Weider WESY9108 User's Manual
Contents
1. 39 Press a 1 1 2 Square Inner Cap 32 into the Butterfly Seat Frame 36 Insert the 1 4 x 2 Carriage Bolt 38 into the center hole in a Seat Plate 37 Attach the Seat Plate to the Seat 13 with two 1 4 x 3 4 Screws 18 Insert the 1 4 x 2 Carriage Bolt 38 into the indicat ed hole in the Butterfly Seat Frame Tighten a 1 4 Nylon Locknut 2 with a 1 4 Flat Washer 10 onto the Carriage Bolt Attach the other end of the Seat to the Butterfly Seat Frame with a 1 4 Flat Washer 10 and the 1 4 x 2 1 4 Screw 24 16 40 Press a1 1 2 Square Inner Cap 32 into the Leg Lever 29 Lubricate the 5 16 x 2 1 4 Bolt 83 Attach the Leg Lever 29 to the Seat Frame 36 with the Bolt and a 5 16 Nylon Locknut 3 Do not overtighten the Nylon Locknut The Leg Lever must be able to pivot freely Insert the 5 16 x 2 Eyebolt 35 into the Leg Lever 29 from the direction shown Tighten a 5 16 Nylon Locknut 3 with a 5 16 Flat Washer 8 onto the Eyebolt 41 Rest the Butterfly Seat Frame 36 on the indicated pin A in the Butterfly Upright 42 Attach the Butterfly Seat Frame to the Butterfly Upright with a 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 42 Press two 3 4 Round Inner Caps 34 into each Pad Tube 28 Insert one Pad Tube into the Butterfly Seat Frame2. RA 1 Round Cover Cap 70 LO 5 16 x 2 Eyebolt 35 C J 1 3 4 Square Inner Cap 44 C J N 2 Square Cover Cap 78 C N F fi a J 2 Square Inner Cap 27 1 1 2 Square Inner Cap 32 A E 3 8 x 2 Bolt 12 QUN 5 16 x 2 1 4 Bolt 33 AN 3 8 x 2 1 2 Bolt 7 MA 5 16 x 2 1 2 Bolt 22 LII AN 3 8 x 2 3 4 Bolt 93 A x 2 3 4 Carriage Bolt 94 er MN 3 8 x 3 1 4 Bolt 85 1 1 8 x 2 1 2 Plastic Bushing 74 Q 1 x 7 8 Plastic Bushing 75 Q 1 2 x 1 1 4 Spac 1 2 x 3 4 OL_ A 3 8 x 3 1 2 Bolt 16 A 3 8 x 3 3 4 Bolt 71 A 3 8 x 4 1 4 Bolt 80 AWAY 3 8 x 4 1 2 Bolt 79 er 73 O N WAY 3 8 x 7 1 2 Bolt 59 SL PE i eo oS 2 Ma AU a alin NT 5 LL bids Ku gi wo 080L6AS3IM ON lepoW pulwe4qa papojdx3 Part List Model No WESY91080 Key No OONDARWND Qty rO Np Description 5 16 x 2 1 2 Carriage Bolt 1 4 Nylon Locknut 5 16 Nylon Locknut Butterfly Base Sta
3. Model No WESY91080 Serial No The serial number is found in the location shown below Write the serial number in the space above Serial Number Decal QUESTIONS As a manufacturer we are committed to providing complete customer satisfaction If you have questions or if there are missing or damaged parts we will guarantee complete satisfac tion through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manu al for future reference USER 9 MANUAL PATENT PENDING Table of Contents Important Precautions sA 12 re ae as GA add LI te eae 2 Before You Begin i 3 ASSOMDIY Ha sei cacao neta Slee dues a atte ag see ae Eee and 4 Cable Diagram 1 i e TV it BRE De De ads a i a a a adiaka 19 AUSTEN A oes IN elite A Meh oS MER SSS OR dat hat a i LA ai e A i rale a da 20 Weight Resistance Chart susssusu auauna aana 22 Trouble shooting and Maintenance 23 Ordering Replacement Parts 0 Back Cover LE Back Cover Note A PART LIST EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached to the c
4. Top Frame with the Bolt and a 3 8 Nylon Jam Nut 83 14 Press a 1 3 4 Square Inner Cap 44 into the lower end of each Press Arm 46 Press a 1 Round Inner Cap 49 into the side of each Press Arm Attach each Press Arm to the Press Frame 17 with two 5 16 x 2 1 2 Bolts 22 and two 5 16 Nylon Locknuts 3 15 Butterfly Arm Assembly Attach a V Pulley 6 and a Long Cable Trap 50 to each Butterfly Arm 47 and 48 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Make sure the Long Cable Traps 50 are posi tioned as shown Identify the Right Arm 48 and the Left Arm 47 by imagining yourself sitting on the seat Note the posi tion of the welded bracket A on each Arm Arm identification is very important for the next step 16 Lubricate both axles A on the Top Frame 55 Slide the Right Arm 48 onto the right axle Note Be careful not to confuse the Right and Left Arm Make sure the upper end of the Right Arm is behind the indicated bracket B on the Top Frame Tap two 1 Retainers 69 and a 1 Round Cover Cap 70 onto the right axle Make sure the teeth on the Retainers 69 bend toward the Cover Cap 70 as shown in the inset drawing Attach the Left Arm 47 in the same manner Press a 1 3 4 Square Inner Cap 44 into the lower end of each Arm 47 and 48 Wet the
