Weber 42376 Owner's Manual
Contents
1. eoeung Auy eoeung uy Seuoul pz seuoul pz 24 inches min Ka for lid clearance E treatment Recommended 3 4 inch overhang Notch front edge for frame to fully slide in ANWARNING All counter top finished surfaces must be constructed of a noncombustible material Side Burner Cut out Dimensions Tolerances 10 1 4 1 4 1 4 3 3 4 T 14 B 1 4 16 Var 14 174 GAS INSTRUCTIONS BUILT IN GAS LINE LOCATIONS GENERAL CONSTRUCTION DETAILS Summit Built In side burner unit should be on site before construction begins e All dimensions have a tolerance of plus or minus Ty inch Provide access for a corrugated gas line depending on the location of the side burner in relation to your main gas supply and regulator position Area should be kept clear of sharp jagged or extremely abrasive surfaces to avoid possible damage to gas supply lines Exercise caution when pulling gas lines through built in structure A 3 8 inch stainless steel corrugated gas line should be used to connect the side burner to the regulator accessory coupling A WARNING Do not use a rubber gas hose 3 8 SAE stainless corrugated gas line fd Typical tank cabinet location Ut MOUNTING THE SIDE BURNER Connect the corrugated gas line to the side burner valve located on the back right hand side of side burner TEST CONNECTIONS All connections and joints must be2. Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbe cue Shipping and handling may loosen or damage a gas fitting A WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Make sure side burner is OFF To perform leak checks open cylinder valve by turning the cylinder valve hand wheel counterclockwise A WARNING Do not ignite burners when leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Check 1 Corregated gas line to Accessory T Connection 2 Regulator to Cylinder connection A WARNING If there is a leak at connection 1 retighten the fitting with a wrench and r
3. PANE CYLINDER To fill take the liquid propane cylinder and filler adapter to an RV center or look up gas propane in the phone book for other sources of liquid propane gas ANWARNING We recommend that your liquid propane cylinder be filled at an authorized liquid propane gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS The liquid propane cylinder must be installed transported and stored in an upright position and should not be dropped or handled roughly Never store or transport the liquid propane cylinder where temperatures can reach 125 F 51 C too hot to hold by hand for example do not leave the liquid propane cylinder in a car on a hot day For full instructions on safe handling of liquid propane cylinders see Section Operating IMPORTANT LP CYLINDER INFORMATION Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury ADANGER A NEVER store a spare LP cylinder under or near this barbecue A NEVER fill the tank beyond 80 full A WARNING Only use this grill outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area CHECK THAT ALL BURNER VALVES ARE OFF Valves are shipped in the OFF position but you should check to be sure that they are turned OFF Check by pushing down and turning clockwise If they do not turn they are off Proceed to the next step If they do t
4. RNING LP cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area STORAGE AND OR NONUSE The gas must be turned off at the liquid propane cylinder when the Weber gas barbecue is not in use GAS INSTRUCTIONS LOCATING YOUR BUILT IN SIDE BURNER When determining a suitable location for your Built In Side Burner installation give attention to concerns such as exposure to wind proximity to traffic paths and keeping any gas supply lines as short as possible Never locate the Sum mit Built In Side Burner in a garage breezeway shed under an unprotected overhang or other enclosed area Locate the Side Burner and structure so there is enough room to safely evacuate the area in case of a fire CLEARANCE FROM COMBUSTIBLE SURFACES OR STRUCTURES A WARNING Clearance from the outside walls of the sides and back of the LP Tank Cabinet must be a minimum of 24 inches any surface Refer to Typical Gas Supply Installation before starting installation A WARNING The structure island counter tops and adjacent work areas for the LP Tank Cabinet installation must be built from noncombustible materials only NOTE If you have questions on what materials are considered noncombustible contact you local building supplier or fire department BUILT IN SRUCTURE CUTOUT DIMENSIONS All dimensions are to finished surfaces 24 inches Any Surface
