Home

Western Safety Products AYP7167A79 User's Manual

1. 17 Oil Change cneaz 16 Oil Level EE 12 ee T HER Air Screen Engine 17 d 12 16 Assembly 8 Preparation 42 Repair Parts 48 53 Parking 10 11 B Fish ete dd Parts Bag 5 Ile EE Parts Replacement Repair 30 47 rging Cleaning gt Product 5 2 Starting with Weak Battery Filter R Storage 42 444404 17 Terminals _ Ree ae der 18 Repair Parts 30 4 Belt Fuel Motion Drive Type 12 S Removal Replacement 21 e EE 25 Safety Rules es Mower Belt s Fuse 23 Seat RemovalRepiacement M EE Service and Adjustments 19 2 Blade H Catburetor eese 2 Shatrpening pe 15 Replacement RM A PA 15 Hood Removai Installation 23 FUSE _ 2 Brake Adiust 21 Hood Removavinstallation 2 e lt L Motion Drive Removal Replacement 2 C Leveling Mower 20 IMG odi Carburetor Adjustment
2. CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Adjust Blade Belt s Tension jvi vi 121 1 R 4411 1111 5 VI cilc L _ lv 0 crean VI _ R cekraweeceme _ dro Adis Moon Drve Bet Tension mexEwwones 7 2 cmm VI Replace itr wequioresy VI _ cemEgnecoiar PRepiace spanrug ar Fer we Cleanairriter wi EM Change more often when operating under a heavy or in high ambient temperatures 5 If equipped with adjustable system 1 2 Service more often when operating in dirty or dusty conditions 3 If equipped with filter change oil every 50 hours 4 Replace blades more often when mowing in sandy GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or n
3. 5 20 10 8 Service 10 7152 Tube Rear Service Item Only 11 104757 Cap Axle 1 50 X 1 00 144334 Sealant Tire 10 oz Tube NOTE Ali component dimensions given in U S inches 1 inch 25 4 mm 39 TRACTOR MODEL NUMBER AYP7167A79 REPAIR PARTS ENGINE avo A oe Os S Voc y pM x i OPTIONAL EQUIPMENT Ld fei i 40 REPAIR PARTS MODEL AYP7167A79 KEY PART _NO NO 148875 17720410 A 4 149723 5 122434 6 122435 7 138129 8 150176 0 145552 1 14 13280336 15 13200300 16 11050600 23 156123 25 145996 26 73920600 29 137180 31 151346 32 140527 33 123487 34 106082 35 17490512 37 8543 39 109227 40 3645 41 139277 78 17490620 81 128861 DESCRIPTION Control Throt Lh Screw Hex Thd Cut 1 4 20X5 8 Engine See Engine Breakdown Model No 303777 1032 A1 Muffler Exhaust Exhaust Asm Left Exhaust Asm Right Clamp Tube Double Engine Bolt 5 16 18 x 3 4 W Sems Heat Shieid Washer Lock Hvy LIICI Spr Order From Engine Manufacturer Bolt Fin Hex Order From Engine Manufacturer Gasket Order From Engine Manufacturer Pipe 4 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Lock Ext Tooth 3 8 Shield Pnt Heat Browning Grass Control Choke Nut Hex 3 8 24 Unf Arrestor Spark Tank Fuel
4. MOWER LIFT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED HYDROSTATIC FREE WHEEL Hydro Models only DANGER KEEP HANDS AND FEET AWAY OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOF Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference IGNITION LIGHT AMMETER SWITCH SWITCH ATTACHMENT POSITION CLUTCH LEVER CHOKE CONTROL LIFT LEVER PLUNGER CLUTCH BRAKE PEDAL ATTACHMENT LIFT LEVER THROTTLE CONTROL PARKING BRAKE HEIGHT ADJUSTMENT KNOB V GEARSHIFT LEVER 8 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the GEARSHIFT LEVER Selects the speed and direction mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise and lower th LIGHT SWITCH POSITION Turns the headlights on mower deck or other attachments mounted to your tracto THROTTLE CONTROL Used to contro engine speed LIFT LEVER PLUNGER Used to release attachment li CLUTCH BRAKE PEDAL Used for declutching and brak lever when changing its position ing the tractor and starting the engine IGNITION SWITCH Used for starting and stopping tr AMMETER Indicates charging or discharging of engine battery HEIGHT
5. e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Customer Responsibilities section of this manual sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Cus tomer Responsibilities section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e sure battery drain tube is securely attached If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 25 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION
6. INTAKE 004 006 EXHAUST 004 006 Forward GROUND SPEED tst 1 1 2nd 1 5 3rd 2 3 4th 3 5 5th 44 6th 5 7 Reverse 1 7 TIRE PRESSURE FRONT 14 PS REAR 10 PSI 16 AMPS 3600 RPM AMP HR 30 MIN CCA 240 CASE SIZE UiR 30 35 FT LBS CHARGING SYSTEM BATTERY BLADE BOLT TORQUE WESTERN AUTO TRACTOR LIMITED WARRANTY AYP7167A79 Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in material or workmanship and agrees to repair this product free of charge within these time periods from the date of purchase 2 years if the product is used for personal family or household use 90 days if the product is used for any other purpose such as commercial or rental use Excluded from this warranty are normal wear maintenance or mechanical adjustments which are not due to defects in material or workmanship Consult your owner s manual for help to maintain your product or make mechanical adjustments Products which have been altered misused abused or repaired by other than a Western Auto authorized or manufacturer authorized service 90 days will be repiaced without charge After 90 days but within 7 year from the date of purchase Westem Auto will replace the battery for a charge of 1 12 of the current retail price of the battery for each full month between the date of purchase and the date of retur
7. sections e Place new fuel filter in position in fuel line with arrow pointing towards carburetor sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLEANING Clean engine battery seat finish etc of all foreigr matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean you tractor unless the electrical system muffler air filter anc carburetor are covered to keep water out Water in engine can result in a shortened engine life SERVICE AND ADJUSTMENTS CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR CLUTCH LEVER TO REMOVE MOWER See Fig 20 en RETAINER Mower will be easier to remove from the right side of tractor gt SPRING e Place attachment clutch in DISENGAGED position 7 Move attachment lift lever forward to lower mower to its M EULLEY lowest position Roll belt off engine pulley Disconnect clut
8. shut off the engine Select desired height of cut e Lower mower with attachment lift control Start mower blades by engaging attachment clutch control MOWER BLADES disengage attachment clutch control CAUTION Do not operate mower without either the entire grass on mowers so equipped or the dis charge guard in place ATTACHMENT LIFT LEVER HIGH POSITION LOW POSITION 7 ENGAGED L POSITION FIG 10 TO OPERATE ON HILLS Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills e If slowing is necessary move throttle control lever to slower position e f stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope 12 Torestartmovement slowly release parking brake anc clutch brake pedal e all turns slowly TO TRANSPORT Raise attachment lift to highest position with attach ment lift control When pushing or towing your tractor be sure gearshif lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting
9. until bright Coatterminals with grease or petroleum jelly Reinstall battery See CONNECT BATTERY in the Assembly section of this manual CUSTOMER RESPONSIBILITIES V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Reptace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF or SG Selectthe oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES EEN ae EES SAE 30 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 6W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level 16 TO CHANGE ENGINE OIL See Fig 15 Determine temperature
10. 24 lubrication Removal Replacement 2 Controls Tractor 10 lt lt lt lt _ Mower Adjustment Engine 16 Front to Back 2 Customer Responsibilities 14 18 Side to Side Engine Mower Removal Installation 1 14 Tire Care 715 Ait Screen 7 Maintenance Schedule 14 si Guid Sheet Hiere Cooling Fins 17 Mower OPS AC SC ee ai Engine 12 16 Adjustment Front to Back 20 Plug s ___ Fuel _______ 18 Adjustment Side to Side 20 Specifications 2 22 Spark CI00 8 18 15 Staring the Engine 12 Blade Sharpening 15 6 Sia 16 Cutting Height 11 Steering ee _ _ __ _ 15 Installation _ __ _ 19 Stopping the Tractor cc E Lubrication 14 Operation et 12 Storage nenea nenea Maintenance Schedule 14 19 7 1922 Te 13 Transaxle 16 Cutti M 18 Throttle Control Cable Adjustment ut
