Wayne-Dalton 8850 User's Manual
Contents
1. should the child become entrapped between the door and the floor Due to constant extreme spring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instructions On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions VISUALLY inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely Test electric opener s safety features monthly following opener manufacturer s instructions NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight After installation is complete fasten this manual near garage door Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com NOTE DEPENDING ON THE DOOR MODEL SOME PARTS Package Contents LISTED WIL2. spring so that the winding cone is easily accessible yet your body is not in direct line with the winding bars Check the label attached to the spring warning tag for the required number of complete turns to balance your door DOOR HEIGHT Lm ams A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY Alternately inserting the winding bars into the holes of the spring s winding cone rotate the winding cone upward toward ceiling 1 4 turn at a time until the required number of complete turns for your door height is achieved As the last 1 4 turn is achieved securely hold winding bar while tightening both set screws in winding cone to 14 15 ft Ibs of torque Once set screws contact the tube tighten screws one full turn Carefully remove winding bar from winding cone Proceed to wind the second spring in the same manner While holding the door down to prevent it from rising unexpectedly in the event the spring s were overwound carefully remove the locking clamps from the torsion tube and the vertical tracks IMPORTANT CAUTIOUSLY REMOVE LOCKING PLIERS FROM THE TORSION TUBE AND LOCKING CLAMPS FROM THE VERTICAL TRACKS Adjustments from the number of turns stated may be necessary I
3. 5 16 bolts with nuts may not be supplied fabricate rear support for horizontal tracks Attach horizontal tracks to the rear supports with 5 16 18 x 1 1 4 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door NOTE Doors over 11 ft high and over 14 ft wide must have 1 intermediate drop hanger as shown Doors over 16 high must have 2 intermediate drop hangers as shown NOTE If rear supports are to be installed over drywall use 5 16 x 2 hex head lag screws NOTE Make sure the spacing is correct for the top section from the horizontal track as shown and step 10 Adjust weather seal if necessary Now permanently attach the weather seal to both door jambs and header Temporarily attached in PREPARING THE OPENING on page 6 Avoid pushing weather seal too tightly against face of door A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY 20 VERTICAL TRACK DOOR IN THE UP POSI TION PARTIALLY OPEN HORIZONTAL TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your l
4. With tracks installed you can adjust TOP Thorp pedan the top brackets Vertically align the SECTION 7 16 Wrench top section of the door with the lower sections Once aligned position the top roller out against the horizontal track Maintaining the slide s position tighten TOP ROLLER the 1 5 16 18 hex nut to secure the top bracket slide to the top bracket base Repeat for other side CORRECT xem TOP SECTION ME E TOP lz Jf i SECTION E i L 7 dnd 2 pE s L TER j INCORRECT p E TIT 14 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Power Drill 7 16 Socket Driver 9 16 Socket Ratchet Wrench 9 16 Wrench Tools Needed Power Drill 7 16 Socket Driver Level Tape Measure Pencil 1 4 Torx Bit Torsion End Bearing Brackets IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Attach the EBF s end bearing fixtures brackets to the horizontal reinforcing angles using 3 3 8 18 x 3 4 truss bolts and nuts as shown Once the bracket is secured to the horizontal angle secure the top of the end bearing bracket to the jamb using 2 5 16 x 1 5 8 hex head lag screws Repeat fo
5. 2 excess astragal on either side trim astragal even with door section Bottom Bracket Standard Bottom Brackets A Locate the BOTTOM bottom section and the left and right hand bottom BRACKET brackets Secure the counterbalance cables to the ASSEMBLY brackets using clevis pin washer and cotter key as shown in the previous step Secure bottom brackets to bottom section using 5 1 4 20 X 7 8 self drilling screws as shown Insert a roller into the bottom brackets as shown 2 3 Bottom Brackets with Roller Carriers B Secure the counterbalance cables in the same manner as described above in the previous step Attach the bracket to the section with 5b 1 4 20 X 7 8 self drilling screws Attach the roller carrier to the bottom bracket with 4 1 4 20 X 7 8 self drilling screws Insert a roller and 3 16 roller spacer into the roller carrier the inner holes ofthe roller carrier are for 2 track the outer holes of the roller carrier are for 3 track BOTTOM BRACKET COUNTER BALANCE CABLE BOTTOM SECTION BOTTOM BRACKET COUNTER BALANCE CABLE CLEVIS ASTRAGAL 5 1 4 20 X 7 8 SELF DRILLING urs 5 1 4 20 X 7 8 SELF DRILLING SCREWS 3 16 ROLLER SPACER ROLLER ve WARNING ond BO
