Teledyne 05386D User's Manual
Contents
1. 11 3 2 Luna 12 4 0 THE M200EU NOy 04 440 11000 13 4 1 Principle of Operation nano erregen ern centers 13 5 0 CALIBRATION AND ZERO SPAN 15 5 1 Calibration or Cal Check Procedure unnssnnssnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnnennnnen nennen nenen 16 6 0 2 19 6 1 Maintenance Schedule rante abite 19 6 2 Replacing the Sample Particulate Filters ss 20 6 3 Checking Analyzer Flow Rate 22 6 4 Replacing the 22 6 5 Inspecting Pneumatic Lines issus 24 6 6 Checking for Leaks 4 1 2 1 4 nn nn Hanne nn nenn 27 7 0 TROUBLESHOOTING 8 4 29 7 1 Operation Verification Diagnostic Techniques een 30 17 11 Pneumatic e rod LO D Pod redi e ees RIS 30 1 152 Leak Check nieder npa IN RIPE PR d eid e ER D en tate 32 7 1 3 Bypass Pump Diagnostic eene eene mne2. 05386 Rev D Model 200EU NOy Option Manual Addendum 2 3 Initial Operation 1 After confirming proper supply voltage turn on the instrument power If you are unfamiliar with the M200EU with NOy Option we recommend that you read the overview in Section 3 before proceeding The power indicator light and display should immediately light in addition the bypass pump should start up The Bypass Pump Chassis requires about 30 minutes for the converter to come up to temperature While the converter is coming up to temperature the M200EU analyzer should be powered up Also follow the instructions in the M200E Manual and the M200EU Addendum to confirm proper operation of that instrument Note It will take 30 minutes for the ozone generator to start up in the M200EU During that time the instrument will not respond to span gas After 30 min the display on the Bypass Pump Chassis should read 315 C indicating that the converter is up to temperature 2 Proceed to Section 4 of this manual to do a Zero Span check Table 1 Final Test and Calibration Values BYPASS FLOW NO CHANNEL CC MIN 800 80 BYPASS FLOW NOy CHANNEL CC MIN 800 80 Converter Serial Date Technician 05386 Rev D 9 Model 200EU NOy Option Manual Addendum This page intentionally left blank 10 05386 Rev D 3 0 SPECIFICATIONS WARRANTY 3 1 Specifications Table 2 Specifications for the converter and the Byp
3. MOSN3S 3unss3ud aanwys Figure 4 Pneumatics diagram standard and Z S option WOd YOSNIS g3aunssasd 25 05386 Rev D Model 200EU NOy Option Manual Addendum m E LJ pail zl a m E 107353 _ cw a BAT za 8 Lu m go y 2 2 m ded h 5 S x E EEE f N rt 5 MN E I d i 1 ic m be Y E zi Lil il E m 2 2 5 aS Y Y 1 Y d 2 E x u TY EN 2 1 Figure 5 Pneumatic diagram OPT 86 option Sample Driers 26 05386 Rev D Model 200EU NOy Option Manual Addendum 6 6 Checking for Leaks If a leak checker is not available it is possible to leak check the instrument using the sample pump plus a shut off valve 1 Turn off instrument power and pump power Cap the sample inlet port bypass out port ozone generator air inlet and zero span inlets if Z S valve option present Insert a shut off valve between the sample pump and the exhaust port at the rear of the instrumen
4. 30 05386 Rev D Model 200EU NOy Option Manual Addendum 31 H9Vd SISSVHO H3AHG AON Jeqqn as jsneuxa G O3INVW LSNYHX3 G IO3INVW LSNYHX3 ino Sv9 1 2 131100 sv ASnvHX3 The pneumatic system is diagramed in ON ON 1no v2 6 SA 1 ddo1nHsnvo ouaz IAA NYdS OY3Z I 1 2 0010 2 0 Nid Nude aunssaud NVdS OM3Z NOILdO wnnowA e NOSN3S J NI AON 34nssS3ud 3IdWvs LY CN Er ann 00 HALYIANOI AON TO NION NHOSN3S n INWA sanssasud ON 05386 Rev D Model 200EU NOy Option Manual Addendum Figure 4 7 1 2 Leak Check Refer to Section 5 6 for the leak check procedure 7 1 3 Bypass Pump Diagnostic Procedures The bypass pump is capable of maintaining a total bypass flowrate of 2 2 lpm If flow checks indicate a fall off in bypass flow the pump may need servicing Check the pump inlet fittings and analyzer for leaks first If other causes have been eliminated rebuild the pump 7 1 4 Electrical Fault Isolation 115 VAC is supplied to the bypass pump the 5 volt and 24 volt switcher supplies the input power to the converter temperature controller Use Figure 6 to check the 115 VAC supply voltage to each of these components The converter temperature is controlled by the FUJI controller located
