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Vermont Casting DVT38S2IN User's Manual

1. E Min 6 152 mm for non vinyl sidewalls Min 12 305 mm for PERNAN vinyl sidewalls RY O 8 24 m Min Combustible amp M Noncombustible Combustible amp bisou Noncombustible MS 24 610 mm 12 305 mm P 20 508 mm 6 18 m 9 27 m 2 3 7 mj of Termination caps x 3 Dy C 2 termination caps x D NOTE Termination in an alcove space spaces open only on one side and with an overhang is permitted with the dimensions specified for vinyl or non vinyl siding and soffits 1 There must be a 3 914 mm minimum between termination caps 2 All mechanical air intakes within 10 1 m of a termination cap must be a minimum of 3 914 mm below the termination cap 3 All gravity air intakes within 3 914 mm of a termination cap must be a minimum of 1 305 mm below the termination cap Fig 11 Termination clearances General Information Assembling Vent Pipes SK8 Venting Pipes Canadian Installations The venting system must be installed in accordance with the current CSA B149 1 installation code USA Installations The venting system must conform with local codes and or the current National Fuel Gas code ANSI Z223 1 NFPA 54 Only venting components manufactured by CFM Cor poration can be used in Direct Vent systems NOTE The joints of the inner pipe flue pipe must be taped with 550 F or higher t
2. Green or White To Pilot Ignitor White or Orange Orange or White To Pilot DC Motor Y Pilot AF 4000 Learn Button ES Flame Sensor Main Module Remote Battery Back Up Pack Remote Off Switch Black Power Orange ed Module Brown L Pulse Continuous Button Continuous Pilot ON OFF Switch Black Gnd Brown Swi Optional Brown sy ON OFF Switch Red L AC Adaptor FP1795 Fig 9 DVT38S2 wiring diagram 19 Mount electrical wall box containing back up bat teries at a convenient location from 3 914 mm to 15 4 6 m of the fireplace Cover wall box using a blank wall plate 20 The fireplace remote system is ready for use 21 Reassemble access panel burner assembly gas supply connector brick panels logs embers andirons and lava rock in reverse order of removal Refer to Log Lava Rock and Ember Placement section 22 Turn on gas supply and check that all connections are tight and leak free NOTE If you need to test the inlet pressure and or manifold pressure there are two 2 test ports available along the front edge between the firebox side and outer
3. www nficertified org CFM Corporation 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 800 668 5323 www cfmcorp com
4. it is imperative that the pilot and burner s flame characteristics are steady not lifting or floating Typically the top 3 8 or 1 2 of the pilot flame sensor should be engulfed in the pilot flame Page 32 Fig 51 To adjust pilot burner 1 Locate pilot adjustment screw on the valve next to the black plastic cap Refer to Page 34 2 Adjust pilot screw to provide proper sized flame Only a small adjustment should be needed NOTE Do not rotate screw excessively Do not adjust any other screws on the valve 41 Chateau Direct Vent Gas Fireplace CFM Corporation reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice DVT38S2 Units GFYW5Q0 42 20011957 Chateau Direct Vent Gas Fireplace DVT38S2 continued Ref Description DVT38S2 1 Log Set Complete 20011955 1a Log Overlay F56 20012883 1b Log Right Grate F49 2 per fireplace 20011980 1c Log Pilot Plumbing F50 20011981 1d Log Grate Burner Tube F51 2 per fireplace 20011982 1e Log Middle F52 20011983 1f Log Left Grate F53 2 per fireplace 20011984 1g Log Front Upper Right F47 2 per fireplace 20012695 1h Log Front Right F48 2 per fireplace 20012696 1i Volcanic Rock 2 per fireplace 20000376 1j Bag of Glowing Embers 2 per fireplace 0005219 1k Restrictor 20005817 2 Andiron As
5. paint or lacquer must be heat resistant to prevent discoloration 20011957 Chateau Direct Vent Gas Fireplace Combustible Framing and Finish Wall Above Standoffs May use com bustible facing material in this area Standoff Noncombustible Finish Material Such as Dura Rock CFM146d Fireplace Front Mantel Chart Mantel Shelf Mantel from Top or Breast Plate of Comb Chamber Depth w 9 229mm B 9 229mm Y 7 _ 78mm D 7 178mm Fig 3a Combustible mantel minimum installation Top of Sheet Metal Mantel Leg Noncombustible Finish Material CFM170a e Mantel Mantel Leg from Sid e wegen not GF come Openia H 6 152 mm M 152mm 4 402 mm N 4 102mm LJ 3 76mm O 3 76mm Fig 3b Combustible mantel leg minimum installation 5 Chateau Direct Vent Gas Fireplace A hearth is not mandatory but is recommended for aesthetic purposes We recommend a noncombustible hearth which projects out 12 305 mm or more from the front of the fireplace The hearth cannot exceed 11 38 mm in height from bottom of fireplace for ease of door accessibility Fig 4 Cold climate installation recommendation When installing this unit against a non A insulated exterior wall or chase it is mandatory the outer walls be insulated to conform to applicable insulation codes Framing an
6. 2594s W Noncombustible jj 649 mm 4 A Material in This Area If installed on 19 mm outside wall Sides and Top of SWOT i ry Interior Side 335 29 854 mm 746 mm 3412 876mm Gas Line i Connection 32 829 mm 157 403 mm 1 2 5 8 16 mm 5 143 mm 13 mm je 374 962 mm gt 6 152 mm 44 1121 mm gt lt 1 25 mm Noncombustible Material in This Area When framing unit on outside wall flush with the wall a 1 4 6mm clearance must be allowed on both sides and top of surround Fig 1 Fireplace specifications and framing dimensions for DVT38S2 Locating Your Fireplace A Flat on wall B Island C Room divider D Flat on wall corner E Chase installation Y 6 minimum Note Fig 2 sland B and Room Divider C installation is possible as long as the horizontal portion of the vent system X does not exceed 20 610cm See details in Venting Section When you install your fireplace in C Room divider or D Flat on wall corner positions Y a minimum of 6 152mm clearance must be maintained from the perpendicular wall and th
7. Detail 16 413mm Ti Fireplace Hearth Hearth Vent Opening for Noncombustible Wall 11 286mm VO584 100 Fig 18 Locate vent opening on wall STEP 2 Measure wall thickness and cut zero clearance sleeve parts to proper length MAXIMUM 12 305 mm As semble sleeve using 8 sheet metal screws supplied Fig 19 Install firestop assembly Fig 34 Adjustable Zero Clearance Sleeve Zero clearance sleeve is only required for combustible walls Max Length 12 305mm e Screws e ZCS101a Fig 19 Adjustable zero clearance sleeve STEP 3 Slide the zero clearance sleeve through the wall and install the firestop on the inside surface of the wall Secure with four 4 8 sheet metal screws STEP 4 Place fireplace into position Fig 20 Measure the ver tical height X required from the base of the flue collars to the center of the wall opening NOTE If using the SK8DVSK Kit the vertical section of pipe is telescopic and could provide adjustment from 24 up to 40 610 mm to 1016 mm 20011957 Chateau Direct Vent Gas Fireplace Zero Clear ance Sleeve FP1456 Fig 20 Vertical height requirement STEP 5 Tape the inner and outer flue collars of the fireplace using UL approved metal adhesive tape to ensure the joints are sealed Attach an appropriate length of vent pipe to the fireplace Follow with the installation of the inner and outer elbow tape elb
8. E A Elbow Strap must be tight Ceiling Hole Framing Angled Strap Ceiling Installation Angled Firestop Chimney Support Strap must be tight FP270 271 Fig 35 Installing firestop spacer Attic Insulation Shield Nails 4 Re quired CFM190 Fig 38 Minimum termination to roof clearance Attic Joist uns If an attic is above ceiling level an AIS SK Base A Attic Insulation Shield must be installed Flanges t Ceiling The enlarged ends of the vent section Fig 36 Attic shield installation always face downward 20011957 25 Chateau Direct Vent Gas Fireplace Chimney Components Component Description Model Number Horizontal Starter Kit Contains 24 40 telescopic pipe for minimum vertical SK8DVSK rise from collar pipe 90 elbow horizontal through wall starter pipe zero clearance sleeve metal adhesive tape sidewall termination and firestop SK8 Chimney Sections Pipe used to build 8 SK8 flue systems SK81 1 Long SK818 1Z x Long SK83 3 Long SK84 4 Long SK8 Chimney Elbows Elbow used to create an offset in an 8 SK830 2 30 Elbow chimney system 2 per pkg SK845 45 Elbow SK890 90 Elbow Firestop Required at each floor level of chimney SKFS2A installation Plus attic on multi story installation 8 straight flue SK8DVFS Horizontal Firestop vertical wall the chimney system height and 6 of angled chimney run Top used to termin
9. Kit DVTBBK which must be installed at the room as the fireplace Refer to Regulation 248CMR 4 00 amp ti f firepl installation Th f this kit will all 5 00 for more information ime M i ani Biss a an e Eis M is ki is z His FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE OUT TEP ace to connue to operate In ine event S Sctric THE FOLLOWING power is lost such as during a severe snow ice or thun 1 This fireplace gives off high temperatures and should be der sito Refer to temto on Page g located out of high traffic areas and away from furniture and draperies 2 Children and adults should be alerted to the hazards of the high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing 3 CAUTION Due to high glass surface temperature chil dren should be carefully supervised when in the same room as fireplace HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS DVT38S2 Certified To ANSI Z21 50b 2005 CSA 2 22b 2005 Vented Gas Fireplace WARNING Check with your electronics manufac turer before installing a television or other electronic device above this fireplace IMPORTANT PLEASE REVIEW THE FOLLOWING CAREFULLY Remove any plastic from parts before turning the fireplace ON It is normal for fireplaces fabricated of steel to give off some expansion and or contraction noises during the start up or cool down cycle Similar noises
10. L module are securely connected to the red and black leads from the motor drive or H L latch ing solenoid located on the valve body red to red and black to black Make sure the Pulse Continuous button on the Power Module is set to Continuous mode If flame does not continuously change increase or decrease in size while holding down the ON H L button the power module mode must be changed Hold down the Pulse Continuous button on the Power Module for 10 to 15 seconds to change mode from pulse to continuous Re try flame adjustment Check functionality with all transmitters to determine if there is an issue with the main control system or an individual transmitter If the issue is with an individual transmitter make sure the batteries in both the transmitter and receiver are in stalled in the proper direction and are not drained Individual battery voltage should be no less than 1 4V for AA and AAA batteries 2 8V for button cells and 9 0V for 12V batteries Ensure the transmitter was not recently stored in a different environment air condi tioned heated from that in which the transmitter is being tested It may take up to 3 hours for the temperature inside a packaged transmitter and several minutes for an unpackaged transmitter to equalize with the room temperature Ensure the thermostatic transmitter is within the 20 operational range Make sure an ON or OFF command was not last sent from another transmitter These commands will
