UltraViolet Devices MP13A User's Manual
Contents
1. 8 INSPECTION Suasana s R E 8 IM aro Du PROTECTION uu Ru ha S T T 8 LAMP INSTALLATION OR REPLACEMENT eI n II nnnn nnn ns ese se essen eese n nennt rete te eee nsns nenas nsa sas e ess se enne reiten 9 QUARTZ SLEEVE CLEANING OR REPLACEMENT an nre ne teer nennen nenne nennen nnns 10 REPLACEMENT OF BROKEN QUARTZ SLEEVE eese eee enne enne innere NESNE RRES enters PESAN PEE resies 11 DISPOSAL OF MERCURY ADDED LAMBP eee I IRI nnn nennen nn tetet stert EEEE terne enn s nnns a sensa sa e eese EEEE ere renun 11 OPTIONAL GUARDIAN ULTRAVIOLET MONITOR SENSOR PROBE CLEANING cccccccsssscecsssscessceecsssseecsseseesseescsssececsaes 12 TROUBLESHOOTING wesc wensssecsssenscisussesessessesesceessoussssueseosuecees svesnssoseenasssusevedebstese ones sE TESSE seesseseaussesncsbsastecevesesueess 13 TECHNICAL SPECIFICATIONS wecissesvesssccsessasssess vosensdsdecensesenccossssedseesssesssnsossbetesestesdssucossedsccsscadssses ososencevsceecestecsesess 14 OPTIONAL AC CESSORURBS sccssccsnsccenssesessuccscsssseedusecssessousncevensscsesssessesesscevosedebstesesodesstucovesssessessessesenesedsschessbocssodeseeess 15 REPLACEMENT PARIS i y M 16 19 Mighty Pure MopELs MP13A MP16A amp MP22A rna 16 17 Mighty Pure MODELS MP36C2. n Recommended Minimum Clearance E i Ultraviolet Water Purifier For Lamp or Quartz Sleeve Removal Model DIM X um m MP13A 13 ATLANTIC U ULTRAVIOLET MPA 2 LN OPTIONAL EQUIPMENT MP36C 36 CORPORATION MP49C 49 Wall Mounting Kit The water purifier should be mounted horizontally on a flat dry surface Secure the water purifier using the mounting holes in the ballast housing or with the optional wall mounting kit The purifier should not be solely supported by its plumbing connections The water purifier must be connected to the cold water line only It is recommended that a 5 micron sediment filter be installed in line prior to the water purifier The sediment filter will stop or trap any particulates from entering the water purifier Particulates may cause damage to the quartz sleeve as well as interfere with the purifier s ability to disinfect the water The sediment filter may also help to reduce the amount of routine cleaning of the quartz sleeve Shut off valves should be installed on both the inlet and outlet sides of the water purifier The use of bypass valves is not recommended The shut off valves allow the purifier to be isolated from the water supply which is required when removing the quartz sleeve Unions should be installed on both the inlet and outlet of the water purifier this will allow easy removal of the water purifier from the plumbing if required Apply Teflon tape to thre
3. 13 TECHNICAL SPECIFICATIONS 14 Model Flow Rate GPM Inlet Outlet Size Table 4 Technical Specifications 5 m NPT 3 m NPT s m NPT 1 m NPT Number of Lamps Lamp Model No 1 GPH212TSL 1 GPH287TSL 1 GPH436TSL G36T6L 1 G48T6L Length 13 2 16 2 22 2 36 2 5 16 49 5 fig Chamber Diameter 9 1 2 9 1 2 Shipping Weight Voltage Amps Frequency 60Hz 60Hz 60Hz 60Hz 60Hz Power Consumption Lamp Watts 14 Watts 10 Watts 18 Watts 14 Watts 24 Watts 20 Watts 44 Watts 39 Watts 54 Watts 50 Watts Max Operating Pressure Ambient Temperature 100 PSI 33 F 100 F 100 PSI 33 F 100 F 100 PSI 33 F 100 F 100 PSI 33 F 100 F 100 PSI 33 F 100 F Quartz Sleeve Drain Plug 1 1 4 NPT 1 NPT 1 1 4 NPT 1 1 4 NPT 1 1 4 NPT Lamp Out Indicator Translucent Sight Port Translucent Sight Port Translucent Sight Port Translucent Sight Port Translucent Sight Port Ultraviolet Monitor Optional Optional Optional Optional Optional Audio Alarm Optional Optional Optional Optional Optional Solenoid Valve Optional Optional Optional Optional Optional Time Delay Mechanism Optional Optional Optional Optional Optiona
4. WARNING Avoid exposure to direct or strongly reflected germicidal ultraviolet rays Germicidal ultraviolet rays are harmful to the eyes and skin 6 Intended for indoor use only The water purifier should be protected from the elements and from temperatures below freezing 7 Do not operate water purifier if power cord or plug is damaged 8 Electrical power supplied to the water purifier MUST match power requirements listed on the water purifier 9 Plug the water purifier into an approved ground fault circuit interrupt GFCI receptacle 10 AX CAUTION Do not operate without proper electrical ground 11 Do not exceed water purifier s maximum rated flow capacity 12 Do not exceed maximum operating pressure of 100 PSI 13 Read and follow all notices and warnings on the water purifier 14 SAVE THESE INSTRUCTIONS PRODUCT APPLICATION CONSTRUCTION e The water purifier is designed to mount horizontally A drain port on the chamber aids in draining of the purifier The water purifier chamber is passivated and electropolished type 316 Stainless Steel e The ballast housing is a combination of Stainless Steel Type 304 and Aluminum Alloy Coated chambers are available for uses with special applications consult Factory Easy off end caps allow for quick and easy lamp change without disconnecting from the water supply or draining the purifier No tools are required PRINCIPLE OF OPERATION The Mighty Pure design