5. Zero Span Calibration Particulate Filter Ozone Flow Check every year and replace o ring and orifice in reaction cell Ozone Dryer Filter DFU Replace every year Factory Calibration Replace bypass flow orifices 05386 Rev D Model 200EU NOy Option Manual Addendum 6 2 Replacing the Sample Particulate Filters The particulate filter should be inspected often for signs of plugging or contamination It is also common for dirt particles to cause instrument drift and affect accuracy To check and change the filter 1 Fold down the Bypass Pump Module front panel 2 Locate both filters on the left and right side of the Pump Module front panel See Figure 2 for an exploded view of the filter assembly 3 Visually inspect the filter through the glass window 4 If the filter appears dirty unscrew the hold down ring remove the Teflon o ring and then the filter 5 Replace the filter being careful that the element is fully seated in the bottom of the holder Replace the Teflon o ring then screw on the hold down ring and hand tighten NOTE Handle the wetted surfaces as little as possible and clean with cloth prior to assembly 20 05386 Rev D Model 200EU NOy Option Manual Addendum N RING KS HOLD GLASS WINDO O RINC O RING WITH CUT OUTS T a E VISIBLE FILTER ELEMENT FILTER Figure 2 Replacing the Particulate Filter 05386 Rev D 21 Model 200EU N
6. warranty GENERAL API warrants each Product manufactured by API to be free from defects in material and workmanship under normal use and service for a period of one year from the date of delivery All replacement parts and repairs are warranted for 90 days after the purchase If a Product fails to conform to its specifications within the warranty period API shall correct such defect by in API s discretion repairing or replacing such defective Product or refunding the purchase price of such Product The warranties set forth in this section shall be of no force or effect with respect to any Product 1 that has been altered or subjected to misuse negligence or accident or 11 that has been used in any manner other than in accordance with the instruction provided by API or iii not properly maintained THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY WHETHER EXPRESSED OR IMPLIED THE REMEDIES SET FORTH IN THIS SECTION ARE THE EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONTAINED HEREIN API SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR RELATED TO THIS AGREEMENT OF API S PERFORMANCE HEREUNDER WHETHER FOR BREACH OF WARRANTY OR OTHERWISE TERMS AND CONDITIONS All units or components returned to Teledyne API should be properly packed for handling and re
7. ADVANCED POLLUTION INSTRUMENTATION A Teledyne Technologies Company TELEDYNE M200EU NOy CONVERTER ADDENDUM for use with M200E Operators Manual PN 04410 and with the M200EU Addendum PN 05385 TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO CA 92121 5201 USA Toll free Phone 800 324 5190 Phone 858 657 9800 Fax 858 657 9816 Email api sales teledyne com Website http www teledyne api com Part Number 05386D Copyright 2009 2010 DCN5822 Teledyne Advanced Pollution Instrumentation 23 August 2010 Safety Messages Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage Please read these messages carefully Each safety message is associated with a safety alert symbol and are placed throughout this manual and inside the instrument The symbols with messages are defined as follows WARNING Electrical Shock Hazard HAZARD Strong oxidizer GENERAL WARNING CAUTION Read the accompanying message for specific information CAUTION Hot Surface Warning Do Not Touch Touching some parts of the instrument without protection or proper tools could result in damage to the part s and or the instrument Technician Symbol All operations marked with this symbol are to be performed by qualified maintenance personnel only Electrical Ground This symbol inside the instrument marks the central safety grounding point f
8. E MAINTENANCE 222 4 0 2 0000 0 001 19 TABLE 7 TEMPERATURE CONTROLLER PROGRAMMING GUIDE creen 33 iv 05386 Rev D 1 0 INTRODUCTION The M200EU NOy converter is designed to support a NOx analyzer by converting multiple unstable compounds grouped under the name NOy The converter is mounted on the analyzer at the sample inlet to minimize flow time between sample in and converter thereby optimizing measurement accuracy This manual addendum is to be used in conjunction with the M200E operation manual and the M200EU addendum 05386 Rev D 5 Model 200EU NOy Option Manual Addendum This page intentionally left blank 6 05386 Rev D 2 0 GETTING STARTED The NOy converter has been designed to operate with the M200EU low level NOx analyzer 2 1 Unpacking CAUTION A Avoid personal injury use two persons each to lift and carry the the M200EU analyzer and the Model 501 Pump Pack chassis The M200EU with NOy Option comes in three boxes e M200EU analyzer e Bypass Pump Chassis e External Converter housed in a stainless enclosure and umbilical cable assembly 1 Verify that there is no apparent shipping damage If damage has occurred please advise shipper first then API Keep original container and packaging for shipper s inspection 2 Before operation of the M200EU remove the shipping screws as shown in the M200E EU Manual 3 P
