Windsor ROMBUS RMBS16 User's Manual
Contents
1. 3 3 Pre run Inspection 3 3 Starting 3 3 Machine Shut down and Storage 3 3 MAINTENANCE Brush Cleaning and Maintenance 4 1 Machine 4 1 Daily Maintenance 4 1 Periodic Maintenance 4 1 Annual Maintenance 4 1 Machine Troubleshooting 4 2 TABLE OF CONTENTS GROUP PARTS LIST Handle 5 1 Base Motor Group 5 3 Base Brush Group 5 5 170 5 7 A 5 8 ROMBUS 980124 07 02 03 3 This manual contains the following sections HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized Windsor dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual MODEL DATE OF PURCHA2. 01022 2 RMBS12BRUSHSHAFTASM HMBST2ONLY 4B 01033 2 RMBSI6BRUSHSHAFTASM RMBSIGBONLY 5 01032 2 SPRINGLOADEDPIN ___ p 01029 1 RMBSI2SPLASHGUARD ___ RMBSI2ONLY 6B 01040 1 RMBSI6SPLASHGUARD RMBSIGONLY 01002 2 BRUSH STANDARD WHT 12 PAIR 120 7B 01003 2 BRUSH STANDARD WHT 16 PAIR RMBSIGONLY 8 01028 2 RMBSi2CABLEGUARD RMBSI2ONLY 8B 01039 2 RMBSIGCABLEGUARD RMBSI6ONLY 01028 1 RMBSI2PLASTIC TRAY RMBST2ONLY 9B 01034 1 RMBSI6PLASTICTRAY RMBSI6ONLY 10A 01102 1 WHEEL MOUNT AXLE 17 RMBSIi20NLY 108 01084 1 WHEEL MOUNT AXLE 16 RMBSI6ONLY 11 01081 2 WHEELS p _ 12 0108 2 WHEELSHAFT UN i3 01080 1 WHEELMOUNTINGBRKT SET ROMBUS 980124 06 21 05 5 6 5 ROMBUS 980124 07 02 03 5 7
3. Power switch failure Replace power switch Internal wiring problem With machine unplugged check for and correct any loose wire connections instructions pg 2 3 Have an electrician inspect the building s wiring Internal electrical problem Check for any loose wire connections replace any items that are short circuiting Nuisance tripping of circuit Faulty circuit breaker Replace circuit breaker breaker Mechanical problem Test circuit breaker for continuity Higher amp draw may indicate faulty parts Find parts not moving freely and repair or replace Brush not turning or scrubbing Faulty brush motor Replace brush motor Gears worn Replace gears not functioning Brushes worn Replace brushes Worn brush motor brushes Replace brushes check commutator Worn bearings Bearing squealing or Replace worn bearing grinding in brush housing ROMBUS 980124 07 02 03 4 2 THIS PAGE LEFT BLANK INTENTIONALL Y ROMBUS 980124 07 02 03 4 3 HANDLE NOTE The handle view is shown from the Rear This is to help clarify how the components are attached to the handle asm 9 0 02 i 15 Ya Y VE 1 4A b Ee 148 20 gt LY 16 23 20B 13 a ROMBUS 980124 09 22 04 5 1 HANDLE REF PARTNO QTY DESCRIPTION Mira RMH 1 RMBS HANDLE ASM CMPLT 01014 CABLE RESTRAINT 01004 HANDLE GRIPS 01008 CAP PLUG 01009 CAP SCREW 01007 UPPER CABLE HOLDER LOCKED 01088 CAP SCREW 01011 LWR CABLE HLDR GY
4. Operating Instructions ENG MODELS RMBS12 RMBS16 QUEST for Continuous Improvement Windsor s Quality Management System is Certified ISO 9001 Read instructions before operating the machine 980124 06 21 05 MACHINE DATA LOG OVERVIEW MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME OPERATIONS GUIDE NUMBER PUBLISHED Copyright 2003 Windsor Industries Printed in USA YOUR DEALER Name Address Phone Number OVERVIEW The Windsor Rombus Carpet Maintainer is designed to maintain your carpet using the Rombus quick clean quick dry carpet care system The machine has two counter rotating brushes that help scrub chemical into the carpet The chemical Red Carpet Rombus Carpet Clean Chemical encapsulates the dirt allowing both to be vacuumed up once the chemical has dried The brushes also help to raise the pile of the carpet giving it a lush groomed appearance ROMBUS 980124 07 02 03 2 Machine Data Log Overview 2 Table OF COMES 3 HOW TO USE THIS MANUAL How to use this 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Grounding Instructions 2 3 OPERATIONS Technical Specifications 3 1 How the Machine Works 3 2 Machine
5. ONLY ELECTRICAL In the USA this machine operates on a standard 15 amp 115V 60 hz A C power circuit The amp hertz and voltage are listed on the data label found on each machine Using voltages above or below those indicated on the data label will cause serious damage to the motors EXTENSION CORDS If an extension cord is used the wire size must be at least one size larger than the power cord on the machine and must be limited to 50 feet 15 5m in length GROUNDING INSTRUCTIONS This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or wire extending from the adaptor must be connected to a permanen
6. PORT SWITCH END 01035 RMBS16 MTR SUPPORT SWITCH END 01027 RMBS12 MOTOR 01038 RMBS16 MOTOR 01075 CAPACITOR SUPPORT 01079 CABLE TIES 01053 CAPACITOR RUN 01044 BEARING MOTOR 01043 CIRCLIP 14MM 01025 RMBS12 MTR SUPPORT FAN END 01036 RMBS16 SUPPORT FAN END 01045 CAPACITOR START 01064 END HOUSING GEAR 01046 WASHERS 01078 01051 01072 01077 01047 01049 01052 01073 01074 01048 01108 01050 01055 01057 01099 NOTES 1 RMBS12 ONLY RMBS16 ONLY 1 1 NO RMBS12 ONLY RMBS16 ONLY RMBS12 ONLY RMBS16 ONLY RMBS12 ONLY RMBS16 ONLY pard at ld NIN oy 3090 aa o 3 53 NO h gt h 2 k RMBS12 ONLY RMBS16 ONLY BEARING AXLE CIRCLIP 15MM BEARING GEAR BEARING CIRCLIP 11MM CIRCLIP 35MM GEAR GEAR 6F GEAR CAP SCREW CAP SCREW END HOUSING GEAR COVER NO 2 NO PIOR TO SN 16487 16488 SN 12125 12145 N N GO GO NO PO GO GO GO CO GD GD GO GODOT RDO DIDI DOT DI DIDI on on 4 zZ m gt JJ 1 ROMBUS 980124 11 19 04 5 4 BASE BRUSH F ca dh 2 END 4 Yo Fa HOUSING FJ RER 5 O gt L ROMBUS 980124 02 19 04 5 5 BASE BRUSH REF PARTNO QTY DESCRIPTION vU NOTES 1 01059 2 NYLONBRUSHSHFTHSNG 2 01000 2 BEARINGG j p 3 01031 2 CAPSCREW
7. RATORY 01012 GYRATORY CBL RTNR SPRING 01013 BALL BEARING 01021 NYLON INSERT NUT 01018 HANDLE BLOCKS 01017 5MM PINS 01097 RMBS12 HANDLE BAR MCHN SD 01098 RMBS16 HANDLE BAR MCHN SD 01090 PIN DOWEL M5 01019 M8 BOLT 01020 THUMB WHEELS amp WASHER 01015 CARRY HANDLES 01083 RMBS12 16 DECAL 01093 SHAFT LOCKING 12 01094 SHAFT LOCKING 16 01092 SCR M10 SOCKET 01091 PIN DOWEL M6 01089 SPRING 24MM 01095 BUSHING LOCKING 12 01096 BUSHING LOCKING 16 01103 UPPER HANDLE BAR 01105 HANDLE CONNECTING BAR 01104 LOWER HANDLE SECTION 01106 SCR M4 COUNTERSUNK 01107 WASHER M4 S S 01109 ALLEN KEY NOTES NOT SHOWN 2 RMBS12 ONLY RMBS16 ONLY mb 2 h RMBS12 ONLY RMBS16 ONLY NIN SQ Oi RICO mol k NO gt RMBS12 ONLY 1 RMBS16 ONLY 2 1 NOT SHOWN 1 NOT SHOWN mo m mo Y do o o oOt ROMBUS 980124 11 19 04 5 2 BASE ROMBUS 980124 12 18 03 5 3 BASE MOTOR REF PARTNO QTY DESCRIPTION Min 01042 BUTTON SCREWS 01026 RMBS12 MCHN COVER 01037 RMBS16 MCHN COVER 01070 CABLE 10M 01069 MOTOR CABLE 1M 01076 CABLE GLAND 01068 SWITCH LOCKING NUT 01067 SWITCH 01054 SCREW 01063 END HOUSING 01071 SCREW 01062 THERMAL RESET SWITCH COVER 01061 THERMAL RESET SWITCH 01030 RMBS12 DRAW BARS 01041 RMBS16 DRAW BARS 01024 RMBS12 MTR SUP
8. SE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME OPERATIONS GUIDE NUMBER PUBLISHED Copyright 2002 Windsor Industries Printed in USA The model and serial number of your machine is on the operator s left hand side side panel of base The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards is identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition HOW TO USE THIS MANUAL The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicates the first machine the part number is applicable to When the machine design has changed this column will indicate serial number of applicable machine The main illustration shows the most current design of the machine The boxed illustrations show older des
9. TENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions ET WARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use Windsor approved replacement parts ROMBUS 980124 07 02 03 2 2 THIS PRODUCT IS FOR COMMERCIAL USE
10. cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord or allow the rotating brushes to come in contact with the cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Always use cable restraint provided and wind the cable around the cable holder on the handle For quick release of the electrical cable rotate the cable holder 180 degrees Do not handle the electrical plug or machine with wet hands Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow Machine is designed for indoor use only and must not be operate or stored outdoors in wet conditions Turn off all controls before unplugging Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors Only the brushes provided with the machine or those specified by the manufacturer can be used The intended use of the brushes is specifically for the cleaning of carpeting and should not be used in any other way This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel SAVE THESE INSTRUCTIONS ROMBUS 980124 07 02 03 2 1 HAZARD IN
11. directly over the top of machine During interruptions of the cleaning process always place the machine into the tray or lay it on it s side gear housing to prevent deformation of the brush bristles Deformation of the brush bristles can result in unbalanced running and excessive vibrating or jumping The machine is fitted with an overload switch In the unlikely event of overloading the machine overload switch will automatically trip It can be reset after approximately 30 seconds or when the machine cools down by pushing the set button on the gear housing MAINTENANCE DAILY MAINTENANCE 1 Clean and inspect brushes 2 Clean and inspect brush housing and machine 3 Inspect power cord for wear or damage This cable will lie on wet carpet To prevent electrical shock replace cords that are frayed or have cracked insulation immediately PERIODIC MAINTENANCE 1 Check all handles switches knobs electrical cables and connections on your machine for damage Repair or replace immediately 2 Inspect and or replace brushes 3 Inspect and clean if necessary brush guard of any outside debris ANNUAL MAINTENANCE 1 Check all bearings for noise and wear 2 Check motor for operation 3 Check overall machine for operation ROMBUS 980124 07 02 03 4 1 MACHINE TROUBLESHOOTING No power to machine Dead electrical circuit Check building circuit breaker in fuse box breaker Faulty power cord Heplace power cord
12. igns If column has an asterisk call manufacturer for serial number NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts NOTE The 98 on the lower left corner of the front cover is the part number for this manual ROMBUS 980124 07 02 03 1 1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE This machine is for commercial use A WARNING mE To reduce the risk of fire electric shock or injury Connect to a properly grounded outlet See Grounding Instructions Do not leave the machine unattended Unplug machine from outlet when not in use and before maintenance or service Do not allow machine to be used as a toy Close attention is necessary when used by or near children Use only as described in this manual Use only manufacturer s recommended components and attachments Do not use damaged electrical cord or plug Follow all instructions in this manual concerning grounding the machine If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not pull or carry machine by electrical
13. our machine otorage outdoors or unprotected could cause damage to your machine or internal parts therefore voiding your warranty When not in use or during interrupted cleaning the machine must always be placed in the tray provided to prevent deformation of the brush bristles Deformation of brush bristles can result in unbalanced running and excessive vibrating or jumping ROMBUS 980124 07 02 03 3 3 BRUSH CLEANING AND MAINTENANCE After each session or carpet cleaning the brushes and the brush housing should be cleaned Before cleaning or changing the brushes always unplug the machine from the power supply Brushes are removed without tools Tilt and rest the machine on the handle Push the brush axles shafts out of their bearings by hand Pull axles through the brush and machine housing The brushes may be soaked in warm or hot water using mild detergent and then rinsed with warm water NOTE Brushes with crushed bristles can often be restored to original condition by soaking in hot water Keep brushes clean and free from debris Rotate brushes regularly as this will increase the life span of the brushes and ensure even wear Before reinstalling brushes clean out machine brush housing by wiping with a clean damp cloth MACHINE MAINTENANCE The Rombus Maintainer requires very little maintenance Wipe down the machine periodically with a clean cloth and ensure motor air vents are not obstructed DO NOT spray water