5. the angled V Pulley 6 on the Butterfly Upright 42 and then around the V Pulley 6 on the Left Butterfly Arm 47 Make sure the Long Cable Trap 50 is positioned to hold the Cable in place If necessary adjust the position of the Long Cable Trap 21 Move to the other side of the unit Route the Short Cable 23 around the V Pulley 6 on the Right Butterfly Arm 48 Make sure the Long Cable Trap 50 is positioned as shown Tighten the Bolt and Locknut on the pulley bracket D Tighten the Bolt and Locknut on the pre assembled Pulley 15 attached to the pulley bracket D Route the Short Cable 23 around the Pulley in the direc tion shown Make sure the Long Cable Trap 50 is positioned to hold the Cable in place 22 Attach the 3 1 2 Pulley 15 and a Cable Trap 66 to the two I plates 81 with a 3 8 x 2 Bolt 12 and a 3 8 Nylon Locknut 21 Make sure the Cable Trap 66 is positioned as shown Route the Short Cable 23 around the Pulley 15 attached to the I plates in the direction shown Route the Short Cable 23 through the first 3 1 2 Pulley 15 on the weight support arm A 11 23 Move to the other side of the unit Route the Short Cable 23 through the second 3 1 2 Pulley 15 on the weight support arm Make sure the Short Cable 23 is in the groove of all Pulleys and that the Cable and
6. 36 Slide a Foam Pad 30 onto each end of the Pad Tube Insert the other Pad Tube into the Leg Lever 29 Slide a Foam Pad 30 onto each end of the Pad Tube Miscellaneous Assembly 43 Leg Press Assembly Attach the Leg Press Plate 87 to the Adjustment Tube 88 with a 5 16 x 2 1 2 Bolt 22 two 5 16 Flat Washers 8 and a 5 16 Nylon Locknut 3 Make sure the Leg Press Plate and the Adjustment Tube are oriented as shown Press a 1 3 4 Square Inner Cap 44 into the Adjustment Tube 88 17 44 Attach the Adjustment Tube 88 to the Leg Press Arm 89 with the Small Lock Pin 90 Make sure the Leg Press Plate 87 is oriented as shown 45 Remove the decals from the decal sheets not shown and apply them to the home gym system in the loca tions shown in the illustration below HIGH PULLEY BUTTERFLY LEG EXTEN SION CURL LOW PULLEY 46 Make sure that all parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENT beginning on page 20 of this manual Before using the home gym system pull each cable a few times to be sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used If there is any slack in the ca
7. 99 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and serial number before calling The model number is WESY91080 The serial number can be found on a decal attached to the WEIDER PRO 9628 Home Gym System see the front cover of this manual Please use the drawing below to familiarize your self with the major parts and how they fit together High Pulley Station Backrest Weight Stack ASSEMBLED DIMENSIONS Height 79 in Width 38 in Length 91 in Butterfly Arms Backrest Seat of Leg Lever Low Pulley Station a Foot Plate Assembly Note This introduction will save you more time than it takes to read it Making Things Easier for Yourself Everything in this manual is designed to ensure that the assembly of our products can be complet ed successfully by anyone However it is impor tant to recognize that your new equipment is a sophisticated product with many small parts The assembly process will take time possibly several hours Most people find that by setting aside plen ty of time and by deciding to make the task enjoyable assembly will go smoothly You may want to complete the process over a couple of evenings Giving Yourself a Good Start Before you begin the assembly process itself take the time to complete the steps outlined her