11. Marker Minimum Rate Screw Fig 58 Remove black plastic cap and adjust rotary knob to correct gas type LP position shown Replace minimum rate screw with one supplied in conversion kit 10 Replace the minimum rate screw with the one provided in the LP conversion kit supplied with this fireplace Ensure the screw is fully installed 11 Install the enclosed identification label to the valve body where it can be easily seen 12 Reinstall steel panel 13 Reinstall burner to original position Reinstall burner leg burner tube and fettle Re attach supply tube to gas supply fitting Using a back up wrench tighten securely 14 Test for leaks Apply electric and gas to the system 15 Light the pilot burner using the remote control With soapy solution check for leaks around the pilot as sembly where the tube enters the pilot assembly Tighten fitting if necessary 16 Light the main burner and check for leaks around the burner supply tube fittings and burner orifices Tighten if necessary 17 Turn fireplace OFF 18 After the conversion and leak checks have been made manifold outlet pressure can be checked with a manometer at the test ports located at the side front edge of the fireplace opening The lower test port is manifold outlet pressure CAUTION Turn off the gas supply before removing test port plug 19 Using a 7 16 nut driver remove the threaded plug from the test port 20 Thread the supplied extensio
12. any other obstruction within a horizontal distance of 18 450 mm 1 In accordance with the current CSA B149 Installation Codes 2 In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Codes Avent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings only permitted if veranda porch deck or balcony is fully open on a minimum 2 sides beneath the floor NOTE 1 Local codes or regulations may require different clearances 2 The special venting system used on Direct Vent Fireplaces are certified as part of the appliance with clearances tested and approved by the listing agency 3 CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements CAUTION Clearances to soffit do not apply to vinyl soffits Fig 10 Vent termination clearances 20011957 15 Chateau Direct Vent Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors Inside Corner Outside Corner G Combustible 6 152 mm Noncombustible 2 51 mm Balcony Balcony with no side wall with perpendicular side wall x RLL LRR Alcove Applications F Combustible 6 152 mm Noncombustible 2 51 mm
13. are found with your furnace heat exchanger or car engine It is not unusual for your gas fireplace to give off some odor the first time it is burned This is due to the curing of the paint and any undetected oil from the manufac turing process Please ensure that your room is well ventilated open all windows It is recommended that you burn your fireplace for at least ten 10 hours the first time you use it 4 Under no circumstances should this fireplace be modified Parts removed for servicing should be replaced prior to operating this fireplace again 5 Aprofessional service person should be contacted to inspect the fireplace annually More frequent cleaning may be required due to excess lint and dust from carpeting bedding material etc 6 Control compartments burners and air passages in this fireplace should be kept clean and free of dust and lint Make sure that the gas valve and pilot light are turned off before you attempt to clean this fireplace 7 The venting system chimney of this fireplace should be checked at least once a year and if needed your venting system should be cleaned This appliance may be installed in an aftermarket permanently located manufactured home or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not 8 Keep the area around your fireplace clear of combustible materials g
14. casing The upper test port is inlet pressure The lower test port is manifold pressure Refer to Figure 8 CAUTION Turn off the gas supply before removing test port plug 23 Using a 7 16 nut driver remove the threaded plug from the test port 24 Thread the supplied extension adaptor into the open test port 25 Attach a 1 4 diameter pressure gauge flexible hose fully onto the barb of the adaptor 26 Turn on gas supply and operate valve with remote control as needed to indicate gas pressure 20011957 Extension Harness CAUTION Turn off the fireplace and gas supply before removing test port adaptor and replacing plug 27 After test remove extension adaptor and replace plug securely 28 Turn on gas supply and check that plugs are tight and leak free Special Feature for Cold Climates This gas control system has the option of a continu ous pilot feature This allows the user to change from a spark to pilot system to a standing pilot system for direct vent appliances during cold climate conditions to keep the firebox warm When the continuous pilot mode is activated and the fireplace is turned ON the pilot will spark and light When the fireplace is turned OFF the pilot will stay ON when the main burner shuts OFF The continuous pilot mode can be activated or de acti vated by the hand held remote control transmitter Chateau Direct Vent Gas Firep
15. ferae Pe Lade uet Ren Eee Rd ene 41 Replacement Parts en inier aces daw daw seared aE tree cen sere uds nin he oe uses umts apa de em seu tees 42 Optional Accessories usui cades ugar Pede ea EIE ere udo o OEE een canned TRI cet O EE EeR MAIS 45 Warranty nette EE D cepa ev ee eati et venere e ear peg 47 Energuide RE a N 48 2 20011957 Chateau Direct Vent Gas Fireplace Installation amp Operating Instructions This gas fireplace should be installed by a qualified this fireplace must be installed on a metal or wood panel installer preferably NFI or WETT Canada certified in extending the full width and depth of the fireplace accordance with local building codes and with current CSA 12 This fireplace requires adequate ventilation and B149 1 Installation codes for Gas Burning Appliances and combustion air to operate properly Equipment For USA Installations follow local codes and or 13 This fireplace must not be connected to a chimney flue the current National Fuel Gas Code ANSI Z223 1 NFPA 54 serving a separate solid fuel burning fireplace In the Commonwealth of Massachusetts 14 When the fireplace is not in use it is recommended that the All gas fitting and installation of this heater shall only be gas control valve be left in the OFF position done by a licensed gas fitter or licensed plumber NOTE We recommend that you install the Battery Acarbon monoxide detector must be installed in the same d s Back up
16. from the base of the flue collars to the center of the wall opening NOTE If using the SK8DVSK Kit the vertical section of pipe is tele scopic and could provide adjustment from 24 up to 40 610mm to 1016mm Through the wall section shipped with the starter kit will not be used when going through the wall STEP 5 Tape the inner and outer flue collars of the fireplace using UL approved metal adhesive tape to ensure the joints are sealed Attach an appropriate length of vent pipe to the fireplace Follow with the installation of the inner and outer elbow tape elbow joints and secure 20011957 joints as described on Page 16 Sealing firestop gaps with high temperature sealant will restrict cold air being drawn in around fire place STEP 6 Before installing the termination a 2 51 mm thick trim or frame is required around the 1677 x 1614 413 x 413 mm square opening to allow the vent termination to go directly onto the elbow Fig 24 164 x 16 413 x 413mm Opening NM 1 25mm Min FP1461 Fig 24 A2 51mm thick trim is required around opening STEP 7 Guide the vent terminations 8 and 11 collars into their respective vent pipes Double check that the vent pipes overlap the collars by 2 51 mm Secure the termina tion to the wall with screws provided and caulk around the wall plate to weatherproof Fig 24 As an alterna tive to screwing the termination directly to the wall you may also
17. gar den sheds fences decks or utility buildings within 24 610mm from the front of the termination hood Do not locate termination hood where excessive snow or ice build up may occur Be sure to check vent termi nation area after snow falls and clear to prevent ac cidental blockage of venting system When using snow blowers make sure snow is not directed towards vent termination area Location of Vent Termination It is imperative the vent termination be located observ ing the minimum clearances as shown on following page 20011957 Chateau Direct Vent Gas Fireplace General Venting Information Termination Location INSIDE CORNER DETAIL ER Se Fixed Operable Closed tem bat 5 PSSI B A VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations US Installations A Clearance above grade veranda porch 12 30 cm 12 30 cm deck or balcon B Clearance to window or door that may be 6 15 cm for appliances 6 15 cm for appliances opened lt 10 000Btuh 3kW 12 30 cm lt 10 000 Btuh 3kW 9 for appliances gt 10 000 Btuh 3kW and 23 cm for appliances gt 10 000 lt 100 000 Btuh 30kW 36 91 cm Btuh 3kW and lt 50 000 Btuh for appliances gt 100 000 Btuh 30kW 15kW 12 30 cm for appliances gt 50 000 Btuh 15kW 12 305 mm recommended to 12 305 mm recommended to prevent window conden
18. kororia aan aE sacs vue a VSSE vasaa OEE E Nea Eai 4 Locating Your Flr places sisi SH 5 Clearance to Combustibles 1 aeaea nete pa aa eaaa ra din EL na De heat bedraade ei ERE 5 MERE TN m 5 arcu M c 6 Framing FIPlshiBg s cen eoe te bertus eb ere eed ee e i forever LE o ep c e e bru s e dete bh pecans 6 Final Finishilig a mier teh e e ede ade pei urere be Ie eate zretedudt ege ipt ipud pd 6 CHERS Telle lol LE C 6 Gas Inlet and Manifold Pr ssures i ss sienne ide ananena ap iaeei soute sieletrerinees 7 High Elevations T M IN 7 Gas LinelnstallatiOn icm eO neri iere ae conr teste e rnb tin diete dr eR Mese iere edens 7 Electrical Junction BOX dE E 7 Control Syste cyciaci OTMT 8 Control System InstallatlOn uci eio eet eret e basi ie idee Pte S ie eia ae anes 8 Sp cial Features for Cold Climates tert etr trei cet eterne pai Rer ESENES 9 Remote Control Transmitter Operating Instructions sessssssssssssseeneeeeeneen 10 General Venting Information terr Eum 14 General Venting Information Termination Location sssen e 15 General Information Assembling Vent Pipes sis 16 i Venting PIPES ices ERES 16 R stictor Plate GUJE RP PR EAR Ni
19. manual operation 6 SET Appears while setting the desired tem perature in the thermostatic mode 7 PILOT Appears in the Continuous Pilot mode ROOM SET TEMP C 6 10 20011957 ROOM SET S OW FU SE fad NE ve 7H jo ge TEMP Ii Screen while de pressing ON key Y Screen while de pressing OFF key gt Sar OF TT Or Screen whild de pressing OFF key U zr LL EC ROOM TEMP i Screen after de pressing MODE key 20011957 Screen m 2 p ond default NUT ow 7 4 Screen after 4 sec ond default WY SE LUE Zii Screen fa second default F 45 RS KA gt set FEMP E NS Screen while de pressing SET key Chateau Direct Vent Gas Fireplace Setting F C Scale The factory setting for temperature is F To change this setting to C Press the ON H L key and the OFF CONTINUOUS PILOT key on the transmitter at the same time This will change from F to C Follow this same procedure to change from Cto F Manual Function To operate the system in the manual MODE do the follow ing ON HI Flame Operation Press and release the ON H L key The appliance flame will come ON and display will show HI ON LO Flame Operation Press the ON H L key The appliance flame will modulate down to low flame and display will show LO Chang
20. override the thermal commands from the handheld transmit ter To return the system to THERMO mode press either ON or OFF on the ther mostatic transmitter then press the MODE button to put the system in THERMO mode Press and hold the SET button to change the set temperature Verify the set temperature on the thermostatic remote is at least 2 degrees above or below the room temperature The system will not react to temperatures within 2 degrees of the set temperature 20011957 Chateau Direct Vent Gas Fireplace American Flame Gas Control System Error Codes Ignition Safety Protection for Ignition System Error Code One beep every one second Description of Fault Warn users if the pilot is not successfully ignited in 60 seconds How to Clear Press OFF then ON buttons to re attempt ignition What to Check Ensure gas supply is turned on Ensure orange white leads from module are plugged into the PILOT connection on the valve body Verify the lead from igniter on pilot assembly is connected to the I terminal on the module Verify lead from flame sensor on pilot assembly is connected to the S terminal on the module Verify that the black ground lead form the module is connected to a proper ground on the fireplace Ensure there is no blockage in the pilot line Sensor Safety Protection for Flame Sensor Error Code 4 beeps every one second Description of Fault Warn users the pilot flame sensor detects a pil
