Wayne-Dalton 8000/9000 Series & Wood Doors User's Manual
Contents
1. 900 Series doors bend the autolatch flipper toward the striker plate until it is able to engage see Fig 3 Feed one end of the lock cable through the slotted hole of an Autolatch flipper and secure with 1 1 4 20 x 9 16 track bolt Pull the cable taut but not enough to lift the flipper out of the striker plate While holding taut feed the lock cable through the slotted hole of the remaining Autolatch flipper secure with 1 1 4 20 x 9 16 track bolt and flanged hex nut NOTE Ensure that the bolt is through the front of the flippers and the nut is on the back of the flippers with cable going through the front of the flippers Operate the lock several times to make sure the Autolatch flippers clear the striker plates when the handle is turned and the flippers engage the striker plates when the handle is released Adjust the cables if necessary Trim off the excess cable with wire cutters after the lock is operating satisfactori FLIPPER INSIDE 1 4 20 X 9 16 TRACK BOLTS ly VERTICAL TRACK 1 4 20 FLANGED et HEX NUT SELF DRILL SCREWS os USE PLIERS TO BEND LOCK ARM SLIGHTLY2. 95 New 6 10 03 Step 1 Installing the ECR Lock Z CENTER STILE NCAUTION DO NOT DRILL LOCK goo SECTION OR INSTALL LOCK ON DOORS WITH l 0 ERE PUNCHED f d NOTE Common practice for doors with the odd HOLES OPENERS THE DOOR AND OR OPENER MAY BE DAMAGED IF THE OPENER IS USED WHILE 0 0 number of raised panels is to mount the lock towards 4 gt the right side of the section when looking out a tx 3 3 4 A THE DOOR IS LOCKED HOLES FACE UP IMPORTANT Remove all burrs from the drilled holes before installing the lock to the section i Fig 1 8000 8100 8200 PR9000 amp PR9050 Series doors see MARK Fig 1 place the lock section face down on 2 padded sawhorses for a single car door or 3 padded sawhorses HORIZONTAL for a double car door Locate the 3 hole pattern in the center stile of the lock section Use the 3 holes asa 7 46 pia template to drill 3 1 8 diameter holes through the HOLE section Flip the section over face up With the section On face up enlarge all 3 holes to 3 4 diameter pay close A oe Bis attention not to drill complete through section into center stile HOLES NOTE Do not drill through or enlarge holes in the center stile LOCK BACKUP PLATE FACE DOWN 8300 8500 Series amp Wood doors see Fig 2 place the lock section face up on 2 padded sawhorses for a single car door or 3 padded sa
3. Wayne Keyed in Handle Autolatch ECR Lock Dalton Installation Instructions and Owner s Manual Wayne Dalton Corp P O Box 67 Mt Hope OH 44660 888 827 3667 www wayne dalton com All Residential Door Models 8000 9000 Series amp Wood Doors PHILLIPS HEAD MACHINE SCREWS 3 2 FOAMTAPE 6 1 4 20 2 1 9200 306564 9200 9600 9900 FLANGED HEX NUTS 2 1 1 4 9600 8300 amp WOOD 306565 fe 3 4 X 2 4 2 100279 2 1 1 2 9900 306566 306653 2 1 3 4 8000 PR9000 8500 306567 UNIVERSAL PTA LOCK STILE OUTSIDE PEN 9200 9600 amp 9900 V MA i o HANDE e ea OX i oe 261964 OF Bf 255543 6 1 4 20 X 9 16 TRACK BOLTS INSIDE DOOR HANDLE 4200527 LOCK BACKUP PLATE 307893 8300 8500 amp WOOD 128564 2 AUTOLATCH A FLIPPERS AE x 2 STRIKER 100287 o 8 32 X 3 4 PLATES 299008 LOCK CABLE PHILLIPS HEAD SELF TAPPING 307894 SCREWS 100278 1 4 14 X 1 6 1 4 20 X 11 16 LAG SCREWS SELF DRILLING OR WOOD DOORS ONLY SCREWS 300723 107584 Required Tools 1 Electric Drill 1 1 8 Drill Bit 1 3 4 Dia Hole Saw 1 7 16 6 Point Nut Driver 1 7 16 Wrench Or Socket 1 Pliers Wire Cutter 1 Phillips Screw Driver 1 Standard Screw Driver 1 Center Punch Important Notice REFER TO THE DOOR MODEL INSTALLATION INSTRUCTIONS MANUAL FOR IMPORTANT SAFETY NOTICES Copyright 2003 Wayne Dalton Corp Part No 3078
4. e the outside lock handle to the section with 2 10 phillips head screws 9000 Series amp Wood doors see Fig 5 align the outside handle assembly with the handle pointing towards the floor and insert the assembly through the previously drilled 3 4 diameter holes in the section With the outside lock placed in the section place the center lock stile over the shank of the outside lock handle secure the center lock stile with foam tape 8300 8500 Series amp Wood doors will use the lock backup plate with no foam tape Secure the outside lock handle to the section by placing the 2 10 phillips head machine screws through the lock stile into the lock section NOTE Before proceeding to the next step its recommended that the outside handle be locked Step 3 Inside Handle Assembly 8000 8100 8200 amp 9000 Series doors see Fig 6 position the inside handle over the shank of the outside handle flush against the center stile Align the holes in the handle with the pre punched holes in the center stile then turn the handle clockwise to secure with 2 8 screws 8300 8500 Series amp Wood doors see Fig 7 position the inside handle over the shank of the outside handle flush against the lock backup plate Align the holes in the handle with the pre punched holes in the lock backup plate then turn the handle clockwise to secure with 2 8 screws NOTE When securing the inside handle bracket be sure not to over tighten t
5. he screws or damage to the inside handle may occur NOTE Follow the Main Installation Instruction Manual to install the door sections and vertical track before you install the remainder of the lock parts After the sections and track are installed continue with Step 4 3 4 DIA HOLES 3 4 DIA HOLES OUTSIDE SHANK B HANDLE STILE Fig 6 a N o 10 PHILLIPS HEAD SCREWS HANDLE FOAM TAPE SHANK 10 PHILLIPS HEAD SCREWS PRE PUNCHED HOLES IA 2 8 SCREWS BACKUP PLATE gt Gz a Step 4 Installing the Autolatch 8000 9000 Series amp Wood doors Fig 1 3 locate the inside handle and uncoil the lock cable then thread the cable through the inside handle as illustrated see Fig 1 Locate the autolatch striker plates over the pre punched holes in the vertical track nearest the center of the lock section see Fig 2 Fasten the striker plates to the vertical track using 2 1 4 20 x 9 16 track bolts and flanged hex nuts Align the autolatch flippers such that the arm will engage the striker plates Position the autolatch flipper 1 8 from the edge of the section and secure it to the section with 3 1 4 20 x 11 16 self drilling screws wood doors will use 1 4 14 x 1 lag screws Bend the bottom edge of the Autolatch flipper arm away from the door slightly for smoother operation On 9
6. whorses for a double car door Locate the middle ofthe center stile measure the distance from the end of the section to the middle of the center ns P stile Turn the section face down transfer the P Pa 3 3 4 DIA measurement and mark a light vertical line then mark a oS pee g HO OLE y horizontal line at half the section height Align the 7 16 l 0 7 diameter hole ofthe lock backup plate at the intersection point of the horizontal and vertical marks use the lock backup plate as a template to mark the 3 holes remove the lock backup plate and drill 3 3 4 diameter holes through the section LOCK STILE FACE DOWN 9000 Series doors see Fig 3 place the lock section face up on 2 padded sawhorses for a single car door or 3 padded sawhorses for a double car door Locate the middle of the center stile measure the distance from the end of the section to the middle of the center stile Turn the section face down transfer the measurement and mark a light vertical line Align the center of the lock stile with vertical mark use the lock stile as a template to mark the 3 holes remove the lock stile and drill 3 3 4 diameter holes through the section 2 Step 2 Outside Lock Handle Assembly 8000 PR9000 amp PR9050 Series doors see Fig 4 align the outside handle assembly with the handle pointing towards the floor and insert the assembly through the previously drilled 3 4 diameter holes in the section Secur
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