5. WeI e SUMMIT f 42376 BUILT IN LP SIDE BURNER INSTALLATION OWNER S GUIDE V RD A ERN Summit Built In LP Side Burner THESE ACCESSORIES MAY BE PURCHASED SEPARATELY YOU MUST READ THIS OWNERS GUIDE A WARNING Follow all leak check procedures BEFORE OPERATING YOUR GAS GRILL carefully in this manual prior to barbecue operation Do this even if the barbecue was A DANGER dealer assembled If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the NOTICE TO INSTALLER These instructions must be left with the owner and the owner should keep them for future use appliance and immediately call your gas SUDPIEr oF your Me depanment THIS GAS APPLIANCE IS DESIGNED FOR Leaking gas may cause a fire or explosion OUTDOOR USE ONLY which can cause serious bodily injury or death or damage to property A WARNING Do not try to light this appliance without reading the Lighting Instructions A WARNING section of this manual 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance 42376 US 01 10 06 National PROPANE GAS Association LP 2 ANDANGERS amp AWARNINGS A DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may re
6. burner valve is turned OFF Push knob in and turn clockwise to ensure that it in the off position A WARNING The burner control knob must be in the OFF position before turning on the liquid propane cylinder valve If it is not in the OFF position when you turn on the LP cylinder valve the excess gas flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP tank valve and burner control knobs Then start over Turn the LP tank valve on turn counter clockwise Pushin and turn the side burner control valve to START HI Push igniter button and hold until burner ignites You will hear the igniter sparking A CAUTION Side burner flame may be difficult to see on a bright sunny day A WARNING If the side burner does not light Bcc 2 4 D a 5 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match TO EXTINGUISH Push down and turn each burner control knob clockwise to the OFF position Turn gas supply OFF at the source MAINTENANCE MANUALLY LIGHTING THE SIDE BURNER CROSSOVER IGNITION SYSTEM OPERATIONS If the Crossover ignition system fails to ignite the LEFT burner in a burner set light the LEFT burner with a match If the LEFT burner lights A DANGER g m with a match then check the Crossover ignition system Failure to open the lid whi
7. cted The minimum size of the ventilation hole s should not be less than 1 4 inch The ventilation openings in the sidewalls should not allow venting into the empty or hollow area of the island If a gas leak should occur or the LP cylinder should vent in the LP cylinder enclosure the gas should not be allowed to vent or migrate into the empty or hollow area of the island Ventilation openings in the sidewalls of the enclosure should only communicate with the outside of the island structure so that the gas can dissipate outside of the island structure If the remote LP cylinder enclosure has four sides a top and a bottom and is intended for installation in a built in island enclosure At least one ventilation opening a hole or group of holes for the purpose of ventilation needs to be on one side of the enclosure that communicates with the outside of the island structure If a gas leak should occur or the LP cylinder should vent in the LP cylinder enclosure the gas should not be allowed to vent or migrate into the empty or hollow area of the island Ventilation openings should only communicate with the outside of the island structure so that the gas can dissipate outside of the island structure The ventilation opening should be located within 5 inches 127mm of the top of the enclosure and should have a total free area of 20 square inches This relates to 1 square inch of ventilation area per pound of stored
8. damaged valve A Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department WARRANTY 3 WARRANTY Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber gas grill that it will be free of defects in material and workmanship from the date of purchase as follows Stainless Steel Lid All Remaining Parts 10 years 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact the Customer service representative in your region using the contact information sheet provided with your manual If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the p
9. echeck for leaks with soap and water solution If a leak persists after re tightening the fitting turn OFF the gas DO NOT OPERATE THE GRILL Contact Customer Service 1 800 446 1071 OPERATING Check 3 T Connection to Hose connections 4 The hose to Regulator connection A WARNING If there is a leak at connections 2 3 or 4 turn OFF the gas DO NOT OPERATE THE GRILL Contact Customer Service 1 800 446 1071 When leak checks are complete turn gas supply OFF at the source and rinse connections with water 4 SAPE HANDLING TIPS FOR LIQUID PROPANE GAS CYLINDERS Liquid Propane LP gas is a petroleum product as are gasoline and natural gas LP gas is a gas at regular temperatures and pressures Under moderate pressure inside a cylinder LP gas is a liquid As the pressure is released the liquid readily vaporizes and becomes gas LP gas has an odor similar to natural gas You should be aware of this odor e LP gas is heavier than air Leaking LP gas may collect in low areas and prevent dispersion e To fill take the LP cylinder to an RV center or look up gas propane in the phone book for other sources of LP gas A WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS A WARNING If you exchange your LP cylinder make sure you get a similar tank in return Your LP cylinde
