Troy-Bilt LS275 User's Manual
Contents
1. 8A Figure 8 Horizontal Position Pull the vertical beam lock out and rotate it down See Figure 7 Pivot beam to the horizontal position The beam will lock automatically in horizontal position Stand behind the reservoir tank to operate control handle and to stabilize the log See Figure 8B Operating Tips Always 1 Use clean fluid and check fluid level regularly 2 Use Dexron IIl Automatic Transmission Fluid or 10W AW hydraulic fluid 3 Use a filter clean or replace regularly 4 Usea breather cap on fluid reservoir 5 Make sure pump is mounted and aligned properly 6 Use a flexible spider type coupling between engine and pump drive shafts 7 Keep hoses clear and unblocked 8 Bleed air out of hoses before operating 9 Flush and clean hydraulic system before restarting after servicing 10 Use pipe dope on all hydraulic fittings 11 Allow time for warm up before splitting wood 12 Prime the pump before initial start up by turning over the engine with spark plug disconnected 13 Split wood along the grain lengthwise only Never 1 Use when fluid is below 20 F or above 150 F 2 Use a solid engine pump coupling 3 Operate through relief valve for long 4 Attempt to adjust unloading or relief valve settings without pressure gauges 5 Operate with air in hydraulic system 6 Use teflon tape on hydraulic fittings 7 Attempt to cut wood across the grain Raising and2. A WARNING PERSON STABILIZING LOG ON SPLITTER MUST BE SAME PERSON WHO OPERATES KEEP HANDS and FEET AWAY RNING TO AVOID INJURY AND OR PROPERTY DAMAGE positi Look beam in horizontal position n Won to Claes pep Do than 45 mph ae ee Sen ee hitch with 1 7 8 ball Latch securely High speed may cause loss of control tempt to move log splitter if coupler adjustment is Check local state and federal up or down a slope by hand alee Eo weaker a aan before towing on any Raise jack stand and latch securely public SECTION 2 ASSEMBLING YOUR LOG SPLITTER Attaching the Tongue Unpacking from Crate e Pry top sides and ends off the crate Set panels aside to avoid tire puncture or personal injury e Remove and discard plastic bag that covers unit e Remove any loose parts if included with unit i e operator s manual etc e Cut and remove straps which secure parts to bottom of crate Unbolt any remaining parts which may be bolted to the bottom of the crate WARNING Use extreme caution unpacking A this machine Some components are very heavy and will require additional people or mechanical handling equipment Loose Parts In Carton e Tongue assembly e Bottle of engine oil e Tail light kit Before Assembly e Disconnect the spark plug wire and ground against the engine to prevent unintended starting NOTE Reference to right or left hand side of the log splitter is observed from the operating positi
3. Refill if necessary e Check engine oil level Refill if necessary e Fill up gasoline if necessary e Lubricate with engine oil the beam area where splitting wedge will slide Do not use grease to lubricate Make sure to lubricate both the front and the back of the beam face e Attach spark plug wire to the spark plug Using the Log Splitter e Place the log splitter on level dry ground e Place the beam in either the horizontal or vertical position and lock in place with the appropriate locking rod e Block the front and back of both wheels e Place the log against the end plate and only split wood in the direction of the grain e To stabilize the log place your hand only on sides of log Never place hand on the end between the log and the splitting wedge e Only one adult should stabilize the log and operate the control handle so the operator has full control over the log and the splitting wedge Control Handle 1 Move control handle FORWARD or DOWN to split wood 2 Release the control handle to stop the wedge movement 3 Move control handle BACK or UP to return the wedge Vertical Position e Pull the horizontal beam lock out to release the beam and pivot the beam to the vertical position e To lock the beam in the vertical position pull out on the vertical beam lock and rotate it to secure the beam See Figure 7 e Stand in front of the unit to operate the control handle and to stabilize the log See Figure