5. mounting hardware spare parts or instructions For your convenience record the following information below The model and serial number can be found on a label located on the Mighty Pure Ultraviolet Water Purifiers Keep this manual along with proof of purchase handy when contacting our offices Purchased From Date Model WARRANTY Serial No We warrant that this product will be free from defects in material and workmanship for a period of one year from the date of shipment thereof or the product s total rated life whichever first occurs Within the warranty period we shall repair or replace such products which are returned to us with shipping charges prepaid and which are determined by us to be defective This warranty will not apply to any product which has been sub jected to misuse negligence or accident or misapplied or modified or repaired by unauthorized persons or improperly installed The Buyer shall inspect the product promptly after receipt and shall notify us at our main office in writing of claims including claims of breach of warranty within thirty 30 days after the Buyer discovers or should have discovered the facts upon which the claim is based Failure of the Buyer to give written notice of a claim within the time period shall be deemed to be a waiver of such claim The provisions of the above warranty are our sole obligation and exclude all other remedies or warranties express
6. 00 1108B 3 Lamp Spacer 2 25 0209A 4 Lead Wire amp Socket 2 05 1218A2 2 05 1218A2 5 Lamp 1 05 1343 1 05 1334 6 Static Gland Nut 2 25 1492D 2 25 1492D 7 Teflon 19 USER ASSISTANCE Atlantic Ultraviolet Corporation makes every effort to ensure that the Mighty Pure Ultraviolet Water Purifiers are products of superior quality and workmanship This manual describes the installa tion operation and maintenance of the Mighty Pure Ultraviolet Water Purifiers Please read and become familiar with the contents of this manual before installing or using this unit If after reading the manual you still have questions or concerns regarding the installation or use of this unit contact our offices week days between 8 30 am and 5 00 pm Eastern time at Atlantic Ultraviolet Corporation 375 Marcus Boulevard Hauppauge New York 11788 Tel 631 273 0500 Fax 631 273 0771 E mail info ultraviolet com Website www ultraviolet com Please fill out and return the Owner Registration card immediately If the card is missing from this manual please contact any of our application specialists to obtain one Atlantic Ultraviolet Corporation takes all possible precautions when packaging equipment to prevent damage Carefully inspect and report all damage Do not install damaged equipment Follow all instructions on any labels or tags Carefully inspect all packing materials before discarding to prevent the loss of accessories
7. DIMENSIONAL DATA Figure 1 Mighty Pure Dimensional Drawing DISTANCE BETWEEN INLET amp OUTLET PORT PLUG ALSO ACCEPTS SENSOR PROBE FOR ULTRAVIOLET MONITOR je B gt j RECOMMENDED MINIMUM CLEARANCE FOR LAMP oR gor QUARTZ SLEEVE REMOVAL LHn gii MIGHTY PURE m 1 ULTRAVIOLET WATER PURIFIERS q I 1 N E il HOCHT pot x i t A I 4 1 4 DIA MOUNTING HOLES L M99 C 5 8 REF G D r E OVERALL LENGTH LESS LAMP LEAD WIRE Table 2 Mighty x Pure Dimensional Data Model A B C D E F G H Inlet Outlet MP13A 6 13 5 7 3 7 13 5 3 7 3 4 16 8 3 3 Yo m NPT MP16A 8 3 4 16 8 3 4 10 16 3 7 3 4 5 16 8 7 3 m NPT MP22A 14 7 22 13 14 22 2 3 5 4 fig 8 4 m NPT MP36C 28 h 36 16 18 36 h 4 fig 5 16 9 1 2 1 m NPT MP49C 40 7 s 49 26 30 49 h 4 5 s 5 f g 9 15 1 m NPT INSTALLATION 1 Remove water purifier from shipping carton Inspect water purifier power cord and plug for damage Do not operate if there is any damage to the purifier power cord or plug Models MP13A through MP22A are shipped with the lamps already installed while the MP36C and MP49C lamps are packed separately Keep the lamp aside for installation once the purifier has been properly installed Units occasionally experience damage in shipment due to the fragil
8. amp MP49C nrnna 18 19 USER ASSISTANCE o 20 WARRAN TTYX 20 PATENT NOTICE ERROREM 20 These instructions generally describe the installation operation and maintenance of the Mighty Pure line of water purifiers Models MP13A MP16A MP22A MP36C and MP49C Questions that are not specifically answered by these instructions should be directed to the Factory Atlantic Ultraviolet Corporation takes all possible precautions when packaging equipment to prevent damage Carefully inspect and report all damage upon receipt of product Do not install damaged equipment Follow all instructions on all labels and tags Carefully inspect all packing materials before discarding to prevent the loss of accessories mounting hardware spare parts or instructions ATLANTIC ULTRAVIOLET CORPORATION SAFETY WARNINGS e All personnel should be alerted to the potential hazards indicated by the product safety labeling on this unit The following conventions are used to indicate and classify precautions in this manual and on product safety labeling Failure to observe precautions could result in injury to people or damage to property This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid
9. by removing the drain plug Once the chamber is drained remove any old sealing tape from the threads of the drain plug rewrap with 1 2 wide Teflon thread sealing tape reinstall and tighten the drain plug Follow the steps in Lamp Installation or Replacement to remove lamp To prevent damage to the electrical components it is necessary to separate the ballast housing from the purifier chamber On Mighty Pure Models MP13A MP16A and MP22A the ballast housing is mounted to the purifier chamber using four 4 No 8 x 3 8 long screws Using a Phillips cross point screwdriver carefully remove the four 4 screws from along the sides of the ballast housing and set aside Separate the housing from the chamber On Mighty Pure Models MP36C and MP49C the ballast housing is mounted to the purifier chamber using four 4 1 4 20 x 3 8 long hex head bolts Using a 7 16 wrench or an adjustable wrench carefully remove the four 4 bolts with the lock and flat washers from along the top of the ballast housing and set aside Separate the housing from the chamber Keep ballast housing and mounting hardware in a clean dry area Unscrew static gland nuts from each end of the chamber Remove Teflon washer and o ring from both ends of quartz sleeve Teflon washer will some times remain within the static gland nut If so remove Teflon washer from static gland nut before proceeding Carefully remove as much of the broken quartz s
10. ends of quartz sleeve Teflon washer will sometimes remain with in the static gland nut If so remove Teflon washer from static gland nut before proceeding Carefully remove quartz sleeve from chamber NOTE It is advisable to support the quartz sleeve on the opposite end with your finger so that it does not drop to the bottom of the chamber as it slides into the chamber Once the quartz sleeve is removed clean with alcohol or a mild non abrasive detergent Stubborn stains usually can be removed with a dilute hydrochloric acid NOTE Follow all manufacturer s instructions and precautions when handling chemicals Reassemble in reverse order Make sure the quartz sleeve protrudes an equal distance past each threaded nipple Be sure O rings are placed on quartz sleeve before Teflon washer Tighten static gland nuts firmly by hand only DO NOT USE HAND TOOLS Tightening with hand tools is likely to cause quartz sleeve to break Slowly restore water supply to water purifier and check for leaks If no leaks occur reinstall lamp following the steps in Lamp Installation or Replacement section REPLACEMENT OF BROKEN QUARTZ SLEEVE Ne 12 13 14 15 16 A CAUTION Broken Quartz is SHARP It is recommended that protective goggles and gloves are worn when handling broken quartz sleeves Disconnect power to water purifier Shut off water supply to the water purifier via the inlet and outlet shut off valves Drain the chamber
11. quartz rod and securing in place with the quartz rod retaining cap Tighten the quartz rod retaining cap by hand only DO NOT USE HAND TOOLS Tightening with hand tools my damage the quartz rod or o ring seal 9 Reinstall sensor probe into the center fitting of the chamber and tighten 10 Slowly restore water supply to the water purifier pressurize and check for leaks Once it is determined that there are no leaks inlet valve can be fully opened 11 Reposition Ultraviolet Monitor on probe body and tighten setscrews 12 Restore power to the water purifier and ultraviolet monitor If after the cleaning of the sensor quartz rod there is still no significant improvement in the ultraviolet intensity as shown on the intensity meter proceed to the Troubleshooting section 12 TROUBLESHOOTING A CAUTION Always disconnect power to the water purifier before performing any service IMPORTANT This unit is to be serviced ONLY by qualified and appropriately licensed personnel Purifier not operating Water leaking into from purifier Poor purifier performance AND OR Low UV intensity As indicated on Optional Guardian Ultraviolet Monitor Table 3 Troubleshooting Possible Cause Corrective Action No electrical power Verify that the purifier is connected to a live power source Ballast Lamp out Protection MP16A MP22A amp MP36C Cracked or broken quartz sleeve Disconnect the purifier from uti