11. 3 16 X 3 4 Arm Shift Transaxle Shaft Asm Cross Spring Torsion Washer 17 32 x 3 4 x 16 Ga Rod Tie Nut Center Lock 1 4 28 Bushing Rod Washer Ring E Console Shift 650 N ign Yt Nut Self thd Wsh hd 1 4 Zinc Retainer Spring 1 Zinc Cad Washer 9 32 X 3 4 X 10 Ga Strap Torque LH LT Bolt Carriage 3 16 x 1 25 Spacer Nyliner Clutching STL NOTE All component dimensions give in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 STEERING ASSEMBLY 36 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 STEERING ASSEMBLY KEY NO NO 140044 137094 154920 154921 6266H 121748X 19272016 12000029 3366R 10 154432 11 10040600 13 154779 15 73901000 17 156546 18 57079 19 124035 20 126684X 21 10040400 22 71070410 23 127501 25 154406 27 136874 29 17490612 32 137347 36 155099 37 152927 38 140045 39 19133808 40 7810H 41 100711L 42 145054 43 121749 44 153720 46 121232 47 6855 51 73800500 54 74780520 62 156594 63 74780616 65 154780 66 154404 67 74781044 68 154429 WOON OM DESCRIPTION Wheel Steering Ayp kelch Bik Asm Fr Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 X 1 5 8 X 16 Ga Washer 27 32 X 1 1 4 X 16 Ga Ring Klip 5304 75 Bearing Col Strg Blk Link Drag Washer Lock Hlcl Spr 3 8 Bearing Axle Nut Lock Flange 5 8 11 Unc Shaft As
12. 337 491055 Piug Spark 351 805169 Screw Phillips 353 92791 Washer Lock internat Tooth 353A 806101 Washer Lock Internal Tooth 354 90576 Nut Hex 354A 810078 Nut Hex Washer Head 356 493792 Wire Assembly Ground 358 807989 Gasket Set 363 19203 Puller Flywheel 387 491922 Pump Fuel 423 805260 Screw Sems 445 394018 Cartridge Air Cleaner 467 491875 Knob Air Cleaner 474 393295 Stator Alternator 501 394890 Regulator Alternator 510 495878 Drive Assembly 513 398003 Clutch Assembly 520 93722 Terminal Spade 523 807989 Dipstick 524 805011 Seal Filler Tube 525 807611 Tube Filler 526 805448 Screw Regulator Mounting 527 223167 Clamp Fuel Pipe 535 272490 Element Filter 537 805655 Gasket Air Cleaner 544 490309 Armature Assembly 552 805412 Bushing Govemor Shaft 552A 805413 Bushing Govemor Shaft 562 805381 Bolt 572 805197 Baffle Breather 573 807663 Back Plate Assembly Black 592 805383 Nut Hex 601 93053 Clamp Hose 613 805158 Screw Sems 614 805417 Pin Cotter 615 805578 Retainer Choke Shaft 615A 805577 Retainer Throttle Shaft 616 807596 Fork Governor 634 805416 Washer Governor Shaft 634A 805576 634B 805574 634C 805580 Washer Throttle Collar Throttle Collar Choke 635 805529 Elbow Spark Piug 642 807862 Cover Assembly Air Cleaner 643 805631 Plate Air Filter 657 805009 Screw Sems 668 805402 Spacer Rotating Screen 718 805103 Dowel Crankcase 718A 805102 Dowel
13. 4 Tyt Rod Shifter Pin Cotter Washer Shift Plate 1 4 28 unf Gr8 W Patch Washer Bott AE Fin 3 8 16 UNC x 1 Gr 5 ut Knob Rd 1 2 13 Plstc Thds Blk Rod Brake Nut Spring Rod Brake 2 00 Zinc Washer Pin Rod Brake Parking LTAYT Cap Parking Brake Red Bracket Mtg Transaxle Keeper Belt Lh Lt 14 Ga Bolt Shaft Asm Pedal Foot 1 930 Bearing Bik 629 Id Washer Roll Pin Pulley idler Fiat Bolt Spacer Split 395 X 59 Bzp Keeper Bett Idler Washer 13 32 13 16 12 Ga Pulley V Groove Plastic Belicrank Asm Retainer Belt Style Spring Bolt Nut 35 KEY PART NO 121 NO 73680500 105710X 105709X 74760620 130801 127274X 140312 17490612 8883R 140186 71170764 10040700 154778 134683 19132012 137057 121749X 12000001 123583X 121748X 2228M 145090 145092 123782X 19171216 145643 150360 71208 19212016 12000008 139991 124346 4497 19091210 127285 72110610 154474 154419 DESCRIPTION Nut Link 7 66 Spring Return Clutch 6 75 Bolt Fin Hex 3 18 16 unc x 1 1 4 V belt Ground Drive 95 25 Keeper Belt Rh Lt Pnt zinc 16g Keeper Belt Chassis Lh Zinc Screw Thdrol 3 8 16x3 4 Ty tt Cover Pedal Round Pulley Engine Bott Fin Hex Washer Keeper Belt Engine Guide Belt Dr Mower Hh Washer 13 32 X 1 1 4 X 12 Ga Spacer Axle Washer 25 32 X 1 1 4 X 16 Ga E Ring Key Square 2 0 1845 1865 Washer 25 32 X 1 5 8 X 16ga Key Woodruf 9
14. Cylinder Head 722 805483 Seal Breather Screw 726 807805 Gear Flywheet Ring 727 805505 Shield Starter 729 805641 Grommet ignition Cable 729A 280470 Clip Wire 741 805984 Gear Timing 783 280104 Gear 788 807685 Bracket Fuel Pump 801 394856 Cap Assembly Drive End 802 490310 Cap Assembly Commutator End 53 KEY NO 803 819 823 842 851 862 864 866 868 869 870 871 876 879 883 896 918 947 955 975 977 978 982 985 987 1003 1004 1013 1014 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1033 1036 1037 1054 1091 PART M0 DESCRIPTION 398892 Housing Assembly 805057 Screw Sems 805317 Screw Mounting 270920 O Ring 221798 Terminal ignition Cable 807859 Bracket Air Cleaner 493880 Liner Exhaust Port 805738 Valley Cover Air Guide 805094 Seal Vaive Guide 805085 Seat intake Valve 805086 Seat Exhaust Valve 805084 Guide Valve 495871 Retainer Kit 805841 Cover Carburetor 805024 Gasket Exhaust Manifold 94288 Roli Pin 393815 Hose Vacuum 807744 Solenoid 807714 Piug And Seal Carburetor 807715 Bowl Assembly Float 808325 Carburetor Gasket Set 805250 Gasket Oil Filter Adapter 805030 Screw Sems 398525 Insulator Ground Wire 805575 Seal Throttle Shaft Included in Carburetor Gasket Set Part Number 807716 490316 Brush Spring Set 805632 Tube Air inlet 805581 Seal Choke Shaft Included in Carburetor Gasket Set Part Number 807716 807797 Defiector Br
15. Nut Ignition Cover Sw Key Key Ign Molded Generic Harness fgn Bolt Fin Hex 1 4 20uncx 1 2 Cover Terminal Red Solenoid Nut Keps 1 4 20 Unc Ammeter Rectangular 15 Amp Protection Loop Screw Thdrol 5 16 18 x 1 2 Tyt Harness Eng NOTE All component dimensions given U S inches 1 inch 25 4 mm 31 TRACTOR MODEL NUMBER AYP7167A79 CHASSIS AND ENCLOSURES REPAIR PARTS 32 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 CHASSIS AND ENCLOSURES KEY PART NO NO 155051 140356 17490612 19131216 155272 156923 126471 147633X01 1 72140608 155927 145660 155936 17490608 74180512 73510500 139394X418 156437 124028X 74780616 19131312 73800600 157428 146654 140002X418 137113 145244X418 145243X418 72110606 17490508 139886 139887 140675 105531X 73800400 19091416 144697 17030814 144696 74780412 150127 140 158418 DESCRIPTION Chassis Widmt 11Ga Drawbar Stretch 94 Screw Thdrol 3 8 16 x 3 4 Ty Tt Washer 13 32 x 3 4 x 16 Ga Bumper Hood Dash Saddle jFender Shift Flat Clip Insutator 406 Mtg Hole Dash Private Label w Amm Rect Bolt RdHd Sqnk 3 8 16 Unc x 1 Panel Asm Dash Lh Clip Tinnerman Grile P L Pane Dash Rh Screw Thdrol 3 8 16 x 1 2 Ty Tt Screw Mach Trhd 5 16 18 UNC x 3 4 Nut Keps 5 16 18 UNC Hood Ptate Mtg Battery Fuel Tank Bushing Snap Nyl Fuel Line Fin Hex 3 8 16 Unc x 1 Gr 5 Washer 13 32 x 13 16 x 12 Ga Nut Lock Hex w Inse
16. Shoulder 3 8 16 Unc 1 44 Keeper Spring 4 000 Lever Asm Clutch Primary P L Bushing 747 Od X 794 Lg Brass Spring Clutch Mower Nut Hex Jam 3 8 16 Unc Trunnion Adj Washer Sintered Keeper Beit Idler Bolt Rdhd Sqnk 3 8 16 x 2 1 4 Gr 5 Nut Lock Hex W Inx 3 8 16 UNC Cover Mulching 42 Black Screw Washer 10 Washer Lock 10 Latch Asm Bagger Nut Weld Bracket Gauge Wheel LH 42 deck Bracket Gauge Wheel RH 42 deck Screw Thdrol 5 16 18 X 3 4 Tyt Nut Keps 5 16 18 Unc Bolt Carr 5 16 unc X 1 2 Bolt Shoulder Wheel Gage Nut Crownlock 3 8 16 Unc Washer 12 32 x 14 16 x 12 Ga Bracket Extruded Gauge Wheel Washer Felt Washer 13 32 X 1 3 8 X 3 Ga Asm Service Includes Key Nos 8 10 12 15 31 and 33 Deck Serv Std Deck Order seperately gauge whee components and mulch components key nos 101 106 and 111 121 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 PEERLESS TRANSAXLE MODEL NUMBER P930 055A 103 o 27 G29 e E A 2 2 2 22 8 25 Ge EA ER REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 PEERLESS TRANSAXLE MODEL NUMBER P930 055A 0 REF N PART NO 772108A 780086 770102A 776260 776219B 778139 778136 792136A 792047 784352 784355 778229 778113A 778221 778068 778260 786139 786102 792077 792078 792079 788061 792073 792125 792
17. center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clearvrepiace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Ciean replace muffler Check wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run 1 Faulty operator safety presence control system when operator leaves seat with attachment clutch engaged Poor uneven Wom bent or loose biade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Mower blades will not Obstruction in clutch mechanism rotate Womvdamaged mower drive belt Frozen idler pulley Frozen blade mandrel Poor grass discharge Engine speed too slow Travel speed too fast Wet gra
18. necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift ink adjustment nut on that side NOTE Three full turns of adjustment nut will change mower height about 1 8 e Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND meng fee GROUND LINE FIG 21 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG 22 20 FRONT TO BACK ADJUSTMENT See Figs 23 and 24 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE II THE FOLLOWING FRONT TO BACK ADJUSTMENT IL NECESSARY BE SURE TO ADJUST BOTH FRONT LINK ay ead SO MOWER WILL STAY LEVEL SIDE TO To obtain the best cutting results the mower housin should be adjusted so that the front is approximately 1 8 t 1 2 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure dis tance directly in front and behind the mandrel at botton edge of mower housing as shown Before making any necessary adjustments check tha both front links are equalinlength Both links should b approximately 10 3 8 e f links are not equal in length adjust one link to sam length as other link lower front of mower loosen nut E on both fror links an equal number of tums e When distance D is 1 8 to 1 2 lower at front thai rear tighten nut
19. not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Wili not start Hard to start Engine will not turn over Engine clicks but will not Start Loss of power Excessive vibration CAUSE 1 2 3 No CrP Mer 1 2 4 5 6 7 D pomis SON gt Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 10 Dirty air filter Bad spark plug Weak or dead battery Dirty filter State or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Biown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter operator presence switch es 1 Weak dead battery Corroded battery terminats Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttie in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low ol level dirty oil Fauity spark plug Dirty fuel filter Stale
20. yourtractoronatruckoratrailer be sure hood is closed anc secured to tractor Use an appropriate means of tying hooc to tractor rope cord etc BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 15 The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine oil with tractor on level ground Hemoveollfill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil unt FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil fo easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual Tochange engine see the Customer Responsibili ties section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular gasoline with a minimum of 87 octane Use of leade gasoline will increase carbon and lead oxide deposit and reduce vaive life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 3 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURE BELOW 32 F 0 C USE FRESH CLEAN WINTER GRAD GASOLINE TO HELP INSURE GOOD COLD WEATHE STARTING WARNING Experience indicates that alcoho blende fuels called gasohol or using ethanol or methanol attract moisture which leads to separation
21. 035 788040 780072 780108 780001 792001 788095 780105 780118 790003 790007 799021 786026 792076 790079 792073 42 792085 DESCRIPTION Cover Transaxle Bearing Needie Case Transaxle Shaft Counter Shaft and Pinion Assembly Output Gear Output Gear Spur 15 Teeth Key Shift Key Woodruff Collar Shifter Rod and Fork Assembly Shift Gear Bevel 42 Teeth Bevel Pinion Input Gear Bevel Gear Bevel Pinion Gear Ring Pin Drive Spacer Neutral Ball Stee 5 16 diameter Set Screw 3 8 16 x 3 8 Spring Ring Seal Screw Flanged Hex Head Thread Forming 1 4 20 x 1 1 4 Ring Retainer 4 Required Package of 2 Ring Retainer Ring Retainer Washer Thrust Washer Thrust Washer Ring Seal Square Cut Bushing Flanged Bushing Flanged Disk Brake Plate Brake Pad Pad Brake Pin Dowel Washer Flat Lever Brake Screw Flanged Hex Head Thread Forming 1 4 20 x 1 1 4 Screw 1 4 20 x 2 1 4 47 REF PART NO NO 43 792075 44 790025 45 786066 46 786086 47 774690 48 774691 49 778215 50 778125 51 778124A 52 778123 53 778122 54 778273 56 778230 57 778151 58 778126 59 778127 60 778128 61 778163 65 780109 66 776135 67 776315 68 786116 69 780051 70 786118 71 788069 72 792165 788091 76 780090 77 788078A 79 792144 81 786081 82 786082 83 786123 90 7880678 792166 792167 510334 794603 150 900 DESCRIPTION Locknut 5 1
22. 3 50 Rear Cap Asm Fuel W sym Vented Clamp Hose Spacer Pad Screw Hexwsh Thdrol 5 16 18 x 3 4 Line Fuel Plug Oil Drain Order From Engine Manufacturer Pad idler Bushing Stem Tank Fuel Screw Thdrol 3 8 16x1 1 4 Nut Flange 1 4 20 Starter Nut NOTE Alicomponent dimensions given in S inches 1 inch 25 4 mm 41 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 42 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 LIFT KEY NO NO 1 136973 2 145117 3 105767 4 12000002 5 19211621 6 120183 125631X 8 122365 10 122512 11 139865 12 139866 13 4939 15 127218 16 73350800 17 130171 18 73800800 19 139868 20 3146R 23 110807 24 19131016 25 2876H 26 176020308 27 126971 28 73350600 29 138057 30 150233 31 140302 32 73540600 36 155097 37 123935 38 17490512 40 19112410 41 123934 49 145212 50 110452 DESCRIPTION Wire Asm Inner W Plunger Shaft Asm LL RH Pin Groove E ring Truarc 5133 62 Washer Pltd 21 32 X 1 X 21 Ga Bearing Nylon Grip Handle Fluted Button Plunger Red Spring Cprsn Link Asm Lift LH Link Asm Lift RH Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion BIk Zinc Nut Lock W wsh 1 2 13unc Arm Suspension Rear Retainer Spring Nut Special Washer 13 32 X 5 8 X 16 Ga Spring 2 1 8 Pin Cotter 3 32 X 1 2 Rod Adj Lift Zinc 7 49 Wrk Lg Nut Hex Jam 3 8 16 Unc Knob Inf 3 8 16 Unc BIk W sym Trunnion Dp Stop Db
23. 6 24 Holder Brake Pad Spacer Bracket Brake Lever Axle 11 5 16 long Axle 16 1 2 long Gear Spur 37 Teeth Steel 1 Gear Spur 35 Teeth 2 Gear Spur 30 Teeth 34 Gear Spur 25 Teeth 4 Gear Spur 22 Teeth 5 Gear Spur 19 Teeth Steel Gear Spur 12 Teeth 1 Gear Spur 15 Teeth 2 Gear Spur 20 Teeth 3 Gear Spur 25 Teeth 4 Gear Spur 28 Teeth 58 Gear Spur 31 Teeth Gel Washer Thrust Shaft input Shaft Brake 4 Keyed Plug Washer Thrust Spacer Seal Square Cut Plug Threaded 9 16 18 O Ring Washer Thrust Ring Retaining Inverted Package of 2 Spring Brake Chain Roller Number 41 Chain 24 Links Sprocket 9 Teeth Reverse Sprocket 18 Teeth Reverse Grease Bentonite 32 Ounce Bottle Screw 1 4 20x2 Locknut 1 4 20 Gasket Eliminator Loctite 515 Replacement Transaxle NOTE All component dimensions given in U S inches 1 inch 25 4 mm Parts must be ordered from Tecumseh Products Co REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 BRIGGS amp STRATTON ENGINE MODEL NUMBER 303777 TYPE NUMBER 1032 A1 614 0VI86 SPECIAL TOOLS TO INSTALL 818 SEE REPAIR INSTRUCTION MANUAL 48 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 BRIGGS 8 STRATTON ENGINE MODEL 303777 1032 1 862 977 CARBURETOR GASKET SET 121 CARBURETOR OVERHAUL 601 613 49 REPA
24. 7018X Shoulder 5 16 18 X 62 Bracket Mounting Switch 26 10040800 Washer Lock Hvy Hlcl Spr 1 2 Bushing Snap BIk 50 Id 27 17490608 Screw Thdrol 3 8 16 x 1 2 Bolt Rdhd Sht 1 4 20x1 3 8 28 150176 Bolt 5 16 18 x 3 4 CET NOTE component dimensions given in U S inches 1 inch 25 4 mm 38 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 DECALS 2 6 3 4 6 10 8 10 16 7 12 12 1 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 156867 Deca Oper SDL P L Gear Dr Eng 10 141502 Decal Chassis 16 42 6sp Wizard 2 143470 Deca Steering Wheel Insert 11 136832 Decal V Belt Sch 3 141579 Decal Hood RH 12 158506 Decal Pni Side 4 141580 Decal Hood LH 13 141583 Decal Deck Muiching Wizard Plus 5 141517 Decal Deck Vented Wizard Pius 14 145005 Decal Bat Dan Poi P L Symbols 6 143388 Nameplate Hood Wizard Large 15 273210 Decal Engine B amp S 7 127520 Decal USA White 16 150218 Decal Lens Wizard Plus 8 157002 Decal Fender Danger Eng 138311 Decal Handle Lft Height Adjust 9 4900J Decal Clutch brake English 133671 Pad Footrest Ribbed 158008 Manuat Owners WHEELS AND TIRES KEY PART NO NO DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222 Tire F Ts 15 X 6 0 6 Service 4 59904 Tube Front Service Item Only 11 5 106732X427 Rim Asm 6 front White Service 6 278H Fitting Grease Front Wheel Only 7 9040H Bearing Flange Front Whee Only 8 106108X427 Rim Asm 8 rear White Service 9 122082
25. 73 Stud Filter Adapter 167 805420 Washer Valve Cover 171 805019 Nut Nylock 187 393815 Hose Fuel 11 Cut to Suit 296004 Hose Fuel 23 Cut to Suit 188 805247 Screw Starter Mounting 189 805449 Lock Washer 192 807623 Screw Valve Adjustment Includes Jam Nut 201 805480 Link Governor 209 805462 Spring Governor 209A 805453 Spring Governed Idle 216 805439 Link Choke 222 808195 Bracket Governor Control 227 807528 Lever Assembly Governor 232 805465 Spring Governor Link 240 493629 Filter Fuel 243 805964 Screen Oil 254 807713 Drain Carburetor Bowl 265 221535 Clamp Casing 271 808145 Bracket Choke Control 277 805018 Washer 304 807899 Housing Blower 305 805406 Screw Sems 307 805025 Screw Sems 308 808309 Cover Air Guide Cylinder 1 308 A 808098 Cover Air Guide Cylinder 2 309 494990 Motor Starting 310 94169 Bolt 311 490311 Brush Assembly Included in Gasket Set 807989 included in Carburetor Overhaul Kit 808324 Included in Valve Overhaul Kit 807668 Carburetor Overhau Kit 808324 and Carburetor Gasket Set 808325 NOTE Al component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 BRIGGS amp STRATTON MODEL NUMBER 303777 NUMBER 1032 1 KEY PART NO NO DESCRIPTION 324 494439 Screen Rotating 332 805028 Nut Hex 333 492341 Armature Magneto 334 805407 Screw Mounting