9. NOy span concentration value by pressing the ey under each digit until the expected value is set 2 Pres ENTR ENTR stores the expected NOy span value 3 Press ow enter the expected NO span concentration as in step CAL CONC NO one 4 Press ENTR Pressing ENTR stores the NO span value and returns the prompt to the CONC menu s EXIT Returns instrument to SAMPLE mode If desired compensation for converter efficiency CE can be included in the NOy concentration calculation Prior to calibration the converter efficiency should either be set to 1 0 or determined per the procedure in the M200E manual Table 5 Span Calibration Procedure mx CAL The M200EU enters the calibrate mode Wait For Stability Wait for reading to stabilize at span value Type STB lt 2 PPB 3 Press SPAN If you change your mind after pressing SPAN you can still press EXIT here without spanning the instrument 4 Press ENTR Pressing ENTR actually changes the calculation equations and causes the instrument to read the NO and Oy span concentrations B Press EXIT M200EU returns to sampling Immediately after calibration data is not added to the DAS averages 05386 Rev D 17 Model 200EU NOy Option Manual Addendum This page intentionally left blank 18 05386 Rev D 6 0 MAINTENANCE 6 1 Maintenance Schedule The schedule for preventative maintenance is presented in Table 6 below A Table 6 Preventative Maintenance Calendar
10. Oy Option Manual Addendum 6 3 Checking Analyzer Flow Rate The external sample pump is capable of maintaining the reaction cell pressure at less than 5 0 In Hg A If a higher pressure is noted the pump may need servicing Check the pump and pneumatic system for leaks or rebuild pump CAUTION Never operate the analyzer without the ozone destruct component properly seated and connected within the pneumatic path The ozone destruct is integrated into the converter case at the exhaust of the reaction cell inside the instrument The sample flow as measured at ports TO CONV NO IN and FROM CONV NOy IN at the rear of the analyzer should be 1000 100 cc min See Figure 1 for component locations 6 4 Replacing the Converter The heater thermocouple and converter assembly is designed to be replaced as a single unit Check Figure 3 for component location CAUTION AN The converter operates at 315 C Severe burns can result if not enough time is allowed for the assembly to cool Do not handle assembly until it is at room temperature l Turn off the power to the bypass pump at the chassis front panel 2 Allow the converter to cool 3 Disconnect the gas fittings and power cable from the can 4 Remove the entire assembly from the chassis a Remove the pneumatic fittings b Remove the converter assembly from the chassis by loosening the 4 captive screws that secures the assembly to the chassis 5 Remove bottom bracket
11. P AHALARM SET TOO 0 SEL P AnHYTERESIS SETTOS 0 00000 SEL P dPPROG DECIMAL SETTOO gt 58 OFFSET LEAVEATO gt SEL SVOFSETPOINTOFFS LEAVEATO gt SEL PFO SETTOO G1 F SEL Pat ALREADY CONFIGURED SEL hold until RETURNS TO MAIN MENU ss SEL O PWSV SET DISPLAY TO 315 C 7 SEL holduntil PPROPBAND ALREADY CONFIGURED SEL SCROLLTOAT SET TO 1 AUTOTUNE 34 05386 Rev D Model 200EU NOy Option Manual Addendum MBILICAL ABLE HL Lr a l 2 a 11 3 j EE In GS SE E 27 2 S E 2 5 2 lt El 5 to 1 4 4 E Bu iml o ale Le md mE Ex TE AE rj 4 4 ca or S ve BS PS 12 1 mo 1 gt a 25 1 T P 5 1 c noa at D x N Toroid Copt a J E a 7 EF ze EXC TS E g a e D o5 ca a Biz 5 I 2 7 zi RE E a De F3 Figure 6 Electrical Diagra