4. the each back plate and slide the gibs out e Turn or replace the gibs e Reassemble the back plate and secure with the lock washers and lock nuts e Readjust the bolts on the side of the wedge assembly T Lock pr a Washer Figure 10 SECTION 6 MAINTAINING YOUR LOG SPLITTER WARNING Before cleaning lubricating repairing or inspecting disengage the control lever and stop engine Disconnect the spark plug wire and ground it against the engine to prevent unintended starting A Conditions that will void Warranty 1 Failure to maintain proper fluid level in reservoir 2 Changing the relief valve setting or pressure adjustment of control valve without proper knowledge and instruction from the factory WARNING Higher pressure could cause the hoses to burst cylinder to rupture and intense fluid to be released which could result Disassembling the pump Use of incorrect hydraulic fluid in serious personal injury 5 Allowing the flexible pump coupler to deteriorate without proper and regular inspection 6 Lack of lubrication or improper lubrication of the beam or unit 7 Improper adjustment of splitting wedge Po 8 Excessive heating of the hydraulic system 9 Attempting to start unit in temperatures under 20 F without pre heating fluid in reservoir 10 Unattended leaks in hydraulic system Hydraulic Fluid e Check the hydraulic fluid level in the log splitter reservoir tank before each use e Maintain flu
5. with hardware previously removed to the weld brackets See Figure 5 NOTE Once the six hex screws are tightened there may be a slight gap between the dislodger and the weld brackets This gap is normal e Reattach the log cradle to the side of the beam with the control valve aligning the ends of the cradle with the beam flanges See Figure 5 e Roll log splitter off the bottom crate Attach log cradle here CS Figure 5 Preparing the Log Splitter e Lubricate the beam area where the splitting wedge will slide with engine oil do not use grease e Remove vented reservoir dipstick which is located in front of the engine on top of the reservoir tank See Figure 6 e Fill the reservoir tank with Dexron III automatic transmission fluid or 10W AW hydraulic fluid NOTE The reservoir tank has a capacity of 3 5 gallons e Check fluid level using the dipstick See Figure 6 e Do not overfill Replace vented dipstick securely tightening it until the top of the threads are flush with top of the pipe Dipstick Reservoir Tank Figure 6 e Make sure the spark plug wire is disconnected Then prime the pump by pulling the recoil starter as far as it will go Repeat approximately 10 times e Reconnect the spark plug wire and start engine following instructions in the OPERATION section e Use control handle to engage the wedge to the farthest extended position Then retract the wedge e Refill tank as specified on th
6. 83 Gear Pump 11gpm 24 737 0312 Adapter 3 4 14 65 737 0329 45 Degree Elbow 25 727 0443 Return Hose 3 4 ID x 44 Lg 66 727 0502 High Pressure Hydraulic Hose 26 726 0132 Hose Clamp 5 8 67 781 0788 Tongue Tube Assembly 27 737 0316 Filter Housing 68 747 1261 Latch Rod 28 781 04000 Fender 69 781 1045 Latch 29 710 1238 Hex Washer Screw 5 16 18 x 875 70 715 0120 Spiral Pin 30 712 3010 Hex Nut 5 16 18 71 732 3127 Spring Compression 31 736 0119 Lock Washer 5 16 72 736 0169 L Washer 3 8 32 781 1024 Fender Mounting Bracket 73 712 0798 Hex Nut 3 8 16 33 723 0405 Oil Filter 74 710 0944 Hex Cap Screw 3 8 16 x 4 25 34 710 0376 Hex Cap Screw 5 16 18 x 1 0 75 736 0262 Flat Washer 385 ID x 870 OD 35 681 0164 Light Bracket LH 76 713 0433 Chain 36 625 0062 Taillight 77 750 0497 Spacer 375 ID x 625 OD 725 2058 RH Taillight Assembly 78 727 0311 Coupling Hitch 725 2059 LH Taillight Assembly 79 712 0375 Hex Lock Nut 3 8 16 725 2060 Wiring Harness 80 711 0813 Clevis Pin 37 711 1587 Clevis Pin 81 736 0185 Flat Washer 375 ID x 738 OD 38 736 0116 Flat Washer 635 ID x 93 OD 82 732 0194 Spring Pin 39 714 0470 Cotter Pin 83 781 0789 Jack Stand 40 781 1027 Light Bracket RH 84 736 0351 Flat Washer 760 ID x 500 OD 41 710 3097 Carriage Bolt 3 8 16 x 1 0 85 736 0371 Flat Washer 15 MANUFACTURER S LIMITED WARRANTY FOR OTROY BILT The limited warranty set forth below is given by Troy Bil
7. Lowering Beam Use control handle to run wedge up and down beam 6 to 8 times to circulate the hydraulic fluid which will warm and thin the fluid Place log splitter on a firm level surface To raise the beam for vertical operation Pull out the vertical beam lock on the tongue Pivot beam lock down to release the beam Move the beam to the vertical position Secure it with the beam lock on the reservoir tank assembly To lower the beam Pull out the horizontal beam lock on the reservoir tank 1 WARNING Always use the log splitter in the vertical position when splitting heavy logs e Pivot beam lock down to release the beam Carefully pull back on beam and lower it to the horizontal position The horizontal beam lock will lock automatically See Figure 7 Transporting the Log Splitter IMPORTANT Always turn fuel valve to OFF position before transporting the log splitter e Lower the beam to its horizontal position Make certain the beam is locked securely with the horizontal beam lock e Remove spring clip and clevis pin from jack stand e Support the tongue and pivot the jack stand up against the tongue See Figure 9 Clevis Pin gt Tongue LAA I ssembly Spring Clip 4 oe i Jack Stand Figure 9 e Secure with the spring clip and clevis pin previously removed See Figure 9 e Attach coupler hitch to a class or higher 1 7 8 ball on a towing vehicle latch securely a If coupler hitch d