14. rform a regular light cleaning and grooming of your carpet very quickly and have the carpet dry and ready for traffic within 30 minutes The Rombus machine handle detaches for easy stair cleaning transportation and compact storage The handle has a 180 degree movement for maximum flexibility and allows the machine to clean under low furniture There is a foot operated on off switch and handle lock keeping the handle in an upright position when placed in the tray The tray is for machine storage when not in use This will protect the brush bristles from being crushed The brush guard protects the machine brushes by preventing loose threads or wires telephone or electrical getting caught up in the brushes This appliance conforms with international and national safety directives EN55014 2 EN5504 1 EN61000 3 2 3 3 EN60335 1 2 10 2 69 2 67 IEC 60335 1 2 10 2 67 2 69 LVD 73 23 EEC The Windsor Rombus Maintainer comes with a one year warranty on all parts except for cords switch gears capacitors and brushes See Windsor New Machine Warranty Policy product section labeled Airmover Dri matic Titan for more detail HOW THE MACHINE WORKS ROMBUS 980124 07 02 03 3 2 PRE RUN MACHINE INSPECTION Perform a pre run inspection to find possible problems that could cause poor performance or lost time from breakdown Check the rating plate to confirm voltage and frequency is the same as the power supply NOTE A 10 variation in
15. t ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw GROUNDING INSTRUCTIONS Grounding Pin GROUNDING CONNECTION Ss USING AN ADAPTOR Grounded pd Outlet Metal Screw Fig A Tab for Grounding Bm E Screw M D N Adaptor ADAPTOR Grounded Outlet Box Fig C Fig B Note Adaptors are not allowed in Canada Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician ROMBUS 980124 07 02 03 2 3 TECHNICAL SPECIFICATIONS Electrical Brush Width RMBS12 12 inches 30 cm RMBS16 16 inches 40 cm Dimensions Weight RMBS12 40 lbs 18kg 516 44 lbs 20kg Dimensions Height with handle 44 inches 112 cm Dimensions Depth ROMBUS 980124 07 02 03 3 1 Congratulations You are now the proud owner of a Windsor Rombus Carpet Maintainer The Windsor Rombus Carpet Maintainer is designed to maintain your carpet using the Rombus Quick Clean Quick Dry Carpet Care System By using the Rombus Carpet Maintainer in conjunction with Windsor Red Carpet Rombus Carpet Clean W145 4 chemical solution you can pe
16. voltage is acceptable STARTING MACHINE NOTE Perform pre run machine check before operating machine FOR SAFETY Before starting machine make sure that all covers are in place and secured properly 1 Connect the machine to a power supply 2 Take the machine out of the tray Do this by leaning the machine back and wheeling away from the tray NOTE Place the tray out of the way when machine in use 3 Release the handle lock 4 Depress the foot switch to engage machine After applying a light spray of diluted Red Carpet Rombus Carpet Clean onto the carpet using a pressurized tank sprayer commence cleaning by pushing and pulling the machine slowly over the wetted carpet Best results are obtained by moving the machine in multiple directions and overlapping strokes Flammable materials can cause an explosion or fire Do not use flammable materials with this machine MACHINE OPERATION MACHINE SHUT DOWN AND STORAGE 1 Depress the foot switch to power off machine 2 Lock handle in the upright position 3 Disconnect the power cord from the power supply Wind the power cord around the cable holder on the handle 4 Remove the brushes for cleaning See Brush Cleaning and Maintenance section 5 Once daily maintenance has been performed place the machine back into the tray The machine is now ready for storage until the next use Make sure to store your equipment in a dry place to prolong the life of y
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