8. ame 2 Square Cover Cap 3 8 x 4 1 2 Bolt 3 8 x 4 1 4 Bolt P Plate Bumper 3 8 Nylon Jam Nut Leg Press Bushing 3 8 x 3 1 4 Bolt Medium Cable Leg Press Plate Adjustment Tube Leg Press Arm Lock Pin 1 4 x 2 1 2 Carriage Bolt 1 Tap Screw 3 8 x 2 3 4 Bolt 3 8 x 2 3 4 Carriage Bolt User s Manual Exercise Poster Note indicates a non illustrated part Specifications are subject to change without notice Ordering Replacement Parts To order replacement parts simply call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please be pre pared to give the following information 1 The MODEL NUMBER of the product WESY91080 2 The NAME of the product WEIDER PRO 9628 Home Gym System 3 The SERIAL NUMBER of the product see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING attached at the center of this manual Limited Warranty ICON Health amp Fitness Inc ICON warrants this product to be free from defects in workmanship and mate rial under normal use and service conditions for a period of ninety 90 days from the date of purchase This warranty extends only to the original purchaser ICON s obligation under this warranty is limited to replacing or repairing at ICON s option the p
9. ap 50 to the bracket on the Press Seat Frame 77 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 It may be necessary to place the Long Cable Trap on top of the bracket Make sure the Long Cable Trap is positioned as shown Attach two 3 1 2 Pulleys 15 and two Cable Traps 66 to the Leg Press Arm 89 with a 3 8 x 4 1 2 Bolt 79 and a 3 8 Nylon Jam Nut 83 Make sure the Cable Traps are positioned as shown 27 Locate the Long Cable 58 It has a closed loop on one end and a threaded tip on the other Attach the closed loop to the Press Upright 56 with a 5 16 x 2 3 4 Bolt 11 a 5 16 Flat Washer 8 and a 5 16 Nylon Locknut 8 Make sure the flat side of the closed loop is turned towards the Upright Make sure the Long Cable is attached on the indi cated side of the Press Upright Route the threaded end of the Long Cable around the V Pulley 6 on the Press Frame 17 in the direction shown Route the Long Cable around the V Pulley 6 on the Press Upright 56 in the direction shown Route the Long Cable around the 3 1 3 Pulley 15 on the Press Upright in the direction shown 28 Route the Long Cable 58 around the indicated 3 1 2 Pulley 15 on the Leg Press Arm 89 in the direction shown Route the Long Cable around the V Pulley 6 on the Press Seat Frame 77 in the direction
10. bilizer V Pulley 3 8 x 2 1 2 Bolt 5 16 Flat Washer 3 8 Flat Washer 1 4 Flat Washer 5 16 x 2 3 4 Bolt 3 8 x 2 Bolt Seat 5 16 x 2 3 4 Carriage Bolt 3 1 2 Pulley 3 8 x 3 1 2 Bolt Press Frame 1 4 x 3 4 Screw Weight Bumper Pulley Bracket 3 8 Nylon Locknut 5 16 x 2 1 2 Bolt Short Cable 1 4 x 2 1 4 Screw Weight Weight Pin 2 Square Inner Cap Pad Tube Leg Lever Foam Pad Hand Grip 1 1 2 Square Inner Cap 5 16 x 2 1 4 Bolt 3 4 Round Inner Cap 5 16 x 2 Eyebolt Butterfly Seat Frame Seat Plate 1 4 x 2 Carriage Bolt Nylon Strap Seat Knob Backrest Butterfly Upright 1 4 x 2 1 2 Screw 1 3 4 Square Inner Cap 10 Pad Press Arm Left Butterfly Arm Right Butterfly Arm Key No Qty _ DD HS YD HI NH HHI NNNHI HAH NBRHHHWHHHHINANND HAH HHH 09 a a R0998A Description 1 Round Inner Cap Long Cable Trap Press Base Chain Cable Clip Lat Bar Top Frame Press Upright Long U Bracket Long Cable 3 8 x 7 1 2 Bolt 3 8 x 6 Bolt 1 2 x 3 4 Spacer Weight Guide Weight Tube Weight Tube Bumper 1 Square Inner Cap Cable Trap Small U Bracket 5 16 x 5 Bolt 1 Retainer 1 Round Cover Cap 3 8 x 3 3 4 Bolt 5 16 x 1 3 4 Bolt 1 2 x 1 1 4 Spacer Plastic Bushing 1 x 7 8 Plastic Bushing Top Weight Press Seat Fr
11. bles you will need to remove the slack by tightening the cables See TROUBLE SHOOTING AND MAINTENANCE on page 22 Cable Diagram The Cable Diagram below shows the proper routing of the Short Cable 23 the Medium Cable 86 and the Long Cable 58 The numbers show the correct route for each cable Make sure the Cables are routed cor rectly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing can damage the weight system Short Cable 23 19 The instructions below describe how each part of the home gym system can be adjusted Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise IMPORTANT When attaching the lat bar or nylon strap make sure that the attachments are in the cor rect starting position for the exercise to be performed If there is any slack in the cables or chain as an exercise is performed the effectiveness of the exercise will be reduced Changing the Weight Setting To change the weight setting of the weight stack insert a Weight Pin 26 under the desired Weight 25 Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights and turn the bent end downward The weight setting of the weight stack can be changed from 6 5 pounds to 106 5 pounds in increments of 12 5 pounds Note Due to the cables and pulleys the amount of resistance at each exercise s
12. e Clearing the Workspace Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled equipment Unpacking the Box To make the assembly process as smooth as possi ble we have broken it into separate stages All parts used in each stage are found in individual packages in the shipping box Place all parts in a cleared area and remove the packing materials Do not dispose of the packing materials until assembly is completed Important Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage Identifying Parts To help you identify the small parts used in assem bly we have included a PART IDENTIFICATION CHART located in the center of this manual Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack ages for each step Note Some small parts may have been pre attached for shipping If a part is not in the parts bag check to see if it has been pre attached Orienting Parts As you assemble this product be sure that all parts are oriented as shown in the drawings Tightening of Parts Tighten all parts as you assemble them unless instructed to do otherwise Lining Up the Tools Assembly requires the following tools not included Two 2 adjustable wrenches One 1 standard screwdriver One 1 phillips screwdriver One 1 rubber mallet Lubricant such a
13. e Butterfly Base 4 on the floor with the holes in the mounting bracket over the Carriage Bolts in the Stabilizer 5 3 Insert four 5 16 x 2 1 2 Carriage Bolts 1 up through the Press Base 51 and secure them with tape Place the Press Base 51 on the floor with the holes in the mounting bracket over the Carriage Bolts in the Stabilizer 5 Note The mounting bracket on the Press Base 51 should be on top of the mounting bracket on the Butterfly Base 4 4 Insert two 3 8 x 2 3 4 Bolts 93 through the holes in the two mounting brackets and the Stabilizer 5 Hand tighten four 3 8 Nylon Locknuts 21 onto the four Bolts in the mounting brackets and Stabilizer Do not tighten the Nylon Locknuts yet 5 Press a 1 Square Inner Cap 65 into the side arm A on the Press Upright 56 Slide the Press Upright 56 onto the 5 16 x 2 1 2 Carriage Bolts 1 in the Press Base 51 Hand tight en a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet Note The Press Upright 56 must be leaning towards the center of the unit with the side arm facing outward 6 Slide the Butterfly Upright 42 onto the 5 16 x 2 1 2 Carriage Bolts 1 in the Butterfly Base 4 Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet Note The Butterfly Upright must be leaning towards the center o
14. ection shown Align the holes in the Top Frame with the holes in the brackets on the Uprights Insert four 5 16 x 2 3 4 Bolts 11 with four 5 16 Flat Washers 8 through the holes in the Top Frame 55 and the brackets on the Uprights Hand tighten a 5 16 Nylon Locknut 3 unto each Bolt Do not tighten the Nylon Locknuts yet 11 Attach the upper ends of the Weight Guides 62 to the Top Frame 55 with a 3 8 x 6 Bolt 60 two 1 2 x 3 4 Spacers 61 and a 3 8 Nylon Locknut 21 Tighten the Nylon Locknut fully 12 Press a 2 Square Inner Cap 27 into the Press Seat Frame 77 Slide the Press Seat Frame onto the 5 16 x 2 1 2 Carriage Bolts 1 in the Press Base 51 Insert two 5 16 x 2 3 4 Bolts 11 through the brack et on the Seat Frame and through the holes in the Press Upright 42 Hand tighten a 5 16 Nylon Locknut 3 and a 5 16 Flat Washer 8 onto each Carriage Bolt Tighten all Nylon Locknuts used in steps 4 through 12 Arm Assembly 13 Press Arm Assembly Locate and open the parts bag labeled ARM ASSEMBLY Press a 1 x 7 8 Plastic Bushing 75 onto each welded spacer on the Press Frame 17 Align the welded spacers on the Press Frame with the tube A on the Top Frame 55 Note This will be a tight fit The Plastic Bushings should fit onto the ends of the tube on the Top Frame Lubricate the 3 8 x 7 1 2 Bolt 59 Attach the Press Frame to the
15. enter of this manual Remove the PART LIST EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly Important Precautions WARNING Itis the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions Read all instructions in this manual and in the accompanying literature before using the home gym system If you feel pain or dizziness at any time while exercising stop immediately and begin cool ing down Use the home gym system only on a level surface Cover the floor or carpet beneath the home gym system for protection Inspect and tighten all parts often Replace any worn parts immediately Make sure the cables remain on the pulleys at all times If the cables bind while you are exercising stop immediately and make sure the cables are on all of the pulleys Always stand on a foot plate when perform ing an exercise that could cause the home gym system to tip To reduce the risk of serious injury read the following important precautions before using the home gym system 8 Keep children under the age of 12 and pets away from the home gym system at all times Keep hands and feet away from moving parts The home gym system is designed to be used by only one person at a time Always wear athletic shoes for foot protec tion when exercising Never release the press arm butterfly arms leg lever lat bar or ny
16. f the unit 7 Set two Weight Bumpers 19 onto the bracket on the Stabilizer 5 Insert both Weight Guides 62 through the Weight Bumpers and the bracket on the Stabilizer 5 Attach the lower ends of the Weight Guides 62 to the Stabilizer 5 with a 3 8 x 6 Bolt 60 two 1 2 x 3 4 Spacers 61 and a 3 8 Nylon Locknut 21 Tighten the Nylon Locknut fully Slide eight Weights 25 onto the Weight Guides Make sure all of the Weights are turned so the pin grooves are on the same side and are facing away from the center of the unit 8 Press the Weight Tube Bumper 64 into the end of the Weight Tube 63 Insert the Weight Tube into the stack of Weights 25 Make sure the pin on the Weight Tube is resting in the pin groove in the upper Weight Lubricate the insides of the holes in the Top Weight 76 With the slot B facing down slide the Top Weight onto the Weight Guides and set it on the stack of Weights 25 9 Press a 2 Square Inner Cap 27 into each end of the Top Frame 55 and the weight support arm A Press a 1 3 4 Square Inner Cap 44 into each end of the crossbar B on the Top Frame Press two 1 Round Inner Caps 49 into the top of the crossbar B 62 7 Pin Grooves 4T e ooo o Pin Groove 7 10 Place the Top Frame 55 on top of the two Uprights 56 and 42 in the dir
17. le with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exer cise to be performed The Nylon Strap 39 can be attached in the same manner Attaching the Leg Lever to the Low Pulley Station To use the Leg Lever 29 the seat must be attached to the Butterfly upright see ATTACHING AND REMOVING THE BUTTERFLY SEAT on page 20 Attach one end of the Chain 52 to the Medium Cable 86 with a Cable Clip 53 Attach the other end of the Chain to the Eyebolt 35 with a Cable Clip Always remove the Chain 52 from the Eyebolt 35 before removing the seat Adjusting the Position of the Foot Plate To adjust the position of the foot plate pull out the Small Lock Pin 90 Move the Adjustment Tube 88 to the desired position and re insert the Lock Pin 21 Weight Resistance Chart This chart shows the approximate weight resistance at each station Top refers to the 6 5 Ibs top weight The other numbers refer to the 12 5 Ibs weight plates Note The actual resistance at each weight station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides Press Butterfly High Leg Leg Low Weight Arm Arm Pulley Lever Press Pulley Plates Ibs Ibs Ibs Ibs Ibs Ibs 22 Trouble shooting and Maintenance Inspect and tighten all part