8. OTROY BILT Operators Manual Log Splitter Model LS275 IMPORTANT Read safety rules and instructions carefully before operating equipment Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 PRINTED IN U S A FORM NO 769 00088 2 2002 TABLE OF CONTENTS Content Page Important Safe Operation Practices eee ecseeeeeeeeneeeeeeeeeeeeeeeeaaeeeeeeenaeeeeenes 3 Assembling Your Log Splitter cece eeeeeneeeeeeenneeeeeeeaeeeeeeecaeeeeeeeeaeeeeeneaas 5 Know Your Log Spitters ireann aa a ii n a a aai 7 Operating Your Log Splitter eee ceeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeaaeeeeeeeeaeeeeeseaas 8 Adjusting Your Log Splitter 2 00 cece cecceeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeaaeeeeeneeaeeeeene
9. aas 10 Maintaining Your Log Splitter ec eeeeeeeeeeenneeeeeeeeeaeeeeeeeaaeeeeeeeaaeeeeeeeaeeeeeees 10 Storing Your Log Splitter eee eee eeeeeee erences eeeeaeeeeeeseeeeeeeeeeeeeeeeeeeeeeeees 12 Troubleshooting Sissi vicive ce cetvcadaastsvaacdtevevegetaesdbasvasadtvanscdsastvaasadvecuacevtnisstaveaddatuate 12 Parts Liste anona rann iaaea theca vddded sds sated ducgat aaa A a aai 14 FINDING MODEL NUMBER This Operator s Manual is an important part of your new log splitter It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer You can locate the model number by standing behind the unit and looking down at the hydraulic tank A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below amp Before you start assembling your new equipment please locate the model plate on the Copy the model number here OTROYV BILT PROB LLC Copy the serial number here www troybilt com CLEVELAND OH 44136 330 558 7220 866 340 6483 ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications w
10. aces clothes dryers stoves electric motors etc e Clean the log splitter thoroughly NOTE We do not recommend the use of pressure washers or garden hose to clean your unit They may cause damage to electric components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability e Wipe unit with an oiled rag to prevent rust especially on the wedge and the beam SECTION 8 TROUBLESHOOTING Drain fuel tank Always drain fuel into approved container outdoors away from open flame Be sure that engine is cool before draining the fuel Do not smoke while handling fuel e Start the engine and let it run until the fuel lines and carburetor are empty e Remove spark plug Holding a rag over the cylinder hole pour approximately 1 2 ounce approximately one tablespoon of engine oil into cylinder and crank slowly to distribute the oil e Replace spark plug e Do not store gasoline from one season to another e Replace your gasoline can if it starts to rust Rust and or dirt in the gasoline will cause problems e Store unit in a clean dry area Do not store next to corrosive materials such as fertilizer NOTE f storing in an unventilated or metal storage shed be certain to rustproof the equipment by coating with a light oil or silicone Problem Cause Remedy Engine fails to start 1 Spark plug wire disconnected 1 Connect wire to spark plug 2 Fuel tank emp
11. ae Part No Part Description fc Part No Part Description 1 718 0769 Hydraulic Cylinder 42 712 0798 Hex Nut 3 8 16 2 727 0634 Hydraulic Tube 43 781 0682 Log Tray 3 710 1018 Hex Cap Screw 1 2 20 x 2 75 44 781 0686 Log Tray Bracket 4 737 0192 90 Degree Solid Adapter 45 681 0161 Frame Assembly 5 781 0526 Hose Guard 46 726 0214 Push Cap 6 737 0153 Return Elbow 47 732 0583 Compression Spring 7 718 0481 Control Valve 48 710 0521 Hex Bolt 3 8 16 x 3 8 781 0538 Hose Guard 49 781 0690 Lock Rod 9 710 0515 Hex Cap Screw 1 2 20 x 3 50 50 737 0348 Vented Dipstick 10 719 0550 Wedge Assembly 51 710 1338 Hex Screw 5 16 24 x 3 25 11 737 0238 Nipple Pipe 1 2 14 52 710 0654A Hex Washer Screw 3 8 16 x 1 0 12 712 0239 Lock Nut 1 2 20 53 634 0186 Wheel Assembly 13 712 0711 Hex Jam Nut 3 8 24 54 712 0359 Slotted Nut 3 4 16 14 710 0459A Hex Cap Screw 3 8 24 x 1 5 55 714 0162 Cotter Pin 15 781 0351 Adjustable Gib 56 734 0873 Hub Cap 16 710 0604A Hex Washer Screw 5 16 18 x 625 57 719 0353 Coupling Shield 17 781 1054 Support Bracket 58 714 0122 Square Key 3 16 x 75 18 681 0162 Beam Assembly 59 718 0686 Flexible Coupling 19 736 0300 Flat Washer 406 ID x 875 OD 60 712 0123 Hex Nut 5 16 24 20 710 0654A Hex Washer Screw 3 8 16 x 1 0 61 736 0119 Lock Washer 5 16 ID 21 781 1048 Dislodger 62 781 0097 Rear Coupling Support Bracket 22 781 0790 Back Plate 63 727 0633 Hose 23 736 0921 Lock Washer 1 2 64 718 06
12. arranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call 1 866 840 6483 or 1 330 558 7220 to reach a Customer Support representative Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call For more details about your unit visit our website at www troybilt com SECTION 1 IMPORTANT SAFE OPERATION PRACTICES A 1 WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol heed its warning WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or e
13. e dipstick NOTE Failure to refill the tank will void unit s warranty e Extend and retract the wedge 12 complete cycles to remove trapped air in the system the system is self bleeding e Refill reservoir within range marked on the dipstick WARNING Much of the original fluid has A been drawn into the cylinder and hoses Make certain to refill the reservoir to prevent damage to the hydraulic pump NOTE Some fluid may overflow from the vent plug as the system builds heat and the fluid expands and seeks a balanced level e Attach taillights as instructed in the taillight kit manual included with your log splitter SECTION 3 KNOW YOUR LOG SPLITTER Compare the illustration in Figure 7 below with the controls on your log splitter and get familiar with its features before starting to operate Know how to stop the machine quickly in the event of an emergency How it works Cylinder Control Handle Reverse m PE To return wedge To stop To split wood Control Handle Forward gt Jack Stand Horizontal Beam Lock Horizontal Vertical Beam Lock Beam Lock Figure 7 Control Handle Engine Controls The control handle has three positions See Figure 7 See the accompanying engine manual for the location Move control handle FORWARD or DOWN to and function of the controls on the engine move wedge down to split
14. e plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a sepa rate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Troy Bilt LLC does not extend any warranty for products sold or exported outside of the United States its possesions and territories except those sold through Troy Bilt LLC s authorized channels of export distribution e Parts that are not genuine Troy Bilt parts are not covered by this warranty f Service completed by someone other than an authorized service dealer is not covered by this warranty g Transportation charges and service calls are not covered No implied warranty including any implied warran
15. end plate When splitting in the vertical position stabilize the log before moving the control Split as follows a Place log on the end plate and turn until it leans against the beam and is stable b When splitting extra large or uneven logs the log must be stabilized with wooden shims or split wood between the log and end plate or ground Always keep fingers away from any cracks that open in the log while splitting They can quickly close and pinch or amputate your fingers Keep your work area clean Immediately remove split wood around the machine so you do not stumble over it Never move this machine while the engine is running This machine should not be towed on any street highway or public road without checking the existing federal state or local vehicle requirements Any licensing or modifications such as taillights etc needed to comply is the sole responsibility of the purchaser If a Statement of Origin is required in your state see your local dealer Do not tow machine faster than 45mph See Transporting the Log Splitter section in this manual for proper towing instructions once all federal local or state requirements are met Maintenance and Storage 1 Stop the engine disconnect the spark plug and ground it against the engine before cleaning or inspecting the machine 2 Stop the engine and relieve hydraulic system pressure before repairing or adjusting fittings hoses tubing or other system compone
16. id level within the range specified on the dipstick at all times e Change the hydraulic fluid in the reservoir every 100 hours of operation e Disconnect the suction hose from the bottom of the reservoir tank and drain the fluid into a suitable container Refill using only Dexron III automatic transmission fluid or 10W AW hydraulic fluid NOTE Please dispose of used hydraulic fluid and engine oil at approved recycling centers only e Since contaminants in fluid may damage the hydraulic components you will have to drain the fluid and flush the reservoir tank and hoses with kerosene whenever any repair work is performed on the tank hydraulic pump or valve For this job contact your nearest service dealer Hydraulic Filter e Change the hydraulic filter every 50 hours of operation Use only a 10 micron hydraulic filter Order part number 723 0405 Beam and Splitting Wedge e Lubricate both sides of the beam where it comes into contact with the splitting wedge before each use with engine oil The wedge plate on the log splitter is designed so the gibs on the side of the wedge plate can be removed and rotated and or turned over for even wear e Make certain to readjust the adjustment bolts so wedge moves freely but no excess space exists between the wedge plate and the beam Hose Clamps e Check before each use if hose clamps on the suction hose attached to the side of the pump are tight Check the hose clamps on the