21. plate 12 Plug the AC adaptor plug into the duplex outlet 13 This control system must now be programmed to the hand held remote control transmitter To pro gram the remote control make sure the 120V AC is connected and powered to the fireplace 14 Remove the battery door on the back of the hand held remote control and install two 2 supplied AAA batteries Be sure to note correct polarity Replace battery door 15 Locate the learn button on the main module Fig 9 Press and release the learn button using a pencil point There will be a beep sound from the module Then press any key on the remote control transmit ter Once the module s internal receiver accepts the transmitter code there will be a series of confirming beeps 16 If you chose to install the optional back up battery pack No DVTBBK you must install a wall box from 3 914 mm to within 15 feet 4 6 m of the fireplace Assemble the connectors on one end of the supplied extension wire harness to the mating connectors on wire harness within the control box Make sure to connect black coded wire to black and red coded wire to red 17 The other end of the extension wire harness should be connected to the wiring of the back up battery holder located within a wall box 18 Insert the supplied four 4 AA batteries into the battery older Be sure to note correct polarity for each battery 20011957 White or Green Chateau Direct Vent Gas Fireplace
22. use expanding plugs or an approved exterior construction adhesive Installing the 38S2VDK Door When installing the DVT38S2 on an outside wall the following steps must be taken into consideration Fail ure to do so will result in a major reconstruction and CFM Corporation will not be responsible for costs associated with incorrect installation e If the fireplace is to be installed flush with the wall a 1 4 6 mm clearance is required on both sides and top of surround around the glass frame assembly in order for the door to be accessible Refer to Page 4 Fig 1 e If the fireplace is recessed 3 4 19 mm from the wall then no extra clearances are needed around the surround The fireplace must be installed with the stationary glass facing the outside control housing will be located on the left hand side of the fireplace when facing the fireplace from inside the house 20011957 Chateau Direct Vent Gas Fireplace The control housing must only be installed on an inside wall Package contents 1 Glass frame assembly 2 Short top brackets 2 Long machine screws 2 Long bottom brackets 4 sheet metal screws Installation Procedure 1 If the fireplace is installed flush with the wall a high temperature sealant must be applied to seal around the surround around the glass frame assembly 3 4 19 mm from the front edge of the surround Fig 25 2 short machine screws Glass Frame As Hig
23. 17 Horizontall Termination isernia aae Eaa ERO OE lente 18 Vertical Terminationiins sec ees E E Anan E N Ree 18 Sidewall Applications amp Installation ss 18 Sidewall Installation with Stationary Glass Facing Outside 20 Installing the S8S2VDK DOOr uiri iiit aneu edo vide venger E tant orange hd ATEENA tens 21 Vertical Through the Roof Applications amp Installation 22 Use of Restrictor Plates for Vertical Venting Application essm 22 Flue Restrictor Plate Installation citet ieran ein iaia 22 Chimney Components cerne rode cde anke titres tena e dude eva bab Feo etr E Re nae en Ru Pu uds 26 Operating Instructions Glass MfOrimatonn P 27 Glass Fram Assembly Removal iiinis riii aca ce did oce efe etr reda EE ee pL Ra at 27 Glass Cleaning uii A Ne 27 Ceramic Refractory InstallatiOni 2r itr ntn eir pner tete ntn Rente ket rin Rea rane EERE 27 Log Lava Rock and Ember Placement ss 28 Flame CharacteristiCs 4 n iicet E nn e cin ad Aaa dur EE ei 32 Trim dnstalldtloly o cie tor inen re ca ogee gere epe pee ose er cee reine eive de er ESTRE 33 Lighting and Operating Instructions American Flame Automatic Control System 34 Troubleshooting 35 American Flame Gas Control System Error Codes 37 gs T mE 38 Maintenance Cleaning the Control System o ert i xe eroe een at ru rex dee
24. 587 57 20004587 38 000 56 000 052 055 043 043 Table 2 Valve Minimum Rate Screw Drill Size DVT38S2IP No Shank 20012264 Screw 40 20011957 Chateau Direct Vent Gas Fireplace Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean At least once per year the logs and lava rock ember material should be removed and the burner compartment vacuumed and wiped out Remove and refit the logs as per the instructions in this manual Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use Cleaning the Control System The burner and control system consist of e burner tubes gas orifice e pilot assembly gas valve Most of these components may require only an occasional checkup and cleaning and some may require adjustment If repair is necessary it should be performed by a qualified technician 1 Turn off main gas shut off valve 2 Allow fireplace to cool if it has been operating 3 Remove window frame assembly Refer to Window Frame Assembly Removal section Remove logs Vacuum burner compartment especially around orifice primary air openings Oo A 20011957 6 Visually inspect pilot Brush or blow away any dust or lint accumulation 7 Reinstall logs 8 Ignite pilot Refer to Lighting Instructions 9 Reinstall window frame assembly To obtain proper operation
25. FMBE LIABLE FORANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY DEFECTS IN THE PRODUCT except as provided by law SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Allotherwarranties expressed orimplied with respectto the product its components and accessories or any obligations liabilities on the part of the Company are hereby expressly excluded The Company neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this Vermont Castings product The warranties as outlined within this document do not apply to chimney components or other non CFM Corporation accessories used in conjunction with the installation of this product Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier Contact the dealer from whom you purchased your fireplace stove do not operate the appliance as this might negate the ability to process the claim with the carrier The Company will not be responsible for a Down drafts or spillage caused by environmental conditions such as near by trees buildings roof tops hills or mountains b Inadequate ventilation or n
26. INSTALLER CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING C h atea u IF THE INFORMATION IN THIS A S terao Direct Vent Gas MAY RESULT CAUSING Mueren Fireplace Model DVT38S21N em FOR YOUR SAFETY Installation and service must be performed by a qualified installer service agency or the gas supplier WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from your neighbor s phone Follow the gas suppliers instructions f you cannot reach your gas supplier call the fire department DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF Installation Instructions and THIS OR ANY OTHER j APPLIANCE Homeowner s Manual 20011957 9 07 Rev 1 Chateau Direct Vent Gas Fireplace Table of Contents Please read the installation amp operating instructions before using this appliance Thank you and congratulations on your purchase of a CFM Corporation fireplace IMPORTANT Read all instructions and warnings carefully before starting installation Failure to follow these instructions may result in a possible fire hazard and will void the warranty Installation amp Operating Instructions Important Curing Burning Instructions ss 3 Fireplace DIMENSIONS
27. MPONENT WARRANTY LIMITATATIONS PORCELAIN ENAMEL FINISHED PARTS CFM offers no warranty on chipping of enamel surfaces Inspect all products prior to accepting them for any damage to the enamel The salt air environment of coastal areas or a high humidity environment can be corrosive to the porcelain enamel finish These conditions can cause rusting of the cast iron beneath the porcelain enamel finish which will cause the finish to flake off Color lot variations with parts and or accessories can occur and are not covered by warranty GLASS Glass is not warranted for breakage due to misuse or accident Glass is not covered for discoloration or stains due to environmental issues or improper cleaning and maintenance PLATED PARTS AND ACCESSORIES Brass nickel and gold parts should be cleaned with Lemon oil only Commercial cleaners cannot be used Mortar mix and masonry cleaners corrode the brass finish The CFM will not be responsible for nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions ACCESSORIES Unless otherwise noted CFM supplied accessories are covered for a period of one year GENERAL CONDITIONS AND LIMITATIONS This Vermont Castings product must be installed or serviced by a qualified installer preferably NFI or WETT Canada certified as prescribed by the local jurisdiction It must be installed and operated at all times in accordance with the Installation and Operating
28. asoline and other flammable vapor and liquids This fireplace should not be used as a drying rack for cloth ing nor should Christmas stockings or decorations be hung on or around the fireplace convertible for use with other gases unless a certified kit is used The DVT38S2 has been approved for mobile home installations 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this fireplace Proposition 65 Warning Fuels used in gas woodburning or EM oil fired appliances and the products of combustion of such 10 The flow of combustion and ventilation air must not be fuels contain chemicals known to the State of California to obstructed in any way A cause cancer birth defects and other reproductive harm 11 When the fireplace is installed directly on carpeting California Health amp Safety Code Sec 25249 6 vinyl tile or any combustible material other than wood 20011957 3 Chateau Direct Vent Gas Fireplace Fireplace Dimensions Finished Wall 2412 622 mm Bis for Flush Install 16 406 mm 649 mm 3 4 19 mm I D Minimum Clearance to y Combustibles ea Z LL VA Standard Framing EE NN K r a HO M ZZ 267 mm CT Z Exterior Side I 51 1299 mm mE NOTE Noncombustible insula tion may be placed behind the Only Glass facing material
29. ate chimney at roof oe aai i i Flashing not included RLTSK8 Top used to terminate chimney at chase meee Extended Flashing not included RLTSK8L Flashing Metal finishing required around termination 8 6 12 with 8 flue to prevent rain leakage 0 6 12 pitch 8 12 12 with 8 flue 6 12 12 12 pitch pitched roofs Chase Top Housing Low profile pyramid style chimney cap used to PTLSK8 terminate chimney through a chase Includes adapter Flashing not included Chase Top Housing Square chimney cap used to terminate chimney SLTSK8 through a chase Terra Cotta Masonry Includes adapter Flashing not included NOTE The 24 38 telescopic pipe is only intended for use with the SK8DVSK Factory unitized elbow 26 20011957 Chateau Direct Vent Gas Fireplace Operating Instructions Glass Information Only glass approved by CFM Corporation should be used on this fireplace The use of any non approved replacement glass will void all product warranties Care must be taken to avoid breakage of the glass Do not operate appliance with glass front removed cracked or broken Areplacement glass frame assembly complete with gasket is available through your CFM Corporation dealer and should only be installed by a licensed qualified service person HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS Glass Frame Assembly Removal Turn the fireplace OFF in
