Weslo WLHS42081 User's Manual
Contents
1. SPA OPERATION Refer to the diagram above The function of each component is explained below The eight uni directional thera jets A are located on both sides of the spa Five jets focus the water The filter E can be removed for replacement and massage on your upper or lower back The remaining cleaning see CHECKING AND CLEANING THE FIL three jets provide a foot hydro massage for three of TER on page 18 the seating positions The temperature probe F reads the current water The six multi directional thera jets B can be temperature which is displayed on the console adjusted for a custom hydro massage Each thera jet can also be shut off by being pressed in and turned back on by pulling the jet back out Two of the jets are located on the reclining seat and focus the water massage on your lower back Two more jets are locat ed on each of the bench seats and they focus the water massage on your lower or middle back The DAYBREAK 515 also has a light G for your safety and convenience during evening use Use of the Console H and the Diverter 1 is explained on pages 12 and 13 of this manual The DAYBREAK 515 offers automatic freeze protec tion If the water temperature falls below 40 F the pump will begin circulating and heating the water to prevent the water from freezing The spa also features an ozone jet C which is part2. 5 Patent Pending Serial No USER S MANUAL Write the serial number in the space above for reference The serial number decal is on the frame behind the access cover woe i ffl j jil QUESTIONS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained technicians on our customer hot line will provide immediate assistance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manual for future reference A pH testing kit not included is required for proper use and maintenance of this product A pH testing kit can be pur chased at any spa or pool supply store TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS eee 3 BEFORE YOU BEGIN Gand og tae ea Shedd seh oS Aa 2 See aa AEN 6 CHOOSING A LOCATION FOR THE HYDROTHERAPY SPA 7 SET UP AND ASSEMBLY csp thet eae duh dei 8 USING THE HYDROTHERAPY SPA 00 0 cnet eee 10 MAINTENANCE iene Bed was Ga Gd eles ener 15 MAINTENANCE NOTES a a Bd eee 19 TROUBLE SHOOTING
3. DRAINING THE PUMP After the hydrotherapy spa is drained see DRAINING THE HYDROTHERAPY SPA on pages 16 and 17 the pump in the spa jet unit should also be drained if the hydrotherapy spa will be stored for more than thir ty days or if it may be exposed to freezing tempera tures To drain the pump remove the access cover from the spa unit see ATTACHING AND REMOVING THE ACCESS COVER on page 16 Locate the pump inside the spa unit Remove the drain plug from the pump Tip the spa jet unit slightly until all the water has drained from the pump Replace the drain plug OPENING AND CLOSING THE CUT OFF VALVES For minor repairs to the pump motor the cut off valves can be closed To close the valves remove the access cover from the back of the spa unit Locate both cut off valves Push the handles into the closed position and turn the handles until they lock into place If you are planning to work on the pump motor you will also need to drain the pump see this page To open the valves turn the handles until they are unlocked and pull the handles out to the open posi tion WINTER USE AND CARE The hydrotherapy spa is designed for year round use If you decide to store the hydrotherapy spa for the winter store it in a warm dry location Follow the steps below to winterize the hydrotherapy spa 1 Drain the spa see DRAINING THE HYDROTHERAPY SPA on pages 16 and 17 2 Remove all remaining water from
4. ing massage to sooth away stress and the strength of the water massage can be adjusted by the air con trol The hydrotherapy spa holds 200 gallons of water and offers an automatic programmable heating 41 F to 104 F and filtration system The guidelines below explain how to properly use the hydrotherapy spa Follow these guidelines to maintain the hydrotherapy spa for your long term enjoyment PLUGGING IN THE HYDROTHERAPY SPA Once the hydrotherapy spa is filled with water and you have made sure that the cut off valves to the pump are open the power cord can be plugged in and the spa can be turned on Note The first time the power cord is plugged in the spa will turn on auto matically When connecting the power cord plug the power cord directly into a grounded circuit capable of carrying 15 or more amps No other appliance should be on the same circuit Replace the power cord immediately if it becomes damaged Grounded circuit capable of carrying 15 or more amps Test and Reset Buttons The power cord is equipped with a Ground Fault Circuit Interrupter GFCI located at the end of the power cord You should always test the GFCI before using the hydrotherapy spa First turn on the hydrotherapy spa by pressing the power button on the console Once the unit is run ning press the GFCI test button The hydrotherapy spa should shut off Press the reset button The hydrotherapy spa should resume normal oper
5. ise ei AE ate Sa che 20 PART EIST atch Big a eee aE 22 EXPLODED DRAWING Sw eck Bee He eb Soa te ae dle Ae ke 23 ORDERING REPLACEMENT 5 Back Cover LIMITED ONE YEAR MASSAGE SPA WARRANTY ICON Health amp Fitness Inc ICON warrants this product to be free from defects in workmanship and material under normal use and service conditions for a period of one 1 year from the date of purchase Specifically covered under this warranty are the spa shell the plumbing the components and the wood or tile exterior This warranty extends only to the original purchaser ICON s obligation under this warran ty is limited to replacing or repairing at ICON s option the product at one of its authorized service cen ters All products for which warranty claim is made must be received by ICON at one of its authorized ser vice centers with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase All returns must be pre authorized by ICON This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by ICON authorized service personnel to products used for commercial
6. Cover Spa Shell Cover Latch Locking Buckle CHOOSING A LOCATION FOR THE HYDROTHERAPY SPA There are many factors to consider when choosing a location to set up the hydrotherapy spa These factors vary depending on whether you use the hydrotherapy spa inside or outside We have listed several factors you may wish to consider as you decide where you want to use the hydrotherapy spa If you set up the hydrotherapy spa inside 1 The hydrotherapy spa will increase the level of humidity in your home The location you choose should be well ventilated You may need to install a ventilation fan or use a dehumidifier The location must be close to an electrical outlet Do not use an extension cord with the hydrotherapy spa The hydrotherapy spa should be close to a source of water Do not use the hydrotherapy spa on carpet or other material that may be damaged by moisture We recommend that you place the hydrotherapy spa on a water and stain resistant non slip sur face with a floor drain for any water that may splash from the hydrotherapy spa Be sure that the location you choose is stable It must be able to support the weight of the hydrotherapy spa when it is filled with water plus the weight of the occupants The hydrotherapy spa weighs approximately 2000 pounds when filled with water Do not use the hydrotherapy spa above a finished living are
7. limitation of incidental or consequential damages Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein Some states do not allow limitations on how long an implied warranty lasts Accordingly the above limitation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state ICON HEALTH amp FITNESS INC 1500 S 1000 W LOGAN UT 84321 9813 IMPORTANT SAFETY INSTRUCTIONS WARNING TO REDUCE THE RISK OF DROWNING ELECTRIC SHOCK OR SERIOUS INJURY READ THE FOLLOWING IMPORTANT PRECAUTIONS BEFORE USING THE DAYBREAK 515 READ AND FOLLOW ALL INSTRUCTIONS It is the responsibility of the owner to ensure 9 Do not bring any object into the hydrothera that all users of the hydrotherapy spa are py spa that could damage the spa shell adequately informed of all precautions 10 Never insert any object into any opening Use the hydrotherapy spa only as described in this manual 11 Do not use breakable containers near or in the hydrotherapy spa The hydrotherapy spa is intended for home use only Do not use this product in any 12 Do not sit on the spa cover or place objects commercial rental or institutional setting on it It is not designed
8. of the built in ozone generator system Ozone helps sanitize your spa with minimal chemical treatment 11 CONSOLE DIAGRAM gav WES 10 2 USING THE CONSOLE Refer to the console diagram above The function of each console control is explained below Temperature Display During normal use this display shows the actual water temperature When the Set Temp indicator is lit the display shows the set temperature Light This button turns the light on and off When the light is on the indicator above the light button will be lit The light will automatically turn off after two hours Pump This button turns the pump on and off When the pump is running the LED indicator above the but ton will light To turn the pump on high press the but ton once The thera jets will operate at full speed To turn the pump on low press the control twice The thera jets will operate at low speed After you press the button a third time the thera jets will shut off unless it is time for the heat or filter cycles If you turn the pump off and it continues to operate check if the Heat On or Filter On indicators are lit to see if either cycle is running Set Temp This indicator will light when the tempera ture is adjusted by using the up and down buttons To adjust the temperature press either the up or down buttons to select a new temperature The thermostat can be set to heat the water from 41 F to 104 F While you a
9. shade sunlight etc You should be able to monitor the use of the hydrotherapy spa from your home to prevent unauthorized use by children You may want to enclose the spa with a fence and self latching gate to prevent unauthorized use Be sure that there is room around the hydrothera py spa to permit servicing of the unit The dimen sions of the spa are 5 10 W x 6471 2 6 H You should allow for this size when choosing the loca tion The hydrotherapy spa is not designed for inground installation However it is compatible with a deck system that is built flush with the top of the spa provided you leave access to the motor for ser vice Be sure to note any other considerations such as aesthetics or privacy concerns which may affect the safety or enjoyment of using the hydrotherapy spa SET UP AND ASSEMBLY Before beginning assembly carefully read the following information and instructions e Place all parts in a cleared area and remove the packing materials from the spa shell do not dis pose of the packing materials until assembly is completed and the spa is in operation e Assembly requires two people During assembly make sure that all parts are ori ented as shown in the drawings 1 Before beginning assembly be sure that you have read and understand the information on the previous two pages Remove the four cover screws from the access cover Remove the access cover from the
10. spa more often depending on the user load This must be done because after repeated chemical treatment the water becomes chemically saturated Once this happens additional chemical treatment of the water is no longer effective The spa should also be drained if you will not be using it for long periods of time The spa must always be drained before major repairs are made The hydrotherapy spa should always be covered when it is empty Direct sunlight can cause exten sive damage The surface of the spa shell can reach temperatures as high as 150 F in a matter of minutes if exposed to the sun while it is empty These high temperatures can cause significant damage such as blistering of the shell surface and warping of the spa shell Any damage caused by sun exposure is not covered under warranty To drain the hydrotherapy spa follow these steps 1 Set the temperature control on the console to the lowest setting 2 Shut off the circuit breaker or GFCI 3 Remove the access cover from the back of the spa unit 4 Remove the drainage hose from the clip and attach a garden hose to the valve on the drainage hose Drain Hose 5 Open the valve by turning the knob counterclock wise The water will begin to drain 6 When the spa is empty close the valve and remove the garden hose Return the drainage hose to the clip and replace the access cover 7 Refill the spa and treat the water with chemicals see pages 9 10 and 16