12. such as raw sewage nor is the unit intended to convert wastewater to microbiologically safe drinking water WATER QUALITY Water quality plays a major role in the transmission of germicidal ultraviolet rays It is recommended that the water does not exceed the following maximum concentration levels Table 1 Maximum Concentration Levels Turbidity 5 NTU Manganese 0 05mg l Total Suspended Solids 10 mg l pH 6 5 9 5 Color None Hardness 6 GPG or 102 6 PPM Iron 0 3 mg l Effectively treating water with higher concentration levels than listed above can be accomplished but may require added measures to improve water quality to treatable levels If for any reason it is believed the ultraviolet transmission is not satisfactory contact the factory INSTALLATION LOCATION 1 The water purifier is intended for indoor use only The water purifier should be protected from the elements and from temperatures below freezing The ambient temperature in the area surrounding the water purifier should be between 33 F and 100 F Electrical power supplied to the water purifier MUST match power requirements listed on the water purifier Use of a voltage surge protector is recommended Plug water purifier into an approved ground fault circuit interrupt GFCI receptacle The water purifier should be located in a dry well lit area which provides enough room to perform routine maintenance T
13. ESCRIPTION QTY PARTNO QTY PART NO QTY PART NO Easy Off End Cap 25 1499A1 25 1499A1 25 1499A1 Rubber O ring Static Gland 00 1108B 00 1108B 00 1108B Lamp Spacer 25 0208A 25 0208A 25 0208A Lead Wire amp Socket 05 1219B2 05 1219B2 05 1219B3 Lamp 05 1400 05 1098 05 1097 Static Gland Nut 25 1492D 25 1492D 25 1492D Teflon Washer 25 1235A 25 1235A 25 1235A Rubber O ring Quartz Sleeve 00 1238A 00 1238A 00 1238A Quartz Sleeve 15 1110A 15 1111A 15 1112A Sight Port Plug 30 1075 30 1075 30 1075 Drain Plug 27 1216 27 1216 27 1216 jpa M OoOo ONA CA U Speed Nut 6 32 50 1314 Ballast 120v 60Hz 10 1070 10 1327 10 1036 Ballast 220v 50Hz 10 1074 10 1327 10 1036 Screw Mounting 50 0155 50 0155 50 0155 Ballast Housing 25 1104A 25 1105B 25 1544D Screw No 8 x s long 50 1323 50 1323 50 1323 Chamber 25 1465E1 25 1465E2 25 1465E3 Line Cord 120v 60Hz 35 1100 35 1100 35 1100 Power Cord 6 220v 50Hz 35 1452 35 1452 35 1452 Standoff Mounting 50 0107 50 0107 not depicted in drawing 17 REPLACEMENT PARTS Mighty x Pure Models MP36C amp MP49C Figure 7 Exploded View MP36C amp MP49C MP 49C Ballast Housing c D 3 o D S T m e e e a ITEM MP36C MP49C NO DESCRIPTION QTY PART NO QTY PART NO 1 Easy Off End Cap 2 25 1499A1 2 25 1499A1 2 Rubber O ring Static Gland 2 00 1108B 2
14. MIGHTYxPURE ULTRAVIOLET WATER PURIFIERS Models MP13A MP16A MP22A MP36C amp MP49C ATLANTIC ULTRAVIOLET CORPORATION 375 Marcus Boulevard Hauppauge NY 11788 USA 631 273 0500 Fax 631 273 0771 e mail info ultraviolet com Extensive Product Information Available at www ultraviolet com Document No 98 1123E1 Revised February 2007 1994 2007 Atlantic Ultraviolet Corporation TABLE OF CONTENTS SABE TY WARNINGS 3 SAFETY INSTRUCTIONS sssessssicncccesdsecsssetcesssatesaduiecsveveousnssconssteanscessedecessducsdesececesesssSencs vesabeevessensseace seuss stesesseesessessscs 3 PRODUCT APPLICATIQ N sisscccsscusscceceveesecsddesecsenss tev ssocesuescsvnscvseseecesendssessctesssse lt ousecsdvncetesssesesevesseusicovensevsiesececeusstesesed 4 CONSTRUCTION RERRRERREENHHEMNMTT 4 PRINGIPEE OF OPERATION 5e cicero asal rt E Pet Qusa aa aaa bere fee te o EE a bee PEE rer EHE 4 LIMITATION OF BE RR 4 WATER OUAI T Y T O 4 INSTALLATION Q9 u 5 LOCATION uu a S Sum au e Q 5 DIMENSIQNAT DATA TL 5 HESSE NO BERE kupata Sas TERT 6 RECOMMENDED OPTIONS tec teo seuss RS aaa u aW Qua s aaa ods tete dette o REPE ERE 7 MATNTENANCEHE
15. ads of inlet and outlet ports to ensure a tight seal When all plumbing connections are complete allow water to enter the water purifier at a low flow rate until the purifier is pressurized With the purifier pressurized it should be checked for leaks Once it is determined that there are no leaks the inlet valve can be fully opened For Models with lamps packed separately install lamp following the steps in Lamp Installation or Replacement section A CAUTION Lamp and quartz sleeve are easily damaged Exercise care when installing lamp 10 Once the plumbing hook ups are made it is a good practice to disinfect the downstream plumbing between the purifier and point of use This is done by introducing chlorine into the purifier chamber a 100 ppm solution of chlorine is suggested With the chlorine in the purifier chamber turn the ultraviolet purifier on Open the downstream outlet until a chlorine odor is noticed Close the outlet and allow the chlorine to remain in the plumbing for three 3 hours Flush the plumbing with ultraviolet purified water allow the water to run for several minutes before use This will allow the chlorine to be flushed from the pipes RECOMMENDED OPTIONS l d 10 Guardian Ultraviolet Monitor Visually indicates the level of germicidal ultraviolet energy that penetrates the quartz sleeve and the water within the water purifier The ultraviolet monitor is capable of operating an optional a