26. 917 259940 Western Auto Operation and Service Instructions Wizard Lawn Tractor Stock Number Model Number Factory Number 93 7167 5 AYP7167A79 AYP7167A79 Th This product has a emission engine which operates differ LI ently from previously built engines Before you start the engine read and understand this Owner s Manual Thank you for purchasing an American built product facility are also excluded A rider or tractor battery whith proves defective within through participating Western Auto stores honored contact CONGRATULATIONS on your purchase of a new Trac tor IL has been designed engineered and manufactured to give you the best possible dependability and perfor mance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor prop erly Always observe the SAFETY RULES PRODUCT SPECIFICATIONS HORSEPOWER 16 0 GASOLINE CAPACITY 3 5 GALLONS AND TYPE UNLEADED REGULAR OIL TYPE API SF SG See ENGINE in Customer Responsibilities Section W FILTER 3 5 PINTS W O FILTER 3 0 PINTS CHAMPION RC12YC OIL CAPACITY SPARK PLUG 030 VALVE CLEARANCE
27. ADJUSTMENT KNOB Used to adjust the mow PARKING BRAKE Locks clutch brake pedal into the cutting height brake position CHOKE CONTROL Used when starting a cold engine 10 OPERATION WEAR YOUA SAFETY GLASSES FORESIGHT 15 THAN NO S SHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 9 Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold Place parking brake lever in ENGAGED position and release pressure fromclutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure STOPPING See Fig 9 MOWER BLADES e Move attachment clutch lever to DISENGAGED po sition GROUND DRIVE Depressclutch brake pedal into full BRAKE position Move gearshift lever to neutral N position ENGINE Move throttle control to slow 9i position NOTE Failure to move throttle control to slow e position and allowing engine to idle before stopping may cause engine fo backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine NOTE Under certain conditions when tractor is standing idle with the engine runnin
28. IR PARTS TRACTOR MODEL NUMBER AYP7167A79 BRIGGS amp STRATTON ENGINE MODEL NUMBER 303777 TYPE NUMBER 1032 A1 526 dis on 501 20 Es 356 455 ak 4 gt gt REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 BRIGGS amp STRATTON MODEL NUMBER 303777 NUMBER 1032 1 USA 16 168 51 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 BRIGGS amp STRATTON ENGINE MODEL NUMBER 303777 TYPE NUMBER 1032 A1 KEY PART NO gt 26 NO 807511 805107 805101 807987 807988 805193 805111 807795 805379 805751 805362 805112 805097 805048 807586 94196 807625 807638 805049 805696 807531 805016 807619 807807 807809 807811 807620 807808 807810 807812 805099 807621 807900 805395 805089 805090 805078 805092 805161 262679 807542 805409 805149 805023 805669 805006 805007 805447 91488 805054 805777 805561 807705 805586 807706 805562 805058 DESCRIPTION Cylinder Assembly Bearing Cylinder Seal Oil Head Cylinder 1 Head Cylinder 2 Washer Cylinder Head Gasket Cylinder Head Breather Assembly Gasket Breather Screw Tube Breather Gasket Crankcase Cover Screw Cylinder Head Plug Drain Crankshaft Key Timing Gear Washers Thrust Cover Assembly Crankcase Seal Screw Crankcase Cover Flywheel Magneto Key Flywheel Piston Assembly Standard Size Piston Assembly 010 Oversize Pis
29. IS FIG 17 MUFFLER Inspect and corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 2 of this manual CUSTOMER RESPONSIBILITIES ENGINE OIL FILTER See Fig 18 Replace the engine oil filter every season or every other change if the tractor is used more than 100 hours in one year Unscrew old filter by turning counterclockwise Use suitable container to catch e Apply a thin coating of new engine oil to rubber gasket on replacement oil filter install replacement oil filter by turning clockwise until rubber gasket contacts mounting surface then tighten filter an additional 1 2 to 3 4 turn Fill crankcase with new See TO CHANGE EN GINE OIL in this section of this manual For approxi mate capacity see PRODUCT SPECIFICATIONS on page 2 of this manual Start engine and check for oil leaks Correct any teaks before placing engine into full operation OIL FILTER FIG 18 18 IN LINE FUEL FILTER See Fig 19 The fuel filter should be replaced once each season If fue filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line
30. LB Raise hood e Pull bulb hofder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely FIG 32 back into the hole in the backside of the grill 1 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section of this manual 23 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE See LI 33 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable adjustment is necessary proceed as follows With engine not running move throttle control lever to fast 49 position e Check that swivel is against stop If it is not loosen cable screw and pull cable back until swivel is against stop Tighten cable clamp screw securely TO ADJUST CHOKE CONTROL See Fig 34 The choke Control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move choke control located on dash panel to fuil choke position Loosen knob and remove cover assembly from air cleaner Choke should be closed If it is not loosen casing clamp s
31. OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let it run unti the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain with engine warm and replace with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDERS e Remove spark plug s Pour one ounce of through spark plug hole s into cylinder s Turnignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e H possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does
32. RBURETOR in the Service and Adjustments section of this manual MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 11 9 The left hand side of mower should be used for trim ming If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height e Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that wi
33. TIONS OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WIRING INSULATED CLIPS make WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO WILL BECOME THEIR BRIGHTEST PROPERLY SECURE YOUR WIRING 29 TRACTOR MODEL NUMBER AYP7167A79 REPAIR PARTS ELECTRICAL 30 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 ELECTRICAL KEY PART NO 70 NO 144926 74760412 19091016 10040400 73220400 76974 7603 109596 145211 150109 145769 153664 10090400 73350400 136850 41524 4799 146148 108824 145491 121305 140301 124211 141226 122147 156442 71110408 131563 145673 73640400 122822 141940 17490508 140422 DESCRIPTION Battery 12 Volt 25 Bolt Hex Hd 1 4 20 C X 3 4 Washer 9 32 X 5 8 X 16 Washer Lock Hvy Helical 1 4 Nut Fin Hex 1 4 20 Unc Tube Plastic 46 Tray Battery Clamp Hose Olive Bolt Battery Front 1 4 20 X 7 5 Zinc Holddown Battery Front Mount Nut Push Nylon 1 4 Battery Front Switch tnterlock Snap in Washer Lock 1 4 Nut Jam Hex 1 4 20 Unc Harness Socket Light Bulb Light 1156 Cable Battery 6ga 11 Red Cable Battery 6 Ga Red w 22 wire Fuse 30 Amp Auto Green Cable Ground 6ga 21 black Switch Ptunger Nc Gray Switch Ign 4 Pos W L P L
34. URE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE ATTACHMENT CLUTCH LEVER ENGAGED POSITION CHOKE CONTROL DISENGAGED THROTTLE POSITION CONTROL PARKING BRAKE BRAKE ENGAGED POSITION POSITION DISENGAGED POSITION CLUTCH BRAKE PEDAL DRIVE POSITION HEIGHT ADJUSTMENT KNOB FIG 9 TO ADJUST MOWER CUTTING HEIGHT See Fig 9 The cutting height is controlled by turning the height adjust ment knob in desired direction knob clockwise to raise cutting height Turn knob counterclockwise W to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height OPERATION TO OPERATE MOWER See Fig 10 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will
35. achine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grasscatchercomponents are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when nec essary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Look for this symbol to point out im portant safety precautions means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire whereitcannotcontact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs WARNING The engine exhaust from this product con tain