30. ately 10 seconds to clear the memory you should hear a series of beeps from the receiver Then press and release the learn button you should hear a single beep from the receiver im mediately press either the ON or OFF button on the transmitter you should hear a series of beeps indicating the transmitter code has been learned Pilot will not light stay lit Verify the gas supply is turned on Verify the receiver is receiving the signal from the transmitter by listening for a beep from the receiver when ON is pressed on the transmitter If you do not hear a beep ensure the module has learned the transmitter see above Ensure the orange lead from the pilot assembly igniter is securely connected to the terminal labeled I and the white lead from the flame rectification sensor is securely connected to the terminal labeled S on the control module Make sure the orange and white leads from the module are securely connected to the terminals labeled PILOT on the valve body Ensure the black GROUND wire is securely connected to an appropriate metal por tion of the valve or pilot assembly A proper ground is essential to spark igniter operation Make certain the pilot flame is in contact with the flame rectification sensor on the pilot assembly This valve is equipped with a pilot flame adjustment screw If the pilot flame is too small it will not contact the flame rectification sensor and will not complete the safety circ
31. ay and hook the branch and the pointed end of the log through the first and second opening on the fettle by using the second and third tine When the log is in place it will be sitting at an angle in the air above the overlay Repeat this step for opposite side 9 Position the log middle Fig 49 Familiarize yourself with notches located on the flat surface of the log on each end These notches are utilized in positioning the log Hold the log with the flat surface facing down and the burned out end closer to you NOTE Position this log through the side with the control valve box on the left side Set the log using the notches mentioned earlier located on the flat surface of the log and using the center tine on each fettle When the log is in place the notches located on the bottom of the log will set directly above the center tine on each fettle 30 Figure 45 Log Overlay F56 de LLL 197 c o on 28 CA xx 27 E 7 ES ge 4 Figure 46 Log Grate Burn er Tube F51 Figure er Log Middle F52 20011957 Chateau Direct Vent Gas Fireplace Figure 48 Log Right 10 Position the log right grate Fig 48 BL F49 Hold the log with your right hand with the pointed end toward the left and the flat surface facing down Hook the notch located on the right corner of the log through the first opening on the right hand side of the fettle using the first tine Bring the log toward you until i
32. burner tube and on top of burner tube NOTE The ember material must be built up from the burner tubes to the burner housing fronts in order for the burner tubes to light properly Ember Material Lava Rock Figure 44 Log Pilot Plumbing F50 5 Position the log pilot plumb ing Fig 44 Hold the log with the two 2 branches facing down and set it down over the pilot plumbing with the flat side of the log touching the side refractory 20011957 29 Chateau Direct Vent Gas Fireplace 6 Position the log burner overlay Fig 45 The overlay is very fragile and must be handled with extra care Hold the overlay with the flat surface facing down The notched corners of the overlay should be on the side of the pilot Set the overlay on top of the burner housing and align it right to left over the burner housing Make sure the overlay fits between the two 2 fettles 7 Position the log grate burner tube Fig 46 Hold the log with the pointed end down and the flat surface away from you Slide the wider end of the log at an angle in the third opening middle of the fettle Hook the log on the fettle and set down over the burner tube assembly Repeat the same proce dure on the opposite side 8 Position the log left grate Fig 47 Hold the log with your left hand with the pointed end toward the right and the flat surface facing down Set the log on the inside of the fettle toward the left over the overl
33. cluding the pilot If the unit has been operating allow time for the components to cool Using a Phillips screwdriver unfasten two 2 screws located at the top of the glass frame Fig 39 Tilt the glass frame at the top away from the unit Lift it carefully off the bottom door track and set on padded surface N C5 A Phillips Screws FP1800 Fig 39 Remove Phillips screws tilt frame forward and lift off bottom door track 20011957 Glass Cleaning It is necessary to periodically clean the glass During start up condensation which is normal forms on the inside of the glass This condensation causes lint dust and other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended the glass be cleaned two or three times with a non ammonia based household cleaner and warm water gas fireplace glass cleaner is recommended within the first few weeks of operation After the initial cleaning process the glass should be cleaned two or three times during each operating season depending on the environment in the house Clean the glass after the first two weeks of operation Ceramic Refractory Installation The ceramic refractories are fragile and should be handled with care Due to the size of the refractories an assistant may be helpful Refractory Left Side E Refractory Right s
34. ctly a fire or explosion may result causing property damage personal injury and loss of life For Your Safety Read the Following Warnings before Lighting the Appliance A This fireplace is equipped with an ignition device Do not operate any electrical switch which automatically lights the pilot and main burner Do not use any phone in your building The pilot and burner light automatically with the hand Immediately call your gas supplier from a held remote control only DO NOT try to light the neighbor s phone Follow the gas suppliers pilot by hand Before lighting this appliance follow instructions these instructions exactly If you cannot contact your gas supplier call the BEFORE OPERATING smell all around the Fire Department appliance area for gas Be sure to smell next to Do not use this appliance if any part has been under the floor because some gas is heavier than the air water Immediately call a qualified service technician and will settle on the floor to inspect the appliance and replace any part of the What to do if you smell gas control system and any gas control that has been e Do not try to light any appliance under water Lighting Instructions STOP Read the safety information above before g5 s Spark to Pilot I continuing Pilot Assembly Turn off all electrical power to the appliance This appliance is equipped with an ignition device S Connection AT ll which automatically lights the pilot DO NOT
35. d Finishing 1 Choose the unit location The unit is shipped with four 4 nailing flanges mounted near the front corners on the side with the valve box assembly Fig 4 Frame the fireplace with a header across the top of the standoff Fig 5 It is very important to allow for the finished wall face along with marble tiles or any other noncombustible face finish material desired when setting the depth of the framing Attach the fireplace nailing flanges to the frame as shown in Figure 4 N 99 A e 152 mm Min Y 1 38mm Max Hearth Height FP1357c Fig 4 Nailing flanges 5 The gas components are located in the valve box as sembly attached to the side of the unit 6 The U channel located on the top of the unit as well as the nailing flanges on the sides that were men tioned in Step 1 are designed to accommodate non combustible board recommended Dura Rock They This side of fireplace must be facing interior of home Se 152 mm Fig 5 Fireplace framing FP1467b are positioned 1 25mm back from the face of the unit NOTE The U channel depth can be adjusted by loosening the hex nut inside the channel If marble tile or any other noncombustible decora tive face finish material is desired a 3 76mm wide noncombust
36. e 1 90 elbow No more than six 6 elbows may be used 20011957 Chateau Direct Vent Gas Fireplace Vent must rise a minimum of 2 610 mm before offset is used Termination height must conform to roof clearance as specified in Figure 37 D D 8 May use up to three 3 90 elbows but must not have two 2 consecutive 90 elbows in horizon tal plane D o D a n os m MN o T 9 o g c c 5 tc T o 9 o gt o c a Measured from the appliance flue collar to the top of the vent pipe N N on Unacceptable vent ing configuration 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 r FP1359a Horizontal Run in feet Fig 13 Horizontal vent termination window Sidewall Applications Since it is very important that the vent ing system maintain its balance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to The vent graph showing the relationship between verti cal and horizontal side wall venting will help to deter mine the various dimensions allowable Minimum clearance between vent pipes A and combustible materials is 372 89 mm on t
37. e front side edge of the fireplace LI lt F al a Oo IIT a E Fr t IBI MESES EST l Fig 2 Locate gas fireplace 4 20011957 Clearance to Combustibles Top of Unit to Ceiling 36 914 mm Front of Unit to Combustibles both sides 36 914 mm Appliance Top Standoffs issue te 0 0 mm BOOM 2i iret nine 0 0 mm Side Standoffs csse 0 0 mm Back Standoffs ssssssssss 0 0 mm Venting Horizontal Termination through a side wall Vertical Sections Sec cm 22 64 mm Horizontal Sections Jom re hikes 312 89 mm BOOM rinnas 112 38 mm Sides 212 64 mm Vertical Vent Application SIJES ix named 172 38 mm To prevent the potential for odors do not use epoxy filled particle board directly under this fireplace The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel This also applies to the distance between the mantel leg if fitted and the fireplace For the correct mounting height and widths refer to Figs 3a and 3b the following Mantel Charts Noncombustible mantels and legs may be installed at any height and width around the appliance When using paint or lacquer to finish the mantel such
38. ear from the LCD screen and the transmitter will return to its normal operating condition To verify the transmitter is in the CP lock out mode press any key and the LCD screen will show CP NOTE If the appliance is already operating in the ON or THERMOSTATIC modes engaging the LOCK OUT will not cancel the operating mode Engaging the LOCK OUT prevents only the manual operation of the transmitter If in the auto modes the THERMOSTATIC operation will continue to operate normally To totally LOCK OUT the operation of the transmitter s operating signals the transmitter s mode must be set to OFF 12 20011957 Chateau Direct Vent Gas Fireplace Operational Notes The Thermostatic feature on the transmitter operates the appliance whenever the ROOM TEMPERATURE varies a certain number of degrees from the SET TEMPERATURE This variation is called the SWING or TEMPERATURE DIFFERENTIAL The normal operating cycle of an appliance may be 2 4 times per hour depending on how well the room or home is insulated from the cold or drafts The factory setting for the swing number is 2 This represents a temperature variation of 2 F 1 C between SET temperature and ROOM temperature which determines when the fireplace will be activated This function is pre set at the factory The transmitter has ON and OFF manual functions that are activated by pressing either button on the face of the transmitter When a but
39. egative air pressure caused by mechanical systems such as furnaces fans clothes dryers etc This warranty is void if a The fireplace has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The fireplace has been subjected to prolonged periods of dampness or condensation c Any damages to the fireplace combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation d Any alteration willful abuse accident or misuse of the product has occurred IF WARRANTY SERVICE IS NEEDED Contact your installing Vermont Castings dealer Make sure you have your warranty your sales receipt the model number and serial number of your CFM product If you re the installing dealer is unknown or unable to provide necessary parts or Service a list of Authorized Vermont Casting dealers can be located on the internet at www vermontcastings com 47 ENER GUIDE Look for the EnerGuide Gas Fireplace Energy Efficiency Rating in this brochure Based on CSA P 4 1 02 Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency DVT38S2IN DVT38S2IP NATIONAL We recommend that our gas FIREPLACE INSTITUTE hearth products be installed NA and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists
40. emperature metal adhesive tape that meets the requirements of F A R 25 853 a High temperature sealant milpack or stove cement of 550 F or higher could be used instead The joints of The outer pipe fresh air pipe must be taped with 315 F or higher temperature metal adhesive tape or the use of high temperature milpack or stove cement would be applicable When using the unitized 30 45 or 90 16 elbows apply 1 4 bead of high temperature 550 F or higher sealant milpack or stove cement to the joint of the inner pipe flue pipe and the straight section as it is impossible to be taped The outer pipe must be taped with 315 F high temperature metal adhesive tape for proper sealing Start by attaching the first vent pipe section to the collar on top of the fireplace In order to attach the first pipe section it may be necessary to remove the top shield Remove four 4 screws securing top shield install first pipe section and replace top shield Install the pipe as shown in Figure 12 When you get a good lock you will hear the pipe clearly snap together Once sections are snap locked in place it is extremely difficult to get them apart Make sure the pipe is firmly snapped and locked together as each pipe section is mounted When installing elbows follow the same procedure The joints of inner and outer elbow must be taped with UL approved high temperature metal adhesive tape for 20011957 proper sealing Be sure t
41. g and remove each log IMPORTANT Review these instructions and famil from its wrapping material iarize yourself with each log before beginning log The logs are fragile and should be handled placement Find the notches pins and indentations A with care Keep the packaging materials on each log Follow the instructions closely using out of the reach of children and dispose of the Log ID Fig 41 and the illustrations to assist in the material in a safe manner correctly placing each log 2 HILE m Log Pilot Plumbing F50 Log Overlay F56 Log Grate Burner Tube F51 2 ot Log Front Upper Right F47 2 Log Middle F52 Log Right Grate F49 2 Log Left Grate F53 2 Log Front Right F48 Fig 41 DVT38Sw log identification 28 20011957 Chateau Direct Vent Gas Fireplace Andirons Figure 42 1 Ensure the four 4 screws that attach the fettle to the burner are secure 2 Set the andirons in place by hooking the tabs on the back of the andirons over the webs of Burner the fettle Fig 42 Repeat process for and Housing irons on both sides of burner Fettle Burner Tubes p gurean 3 Place the volcanic rock in front of each burner tube assembly and around the burner assembly as desired Fig 43 Do not obstruct fresh air inlet with volcanic rock 4 Place the ember material lightly between each burner tube as sembly and the burner housing between the joined burner tubes and in front over the
42. h Temperature Sealant FP1480 Fig 25 Apply high temperature sealant on surround around glass frame assembly when unit is installed flush with wall 2 Install the two 2 bottom longer brackets using sheet metal screws at the bottom right and left cor ners of the unit Fig 26 Short Top Bracket Sheet Metal Screws Refer to Figure xx Existing Door on Unit Sheet Metal Long Bottom Bracket FP1481 Fig 26 Use sheet metal screws to attach brackets to existing holes under glass frame assembly 21 Chateau Direct Vent Gas Fireplace 3 Install the two 2 short brackets using sheet metal screws at the top right and left corners of the fire place window frame Fig 26 NOTE If top corners of the window frame do not have two 2 pre drilled holes you must drill these holes per Step 4 4 For window frames not having pre drilled holes Align the short brackets so the edge of the bracket is exactly aligned with the side edge of the fireplace window s top flange as shown in Figure 27 Mark the location of the holes using a pencil mark through the bracket holes Drill 1 8 holes at each of the four 4 locations Mount brackets using four 4 sheet metal screws 5 Set the Vista door assembly provided with your kit in front of the glass frame assembly on the fireplace the outside side 6 Have the machine screws provided with the kit within reach 7 Slide the Vista door assembly over the fire
43. having jurisdiction for installations at elevations above 4 500 feet 1 370m WARNING Improper installation adjust ment alteration service or maintenance can cause injury or property damage Refer to this manual for correct installation and operational procedures For assistance or additional information consult a qualified installer service agency or the gas supplier Gas Line Installation When purging gas line the front glass must be removed A gas shut off valve must be installed on the gas pipe line going into the appliance Within easy access The gas pipeline can be brought in through the top of the valve box assembly The gas line connection can be made with properly tinned 1 2 copper tubing or 1 2 gas tight Some municipalities have additional local codes it is always best to consult your local authority and the CSA B149 1 installation codes For USA installations consult the current National Fuel Gas Code ANSI Z223 1 NFPA 54 20011957 Chateau Direct Vent Gas Fireplace 1 2 NPT X 1 2 Flare Shut off Valve NC 1 2 Gas Tight or Tinned Copper from valve Not provided 1 2 Gas Supply Fig 6 Typical gas supply installation Always check for gas leaks with a mild A soap and water solution applied with a brush no larger than 1 25mm Never ap ply soap and water solution with a spray bottle Do not use an open flame for leak testing The fireplace valve must not be
44. ible board recommended Dura Rock is to be nailed to the nailing flanges on both sides of the unit Also 12 305mm of noncombustible board is to be nailed to the front face of the U chan nel and the top framing member above the standoff Combustible material can then be brought to the outside edges of the noncombustible board installed earlier Any noncombustible decorative face finish could be brought to the sides and top of the unit and can cover the framing and sheet rock If a decora tive facing is not desired then the noncombustible boards must be double thickness and brought flush with the face of the unit Noncombustible materials such as brick or tile may be brought to the edges of the face of the appliance Gas Specifications Max Min Gas Input Input Control BTU h BTU h DVT38S2IN Natural Gas AF 4034 w 56 000 38 000 DVT38S2IP Propane 17 5 DC Hi Lo 56 000 45 500 20011957 Gas Inlet and Manifold Pressures Natural LP Propane Minimum Inlet Pressure 11 0 w c Maximum Inlet Pressure Manifold Pressure 3 5 w c High Elevations Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4 500 feet 1 370m above sea level For elevations above 4 500 feet 1 370m in USA installations must be in accordance with the current ANSI Z223 1 NFPA 54 and or local codes having jurisdiction In Canada please consult provincial and or local authorities
45. ide FP1580a Fig 40 Ceramic refractory panels 1 Using a Robertson screwdriver remove the two 2 nuts holding each fettle to the burner assembly 2 Identify the side refractory The refractory with the small cut out at the bottom must be installed on the side where the plumbing for the pilot and manifold are The other side refractory has a larger cut out at the bottom This is designed to allow the opening for the fresh air coming to the combustion chamber unobstructed Fig 40 3 Start with either the right side refractory or left side refractory Hold the refractory at an angle Slide and seat the bottom edge toward the bottom of the 27 Chateau Direct Vent Gas Fireplace firebox Tilt it carefully toward the side until the piece is in place Using the two 2 brackets and four 4 screws provided with the refractory kit fasten each bracket to the top of the firebox on each side NOTE Use existing holes in firebox 4 Place the right and left hearth refractories at on each side of the burner tube assembly 5 Install the end hearth refractories and align with the right and left hearth refractories already installed 6 Reinstall the burner tube and fettle Log Lava Rock and Ember Placement Unpack the logs from packagin
46. in snips to cut f along outer slots to 5 e make 472 114 mm we D restrictor plate Refer to Page 17 FP1364a SF ge 17 Fig 28 Restrictor plate location NOTE The joints of the inner pipe flue pipe must be taped with 550 F or higher temperature metal adhesive tape that meets the requirements of F A R 25 853 a High temperature sealant milpack or stove cement of 550 F or higher could be used instead The joints of The outer pipe fresh air pipe must be taped with 315 F or higher temperature metal adhesive tape or the use of high temperature milpack or stove cement would be ap plicable When using the unitized 30 45 or 90 elbows apply 1 4 bead of high temperature 550 F or higher sealant milpack or stove cement to the joint of the inner pipe flue pipe and the straight section as it is impossi ble to be taped The outer pipe must be taped with 315 F high temperature metal adhesive tape for proper sealing For vertically venting either propane or natural gas units with vertical vent heights of 12 3 7m or greater measured from the top of the flue collar the flue restrictor plate as supplied with this unit should be used Fig 29 Refer to Figure 28 for flue restrictor plate installation FP1461 Fig 29 Flue restrictor plate use in straight up installation For LP gas venting straight vertical with 20 6 m or more adjust the primary air to the burner housing as well as the fresh ai
47. ing Flame Height Press and hold the ON H L key to raise or lower the flame height OFF Operation Press the OFF Continuous Pilot key and the appliance flame will shut off During this time the LCD screen will show OF After 3 seconds the LCD screen will default to display room temperature and the word TEMP will also show on the screen Flame icon will NOT appear on the LCD screen in OFF mode Thermostat Function Setting Desired Room Temperature This remote control system can be thermostatically con trolled when the transmitter is in the THERMOSTATIC mode To set the MODE and DESIRED room temperature Press the MODE key until the LCD screen shows the word ROOM The remote is now in the thermostatic mode NOTE When the word ROOM is displayed on the screen the transmitter is in the thermostatic mode 11 Chateau Direct Vent Gas Fireplace M E SM F To Change the Set Temperature Press and hold the SET key until the desired set tem i L OF Q C1 oF perature is reached By pressing and holding the set p l E key the LCD screen set numbers will increase from 45 lr AN 2 AN to 99 then restart at 45 SET TEMP SET TEMP Release the SET key The LCD screen will display the set temperature for 3 seconds then will flash the set tem perature for 3 seconds then the LCD screen will default to display the room temperature To Disengage Thermostatic Mode Press and
48. instructions furnished with the product Any alteration willful abuse accident or misuse of the product shall nullify this warranty This warranty is non transferable and is made to the original owner provided that the purchase was made through an authorized supplier of Vermont Castings branded CFM products e Parts covered under the Limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of seven 7 years after CFM discontinues the model The maximum amount recoverable under this warranty is limited to the purchase price of the product and if CFM is unable to provide replacement or repair in an expedient and cost effective manner CFM may discharge all obligations under this warranty by refunding the purchase price of the product Any labor and related repair charges relating to the cost and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered except as provided for under the Basic One Year Warranty 20011957 Any part or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty whichever is longest Anyinstallation labor construction transportation or other related costs expenses arising from defective part s repair replacement or otherwise of same will not be covered by this warranty nor shall the Company assume responsibility for same IN NO EVENT SHALL C