16. amp out protection will prevent the purifier from operating If the ballast is plugged in without a lamp or if the lamp fails the ballast s lamp out protection will prevent the ballast from operating To reset Lamp replacement is recommended every 10 000 hours of operation approximately 12 months of continuous service CONNECT lamp OR REPLACE failed lamp e After 2 minutes plug the ballast back into the outlet receptacle it should resume proper operation The ballast must remain unplugged for two 2 minutes to reset LAMP INSTALLATION OR REPLACEMENT Ne Figure 3 Lamp Replacement w z STATIC DO GLAND NUT gt GERMICIDAL S LAMP LAMP SOCKET amp LEAD WIRE ET rt EASY OFF kn d N SN s e Step 4 amp 5 Remove Sockets Step 6 Remove Lamp Disconnect power to water purifier Remove both easy off end caps by pulling each cap off static gland nut Slide each end cap along the wire away from the socket Carefully withdraw lamp approximately 2 inches from chamber while feeding lamp socket and lead wire on opposite end of chamber While holding lamp end carefully remove lamp socket on end now exposed Next carefully slide lamp back into chamber until approximately 2 inches of the lamp is exposed on the opposite end Hold lamp and remove lamp socket Lamp should now be disconnected on both ends Carefully remove lamp from chamber Be sure to with
17. d in Step 4 NOTE When re assembling ballast housing to purifier chamber electrical power cord should exit ballast housing from the end mounted opposite the drain plug When all connections are complete allow water to enter the water purifier at a low flow rate until the purifier is pressurized With the purifier pressurized it should be checked for leaks See Lamp Installation or Replacement section to properly re install the lamp into the water purifier DISPOSAL OF MERCURY ADDED LAMPS Germicidal ultraviolet lamps like standard fluorescent lamps contain small amounts of mercury Mercury added lamps should not be placed in the trash Dispose of properly For further information regarding the disposal and recycling of lamps containing mercury along with Federal and State requirements visit http www lamprecycle org Product Data Sheets for germicidal ultraviolet lamps can be found in the PDF Library for Ster L Ray germicidal Ultraviolet Lamps section of http www ultraviolet com 11 OPTIONAL GUARDIAN ULTRAVIOLET MONITOR SENSOR PROBE CLEANING Figure 5 Ultraviolet Monitor and Sensor Probe CHAMBER ALUMINUM COLLAR gt WITH SET SCREWS SENSOR PROBE BODY gt If after cleaning the quartz sleeve there is no significant improvement in the ultraviolet intensity as shown on the intensity meter it may be necessary to clean the Ultraviolet Monitor s sensor probe The sensor probe body
18. draw lamp straight out without angling until completely clear of quartz sleeve A CAUTION Lamp and quartz sleeve are easily damaged Exercise care when removing or replacing lamp Reinstall lamp in reverse order A WARNING Germicidal ultraviolet rays are harmful to eyes and skin Do not restore power to water purifier until lamp and both easy off end caps have been properly reinstalled QUARTZ SLEEVE CLEANING OR REPLACEMENT Figure 4 Quartz Sleeve Cleaning or Replacement CHAMBER m VE TEFLON WASHER STATIC GLAND NUT GERMICIDAL SAN VE LAMP LAMP SOCKET A EASY END LAMP SPACER Step 4 Remove Gland Nuts Step 5 Remove Washer amp O Ring Step 6 Remove Quartz Sleeve 1 Disconnect power to water purifier 2 Shut off water supply to water purifier via inlet and outlet shut off valves Drain chamber by removing 3 drain plug Once the chamber is SON drained remove any old sealing tape from the threads of the drain plug rewrap with 1 2 wide Teflon thread sealing tape reinstall and tighten the drain plug Follow the steps in Lamp Installation or Replacement to remove lamp A CAUTION Lamp and quartz sleeve are easily damaged Exercise care when removing or replacing lamp 4 5 6 10 11 10 Unscrew static pany nuts from each end of the chamber Avoid striking quartz sleeve with static gland nut Remove Teflon washer and o ring from both
19. ed or implied including warranties of merchantability and fitness for a particular purpose whether or not purposes or specifications are described herein We further disclaim any responsibility whatsoever to the cus tomer or to any person for injury to person damage to or loss of property or value caused by any product which has been subjected to misuse negligence accident or modified or repaired by unauthorized persons or improperly installed Under no circumstances shall the Company be liable for any incidental consequential or special damages losses or expenses arising from the contract for this product or in connection with the use of or inability to use our product for any purpose whatsoever PATENT NOTICE No attempt has been made to determine the patent status of applications illustrated or described in this publi cation Inclusion in this publication of any design or method of use which may be patented is not to be con strued as promoting or sanctioning unauthorized use 20