36. and formation acids during storage Acidic gas can damage the fur system of an engine while in storage To avoid engin problems the fuel system should be emptied before sto age of 30 days or longer Drain the gas tank start tr engine and let it run until the fue lines and carburetor ai empty Use fresh fuel next season See Storage instru tions for additional information Never use engine carburetor cleaner products in the fuel tank or permane damage may occur CAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled or fuel Do not store spill or use gasoline near an open flame OPERATION TO START ENGINE See Fig 9 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position Move attachment clutch to DISENGAGED position Move throttle control to fast lt position Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke controi may not be needed Note Before starting read the warm and cold starting procedures below e Insertkeyintoignitionandtumkey clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen sec onds per minute If the engine does not sta
37. ause excessive vibration and even tual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance you will need 5 8 diameter Steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with bal ancer e Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced NOTE Do not use anailfor balancing blade The lobes of the center hole may appear to be centered but are not CENTER HOLE 5 8 BOLT BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Open battery box door Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry Cleanterminals and battery cable ends with wire brush
38. ch rod from clutch lever by removing retainer spring Disconnect anti sway bar from chassis bracket by 821 1 removing retainer spring te RETAINER Disconnect suspension arms from rear deck brackets dr gt We BOTH SIDES by removing retainer springs a E S Disconnect front links from deck by removing retainer springs RETAINER Raise lift lever to raise suspension arms Slide mower SPRING out trom under tractor IMPORTANT AN ATTACHMENT OTHER THAN THE ANT SWAYBAR RETAINER MOWER IS TO BE MOUNTED TO THE TRACTOR SPRINGS REMOVE THE FRONT LINKS BOTH SIDES TO INSTALL MOWER See Fig 20 FIG 20 Raise attachment lift lever to its highest position Slide mower under tractor with discharge guard to right side of tractor Lower lift lever to its lowest position install mower in reverse order of removal instructions 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS on page 2 of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 21 and 22 e Raise mower to its highest position s Atthemidpoint of both sides of mower measure height from bottom edge of mowerto ground Distance A on both sides of mower should be the same or within 1 4 of each other I adjustment is
39. crew and move choke cable until choke 1 completely closed Tighten casing clamp screw se curely Replace air cleaner cover assembly and tighten knob TO ADJUST CARBURETOR NOTE The carburetor on this engine is low emission Itis equipped with an idle fuel adjusting needie with a limiter cap which allows some adjustment within the limits al lowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needle The carburetor has been preset at the factory and adjust ment should not be necessary However minor adjust ment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment see engine manual 24 CLAMP SCREW GOVERNED IDLE SPRING RED OR WHITE FIG 33 FIG 34 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove ali dirt grease leaves etc Store in a clean dry area Cleanentiretractor See CLEANING in the Customer Responsibilities section of this manual
40. curely SEAT PAN SHOULDER BOLT _ pd AS ADJUSTMENT 25 LARGE FLAT WASHER BOLT LOCK WASHER FIG 4 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PS shown in PRODUCT SPECIFICATIONS on page 2 of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 5 Assemble gauge wheels with tractor on a fiat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 flat washer and 3 8 16 locknut and tighten securely Repeat fo
41. e of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s Check repiace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Repiace alternator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine SERVICE NOTES 28 SCHEMATIC AMMETER OPTIONAL BLACK IGNITION SWITCH IGNITION SWITCH TRACTOR MODEL NUMBER AYP7167A79 RED gt BLACK RED AO 1 FUSE 30 STARTER E BLACK eee 1 MED EECH J CLUTCH BRAKE PEDAL UP SEAT SWITCH NOT OCCUPIED T o a CLUTCH CLUTCH OFF IGNITION UNIT CHARGING SYSTEM OUTPUT 3 DC 3600 RPM D GROUNDING CONNECTOR 2 PLUGS ON TWIN CYL ENGINES 28 VOLTS AC MIN 6 3600 RPM CHARGING SYSTEM DISCONNECTED FUEL SHUT OFF SOLENOID UGHTING SYSTEM OUTPUT 5 AMP AC 3600 RPM DIODE 14 VOLTS AC MIN 3606 RPM LIGHTS OFF HEADLIGHTS BROWN 63 O BLACK er 5 4 YOUR 15 6 9 EQUIPPED WITH SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE NON REMOVABLE REMOVABLE BATTERY BUT HAVE THEIR CONNECTIONS CONNEC
42. eather A C 806039 Gasket Valve Cover 805100 Cover Valve 807665 Cover Valve Used on Cylinder 1 807546 Oil Pump Assembly 805313 Slider Governor 805352 Rod Push intake 805617 Rod Push Exhaust 492932 Filter Oil 805292 Adapter Oil Filter 808096 Arm Rocker 805342 Shaft Rocker Arm 805341 Support Rocker Arm 807668 Overhaul Kit Valve 807688 Breather Gasket Set 807717 Ball Choke Locator 280275 Tie Cable 805858 Cap Limiter RPM Settings Low Speed 1200 1600 High Speed 3200 3400 included in Gasket Set 807989 included in Carburetor Overhaul Kit 808324 Included in Valve Overhaul Kit 807668 included in Carburetor Overhaul Kit 808324 and Carburetor Gasket Set 808325 NOTE AN component dimensions given in U S inches 1inch 2 25 4 mm HOW AND WHERE TO ORDER PARTS You can identify your product correctly by looking at its mode number label which is located under the seat A Name the product that needs a part for example tractor B State the product s model number and factory number These numbers appear on a label on the product List me description and part number of the part you want This manual shows drawings descriptions and part numbers You may order from a participating Western Auto store II you cannot do that please order direct from Telephone 1 800 633 8434 Western Auto National Parts Center 2107 Grand Avenue Kansas City MO 64108 158008 12 10 96 TR PRINTED IN U S A
43. egligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last tonger BEFORE EACH USE Check engine oil level Check brake operation e Check tire pressure Check for loose fasteners 6 Not required if equipped with maintenance free battery 7 Tighten front axle pivot boit to 35 ft Ibs maximum Do not overtighten LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK VEMM FRONT WHEEL C BEARING ZERK FRONT WHEEL BEARING ZERK GEARSHIFT PIVOTS O SAE 30 OR 10W30 MOTOR OIL 2 GENERAL PURPOSE GREASE 3 REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTI IMPORTANT DO NOT OIL OR GREASE THE PIVOT POIN WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUB CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT THE LIFE OF THE SELF LUBRICATING BEARINGS IF Y FEEL THEY MUST BE LUBRICATED USE ONLY A DRY PC 14 DERED GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing a
44. exhaust system is equipped with a spark arrester meeting app cable local or state laws if any If a spark arrester is used should be maintained in effective working order by the operatc In the state of California the above is required by law 4442 of the California Public Resources Code Other states m have similar laws Federal laws apply on federal lands SAFETY RULES Safe Operation Practices for Ride On Mowers A IMPORTANT THIS CUTTING MACHINE S CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION e Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besuretheareaisclearof otherpeople before mowing Stop machine if anyone enters the area Never carry passengers Donotmowinreverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Neverleave arunning machine unattended Always turn off blades set parking bra
45. g hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas USE THROTTLE CONTROL See Fig 9 Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate s Full throttle offers the best bagging and mower perfor mance CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE CHOKE CONTROL See Fig 9 Use choke control whenever you are starting a cold engine Do not use to start a warm engine Toengage choke control pull knob out Slowly push knob in to disengage 11 The operation of any tractor can resultin foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over the spectacles or standard safety glasses TO MOVE FORWARD AND BACKWARD See Fig 9 The direction and speed of movement is controlled by the gearshift lever Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position Move gearshift lever to desired position Slowly release clutch brake pedal to start movement IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAIL
46. han 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut Road testtractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department WITH PARKING BRAKE ENGAGED NUT A OPERATING ARM TO REPLACE MOTION DRIVE BELT See Fig 27 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual Remove upper belt keeper Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers Put belt toward front of tractor and remove downwards from around engine pulley Install new belt by reversing above procedure IMPORTANT MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS UPPER BELT KEEPER SERVICE AND ADJUSTMENTS TRANSAXLE SHIFTER LINKAGE AND AD JUSTMENT See Figs 28 and 29 The transaxle should be in neutral when the gear shift lever is in the neutral N lock gate position The adjustment is preset at the factory however if adjustment is needed proceed as foll
47. houlder Baffle Vortex 42 Nut Crowntock 5 16 18 UNC Stiffener Bracket 42 deck Bracket Deflector Mower 42 Cap Sleeve 80x 112 Bik Mower Spring Torsion Deflector 2 52 Nut Push Phos amp Shield Deflector Mower 42 Washer 11 32 X 5 8 X 16 Ga Rod Hinge 42 6 75 Wlg Screw Thdrol Hex Head Zinc Mwr Washer Spacer Mower Vented Pulley Mandrel 42 Nut 9 16 Top Lock Fing Bolt Rdhd 3 8 16uncx1 3 4 Gr5 Fastner Christmas Tree Pulley ldier Flat 3 060 Washer 13 32 x 13 16 x 16 Ga Nut Crownlock 3 8 16 UNC Rod Pivot W nibs Rod Clutch Secondary W nibs Guard LH Black Spring Retainer 1 Zinc cad Screw Hex Thd Cut Washer Hardened Smaller Roller Asm Cam Follower Bolt Shidr 10 24 Zinc Gr 5 42 Nut Lock 10 24 Unc Bolt Shoulder 5 16 18 Unc Blkz Arm Asm Pad Brake Washer Hardened 45 KEY PART NO NO 155046 122052X 140086 141043 106932X 144200 142427 131870 127847 121748X 12000029 128903 127845 154809 127498 153701 73350600 142028 120958X 156084 72140618 73800600 136420 71161010 19061216 10071000 130758 2029J 155197 155198 17490512 73510500 72110504 137644 133957 73930600 19121414 143723 153390 19132203 130794 145411 DESCRIPTION Arm Idler 42 mower LT YT Spacer Retainer Pm Mower Spring Torsion Brakes 42 Guard TUV Idler Knob Rd V Belt Mower Rod Clutch Primary 38 42 Spring Return Arm Clutch Secondary Washer 25 32 X 1 5 8 X 16 Ga Ring 5304 75 Bolt
48. in a clean cloth Saturate it in engine Wrap it in clean absorbent cloth and squeeze to remove excess oil e f very dirty or damaged replace pre cleaner es Reinstall pre cleaner over cartridge Reinstall air cleaner cover and reattach clips to sides of air cleaner body TO SERVICE CARTRIDGE Remove knob and cartridge plate Carefully remove cartridge to prevent debris from en tering carburetor Cleancartridge by tapping gently on flat surface If very dirty or damaged replace cartridge Reinstall cartridge cover plate knob and pre cleaner Reinstall air cleaner cover and reattach clips to sides of air cleaner body IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE CARTRIDGE CARTRIDGE PLATE CLEAN AIR SCREEN See Fig 15 Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers ENGINE COOLING FINS See Fig 17 Remove any dust dirt or oil from engine cooling fins to prevent engine damage from overheating Air guide covers must be removed Remove side panels and hood See TO REMOVE HOOD AND GRILL ASSEMBLY in the Service and Adjustments section of this manual CLEAN THESE AREAS OF DIRT AND DEBR
49. ition e Open battery box door Remove terminal protective caps and discard if this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps e First connect RED battery cable to positive terminal with hex bolt flat washer lock washer and hex nut as shown Tighten securely e Connect BLACK grounding cabie to negative termi nal with remaining hex bolt flat washer lock washer and hex nut Tighten securely Close battery box door INED E 4 CABLE DISCARD TERMINAL PROTECTIVE CAPS HEX NUT LOCK WASHER FLAT WASHER BOLT NEGATIVE BLACK CABLE FIG 2 Open battery box door for Inspection for secure connections to tighten hard ware e Inspection for corrosion Testing battery Jumping if required Periodic charging BATTERY BOX DOOR INSTALL SEAT See Fig 4 Adjust seat before tightening adjustment bolt Remove cardboard packing on seat pan Place seat on seat pan and assemble shoulder bolt e Assemble adjustment bolt lock washer and flat washer loosely Do not tighten Tighten shoulder bolt securely Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which you to press clutch brake pedal all the way own s Get off seat without moving its adjusted position Raise seat and tighten adjustment bolt se
50. ke stop engine and remove keys before dismounting off blades when not mowing Stop engine before removing grass catcher unctogging chute Mow only in daylight or good artificial light s Do not operate the machine while under the influence of alcohoi or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck SLOPE OPERATION Slopes a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feei uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine grass can hide obstacles Useslow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope II tires lose traction the blades and proceed slowly straight down the slope DO NOT D
51. l Thds PLT Bearing Pvt Lift Spherical Nut Crownlock 3 8 24 Pointer Height Indicator Plug Hole 1 485 1 515 DIA Screw Thdrol 5 16 18 x 3 4 Washer 11 32 x 1 1 2 10 Ga Scale Ind Height Bik Nut Hex Flange Lock Nut Push Phos amp Cil NOTE All component dimensions given in U S inches 1 inch 25 4 mm 43 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 MOWER DECK REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 MOWER DECK KEY NO 1 144393 2 72140506 3 138017 4 138440 5 4939M 130832 8 850857 9 10030600 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485 16 140329 17 72110610 18 72140505 19 132827 20 136888 21 73680500 22 134753 131267 24 105304 25 123713 26 110452 27 130968 28 19111016 29 131491 30 138776 31 129963 32 153535 33 137266 34 72110614 35 133835 36 131494 37 19131316 40 73680600 41 133551 43 140083 44 140088 45 4497 46 137729 48 133944 49 155066 50 131340 51 69180 52 139888 53 131845 900 54 133943 DESCRIPTION Mower Housing Bolt Rdhd Sqnk 5 16 18unc X3 4 Bracket Asm Fr Sway Bar 38 42 Bracket Asm Deck 42 sway Bar Retainer Spring Arm Suspension Rear Bolt 3 8 24 1 1 4 Washer Lock Hvy 3 8 Washer Hard Blade Mower Vented Blade Mulching 42 Bearing Ball Shaft Asm W lower Bearing Housing Mandrel Vented Bearing Ball Mandrei Stripper Mower Vented Bolt Rdhd Sqnk 3 8 16 X 1 1 4 Bolt Rdhd Sank 5 16 18 X 5 8 Bolt S
52. ll suit the terrain and give best performance of the attachment being used FIG 11 MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoidcutting your lawn when itis wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun Forbestresults adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades See Fig 12 For extremely heavy mulching reduce your width of cut and mow slowly Certain types of grass and grass conditions may re quire that an area be mulched a second time to com pletely hide the clippings When doing a second cut mow across or perpendicular to the first cut path e Change your cutting pattern from week to week Mow north to south one week then change to eastto west the next week This will help prevent matting and graining of the lawn
53. lways wear eye protection when around batteries If your battery is too weak to start the engine it should b recharged 1f jumper cables are used for emergenc starting follow this procedure IMPORTANT YOUR TRACTOR S EQUIPPED WITH A 1 VOLT NEGATIVE GROUNDED SYSTEM THE OTHE VEHICLE MUST ALSO BE A 12 VOLT NEGATIV GROUNDED SYSTEM DO NOT USE YOUR TRACTO BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIV 4 terminal of each battery taking care not to shc against chassis Connect one end of the BLACK cable to the TIVE terminal of fully charged battery e Connect the other end of the BLACK cable CHASSIS GROUND away from fuel tank and batter TO REMOVE CABLES REVERSE ORDEH BLACK cable first from chassis and then from the fu charged battery cable last from both batteries SERVICE AND ADJUSTMENTS NEGATIVE TERMINAL TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 32 Raise hood Unsnap headlight wire connector e Standinfrontoftractor Grasp hood at sides tilt toward engine and lift off of tractor Torepiace reverse above procedures POSITIVE TERMINAL N CHARGED BATTERY HEADLIGHT WIRE POSITIVE TERMINAL NEGATIVE TERMINAL CONNECTOR FIG 31 TO REPLACE HEADLIGHT BU