10. es only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 1890 Roselle Road Suite 308 Schaumburg IL 60195 USA www weber com OPERATING A WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area A WARNING Your Summit Built In gas barbecue shall not be used under an unprotected combustible roof or overhang A WARNING Your Summit Built In gas barbecue is not intended to be installed in or on recreational vehicles and or boats A WARNING Do not use the barbecue within 24 inches 600 mm of combustible materials top bottom back or sides of the grill A WARNING The entire cooking box gets hot when in use Do not leave unattended A WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface A WARNING Keep the cooking area clear of flammable vapors and liquids such as gasoline alcohol etc and combustible materials A WARNING Never store an extra spare LP cylinder under or near the Weber gas barbecue A WARNING Keep the ventilation openings of the cylinder enclosure free and clear of debris A WARNING Turn off the gas at the LP gas supply cylinder when the outdoor cooking gas appliance is not in use A WARNING Never store an outdoor cooking gas appliance indoors unless the LP cylinder is disconnected and removed from the outdoor cooking gas appliance A WA
11. front edge of the side burner A Should a grease fire occur turn off burner and leave lid closed until fire is out A Do not enlarge valve orifices or burner ports when cleaning the valve or burner A The Weber Built In side burner should be thoroughly cleaned on a regular basis A Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Use heat resistant barbecue mitts or gloves when operating barbecue A Keep any electrical supply cord and the fuel supply hose away from any heated surfaces A Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm A Do not use this Built In side burner unless all parts are in place The unit must be properly assembled according to the instructions outlined in the Assembly Instruction section of the Owner s Guide LIQUID PROPANE GAS UNITS ONLY A Use the regulator that is supplied with your Weber gas barbecue A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a
12. fuel At least one ventilation opening a hole or group of holes for the purpose of ventilation needs to be on one side of the enclosure that communicates with the outside of the island structure at the bottom If a gas leak should occur or the LP cylinder should vent in the LP cylinder enclosure the gas should not be allowed to vent or migrate into the empty or hollow area of the island Ventilation openings should only communicate with the outside of the island structure So that the gas can dissipate outside of the island structure The ventilation opening should be located within 5 inches 127mm of the bottom of the enclosure and should have a total free area of 10 square inches This relates to 1 4 square inch of ventilation area per pound of stored fuel GAS INSTRUCTIONS 3 The minimum size of the ventilation hole s should not be less than 1 4 inch d The remote LP cylinder enclosure should be constructed with non combustible materials The remote LP cylinder enclosure should isolate the LP cylinder from the burner compartment so that it provides shielding from radiation be a flame barrier and provide protection from foreign material such as hot drippings e There should be a minimum of 2 inches 50 8mm between the ground and the floor of the remote LP cylinder enclosure f The LP cylinder valve should be readily accessible for hand operation A door on the remote LP cylinder enclosure to gain acces
13. le igniting the side e Check that both ignition wires 1 2 are attached properly wae Check that the Crossover ignition button is activating burner or not waiting 5 minutes to allow the You should hear the igniter sparking gas to clear if the side burner does not light If the Crossover ignition system still fails to light contact the Customer may result in an explosive flame up which can Service Representative in your area using the contact information on our J web site Log onto www weber com cause serious bodily injury or death REPLACE IGNITER BATTERIES 1 Open the side burner lid 2 Check that the side burner valve is turned OFF Push the knob down and turn clockwise to ensure that it is in the off position Parts required 1 AA alkaline battery per igniter Unscrew igniter button from front of control panel Remove igniter button and A WARNING The burner control knob must be in the contact spring Remove old battery and replace with a new AA OFF position before turning on the liquid propane alkaline battery Positive end 1 of battery faces inward as shown in illustra cylinder valve If it is not in the OFF position when tion Replace spring contact 2 and screw igniter button 3 back onto battery you turn on the LP cylinder valve the excess gas Gomparmant flow control feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP tank valve and burner con
