TracRac SKU# 00-25850 User's Manual
Contents
1. NOTES SRAARAnA an ARRS Cah C 0 nira C to r PSS For good performance and safety we recommend re torquing all clamps and fasteners to the proper specifications after the first 500 miles and every 5000 miles thereafter ENGINEERED FOR PROFESSIONALS Carrying high loads over rough roads with excess speed may damage the system on your truck Exercise good judgement at all times ENGINEERED FOR PROFESSIONALS Please call us with questions or concerns 800 501 1587 or email info tracrac com Installation Manual YEE Trac Rac Inc 994 Jefferson Street Fall River MA 02721 800 501 1587 www tracrac com Engineered to Deliver SKU 00 25850 Series ___ NENN TRacRac Installation Notes e Contractor Rac Pro mounts onto the side rails of your truck without drilling e Installation is straight forward and should take approximately 45 minutes to complete Contractor Rac Pro 1 Verify that you have received the correct parts using the assembly drawing and packing list Figure 1 Contractor Rac Pro Installed on a truck bed Table 1 Tools Required 1 Socket Wrench 2 13mm 15mm 16mm and 17mm Sockets 3 5mm Allen Wrench 4 3 16 and 5 16 Allen Wrench Recommended 1 Torque Wrench 2 Install the cleat using two bolts 3 16 Allen Wrench Loosely attach bottom of the corner braces to all four uprigh2. T Bolt 3 8 16X1 1 8 SS NOTES Although the Contractor Rac is capable of carrying a maximum of 1250 Ibs evenly distributed between both racks the capability is limited to the strength of the truck sidewall it is mounted on More information on back cover TracRac Inc 994 Jefferson Street Fall River MA 02721 4893 800 501 1587 Contractor Rac Pro INSTRUCTION MANUAL 7 TracRac TRACRAC 3 After selecting the correct hole pattern for your truck FRONT using Figure 3 plug up all other holes using the black DODGE plastic rivets Large rivet on the top small rivet on FORD F150 r pa the bottom Figure 4 LH A ToYoTA unora o Table 3 Plastic Rivets zJ Item 4 No Qty Part No Description ome p K 2 1 15 Pl 23328 Rivet Small Ratchet Black Perereee ee FORD F250 350 2 15 Pl 23329 Rivet Large Ratchet Black BRACKET ASSMEBLY we co o 4 Attach rubber block assembly and rubber shim to uprights Figure 10 Forward Crossbar assembly DS UPRIGHT BASE using socket head cap bolt washer rubber shim rubber VERTICAL OVAL TUBE SNAP IN THEM TOGETHER NOT SHOWN UPRIGHT BASE BETWEEN block and brass square pocket nut see Figure 4 Complete y SASSA all four upright assemblies Do not attach the L Rail clamps items 1 9 and 10 see
3. Figure 5 NOTE Match the hole patterns in the rubber shims to the correct upright Flat surface of rubber shim must face down Table 6 Forward Crossbar assembly parts 10 Built forward crossbar assembly by following the steps of the standard crossbar assembly except slide 4 bolts item 1 into Item bottom groove of the crossbar 2 per side Attach the end caps TOYOTA TUNDRA No Part No Description HD 80218 T Bolt M10 1 5X25 Loosely attach the bracket assemblies to the crossbar using lock CHEVY nuts and 15mm socket T 01 25051 Bracket Forward DODGE Figure 4 Front upright 11 Loosen two bolts 13mm socket on the forward bracket assemblies FORD F150 250 350 assembly Slide the nut bar into the cantilever groove on each side IN RH HD 23179 Lock Nut 10 1 5 FRONT UPRIGHT 12A Align the bracket with the end of the front cantilever iH FORWARD Pees 12B Tighten two bolts using 13mm socket Torque 90 110 Ibs Figure 3 Footprint for base of uprights 12C Tighten two nuts using 15mm socket Torque 220 240 Ibs on each side 12D Press the end caps into the front and rear cantilevers Table 4 Upright Assembly Parts Make sure that all bolts and nuts are tightened up ltem F F UPRIGHT RH No Qty PartNo Description CANTILEVER Assembly is completed HD 11011 Bolt Socket Head Cap 3 8 16x3 00 Figure 11A Crossb