20. has been carefully conceived to provide adequate germicidal dosage throughout the disinfection chamber The dosage as it applies to ultraviolet disinfection is a function of time and the intensity of ultraviolet radiation to which the water is exposed The exposure time in seconds is the total time it takes the water to flow through the disinfection chamber exposing it to the germicidal lamp Exposure time is related to the flow rate the higher the flow rate the lower the exposure time or the lower the flow rate the higher the exposure time The ultraviolet intensity is the amount of energy per unit time emitted by the germicidal lamp The Dosage is the product of ultraviolet intensity and the exposure time The operation of the Mighty Pure is as follows Water enters the purifier and flows into the annular space between the quartz sleeve and the chamber wall 2 Suspended microorganisms are exposed to the ultraviolet rays emitted by the germicidal lamp 3 The translucent sight port or optional ultraviolet monitor provides visual indication of germicidal lamp operation 4 Water leaving the purifier is instantly ready for use no further contact time is required LIMITATION oF UsE The water purifier is intended for the use with visually clear water not colored cloudy or turbid See Water Quality section below The water purifier is NOT intended for the treatment of water that has an obvious contamination or intentional source
21. his includes a minimum distance of one chamber length from the chamber end to allow for cleaning and or the changing of the lamp and quartz sleeve as well as a minimum of 6 on the opposite end of the water purifier The water purifier should always be located closest to the point of use This reduces the chance of the purified water being re contaminated by bacteria in the water distribution system after the water purifier CAUTION As with any water handling device the water purifier should be located in an area where any possible condensation or leakage from the water purifier any purifier accessory and or plumbing will not result in damage to the area surrounding the water purifier For added protection it is recommended that a suitable drain pan be installed under the purifier The drain pan must be plumbed to an adequate free flowing drain to prevent water damage in the event of a leak There are numerous leak detection flood stop devices available on the market today designed to stop the flow of water reducing the chance of water damage due to leakage For more details regard ing leak prevention and or limiting damages due to leaks please contact the factory The water purifier should be located after all other water devices such as De ionizers Water Softeners Carbon Filters Pre Filters Reverse Osmosis Pressure Tanks and Pumps This reduces the chance of the purified water being re contaminated by bacteria in any of these units
22. ity of the quartz sleeve It is therefore recommended to inspect the water purifier for damage to the quartz sleeve after it has been removed from the shipping carton Each end of the unit as well as the inlet and outlet should be viewed to see if the quartz sleeve has experienced damage If the quartz sleeve shows signs of damage it should be replaced before the purifier is pressurized See Quartz Sleeve Cleaning or Replacement in the Maintenance section for the proper method of replacing the quartz sleeve in your water purifier Figure 2 Recommended Installation Use of Metal Pipe is recommended for 12 ast elbow to the inlet or from the outlet MM SHINE es bak P avoids ultraviolet degradation Delay into the Ultraviolet Monitor of exposed plastic pipe OPTIONAL EQUIPMENT or Two Minute Time Delay Solenoid Valve Elbow unm COMMON Flow Control Valve T iu PRE TREATMENT or Cold Water Line oou Tae Point of Use POU Water m 2 Water Softener Ultraviolet Water Purifiers should be Supply 3 Carbon Filters GAC installed closest to the point of use 4 Pressure Tank 5 Pump Outlet Line to point of use 6 Reverse Osmosis OPTIONAL EQUIPMENT to be as short as possible 7 Profiters Ultraviolet Monitor Ultraviolet Water Purifiers Audio Alarm should be installed closest to the point of use POU GUARDIAN n Seg LJ EM m Union 6 Minimum lt L Clearance for zu E gt el 5 W
23. l Elapsed Time Indicator Optional Optional Optional Optional Optional Quantum Thermal Optimizer Optional Optional Optional Optional Optional 220V 50Hz 220V 60Hz 12V or 24V DC units are also available Consult Factory for specific voltage requirements Q Total power consumption including ballast loss OPTIONAL ACCESSORIES Optional accessories are available for operation at 120v 60Hz or 220v 50Hz unless specified Please specify Consult Factory for 12v DC or other special input power requirements Table 5 Optional Accessories Optional Accessories Available for Solenoid Valve Nylon 120v only MP13A through MP22A MP36C 1 MP12A through MP22A C4 Solenoid Valve Brass MP36C 1 MP49C 1 2 MP49C 1 MP13A MP16A Flow Control Valve MP22A QA MP36C 1 MP49C 1 2 Valve requires 10 PSI pressure drop for satisfactory operation Unless otherwise specified PVC flow control valves are supplied All PVC and Stainless Steel flow control valves are male NPT Consult Factory for other flow control valves 15 REPLACEMENT PARTS Mighty Pure Models MP13A MP16A amp MP22A Figure 6 Exploded View MP13A MP16A amp MP22A Hi e 3 1 S a lt S a Table 6 Replacement Parts MP13A MP16A amp MP22A ITEM MP13A MP16A MP22A NO D