6. 8850 Aluminum Full View Torsion Spring Installation Instructions and Owner s Manual IMPORTANT NOTICE Read these instructions carefully before attempting installation If in question about Wayne Dalton Corp any of the procedures do not perform the dd oe A work Instead have a qualified door agency HOD6 P e A do the installation or repairs Copyright 2009 Wayne Dalton Corp Part No 348366 REV1 08 03 2009 Table of Contents mponantSareiviinstuctions m e 2 RackagoiContonts Snae nn E dE 3 4 DoorSectionldentiticatiom a r S 4 o ne E a A E EA 5 eala a E e e a RUD 5 7 Removing TNelOldiDoor a renee 5 Preparing The Openinge 6 7 Installation e E E COS S SESS COD 8 21 Optionalllistallatorsee ee 22 24 Sidellockessee UT NIE 22 PulllBopgscmaccemeossnesmuen ere ERES 22 MolevOporator rcs oe 23 Exhaustiboriirstallatiorpes e 24 Maintenance eM TTE 25 Cleaning nr ea r ANT 25 Maa m A T 26 Dealenilocatoniniormatio nm seen eens 27 Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED S
7. ATAL INJURY IF YOUR OPERATOR IS EQUIPPED WITH A PHOTOELECTRIC EYE SYSTEM THEN THIS MUST BE TESTED AT THE SAME TIME TO ENSURE THAT DOOR DOES NOT CLOSE AND A CLOSING DOOR OPENS IF PHOTOELECTRIC EYE SYSTEM IS OBSTRUCTED FAILURE TO MAKE ADJUSTMENTS IF NECESSARY CAN RESULT IN SEVERE OR FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail and top section when door is fully open trolley rail will slope down towards rear Attach door arm to operator bracket Attach operator rail to suitable mounting surface 2 x 6 lumber minimum OPTIONAL INSTALLATION Attach operator to ceiling using perforated angle l IMPORTANT ANGLES MUST BE SECURELY ATTACHED TO SOUND uu FRAMING MEMBER S E O O O PERFORATED ANGLE i 23 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com es Exhaust Port Installation OUTSIDE TRIM RING Tools Needed Exhaust port is installed on the back side of ALUMINUM PANEL the bottom section into the aluminum panel or a double wid
8. DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT 2000 COATED LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER IMPORTANT WHEN INSTALLING 5 16 DIAMETER LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVER S CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT A HIGHER SETTING Note It is recommended that 5 16 lag screws be pilot drilled using a 3 16 drill bit prior to fastening Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com RADIUS RADIUS 12 RADIUS WEATHER ANGLE MOUNT E PRE INSTALLATION Tools Needed None Tools Needed Power Drill 7 16 Socket Driver Attaching Counterbalance Cables to Bottom Brackets IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT NOTE For door section identification see page 4 Uncoil the counterbalance cables and slip the loop at the ends of the cables over each clevis pin in the bottom bracket Insert a roller into bottom bracket of the bottom section Insert cotter key and separate end to hold the clevis pin in place Repeat for other side NOTE Verify astragal bottom seal is aligned with door section If there is more than 1
9. GEHEX 2 3 16 ROLLER 2 5 16 2 COTTER 2 CLEVIS AS REQUIRED NUTS AS REQUIRED NUTS AS REQUIRED SPACERS WASHERS PINS PINS m pee f 1 4 20 X 9 16 TRACK 2 5 16 18 X 3 4 1 4 20 X 7 8 SELF DRILLING 5 16 X 1 5 8 HEX HEAD LAG BOLTS AS REQUIRED CARRIAGE BOLTS SCREWS AS REQUIRED SCREWS AS REQUIRED AS REQUIRED 1 4 20 X 5 8 3 8 16 X 1 1 2 HEX HEAD BOLTS 5 16 X 1 5 8 TAMPER RESISTANT CARRIAGE Bars 12 99 16 X 34 JA ORSI AS REQUIRED LAG SCREW AS REQUIRED AS REQUIRED TRUSS HEAD BOLTS DRILLING SCREWS pom AS REQUIRED 5 16 X 2 TAMPER RESISTANT LAG SCREWS 5 16 X 2 HEX HEAD LAG SCREWS AS REQUIRED AS REQUIRED Door Section Identification Tools Needed The TOP SECTION is always the 4th section on four section door and the 5th section on five section door TOP SECTION The INTERMEDIATE I SECTION having I WARNING LABEL warning labels on either the right or left hand side of endstile on the section This section is always the 3rd section from the bottom of the door INTERMEDIATE SECTION The LOCK SECTION can be identified by having no warning labels and a ribbed fin on the top part of the section This section is always the 2nd sect
10. HNICIAN USING PROPER TOOLS AND INSTRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions removing an existing door preparing the opening These instructions are available at no charge from Wayne Dalton Corp P O Box 67 Mt Hope OH 44660 or at www wayne dalton com Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Recommended tools from page 5 HEADER BOARD SUITABLE MOUNTING Preparing the Openin 2 Xe luMBER L7 SURFACE 2 X6 panny me Penny REG HIMEED LUMBER MINIMUM FAILURE TO BS eg A EB T EMI SECURELY ATTACH A P DOOR HEIGHT SUITABLE MOUNTING PAD TO STRUCTURALLY SOUND FRAMING COULD CAUSE SPRINGS TO VIOLENTLY PULL MOUNTING PAD FROM WALL RESULTING IN SEVERE OR FATAL INJURY If you just removed your existing door or you are installing a new door complete all steps in PREPARING THE OPENING To ensure secure mounting of track brackets side and center bearing brackets or steel angles to new or retro fit construction it is recommended to follow the procedures outlined in DASMA Technical Data Sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood The jambs and header must be securely fastened to sound
