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Weider WESY9930 User's Manual

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Contents

1. 37 Attach the Backrest 66 to the Butterfly Upright 62 with two 1 4 x 2 1 2 Screws 10 and two 1 4 Flat Washers 11 38 Attach the Curl Pad 69 to the Curl Post 70 with two 1 4 x 3 4 Screws 13 Insert the Curl Post 70 into the Seat Brace 75 and secure the Curl Post at the desired height with the Adjustment Knob 45 17 39 Apply the WEIDER PRO 9930 decal in the location shown WEIDER PRO 9930 40 Make sure that all parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENT beginning on page 21 of this manual Before using the weight system pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used See the CABLE DIAGRAMS on pages 19 and 20 of this manual for proper cable routing If there is any slack in the cables you will need to remove the slack by tightening the cables See TROUBLE SHOOTING AND MAINTENANCE on page 22 18 CABLE DIAGRAMS The cable diagrams below and on the next page show the proper routing of the Short Cable 71 the Medium Cable 72 and the Long Cable 73 The numbers show the correct route for each Ca
2. Model No WESY99300 Serial No The serial number is found in the location shown below Write the serial number in the space above N 121 QUESTIONS We are committed to providing complete customer satisfaction If you have questions or if there are missing parts we will guar antee complete satisfaction through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUS TOMER HOT LINE The trained technicians on our customer hot line will provide immediate assistance free of charge CUSTOMER HOT LINE 1 888 936 4266 Mon Fri 8 a m 6 30 p m EST excluding holidays CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manu al for future reference USER S MANUAL 2 www weiderfitness com TABLE OF CONTENTS LIMITED WARRAN FY Ga ak base td aa P Eee Iia Lites veta 2 IMPORTANT PRECAUTIONS 44 3 BEFORE meet y E eae A date SERIE QUII A 4 ASSEMBEY Re RN EEUU eurer Pe aede Re 5 CABLEE DIAGRAMS ew weaned gaye Pade queso ems ex ea eem do eed 19 ADJUSTMENT sx ce dub dte ut
3. y 2 1 4 Nylon Locknut 16 1 4 x 2 Bolt 86 _ 5 16 Nylon Locknut 2 1 4 x 2 Carriage Bolt 85 5 16 Jam Nut 90 GST 1 4 x 2 1 2 Carriage Bolt 12 3 8 Nylon Locknut 4 10 x 1 Screw 32 H 3 8 Jam Nut 18 GS 1 4 x 2 1 2 Screw 10 Q n 1 4 1 1 2 Screw 88 1 4 x 1 1 2 Carriage Bolt 82 WWW 3 8 1 Bolt 15 lt 2 V Pulley 21 Not shown to scale 3 8 x 1 3 4 Bolt 22 QM 3 8 x 2 Bolt 35 AN 3 8 x 2 1 4 Bolt 81 AN 3 8 x 2 1 2 Bolt 6 A WW E A x 3 8 x 3 3 4 Bolt 7 NAI E 3 8 x 4 3 4 Bolt 23 3 1 2 Pulley 5 Not shown to scale 4 1 2 Pulley 34 Not shown to scale 2 Cable Clip 57 QW 3 8 x 8 Bolt 30 3 4 Round Inner Cap 40 1 Round Inner Cap 41 1 Inner Cap 80 Ne 1 1 2 Square Inner 79 1 x 7 8 Plastic Bushing 29 1 Round Cap 26 Ne 2
4. 1 3 4 Square Inner 37 2 V N N 2 Square Inner Cap 38 REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL PART LIST Model WESY99300 R0501A Key No Qty Key No Qty 8 27 4 18 15 A FH NONNA OH Description 5 16 x 2 1 2 Carriage Bolt 5 16 Nylon Locknut 5 16 x 2 1 2 Bolt 3 8 Nylon Locknut 3 1 2 Pulley 3 8 x 2 1 2 Bolt 3 8 x 3 3 4 Bolt Weight 5 16 x 1 3 4 Bolt 1 4 x 2 1 2 Screw 1 4 Flat Washer 1 4 x 2 1 2 Carriage Bolt 1 4 x 3 4 Screw Long Cable Trap 3 8 x 1 Bolt 1 4 Nylon Locknut 3 8 Flat Washer 3 8 Jam Nut 5 16 Flat Washer 5 16 x 2 3 4 Bolt V Pulley 3 8 x 1 3 4 Bolt 3 8 x 4 3 4 Bolt 3 8 x 3 1 2 Bolt 1 Retainer 1 Round Cap 1 1 8 x 2 1 2 Plastic Bushing 3 8 x 3 1 4 Bolt 1 x 7 8 Plastic Bushing 3 8 x 8 Bolt Hand Grip 10 x 1 Screw Bumper 4 1 2 Pulley 3 8 x 2 Bolt Double U Bracket 1 3 4 Square Inner Cap 2 Square Inner Cap Cable Trap 3 4 Round Inner Cap 1 Round Inner Cap Seat Plate Small U Bracket Adjustable Pulley Plate Adjustment Knob Top Plate Description Foam Pad Pad Tube Leg Lever Lat Bar Seat Press Seat Frame Press Frame Press Arm Chain Nylon Strap Cable C