54. m Strg Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1 4 X 5 8 X 062 Washer Lock Hvy Helical 1 4 Screw Hex Socket 1 4 20 X 5 8 Shaft Asm Pittman Bracket Steering Gear Sector 22 Teeth Screw 3 8 16 3 4 Ty tt Rod Tie Bushing Steering Screw TT 10 32 Cap Wheel Steer Ayp Washer 13 32 x 2 3 8 x 8 Ga Nut Lock Center 2 8 24 UNF Adapter Wheel Strg Boot Dash Steering Washer 25 32 X 1 1 4 X 16 Ga Extension Steering Cap Spindle Fr Top Fitting Grease Nut Lock Hex W ins 5 16 18 Unc P Bolt Fin Hex 5 16 18 Unc P Kit Steering Asm Service Bolt Fin Hex 3 8 16 x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5 8 11 UNC x 2 3 4 Brace Axle NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 SEAT ASSEMBLY KEY PART M0 140116 140551 145006 73800600 124181X 155925 121246X 121248X 72050411 134300 121250X cuf _ EM CAE KE E CT et Ec bm Y B 2M E L S gt ca 251 KEY PART DESCRIPTION NO NO DESCRIPTION Seat 2300 1316Bik blk AYP PL 17 123976 Nut Lock 1 4 Lge Fig Gr 5 Zinc Bracket Pivot Seat 8 720 21 153236 Bolt Shoulder 5 16 18 Unc Blkz Clip Push In Hinged 22 73800500 Locknut 5 16 18 Nut Lock Hex W Ins 3 8 16 Unc 23 74780814 Bolt Fin Hex 1 2 13 X 7 8 Gr 5 Spring Seat Cprsn 2 250 8V Zi 24 19171912 Washer 17 32 X 1 3 16 X 12 Ga Pan Seat 25 12
55. n Engines or are warranted by the engine or transaxle manufacturer which gives its own 2 year warranty and provides service through its authorized service facilities See the engine or transaxle warranty for details Repair may be arranged For repair service return this product with proof of purchase date to a participating Western Auto store This warranty gives you specific legal rights and you may have otherrights that vary from state to state II difficulty is encountered in having this warranty Western Auto Supply Company Consumer Affairs Section of the General Service Department 2107 Grand Avenue Kansas City Missouri 64108 Telephone 816 346 4411 MODEL NUMBER AYP7167A79 SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFER ENCE Optional Western Auto Accessory Stock No 48 Snow Blade 95 2549 4F CUSTOMER RESPONSIBILITIES s Read and observe the safety rules e Follow a regular schedule in maintaining caring for an using your tractor e Followthe instructions under the Customer Responsibi ties and Storage sections of this owner s manual WARNING This tractort is equipped with an internal combustic engine and should not be used on or near any unimproved fores covered brush covered orgrass covered land unless the engine
56. ng straight forward Slide steering wheel adapter onto steering shaft exten sion Position steering wheel and sleeve assembly so cross bars are horizontal left to right and slide onto adapter Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective plastic from tractor hood and grili IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR 1 TO ROLL OFF SKID INSERT 3 8 HEX BOLT 3 8 LOCK WASHER C gt LARGE FLAT WASHER STEERING WHEEL STEERING BOOT ADAPTER EXTENSION SHAFT 5 16 HEX BOLT TO ROLL TRACTOR OFF SKID See Opera tion section for location and function of con trols Press liftlever plunger and raise attachment lift lever t its highest position Release parking brake by depressing clutch brak pedal s Place gearshift lever in neutra N position oll tractor backwards off skid Remove banding holding discharge guard up again tractor ASSEMBLY HOW SET UP YOUR TRACTOR CONNECT BATTERY See Figs 2 and 3 CAUTION Do not short battery termi nals Before connecting battery re move metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding e Remove cardboard packing from seat pan and lift seat pan to raised pos
57. nsure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 3 4 Socket w drive rachet 2 7 16 wrenches Phillips Screwdriver 2 1 2 wrench Tire pressure gauge 1 9 16 wrench Utility knife When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton See page 5 from top to bottom along lines on all four corners of carton and lay panels ftat Check for any additional loose parts or cartons and remove IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 18 22 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointi
58. ny mainte OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See ADJUST BRAKE in the Service and Adjust ments section of this manual TIRES Maintain proper air pressure in all tires See PROD UCT SPECIFICATIONS on page 2 of this manual Keep tires free of gasol ne oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage BLADE CARE For best results mower blades must be kept sharp Re place bent or damaged blades BLADE REMOVAL See Fig 13 Raise mower to highest position to allow access to blades Remove hex bolt iock washer and flat washer securing blade instali new or resharpened blade with trailing edge up towards deck as shown e Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 30 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED NOTE Wedo not recommend sharpening blade but if you do be sure the blade is balanced MANDREL ASSEMBLY TRAILING EDGE FLAT WASHER LOCK WASHER HEX BOLT GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 13 15 TO SHARPEN BLADE See Fig 14 Care should be taken to keep the blade balanced An unbalanced blade will c
59. onotturnonstopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Donot try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keepchildren out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing took behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Useextracarein handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the m
60. or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Wom bent or loose btade 1 Bent blade mandrel 2 Loose damaged part s 3 26 Pow AWN CORRECTION Out of fuel 1 Fill fuel tank Engine not CHOKED properly 2 See START ENGINE in Operation section Engine flooded 3 Wait several minutes before attempting to start Bad spark piug 4 Replace spark plug Dirty air filter 5 air filter Dirty fuel filter 6 Replace fuel filter Water in fuel 7 Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clearvreplace air filter Replace spark plug Recharge replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check reptace solenoid or starter Contact an authorized service
61. ows sure transaxle is in neutral Loosen two locknuts on tie rod Turn center rod until gearshift lever falls into neutral lock gate on fender console e Tighten locknuts securely GEARSHIFT LEVER NEUTRAL LOCK GATE FIG 28 LOCKNUTS CENTER ROD TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department 22 TO REMOVE WHEEL FOR REPAIRS See Fig 30 e Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Dc not lose Repair tire and reassemble Onrear wheels only align grooves in rear wheel hut and axle insert square key Replace washers and snap retaining ring securely ir axle groove Repiace axle cover WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR WHEEL ONLY FIG 30 TO START ENGINE WITH A WEAK See Fig 31 CAUTION Lead acid batteries gener ateexplosive gases Keep sparks flame and smoking materials away from bat teries A
62. r opposite side installing gauge wheel in same adjustment hol ASSEMBLY GAUGE WHEEL MOUNTING BRACKET 3 8 FLAT WASHER SHOULDER BOLT GAUGE WHEEL el FIG 5 INSTALL MULCHER PLATE Figs 6 amp 7 install two latch hooks to mulcher plate using screw washer lock washer and weld nut as shown NOTE Pre assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down Tighten hardware securely Raise and hold deflector shield in upright position Place front of mulcher plate over front of mower deck opening and slide into place as shown Hook front latch into hole on front of mower deck Hook rear latch into hoie on back of mower deck CAUTION Do not remove discharge guard from mower Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation WELD NUT FROM THE TOP HOOK POINTS DOWN LOCK WELD WASHER NUT BC HOOK WELD LOCK NUT WASHER WASHER MULCHER PLATE TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation optional grass catcher accessory DEFLECTOR FIG 7 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEI TRACTOR WE WISH TOASSURE THAT YOU RECEIV THE BEST PERFORMANCE AND SATISFACTION FRO THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instruction