14. llow gas to flow unless the connection is tight The connection requires tightening by hand only A WARNING Do not use a wrench to tighten the connection Using a wrench could damage the regulator coupling and could cause a leak 5 Mix soap and water 6 Turn on the cylinder valve 7 Check for leaks by wetting the fitting with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak If there is a leak turn off the gas and tighten the fitting Turn the gas back on and recheck with the soap and water Solution If leak does not stop contact the Summit Built In Customer Service at 1 800 446 1071 Do not use the barbecue 8 When leak checking is complete turn gas supply OFF at the source and rinse connections with water CHECK FOR GAS LEAKS After a period of nonuse we recommend that you perform the following maintenance procedures for your safety A WARNING Check the hose before each use of the grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only Summit authorized replacement hose Contact the Summit Built In Customer Service at 1 800 446 1071 e Inspect the burner for correct flame pattern Clean if necessary following the procedures outlined in the General Maintenance section of this manual e Check all gas fittings for leaks A DANGER Do not use an open flame to check for gas leaks
15. n a fire or explosion which can cause serious bodily injury or death and damage to property TYPICAL 20 LP PROPANE GAS SUPPLY INSTALLATION We strongly recommend that you use the Summit Built In Tank Cabinet 21280 for installations using a 20 Ib LP cylinder mounted remotely in an island structure The Summit Built In Tank Cabinet is a CSA listed accessory for installing a remote mounted 20 Ib LP cylinder in an island structure Summit Built In Tank Cabinet has a hose and regulator assembly and gas connections for connecting a remote mounted LP cylinder to the Summit Built In gas c grill The hose and regulator is listed as a required part of the CSA listed Summit Built In gas grill 1 The Summit Built In Tank Cabinet also meets the requirements for venting tank retention and separation of the LP cylinder from a heat source as outlined in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 for LP enclosures The Summit Built In Tank Cabinet has its own installation guide If you do not use the Summit Built In Tank Cabinet you need to hire a licensed contractor or licensed plumber and they need to follow the requirements described in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 for LP enclosures The requirements described in the Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 are as follows 2 A remote enclosure for an LP gas cylinder shall be ve
16. ntilated by openings at both the upper and lower levels of the cylinder This shall be accomplished by one of the following a One side of the remote LP cylinder enclosure shall be completely open or b If the remote LP cylinder enclosure is designed to have four sides a top and a bottom ventilation is required for the remote LP cylinder enclosure There should be at least two ventilation openings a hole or group of holes for the purpose of ventilation in the sidewalls of the island structure The openings should be located within 5 inches 127mm of the top of the enclosure The ventilation openings should be equally sized and spaced at a minimum of 90 degrees and be unobstructed The openings shall have a total free open area of not less than 20 square inches This relates to 1 square inch of ventilation area per pound of stored fuel capacity Ventilation openings a hole or group of holes for the purpose of ventilation should be provided at floor level The ventilation openings should have a total free area of not less than 10 square inches This relates to 1 2 square inch of ventilation area per pound of stored fuel capacity There should be at least two ventilation openings if the ventilation openings at floor level are in the sidewall The ventilation openings should be within 5 inches 127mm of the floor The ventilation openings should be of equal size and be spaced at a minimum of 90 degrees and should be unobstru