5. Mount the V Pulley in the hole farthest from the Press Frame Upright 59 Make sure that the Cable Trap is oriented as shown Wrap the Long Cable 73 around a 3 1 2 Pulley 5 in the direction shown Attach the Pulley and a Cable Trap 39 to the indicated hole in the Press Frame 5 with a 3 8 x 3 1 4 Bolt 28 a 3 8 Flat Washer 17 and a 3 8 Nylon Locknut 4 Make sure that the Pulley is mounted on the inside of the Press Frame and that the Cable Trap is oriented as shown Route the Long Cable 73 around a 3 1 2 Pulley 5 and back through the opening in the Press Frame 5 Remove the 3 8 Nylon Locknut 4 from the 3 8 x 4 3 4 Bolt 23 that was inserted in step 27 Attach the Pulley and a Cable Trap 39 to the Bolt and secure them with the Nylon Locknut Make sure that the Cable Trap is oriented as shown Note Lift the Top Weight 78 on the weight stack in order to create slack in the Long Cable 73 before beginning this step Attach the Long Cable 73 to the Leg Lever 49 by slipping the looped end of the Cable onto the looped end of the 3 8 x 2 1 2 Eyebolt 83 15 Seat Assembly 33 Locate and open the parts bag labelled SEAT ASSEMBLY Insert a 1 4 x 2 Carriage Bolt 85 into the center hole in a Seat Plate 42 Attach the Seat Plate to a Seat 51 with two 1 4 x 3 4 Screws 13 Insert the 1 4 x 2 Carriage Bolt 85 into the indicat
6. Seat Brace 75 so the nut is on the side shown Attach the Seat Brace to the Butterfly Base 61 with the indicated 5 16 x 2 1 2 Carriage Bolts 1 and two 5 16 Nylon Locknuts 2 Do not tighten the Nylon Locknuts yet 8 Hold the Seat Bar 74 between the Seat Brace 75 and the Butterfly Upright 62 so that the hole that is closest to a welded plate is toward the Seat Brace Attach the Seat Bar to the Seat Brace with two 5 16 x 2 3 4 Bolts 20 two 5 16 Flat Washers 19 and two 5 16 Nylon Locknuts 2 Do not tighten the Nylon Locknuts yet Note Be careful not to over tighten the Nylon Locknuts or the curl post attached in step 38 will not slide freely N eo D Attach the Seat Bar 74 to the Butterfly Upright 62 with two 5 16 x 2 3 4 Bolts 20 two 5 16 Flat Washers 19 and two 5 16 Nylon Locknuts 2 D Tighten all nylon locknuts used in steps 1 through 8 Arm Assembly 9 Locate and open the parts bag labelled ARM ASSEMBLY Press a 1 x 7 8 Plastic Bushing 29 onto each weld ed spacer on the Press Frame 53 Slide the Press Frame onto the Press Base 60 See the inset draw ing for proper orientation Note The Plastic Bushings should fit onto the ends of the tube in the Press Base This will be a tight fit Lubricate the 3 8 x 8 Bolt 30 Attach the Press Frame 53 to the Press Bas
7. a 3 8 Nylon Locknut 4 Make sure that the Double U Bracket is oriented as shown Wrap the Long Cable 73 around a 3 1 2 Pulley 5 in the direction shown Attach the Pulley and a Cable Trap 39 to the indicated bracket on the Press Base 60 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 Make sure that the Cable Trap is ori ented as shown Wrap the Long Cable 73 around the 3 1 2 Pulley 5 in the direction shown Attach the Pulley and a Cable Trap 39 to the Press Frame Upright 59 with a 3 8 x 4 3 4 Bolt 23 Hand tighten a 3 8 Nylon Locknut 4 two turns onto the Bolt In step 31 anoth er Pulley will be attached to the Bolt Wrap the Long Cable 73 around a 3 1 2 Pulley 5 in the direction shown Attach the Pulley and a Cable Trap 89 to the indicated hole in the Press Frame 53 with a 3 8 x 3 1 4 Bolt 28 a 3 8 Flat Washer 17 and a 3 8 Nylon Locknut 4 Make sure that the Pulley is mounted on the inside of the Press Frame and that the Cable Trap is oriented as shown 14 29 30 31 32 Wrap the Long Cable 73 around a V Pulley 21 in the direction shown Attach the V Pulley and a Long Cable Trap 14 to the small tube on the Press Seat Frame 52 with a 3 8 x 3 1 4 Bolt 28 a 3 8 Flat Washer 17 and a 3 8 Nylon Locknut 4 Note The small tube has three adjustment holes
8. around a 3 1 2 Pulley 5 23 24 in the direction shown Attach the Pulley and a Cable Trap 39 to the Butterfly Upright 62 with a 3 8 x 3 3 4 Bolt 7 a 3 8 Flat Washer 17 and a 3 8 Nylon Locknut 4 Make sure that the Cable Trap is oriented as shown Wrap the Long Cable 73 over a 3 1 2 Pulley 5 in the direction shown Re attach the Pulley and a Cable Trap 39 to the lower hole in the Adjustable Pulley Plates 44 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 Make sure that the Cable Trap is ori ented as shown Wrap the Long Cable 73 around a 3 1 2 Pulley 5 in the direction shown Attach the Pulley and a Cable Trap 39 to the indicated bracket on the Butterfly Base 61 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 Wrap the Long Cable 73 around a 3 1 2 Pulley 5 Attach the Pulley and a Cable Trap 39 to the indicat ed bracket on the Butterfly Base 61 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 61 Bracket 13 25 26 27 28 Note For clarity this and the following drawings show some parts removed Remove the lower 3 1 2 Pulley 5 from the Double U Bracket 36 Wrap the Long Cable 73 over the Pulley in the direction shown Attach the Pulley to the Double U Bracket with a 3 8 x 1 3 4 Bolt 22 and
9. ed hole in the Press Seat Frame 52 and secure it with a 1 4 Flat Washer 11 and a 1 4 Nylon Locknut 16 Secure the other end of the Seat 51 with a 1 4 x 2 Bolt 86 and a 1 4 Flat Washer 34 Press four 3 4 Round Inner Caps 40 into the ends of the Pad Tubes 48 Insert the Pad Tubes 48 into the indicated holes in the Leg Lever 49 and the Press Seat Frame 52 Slide Foam Pads 47 onto the ends of both Pad Tubes 35 Insert a 1 4 x 2 1 2 Carriage Bolt 12 into the center hole in a Seat Plate 42 Attach the Seat Plate to the Press Backrest 89 with two 1 4 x 3 4 Screws 13 Insert the 1 4 x 2 1 2 Carriage Bolt 12 into the indi cated hole in the Press Frame Upright 59 and secure it with a 1 4 Flat Washer 11 and a 1 4 Nylon Locknut 16 Secure the other end of the Press Backrest 89 with a 1 4 x 2 1 2 Screw 10 and a 1 4 Flat Washer 11 16 36 Insert a 1 4 x 1 1 2 Carriage Bolt 82 into the center hole in a Seat Plate 42 Attach the Seat Plate to a Seat 51 with two 1 4 x 3 4 Screws 13 Insert the 1 4 x 1 1 2 Carriage Bolt 82 into the indi cated hole in the Seat Bar 74 and secure it with a 1 4 Flat Washer 11 and 1 4 Nylon Locknut 16 Secure the other end of the Seat 51 with a 1 4 x 1 1 2 Screw 88 and a 1 4 Flat Washer aea
10. 1 2 Pulleys 5 that are already mounted in the Double U Bracket 36 Tighten the 3 8 x 1 3 4 Bolt 22 11 Bracket 71 19 20 21 Wrap the Medium Cable 72 over a 4 1 2 Pulley 34 in the direction shown Attach the Pulley to the Butterfly Top Frame 64 with a 3 8 x 1 3 4 Bolt 22 and a 3 8 Nylon Locknut 4 Attach the threaded shaft on the Medium Cable 72 to the Small U Bracket 43 with a 1 4 Flat Washer 11 and a 1 4 Nylon Locknut 16 Note See the inset drawing Do not completely tighten the Nylon Locknut it should be threaded only two turns onto the end of the Cable Attach the Small U Bracket 43 to the Weight Tube 77 with a 5 16 x 1 3 4 Bolt 9 and a 5 16 Nylon Locknut 2 Identify the Long Cable 73 It has a ball on one end and a loop on the other Route the end with the loop through the slot in the cable guide on the Butterfly Base 61 Route the Long Cable 73 under a 3 1 2 Pulley 5 as shown Attach the Pulley and a Cable Trap 39 to the indicated bracket on the Butterfly Base 61 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 Make sure the Cable Trap is oriented as shown 12 22 Wrap the Long Cable 73
11. PRO 9930 offers a unique selection of weight stations 6 30 p m EST excluding holidays To help us designed to develop every major muscle group of the assist you please note the product model number and body Whether your goal is to tone your body build serial number before calling The model number is dramatic muscle size and strength or improve your WESY99300 The serial number can be found on a cardiovascular system the WEIDER PRO 9930 will decal attached to the weight system see the front help you to achieve the results you want cover of this manual For your benefit read this manual carefully before Please use the drawing below to familiarise your using the weight system If you have additional self with the major parts of the weight system Lat Bar ASSEMBLED DIMENSIONS Height 198 cm Width 165 cm i Depth 86 cm RAS TO 9 Butterfly Arms Backrest Backrest Press Arm Curl Pad Adjustment Knob Low Pulley Station Foot Plate ASSEMBLY Make Assembly Easier for Yourself Everything in this manual is designed to ensure that the weight system can be assem bled successfully by anyone Before begin ning assembly make sure to read the information on this page This brief intro duction will save you much more time than it takes to read it Assembly Requires Two Persons For your
12. TRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 50 to the Medium Cable 72 with a Cable Clip 57 For some exercises the Chain 55 should be attached between the Lat Bar and the Medium Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Medium Cable so the Lat Bar will be in the correct starting position for the exercise to be performed The Nylon Strap 56 can be attached in the same manner ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar 50 to the Long Cable 73 with a Cable Clip 57 For some exercises the Chain 55 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar will be in the correct starting position for the exercise to be performed The Nylon Strap 56 can be attached in the same manner USING THE CURL PAD To use the Curl Pad 69 insert the Curl Post 70 into the Seat Brace 75 and secure the Curl Post at the desired height with the Adjustment Knob 45 21 TROUBLE SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the weight system Replace any worn parts immediately The weight system can be cleaned using a damp cloth and mild non abrasive detergent Do not use sol vents TIGHTENING THE CABLES The type of cable used on weight systems can stretch slightly when it is f
13. ble Make sure that the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing can damage the weight system Short Cable 71 Cable ID Chart 71 1 9m 6 ft 3 in 72 3 5m 11 ft 6 in 73 7 6m 24 ft 11 in 19 o hi 22 5 A CM AT fw V N 1 ULF 20772 m Ag Do Long Cable 73 20 ADJUSTMENT The instructions below describe how each part of the weight system can be adjusted Important When using an attachment make sure that it is in the correct starting position for the exercise to be performed If there is any slack in the cables or the chain as an exercise is performed the effectiveness of the exer cise will be reduced CHANGING THE WEIGHT SETTING To change the setting of the weight stack insert a Weight Pin 87 under the desired Weight 8 Make sure you insert the Weight Pin as far as it will go Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 23 to find the approximate amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON S
14. ch a 3 8 x 2 1 2 Eyebolt 83 to the Leg Lever 49 with a 3 8 Flat Washer 17 and 3 8 Nylon Locknut 4 Press a 1 3 4 Square Inner Cap 37 into each end of the Right Butterfly Arm 68 Wet the lower end of the Arm with soapy water Slide a 10 Pad 65 onto the lower end of the Arm Lubricate the indicated axle on the Butterfly Top Frame 64 Have a second person slide the Right Butterfly Arm 68 onto the axle as shown Refer to the inset draw ing Place two 1 Retainers 25 with the teeth down ward on top of an inverted 1 Round Cap 26 Using a hammer tap the 1 Round Cap and the Retainers onto the axle to secure the Right Butterfly Arm Repeat this step to assemble the Left Butterfly Arm 67 Cable Assembly Open the parts bag labelled CABLE ASSEMBLY AND PULLEYS For cable identification and routing during steps 14 32 refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 19 and 20 Insert two 3 8 x 1 Bolts 15 into the welded brackets on the Left and Right Butterfly Arms 67 68 Secure each Bolt with a 3 8 Jam Nut 18 Identify the Short Cable 71 It has a closed loop on each end Slide one end of the Cable onto each of the 3 8 x 1 Bolts 15 Secure the Cable to the Bolts with 3 8 Jam Nuts 18 Do not overtighten the Jam Nuts Remove both 3 1 2 Pulleys 5 from the pre assembled Adjustable Pulley Plates 44 Wrap the Short Cable 71 around a Pulley in the direction shown Attach the P
15. convenience and safety assemble the weight system with the help of another person Set Aside Enough Time Due to the many features of the weight system the assembly process will require about six hours By setting aside plenty of time and by deciding to make the task enjoyable assembly will go smoothly You may want to assemble the weight system over a couple of evenings Select a Location for the Weight System Because of its weight and size the weight system should be assembled in the location where it will be used Make sure that there is enough room to walk around the weight system as you assemble it How to Unpack the Box To make assembly as easy as possible we have divided the assembly process into four stages The parts needed for each stage are found in individual bags Important Wait until you begin each stage to open the parts bag for that stage Place all parts of the weight system in a cleared area and remove the packing materials Do not dispose of the packing materials until assembly is completed The Four Stages of the Assembly Process Frame Assembly You will begin by assembling the base and the uprights that form the skeleton of the weight system Arm Assembly During this stage you will assemble the arms and the leg lever Make sure you have the following tools Two adjustable wrenches One standard screwdriver GJ Ge C One phillips screwdriver One rubber mallet You will al
16. e 60 with the Bolt and a 3 8 Nylon Locknut 4 Do not overtighten the Nylon Locknut the Press Frame must pivot easily 10 Press a 1 3 4 Square Inner Cap 37 into the top of a Press Arm 54 Press a 1 Inner Cap 80 into the indicated hole in the Press Arm Attach the Press Arm 54 to the bracket on the Press Frame 53 with two 5 16 x 2 1 2 Bolts 3 and two 5 16 Nylon Locknuts 2 Repeat this step to assemble the second Press Arm 54 11 Press 1 1 2 Square Inner 79 into the Press Seat Frame 52 Slide the bracket on the lower end of the Press Seat Frame 52 onto the indicated 5 16 x 2 1 2 Carriage Bolts 1 in the Press Base 60 Tighten two 5 16 Nylon Locknuts 2 onto the Bolts Attach the Press Seat Frame 52 to the Press Frame Upright 59 with two 5 16 x 2 3 4 Bolts 20 two 5 16 Flat Washers 19 and two 5 16 Nylon Locknuts 2 12 13 14 Press two 1 1 2 Square Inner Caps 79 into the Leg Lever 49 Insert a Bumper 33 between the brackets on the Leg Lever Attach the Bumper to the Leg Lever with a 10 x 1 Screw 32 Slide the bracket on the Leg Lever 49 onto the Press Seat Frame 52 Attach the Leg Lever to the Press Seat Frame with a 5 16 x 2 1 4 Bolt 81 and a 5 16 Jam Nut 90 Do not overtighten the Jam Nut The Leg Lever must pivot easily Atta
17. e a eat ad dpa de aed 21 TROUBLE SHOOTING AND MAINTENANCE 22 WEIGHT RESISTANCE CHART 23 ORDERING REPLACEMENT PARTS Back Cover Note A PART LIST EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual Remove the PART LIST EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly LIMITED WARRANTY ICON OF DU CANADA INC ICON warrants this product to be free from defects in workmanship and mate rial under normal use and service conditions for a period of one 1 year days from the date of purchase This warranty extends only to the original purchaser ICON s obligation under this warranty is limited to replacing or repairing at ICON s option the product at one of its authorized service centers All products for which warranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase All returns must be pre authorized by ICON This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not pro vided by an ICON authorized service center to products used for commercial or rental purposes or to prod ucts used a
18. eg lever lat bar or nylon strap while weights are raised The weights will fall with great force 13 Always disconnect the lat bar or nylon strap from the weight system when performing an exercise that does not use the attachments 14 The warning decals shown below have been attached to the weight system in the loca tions shown If a decal is missing or illegible please call our Customer Service Department at the number on the front cover of this man ual to order a free replacement decal Apply the new decal in the appropriate location Keep hands and fingers clear of this area Misuse of this product may result in serious injury Read user s manual and follow all warnings and operating instruc tions prior to use Do not allow children on or around machine Replace label if damaged illegible or removed WARNING Before beginning this or any exercise program consult your physician This is especially important for persons over the age of 35 or persons with pre existing health problems Read all instructions before using ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product BEFORE YOU BEGIN Thank you for selecting the innovative and versatile questions please contact our Customer Service WEIDER PRO 9930 weight system The WEIDER Department toll free at 1 888 936 4266 Mon Fri 8
19. hts are turned so the pin grooves are on the bottoms of the Weights 4 Press a Weight Tube Bumper 76 into the lower end of the Weight Tube 77 Slide the Weight Tube into the center hole in the Weights 8 Lubricate the holes in the Top Weight 78 Slide the Top Weight onto the Weight Guides 58 5 Press two 2 Square Inner Caps 38 into the Butterfly Top Frame 64 Press two 1 Round Inner Caps 41 into the top of the Butterfly Top Frame Attach the Butterfly Top Frame 64 to the Press Top Frame 63 with two 5 16 x 2 3 4 Bolts 20 two 5 16 Flat Washers 19 and two 5 16 Nylon Locknuts 2 Press a 2 Square Inner Cap 38 into the Press Top Frame 63 Lubricate 6 Attach the Butterfly Top Frame 64 and the Press Top Frame 63 to the indicated brackets on the Uprights 59 62 with four 5 16 x 2 3 4 Bolts 20 two Top Plates 46 and four 5 16 Nylon Locknuts 2 Note Before attaching the Top Frames to the Uprights make sure that both Weight Guides 58 are inside of the indicated holes Do not tighten the Nylon Locknuts yet Secure the Weight Guides 58 to the Butterfly Top Frame 64 with two 3 8 x 2 1 2 Bolts 6 four 3 8 Flat Washers 17 and two 3 8 Jam Nuts 18 7 Turn the
20. ips off the pulleys often the cable may have become twisted Remove the cable and re install it If the cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual 22 WEIGHT RESISTANCE CHART The chart below shows the approximate weight resistance at each exercise station Top refers to the 6 Ib top weight the other numbers refer to the 12 5 Ib weight plates Note The actual resistance at each station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides Butterfly Curl Leg Raise Ibs Low Pulley Ibs Ibs RAON Note 1 Ib 454 kg ICON of Canada Inc 900 de l Industrie St J r me Qu bec Canada J7Y 4B8 23 ORDERING REPLACEMENT PARTS To order replacement parts simply call our Customer Service Department toll free at 1 888 936 4266 Monday through Friday 8 a m until 6 30 p m EST excluding holidays To help us assist you please be prepared to give the following information 1 The MODEL NUMBER of the product WESY99300 2 The NAME of the product WEIDER PRO 9930 weight system 3 The SERIAL NUMBER of the product see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING attached in the center of this manual Part No 173978 R0501A Printed in Canada 2001 ICON Health amp Fit
21. irst used If there is slack in the cables before resistance is felt the cables should be tightened Slack can be removed from the cables in several differ ent ways Moving one or both of the 3 1 2 Pulleys 5 to a different set of holes in the Adjustable Pulley Plates 44 will tight en the cables To move one of the 3 1 2 Pulleys 5 remove the 3 8 Nylon Locknut 4 3 8 x 2 Bolt 35 Cable Trap 39 and Pulley from the Adjustable Pulley Plates 44 Re attach the Pulley and Cable Trap to the other hole in the Pulley Plates Note If additional adjustment is need ed move the other Pulley Slack can be removed from the Long Cable 73 by relo cating the indicated 3 1 2 Pulley 5 on the Press Seat Frame 52 To do this remove the 3 8 Nylon Locknut 4 3 8 Flat Washer 17 and 3 8 x 2 1 2 Bolt 6 Re attach the Pulley at the second or third hole as needed The threaded shaft on the Medium Cable 72 attached to the Weights 8 can also be used to tighten the cables To tighten the Medium Cable 72 remove the Small U Bracket 43 by removing the 5 16 Nylon Locknut 2 and the 5 16 x 1 3 4 Bolt 9 See the inset drawing Tighten the 1 4 Nylon Locknut 16 at the end of the Medium Cable 72 as far as it will go Then re attach the Small U Bracket 43 If a cable sl
22. lip Weight Guide Press Frame Upright Press Base Butterfly Base Butterfly Upright Press Top Frame Butterfly Top Frame 10 Pad Backrest Left Butterfly Arm Right Butterfly Arm Curl Pad Curl Post Short Cable Medium Cable Long Cable Seat Bar Seat Brace Weight Tube Bumper Weight Tube Top Weight 1 1 2 Square Inner Cap 1 Inner Cap 5 16 x 2 1 4 Bolt 1 4 x 1 1 2 Carriage Bolt 3 8 x 2 1 2 Eyebolt Weight Bumper 1 4 x 2 Carriage Bolt 1 4 x 2 Bolt Weight Pin 1 4 x 1 1 2 Screw Press Backrest 5 16 Jam Nut User s Manual Note indicates a non illustrated part Specifications are subject to change without notice R0501A EXPLODED DRAWING Model WESY99300 2 v 5 n S SE 8
23. mark of ICON Health amp Fitness Inc 2 IMPORTANT PRECAUTIONS A WARNING To reduce the risk of serious injury read the following important precau tions before using the weight system 10 11 Read all instructions in this manual and in the accompanying literature before using the weight system It is the responsibility of the owner to ensure that all users of the weight system are ade quately informed of all precautions The weight system is intended for home use only Do not use the weight system in a com mercial rental or institutional setting Use the weight system only on a level sur face Cover the floor or carpet beneath the weight system to protect the floor or carpet Regularly inspect and tighten all parts Replace any worn parts immediately Make sure that the cables remain on the pul leys at all times If the cables bind while you are exercising stop immediately and make sure that the cables are on all of the pulleys Keep children under the age of 12 and pets away from the weight system at all times Always wear athletic shoes for foot protec tion while exercising Keep hands and feet away from moving parts Always stand on the foot plate when perform ing an exercise that could cause the weight system to tip If you feel pain or dizziness while exercising stop immediately and begin cooling down 12 Never release the press arm butterfly arms l
24. mputer o Other Store i 12 Do you wish to be sent further bulletins about ICON products 1 7 What was the primary reason for purchasing this ICON product o Yes o No o Store employee o Television ads Colour o Electronic features Magazine ads Price THANK YOU FOR YOUR TIME o Product design o Product innovation Other 9 2001 ICON of Canada Inc Printed in Canada 1 Othe 1 mer Er ma P suc D wo MD C e wer e MR OR RS PR ee MC PS cor 4 REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly The number in parenthesis below each part refers to the key number of the part Important Some parts may have been pre assembled for shipping purposes If you cannot find a part in the parts bags check to see if it has been pre assembled Note Assembly is divided into four stages 1 frame assembly 2 arm assembly 3 cable and pulley assembly and 4 seat assembly The hardware for each assembly stage is packaged separately Wait until you begin each stage to open the parts bag for that stage R0501A PART IDENTIFICATION WESY99300 1 4 Flat Washer 11 NN H 5 16 x 1 3 4 Bolt 9 NNNM 5 16 Flat Washer 19 L SW E CII 5 16 x 2 1 2 Carriage Bolt 1
25. ness Inc qn rimi mimm i e m m ri Tem m mmm m m mm m mm Sas tS aia P m m m 5 1 Me ICON WEIDER gt WESIO i PRODUCT WARRANTY REGISTRATION 1 IMPORTANT MAIL WITHIN 14 DAYS OF PURCHASE PHONE 1 ADDRESS COUNTY POSTCODE MODEL NO SERIAL NO PURCHASE DATE RETAILER NAME RETAILER ADDRESS 1 Primary user s of product 8 Did you consider purchasing fitness equipment from another 1 Male o Female o Family manufacturer Io A o Yes user o 55 64 What other manufacturer 25 34 o 45 54 65andover 9 Based your impression of what you have purchased would you buy another ICON product Yes o No No opinion 0 10 000 14 999 20 000 If not what other brand of equipment would you purchase 4 How many times a week do you exercise 10 What other type of exercise equipment do you own Less than 3 times 3 times or more o Bicycle o Exercise cycle Treadmill 1 5 Have you ever purchased an ICON product before o Home gym o Weight bench Stepper o Yes o No o Cardio glide o Other 1 6 Where did you first see or hear about ICON products 11 Which types of magazines do you read regularly o Magazine o Friend relative o Sports o Fitness o Motoring o Newspaper ad o Other o Business o Co
26. s store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in connec tion with the use or performance of the product or damages with respect to any economic loss loss of prop erty loss of revenues or profits loss of enjoyment or use costs of removal installation or other consequen tial damages of whatsoever nature Some provinces do not allow the exclusion or limitation of incidental or consequential damages Accordingly the above limitation may not apply to you The warranty extended here under is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein Some provinces do not allow limitations on how long an implied warranty lasts Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein This warranty gives you specific legal rights You may also have other rights which vary from province to province or so specified by the retailer of your equipment ICON OF DU CANADA 900 de l Industrie St J r me QC J7Y 4B8 WEIDER is a registered trade
27. so need grease or petroleum jelly a small amount of soapy water and clear tape or masking tape Note Assembly will be more convenient if you have a socket set a set of open end or closed end wrenches or a set of ratchet wrenches How to Identify Parts To help you identify the small parts used in assembly we have included a PART IDENTIFICATION CHART in the center of this manual Place the chart on the floor and use it to easily identify parts during each assembly step Note Some small parts may have been pre attached If a part is not in the parts bag check to see if it has been pre attached How to Orient Parts As you assemble the weight system make sure that all parts are oriented exactly as shown in the draw ings Tightening Parts Tighten all parts as you assemble them unless instructed to do otherwise Questions If you have questions after reading the assembly instructions please call our Customer Service Department at 1 888 936 4266 Cable Assembly During this stage you will attach the cables and pulleys that connect the arms to the weights Seat Assembly During the final stage you will assemble the seats and the backrests Frame Assembly Before beginning make sure that you have read and understood the information on page 5 Locate and open the parts bag labelled ASSEMBLY Press a 2 Square Inner Cap 38 into the Butterfly Base 61 Press two 2 Square Inner Caps into
28. the Press Base 60 Insert four 5 16 x 2 1 2 Carriage Bolts 1 up through the indicated holes in the Butterfly Base 61 and the Press Base 60 Note If the Bolts fall out secure them by putting a small piece of tape over the head of each Bolt Place the Butterfly Base and the Press Base flat on the floor Attach the Press Base 60 to the Butterfly Base 61 with two 5 16 x 2 3 4 Bolts 20 two 5 16 Flat Washers 19 and two 5 16 Nylon Locknuts 2 Position the Butterfly Upright 62 as shown Place the bracket on the lower end of the Butterfly Upright over the indicated 5 16 x 2 1 2 Carriage Bolts 1 in the Butterfly Base 61 Hand tighten two 5 16 Nylon Locknuts 2 onto the Bolts Do not tighten the Nylon Locknuts yet Place the bracket on the lower end of the Press Frame Upright 59 over the indicated 5 16 x 2 1 2 Carriage Bolts 1 in the Press Base 60 Hand tight en two 5 16 Nylon Locknuts 2 onto the Bolts Do not tighten the Nylon Locknuts yet Position with the bracket on this side NS 3 Place two Weight Bumpers 84 over the indicated holes in the Butterfly Base 61 Slide the Weight Guides 58 into the indicated holes Attach the Weight Guides 58 to the Butterfly Base 61 with two 3 8 x 2 1 2 Bolts 6 four 3 8 Flat Washers 17 and two 3 8 Jam Nuts 18 Slide the eight Weights 8 onto the Weight Guides 58 Make sure that the Weig
29. ulley and a Cable Trap 39 to the top hole in the two Adjustable Pulley Plates with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 Make sure that the Cable Trap and the Pulley Plates are oriented as shown 10 15 Wrap the Short Cable 71 over a V Pulley 21 as 16 17 18 shown Attach the V Pulley and a Long Cable Trap 14 to one side of the welded bracket on the Butterfly Upright 62 with a 3 8 x 2 1 2 Bolt 6 and a 3 8 Nylon Locknut 4 Wrap the Short Cable 71 over another V Pulley 21 and attach the V Pulley and a Long Cable Trap 14 to the other side of the welded bracket on the Butterfly Upright 62 in the same manner Identify the Medium Cable 72 It has a ball on one end and a threaded shaft on the other Wrap the Medium Cable over a 3 1 2 Pulley 5 as shown Attach the Pulley to the Press Top Frame 63 with a 3 8 x 3 1 2 Bolt 24 a 3 8 Flat Washer 17 and a 3 8 Jam Nut 18 Make sure that the Medium Cable 72 is between the 3 1 2 Pulley 5 and the welded pin on the Press Top Frame 63 Note It may be helpful to loosen the indicated 5 16 Nylon Locknuts 2 before beginning this step Wrap the Medium Cable 72 over a 3 1 2 Pulley 5 as shown Attach the Pulley and a Cable Trap 39 to the Press Top Frame 63 with a 3 8 x 3 3 4 Bolt 7 Route the threaded shaft on the Medium Cable 72 under one of the 3

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