63. range expected before oil change All cil must meet service classification SF or SG Be sure tractor is on level surface Oil will drain more freely when warm es Catch oil in a suitable container Remove oilfili cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove drain plug After oil has drained completely replace drain plug and tighten securely e Refill engine with oil through fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS on page 2 of this manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL fine on dipstick AIR SCREEN CAP DIPSTICK NE OIL DRAIN PLUG FIG 15 CUSTOMER RESPONSIBILITIES AIR FILTER See Fig 16 Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of opera tion or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions Failure to clean or service air cleaner will cause engine to run rich and could cause spark plug fouling Unhook clips on both sides of air cleaner and remove cover TO SERVICE PRE CLEANER Slide foam pre cleaner off cartridge Wash it in liquid detergent and water Squeeze it dry
64. rt 3 8 16 UNC Grille Lens Grille Fender Asm Bracket Fender Footrest Pnt Footrest Pnt Bolt RdHd Sht Sqnk 3 8 16 x 3 4 Screw Thdrol 5 16 18 x 1 2 TYT Bracket Asm Pvt Lh Mwr Rear Bracket Asm Pvt Rh Mwr Rear Strap Asm Fender 94 Nut Push Nylon Nut Lock Hex W ins 1 4 20 Washer 9 32 x 7 8 x 16 Ga Bracket Grille LH Screw Lock Spider 8 x 7 8 Bracket Grill RH Bolt Fin Hex 1 4 20 x 75 Air Duct Private Label Bracket Chassis NOTE component dimensions given in U S inches 1 inch 2 25 4 mm 33 REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 DRIVE 4 4 S A E LUE MEN Li DNA H A X TX Eu wey rap NS v TA dT TETTE X REPAIR PARTS TRACTOR MODEL NUMBER AYP7167A79 DRIVE 2 146682 3 123666X 4 12000028 5 121520X 6 17490512 8 141002 10 76020416 11 105701 13 74550412 14 10040400 15 74490544 18 74780616 19 73800600 21 106933 22 130804 24 73350600 25 106888 26 19131316 27 76020412 28 145204 29 124236 30 130807 31 127275 32 74760512 34 155071 35 120183 36 19211616 37 1572 38 123674 39 74760644 40 4470 41 154777 42 19131312 47 127783 48 154604 49 123205 50 74760624 51 73680600 DESCRIPTION Transaxle Peerless Model No P930 055 Spring Extension Brake Pulley Transaxle 18 tires Ring Retainer 5100 62 Strap Torque Rh Pnt Bik Screw Thdrol 5 16 18 X 3
65. rt after several attempts push choke control in wait a few minutes and try again If engine stiii does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above e When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly e attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke contro in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the temperature e Theattachments can be used during the engine warm up period and may require the choke contro be pulled out slightly NOTE II at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See ADJUST CA
66. s F against trunnion on both fror links Toraisefront of mower loosen nut F from trunnion both front links Tighten nut E on both front links ai equal number of turns When distance D is 1 8 to 1 2 lower at front tha rear tighten nut F againsttrunnion on both front linke e Recheck side to side adjustment FRONT LINKS TRUNNION FIG 24 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 25 mower biade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL Remove mower from tractor See TO REMOVE MOWER in this section of this manual Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION install new belt in reverse order of removal Make sure beltis in all pulley grooves and inside all belt guides install mower in reverse order of removal instructions IDLER MANDREL PULLEYS MANDREL PULLEY FIG 25 TO ADJUST BRAKE See Fig 26 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than six 8 feet stopping distance athigh speed in highest gear then brake must be adjusted Depressclutch brake pedaland engage parking brake Measure distance between brake operating arm and nut A on brake rod e Ifdistance is other t
67. s chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm TABLE OF CONTENTS SAFETY RULES 3 SERVICE AND ADJUSTMENTS 19 24 PRODUCT 5 2 lt gt 60560 I 25 CUSTOMER RESPONSIBILITIES 2 14 17 222 26 27 WARRANTY GE 2 REPAIR PARTS 30 47 ASSEMBLY EE 6 8 REPAIR PARTS ENGINE 48 53 OPERATION 9 13 PARTS ORDERING SERVICE BACK COVER MAINTENANCE SCHEDULE 14 0 Accessories ee 5 Electrical i Adjustments interlocks and Relays 23 Cold Weather Conditions 12 16 21 Schematic 29 _______ _ _ _ 16 Carburetor Re 24 Wiring Diagram 30 Storage 25 Mower Engine 4 ert ensis 9 13 Front To Back 20 Air TEEN 17 Operating Side To Side 20 Bir Screen 17 Mid iei TS Throttle Control Cable 23 Cooling Fins ess 17 P Accessories 2 Air Filter
68. s have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimut 1 hour at 6 ns Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purpose the tires were overinflated at the factory Be sure mower deck is properly leveled side to sid front to rear for best cutting results Tires must t properly inflated for leveling w Check mower and drive belts Be sure they are route properly around pulleys and inside all belt keepers Check wiring See that all connections are stil secu and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR EXTRA ATTENTION TO THE FOLLOWING IMPORTAN ITEMS 4 Engine oil is at proper level Fuel tank is filled with fresh clean regular unleade gasoline Become familiar with all controls their location function Operate them before you start the engine Be sure brake system is in safe operating conditior lt 45 NN S OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning FA At i om BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING qz _ we OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF au XL 7 FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED Me 1 REVERSE NEUTRAL HIGH LOW PARKING BRAKE im ai
69. ss Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels 1 2 3 4 5 6 7 8 9 0 1 Headlight s not working Switch OFF if so equipped Butb s bumed out Faulty light switch Loose or damaged wiring Blown fuse Battery will not charge Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty altemator Engine backfires Engine throttle control not set at SLOW when turning engine position for 30 seconds before stopping engine OFF 27 CORRECTION sch Some ct Check wiring switches connections tf not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Dean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive Replace idler pulley Replace biade mandrel Place throttle control in FAST position Shift to slower speed Aliow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean undersid
70. ting Height Mower sssnsisrsrsissere es H Spark 1 7 15 Troubleshooting 26 Transaxle _ aa Wiring Diagram pp Wiring Schematic 2 2 CONTENTS OF HARDWARE PACK Parts contents shown VIII size 1 Hex Bolt 3 8 16 x 1 Mulcher Piate 1 Large Flat Washer Steering 1 Lockwasher 3 8 Wheel CG X C Ke 1 Hex Bolt 5 16 18 1 1 4 1 Locknut 5 16 18 1 Hex Bolt 1 2 13 x 1 1 Shoulder Bolt 5 16 18 Manual Parts Bag Parts bag contents not shown full size 2 Shoulder 2 2 Gauge 5 Bolts Gi Wheels 1 Washer 17 32 x 1 3 16 x 12 2 Lock Washers 1 Lock Washer 1 2 2 Screws 10 x 5 8 1 CS 2 Washers 2 Weld 3 16 X 3 4X 16 Nuts 10 Gauge L 2 Hex Bolts 2 Hex es ae 1 4 20 2 Washers 2 Lock 9 32 x 5 8 x 16 Gauge Steering 2 Washers 2 Center Extension 3 8 x 7 8 x 14 Gauge lock Nuts Shaft 3 8 16 Steering Wheel 2 Latch Adapter Hook Assemblies Steering Washers Wheel Insert Slope Sheet ASSEMBLY n c O AA i Lo tr nM Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To e
71. ton Assembly 020 Oversize Piston Assembly 030 Oversize Ring Set Piston Standard Size Ring Set Piston 010 Oversize Ring Set Piston 020 Oversize Ring Set Piston 030 Oversize Lock Piston Pin Pin Assembly Piston Standard Rod Assembly Connecting Screw Connecting Rod Vaive Exhaust Valve Intake Spring Vaive Retainer Valve Spring Retainer Valve Tappet Valve Gear Cam Manifold intake Gasket Carburetor Mounting Gasket intake Manifold Screw Sems Screw Sems Washer Spring Screw Sems Piug Pipe Seal Governor Shaft Nozzle Carburetor Screw Valve Mounting Screw Throttle Adjusting Pin Float Hinge Valve Fuel Inlet Valve Choke O Ring Pump 52 KEY PART NO NO DESCRIPTION 116A 805198 O Ring Crankcase Cover 1168 Gasket Sealing Sold in Kit 116C Gasket Plug Sold in Kit only 117A Jet Main Sold in Kit and Key 147 1178 805755 Jet Main High Altitude 118 808258 Valve Assembly Carburetor Idle 121 808324 Carburetor Overhaul Kit 122 805770 Spacer Carburetor 125 808255 Carburetor Assembly 127 805570 Welch 127A 805571 Plug Welch 130 805572 Valve Throttle 131 808323 Shaft Throttle 133 807710 Float Assembly Carburetor 137 Gasket Float Bowl 141 807711 Shaft Choke 142 807960 Nozzle 156 805343 Stud Rocker Arm 161 807857 Base Assembly Air Cleaner 166 805343 Stud Hex Olive 166A 8050

Western Safety Products AYP7167A79 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents