Vulcan Materials NSF EV36 User's Manual
Contents
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32. Clean oven and oven door daily especially if fruit pies or tomato sauces were baked meats roasted and if there have been spillovers Failure to clean spills may result in corrosion of metal components If the oven liners and decks are heavily soiled ammonia or oven cleaner may be used to remove spillage of burned on sugar and grease After processing some foods at low temperatures odors may linger in the oven These odors may be cleared by setting the thermostat at 500 F 260 C and allowing the oven to operate unloaded for 30 to 45 minutes 13 F 38251 08 09 REV D MAINTENANCE WARNING THE RANGE AND ITS PARTS ARE HOT BE VERY CAREFUL WHEN OPERATING CLEANING OR SERVICING THE RANGE SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this range contact the Vulcan Hart Service Department in your area or Service Department at the address or phone number shown on the front cover of this manual 14 F 38251 08 09 REV D 5 15 F 38251 08 09 REV D 140 133 1 62726 6 26 81 38 90 1 088 068 087 3 00 808 39783 HIVI SUNN 04 tina HLHH 19 09426 116405 HI
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34. UOTION IYSUOD 19 9102 unone JUdJOINbal 1005 SO JUOP s 5 1008 8101095 591 15 2 9102 159 159 910 sovdso UN S 897 C 6002 100 1SZ8E 4 LYVH NVO INA lt lt lt 20001200 91100 onb 1005 91108 soy 91108 WIJ MIANO 79 9100 snss p 19 say e p 8 B INS OS 99 nbsnl 91108 9108 VJ NANOQ 79
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36. _______________________ _ 13 MAINTENANCE ___64 _ _66 _6_6_6____ 14 Sieh VCS and Farts PPO Ml AO 14 gt EREN 15 WIRING DIAGRAM 16 2 F 38251 08 09 REV D ELECTRIC RESTAURANT RANGE MODELS m F 1061010 EV12 EV24 EV36 EV60 3 F 38251 08 09 REV D Installation Operation and Care of ELECTRIC RESTAURANT RANGES KEEP THESE INSTRUCTIONS FOR FUTURE USE GENERAL The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided Your Vulcan Hart range is produced with quality workmanship and material Proper installation usage and maintenance of your range will result in many years of satisfactory performance Standard surface plates are solid French type cast iron 9 241 mm diameter 2000 elements One hot top section may be substituted for two solid French type cast iron 9 12 241 mm diameter 2000 W elements 4 F 38251 08 09 REV D INSTALLATION UNPACKING This range was inspected before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment Immediately after unpacking check for possible shipping damage If the range is found to be damaged save the packaging material and contact the carrier within 15 days of delivery Remove all shipping wire w
37. OTHER LOCAL CODES Connect supply leads to field terminal block and green grounding lead to the labeled ground lug The supply wire should be anchored through the access hole with a bulkhead fitting Ranges ship wired for 3 phase service but may be changed to 1 phase in the field Refer to the wiring diagram and schematic decal attached to the range for necessary alterations LEVELING Place a carpenter s level on top of the range and level the range front to back and side to side by turning the adjustable feet 8 F 38251 08 09 REV D OPERATION WARNING THE RANGE AND ITS PARTS ARE HOT BE VERY CAREFUL WHEN OPERATING CLEANING OR SERVICING THE RANGE CONTROLS Fig 6 Element Control Knobs Element Controls Hot Top Switch Griddle Thermostat Griddle Indicator Light Oven Thermostat Infinite Switch for Oven Top Heating Element Oven Indicator Light Oven Infinite Switch Knob Oven Indicator Light Oven Thermostat Knob Model EV36 Shown Fig 6 Infinite load switches that control and maintain heat to the surface plates The controls are arranged in pairs the left knob controls the front plate and the right knob controls the rear plate NOTE On 480 volt units French plates are controlled with a 3 heat switch HIGH 2000 watts MED 1000 watts LOW 500 watts Not shown A thermostat 1 10 controls and maintains heat to the top section Select desired he
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41. INO 19 6002 100 1586 4 LYVH NVO INA 9 VCAA SINVYUNVLSAY SHNOMILOATA SAJAAINISINO gt 6002 1928849 FOVIAVO SVINAHDS TION E E sBuvysor 82294 UNANUA 5 02 E E E oend tee SOAN E E E A S INVUAVLSAY UNOd SANONILIATA 8 SHaUHLLVIN SAU 6002 100 9282 4 16507862 COS TAL OTT LNAWNAdINOD NOISIAIC ANN 9690 10507 969 LYVH NVOTOA WOO VeEUUBDINA MMM 915 JOUSIA Said 19 41 1919981 siubedwody snid 3188 1 09 4 13 1 53101
42. MED LO MED LO and VERY LO The HI setting is full heat Use the HI setting to start cooking quickly and to bring water to a boil Some DO S and DO NOT S of Surface Cooking DO use utensils to fit the tops 9 to 10 229 to 254 mm inside diameter DO use flat bottomed straight sided pots and pans DO use covers for stock pot work Water will boil much sooner and much less heat is required for cooking covered container Less water may be used thereby retaining vitamins and minerals in the food DO turn off plates a few minutes before cooking is completed to use the heat stored in the plate DO NOT allow surface plates to idle unloaded at HI switch settings The surface plates will reach very high temperatures and this can cause the casting to warp or dome Plates idled at a setting of MED LO and turned to HI when loaded will perform bulk cooking jobs just as rapidly without damage to the plates GRIDDLE See BEFORE FIRST USE in this manual for griddle seasoning procedure CAUTION This griddle plate is steel but the surface is relatively soft and can be scored or dented by the careless use of a spatula or scraper Be careful not to dent scratch or gouge the plate surface Do not try to knock off loose food that may be on the spatula by tapping the corner edge of the spatula on the griddle surface Griddles are supplied with one 3400 watt heating element per 12 of griddle surface Each heating element is individually controll
43. NH 1 29 10926 SSANYVH 149 31979 E 1838313 3300130 SSINGYH Pal i 20 9 67 _______ 1H 1 86266 119 4383559 1 08 093 319719 LWA 802 99500 14517 19 00680 FE SOCTF 00 2 1 02 ED Eo OL G 9 Saad NOLLY ANYON NOILOSNNGD 804 MOOT 419905 335 5 11040 2 SV 1 09 0 JAYS IHL 381 39 LIOA 0 2 085 055 LON Ange eo Fans 531919 Hd 71 CN 43018 51719 HONSYA JOH 2078 OL 3078 10H 1 1 1 I 1 33613 SS Hd 1 1 i 3 901 3213 09 gt
44. VULCAN INSTALLATION amp OPERATION MANUAL ELECTRIC RESTAURANT RANGES MODELS EV12 EV24 EV36 amp EV60 SERIES For additional information on Vulcan Hart or to locate an authorized parts and service provider in your area visit our website at www vulcanhart com VULCAN HART P O BOX 696 LOUISVILLE 40201 0696 DIVISION OF ITW FOOD EQUIPMENT GROUP LLC TEL 502 778 2791 F 38251 08 09 REV D TABLE OF CONTENTS ELECTRIC RESTAURANT RANGE MODELS cccccececccccececscscscecscecececscececscscscecscscscscscecscscscscscececscscacecscscscecsenanes 3 eerste sce 4 5 ___ _____________ __ 5 LOCEN 6 Installation Codes and Standards 6 A E E EE ENA 6 0 seede EEA 8 reee 8 TION 9 _ 9 10 10 11 Broer __ ___________________________ 12 12 POW 13 4
45. at level 1 is minimum 10 is maximum Not shown Regulates the amount of heat needed to maintain the set temperature Each 12 305 mm section of the griddle has its own thermostat with a temperature range of 200 F 93 C to 550 F 288 C Not shown Will be lit until the selected temperature is reached or when it is being maintained Regulates the amount of heat needed to control and maintain oven temperature around the desired set temperature The temperature range is from 200 F 93 C to 550 F 288 C Turn dial counterclockwise to increase temperature and clockwise to decrease temperature Provides control for top browning element Adjust as needed for the amount of top heat required in order to brown product as desired NOTE Infinite switch not available on 480 volt units This position on the panel will be filled with a panel plug Will be lit until the selected temperature is reached or when it is being maintained 9 F 38251 08 09 REV D BEFORE FIRST USE Cleaning Clean the range and all accessories with water and a mild detergent Rinse thoroughly and wipe dry with a soft clean cloth Griddle Seasoning A new griddle surface must be seasoned to do a good cooking job The metal surface of the griddle is porous Food tends to get trapped in these pores and stick therefore it is important to season or fill up these pores with cooking oil before cooking Seasoning gives the surface a slick hard finish fro
46. del ESB Broiler For installation of an ESB on a range it is necessary to also replace the standard plate shelf with a reinforced shelf also sold separately Once obtained mount the reinforced shelf according to the included instructions The ESB then mounts to the shelf with hardware provided The ESB will have an independent electrical hookup 7 F 38251 08 09 REV D ELECTRICAL CONNECTIONS WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND OR OTHER LOCAL ELECTRICAL CODES WARNING DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT Position the range in its final location Bring conduit containing the proper supply wire to the range through the knockout located on the bottom of the range Select the size and type of field wire in accordance with the National Electrical Code suitable for carrying the equipment s rated amps and voltage Use field wires suitable for 75 C on units carrying more than 80 amps NOTE If you have purchased an EV60 model it will have two 2 electrical connections The left and the right portions of the range are supplied with individual branch circuits the connection points are found under each oven CAUTION THE 60 INCH UNIT HAS MORE THAN ONE SOURCE OF ELECTRICAL SUPPLY EACH SOURCE MUST BE CONNECTED IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE LATEST EDITION OR
47. e locked in place and door operates smoothly 5 F 38251 08 09 REV D The installation location must allow adequate clearance for servicing and proper operation A minimum front clearance of 40 1016 mm is required 0 sides and rear clearance from combustible and non combustible construction is required except when hot top sections are incorporated Ranges incorporating hot top sections require 0 sides and rear clearance from non combustible construction and 6 from combustible construction INSTALLATION CODES AND STANDARDS Your Vulcan range must be installed in accordance with state and local codes or in the absence of local codes with National Electrical Code ANSI NFPA 70 latest edition available from The National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada refer to Canadian electrical code C22 1 Part 1 latest edition ASSEMBLY Leg Caster Assembly The range is shipped fully assembled except for the legs The range is provided with 6 152 mm adjustable stainless steel legs hardware included packaged a box located inside of the oven set of 6 152 mm casters are available as an optional field installable accessory RANGE SERIES LEGS TO INSTALL CASTERS TO INSTALL EV12 EV24 EV36 EV60 6 602 Installation of Legs Casters Carefully or lift range to access bottom for leg installation CROSS CHASSIS MOUNTING MOLES 2 Align h
48. ed by a thermostat with a range of 200 F to 550 F 93 C to 288 C The griddle will preheat to 400 F 204 C in approximately 10 minutes or will come up to 400 F 204 C from a 300 F 149 C setting in 3 minutes During breakfast you may set one control at 300 F 149 C for eggs and the other at 375 F 191 C for pancakes bacon etc During lunch you might use the whole area at 350 F 177 C for hamburgers or set one side for hamburgers and the other at 400 F 204 C for minute steaks and grilled cheese sandwiches Between serving periods foods that take longer to cook such as soup or stew may be simmered in a large container set on the griddle surface If no grilled items are to be served pans of food may be kept hot on the griddle at a setting of 200 F to 250 F 93 C to 121 C 11 F 38251 08 09 REV D BROILER Accessory The high shelf broiler is available on models 36 wide and larger except those models supplied with hot top sections The broiler is equipped with 2 tubular 3000 W heating elements independently controlled by two infinite heat switches The switches are located on the switch panel at the right of the broiler The top switch controls the element for the left half of the broiler and the bottom switch controls the element for the right half of the broiler Each dial is marked HI MED LO MED LO and VERY LO HI is used for quick searing of steaks VERY LO is best suited for warming melting ch
49. eese on pie etc The intermediate positions provide flexibility for a variety of products such as fish liver au gratins etc By setting the switch for one half of the broiler at HI and the other from MED to VERY LO a variety of broiler foods can be properly handled The grid and drip shield can be used in 3 different positions Most broiling should be done with the rack in the top or center position The lower position may be used for browning deep casseroles The rack has a removable metal drip shield supported at the front of the grid Grease drains from the drip shield into the bottom of the broiler and is collected in the removable grease collector under the left bottom of the broiler OVEN CAUTION Never cover the oven deck or rack with aluminum foil The oven will not operate properly and the range may be damaged Model EV24 and EV36 ranges have a single oven Model EV60 ranges have two separate ovens Each oven is equipped with top and bottom heating elements The top element has an infinite heat switch for browning THIS IS NOT A BROILER ELEMENT The oven has an input of 5000 W 3750 W for the bottom element and 1250 W for the top element Preheating Thoroughly preheat the oven by setting the switch and the thermostat to the desired temperature When the red light goes out the oven is ready for use For full loads and delicate baked products it may be desirable to allow the oven to cycle red light on and off a second time be
50. emely difficult to remove completely It can build up accumulations that will damage the range Clean all parts of the range and the oven with a soft cloth and warm water and detergent Rinse thoroughly and wipe dry with a soft clean cloth Griddle Scrape the griddle with an approved scraper after each use Daily or more often if necessary empty and wipe out the grease collector Weekly or more often if necessary thoroughly clean the griddle surface You may use a griddle screen or stone with a little grease rubbing with the grain of the metal while it is still warm or use water and detergent with a steel brush The detergent must be thoroughly removed After each thorough cleaning the griddle must be reseasoned see BEFORE FIRST USE in this manual Avoid build up of caked grease under the drip edge and around the outside edges of the griddle If the griddle is to be shut down for an extended period put a heavy coat of grease over the griddle plate Broiler Empty grease collector as often as necessary It is recommended that the grease collector be emptied whenever it is 34 filled Remove grease collector slowly and be careful of liquid wave action After each day s use empty wash the grease collector and wash the grid and drip shield Clean the inside bottom back and sides of the broiler compartment as often as necessary with special care to clean the inside surface of the baffle across the front top of the broiler Oven
51. fore loading Baking Most products can be baked with the top element infinite switch set between VERY LO and LO Hard to brown products such as corn bread or biscuits may require a top switch setting of MED to HI Start off by using a LO setting on top element and then increase only as needed Roasting Place meat on a rack in an open pan with sides sufficiently high to retain the drippings Roasting may be done on the oven rack or the deck For best results roast at the low temperatures of 200 F 93 C to 325 F 163 C recommended by the Department of Agriculture and the American Meat Institute Most meats may be roasted with the infinite heat switch set at heavy browning on poultry 15 not desired the switch should be set between MED LO and VERY LO The top oven element is not suitable for broiling 12 F 38251 08 09 REV D POWER OUTAGE If a power outage occurs the range will automatically shut down When power is restored the range will automatically resume normal functions If the range is left unattended during the power outage turn all control knobs switches OFF When power is restored turn desired control knobs switches back ON The unit will be preheated in 5 minutes and normal cooking operations can be resumed CLEANING WARNING DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING Do not use Dawn dish detergent to clean the exterior or interior components of the range Do not use scouring powder It is extr
52. m which the food will release easily To season heat griddle top section at a low setting Pour one ounce of cooking oil per square foot of surface over the griddle top section With an insulated cloth spread the oil over the entire griddle surface to create a thin film Wipe off any excess oil with an insulated cloth Repeat this procedure 2 to 3 times until the griddle has a slick surface FRENCH PLATES French plates are most efficient when used with utensils having a maximum inside diameter of 10 254 or a Minimum inside diameter of 9 229 Stock pots of 9 12 and 16 qt capacities are recommended for bulk cooking Fig 7 NOTE It is important that the utensil used has a flat bottom that sits uniformly on the surface of the plate Utensils with curved bottoms either through design or warped from use will have poor contact and therefore poor heat transfer This will result in poor cooking performance 12 10 of 10 37 Portions 22 20 F 1D of 12 60 Boz _ _ 1D of 30 Portions _ STOCK SIZES in relation to FRENCH PLATE Unit Area Hotplate Diameter Top Section Width 10 F 38251 08 09 REV D The solid surface plates rated 2000 Watts and are controlled by an infinite heat switch A solid surface plate will reach cooking temperature from room temperature in 5 to 7 minutes at a HI switch setting Each control knob is marked HI
53. oles in leg caster mounting plate with pre drilled holes in bottom of range located each of the four corners Two additional legs casters must be installed on the EV60 The additional legs casters should be installed utilizing the pre drilled holes shown in Figure 1 6 F 38251 08 09 REV D 3 Attach mounting plate to bottom of range using four 20 self tapping screws provided casters are being installed the locking casters should be mounted on the front 4 After all legs casters have been installed carefully return the range to its upright position For additional leg information see Leveling section of this manual A permanently connected appliance mounted on casters and intended to be secured to the building structure should adhere to the following a Adequate means must be provided to limit the movement of the appliance without depending on or transmitting stress to the electrical conduit b The location s where restraining means are to be attached to the appliance needs to be on the outside rear parts of the oven chassis frame of the Range where the bottom rear heat shield is bolted to the Range Use brackets provided as connection points as shown below The appliance shall be installed using a flexible conduit Restraining Connection Bracket If the range is installed on casters and is moved for any reason it is recommended that the range be re leveled front to back and side to side for even baking Mo
54. ood blocking and accessories Uncrate the high shelf back guards and or broiler Before installing verify that the electrical service agrees with the specifications on the rating plate located behind the kick panel on the left side If the supply and equipment requirements do not agree contact your dealer or Vulcan Hart immediately If it is required to remove the door and install it for access through a kitchen door follow the instructions below Door removal 1 Open door 2 Grasp door firmly at both sides 3 Lift door upward and pull it out so bottom hinge tab disengages This may be easier to accomplish one side at a time 4 Close door almost shut and lower slightly to disengage top hinge tab 5 Pull door outward Door installation 1 Grasp door firmly at both sides 2 Starting with either LH or RH side top hinge tab angle door and slide top hinge tab into opening between hinge stop roller and hinge stop pin 3 Lift door up compress door hinge as if opening the door and position bottom tab downward about 30 degrees down from horizontal 4 Push door inward inserting downward angled bottom hinge tab into opening just above hinge stop pin Bottom hinge tab must enter chassis at downward angle to engage 5 Bottom hinge tab should engage on hinge stop pin 6 Open door and pull door outward until bottom hinge tab locks on hinge stop pin 7 Repeat above steps for opposite side 8 Open and close door to make sure door hinges ar
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