49. ist The minimum height of the vent above the highest point of penetration through the roof is 2 610 mm Fig 38 Max 8 2 4m 1 2 3 4 270 a a Minimum 2 610mm Before Any Elbow e il FP1464 Fig 34 Typical offset application Vertical Through the Roof Installation 1 Locate your fireplace 2 Plumb to center of the 8 flue collar from ceiling above and mark position Cut opening equal to 141 x 1412 368 x 368 mm Proceed to plumb for additional openings through the roof In all cases the opening must provide a minimum of 1772 38 mm clearance to the vent pipe i e the hole must be at least 14 x 1412 368 x 368 mm Place fireplace into position Place firestop s SKFS2A or Attic Insulation Shield AIS SK into position and secure Figs 35 36 7 Install roof support Fig 35 and roof flashing making sure upper flange of flashing is below the shingles 8 Install appropriate pipe sections until the venting is above the flashing NOTE Tape the inner and outer flue collars of the fireplace using UL approved metal adhesive tape to ensure the joints are sealed 9 Seal around the pipe 10 Add additional vent lengths for proper height Fig 38 ABO O Oi 20011957 Chateau Direct Vent Gas Fireplace Attic Installation Elbow Strap Support Structure fe Nails 4 Firestop Spacer
50. lace Remote Control Transmitter Operating Instructions Introduction This transmitter operating range is approximately 20 feet 6 m The transmitter operates on one of 1 048 576 security codes that are programmed into the transmitter at the factory this transmitter operates on radio frequencies with non Transmitter m3 FRS The transmitter operates on 2 1 5V AAA batteries It is recom Se 72 mended that ALKALINE batteries always be used for longer of 2 battery life and maximum operational performance Continuous am Before using the transmitter install the 2 AAA transmitter bat Pilot Button ies i i i teries into the battery compartment Use caution that batteries Mode Button are installed in the proper direction Set Button Le FP1818 ON H L lt C1 D Key Settings 1 ON H L Turns unit to ON and operates OFF the flame control HI or LO minio iu 2 OFF CONTINUOUS PILOT Shuts the unit OFF and acti vates the continuous pilot on feature MODE lt C3 3 MODE Changes unit from manual mode to thermostatic mode 4 SET Sets temperature in thermo LCD Liquid Crystal Display a 1 DISPLAY Indicates CURRENT room temperature um aE C FO 2 For C Indicates degrees Fahrenheit or Celsius PILOT pum 3 FLAME Indicates burner valve in operation 4 ROOM Indicates remote is in THERMOSTATIC mode D OR 3 5 TEMP Appears during
51. lined below ensure that there is not a transmitter with batteries installed that may be interfering If a transmitter is packed with batteries installed its buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals A transmitter with new batteries can have a range of over 100 30 4 m Module will not learn trans mitter Ensure the REMOTE OFF switch on the side of the module is set to REMOTE Make sure the batteries in both the transmitter and receiver are installed in the proper direction and are not drained Individual battery voltage should be no less than 1 4V for AA and AAA batteries 2 8V for button cells and 9 0V for 12V batter jes Verify the transmitter indicates a signal is being sent With thermostat transmitters the LCD display should indicate ON or OFF depending on which button is being pressed The LED indicator should illuminate on wall transmitters and on off hand held transmitters Buttons should be pressed and held for 1 to 2 seconds to ensure a complete signal is sent Make sure the transmitter is within the 20 6 m operational range of the receiver Ensure the 4 pin lead set is securely connected from the battery pack to the control module s AUX connection If the A C power adapter is used make sure the leads from the adapter are securely connected to the POWER terminals on the control module Press and hold the LEARN button on the module for approxim
52. ls CAUTION Logs may be hot N A Replace Burner Orifice Fig 55 Remove pilot hood 38 20011957 Index Tab Allen Wrench Snap Ring C0134 Fig 56 Remove pilot orifice 1 Remove two 2 screws holding the pilot assembly to the burner assembly Move the pilot assembly toward the back wall 2 Using a back up wrench disconnect the gas supply fitting near the right rear corner of the firebox 3 Remove four 4 screws holding the burner assem bly to the firebox floor 4 Carefully slide the burner assembly out of the way 5 Remove 13 screws around the perimeter holding large access panel on the of the firebox 6 Carefully pull back the panel just enough to gain access to control box 7 Locate the black plastic cap on the gas valve Fig 57 Remove the black cap by pulling the cap straight off Note the position of the marker on the top of the rotary knob This marker will point to NAT or LP Fig 58 8 To convert the valve from NG to LP push in the Black Plastic Cap Minimum Rate Screw Fig 57 AF4000 Valve in place knob and rotate 90 1 4 turn NOTE The shaft should point to LP The shaft will remain pushed in 9 Remove the slotted brass minimum rate screw lo cated in the valve next to the motor drive Fig 58 20011957 Chateau Direct Vent Gas Fireplace Pilot Adjustment Screw Gas Type
53. m is shown in Figure 11 NOTE If you choose to install the battery back up Model DVTBBK refer to Item 16 in the next section Control System Installation Locate the fireplace in the desired location Remove the glass Refer to Glass Frame Assembly Removal section If installed remove the lava rock volcanic rock andirons embers and logs making note of each log s location If installed remove the refractory brick panel on gas supply side Using a back up wrench disconnect the gas supply fitting Fig 7 e D gt A e Cover Plate Gas Sup ply Fitting Fig 7 Disconnect gas supply fitting and remove 13 screws securing the cover plate 6 Remove pilot assembly from burner assembly by removing two 2 screws 7T Carefully slide the burner assembly out of the way taking care not to bend or break the pilot tubes or wiring 8 Remove 13 screws around the perimeter holding large access panel on the side of the firebox 9 Carefully pull back the panel just enough to gain access to control box 10 Connect the gas supply to the valve Fig 8 Be sure to use a back up wrench when tightening sup ply fitting Gas Supply Fitting Pressure FP1802 Fig 8 Connect gas supply to valve 11 Connect a 120V AC electrical supply to the junc tion box duplex outlet Use a Romex type strain relief connector when running wires out through the box knockout Replace the duplex outlet and cover
54. n adaptor into the open test port 21 Attach a 1 4 diameter pressure gauge flexible hose fully onto the barb of the adaptor 39 Chateau Direct Vent Gas Fireplace 22 Turn on gas supply and operate valve with remote control as needed to indicate gas pressure The manifold pressure for LP should be approximately 10 0 wcp CAUTION Turn off the valve and gas supply before removing test port adaptor and replac ing plug 23 After test remove adaptor and replace plug 24 Turn on gas supply and check that plugs are tight and leak free 25 Follow instructions in Homeowner s Manual to re assemble brick panels logs lava rock volcanic rock embers and andirons Pilot Flame Adjustment Typically the top 3 8 or 1 2 of the pilot flame sensor should be engulfed in the pilot flame Page 32 Fig 51 To adjust pilot burner 1 Locate pilot adjustment screw on the valve next to the black plastic cap Refer to Page 34 2 Adjust pilot screw to provide proper sized flame Only a small adjustment should be needed NOTE Do not rotate screw excessively Do not adjust any other screws on the valve 26 Replace glass frame 27 Conversion complete Table 1 DVT38S2 Injector Orifice Size Matrix Conversion to LP pO ConversiontoLP KiT Burner 20012368 Burner Housing Burner Burner Input BTU hr Model Housing Part Pilot Part Tube Part Tube Part Min Max DVT38S2IP 55 30000333 54 20000130 57 20004
55. ns du pr sent guide risque legs de d clencher un incendie une explosion ou le d to the burner assembly Move the pilot assembly gagement de monoxyde de carbone entrainant des toward the back dommages mat riels des l sions corporelles ou la 4 Slide the burner housing assembly to the left and perte de vies humaines L organisme qualifi qui away efecturles ravan ast responsible del installation 5 Replace the four 4 injectors Refer to Table 1 de cette trousse L installation n est pas termin e a tant que le fonctionnement de l appareil converti Replace Pilot Orifice n a pas t v rifi selon la notice du fabricant qui 1 Remove pilot hood by lifting up Fig 55 NOTE It accompagne la trousse is not necessary to remove the pilot tube for conver sion 2 Remove pilot orifice with 5 32 Allen wrench Fig ATTENTION Avant d effectuer la conversin coupez d abord l limentation en gaz ensuite coupez l alimentation lectrique 56 3 Install the conversion orifice 4 Reinstall pilot hood Be sure to align hood with Allow unit to cool if it has been operating index tab Valve Conversion Before proceeding with conversion turn control knob on valve to OFF and turn gas supply OFF Turn OFF any Pilot Hood electricity that may be going to appliance Conversion Procedure 1 Remove glass frame Refer to Page 27 2 Remove lava rock volcanic rock embers and logs Carefully remove brick pane
56. o always attach straps on up per elbow to a structural framing member For vertical installations continue installing the pipe as required until pipe is installed up through the ceiling At this point you must install a firestop spacer Pipe Section FP1468 to fasten Horizontal Termination The vent must rise vertically a minimum of 24 610 mm off the top of the unit before the first elbow The horizontal run may extend up to 20 6 m and include a vertical rise of up to 40 12 m Fig 14 Hori zontal termination must also meet the criteria shown in Figures 10 amp 11 Approved vent systems must terminate above and including the heavy line in Figure 13 Two 45 elbows may be substituted for each single 90 elbow With a rise between 2 4 one 1 90 or two 2 45 elbows may be used Vertical Termination A vertical vent system must terminate no less than 12 3 66 m and no more than 40 12 m above the appli ance flue collar A 2 610 mm vertical section must be installed before any offset A maximum of 20 6 1 m horizontal and three 3 90 elbows may be installed with a minimum of 12 3 66 m vertical section above the flue collar of the unit Refer to Page 18 Figure 14 for more information A vertically terminated vent system must also conform to the following criteria No more than three 3 90 elbows may be used Two 2 45 elbows may be substituted for on
57. op 2 64 mm on both sides and 112 38 mm on the bottom 17 Chateau Direct Vent Gas Fireplace When the vent termination exits through foundations less than 20 508mm below siding outcrop the vent pipe must be flush with the siding It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length of vent pipe from the flue collar of the fire place to the face of the outer wall Horizontal plane means no vertical rise exists on this portion of the vent assembly 20 6m Unitized Elbow SK890 2i NI 14 Pipe fi Straps Every 3 Pipe Straps 914mm Every 3 914mm Firestop Zero Clearance Sleeve Minimum 2 610mm Section Y NOTE Apply high temperature sealant or UL approved high temperature metal adhesive tape as directed on Page 16 FP1453 Fig 14 Support straps for horizontal runs The maximum number of 90 elbows per side wall installation is three 3 but must not have two 2 consecutive elbows in the horizontal plane Aminimum of 2 610mm vertical section off the top of the unit is required an elbow and a 1 305mm maximum horizontal run to get through a wall Fig 15 The maximum number of 45 elbows permitted per side wall installation is two 2 These elbows can be installed in either the