17. inal purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state Troy Bilt LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220
18. justment 4 Loose shaft coupling 4 Correct engine pump alignment as necessary 5 Gear sections damaged 5 See authorized service dealer 6 Damaged relief valve 6 See authorized service dealer 7 Hydraulic lines blocked 7 Flush and clean hydraulic system 8 Incorrect oil level 8 Check oil level 9 Damaged directional valve 9 See authorized service dealer 10 Blocked directional valve 10 Flush and clean hydraulic system Slow cylinder shaft speed 1 Gear sections damaged 1 See authorized service dealer while extending and 2 Excessive pump inlet vacuum 2 Makecertain pump inlet hoses are clear retracting and unblocked use short large diameter inlet hoses 3 Slow engine speed 3 See authorized service dealer 4 Damaged relief valve 4 See authorized service dealer 5 Incorrect oil level 5 Check oil level 6 Contaminated oil 6 Drain oil clean reservoir and refill 7 Directional valve leaking internally 7 See authorized service dealer 8 Internally damaged cylinder 8 See authorized service dealer Leaking cylinder 1 Broken seals 1 See authorized service dealer 2 Scored cylinder 2 See authorized service dealer Engine runs but wood will 1 Small gear section damaged 1 See authorized service dealer not split or wood splits too 2 Pump check valve leaking 2 See authorized service dealer slowly 3 Excessive pump inlet vacuum 3 Make certain pump inlet hoses are clear and
19. loose clothing that might become entangled in moving or rotating parts of the machine 4 Make sure machine is on level surface before operating 5 Always block machine to prevent unintended movement and lock in either horizontal or vertical position 6 Always operate this machine from the operator zone s specified in the manual 7 Logs should be cut with square ends prior to splitting 8 Use log splitter in daylight or under good artificial light 9 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never overfill the fuel tank Fill tank to no more than 1 2 inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and ze equipment move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pil
20. lowing instructions at all times a Do not check for leaks with your hand b Donot operate machine with frayed kinked cracked or damaged hoses fitting or tubing c Stop the engine and relieve hydraulic system pressure before changing or adjusting fittings hoses tubing or other system components d Donotadjust the pressure settings of the pump or valve Leaks can be detected by passing cardboard or wood while wearing protective gloves and safety glasses over the suspected area Look for discoloration of cardboard or wood If injured by escaping fluid see a doctor immediately Serious infection or reaction can develop if proper medical treatment is not administered immediately Keep the operator zone and adjacent area clear for safe secure footing 8 If your machine is equipped with an internal combustion engine and it is intended for use near any unimproved forest brush or grass covered land the engine exhaust should be equipped with a spark arrester Make sure you comply with applicable local state and federal codes Take appropriate firefighting equipment with you 9 This machine should be used for splitting wood only do not use it for any other purpose 10 Follow the instructions in the manual s provided with any attachment s for this machine Preparation 1 Always wear safety shoes or heavy boots 2 Always wear safety glasses or safety goggles during operating this machine 3 Never wear jewelry or
21. nts 3 To prevent fires clean debris and chaff from the engine and muffler areas If the engine is equipped with a spark arrester muffler clean and inspect it regularly according to manufacturers instructions Replace if damaged 4 Periodically check that all nuts and bolts hose clamps and hydraulic fittings are tight to be sure equipment is in safe working condition 5 Check all safety guards and shields to be sure they are in the proper position Never operate with safety guards shields or other protective features removed 6 The pressure relief valve is preset at the factory Do not adjust the valve 7 Never attempt to move this machine over hilly or uneven terrain without a tow vehicle or adequate help 8 For your safety replace all damaged or worn parts immediately with original equipment manufacturer s O E M parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 9 Do not alter this machine in any manner alterations such as attaching a rope or extension to the control lever or adding to the width or height of the wedge may result in personal injury Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Some of the safety labels are reproduced here Always follow directions on safety labels found on your equipment