24. leeve as possible from each end of the chamber To remove fragments of quartz sleeve hold the purifier vertically and shake The quartz fragments will break and drop out of the purifier through the gland fitting Flush water through chamber being careful to remove all quartz fragments from the interior of the chamber Carefully discard all pieces of the broken quartz sleeve Align the end of the replacement quartz sleeve with the gland fitting of the chamber Carefully slide the quartz sleeve into the chamber guiding it through the gland fitting NOTE Use care to keep the quartz sleeve parallel to the chamber Angling the quartz sleeve in any direction could result in the breakage of the quartz sleeve As the quartz sleeve nears the far end of the chamber support the quartz sleeve by inserting your finger through the far end gland fitting and into the quartz sleeve This will minimize the possibility of breaking the quartz sleeve as it passes through the gland fitting Center the quartz sleeve in the chamber making sure the quartz sleeve protrudes an equal distance past each threaded gland fitting of the chamber Re install o rings Teflon washers and static gland nuts Be sure o rings are placed on quartz sleeve before Teflon washer Tighten static gland nuts firmly by hand only DO NOT USE HAND TOOLS Tightening with hand tools is likely to cause quartz sleeve to break Re assemble ballast housing to purifier chamber using hardware remove
25. lity power Replace lamp The purifier must remain disconnected from power for two 2 minutes to reset Shut down purifier drain and replace quartz sleeve See Quartz Sleeve Cleaning or Replacement in the Maintenance section Quartz sleeve sealing o ring s worn damaged Shut down purifier drain and remove static gland nut replace sealing o ring See Quartz Sleeve Cleaning or Replacement in the Maintenance section Poor or loose connections or fittings Quartz sleeve fouled Tighten suspect connection or fitting or shut down purifier drain and remove fitting or connection Clean threads reapply thread sealing tape and reinstall Clean quartz sleeve see Quartz Sleeve Cleaning or Replacement in the Maintenance section Sensor Probe if equipped lens fouled Clean lens or Quartz Rod see Optional Ultraviolet Monitor Sensor Probe Cleaning in the Maintenance section Germicidal lamp output depreciating Replace lamp as it nears its end of life EOL See Lamp Replacement in the Maintenance section Germicidal lamp not functioning Replace lamp See Lamp Replacement in the Maintenance section Low input voltage Verify input voltage to purifier Change in water quality Have water tested to confirm that it does not exceed maximum recommended concentration levels for use with this purifier
26. mounts in a fitting located in the center of the disinfection chamber and protrudes into the chamber 1 Disconnect power to the water purifier 2 Shut off water supply to the water purifier via the inlet and outlet shut off valves Drain the chamber by removing the drain plug Once the chamber is drained remove any old sealing tape from the threads of the drain plug rewrap with 1 2 wide Teflon thread sealing tape reinstall and tighten the drain plug 3 Disconnect power to the Ultraviolet Monitor remove from chamber by loosening the two setscrews on the aluminum collar and lifting it free from probe body 4 Unscrew the sensor probe and remove from the chamber 5 Remove the quartz rod retainer cap from the probe body Take care not to damage the quartz rod o ring or the threads of the probe body NOTE It is recommended when servicing the sensor probe to work in a clean dry area 6 Once the quartz rod is removed clean with alcohol or a mild detergent and rinse with clean water Stubborn stains usually can be removed with a dilute hydrochloric acid NOTE Follow all manufacturer s instructions and precautions when handling chemicals Once the quartz rod has been cleaned handle the rod by the sides to avoid getting fingerprints on the quartz rod faces 7 Clean the probe body by removing any dirt or deposits on all surfaces O rings should be inspected and can be replaced if worn or damaged 8 Reassemble replacing the o ring
27. possible injury or death A D AN G ER Danger indicates an IMMINENTLY hazardous situation which if not avoided WILL result in death or serious injury AW ARN N G Warning indicates a POTENTIALLY hazardous situation which if not avoided COULD result in death or serious injury A C AUTI ON Caution indicates a POTENTIALLY hazardous situation which if not avoided MAY result in minor or moderate injury C AUTI ON Caution used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage This symbol pictorial is used to identify an ELECTRICAL SHOCK or ELECTROCUTION hazard This symbol pictorial is used to identify an ULTRAVIOLET LIGHT hazard Product safety labels should be periodically inspected and cleaned as necessary to maintain good legibility Always replace illegible safety labels Contact factory to obtain replacement safety labels SAFETY INSTRUCTIONS A WARNING To guard against injury basic safety precautions should be observed including the following Read and follow ALL safety instructions 2 Do not use this water purifier for other than its intended purpose as described in this manual 3 Do not alter design or construction 4 A DANGER To prevent the risk of severe or fatal electrical shock special precautions must be taken since water is present near electrical equipment Always disconnect power before performing any maintenance 5