11. L NOT BE SUPPLIED IF NOT NECESSARY REAR SUPPORTS MAY OR MAY NOT BE INCLUDED WITH YOUR DOOR 2 HORIZONTAL TRACK WITH ATTACHED HORIZONTAL ANGLE RH LH 1 TORSION TUBE DOOR SECTIONS AS REQUIRED CONTINUOUS WALL ANGLE ASSEMBLY S RH LH TRACK AS REQUIRED o VERTICAL TRACK gt nM NS mE Nag MOUNT TRACK a RH LH TRACK ROLLERS RIGHT AND LEFT HAND RIGHT AND LEFT HAND TOP BRACKET bf d AS REQUIRED STANARD BOTTOM 2 3 BOTTOM BRACKETS SLIDE BRACKETS W ROLLER CARRIERS AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED lt D A RIGHT amp LEFT HAND 1 2 3 amp 4 STEP PLATE L REINFORCING 2 LIFT HANDLES WEATHER SEAL amp END BEARING BRACKETS HINGES AS REQUIRED ANGLE BRACKET NAILS IF INCLUDED AS REQUIRED SS A RIGHT amp LEFT HAND DRUMS 1 CENTER BRACKET 6 SCREW EYE AND PULL COUNTERBALANCE CABLES RH LH TORSION ROPE IF INCLUDED SPRINGS AS REQUIRED Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Package Contents Continued O Oo O 6 3 8 16 HEXNUTS 2 1 4 20 HEX 5 16 18HEXNUTS 1 4 20FLAN
12. LING SCREWS LIFT x HANDLE LIFT HANDLE OUTSIDE 2 1 4 20 X 5 8 SELF DRILLING _ SCREWS v BOTTOM SECTION LIFT HANDLE INSIDE p LOCK SECTION BOTTOM SECTION 12 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com IT BELOW THE SIDE LOCK Position your step plate on the inside of the door over the bottom section end stile on the side of the door containing the side lock Secure step plate to endstile with 2 5 16 x 1 self drilling screws as shown LOCK SECTION Tools Needed IF SECOND STEP PLATE WAS Step Plate RECEIVED FOR DOORS ORDERED WITH NON KEYED LOCKS INSTALL ENS NOTE Install lock at this time sold STEP PLATE separately see instructions in OPTIONAL SIDELOCK INSTALLATION on page 22 ly Se BOTTOM SECTION NOTE Install exhaust port at this time sold 2 5 16 X 1 SELF separately see instructions in OPTIONAL DRILLING SCREWS EXHAUST PORT INSTALLATION on page 24 For doors ordered with non keyed locks a second step plate is provided Install the second step plate in the same manner as END STILE the first on the lock section second section Omer below the side lock DS Top Section Place the top section in the opening and DOO
13. NSION 9 16 Wrench CAN BE DANGEROUS Al f e IMPORTANT THE SPRING WARNING TAG S SUPPLIED MUST BE SECURELY ee ee ATTACHED TO THE STATIONARY SPRING CONE IN PLAIN VIEW SHOULD A REPLACEMENT SPRING WARNING TAG BE REQUIRED CONTACT WAYNE DALTON CORP FOR FREE REPLACEMENTS STATIONARY SPRING CONE TORSION SPRING INSTALLATION CENTER BEARING HEADER BRACKET 2 3 8 NUTS 2 3 8 X 1 1 2 AND WASHERS HEX HEAD BOLTS S nml NI MM IN nn zu Ly p UML MANN 17 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Vice Grips 3 8 Wrench Step Ladder Tools Needed 2 Vice Clamps 18 Counterbalance Cables Thread the counterbalance cables around the back side of the cable drums and verify that there are no cable obstructions Hook the cables into the drums Slide the left hand cable drum against the left hand end bearing bracket and tighten the set screws in the drum to 14 15 ft Ibs of torque Once set screws contact the tube tighten screws one full turn Rotate the left hand drum and torsion tube until cable is taut Attach vice grips to torsion tube and brace vice grips against jamb to keep cable taut Slide the right hand cable drum against
14. R WIDTH vertically align with lower sections 3 3 8 TO 3 1 2 Temporarily secure the top section by driving a nail in the header near the center Nail of the door and bending it over the top section Now flip up hinge leaf against section fastening center hinges first and end 7 16 Socket hinges last Refer to Step 5 Driver INSTALLATION Tools Needed Hammer Power Drill When installing a door with a torsion counterbalance system vertical track Tape Measure alignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door Tighten the bottom lag screw Flagangles must be parallel to the door sections Repeat for opposite side IMPORTANT THE DIMENSION BETWEEN THE FLAGANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Push the vertical track against the rollers so that the rollers are touching the deepest part of the curved side of the track see illustration Tighten all the carriage bolts and nuts ROLLER Repeat for opposite side ROLLER AGAINST VERTICAL TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages busi
15. RACK APPLICATIONS begin with 3 hinges attached to the top corners of the bottom section To install center hinges on doors without integral fins place the center hinge over the center stile s using the center line of the stile s as a guide and secure to the section using 2 1 4 20 x 7 8 self drilling LINE HOLES DOUBLE END STILE 1 4 20 X 7 8 SELF PLACEMENT DRILLING SCREWS T A V ROLLER DRILLING Screws PLACEMENT PLACEMENT 3 END HINGE 4 END HINGE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Power Drill 7 16 Socket Driver Hinges Continued screws as shown To install center hinges on doors with integral fins seat the bottom half of the half hinge s onto the integral fin above the center stile s and over the pre drilled holes on each section and secure to the fin with 2 1 4 20 x 5 8 carriage bolts and 2 1 4 20 flange hex nuts as shown Repeat for all remaining sections except top section Hinges are stamped with their identification as shown above on the 1 Half Hinge Stacking Sections NOTE For door section identification see page 4 Locate the Lock Section the se
16. STALLATION 1 Top Bracket Align upper center hole of top bracket with vertical groove on the end stile and ensure top bracket is level and aligned with edge of top section Secure with 4 1 4 20 x 7 8 self drilling screws one in each corner of the top bracket as shown Loosely fasten top bracket slide with 1 5 16 18 x 3 4 carriage bolt and 5 16 18 hex nut Insert roller into slide Repeat for other side Tools Needed Power Drill 7 16 Socket Driver If your door has double end stiles then it will require 4 top brackets as shown in which case an additional top bracket will be installed in the same manner next to the first top bracket with one roller being placed through both top bracket slides Four reinforcement brackets will then be installed under the 4 top brackets and secured to the section with 4 1 4 20 X 7 8 self drilling screws NOTE If your door is trolley operated it is recommended that an optional strut be installed on the top rail Now stack the top section Take care to ensure it is aligned properly with the other sections TOP BRACKET BASE END STILE 5 16 18 HEX NUT 16 1 4 20 X 7 8 SELF DRILLING TOP SECTION 4 1 4 20 X 7 8 SELF DRILLING 1 5 16 18 X 3 4 CARRIAGE BOLT TOP SECTION BRACKET BASE 4 1 4 20 X 7 8 SELF DRILLING SCREWS 4 REINFORCEMENT 8 Lift Handle p Tools Needed Tape Me
17. TEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door A WARNING READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 3 so 11 12 13 14 15 16 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS Wear protective gloves during installation to avoid possible cuts from sharp metal edges It is always recommended to wear eye protection when using tools otherwise eye injury could result Avoid installing your new door on windy days Door could fall during the installation causing severe or fatal injury Doors 12 0 wide and wider should be installed by two persons to avoid possible injury Operate door ONLY when it is properly adjusted and free from obstructions If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually DO NOT permit children to operate garage door or door controls Severe or fatal injury could result
18. TOP 2 rd SOUND FRAMING MEMBERS Zz a _ PERFORATED ANGLE BRACE Fij HORIZONTAL TRACK md lt SOUND HORIZONTAL TRACK 4 M PERFORATED ANGLE BOLTED USING 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO CEILING MEMBER AND PARALLEL TO WIDTH OF DOOR BOLT MUST EXTEND INTO 4 THE TRACK TO SERVE AS M A ROLLER STOP FRAMING MEMBERS 9 9999 speed eococoocococloococecbeoocopcooo e PERFORATED ANGLE 3 5 16 BOLTS amp NUTS E PERFORATED ANGLE BOLTED USING 2 5 16 X 1 5 8 HEX HEAD LAG SCREWS TO CEILING MEMBER AND PARALLEL TO WIDTH OF DOOR BOLT MUST EXTEND INTO De THE TRACK TO SERVE AS A ROLLER STOP DOORS OVER 16 HIGH USE 2 INTERMEDIATE HANGERS 21 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com INSTALLATION zu Tools Needed Power Drill 7 16 Socket Driver Tape Measure Tools Needed Power Drill 1 8 Drill Bit 22 Side Lock Install the side lock on the second section of the door Secure the lock to the section with 4 1 4 20 x 7 8 self drilling screws Square the lock assembly with the door section and align with the square hole in the vertical track The side lock should be spaced in app
19. TRATION SHOWS A 15 RADIUS TRACK W LAG m END BEARING BRACKET 8 3 8 18 X 3 4 TRUSS BOLTS AND NUTS 2 FOR SECURING END BRACKET 1 FOR SECURING HORIZONTAL ANGLE TO FLAG ANGLE MOUNTING SURFACE EQUAL DISTANCE PN ACKET CENTER BEARING 2 5 16 X 1 5 8 LAG SCREWS 1 5 16 X 1 5 8 TAMPER RESISTANT LAG SCREW OR 1 5 16 X 1 5 8 LAG SCREW Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com INSTALLATION i 7 7 RIGHT HAND CABLE Torsion Spring Assembly DRUM BLACK Tools Needed IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE none THE GARAGE LOOKING OUT NOTE Identify the springs provided as either right hand wound red winding cone which goes on the LEFT HAND SIDE or left hand wound black winding cone which goes on the RIGHT HAND 1 D ecc TUBE SIDE j a Facing the inside of the door lay the torsion tube on the floor Lay the spring with the black color coded winding cone and the black color coded cable drum at the right hand end of the tube Lay the spring with the red color coded winding cone and the red color coded HAND cable drum at the left hand end of the A T CABLE tube RIGHT HAND WOUND DRUM RED WINDING CONE BLACK NOTE The set sc
20. TTOM SECTION BOTTOM BRACKET e 4 1 4 20 X 7 8 SELF DRILLING SCREWS HOLES FOR 3 TRACK 2 TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Attaching Bracket Mount Track amp Bottom Section Tools Needed IMPORTANT THE TOPS OF THE VERTICAL a ools Needed TRACKS MUST BE LEVEL FROM SIDE mM TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the rollers of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes into the door jamb for the lag screws Loosely fasten vertical track assembly to the jamb using 5 16 x 1 5 8 lag screws Tighten the bottom lag screw to jamb to maintain 3 8 to 5 8 spacing as shown between the bottom section and vertical track The other lag screws will be tightened in step Top Section Repeat for other side Stack the bottom section into position by hooking the left hand roller into the left hand vertical track as shown in FIG 1 INSTALLATION NOTE Adjust the spacing of the vertical tracks from 3 8 5 8 spacing
21. Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper storage improper installation or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE e Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product
22. asure Pencil Power Drill 9 32 Drill Bit 1 4 Wrench 12 Bottom section Locate the center most stile of the bottom section of the door On the inside of the door center the lift handle vertically with the center stile horizontally on the bottom section rail and within 8 of the bottom of the section Use the lift handle as a template place a mark at each hole location onto the bottom section rail Drill a 9 32 diameter hole through the section at each marked location NOTE Be extremely careful to keep drill straight Assemble the outside and inside lift handle to the section using 4 1 4 20 x 5 8 self drilling screws Lock 2nd section Position the lift handle s bottom hole 4 from the bottom of the lock 2nd section Vertically align with the lift handle on the bottom section Using the lift handle as a template place mark at each hole location onto the center stile Drill a 9 32 diameter through the section at each marked location NOTE Be extremely careful to keep drill straight BOTTOM SECTION Assemble the outside and inside lift handle to the section using 4 1 4 20 x 5 8 self drilling screws A WARNING TO AVOID POSSIBLE INJURY LIFT HANDLES THAT ARE INSTALLED WITHIN 4 INCHES OF A SECTION INTERFACE SHALL PROMOTE VERTICAL ORIENTATION OF THE HAND SCREWS P BRACKETS LOCK SECTION LIFT HANDLE 2 1 4 20 DRIL
23. at the bottom section and 1 11 16 to 1 3 4 spacing at the top section NOTE Hang the counterbalance cables THE RIGHT HAND SIDE over the top of the flagangles as shown Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed None Tools Needed Power Drill 7 16 Socket Driver 10 Installing Bottom Section If your door has been installed with bracket mount track skip this step and continue with the next step IMPORTANT THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the rollers of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes into the door jamb for the lag screws Loosely fasten vertical track assembly to the jamb using 5 16 x 1 5 8 lag screws Tighten the bottom lag screw to jamb to maintain 3 8 to 5 8 spacing as shown between the bottom section and vertical track Now tighten all remaining lag screws Repeat for other side Stack the bottom section into position by hooking the left hand rollers into the left
24. at www wayne dalton com Preparing the Opening Note For other drums mounting conditions lifts and options Continued consult your Wayne Dalton representative HATCH CHART For Standard Lift Track Minimum Distance Required Tools Needed BACKROOM CHART amp SIDEROOM CHART USED FOR CONTINUOUS WALL ANGLE TRACK E mel eme SIZE INTO ROOM SIDEROOM DOOR HEIGHT PLUS 18 WEATHER i IF TROLLEY SEAL PLUS 66 DOOR HEIGHT PLUS 24 x T IF TROLLEY JAMB 1 8 TO 1 4 PLUS 66 USED FOR BRACKET MOUNT TRACK d 5 8 5 16 X 1 5 8 SEDE LAG SCREW d H 4 2 X6 JAMB 7 4 15 16 2 X 6 JAMB IS IS RECOMMENDED RECOMMENDED WOOD JAMBS WOOD JAMBS 3 TRACK 2 TRACK gt 5 16 X 1 5 8 gt LAG SCREW gt 5 1 2 MIN SIDE ROOM 4 MIN SIDE ROOM r 1 1 2 1 La 4 3 6 Installation Begin the installation of the door by checking the opening It must be the same size as the door Vertical jambs must be plumb and level with header IMPORTANT STAINLESS STEEL OR PT 2000 COATED LAG SCREWS NOT SUPPLIED MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND
25. cond section and insert a roller into the left end hinge Stack this section into the opening by hooking the roller into the left hand vertical track and lowering the section onto the bottom section as shown Insert a roller into the proper uninstalled right hand end hinge and place the roller into the right hand vertical track Lower the roller and hinge into the proper position over the section and attach to the section in the same manner the left hand end hinge was attached as described on step 5 Verify section alignment and flip up the upper hinge leaf s from the bottom section and secure to the lock section using 1 4 20 x 7 8 self drilling screws Continue to stack the remaining sections in the proper sequence except for the top section 4 1 4 20X 7 8 SELF DRILLING 7 SCREWS 2 1 4 20 X5 8 CARRIAGE BOLTS AS REQUIRED CENTER STILE a 2 1 4 20X 2 1 4 20 7 8 SELF DRILLING FLANGE HEX SCREWS U CENTER HINGE BEING ASSEMBLED CENTER HINGE ASSEMBLED SLIDE RIGHT ENDHINGE AND ROLLER DOWN VERTICAL TRACK AND OVER LOCK SECTION HOOK LEFT HAND ROLLER INTO TRACK 11 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com IN
26. defect If a claim under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy The liability of the Manufacturer whether in contract or tort under warranty product liability or otherwise will not go beyond the Manufacturer s obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss of other property or equipment personal injury loss of profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing e Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of instal
27. e bottom rail NOTE Gaskets need to be installed against both sides of the door section 5 EXHAUST PORT GASKET Install the exhaust port using 3 10 x 1 1 2 2e counter sunk bolts and nuts as shown A NOTE After completing this step continue A SA S with step 9 on page 13 CINE ed b GASKET 3 10 X 1 1 2 COUNTER SUNK BOLT DOUBLE WIDE BOTTOM RAIL 24 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Cleaning Your Garage Door IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended The following cleaning solution is recommended A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water will a
28. f door raises off floor under spring tension alone Reduce spring tension until door rests on the floor If the door is hard to raise or drifts down on its own add spring tension An unbalanced door such as this can cause garage door opener operation problems WINDING CONE APPROVED WINDING P d A APPROVED WINDING BARS SPRING P 19 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com INSTALLATION 20 Rear Support Tools Needed A WARNING WARNING PIOS ae BITES HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 1 2 Socket MAXIMUM OF DOOR EDGE 1 2 Wrench OTHERWISE DOOR COULD FALL RESULTING IN SEVERE INJURY OR 2 Vice Clamps DEATH Raise the door until the top section and Step Ladder half of the next section are in a horizontal position Do not raise door any further since rear of horizontal track is not yet supported A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE INJURY OR DEATH Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side just below the second roller on the other side This will prevent the door from raising or lowering while installing the rear support Using perforated angle 5 16 x 1 5 8 hex head lag screws and
29. framing members It is recommended that 2 x 6 lumber A be used The jambs must be plumb and the header level The Z Vv BACKROOM jambs should extend a minimum of 14 356 mm above the top of the opening for Torsion spring applications For low headroom applications the jambs should extend to the ceiling height IMPORTANT Closely inspect existing jambs header and mounting surface Any wood found not to be sound must be replaced For Torsion spring applications a suitable mounting surface must be firmly attached to the wall above the header at the center of the opening The mounting surface must be 2 x 6 lumber minimum Select southern yellow pine lumber or equivalent Do not use WEATHER SEAL lumber marked as spruce pine fir or SPF The mounting surface must be securely attached to the wall with four 4 3 8 anchors for masonry constructions or four 4 5 16 x 4 lag screws for wood construction NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails HEADROOM REQUIREMENT Headroom is defined as the space needed above the top of the door for tracks springs etc to allow the door to open properly If the door is to be motor operated 3 64 mm of additional headroom is required BACKROOM REQUIREMENT Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully Weat
30. hand vertical track as shown NOTE Adjust the spacing of the vertical tracks from 3 8 5 8 spacing at the bottom section and 1 11 16 1 3 4 spacing at the top section NOTE Hang the counterbalance cables over the top of the continues wall angle as shown END STILE CONTINUOUS Attaching Continuous Wall Angle amp WALLANGLE WALL ANGLE gt T WOOD JAMB 5 16 X 1 5 8 LAG SCREW FOR USE ON WOOD JAMBS COUNTERBALANCE CABLES STACK THE SECTION INTO POSITION BY HOOKING THE LEFT HAND ROLLER INTO THE VERTICAL TRACK AND REPEATING FOR THE RIGHT HAND SIDE PRE DRILLED CENTER NOTE Top sections do not require hinges Use the ENDHINGE CHART to determine the proper endhinges for the proper section Install only the left hand end hinge as the right hand end hinge will need to be installed when the sections are stacked Align the proper left hand end hinges to the proper sections see page 4 using the center line of the endstile as a guide and the 2 pre drilled holes in the endstile to locate the placement of the end hinge Secure using 2 1 4 20 x 7 8 self drilling screws as shown Sections with double end stiles require 2 end hinges per side on each section as shown The end hinge sequence is dependent on track size 2 or 3 2 TRACK APPLICATIONS begin with 1 hinges attached to the top corners of the bottom section 3 T
31. her Seal May Not Be Included Cut or trim the weather seal if necessary to the header and jambs Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails Next fitthe jamb seals up tight against the header seal and flush with S the inside edge of the jamb Temporarily secure the jamb seals with EXTEND JAMBS equally space nails approximately 12 to 18 apart This will keep 14 MINIMUM the bottom section from falling out of the opening during installation 3 SS SS time REQUIRED REFER TO HEADROOM CHART X SS i NOTE Do not permanently attach weather seal to the jamb atthis MINIMUM HEADROOM ma HEADER QU uem TOSHAFT 0 lt WALL ANGLES Dim Y INDICATES THE DISTANCE FROM THE HEADER TO THE B 4 CUT S TE FOR CENTER LINE OF TORSION SHAFT 2 APPLICATIONS NS NOTE 3 OF ADDITIONAL HEADROOM IS REQUIRED FOR SINGLE 8 FOR 2 TRACK 7A A TROLLEY OPERATOR INSTALLATIONS 12 FOR 3 TRACK 7 SSSSSS H p ULL f a NOTE HEADROOM CAN BE REDUCED 2 1 2 BY USING THE QUICK CLOSING TOP FIXTURE OR BY SHORTENING THE VERTICAL TRACKS BY 3 MAX ES Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online
32. id in the removal of most dirt NOTE The use of detergents containing greater than 0 596 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE DO NOT USE any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind 25 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Lu Z lt Lu lt Limited Warranty Model 8850 Subject to the terms and conditions contained in this Limited Warranty Wayne Dalton Corp Manufacturer warrants the sections of the door for FIVE 5 YEARS with the exception of the items that follow which is described at the to
33. ion from the bottom of the door LOCK SECTION The BOTTOM SECTION can be identified by the factory attached bottom astragal or by the bottom bracket warning labels on each end stile This section is always the 1st section on four and five section doors BOTTOM BRACKET WARNING LABELS ASTRAGAL BOTTOM SECTION Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Required z P h m POWER DRILL PENCIL RATCHET WRENCH VICE GRIPS 3 8 m 6 SOCKET GLOVES z wu co Q a A Pd e AM PHILLIPS HEAD 7 16 1 2 amp 9 32 1 2 3 16 amp 1 8 SAFETY GLASSES 1 4 3 8 7 16 1 2 amp HAMMER SCREWDRIVER 9 16 SOCKET DRILL BITS 9 16 WRENCHES AN LEVEL TAPE MEASURE VICE CLAMPS m Pp EN J FLAT TIP SCREWDRIVER 1 4 TORX BIT APPROVED WINDING BARS STEP LADDER Removing An Old Door Counterbalance spring tension must always be released before any attempt is made to start removing an existing door A WARNING A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TEC
34. lation to the satisfaction of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to the extent permitted by law e This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State 26 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Thank you for your purchase 27
35. ness listings or go to the Find a Dealer section on TOP SECTION ayne dalton com Attaching Horizontal Track to Adjustable F_acancLe j HORIZONTAL Flagangle To install horizontal track place the curved end over the 2 1 4 20 X 9 16 Tools Needed top roller Align the bottom of the horizontal track with TRACK BOLTS 9 16 Socket the vertical track Hand tighten the horizontal track to the flagangle with 2 1 4 20 x 9 16 track bolts and 7 16 Socket 2 1 4 20 flange hex nuts Level the horizontal track assembly and bolt the Ratchet Wrench horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss bolt and 1 3 8 16 hex 9 16 Wrench nut Repeat for other side Remove the nail that was VERTICAL TRACK temporarily holding the top section in place installed in 2 1 4 20 FLANGE Level Step 10 HEX NUTS IMPORTANT FAILURE TO REMOVE NAIL BEFORE Hammer ATTEMPTING TO RAISE DOOR COULD CAUSE HORIZONTAL ANGLE 1 3 8 16 X 3 4 PERMANENT DAMAGE TO TOP SECTION TRUSS BOLT _ 1 3 8 16 Z A WARNING Enn DO NOT RAISE DOOR UNTIL HORIZONTAL SS 7 HoRIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED 4 TRACK IN STEP 20 OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY HORIZONTAL Adjusting Top Brackets TRACK
36. ocal Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Rear Support Continued To adjust spring tension fully close door Apply vice clamps to track above third roller Insert a winding bar into the winding cone Push upward on the winding bar while carefully loosening the set screws in the winding cone BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE Carefully adjust spring tension 1 4 turn Retighten both set screws in the winding cone and repeat for the other side Recheck door balance DO NOT ADJUST MORE THAN 1 2 TURN FROM THE RECOMMENDED NUMBER OF TURNS If door still does not balance correctly contact a qualified door agency If the door still does not operate easily lower the door into the closed position UNWIND THE SPRING S FULLY and recheck the following items 1 Check the door for level 2 Check the torsion tube for level 3 Check the track spacing 4 Check the counterbalance cables for equal tension drums must be equallly raped before spring winding 5 Check the track for potential obstruction of the rollers 6 Clamp vice clamps onto track and rewind springs IMPORTANT IF DOOR STILL DOES NOT OPERATE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN BACK HANGERS 3 8 DIA BOLT SHOULD PROTRUDE INTO TRACK TO SERVE AS A ROLLER S
37. p of this page These exceptions will be warranted for a period of ONE 1 YEAR from the date of installation against i Fading cracking or chipping of the anodized or powder coated finish ii Fogging or condensation forming inside of the insulated glass unit iii Chipping cracking scratching breaking or discoloration of the glass due to defects in material or workmanship The Manufacture will not be responsible for glass chipping breaking or cracking resulting from any circumstances beyond the direct control of the manufacture will not be covered under this warranty The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for a period of FIVE b YEARS from the date of installation against defects in material and workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited
38. r other side Center Bearing Bracket Measure to locate the center of the door and mark a vertical pencil line on the mounting surface above the door to indicate the center line of the door Then measure from the center of the bearing in one of the end bearing brackets DOWN to the top of the door Using that dimension measure UP from the top of the door and mark a horizontal pencil line on the mounting surface intersecting the vertical pencil line Now align the edge of the center bearing bracket along the vertical pencil line on the mounting surface Center the bearing bracket on the horizontal line This will ensure the torsion tube is level between the center and end bearing brackets Attach the center bearing bracket in this location to the mounting surface using 2 5 16 x 1 5 8 lag screws and 1 5 16 x 1 5 8 tamper resistant lag screw IMPORTANT USE THE 5 16 X 1 5 8 TAMPER RESISTANT LAG SCREW ONLY IF MOUNTING SURFACE MOUNTED OVER MASONRY TAMPER RESISTANT LAG SCREW MUST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BEARING BRACKET CENTER OF END BEARING BRACKET HORIZONTAL LINE VERTICAL LINE MOUNTING SURFACE HORIZONTAL LINE THIS ILLUSTRATION SHOWS 12 RADIUS TRACK W LAG BOLT TO WOOD lt END BEARING BRACKET CUT OFF 3 OF WALL ANGLE 12 RADIUS amp APPLICATIONS ONLY BOLT TO WOOD f 16 X 1 5 8 HEX HEAD LAG SCREW THIS ILLUS
39. rews used on all LEFT HAND SIDE p torsion counterbalance winding cones d DEAE and cable drums are now colored red LEFT HAND CABLE x BLACK WINDING CONE DO NOT identify right and left hand by DRUM RED TORSION RIGHT HAND SIDE the set screw color gt RIGHT With assistance pick up the torsion assembly and slide one end of the tube through one end bearing bracket Lay the torsion tube into the center bearing bracket and slide the other end of the tube into the opposite end bearing bracket Position the torsion tube so TORSION that equal amounts of the tube extend ASSEMBLY from each end bearing bracket EQUAL SPACING 16 Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Attaching Torsion Springs to Center Bearing Bracket Align the stationary spring cone s with Tonle Needed the holes in the center bearing bracket fruc 9 16 Socket Secure the spring s to the center bearing bracket with 2 3 8 16 x 1 1 2 hex STATIONARY head bolts and 2 3 8 16 nuts SPRING CONE Ratchet Wrench 5 16 X 1 5 8 LAG SCREWS IMPORTANT SPRINGS UNDER TE
40. roximately 1 8 from the section edge IMPORTANT SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION IF AN OPERATOR IS INSTALLED ON THE DOOR NOTE After completing this step continue with step 9 on page 13 Pull Rope A WARNING DO NOT INSTALL PULL ROPES ON DOORS WITH ELECTRIC OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of door Drill 1 8 pilot hole for No 6 screw eye Install the No 6 screw eye Tie the pull rope to the No 6 screw eye and to the bottom bracket as shown 4 1 4 20 X 7 8 SELF DRILLING SCREWS NO 6 SCREW EYE Lj PULL ROPE 7 PULL ROPE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com ere Trolley Operator OPERATOR RAIL P SS woos nedes PATENT ait Tape Measure OPERATOR MUST BE TESTED AT TIME OF INSTALLATION AND 7 MONTHLY THEREAFTER TO Pp ENSURE THAT DOOR REVERSES m gy AN ON CONTACT WITH 2 X 4 BOARD 35 LAID FLAT UNDER THE DOOR m FAILURE TO ADJUST OPERATOR IF NECESSARY CAN RESULT IN SEVERE OR F
41. the right hand end bearing bracket and rotate drum until cable is taut Tighten set screws in right hand cable drum to 14 15 ft Ibs of torque Once set screws contact the tube tighten screws one full turn IMPORTANT CHECK EACH CABLE MAKING SURE BOTH ARE SEATED PROPERLY ON THE CABLE DRUMS AND HAVE EQUAL CABLE TENSION Securing Door for Spring Winding Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while winding torsion springs A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Left cable drum Cable in position Left end bearing bracket SCrews Left cable ke Counterbalance drum Torsion tube cable Counterbalance cable PLACE VICE CLAMPS ABOVE 3RD ROLLER ON BOTH VERTICAL TRACKS VICE CLAMPS ATTACHED TO INNER RAIL OF TRACK Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Tools Needed Power Drill 3 16 Drill Bit 7 16 Socket Driver Phillips Head Screwdriver Winding Torsion Spring s Position a ladder slightly to the side of
42. was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option pursuant to the dealer having notified the Manufacturer of a warranty claim a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will cause the defective product to be repaired or replaced The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTALLATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject to the terms conditions limitations and exceptions of this Limited Warranty provided however that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed and this Limited Warranty will expire at the same time as if there had been no
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