22. oes not fit on ball Turn adjustment nut one turn counter clockwise b If coupler hitch is too loose on ball Turn adjustment nut one turn clockwise e Connect the safety chains to the towing vehicle Plug in the tail lights to the tail light connector on the tow vehicle WARNING Do not tow faster than 45mph and check local state and federal requirements before towing on any public road NOTE Use caution when backing up It is recommended to use a spotter outside the vehicle SECTION 5 ADJUSTING YOUR LOG SPLITTER WARNING Do not at any time make any adjustments without first stopping engine disconnecting spark plug wire and grounding it against the engine A Wedge Assembly Adjustment As normal wear occurs and there is excessive play between the wedge and beam adjust the bolts on the side of the wedge assembly to eliminate excess space between the wedge and the beam See Figure 10 e Loosen the jam nuts on the two adjustment bolts on the side of the wedge Turn the adjustment bolts in until snug and then back them off slowly until the wedge assembly will slide on the beam e Tighten the jam nuts securely against the side of the wedge to hold the adjustment bolts in this position Gib Adjustment Periodically remove and replace the gibs Spacers between the wedge assembly and the back plate See Figure 10 NOTE The gibs may be rotated and or turned over for even wear e Loosen the lock nuts under
23. on Assembling the Tongue Attaching the Jack Stand e The jack stand is shipped in the transport position Remove the spring clip and clevis pin and pivot the jack stand towards the ground to the operating position e Secure the jack stand in position with the clevis pin and spring clip See Figure 1 Pe Spring Cli SR a Lg Bracket a rA ust Washer 5 Hex Bolt Figure 1 With the log splitter still standing upright remove two hex bolts lock washers and hex nuts from the end of the tongue See Figure 1 Align the holes in the tongue with the holes in the tank bracket and secure with hardware just removed See Figure 1 NOTE High pressure hose must be above the tongue assembly Connecting Cylinder to Beam The log splitter is shipped with the beam in the vertical position Pull out the vertical lock beam rotate it back and pivot the beam to the horizontal position until it locks See Figure 2 Figure 2 Disconnect the dislodger from the beam weld bracket by removing the six hex screws and flat washers See Figure 3 Flat Washer lt gt of igs Hex Screw Flat Washer Dislodger Figure 3 e Disconnect the log cradle from the beam on the side of the control valve See Figure 4 Hex Bolt eS Disconnect ad Log Cradle ch Figure 4 e Lift and slide the cylinder up to the top of beam and into the weld brackets e Attach the dislodger over the wedge assembly and secure
24. ot light as on a water heater space heater furnace clothes dryer or other gas appliances j Allow machine to cool 5 minutes before storing Operation 1 10 11 12 13 14 15 16 17 Before starting this machine review the Safety Instructions Failure to follow these rules may result in serious injury to the operator or bystanders Never leave this machine unattended with the engine running Do not operate machine while under the influence of alcohol drugs or medication Never allow anyone to operate this machine without proper instruction Always operate this machine with all safety equipment in place and working Make sure all controls are properly adjusted for safe operation Do not change the engine governor settings or overspeed the engine The governor controls the maximum safe operating speed of the engine When loading a log always place your hands on the sides of the log not on the ends and never use your foot to help stabilize a log Failure to do so may result in crushed or amputated fingers toes hand or foot Use only your hand to operate the controls Never attempt to split more than one log at a time unless the ram has fully extended and a second log is needed to complete the separation of the first log For logs which are not cut square the least square end and the longest portion of the log should be placed toward the beam and wedge and the square end placed toward the