11. the spa shell Dry the spa shell with towels 3 Set the air control on the console to the lowest setting Use a wet dry vacuum to pull any remain ing water from the system To do this place the vacuum nozzle over each thera jet starting with the highest jet and finishing with the lowest one 4 Set the air control on the console to the highest setting and repeat step 3 5 Drain the pump see DRAINING THE PUMP on page 17 Once the water has drained from the pump place the vacuum nozzle over the drainage hole in the pump and vacuum any addi tional water from the pump Note For additional protection you can remove the pump motor from the spa to store it in a climate controlled room Clean the spa shell see page 15 Clean the filter see page 15 A qualified electrician should disconnect the power cord from the 240 volt power source if so wired 9 Re attach the access cover and re attach the spa cover CONVERTING THE SPA TO A 240 VOLT POWER SOURCE The hydrotherapy spa is designed to operate with either a 120v or 240v power source For your conve nience it is shipped ready to be plugged directly into a 120v 15 amp home outlet However you can greatly improve the performance of the spa by converting the spa s power supply to receive power from a 240v power source If the spa is converted it must be wired directly into a 240v in your home by a qualified electrician You will need to call our
12. the water through the heater to raise the temperature This cycle will run for one minute and may be repeated as needed FLC Flow related problems You will need to call our customer service department FLO Flow related problems You will need to call our customer service department PrH High temperature probe problem You will need to call our customer service department Prr Temperature probe problem You will need to call our customer service department USING THE DIVERTER The Diverter is located on the other side of the spa from the console The Diverter controls the flow and intensity of the water through the hydrotherapy jets Diverter Left Diverter Right Diverter Middle Refer to the drawing above When the diverter is turned to the left the pump will provide intense hydrotherapy through the eight jets shown above the dotted line When the diverter is turned to the right the pump will provide intense hydrotherapy through the seven jets shown below the dotted line When the diverter is set in the middle the pump will provide equal water pressure through all fifteen hydrotherapy jets ADJUSTING THE FILTER CYCLE The spa filter cycle runs automatically to clean the water in the spa However the number of times that the filter cycle needs to run depends on how often the spa is used If many different people use the spa regularly the water will need
13. to be filtered more often than if it is only used occasionally by a few The number of daily cycles as well as the length of the cycle can be adjusted 13 Refer to the console diagram on page 12 The pump can run one to three filter cycles daily To change the number of cycles press the pump and up buttons at the same time The number of cycles will appear in the temperature display Use the up and down buttons to select the desired number of cycles Each cycle can run for 60 120 or 180 minutes To change the length of the cycle press the light and up buttons at the same time The length of the cycle will appear in the temperature display Use the up and down buttons to select the desired cycle length The pump or the light may turn on while you are adjusting the filter cycle If this happens you can turn the pump or light off once you have finished the adjustment procedure SECURING THE SPA COVER The spa cover can be secured by snapping the latch es on the spa cover into the buckles on the side pan els The buckles can be locked by inserting the key and turning it clockwise a quarter turn To unlock the buckles insert the key and turn it coun terclockwise a quar ter turn Buckle 24 Always keep the buckles locked when the spa is not in use Keep the keys in a safe place out of the reach of children ATTACHING THE RED AND BLUE LIGHT COVERS The spa comes with two colored covers for the spa l
14. Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays to receive a free instruction guide which explains the conversion procedure WARNING Only a qualified electrician should per form the conversion procedure CHECKING AND CLEANING THE FILTER The filter should be checked periodically for build up of dirt and oil To check or clean the filter it is neces sary to remove the basket and the two filter car tridges from the filter housing Removing and Cleaning the Basket 1 Turn off the power 2 Pull the weir door towards you until it is fully open 3 Reach into the basket with four fingers and pull the basket towards you until it snaps free 4 Lift the basket out of the housing by pulling on the handle on the far side and turning the basket towards you 5 Clean the basket by spraying it with a garden hose or holding it under a faucet Note Avoid hitting the basket against objects to clean it since this may break the basket 6 Put the basket back into the housing and press down until it snaps into place 7 Close the weir door 18 Removing and Cleaning the Filter Cartridges 1 Follow steps one through four above to remove the basket 2 Reach into the housing and turn the valve on the diverter until it is fully open 3 Stick two fingers into the holes in the diverter and lift the diverter and the top filter cartridge directly upw
15. GIN Thank you for selecting the innovative DAYBREAK 515 by WESLO The DAYBREAK 515 hydrotherapy spa offers the features and quality of a traditional hot tub at an affordable price Best of all the DAYBREAK 515 hydrotherapy spa provides the benefits of hydrotherapy in the comfort and privacy of your own home Hydrotherapy is a proven method for soothing tired muscles after exercise or for relieving the stress of a busy life The warm environment stimulates blood flow which is essential in the healing process The powerful massage action created by the jets further eases tension and stress throughout the body The DAYBREAK 515 hydrotherapy spa gives you the spe cialized treatment you need to feel your best Console Power Cord with Ground Fault Circuit Interrupter GFCI Wood Panels For your safety and benefit read this manual care fully before using the DAYBREAK 515 by WESLO If you have additional questions please call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and serial number before calling The model number is WLHS42081 The serial number can be found on a decal attached to frame inside the spa see the front cover of this user s manual Before reading further please familiarize yourself with the parts that are labeled in the drawing below Spa
16. Spa Unit 15 by sliding the access cover down and pulling the bottom of the access cover away from the Spa Unit Be careful not to damage the spa shell Remove the Power Cord with the GFCI 38 from inside the Spa Unit 15 2 Locate and check the position of the cut off valves Occasionally the valves will be closed at the factory during manufacturing The cut off valves must be open for proper spa operation To open the valves hold one of the handles and turn the handle until you can pull it out to the open position Open the other valve in the same manner WARNING THE MOTOR WILL BE DAMAGED IF IT IS OPERATED WITH THE CUT OFF VALVES CLOSED Close the valve knob on the drain hose Thread the cap onto the drain hose Thread the drain plug into the Pump Motor 13 Tighten the pump fittings e Read each assembly step before you begin Tighten all parts as you assemble them unless instructed to do otherwise ASSEMBLY REQUIRES THE FOLLOWING TOOLS not included One 1 phillips screwdriver You may also need some soap or wax Access Access Cover Cover Screws Cut off Valve Drain Plug Valve Gal Knob Pump Fittings 3 Wipe out the spa shell using a damp cloth Remove the two warning decals not shown from the spa shell Before you fill the spa be sure that it is in the position you want and that it can be easily ser viced if ne
17. User s Manual EXPLODED DRAWING Model No WLHS42081 R0698A p ORDERING REPLACEMENT PARTS To order replacement parts simply call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please be pre pared to give the following information when calling 1 The MODEL NUMBER of the product WLHS42081 2 The NAME of the product DAYBREAK 515 by WESLO 3 The SERIAL NUMBER of the product see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING on page 22 and 23 Part No 147261 1564 RO698A Printed in USA 1998 ICON Health amp Fitness Inc
18. Y THE FILTER a Check to see if the filter is in place Clean the filter if it is dirty b Check the chemical balance of the water If the pH is incorrect the sanitizing agents will not function properly SYMPTOM THE WATER PULSATES OR THERE IS MINIMUM WATER FLOW a Adjust the water level This usually occurs only when the water level is low Add water until the thera jets are covered see step 5 on page 9 9 SYMPTOM THE WATER LEVEL DROPS 10 SYMPTOM THE SPA CONTINUES TO RUN AFTER IT HAS BEEN SHUT OFF a Some water loss due to evaporation is normal If rapid water loss occurs or if you notice wet a To turn the spa jets on high press the Pump ness on the floor around the hydrotherapy spa then the spa shell may have a leak Contact your local spa and pool service provider for repairs b Aclamp or seal inside the pump compartment may be loose Check inside the pump compart ment for excess water and watch the pump unit while it is operating to see if water drips from any of the plumbing If you can identify the location of the leak inside the spa jet unit tight en the clamp or replace the damaged seal 21 button once To turn the spa jets on low press the control twice To turn the spa jets off press the control three times The spa jets will remain off for three hours at which time they will begin running the filter cycle At any time after the spa jets has been shut off the pump will begin cycling the wat
19. a due to the risk of water damage Be sure that there is room around the hydrothera py spa to permit servicing of the unit The dimen sions of the spa are 5 10 W x 6 4 L x 2 6 H You should allow for this size when choosing the loca tion The hydrotherapy spa is not designed for in floor installation However it is compatible with a deck system that is built flush with the top of the spa provided you leave access to the motor for ser vice Be sure to note any other considerations such as aesthetics or privacy concerns which may affect the safety or enjoyment of using the hydrotherapy spa If you set up the hydrotherapy spa outside 1 You should check your local building codes con cerning the use of outdoor spas The location must be close to an electrical outlet Do not use an extension cord with the hydrotherapy spa The hydrotherapy spa should be close to a source of water We recommend that you place the hydrotherapy spa on a water and stain resistant non slip sur face Do not use the hydrotherapy spa on rough or sharp surfaces such as gravel or wood chips Be sure that the location you choose is stable It must be able to support the weight of the hydrotherapy spa when it is filled with water plus the weight of the occupants The hydrotherapy spa weighs approximately 2000 pounds when filled with water Think about environmental factors such as rain wind
20. an the spa cover see MAINTAINING THE SPA COVER below Soak the filter for two hours in a trisodium phos phate TSP solution Rinse the filter in clean water Replace the filter if needed see ORDERING REPLACEMENT PARTS on the back cover EVERY THREE MONTHS Drain the spa and refill with clean water Sanitize and test the pH of the water Check for any leaks around the pump or joints the pipes The seals will wear out over time detect ing leaks early can reduce repair costs e Clean the interior of the spa Do not use solvents or waxes EVERY SIX MONTHS e Treat the exterior with a wood sealant see MAIN TAINING THE SPA EXTERIOR below MAINTAINING THE SPA EXTERIOR The wood panel exterior has been treated with a sealant at the factory to protect the wood from water damage We suggest that you treat the wood finish twice a year with an additional coat of weather sealant Contact your local spa and pool supplier for advice on which sealants work best in your climate CLEANING THE SPA SHELL The spa shell should be cleaned with a mild soap solution Do not use solvents The spa should always be clean and dry before being moved or stored 15 MAINTAINING THE SPA COVER The spa cover should be cleaned monthly To clean the spa cover use water and a non abrasive cleaner on the entire cover Rinse the cover with a garden hose to remove any cleaner residue Dry the cover entirely You should also use a non si
21. ards until the edge of the diverter clears the housing Then turn the diverter towards you and pull it out In this process the diverter may come out of the filter cartridge If so reach into the housing and lift the filter cartridge out 4 Lift the lower filter cartridge out of the housing 5 Clean the filter cartridges with a garden hose or under a faucet Spray from top to bottom of each pleat Note To avoid damage to the car tridges do not use a brush to clean them 6 To remove body oils or sun tan lotions soak the cartridges in a cleaning solution which can be obtained from a pool and spa supply store 7 Inspect the filter cartridges for damage Replace the cartridge if there is any sign of damage 8 Put one filter cartridge back in the filter housing 9 Push the tube on the diverter into the other filter cartridge as far as it will go Place the top filter cartridge back in the housing Put the basket back into the housing and press down until it snaps into place Close the weir door ADJUSTING THE FILTER DIVERTER The diverter regulates the flow of water to the filter in order to make the pump run smoothly Start by leav ing the valve wide open If the pump runs smoothly no further adjustment will be necessary If the pump begins to cavitate if you hear a cracking sound or if the speed of the pump surges up and down turn the valve slightly to reduce water flow Keep adjusting the valve in small increments u
22. ation If the hydrotherapy spa continues to run after the test button is pressed then the GFCI is damaged Do not use the hydrotherapy spa until the GFCI has been repaired or replaced by a qualified electrician 10 TESTING AND TREATING THE WATER The hydrotherapy spa comes with a starter chemical pack for maintaining the water in the spa Disregard the directions on the individual packages of QUICK pHix It DOWN and QUICK pHix It UP However the directions on the bottles of Non chlorine Shox and Bromine Base are correct Always keep the chemi cals away from children and pets The first time you use the spa you should test and treat the water You must also treat the water each time you refill the spa Once you have verified that the spa is functioning properly and the water has cir culated for a while remove the spa cover and add 1 3 of the Bromine Base bottle and 1 3 of the Non chlorine Shox bottle to the water Allow the water to circulate for five minutes You should now test the pH of the water You will need a pH test kit not included which can be obtained at a pool and spa supply store The pH reading should be between 7 2 and 7 8 If the level is too low add half of one of the QUICK pHix It UP packets to the water Let the water circu late through the spa for five minutes Test the pH level again Repeat until the pH level is correct If the level is too high add hal
23. eded Once the spa is filled with water it must be drained to be moved Using a garden hose or other clean water source begin filling the spa Do not use soft water The water temperature does not matter however if you use warm or hot water the spa will be ready to use sooner Fill the spa until the water is about four inches below the console Do not overfill the spa 4 Place the Spa Cover 18 over the spa Make sure the Spa Cover is properly centered Snap a Buckle 2 onto each of the four latches on the Spa Cover 18 See the inset drawing Position one of the Buckles 2 on the wood panels on the Spa Unit 15 Hold the Buckle in place so the strap on the Spa Cover 18 is tight Note It may be easier to position the Buckle if a second person holds the strap on the opposite side of the Spa Cover tight The Spa Cover must be tight Do not place the Buckle over one of the grooves in the wood panels Remove the latch Attach the Buckle to the side of the spa with two Buckle Screws 1 Note It may be helpful to use a drill with a 1 16 drill bit to make starter holes in the wood panels You may also want to apply a little soap or wax to the screw threads Attach the other three Buckles 2 to the Spa Unit 15 in the same manner Remove the Spa Cover 18 from the Spa Unit 15 USING THE HYDROTHERAPY SPA The hydrotherapy spa is designed to seat two adults The ten thera jets can be regulated to provide a relax
24. egularly You will need a pH test kit not included which can be obtained at a pool and spa supply store The pH reading should be between 7 2 and 7 8 If the level is too low add a pH increaser usually soda ash If the level is too high add a pH reducer usually sodium bisulfate Test the water again after five minutes See the instructions with your pH test kit for additional information about testing and adjusting the pH 16 ATTACHING AND REMOVING THE ACCESS COVER To remove the access cover remove the four access cover screws from the access cover Slide the access cover down and pull the bottom of the access cover away from the Spa Unit Be careful not to damage the spa shell as you remove the cover 7 Access Cover Screws To replace the access cover insert the top of the cover under the edge of the spa shell Slide the cover up until the bottom of the cover will clear the trim along the bottom of the spa unit Slide the cover into place and re attach the four cover screws If you will be storing the spa for any period of time a qualified electrician will need to disconnect the power cord from the 240 volt power source You should place the power cord inside the spa unit before re attaching the access cover DRAINING THE HYDROTHERAPY SPA The hydrotherapy spa should be drained at least four times a year and refilled with clean water You may need to drain the
25. er if the temperature falls below the minimum setting Note If the water is already below the minimum setting the pump will not shut off PART LIST Model No WLHS42081 Key No Qty 8 4 2 4 4 1 1 4 1 2 1 1 1 1 1 1 1 1 4 2 1 1 2 1 6 1 2 1 2 Note indicates a non illustrated part Specifications are subject to change without notice Description Buckle Screw Buckle Bracket Screw Mounting Bolt Mounting Nut Blue Lens Heater Switch Small Star Washer Heat Sensor Filter Cartridge Hose Cap Diverter Pump Motor Control Unit Spa Unit Console Air Control Knob Spa Cover Control Unit Screw Small Index Nut Adjustment Bracket Ozone Generator Small Bracket Screw Sensor Fitting Multidirectional Jet Red Lens Generator Screw Console Wire Harness Wing Nut 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 22 Key No eS o gt a RO698A Qty Description Console Bracket Cover Screw Suction Cover One way Valve Rubber Washer Rubber Gasket 1 1 2 Elbow Pipe 2 O Ring Power Cord w GFCl Clamp Long Tube Short Tube Weir Door Foam Weir Trim Plate Filter Diverter Valve Filter Diverter Basket 8 1 1 2 Screw Mounting Bracket Drain Plug 1 2 O ring Hose Washer Access Cover Screw Access Cover Key Starter Chemical Pack Light Bulb
26. er service department SYMPTOM THE PUMP HUMS BUT DOES NOT ROTATE a The pump may be jammed Contact our cus tomer service department or if your spa is no longer under warranty you may also contact a local spa and pool service provider SYMPTOM THE PUMP IS NOISY WHILE OPERATING a There may be debris in the pump Contact our customer service department b The pump may have a bad bearing Contact our customer service department 20 6 SYMPTOM THE WATER DOES NOT HEAT a Make sure that the hydrotherapy spa is fully covered with the spa cover The spa cover must be tight for the water to heat Set the air control to low Set the temperature to the desired setting The water will heat at 1 5 F an hour If you are using the spa indoors and the room temperature is maintained at 70 F it will take approximately 24 to 36 hours for the water to reach the set temperature b If you are using the hydrotherapy spa outdoors it may take longer for the water to heat See the chart below for the approximate heating time Air Temperature Heating Time 70 F 24 to 36 hours 50 F 70 F 2 to 3 days 30 F 50 F 3 to 4 days If the water still has not heated after four days contact our customer service department c If actual water temperature is lower that the set temperature and the Heat On LED indicator on the console is not lit contact our customer ser vice department SYMPTOM THE WATER IS NOT BEING CLEANED B
27. f of one of the QUICK pHix It DOWN packets to the water Let the water cir culate through the spa for five minutes Test the pH level again Repeat until the pH level is correct See WATER CHEMISTRY on page 16 for information concerning proper water maintenance STARTING THE HYDROTHERAPY SPA Once you have tested the GFCI you should verify the water flow from the pumping unit Set the air control on the console to the lowest setting see USING THE CONSOLE on page 12 The pumping unit will heat the water as it pumps Cover the hydrotherapy spa with the spa cover The spa cover must be tight See SECURING THE SPA COVER on page 13 The water will heat at about 1 5 F an hour with the cover on If you are using the spa indoors and the room temperature is maintained at 70 F it will take approxi mately 24 to 26 hours for the water to reach the set temperature The temperature and water flow can be set or changed by the controls on the console see USING THE CONSOLE on page 12 SPA SHELL DIAGRAM S oN NiO N NY 27 J 2 1 The suction vents located near the floor of the spa brings the water into the pump in order to operate the system The suction covers should always be in place over the suction vents Never operate the spa without the suction covers in place
28. ight To attach the red or blue light cover to the light place the desired cover over the light and press the cover into place on the light POSTING THE WARNING SIGN The warning sign shown below must be posted on a wall or fence where all users of the hydrotherapy spa will be able to see it Whenever the spa is moved the sign must also be moved and reposted near the spa AWARNING DURING PREGNANCY SOAKING IN HOT WATER MAY CAUSE DAMAGE TO THE FETUS LIMIT USE TO 10 MINUTES AT A TIME PREVENT DROWNING PREVENT CHILD DROWNING SPA HEAT SPEEDS UP EFFECTS OF ALCOHOL WATER ATTRACTS CHILDREN DRUGS OR MEDICINE AND CAN CAUSE UNCONSCIOUSNESS ALWAYS ATTACH A SPA COVER AFTER EACH IMMEDIATELY LEAVE SPA IF USE UNCOMFORTABLE OR SLEEPY 14 MAINTENANCE The hydrotherapy spa is designed to provide you with years of enjoyment Please follow the guidelines below to properly maintain your hydrotherapy spa MAINTENANCE SCHEDULE DAILY e Check the water level and refill the spa to the level shown on page 9 step 3 e Check the pH balance and sanitizer level Adjust if necessary see WATER CHEMISTRY on page 16 Clean the surface of the water with a skimming net WEEKLY Clean the spa shell at the waterline Check and thoroughly clean the filter see CHECK ING AND CLEANING THE FILTER on this page Replace the filter if needed see ORDERING REPLACEMENT PARTS on the back cover MONTHLY Cle
29. licone based vinyl conditioner on the cover after you clean it This will help protect the cover from sun damage REPLACING THE LIGHT BULB If the light in the spa shell burns out you will need to remove the access cover to replace it see ATTACH ING AND REMOVING THE ACCESS COVER on page 16 Locate the light housing Turn the housing counter clockwise and remove it from the spa shell To replace the light bulb pull the old bulb out of the housing and insert a new light bulb Re attach the light housing to the spa shell Re attach the access cover to the spa unit SANITIZING THE HYDROTHERAPY SPA Please refer to your local pool and spa supplier for information concerning which chemicals you should use in your area to sanitize the spa The most common sanitizing agent is a solid bromine concentrate The amount required varies according to several factors such as user load temperature water conditions etc Proper water maintenance is a fairly complex process We recommend that you contact your local pool and spa supplier for information on how you should best accomplish this WATER CHEMISTRY The hydrotherapy spa comes with a starter chemical pack for maintaining the water in the spa See TEST ING AND TREATING THE WATER on page 10 Additional chemicals can be purchased at a pool and spa supply store CAUTION The chemicals used to maintain the pH balance of the water and to sanitize the water can be dangerous Al
30. ntil the pump runs smoothly MAINTENANCE NOTES Maintenance is an important part of keeping your spa in top operational condition Use the space below to make any special notes you may want to remember for future reference or to keep a maintenance log 19 TROUBLE SHOOTING Most problems can be solved by following the simple steps below Find the symptom that applies and follow the steps listed If further assistance is needed call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time 1 SYMPTOM THE SPA WILL NOT OPERATE a Check to see if the GFCI breaker is tripped or was not turned on Reset the GFCI breaker b Make sure the Heater Switch 7 located on the Control Unit 14 inside the pump compart ment is in the ON position Note The spa will not operate if the Heater Switch is in the OFF position SYMPTOM THE CIRCUIT BREAKER OR THE GFCI TRIPS WHILE THE SPA IS OPERATING a Reset the circuit breaker or the GFCI If the cir cuit breaker or the GFCI trips again contact a qualified electrician for service SYMPTOM THE PUMP HUMS a The filter may be dirty or damaged Remove the filter cartridges from the filter housing and clean or replace the cartridges see page 18 b The pump may have a foreign object stuck in the impeller Contact our customer service department c The pump may have a loose wire connection Contact our custom
31. or rental purposes or to products used as store display models Specifically excluded are damages caused by or attributable to the following incidents any damage to the wood exterior resulting from improper maintenance or any damage to the wood or tile exterior attributable to freight mishandling damage resulting from improper winterization damage to the spa shell resulting from improper chemical treatment damage to the spa shell resulting from exposure to extreme temperatures or damage to the spa shell resulting from exposure to direct sunlight and ultraviolet rays while the spa is empty damage to the pump motor plumbing and components due to improper maintenance chemical treatment or exposure dam age resulting from failure to properly follow user s manual installation operating or maintenance instruc tions Also excluded are consumable components including but not restricted to headrests filter car tridges and light bulbs No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in con nection with the use or performance of the product or damages with respect to any economic loss loss of or damage to property including water damage loss of revenues or profits loss of enjoyment or use costs of removal installation or other consequential damages of whatsoever nature Some states do not allow the exclusion or
32. ore and after using the hydrother hair and body parts away from the suction apy spa This will remove any deodorant guard Do not allow long hair to float freely in perspiration or body oils which could conta the water long hair should be restrained minate the water Showering after will with a bathing cap remove any residual chemicals and will also remove any bacteria which may have been in IMPORTANT Do not allow the hydrotherapy the spa spa to be exposed to direct sunlight when it is empty The surface of the spa shell can 19 DANGER When connecting the power cord reach temperatures as high as 150 F ina matter of minutes if exposed to the sun while it is empty These high temperatures can cause significant damage such as blistering of the shell surface and warping of the spa shell Any damage caused by sun exposure is not covered under warranty see PLUGGING IN THE HYDROTHERAPY SPA on page 10 plug the power cord direct ly into a grounded circuit capable of carrying 15 or more amps No other appliance should be on the same circuit Replace the power cord immediately if damaged 20 21 22 23 24 25 26 27 Do not use an extension cord with the hydrotherapy spa This could damage the motor and will void the warranty DANGER If you will be using the hydrother apy spa outside do not bury the power cord you should also keep the power cord away from lawn mowers hedge trimmers and other similar e
33. ove 100 F 38 C the unborn child could be seriously harmed This is especially important during the first 90 days of the pregnancy DANGER To reduce the risk of drowning Prolonged immersion in the hydrotherapy spa may cause hyperthermia a dangerous condition which occurs when the internal body temperature rises several degrees above the normal body temperature of 98 6 F The symptoms of hyperthermia are nausea dizziness drowsiness and fainting Effects include a lack of awareness inability to per ceive heat or danger and a greater risk of drowning due to a loss of consciousness Special note Individuals suffering from hyperthermia may be unable to realize that they must exit the hydrotherapy spa and they also may be physically unable to do so WARNING To reduce the risk of drowning Do not use the hydrotherapy spa if you are under the influence of alcohol or drugs Heat from the water in conjunction with alcohol or drugs can cause loss of consciousness 34 WARNING To reduce the risk of injury or 35 36 drowning Consult your physician about pos sible side effects of any medications you may be taking before using the hydrotherapy spa Heat from the water in conjunction with some medications may cause drowsiness and increase the risk of drowning Others can effect blood pressure heart rate and cir culation Do not use the hydrotherapy spa immediate ly after strenuous exercise If you feel pain o
34. quipment WARNING The power cord is equipped with a Ground Fault Circuit Interrupter GFCI located at the end of the power cord The GFCI must be tested before each use To test the GFCI press the test button while the spa is running The spa should shut off Press the reset button The spa should resume normal operation If the spa contin ues to run after the test button is pressed then the GFCI is damaged Do not use the hydrotherapy spa until the GFCI has been repaired or replaced by a qualified electri cian Keep all electrical appliances such as radios telephones televisions and lights at least five feet 1 52 meters away from the water A wire connector is provided on the pump motor of this unit to connect a minimum No 8 AWG 804 mm solid copper conductor between this unit and any metal equipment electrical enclosure made of metal metal water pipes or conduit within five feet 1 52m of the unit DANGER of electric shock Do not set up the hydrotherapy spa within five feet of any metal objects or surfaces As an alterna tive you may use the hydrotherapy spa with in five feet of metal objects if each metal object is permanently connected to the wire connector on the pump motor of this unit by a minimum No 8 AWG 804 solid cop per conductor see instruction 24 Do not operate the pump motor when the spa is empty The pump motor may be seriously damaged if it is opera
35. r dizziness at any time while using the hydrotherapy spa discontinue use and contact a physician WARNING Exposure of the spa surface to direct sunlight or ultra violet rays may cause damage to the spa s surface and will void the surface warranty of this spa AWARNING PREVENT DROWNING PREVENT 1 SUPERVISE CHILDREN AT ALL TIMES 2 DALACH SPA COVER AFTER EACH USE 3 SPA HEAT CAN CAUSE HYPERTHERMIA AND UNCONSCIOUSNESS 4 SPA HEAT IN CONJUNCTION WITH ALCOHOL DRUGS OR MEDICATION CAN CAUSE UNCONSCIOUSNESS NOTE THIS MARKING IS TO BE REMOVED ONLY BY THE OWNER 37 WARNING To reduce the risk of injury It is especially important for persons over the age of 35 or persons with pre existing health problems such as obesity heart disease high or low blood pressure circulatory prob lems or diabetes to consult their physician before using this product 38 The included warning sign must be posted where all users of the spa can see and read it see POSTING THE WARNING SIGN on page 14 39 WARNING DECAL PLACEMENT Locate the decals shown below and familiarize yourself with this information ELECTROCUTION 1 NEVER PLACE ANY ELECTRIC APPLIANCE WITHIN 5 FEET OF SPA WARNING Read all instructions before using the hydrotherapy spa ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product SAVE THESE INSTRUCTIONS BEFORE YOU BE
36. re setting the temperature the tempera ture display will show the new temperature The new temperature will remain in the display for five seconds after you release the buttons Then the Set Temp light will turn off and the display will return to the actual water temperature The water heats at 1 0 to 2 0 F per hour with the cover on Heat On This LED indicator is lit when the spa is run ning the heating cycle DayBr eak 758 Filter 12 Heat Con 2 AIR CONTROL Filter On This LED indicator is lit when the spa is running the filter cycle Note To keep the heat and filter cycles from run ning shut off the circuit breaker or GFCI Air Control Determines the amount of air that is in the spa jet system during operation If the control is turned to the left the amount of air flowing through the jets will increase If the control is turned to the right the amount will decrease Error Messages When certain problems occur the Temperature Display will show an error code The error codes are explained below HL High temperature protection mode If the water temperature rises above 115 F the heater will shut off If the temperature rises above 122 F the high temperature circuit will shut off the entire system In either case once the water has cooled to normal you can press any button to reset the system FrE Freeze protection mode If the water tempera ture falls below 40 F the pump will begin cycling
37. ted without water circu lating The cut off valves must always be open when using the spa see step 2 on page 8 DANGER Risk of drowning Exercise extreme caution to prevent unauthorized and unsupervised use of the hydrotherapy spa by children Children must always be super vised 28 29 30 31 32 33 DANGER To reduce the risk of drowning e Never use the hydrotherapy spa alone e Children should not use the hydrotherapy spa unless they are supervised by an adult Keep pets away from the hydrotherapy spa at all times Always replace and lock the spa cover when the hydrotherapy spa is not in use WARNING To reduce the risk of injury The water temperature should never exceed 104 F 40 C Temperatures between 100 F 38 C and 104 F 40 C are considered to be safe for healthy adults However if you plan to remain in the hydrotherapy spa for more than 10 to 15 minutes a lower temperature is recommended Lower temperatures are also recommended for children Children should not be allowed to swim under the surface of the water in the spa WARNING To reduce the risk of injury Always use an accurate thermometer to determine the water temperature before using the hydrotherapy spa WARNING To reduce the risk of injury Pregnant women should consult with their physician before using the hydrotherapy spa Pregnant women should not use the hydrotherapy spa if the water temperature is ab
38. to support weight Use the hydrotherapy spa only on a level 13 Remove any water or debris which may col surface Do not use the hydrotherapy spa on lect on the spa cover carpet or other materials that could be dam aged by moisture Do not use the hydrother 14 Keep children under 12 and pets away from apy Spa on rough or sharp surfaces such as the hydrotherapy spa when it is not in use gravel or wood chips 15 Keep all chemicals away from children and The hydrotherapy spa will weigh approxi pets mately 2000 pounds when it is filled with water Be sure that the location you select for 16 The pH and chemical balance of the water the hydrotherapy spa will support this must be maintained as explained in this man weight plus the weight of the occupants ual see pages 10 and 15 Failure to do so may cause injury to users or damage to the Inspect and tighten all parts regularly replace spa and it will void the warranty any worn or missing parts immediately 17 Individuals with infections and open sores or DANGER Risk of injury Do not remove or wounds should not use the hydrotherapy alter the covers on the suction fittings Never spa Bacteria thrive in warm and hot water operate the hydrotherapy spa if the suction Always keep your spa disinfected and main guard is missing or broken If you need to tain the proper chemical balance replace a suction fitting be sure that the flow rate of the replacement is compatible Keep 18 Shower bef
39. ways follow these basic guide lines when handling the chemicals 1 Always read and follow the directions on the label unless directed otherwise 2 Never mix different chemicals 3 Do not exceed the recommended amounts of chemicals follow the directions on the label closely 4 Keep all chemicals out of the reach of children and pets 5 Keep all containers closed tightly when not in use 6 Never add water to the chemicals always add the chemicals to the water as directed 7 Always store chemicals in a cool dry place MAINTAINING THE PROPER PH BALANCE The pH factor is a measure of relative acidity or alka linity in the water It is measured on a scale of 1 to 14 Pure water has a value of 7 which is neutral Any value above 7 is alkaline and any value below 7 is acidic You should maintain a slightly alkaline pH level between 7 2 and 7 8 in the hydrotherapy spa Severe problems can occur when the pH balance is not maintained within this range If the pH level exceeds 7 8 dissolved minerals can build up and clog the plumbing in the spa jet unit If the pH level falls below 7 2 the acid level in the water will begin to cor rode the metal parts in the spa jet unit Also the sani tation agents in the water will not be effective if the pH level is not properly maintained Damage caused by improper pH levels is not covered under the warranty To maintain the proper pH level you should test the pH of the water r
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