17. psi or Less and a Pressure Drop of 0 3 Inch 10 1 Water Column Based on a 0 60 Specific Gravity Gas Nominal Internal Length of Pipe Feet Iron Pipe Diameter Size Inches 49 20 30 40 50 60 70 80 90 100 125 150 175 200 Inches 1 4 364 32 22 18 15 14 12 11 11 10 9 8 8 7 6 3 8 498 72 49 40 34 30 27 25 23 22 21 18 17 15 14 1 2 622 132 92 73 63 56 50 46 43 40 38 34 31 28 26 3 4 824 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 1 049 520 350 285 245 215 195 180 170 160 150 130 120 110 100 11 4 1 380 1050 730 590 500 440 400 370 350 320 305 275 250 225 210 11 2 1 160 1600 1100 890 760 670 610 560 530 490 460 410 380 350 320 2 2 067 3050 2100 1650 1450 1270 1150 1050 990 930 870 780 710 650 610 21 2 2 469 4800 3300 2700 2300 2000 1850 1700 1600 1500 1400 1250 1130 1050 980 3 3 068 8500 5900 4700 4100 3600 3250 3000 2800 2800 2500 2200 2000 1850 1700 4 4 026 17500 X 12000 9700 8300 7400 6800 6200 5800 5400 5100 4500 4100 3900 3500 1997 National Fire Protection Association Inc and International Approval Services U S Inc All Rights Reserved GAS INSTRUCTIONS TEST CONNECTIONS All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result i
18. r is equipped with a quick closing coupling or type 1 valve and an OPD Overfilling Prevention Device Other LP cylinders may not be compatible with your barbecue connection e Air must be removed from a new LP cylinder before the initial filling Your LP dealer is equipped to do this e The LP cylinder must be installed transported and stored in an upright position LP cylinders should not be dropped or handled roughly e Never store or transport the LP cylinder where temperatures can reach 125 F 51 7 C too hot to hold by hand for example do not leave the LP oylinder in a car on a hot day Note A refill will last about 20 hours of cooking time at normal use The fuel scale will indicate the propane supply so you can refill before running out You do not have to run out before you refill Treat empty LP cylinders with the same care as when full Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder Always close the cylinder valve before disconnecting A CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve e Do not use a damaged LP cylinder Dented or rusty LP cylinders or LP cylinders with a damaged valve may be hazardous and should be replaced with a new one immediately 12 OPERATING pee PROPANE LP CYLINDER S The joint where the hose connects to the LP cylinde
19. r must be leak tested each time the LP cylinder is reconnected For example test each time the LP cylinder is refilled e Be sure the regulator is mounted with the small vent hole pointed downward so that it will not collect water This vent should be free of dirt grease bugs etc e The LP cylinder and connections supplied with your Weber gas barbecue have been designed and tested to meet government American Gas Association and Underwriters Laboratories requirements DOT 4BA240 NM i 2 If you have questions about spare LP cylinders contact CHO Service at 1 800 446 1071 All LP tank supply systems must include a collar to protect the cylinder valve e The LP cylinder must be a 20 Ib size 18 1 4 inches high 12 1 4 inches in diameter e The cylinder should be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes or Transportation of Dangerous Goods and Commission as applicable SIDE BURNER LIGHTING INSTRUCTIONS A DANGER Failure to open the lid while igniting the side burner or not waiting 5 minutes to allow the gas to clear if the side burner does not light may result in an explosive flame up which can cause serious bodily injury or death LIGHTING THE SIDE BURNER 1 2 3 4 5 Open the side burner lid Check that the side
20. roblems cannot be corrected by using these methods please contact the Customer Service Representative in your region using the contact information sheet provided with your manual SIDE BURNER MAINTENANCE ANWARNING All gas controls and supply valves should be 1 Igniter Wire in the OFF position ey Bumer 2 Make sure wire is connected between the igniter and electrode Spark should be a white blue color not yellow Side Burner Grate Side Burner Cap Side Burner Ring amp Head Igniter Electrode Control Knob Igniter A ATTENTION This product has been safety tested and is only certified for use in a specific country Refer to country designation located on outer carton These parts may be gas carrying or gas burning components Please contact Weber Stephen Products Co Customer Service Department for genuine Weber Stephen Products Co replacement part s information A WARNING Do not attempt to make any repair to gas carrying or gas burning components without contacting Weber Stephen Products Co Customer Service Department Your actions if you fail to follow this product Warning may cause a fire or an explosion resulting in serious personal injury or death and damage to property WEBER STEPHEN PRODUCTS CO www weber com 2003 The following trademarks are registered in the name of Weber Stephen Products Co an Illinois corporation located at 200 East Daniels Road Palatine Illinois 60067 U S A Au