25. return hose at least once a season Engine Refer to the engine manual for all maintenance needs Flexible Pump Coupler The flexible pump coupler is a nylon spider insert located between the pump and the engine shaft Over time the coupler will harden and deteriorate Replace the coupler if you detect vibration or noise coming from the area between the engine and the pump If the coupler fails completely you will experience a loss of power IMPORTANT Never hit the engine shaft in any manner as a blow will cause permanent damage to the engine e Remove three nuts and lock washers that secure the pump to the coupling shield Two nuts are at the bottom corners and one is in the top center e Remove the pump e Rotate the engine by slowly pulling starter handle until engine coupling half set screw is visible Loosen set screw using allen wrench and slide coupling half off engine shaft e Loosen set screw on pump coupling half and remove coupling half e Slide new engine coupling half onto the engine shaft until the end of the shaft is flush with the inner portion of the coupling half There must be space between end of the engine support bracket and coupling half Tighten set screw e Install pump coupling half and key on pump shaft Rotate coupling half until set screw faces opening in shield Do not tighten set screw e Install nylon spider onto engine coupling half e Align pump coupling half
26. rror on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death General Practices Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and proper operation Know how to stop the machine and disengage them quickly Never allow children under 16 years to operate this machine Children 16 years and over should read and understand instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Many accidents occur when more than one person operates the machine If a helper is assisting in loading logs never activate the control until the helper is a minimum of 10 feet from the machine Keep bystanders helpers pets and children at least 20 feet from the machine while it is in operation Never allow anyone to ride on this machine Never transport cargo on this machine Hydraulic log splitters develop high fluid pressures during operation Fluid escaping through a pin hole opening can penetrate your skin and cause blood poisoning gangrene or death Give attention to the fol
27. t LLC with respect to new merchandise purchased and used in the United States its possessions and territories Troy Bilt LLC warrants this product against defects for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any accessory or attachment not approved by Troy Bilt LLC for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts or components thereof are subject to separate terms as follows All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause After 90 days but within the two year period normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts Normal wear parts and components include but are not limited to batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shav
28. ty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt LLC During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt LLC shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the orig
29. ty or stale fuel 2 Fill tank with clean fresh gasoline 3 Throttle control lever notin correct 3 Move throttle lever to FAST position starting position 4 Choke not in CHOKE position 4 Move choke to CHOKE position 5 Engine not primed properly 5 Prime engine 6 Blocked fuel line 6 Clean fuel line 7 Faulty spark plug 7 Clean adjust gap or replace Engine runs erratic 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Unit running on CHOKE 2 Move choke lever to OFF position 3 Blocked fuel line or stale fuel 3 Clean fuel line fill tank with clean fresh gasoline 4 Water or dirt in fuel system 4 Drain fuel tank Refill with fresh fuel 5 Dirty air cleaner 5 Clean or replace air cleaner 6 Carburetor out of adjustment 6 See authorized service dealer Engine overheats 1 Engine oil level low 1 Fill crankcase with proper oil 2 Dirty air cleaner 2 Clean or replace air cleaner 3 Carburetor not adjusted properly 3 See authorized service dealer NOTE For repairs beyond those listed above contact your nearest authorized service center Hydraulic Troubleshooting Problem Cause Remedy Cylinder rod will not move 1 Broken drive shaft 1 See authorized service dealer 2 Shipping plugs left in hydraulic 2 Disconnect hydraulic hoses remove hoses shipping plugs reconnect hoses 3 Set screws in coupling not adjusted 3 See operator s manual for correct properly ad