58. ot flame already present when ignition sequence is initiated This fault will also occur if pilot flame sensor is shorted to ground How to Clear Press OFF then ON buttons to re attempt normal ignition What to Check Checkif pilot flame is actually present when valve is turned OFF valve replacement necessary if yes Replace pilot assembly Replace module Thermal Safety Overheat Protection Error Code 4 beeps every two seconds Description of Fault Warn users that the module s internal temperature has exceeded 170 F 77 C How to Clear Module s internal temperature must cool to below 160 F 71 C and then press ON button What to Check s module located in unapproved location too close to burner Move to cooler location Communication Safety NOTE This feature is only available when transmitter includes an LCD screen Error Code One beep every four seconds Description of Fault Warn users that the transmitter and receiver are not communicating properly What to Check Verify batteries in both transmitter and receiver are new Ensure transmitter is located within 20 feet 6 m of receiver Ensure transmitter is not placed in metal enclosure or laying directly on top of a metal surface as this can interfere with transmission 20011957 37 Chateau Direct Vent Gas Fireplace Fuel Conversion Instructions WARNING This conversion kit shall be installed 1 With a Phillips or Robertson screwd
59. ow joints and secure joints as described on Page 16 STEP 6 Measure the horizontal length requirement including a 2 51 mm overlap ie from the elbow to the outside wall face plus 2 51 mm or the distance required if installing a second 90 elbow Fig 21 Always install horizontal venting on a level plane STEP 7 Use appropriate length of pipe sections and install the horizontal vent sections You may need to cut 1 wall section to size to be flush with the outside wall The sections which go through the wall are packaged with the starter kit and can be cut to suit if necessary Fig 22 Sealing firestop gaps with high temperature sealant will restrict cold air being drawn in around fire place STEP 8 Guide the vent terminations 8 and 11 collars into their respective vent pipes Double check that the vent pipes overlap the collars by 2 51 mm Secure the termina tion to the wall with screws provided and caulk around the wall plate to weatherproof Fig 23 As an alterna tive to screwing the termination directly to the wall you may also use expanding plugs or an approved exterior construction adhesive 19 Chateau Direct Vent Gas Fireplace FP1457 FP1458 Fig 23 Secure termination to wall 20 Support horizontal pipes every 3 914 mm with metal pipe stra
60. per fireplace 20010901 26b Right Side Trim 2 per fireplace 20010902 26c Left Side Trim 2 per fireplace 20010903 26d Bottom Trim 2 per fireplace 20010904 Fuel Conversion Kits Conversion Kit NG to LP 20012368 Conversion Kit LP to NG 20013196 4A 20011957 Chateau Direct Vent Gas Fireplace Accessories All Models DVTBBK Follow instructions provided with the kit and on Page 8 for installation 20011957 45 Chateau Direct Vent Gas Fireplace 46 20011957 LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings brand gas stoves gas inserts and gas fireplaces installed in the United States of America or Canada LIMITED LIFETIME WARRANTY CFM Corporation hereinafter referred to as CFM warrants that all castiron parts the combustion chamber ceramic burner and heat exchanger of every Vermont Castings gas product will be free of defective material or workmanship during the period the product is owned by the original owner subject to proof of purchase and the conditions and limitations listed on this warranty document BASIC ONE YEAR WARRANTY CFM warrants to the original owner that your new Vermont Castings Gas Appliance is free from defects in material or workmanship for a period of one year from the date of purchase subject to the following conditions and limitations Labor to replace these parts is covered for one year reimbursed per our warranty service fee schedule CO
61. place win dow frame aligning the four 4 holes with the four 4 brackets 8 Using the machine screws attach the Vista door to the four 4 brackets Do not overtighten WARNING The glass frame assembly pro A vided with the fireplace must be left in place for proper operation Failure to do so could cause property damage and malfunction of the fireplace U Shaped Bracket Glass Assembly Drill Holes for Vista Door Flange Here Surround Opening Edge Glass Assembly Frame Fig 27 Vista door top hole locations 22 Vertical Through the Roof Applications Use of Restrictor Plate for Vertical Venting Application The primary purpose for the vent restrictor is to regain flame height under certain venting conditions as outlined below Flue Restrictor Plate Installation Refer to Page 17 for your venting configuration and combination of restrictor plate requirement Flue Restrictor Plate Guide SK8DVSK or 2 610mm vertical 2 610mm horizontal None None 4 1 2m vertical 4 flue 10 3m horizontal None restrictor 8 2 4m vertical 12 3 7m vertical amp greater 6 flue 6 flue restrictor restrictor Restrictor Plate Installation Using the two 2 screws provided along with the flue restictor plate shipped with the logset fasten the restrictor plate to the firebox top through the front of the unit Fig 28 Sheet Metal Screws DVT38S2 Use t
62. ps Check fireplace to make sure it is levelled and properly positioned Sidewall Installation with Stationary Glass Facing Outside CAUTION Unit must be installed with station ary glass facing outside Control housing will be located on the left side of the unit when facing the unit from inside the house Failure to do so will result in a major reconstruction and CFM Corporation will not be responsible for costs associated with incorrect installation STEP 1 Locate vent opening on the wall It may be necessary to first position the fireplace and measure to obtain hole location Depending on whether the wall is combustible or noncombustible cut opening to size Fig 18 For combustible walls first frame in opening Combustible Walls Cut a 161 4 H x 16 W 413 x 413 mm hole through the exterior wall and frame as shown Noncombustible Walls Hole opening must be 1172 286mm in diameter STEP 2 Measure wall thickness and cut zero clearance sleeve parts to proper length MAXIMUM 12 305 mm As semble sleeve using 8 sheet metal screws supplied Fig 19 Install firestop assembly Fig 34 Zero clearance sleeve is only required for combustible walls STEP 3 Slide the zero clearance sleeve through the wall and install the firestop on the inside surface of the wall Secure with four 4 48 sheet metal screws STEP 4 Place fireplace into position Fig 20 Measure the vertical height X required
63. r to the unit by doing the following 1 Remove glass logs glowing embers if installed 2 Remove andirons fettles and burner housing 3 Remove the two 2 screws securing the deflector and the rectangular restrictor plate in place Fig 30 Turn the restrictor plate around so the body of the plate will extend down over the air opening Rectangular Restrictor Plate Deflector IN FP1615 Fig 30 Turn rectangular restrictor plate over to partially cover opening 20011957 Chateau Direct Vent Gas Fireplace 4 Turn the burner housing upside down Remove the two 2 screws securing the shutter plate to the bottom of the burner Turn the shutter plate around so the bottom opening is 1 25 mm Replace the screws removed earlier Fig 31 Remove Screws Shutter Shutter Plate Fig 31 Turn shutter plate over to cover opening 5 Reinstall burner housing fettle andirons logs and glowing embers in reverse order Refer to Page 28 for log installation For vertical venting configurations that include a minimum vertical rise of 12 3 7 m and a maximum horizontal offset of 10 3 m the 477 flue restrictor plate supplied with this unit should be used on LP unit only Fig 32 Refer to Figure 28 for flue restrictor plate installation FP1462 Fig 32 Restrictor plate use with horizontal offset 23 Chateau Direct Vent Ga
64. release the MODE key or press the OFF CONTINUOUS PILOT key to disengage the thermostatic mode The word ROOM on the LCD screen will not show when the thermostatic mode is not in operation NOTE The highest SET temperature is 99 Fahrenheit 32 Celsius and the lowest temperature is 45 Fahren heit 6 Celsius CONTINUOUS PILOT FEATURE This feature allows you to change from a spark to pilot is System to a standing pilot system for appliances during es z 7 S MN ROOM TEMP ROOM TEMP See a 1 F Cold Climate to keep the firebox warm S lj To operate the CONTINUOUS PILOT FEATURE do the AAAS following On or Off Operation Press and hold the OFF CONTINUOUS PILOT key for approximately 5 seconds until the word PILOT appears on the LCD screen NOTE The word PILOT will appear on the LCD screen in ON mode CP CHILDPROOF FEATURE p This SKYTECH remote control includes a CHILDPROOF i i d LOCK OUT feature that allows the user to LOCK OUT ROOM TEMP operation of the appliance from the transmitter SETTING LOCK OUT CP To activate the LOCK OUT feature press and hold the ON H L key and the MODE key at the same time for 5 seconds The letters CP will appear in the TEMP frame on the LCD screen To disengage the LOCK OUT press and hold the ON H L key and the MODE key at the same time for 5 seconds and the letters CP will disapp
65. river remove by a qualified service agency in accordance with the four 4 nuts holding the fettle to the burner as the manufacturer s instructions and all applicable semblies With a hex remove the two 2 hex nuts codes and requirements of the authority having ju holding each burner tube to the front of the burner risdiction If the information in these instructions is assembly on both sides Remove burner tubes not followed exactly a fire explosion or production 2 Remove two 2 hex nuts holding the left burner leg of carbon monoxide may result causing property Remove burner leg Fig 54 damage personal injury or loss of life The qualified 3 Remove two 2 screws holding the pilot assembly service agency is responsible for the proper instal lation of this kit The installation is not proper and complete until the operation of the converted appli ance is checked as specified in the manufacturer s instructions supplied with the kit 277 u CAUTION The gas supply shall be shut off prior to disconnecting the electrical power before proceed ing with the conversion Avertissement Cette trousse de conversion Ne doit tre install e que par le repr sentant d un organ isme qualifi et conform ment aux instructions du fabricant et aux codes et exigences pertinentes de l autorit comp tente Quiconque ne respecte pas Fig 54 Use 3 8 socket to remove hex nuts holding burner la lettre les instrucito
66. s Fireplace This Gas Fireplace has been approved for Vertical installations up to 40 12 m in height Up to a 20 6 m horizontal vent run can be installed within the vent system using a maximum of three 3 90 elbows Fig 33 A 2 610 mm vertical section must be installed before any offset A maximum of 20 6 1 m horizon tal and three 3 90 elbows may be installed with a minimum of 12 3 66 m vertical section above the flue collar of the unit Fig 33 Max 20 6m Su 1 yg d Max Height 40 12m Min Height 12 3 7m Pipe Straps Every 3 914mm FP1463 Fig 33 Support straps for horizontal runs 24 Up to two 2 30 or 45 elbows may be used within the horizontal run For each 30 or 45 elbow used on the horizontal level the maximum horizontal length must be reduced by 18 457 mm Example Maximum horizontal length 0 x 30 or 45 elbows 10 3 m 1 x 30 or 45 elbows 86 2 6 m 2 x 30 or45 elbows 7 2 1 m A minimum of a 12 3 7 m vertical rise Two sets of 30 or 45 elbows offsets within these vertical installations From 0 to a maximum of 8 2 4 m of vent pipe can be used between elbows Fig 34 SKCS8 must be used to support offsets Fig 37 This application will require that you first determine the roof pitch and use the appropriate starter kit Refer to Venting Components L
