration of the service life the self moving rotary cutter must be liquidated in accordance with Act No 185 2001 Coll and according to valid regulations Accessories for cutting mechanism W3532 can be ordered on request Y0417 bolster Y0418 front hinge E5821 hydraulic unit DJH 590 Y0735 mulching set E5741 cover against stones DKK 572 F000531 snow chains E6754 tractive hinge Working tools for cutting mechanism W3532 can be ordered on request B3361 leaf picker ASL 611 E5770 sweeping brush AZK 612 connection front hinge Y0418 hydraulic unit E5821 50444 snow plough SF 1050 connection front hing
32. nut Fig 15d Replacement of lamps Lamps are located in the sleeve with bayonet fastening which can be removed by turning Replacement of the fuse The electronics and the electrical installation are protected by a 10A fuse For locating and removing the failure it 1s necessary to replace the damaged fuse with a new fuse with the same current value For the heating of the bag and the lifting of the front hinge there is s 10 fuse The fuses are located in the pocket located under the panel on the side of the accumulator cover Never use fuses with another value of the current If after the replacement of the fuse the self moving cutter does not function it is necessary to contact an authorized service Replacement of wheels Disconnect the self moving rotary cutter under the load bearing part of the chassis on the part of replacement of the wheel The front and rear wheels are secured by the pad and the pin During assembly it is necessary to open the pin for the correct placement of the cover of the axis end The rear wheels are mounted directly on the semi axes of the differential equipped with a plain key When attaching the wheels it is necessary to lubricate the axes with grease In the case of the replacement of one or both rear wheels it is necessary to take care to keep the same diameter of the wheels or to check the adjustment of the cutting mechanism Repair of tyres The self moving rotary cutter is equipped with tu
33. oceed according to When reversing check the space behind the cutter Attention Risk of Use cutter Risk of injury to Keep a safe overturning of the maximally on 10 small children distance from cutter slopes small children Risk of injury to hands feet and fingers from rotating blades and leaves in the ventilator of the Keep a sufficient distance Czech republic WWWw Wisconsineng cz 103 db User manual W3532 LAWN TRACTOR W 3532 User and Maintenance Manual Dear Customer Thank you very much for choosing our product and we are sure that it will fulfil all your expectations Please read this Manual carefully and proceed exactly according to the instructions By doing do you will ensure the optimal use and the long service life of the self moving cutter You will correctly use your investment The producer reserves the right to make any technical and commercial changes For this reason your self moving rotary cutter may report some small differences compared with this Manual without change to the principal properties and the manner of operation of the machine Design of the machine The machine is designed for cutting grass on treated areas of city greenery sports sites recreational areas etc CONTENTS 1 Regulations concerning the protection and safety of health during wolrk 3 J What Kan and technical SEN VCC
34. or No Conductor No Conductor No Conductor No Conductor No colour I enr MT 1 brown white brown blue 2 red B white red blue a 3 black 21 brown 39 black 57 brown 84 green 4 black 22 brown 40 blue 58 brown 85 red 9 black 44 62 gren 9 black 27 brown 45 yelow 63 gren JO black 28 146 _ yelow 164 brown Jl blck 29 gren 47 yellow 65 purple 12 black 30 48 redblak 66 _ brown d3 rd 31 white 49 redblak 67 grey d4 orange 32 black 50 brown 68 grey 15 vioet 33 _ brown 51 white 609 _ brown gt d6 blu 34 red whie 52 white 0 bwe 17 bl 35 red whie 53 rd 7 brown 8 36 ble 14 rd 8 red S List of devices 19 Switch for bag hinge o O Note Indication of devices in the diagram Fig 26 BE eae User manual W3532 Obr 26 SPINACI SERINE A KEY SWITCH Fuel selenoid E 17 ACTUATOR LIFTING i iss Uu e SWITCHLIFIING GRASSBAG LL GRASS BAG FUSE 104 T E FUSE 40 FRONT HITCH CONTROL LAMP ACTUATOR LIFTING START CONTAINER Pro BRAKE C SWIT CH LIFTING 58 FRONT HIT CH
35. orn it is necessary to replaces it with new fabric Supporting wheel Fig 10 The supporting wheel 1 at the lowest position of the cutting mechanism ensures the space between the soil and the edge of the cutting mechanism In this manner it is possible to prevent damage to the lawn If a change in the position of wheel is required it is necessary to release the securing counter nut of the Allen head screw 2 of the axis of the wheel and to relocate the bolt with the wheel into the other hole of the holder It is necessary to perform this operation in the same manner for all 4 wheels when the engine of the drive of the cutting mechanism is disconnected The producer recommends keeping the setting from the production Cutting of the lawn with the self moving rotary cutter 1 The longitudinal cutting in combination with the cross cutting contributes to the achievement of a better appearance of the lawn 2 In the case of blocking the transport channel it is recommended to decrease the speed of the travel because it may be too high due to the status of the lawn If this problem is not resolved the reason will be incorrectly sharpened blades a deformed profile of the cutting nose or the sealed and air tight fabrics of the bag 3 If the grass is too high it is recommended to cut it in two phases First of all with the cutting mechanism at the maximum height or the lower speed then at the required level 4 It is necessary