18. lon strap while weights are raised The weights will fall with great force Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar The home gym system is intended for home use only Do not use the home gym system in a commercial rental or institutional setting When using the leg press station always make sure the lock pin is fully inserted and folded down over the adjustment tube so it cannot slide out WARNING Before beginning this or any exercise program consult your physician This is especially important for persons over the age of 35 or persons with pre existing health problems Read all instructions before using ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product Before You Begin Thank you for selecting the versatile WEIDER PRO 9628 Home Gym System The PRO 9628 offers a selection of weight stations designed to develop every major muscle group of the body Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the PRO 9628 will help you to achieve the results you want For your benefit read this manual carefully before using the WEIDER PRO 9628 Home Gym System If you have additional questions please call our Press Arm Leg Press Customer Service Department toll free at 1 800 9
19. lower end of each Arm with soapy water Slide a 10 Pad 45 onto the lower end of each Arm 17 Refer to the inset drawing Attach the Bumper 82 to the Press Seat Frame 77 with the 1 Tap Screw 92 Press a 2 Square Inner Cap 27 into each end of the Leg Press Arm 89 Lubricate the 3 8 x 3 1 4 Bolt 85 Attach the Leg Press Arm 89 to the Press Base 51 with the Bolt and a 3 8 Nylon Locknut 21 Cable Assembly 18 Locate and open the parts bag labeled Cable Assembly and Pulleys For Cable identification and routing during steps 18 35 refer to the Cable Diagram and Cable ID Chart on page 19 Tighten the Bolt and Locknut on the pre assembled Pulley 15 on the Top Frame 55 Attach a V Pulley 6 and a Long Cable Trap 50 to the indicated bracket A on the Butterfly Upright 42 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Make sure the Long Cable Trap is positioned as shown so it will hold the Cable in place 10 19 Attach two 3 1 2 Pulleys 15 to the weight support arm A on the Top Frame 55 with two 3 8 x 2 Bolts 12 and two 3 8 Nylon Locknuts 21 20 Locate the Short Cable 23 It has a ball on one end and a threaded tip on the other Feed the threaded end of the Short Cable 23 between the pre assembled 3 1 2 Pulley 15 and the hook C on the Top Frame 55 Next route the Short Cable around
20. ower inset drawing Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Cable Trap 66 the Pulley and U Bracket Re attach the Pulley without the Cable Trap Make sure the Cable and Pulley move smoothly Note If a Cable tends to slip off the Pulleys often the Cable may have become twisted Remove the Cable and re install it If the Cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual 23 1 4 Nylon Locknut 2 O W N 9 O O N r 5 16 Nylon Locknut 3 P 3 8 Nylon Jam Nut 83 3 8 Nylon Locknut 21 1 4 Flat Washer 10 5 16 Flat Washer 8 OE 3 8 Flat Washer 9 1 Tap Screw 92 L 1 4 x 3 4 Screw 18 AAA 1 4 x 2 Carriage Bolt 38 au 1 4 x 2 1 2 Screw 43 am P 1 4 x 2 1 2 Carriage Bolt 91 ay 1 4 x 2 1 4 Screw 24 ay H 5 16 x 1 3 4 Bolt 72 MY a 5 16 x 2 3 4 Bolt 11 WY 5 16 x 2 1 2 Carriage Bolt 1 an 5 16 x 2 3 4 Carriage Bolt 14 NS MN 5 16 x 5 Bolt 68 MAN 3 8 x 6 Bolt 60 3 4 Round Inner Cap 34 1 Round Inner Cap 49 1 Square Inner Cap 65
21. roduct at one of its authorized service centers All products for which war ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase All returns must be pre autho rized by ICON This warranty does not extend to any product or damage to a product caused by or attribut able to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental purposes or products used as store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss loss of property loss of revenues or profits loss of enjoyment or use costs of removal installation or other consequential dam ages of whatsoever nature Some states do not allow the exclusion or limitation of incidental or consequen tial damages Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein Some states do not allow limitation
22. s each time you use the home gym system Replace any worn parts immediately The home gym system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents Tightening the Cables Woven cable the type of cable used on the home gym system can stretch slightly when it is first used If there is slack in the Cables before resistance is felt the Cables should be tightened Insert the Weight Pin 26 under one of the indicated Weights 25 Slack can be removed from the Cables by tightening the 1 4 Nylon Locknuts 2 at the end of the Short Cable 23 see drawing 1 and at the end of the Long Cable 58 see drawing 2 To do this you may need to remove the Small U Bracket 67 from the Weight Tube not shown or remove the 3 1 2 Pulley 15 from the Long U Bracket 57 Make sure that the Cables are not too tight or the Top Weight 76 will be lift ed off the weight stack Additional slack can be removed by moving the 3 1 2 Pulley 15 to the other hole in the I Brackets 81 as shown in the upper inset drawing Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Cable Trap 66 Pulley 15 and U Bracket Re attach the Pulley without the Cable Trap Make sure the Cable and Pulley move smoothly Slack can also be removed by moving the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 as shown in the l
23. s grease or petroleum jelly and soapy water Tape such as clear tape or masking tape Assembly will be more convenient if you have a socket set a set of open end or closed end wrenches or a set of ratchet wrenches The Four Stages of the Assembly Process Frame Assembly You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment The seats and all moving parts will be attached to the frame Arm Assembly Completes the press and butterfly arms that you operate while you are exercising Cable Assembly Completes the cables and pulleys that connect the moving arms with each other and with the weights This ties the different parts together and makes the equipment function as a unit Seat Assembly Completes the seats and backrests that support your body while you are exercising Frame Assembly 1 Before beginning be sure that you have read and understood the information on page 4 Locate and open the parts bag labeled FRAME ASSEMBLY Press a 2 Square Cover Cap 78 onto each end of the Stabilizer 5 Insert two 3 8 x 2 3 4 Carriage Bolts 94 up through the Stabilizer 5 and place it flat on the floor 2 Press a 2 Square Inner Cap 27 into the end of the Butterfly Base 4 Insert two 5 16 x 2 1 2 Carriage Bolts 1 up through the Butterfly Base Secure the Carriage Bolts with pieces of tape A to prevent them from falling out Place th
24. s on how long an implied warranty lasts Accordingly the above limitation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state ICON HEALTH amp FITNESS INC 1500 S 1000 W LOGAN UT 84321 9813 WEIDER is a registered trademark of ICON Health amp Fitness Inc Part No 147977 H01996 C R0998A Printed in Canada 1998 ICON Health amp Fitness Inc
25. shown 13 29 Move to the other side of the unit Route the Long Cable 58 around the second 3 1 2 Pulley 15 on the Leg Press Arm 89 in the direction shown 30 Route the Long Cable 58 around the 3 1 2 Pulley 15 on the Butterfly Base 4 Attach the Long Cable to the Long U Bracket 57 with a 1 4 Nylon Locknut 2 and a 1 4 Flat Washer 10 Do not completely tighten the Nylon Locknut It should be threaded onto the end of the Cable only a couple of turns as shown in the inset drawing SS 31 Locate the Medium Cable 86 It has a closed loop on one end and a ball on the other Wrap the end of the Medium Cable with the ball around a 3 1 2 Pulley 15 in the direction shown Attach the Pulley to the Butterfly Upright 42 with a 3 8 x 3 3 4 Bolt 71 a 3 8 Flat Washer 9 anda 3 8 Nylon Jam Nut 83 32 Wrap the Medium Cable 86 around a 3 1 2 Pulley 15 in the direction shown Attach the 3 1 2 Pulley 15 and a Cable Trap 66 to the two I plates 81 with a 3 8 x 2 Bolt 12 anda 3 8 Nylon Locknut 21 Make sure the Cable Trap 66 is positioned as shown 14 33 Remove the 3 1 2 Pulley 15 from the Long U Bracket 57 Route the Medium Cable 86 around the Pulley in the direction shown Re attach the Pulley to the Long U Bracket 57
26. tation may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 23 to find the approxi mate amount of resistance at each weight station Attaching and Removing the Butterfly Seat Set the bracket on the Butterfly Seat Frame 36 onto the indicated pins on the Butterfly Upright 42 Attach the Butterfly Seat Frame to the Butterfly Upright with the 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 For some exercises the Butterfly Seat Frame 36 must be removed First be sure that the chain is not attached to the leg lever Next remove the Seat Knob 40 and the 5 16 x 2 3 4 Carriage Bolt 14 from the Seat Frame Lift the Seat Frame off the Butterfly Upright 42 Attaching the Lat Bar or Nylon Strap to the High Pulley Station Attach the Lat Bar 54 to the Short Cable 23 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Medium Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Medium Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 can be attached in the same man ner 20 Attaching the Lat Bar or Nylon Strap to the Low Pulley Station Attach the Lat Bar 54 to the Medium Cable 86 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cab
27. the Pulleys move smoothly Attach the Short Cable 23 to the Small U Bracket 67 with a 1 4 Nylon Locknut 2 and a 1 4 Flat Washer 10 Do not completely tighten the Nylon Locknut It should be threaded onto the end of the Cable only a couple of turns as shown in the inset drawing Attach the small U Bracket 67 to the Weight Tube 63 with the 5 16 x 1 3 4 Bolt 72 and a 5 16 Nylon Locknut 3 24 Attach a V Pulley 6 and a Long Cable Trap 50 to the lower hole on the Press Upright 56 with a 3 8 x 4 1 4 Bolt 80 a 3 8 Flat Washer 9 and a 3 8 Nylon Locknut 21 Make sure the V Pulley is on the indicated side of the Press Upright and that the Long Cable Trap is positioned as shown Tighten the Bolt and Locknut on the pre assembled V pulley 6 on the Press Frame 17 25 Attach a 3 1 2 Pulley 15 and a Cable Trap 66 to the lower end of the Press Upright 56 with a 3 8 x 3 3 4 Bolt 71 a 3 8 Flat Washer 9 and a 3 8 Nylon Jam Nut 83 Make sure the Pulley is on the right side of the Upright and that the Cable Trap is positioned as shown Tighten the Bolt and Locknut on the pre assembled Pulley 15 on the Butterfly Base 4 Make sure the Cable Trap is positioned as shown 12 26 Attach a V Pulley 6 and a Long Cable Tr
28. with the 3 8 x 2 Bolt 12 and the 3 8 Nylon Locknut 21 Make sure the Cable Trap 66 is positioned as shown 34 Attach the closed loop on the end of the Medium Cable 86 to the Top Frame 55 with a 5 16 x 2 3 4 Bolt 11 a 5 16 Flat Washer 8 and a 5 16 Nylon Locknut 3 Make sure the flat side of the closed loop is turned towards the Top Frame Seat Assembly 35 Locate and open the parts bag labeled Seat Assembly Attach the Backrest 41 with the name decal to the Press Upright 56 with two 1 4 x 2 1 2 Screws 48 and two 1 4 Flat Washers 10 36 Insert the 1 4 x 2 1 2 Carriage Bolt 91 into the cen ter hole in a Seat Plate 37 Attach the Seat Plate to a Seat 13 with two 1 4 x 3 4 Screws 18 Insert the 1 4 x 2 1 2 Carriage Bolt 91 into the indi cated hole in the Press Seat Frame 77 Tighten a 1 4 Nylon Locknut 2 with a 1 4 Flat Washer 10 onto the Carriage Bolt 15 37 Attach the other end of the Seat 13 to the Press Seat Frame 77 with a 1 4 Flat Washer 10 anda 1 4 x 2 1 2 Screw 48 38 Move to the other end of the unit Attach the remain ing Backrest 41 to the Butterfly Upright 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10
Download Pdf Manuals
Related Search