67. sation prevent window condensation D Vertical clearance to ventilated soffit located above the terminal within a horizontal 18 458 mm 18 458 mm distance of 2 610mm from the center line of the terminal E Clearance to unventilated soffit 24 610 mm 24 610 mm F Clearance to outside corner G Clearance to inside corner see next page H Clearance to each inside of center line 91 cm within a height of 15 5m 3 91 cm within a height of 15 extended above meter regulator assembly ae ie meter regulator assembly 5 m above the meter regulator assy I Clearance to service regulator vent outlet J Clearance to nonmechanical air supply inlet 6 15 cm for appliances lt 10 000 6 15 cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 30 cm for 10 000 Btuh 3kW 9 other appliances appliances gt 10 000 Btuh 3kW and lt 23 cm for appliances gt 10 000 100 000 Btuh 30kW 36 91 cm Btuh 3kW and lt 50 000 Btuh for appliances gt 100 000 Btuh 30kW 15kW 12 30cm for appliances gt 50 000 Btuh 15kW K Clearance to a mechanical air supply inlet 1 83 m 3 91 cm above if within 10 3 m alert ee located on public property M Clearance under veranda porch deck or 2 30 cm 12 30 cm t balcony N Clearance above a roof shall extend a minimum of 24 610 mm above the highest point when it passes through the roof surface and
68. sembly 4 per fireplace 20011952 3 Fettle 2 per fireplace 20011951 4 Refractory Set Complete CR Kit DVT38S2 20011882 4a Refractory Right Side 20011810 4b Refractory Left Side 20011811 4c Hardware Kit not shown 20007576 5 Spring Latch Assembly 20005788 6 Burner Housing Assembly 20009392 7a Burner 20009311 7b Burner Tube Assembly Pilot Side 20009308 8 Manifold Tube Assembly 20009282 9a Burner Housing Orifice 55 LP 30000333 9b Burner Housing Orifice 38 Natural 20009310 10a Burner Housing Pilot Orifice 54 LP 20000130 10b Burner Housing Pilot Orifice 38 Natural 20009310 11a Burner Tube Orifice 57 LP 2 per fireplace 20004587 11b Burner Tube Orifice 45 Natural 2 per fireplace 20010169 12 American Flame Valve AF 4034 In Assembly 20011893 13 DC Motor Valve 20011898 14 Main Module 20011895 15 AC Adaptor 20011900 16 Pilot Assy 3way N DV Top Convertible IN 10002387 17 Battery Back up Module 20012473 18 24 Wire Harness 20012258 19 Remote Control 20011904 20 Power Module 20011901 21 Glass Frame Assembly 2 per fireplace 20012242 22 Outer Pipe Aluminum Foil Tape 20006169 23 Milpack Tube not shown 53326 24 Screw 1 4 20 x 1 5 Black Pan Quad Glass Frame Screw 20006471 25 Cement Rutland not shown 30000524T 20011957 43 Chateau Direct Vent Gas Fireplace DVT38S2 continued Ref Description DVT38S2 26 Trim Kit Complete 2 per fireplace 20010894 26a Top Trim 2
69. sta Door is installed NOTE Place trim pieces with magnets facing window frame 1 Place bottom trim on the bottom of the window frame NOTE Final adjustments will be made once all trim pieces are in place 2 The right and left trim piece have a 45 notch on the back corner of the top end Fig 52 Place the right trim against the right side of the window frame making sure the bottom is over lapping the bottom trim piece The right side of the trim should butt up against the right side nailing flange of the fireplace 3 Place the left trim on the left side of the window frame as in Step 2 4 Place the top trim piece so the ends overlap both the right and left side trim pieces 5 Adjust the top trim so the top butts up against the top nailing flange and the sides are butted Ps FP1814 up against the side nailing flanges and the top Fig 53 Trim frame in place trim Once the top trims are in place move the bottom trim up until it fits securely with the bottom of the side trims 6 Repeat steps for other side of fireplace Left and Right Trim 45 Notch on Top End Fig 52 The right and left trim pieces have a 45 notch on the back corner of the top end when properly installed 20011957 33 Chateau Direct Vent Gas Fireplace Lighting amp Operating Instructions For Fireplaces equipped with American Flame Automatic Control System IN or IP Warning If you do not follow these instructions exa
70. subjected to any test pressures exceeding 1 2 psi Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing The gas control is equipped with an inlet and manifold pressure test point therefore it is not necessary to pro vide an 1 8 test point up stream of the control When using copper use only approved fittings Always provide a union when using black iron pipe so the gas line can be easily disconnected for burner servicing A union may not be behind a wall Fig 8 See the gas specifications for pressure details and ratings Electrical Junction Box The fireplace when installed must be elec trically connected and grounded in accord ance with local codes or in the absence of local codes with the current CSA C22 1 Canadian Electrical Code or the national electrical code ANSI NFPA No 70 in the USA It is strongly suggested that the wiring of the Electrical Junction Box be carried out by a licensed electrician The box should be near the valve box assembly to plug the cord into Ensure the power to the supply line has been disconnected before commencing this procedure Chateau Direct Vent Gas Fireplace Control System The gas control system is located on the right hand side of the firebox behind an access panel and the decora tive brick panel The fireplace is operated using only the hand held remote control unit The system wiring diagra
71. t comes in contact with the fettle Then rest the pointed end over the middle log positioned in Step 9 Repeat this step for opposite side 1 Position the log front right Fig 49 Hold the log with the two 2 branches toward you Set the left branch on the inside of the second tine of the fettle and drop the right branch on the overlay behind the log positioned in Step 7 Lay the other end of the log over the notch located on the log positioned in Step 10 Make sure to clear the opening on the overlay when looking straight down Figure 50 Log Front Upper Right F47 12 Position the log front upper right Fig 50 Hold the log with narrow end toward you Set the narrow end over the flat notch on the log right grate positioned in Step 10 Lay the wide end of the logs over the branch on the log left grate positioned in Step 8 20011957 31 Chateau Direct Vent Gas Fireplace Flame Characteristics It is important to periodically perform a visual check of the pilot and burner flames Compare them to Figures 51 If the flame patterns appear abnormal contact a qualified service provider for service and adjustment Figure 51 32 20011957 Chateau Direct Vent Gas Fireplace Trim Installation CAUTION Allow fireplace to cool if it has been in operation Trim components 2 each top frame assembly bottom trim assembly right and left trim assem blies NOTE Only one trim set is used when Vi
72. ton on the transmitter is pressed the word ON or OF will appear on the LCD screen to show while the signal is being sent Upon initial use there may be a delay of three seconds before the remote receiver will respond to the transmitter This is part of the system s design NOTE The fireplace receiver will only respond to the transmitter when the 2 position slide button on the module is in the REMOTE position If the system does not respond to the battery transmitter on initial use refer to MATCHING SECURITY CODES and recheck battery positions in the remote receiver Thermostatic Updating Feature This remote control has a THERMOSTATIC UPDATING feature built into its software The THERMOSTATIC UPDAT ING feature operates in the following manner while in the THERMOSTATIC mode The transmitter reads the ROOM temperature every 2 minutes checking the ROOM temperature against the SET temperature and then sends a signal to the receiver 20011957 13 Chateau Direct Vent Gas Fireplace General Venting Your fireplace is approved to be vented either through the side wall or vertical through the roof Only CFM Corporation venting components spe cifically approved and labelled for this fireplace may be used Venting terminals shall not be recessed into a wall or siding Horizontal venting must be installed on a level plane without an inclining or declining slope 14 There must not be any obstruction such as bushes
73. try to Connect to Module Connect to Module Then smell for gas including near the floor cent If you smell gas STOP Follow instruction B ORPI in the safety warnings above If you do not smell gas go on to the next step Turn ON all electrical power to the appliance Turn wireless remote ON If the appliance will not operate follow the instructions TURNING OFF THE GAS TO Minimum Rate THE APPLIANCE and call your service Screw technician or gas supplier Pilot Internal Solenoid Main Valve Internal Solenoid Connection Connection Orange amp White Wires Green amp White Wires Motor Drive light the pilot by hand s Turn the wireless remote OFF Pilot Gas x gn Black Plastic C ion Si Wait five 5 minutes to clear out any gas BU Tasic Sap Sonnection Side orBack s I Connection 7 1 2 NPT X 1 2 Flare Turn the wireless remote to the OFF position shutot Valve Turn OFF all electrical power to the fireplace if service is required Turn the shut off valve on the gas supply line to the OFF position 1 2 Gas Tight or Tinned Copper from valve 1 2 Gas Supply Not provided 34 20011957 Chateau Direct Vent Gas Fireplace Troubleshooting American Flame Gas Control System If erratic system behavior is observed that cannot be resolved by the methods out
74. uit Ensure the CONTINUOUS PILOT switch on the control module is set to OFF Pilot flame is always on will not extinguish 20011957 Check the handheld transmitter display for the word PILOT on the LCD screen If this is displayed press and hold the CONTINUOUS PILOT button on the handheld transmitter for approximately 10 seconds to turn off continuous pilot mode 35 Chateau Direct Vent Gas Fireplace Troubleshooting American Flame Gas Control System continued Main flame will not light Flame height adjustment will not work works backwards Room temperature dis played on handheld trans mitter is not correct When using thermostatic transmitters only Unit will not respond in THERMO mode When using thermostatic transmitters only 36 Verify the gas supply is turned on Ensure the pilot flame will ignite If not see pilot flame troubleshooting above Make sure the green and white leads from the module are securely connected to the terminals labeled MAIN on the valve body Make certain the pilot flame is in contact with the flame rectification sensor on the pilot assembly This valve is equipped with a pilot flame adjustment screw If the pilot flame is too small it will not contact the flame rectification sensor and will not complete the safety circuit Ensure the pilot flame is properly located to ignite the main flame Ensure the black and red leads from the battery pack or the AF4000 110H
75. vertical or horizontal run Fig 15 ae T Wall Opening 6 974 2080mm FP1454 Fig 15 Minimum vertical run maximum horizontal run e For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45 cm This does not apply if the 45 elbows are installed on the vertical part of the vent system 18 A B 17 5 2m FP1238b Fig 16 Maximum vent run with elbows For each 90 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 36 914 mm The maximum number of elbow degrees in a system is 270 Fig 17 Example Elbow 1 Elbow 2 Elbow 3 45 Elbow 4 90 Total angular variation 270 90 45 FP1455 Fig 17 Maximum number of elbow degrees Sidewall Installation STEP 1 Locate vent opening on the wall It may be necessary to first position the fireplace and measure to obtain hole location Depending on whether the wall is combustible or noncombustible cut opening to size Fig 18 For combustible walls first frame in opening Combustible Walls Cut a 1672 H x 16 W 413 x 413 mm hole through the exterior wall and frame as shown Noncombustible Walls Hole opening must be 1114 286 mm in diameter 20011957 Vent Opening for Combustible Wall Framing

Vermont Casting DVT38S2IN User's Manual

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