12. and re attach it to the replacement converter assembly 6 Install the assembly back into the analyzer Ta Re attach the electrical and pneumatic fittings Leak check the assembly when completed 8 Turn the power back on The insulation can emit a burnt odor for the first 24 hours this is normal Allow the converter to burn in for 24 hours then re calibrate the instrument 22 05386 Rev D Model 200EU NOy Option Manual Addendum Figure 3 NOy Converter Assembly 05386 Rev D 23 Model 200EU NOy Option Manual Addendum 6 5 Inspecting Pneumatic Lines Particulate matter in the pneumatic lines will affect both flow rate and response time It is important that the pneumatic system be periodically inspected and thoroughly cleaned if necessary Clean by disassembling and passing methanol through three times Dry with clean zero air Also inspect all pneumatic lines for cracks and abrasion on a regular basis Replace as necessary 24 05386 Rev D Model 200EU NOy Option Manual Addendum H9Vd SISSVHO 1no SSvdAg H3AHG D AON 19440126 MIOSINVW LSNYHX3 NOLLOV3M qoo Q 103INVW LSnvHX3 Jeqqnaos ino Sv9 1 2 131100 5 9 ISNVHX3 YOLVYANAD o BATA A101NHS 1VO 3ATVA NvdS ON3Z 0010 2 0 Nid NVdS ON3Z NOLLdO HOSNIS 3unss3ud Wnnov e
13. ass Pump controller in a NEMA 4 enclosure 315 C 7 C with read out on front panel of bypass pump chassis Assembly 120V 60 Hz 230V 50 Hz 360 watts Assembly Assembly Converter Efficiency gt 96 for NO2 Assembly Converter Bypass Pump Chassis 9 x17 x23 6 23cm x 43cm x 61cm Dimensions HxWxD Remote Converter Assy 12 x19 x7 31cm x 48cm x 18cm Dimensions HxWxD Environmental Installation Category Over voltage Category II Pollution Degree 2 Bypass Flowrate 800 cc min 10 each channel Cal gas Flowrate 4000 cc min approx Analog output Converter temp analog output 3 15 VDC 315 C 05386 Rev D 11 Model 200EU NOy Option Manual Addendum 3 2 Warranty TELEDYNE ADVANCED POLLUTION INSTRUMENTATION INC 02024c Prior to shipment API equipment is thoroughly inspected and tested Should equipment failure occur API assures its customers that prompt service and support will be available COVERAGE After the warranty period and throughout the equipment lifetime API stands ready to provide on site or in plant service at reasonable rates similar to those of other manufacturers in the industry All maintenance and the first level of field troubleshooting are to be performed by the customer NON API MANUFACTURED EQUIPMENT Equipment provided but not manufactured by API is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturers
14. ature control e pneumatic provisions for calibration e optional sample Dryers to remove moisture e Externally mounted molybdenum converter The M200EU w NOy Option system allows the converter to be mounted at the sample inlet point This configuration provides minimal time delay between the sample inlet port and the remotely mounted molybdenum converter Minimizing the transit time between the sample inlet and converter enables the conversion of labile components of NOy The equation for the conversion is 315 C 3 NOy Mo gt 3 MoO 05386 Rev D 13 Model 200EU NOy Option Manual Addendum This page intentionally left blank 14 05386 Rev D 5 0 CALIBRATION AND ZERO SPAN CHECKS Unlike most NOx analyzers the M200EU with the NOy option does not have a sample inlet port on the rear panel of the M200EU The sample port is located on the External Converter therefore Zero Span calibration is different than a normal NOx instrument If a fitting is located at the sample port the analyzer is equipped with the Zero Span option Follow the steps in the M200E EU manual to a Enter the expected NO and NOy span gas concentrations in the M200EU b Do the zero calibration procedure c Do the span calibration procedure The analyzer always routes the zero span gas through the external converter In standard configuration the calibration gas needs to be input at the Cal in port of the M501 Pump pack When Zero Span valve opti
15. curacy of the analyzer 05386 Rev D 15 Model 200EU NOy Option Manual Addendum NOTE The M200EU with the NOy Option does NOT have equivalency approval and may not be used for EPA monitoring 5 1 Calibration or Cal Check Procedure The calibration of the instrument can be checked or adjusted using gas introduced through the calibration port CAL IN on the Bypass Pump Module The calibration gas is routed to a TEE near the sample inlet port on the remote converter assembly Since the zero gas concentration is defined as 0 ppb it is not necessary to enter the expected zero value Table 3 details the zero calibration procedure Table 3 Manual Zero Calibration Procedure Zero Gas Through Sample Port Step Action Comment Number Press CAL The M200EU enters the calibrate mode Wait For Stability Wait for reading to stabilize at zero value Typ STB lt 0 1 PPB Press ENTR Pressing ENTR actually changes the calculation equations 3 Press ZERO If you change your mind after pressing ZERO you can still press EXIT here without zeroing the instrument 5 Press EXIT M200EU returns to sampling Immediately after calibration data is not added to the DAS averages 16 05386 Rev D Model 200EU NOy Option Manual Addendum Table 4 Enter Expected Span Gas Concentrations Procedure For NO amp NOy 1 Press This key sequence causes the M200EU to prompt for the CAL CONC NOy expected NOy concentration Enter the