36. orward and backward travel travel pedal Brake pedal Parking brake Level for regulation of the height of the cut Bolt for disconnection of the hydraulic travel Gas lever Choke rod Ignition switch switch box Switch for the drive of the cutting mechanism Switch for tilting of the storage bin AUT MAN switch switching between automatic and manual operation Start signal lamp Signal lamp for activation of the cutting mechanism drive Brake activation signal lamp Full storage bin signal lamp Motor hours counter speed indicator maintenance indicator User manual W3532 19 Switch for lifting front hanger only for request with front hanger W3532 Y0418 1311 18 12 Fig 3c 4 2 Preparation before commissioning Fuelling Hydraulic system Fig 5 Regularly check the oil level in the hydraulic tank according to Fig 5 M8AD MOGUL SUPER MOGUL SUPER 15W50 motor oil is required VNADRZE approximately 7 litres Cleaner for the hydraulic system Fig 5 During the replacement of the cleaner it is necessary to discharge the oil from the hydraulic system according to Fig 5a by discharging hole H After discharging the oil unscrew the cleaner and replace it MOGUL SUPER 15W56j User manual W3532 Due to the transport the self moving rotary cutter 1s delivered without motor oil and fuel Before the activation of the engine it is necessary to fill up the engine box with o
37. sary due to health reasons the employee must not be affected by the excessive noise and vibrations 17 In the case of professional use or in the case of exceeding the maximum time of exposure according to point 15 it is necessary to submit to the respective body of the hygiene service the proposal for the specification of work as risky work in terms of noise and vibrations 18 Near residential buildings the machine can only be operated between 6 00 a m 6 00 p m ATTENTION When working with the accumulator keep to the safety precautions of the producer The electrolyte in the accumulator is a caustic agent Safety rules when the machine is disconnected and during maintenance 1 Never leave the ignition key within the reach of children and unauthorized persons 2 Repair maintenance treatment and cleaning can be performed only when the ignition key has been removed from the ignition box 3 Sharpen both blade edges and take care with the balancing of the blades 4 Deformed or damaged blades must be replaced and must not be repaired Use only original brand knives 2 Marking and technical service User manual W3532 Marking Each self moving rotary cutter is delivered marked with a name plate which contains the most important data and the serial number The serial number and the year of production must be stated in the case of each request for technical service and for each order of spare parts Servic
38. the engine is switched off in clear or well ventilated premises Fuel vapours are explosive 5 Do not manipulate with fire and do not smoke near the tank _4 6 If the self moving rotary cutter is not used for cutting grass it is necessary to disconnect the blades and to lift the cutting mechanism to the highest position 7 The transport of persons is forbidden 8 Before each use it is necessary to check that the blades are firmly tightened and sharpened 9 Before starting work the working area must not contain other items such as stones branches etc 10 It is possible to use the self moving rotary cutter for cutting only in the case that the bin for cut grass or the cover against stones are connected 11 During cutting there must not be any persons or animals within the range of the working area 12 It is permitted to use the self moving rotary cutter on slopes with a maximum 10 17 13 Each time you remove cut grass from the bin the drive of the cutting mechanism must be disconnected and it is necessary to wait until the blades have stopped 14 Do not make any intervention into the engine for the purpose of increasing the output and the revolutions 15 Before getting off the self moving cutter it is necessary to disconnect the drive of the cutting mechanism and to wait until the blades have stopped Remove the key from the ignition before leaving the machine unattended 16 During breaks which are neces
39. ting it 1s necessary to disconnect the drive of the cutting mechanism and to lift the cutting mechanism to the highest possible position Brake the self moving rotary cutter and secure it with the parking brake disconnect the engine put the ignition key to the 0 position Before the disconnection of the engine leave the gas lever for about 20 seconds in the position for minimum revolutions on order to prevent back shock Important Always remove the ignition key when the machine is unattended Fig 11a Front suspending equipment Upon request it is possible to deliver the front suspending equipment Fig 11a which by using makes it possible to connect a rotary sweeping brush a rotary snow plough or a plough iron The suspending equipment in pos Z Fig lla is mounted on the self moving rotary cutter by means of 2 pins pos C and 4 clips The actuator of the lifting A is mounted on point U directly on the pin welded onto the frame by means of the 2 draw bars of hinge The front suspending equipment includes the hinge of the plough iron which is attached by 4 bolts position S The actuator for the lifting of the front hinge is controlled by the switch according to Fig 3c pos 19 Instead of the front suspending equipment it is possible to connect to the front part of the self moving rotary cutter bolster N according to Fig l1b The bolster is attached by 4 bolts in po
40. to pay special attention to cutting near brushes and kerbs As a consequence of the contact with the obstacle the distance between the blades can change as well as the sides of the body of the cutting mechanism and the height of the cutting may change Slopes Do not use the self moving rotary cutter for work on slopes with an inclination higher than 10 17 In the case of a change of the direction it is necessary to pay increased attention It is necessary to take care of the fact that the wheels must not be in contact with obstacles stones branches roots etc which could result in the overturning and loss of control of the machine During working on the slope use only the lower travel speed After stopping the machine on the slope always secure it with the parking brake Emptying the bag Never leave the bag until it is full in order to prevent blocking of the throwing piping During the emptying of the tank 1 disconnect the drive of the cutting mechanism using the switch on the panel 2 decrease the revolutions of the engine 3 empty the bag To control the movement of the grass bag it is possible to use the switch Fig 3c pos 12 The bag is tilted by pressing on the lower part of the switch by pressing on the upper part of the switch the bag returns to the initial closed position Tilt the bag only when the engine is running and the drive of the cutting mechanism is disconnected Disconnection of the grass bag Th
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