4. SLIGHTLY UNSCREW TWO BOLTS AND SLIDE FRONT CANTILEVER ON T SHAPE NUT BAR Figure 7 Standard crossbar assembly AUGNIREAR CANTILEVER WIT RAR VERIGI Figure 9 Front and Rear Cantilever installation 4 Contractor Rac Pro NSTRUCTION MANUAL TracRac Inc 994 Jefferson Street Fall River MA 02721 4893 800 501 1587 TracRac Inc 994 Jefferson Street Fall River MA 02721 4893 800 501 1587 Contractor Rac Pro INSTRUCTION MANUAL 5
5. ar installation DETAIL A HD 80078 3 8 Washer THIN RX 11031 Rubber Block 01 2100N Sq Pocket Nut Brass FX 23269 Rubber Shim Front LH FX 23270 Rubber Shim Front RH i _ FX 23271 Rubber Shim Rear LH A END CAP od SU Not Shown SMALL g P N PI 23326 ee FX 23272 Rubber Shim Rear RH g oe Not Shown RUBBER SHIM CANTILEVER OS 4 FLAT FACES DOWN GROOVE 01 23222 Clamp L Rail nO Figure 11B Crossbar installation DETAIL B Figure 12 End cap installation 01 22911 U Channel 3 Long 6 Contractor Rac Pro NSTRUCTION MANUAL TracRac Inc 994 Jefferson Street Fall River MA 02721 4893 800 501 1587 TracRac Inc 994 Jefferson Street Fall River MA 02721 4893 800 501 1587 Contractor Rac Pro STRUCTION MANUAL 3 TracRac TRACRAC 5 Insertthe rubber block into the stake pocket opening and tighten up the bolt using 5 16 Allen Wrench Torque to 90 110 in Ibs EQUAL DISTANCE EQUAL DISTANCE 6 Slide one clamp into the base of each upright Position as shown and secure using socket head cap bolt and U channel Tighten up the bolt using 5 16 Allen Wrench Torque to 130 150 in Ibs bS LOCK NUT M10X1 5 7A Build two standard crossbar assemblies Assemble two tie downs items 1 2 A P N HD 23179 and 3 See Figure 7 and Table 5 Slide them into the top groove of the crossbar TSM SOCKET Figure 8 Cros
6. sbar installation 7B Slide 6 T bolts item 5 into the bottom groove of the crossbar 3 per side NOTE The flat recess of the crossbar must face down 7C Attach the end caps item 6 using screws item 7 using 5mm Allen Wrench Figure 5 Upright installation 8A Attach each crossbar onto a left and right upright by inserting the T bolts through the saddle plate and corner brace Table 5 Standard Crossbar Assembly holes Attach 6 locknuts leaving them loose for adjustments aay Part No Description ae 8B Center the crossbar left to right Crossbar should fit flat on the saddle plats tighten the T bolt nuts using 15mm socket 1 10 25111 Tiedown Torque T bolt nuts to 220 240 in Ibs KB 90004 Knob Female 3 8 16 UNC 9 Follow steps 1 through 6 See Figure 9 to install the front and rear cantilevers HD 80122 T Bolt 3 8 16X1 1 8 SS j 01 10540 Crossbar Triple T Slot 2 HD 80218 T Bolt M10X1 5 25mm RHORT FOR SHORT BED FRONT ON T SHAPE NUT BAR CANTILEVER SLIDE FRONT CANTILEVER INTO PI 23325 Crossbar Endcap CLAMP CENTER CLAMP AND Fi 6 CI h TIGHTEN UP FOUR BOLTS HD 23276 Bolt M6X1 igure 6 Llamp attachment S 15mm AND 17mm SOCKETS THEN TIGHTEN UP TWO BOLTS OF FRONT UPRIGHT SLIGHTLY UNSCREW w y TWO BOLTS IN 7 REAR P 13mm SOCKET W CANTILEVER TO ya FRONT SLIDE CLAMP ASSEMBLY ON REAR CANTILEVER BOTTOM RECESS
7. ts using hex bolt 16mm socket Table 2 Cleat and Corner Brace Parts Part No Description PI 11009 Cleat HD 80136 Bolt 1 4 20X1 75 01 22008 Corner Brace HD 23143 1 Hex Bolt M10 1 5X25 HD 23193 Heavy Washer M10 THICK Figure 2 Cleat and Corner Brace installation UPRIGHT 2 Contractor Rac Pro INSTRUCTION MANUAL TracRac Inc 994 Jefferson Street Fall River MA 02721 4893 800 501 1587 Table 7 Upright Part Reference Part No Description PI 11009 Cleat HD 80136 Bolt 1 4 20X1 75 FX 11139 Nut Bar PI 23327 FX 90138 Spacer Cantilever Bushing Oval Tube HD 23163 1 Hex Flange Bolt M8X1 25 50mm Part No Description 01 11144 Cantilever Clamp BL 22000 D Label TracRac HD 23179 Lock Nut M10X1 5 HD 23165 Bolt M10X1 5 35mm Hex Figure 14 Cantilever Clamp Parts Figure 15 Forward Bracket Parts Figure 16 Tie Down Kit Bo 4 t Table 9 Forward Bracket Part Reference Part No Description Table 10 Tie Down Kit Part Reference Item No PartNo Description FX 11139 Nut Bar 1 10 25111 Tie Down Zinc Diecast 01 11142 Bracket Forward 2 KB 90004 Knob Female 3 8 16 UNC HD 23163 Bolt M8X1 25 16mm Hex Flange 3 HD 80122
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