21. s to the LP cylinder valve is acceptable provided it is non locking and can be opened without the use of tools If your licensed contractor or licensed plumber builds an LP cylinder enclosure following the guidelines in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 you need to order kit number 21287 which will contain the hose and regulator assembly mounting bracket for the regulator connection fittings and LP tank bracket for retaining the LP cylinder that must be used with the Summit Built In gas grill The hose and regulator in the kit 21287 is listed as part of the CSA listed Summit Built In gas grill A DANGER Use of any other hose and regulator assembly could be dangerous and may not provide adequate gas supply to the Summit Built In gas grill and could result in a fire or an explosion causing serious bodily injury or death and damage to property A DANGER Failure to use the Summit Built In Tank Cabinet for a 20 Ib cylinder or failure to build a LP cylinder enclosure for a 20 Ib cylinder following the requirements for ventilation cylinder retention and separation of the LP cylinder from a heat source listed in the ANSI Standard for Outdoor Cooking Gas Appliances ANSI Z21 58 CSA 1 6 could be dangerous and could result in a fire or an explosion causing serious bodily injury or death and damage to property If you do not follow the DANGER statements exactly the Warrant
22. stralia Smokey Joe Weber Kettle Silhouette Genesis Austria Kettle Silhouette Smokey Joe Weber Benelux Kettle Silhouette Smokey Joe Weber Compact Grill Configura tion Botswana Weber Canada Smokey Joe Genesis China Kettle Silhouettef Denmark Kettle Silhouettef Smokey Joe Weber Finland Smokey Joe France Kettle Silhouette Smokey Joe Weber One Touch Germany Smokey Joe Weber One Touch Greece Smokey Joe Ireland Kettle Silhouettef Smokey Joe Italy Smokey Joe Weber Japan Smokey Joe Weber Korea Smokey Joe Weber New Zealand Weber Smokey Joe Nigeria Weber Norway Smokey Joe Weber Portugal Weber South Africa Smokey Joe Weber Kettle Configuration Spain Smokey Joe Weber Sweden Kettle Silhouette amp Smokey Joe Switzerland Kettle Silhouette amp Smokey Joe Weber United Kingdom Smokey Joe Weber Weber One Touch U S A Kettle Configuration Kettle Silhnouettef Smokey Joe Weber One Touch Firespice Go Anywhere U S A Kettle Configuration Kettle Silhouette Genesis Fla vorizer Crossover Flamgo Performer Rapidfire Tuck N Carry Jumbo Joe Bar B Kettle Master Touch Spirit Grill Out Summit Platinum 1 800 Grill Out Ranch Matchless Flame Zimbabwe Weber Kettle Configuration Kettle Silhouette
23. sult in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS A Do not store a spare or disconnected liquid propane cylinder under or near this barbecue A Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual A After a period of storage and or nonuse the Weber Built In side burner should be checked for gas leaks and burner obstructions before use See instructions in this manual for correct procedures A Do not operate the Weber Built In side burner if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches 11 mm of the top bottom back or sides of your Weber Built In side burner A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue Built In side burner barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use A You should exercise reasonable care when operating your Weber Built In side burner It will be hot during cooking or cleaning and should never be left unattended or moved while in operation A Should the burner go out while in operation turn the gas valve off Open the lid and wait five minutes before attempting to relight using the lighting instructions A Never lean over open side burner or place hands or fingers on the
24. ted gas line from the manifold is 58 inches long Do not extend the gas line We have provided the means to make an SAE 45 flare connection Do not use pipe sealant on this connection If the length of line required does not exceed 50 feet use a 5 8 O D tube One size larger should be used for lengths greater than 50 feet Refer to piping chart Gas piping may be copper tubing type K or L polyethylene plastic tube with a minimum wall thickness of 062 inch or standard weight schedule 40 steel or wrought iron pipe Copper tubing must be tin lined if the gas contains more than 0 3 grams of hydrogen sulfide per 100 cubic feet of gas Plastic tubing is suitable only for outdoor underground use Gas piping in contact with earth or any other material which may corrode the piping must be protected against corrosion in an approved manner The gas connections must be firmly attached to rigid permanent construction Underground piping must have a minimum of 18 cover Note The information provided in this manual is general for typical installations We cannot cover all possible installation ideas We recommend prior to installation that you contact your municipality for local building codes and your local fire department for installation verification If you have any questions contact Customer Service at 1 800 446 1071 Table Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0 5
25. thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223 1 NFPA 54 A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property Be sure to secure the side burner unit with non corrosive screws anchored into the finished surface of the island structure Replace the plastic plug on the front mounting hole to conceal the screw once side burner is secure GAS INSTRUCTIONS TYPICAL BULK PROPANE GAS SUPPLY INSTALLATION We recommend that this installation be done by a LICENSED professional General Specifications for Piping Note Contact your local municipality for building codes regulating outdoor gas grill installations In absence of Local Codes you must conform to the latest edition of the National Fuel Gas Code ANSI 2223 1 NFPA 54 This grill is designed to operate at 10 5 inches of water column pressure An LP in line regulator may be necessary for this pressure A CAUTION If young children are in the area a locking valve should be considered Pipe compound should be used which is resistant to the action of liquid propane gas when gas connections are made GAS LINE PIPING Refer to the piping chart at the bottom of previous page The corruga
26. trol knobs Then start over Turn the LP tank valve on turn counter clockwise Put match in a match holder and strike match Push down and turn the side burner control valve to START HI Hold match holder and lit match by right side of side burner x 2 QISH 1 9771 7 Push igniter button and hold until burner ignites You will hear the igniter sparking A CAUTION Side burner flame may be difficult to see on a bright sunny day A WARNING If the side burner does not light 1 Turn OFF the side burner control valve 2 Wait 5 minutes to let the gas clear before you try again or try to light with a match SIDE BURNER TROUBLESHOOTING PROBLEM CHECK Side Burner does not light Is gas supply off Turn supply on Flame is low in HIGH position Is the fuel hose bent or kinked Straighten hose Is LP fuel low or empty Refill LP cylinder The excess flow safety device which To reset the excess flow safety device turn all burner control is part of the barbecue to cylinder knobs and the cylinder valve OFF Disconnect the regulator connection may have activated from the cylinder Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the cylinder Turn cylinder valve on slowly Refer to Lighting Instructions Push button ignition does not work Does burner light with a match If match lights burner check igniter see below If p
27. urchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty appli
28. urn continue turning them clockwise until they stop then they are off Proceed to the next step CONNECTING THE LIQUID PROPANE CYLINDER A WARNING Make sure that the LP cylinder valve is closed Close by turning valve clockwise A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property We utilize various LP tank manufacturers Some of the tanks have differing top collar assembles The top collar is the metal protective ring around the valve One series of tanks mount with the valve facing front The other tanks mount with the valve facing away from the fuel scale These types of tanks are illustrated below You will need LP cylinder a soap and water solution and a rag or brush to apply it 1 Turn the LP cylinder so the opening of the valve is either to the front side or rear of the Weber gas barbecue Lift and hook the cylinder onto the fuel gauge 2 Loosen the cylinder lock wing nut Swing the cylinder lock down Tighten the wing nut GAS INSTRUCTIONS To Connect the hose to the cylinder 3 Remove the plastic dust cover from the valve 4 Screw the regulator coupling onto the tank valve clockwise or to the right Hand tighten only Note This connection tightens clockwise and will not a
29. y on the Summit Built In gas grill will be voided CONNECT GAS SUPPLY 1 Uncap the flare fitting from the optional side burner connection located inside the Summit Built In Tank Cabinet 21280 Note We strongly recommend that you use the Summit Built In Tank Cabinet 21280 for installations using a 20 Ib LP cylinder mounted remotely in an island structure If your licensed contractor or licensed plumber builds an LP cylinder enclosure following the guidelines in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 you need to order kit number 21287 2 Connect the corrugated gas line to the side burner Connection Plug unused hole with supplied plug back of box Connection to LP Tank a Optional Side Burner Side View top of box x 90 fitting Plug unused hole with supplied plug back of Connection to box LP Tank d to side burner Side View GAS INSTRUCTIONS TEST CONNECTIONS All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of AS5601 AG601 A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property FILL LIQUID PRO
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