28. roduct Application section Ordinary mainte nance consists of Lamp replacement is recommended every 10 000 hours of operation approximately 12 months of continuous service Cleaning of the quartz sleeve when conditions warrant Always disconnect the water supply and completely drain the water purifier if it will be subjected to temperatures below freezing for extended periods of time INSPECTION 1 Regularly inspect the water purifier to ensure that the germicidal lamp is still in operation On purifiers not equipped with the Ultraviolet Monitor lamp operation can be verified by a visible glow through the translucent sight port This provides an indication of lamp operation and does not indicate the level of ultraviolet intensity or transmission through the water On purifiers so equipped the Guardian Ultraviolet Monitor provides visual indication of the ultraviolet intensity through the quartz sleeve and water in the purifier chamber 2 To ensure proper operation of the water purifier regular biological testing should be performed on a schedule recommended by local public health authorities or at minimum at installation quarterly for the first year of service and annually at lamp replacement for the life of the water purifier LAMP OUT PROTECTION On Mighty Pure MobpELs MP16A MP22A amp MP36C If power is applied to the purifier without a lamp con nected to the circuit or if the lamp fails the purifier ballast s l
29. udio alarm and or solenoid valve The ultraviolet monitor will detect reduction of ultraviolet levels due to Fouling or deposits on the quartz sleeve Poor ultraviolet transmission through the water color turbidity and organic or other impurities in the water can reduce or interfere with the transmission of ultraviolet rays Lamp outage component or power failure Depreciation of the lamp output due to usage or other cause Lamp output gradually depreciates with use Lamp replacement is recommended once each year Use of the Guardian Ultraviolet Monitor is recommended by the U S Public Health Service Criteria for the Acceptability of an Ultraviolet Disinfection Unit Sentry Safety Sensor Pilot lamps provide constant visual monitoring of normal operation In the event of power or lamp failure the safety sensor indicates an alarm condition The safety sensor is capable of operating an optional audio alarm and or solenoid valve Steralert Lamp Status Alarm produces a high pitched pulsed tone when the water purifier is no longer functioning due to lamp or power failure Flow Control Valve Limits water flow to the rated capacity of the purifier The flow control valve is located in line prior to the water purifier and should be protected from ultraviolet exposure by the use of a 90 degree elbow fitting between the flow control valve and the water purifier Audio Alarm Activated by the Ultraviolet Monitor or Safet
30. y Sensor alerts the user to any malfunction detected Solenoid Valve Operated in conjunction with the Ultraviolet Monitor Safety Sensor or Time Delay Mechanism this valve prevents water flow through the water purifier when an abnormal condition is detected or in the event of power failure Elapsed Time Indicator A non resettable display of the water purifier operating hours Useful for scheduling and recording maintenance and lamp replacement Time Delay Mechanism Provides a 2 minute warm up period during which the ultraviolet lamp achieves its full germicidal output before the water is allowed to flow through the water purifier The time delay mechanism is used in conjunction with and is electrically connected to the Solenoid Valve Wall Mount Kit Stainless steel wall brackets provide quick and easy installation and professional finish Pre drilled and ready to install Optimizes free air circulation to cool ballast housing Quantum Thermal Optimizer Thermal relief valve used to help regulate the water temperature inside the water purifier s disinfection chamber Since the relative ultraviolet output of a germicidal lamp is affected by temperature it is important to keep the lamp s temperature within the peak output temperature range MAINTENANCE The water purifier is designed to operate with a minimal amount of maintenance providing the water quality does not exceed maximum concentration levels see Water Quality in the P
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