30. uctions carefully WARNING Use extreme care when A handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running NOTE Gasoline can be added to the engine when the log splitter is in either the horizontal or vertical position However there are less obstructions when the unit is in the vertical position Starting Engine Attach spark plug wire to spark plug Make certain the metal cap on the end of the spark plug wire is fastened securely over metal tip of the spark plug e Turn the fuel valve to the ON position e Move choke lever to CHOKE position e Turn the throttle control lever to the FAST position e Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point e Pull rope with a rapid full arm stroke Keep firm grip on starter handle Let rope rewind slowly Repeat until engine cranks e After engine starts move choke lever to OFF position Place throttle lever to the speed desired For best performance the engine is designed to be operated at the FAST throttle position e If weather is cold run wedge up or down beam 6 to 8 times to circulate the hydraulic fluid WARNING When starting a warm engine the muffler and surrounding areas are hot and can cause a burn Do not touch Before Each Use e Remove the dipstick and check hydraulic fluid level
31. unblocked 4 Incorrect oil level 4 Check oil level 5 Contaminated oil 5 Drain oil clean reservoir and refill 6 Directional valve leaking internally 6 See authorized service dealer 7 Overloaded cylinder 7 Do not attempt to split wood against the grain 8 Internally damaged cylinder 8 See authorized service dealer Engine stalls during 1 Low horsepower weak engine 1 See authorized service dealer splitting 2 Overloaded cylinder 2 Do not attempt to split wood against the grain or see authorized service dealer Engine will not turn or 1 Engine pump misalignment 1 Correct alignment as necessary stalls under low load 2 Frozen or seized pump 2 See authorized service dealer conditions 3 Low horsepower weak engine 3 See authorized service dealer 4 Hydraulic lines blocked 4 Flush and clean hydraulic system 5 Blocked directional valve 5 Flush and clean hydraulic system Leaking pump shaft seal 1 Broken drive shaft 1 See authorized service dealer 2 Engine pump misalignment 2 Correct alignment as necessary 3 Gear sections damaged 3 See authorized service dealer 4 Poorly positioned shaft seal 4 See authorized service dealer 5 Plugged oil breather 5 Make certain reservoir is properly vented NOTE For repairs beyond those listed here contact your nearest authorized service center SECTION 9 PARTS LIST FOR MODEL LS275 Model LS275
32. with nylon spider by rotating engine using starter handle Slide coupling half into place while guiding three mounting bolts through holes in pump support bracket e Secure with nuts and washers removed earlier e Set 010 to 060 clearance between the nylon spider and the engine coupling half by sliding a matchbook cover between the nylon spider and the engine coupling half and moving pump coupling half as needed Secure pump coupling half with set screw See Figure 11 NOTE Make certain proper clearance is obtained before tightening set screw Gear Pump Set Screw mal ima ia ia Nylon agi fi eee Steel Spider __ So 4 Coupling Clearance eee Figure 11 Tires See sidewall of tire for recommended pressure Maximum tire pressure under any circumstances is 30 p s i Maintain equal pressure on all tires WARNING Excessive pressure over 30 p s i when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury SECTION 7 STORING YOUR LOG SESTER Prepare your log splitter for storage at the end of the season or if the log splitter will not be used for 30 days or more WARNING Never store machine with fuel A in the fuel tank inside of building where fumes may reach an open flame or spark or where ignition sources are present such as hot water and space heaters furn
33. wood NOTE Control handle will return to neutral position as Stoppi ng Engi ne soon as handle is released e Move throttle control lever to STOP or OFF Release the control handle to stop the wedge position movement e Turn off the fuel valve Move control handle BACK or UP to return the x Disconnect spark plug wire and ground against the wedge toward the cylinder The control handle will engine to prevent unintended starting lock in the disengaged position It will return to neutral automatically when the return stroke is IMPORTANT This unit is shipped without gasoline or oil complete in the engine Be certain to service engine with gasoline Beam Locks and oil as instructed in the accompanying engine These two locks as their name suggests are used to manual before operating your machine secure the beam in the horizontal or the vertical position The vertical beam lock is located next to the oil filter The horizontal beam lock is located on the beam support latch bracket See Figure 7 SECTION 4 OPERATING YOUR LOG SPLITTER WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating WARNING Wear leather work gloves safety shoes ear protection and safety glasses when operating log splitter Ensure safe footing Gas and Oil Fill Up e Service the engine with gasoline and oil as instructed in the engine manual packed with your log splitter Read instr
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