16. lease check the voltage and frequency label on the rear panel of the instrument for compatibility with the local power before plugging in the M501Y 2 2 Electrical and Pneumatic Connections Mount the converter on a suitable mast outside of the enclosure Route the umbilical cable assembly into the shelter 3 Locate the M200EU and Bypass Pump Chassis in close proximity preferably mounting one over the other in a 19 rack 4 Connect the electrical pneumatic cable fittings to the rear of the Bypass Pump Chassis Use the tags on each tube and Figure 1 to match up the correct tube with the rear panel bulkhead fitting Please note that the dashed lines show optional Zero Span Valve configuration N connections 5 Connect the 7 pin power and signal cable to the connector on the rear of the Bypass Pump Chassis 6 Connect the power cord to the correct line voltage WARNING Lethal voltages are present inside the chassis Do not operate with cover off during normal operation Before operation check for correct input voltage and frequency Donot operate without proper chassis grounding Do not defeat the ground wire on power plug Turn off power before disconnecting electrical subassemblies 05386 Rev D 7 Model 200EU NOy Option Manual Addendum Figure 1 Rear Panel Pneumatic Connections ANALOG QUT 9 a 5 F 0 out AL aN AL OT
17. m 05386 Rev D Model 200EU NOy Option Manual Addendum This page intentionally left blank 36 05386 Rev D 8 0 M200EU NO SPARE PARTS LIST The following spare parts list supplements the spare parts list for the M200EU analzyer Note Use of replacement parts other than those supplied by API may result in non compliance with European Standard EN 61010 1 PART NO DESCRIPTION 000940400 ORIFICE 4 MIL 80 CC O8 FLOW Rx CELL 000941000 ORIFICE 13 MIL 800 CC Rx CELL 016300300 SAMPLE FILTER ASSY 047200200 ASSY MOLY GUTS NOy 023180000 M501Y LEVEL 1 SPARES KIT 009690200 FILTER TFE 47 mm 1UM Quantity 100 009690300 FILTER TFE 47 mm 1UM Quantity 30 50000038 12 VDC SWITCHING POWER SUPPLY PS0000037 5 15 VDC SWITCHING POWER SUPPLY 0000006 FAN BYPASS PUMP CHASSIS 013140000 FAN PMT COOLER FL0000001 SINTERED FILTER FL0000003 FILTER DFU 052900300 ASSY HEATER BAND CONVERTER TYPE J HW0000020 SPRING FLOW CONTROL HW0000036 TFE THREAD TAPE 48 FT HW0000037 TIE CABLE OR0000094 O RING SAMPLE FILTER 037860000 RETAINING RING SAMPLE FILTER OR0000086 O RING SAMPLE ORIFCE HOLDERS PU0000005 BYPASS PUMP M501Y PU0000011 REBUILD KIT BYPASS PUMP 046150000 SAMPLE PUMP 055300000 REBUILD KIT SAMPLE PUMP 05386 Rev D 37
18. nance personnel only This section of the manual contains information on diagnosing and repairing instrument performance problems It provides troubleshooting procedures that address problems to the board level As a guide to troubleshooting think of the M200EU NOy as two systems Pneumatics and Electronics e Pneumatics Over 50 of all instrument problems are traced to leaks in the M200EU Bypass Pump Module assembly pole mounted converter assembly sample filter or zero span gas delivery system calibrator Suspect a leak first e Electronics converter temp control board or DC power supply for the converter temperature readout Another trouble shooting tip has to do with incorrect span gas concentration e This could come either from the calibrator or entering the expected span gas concentration in the instrument incorrectly e If the instrument does not respond to span gas check troubleshooting section in the M200E manual The above should get you started in diagnosing and repairing the most common faults If these reasons have been eliminated and there are still problems with the unit the next thing to do is a Factory Calibration covered in the M200E manual If difficulties persist contact our service department The 800 telephone number is on the cover page of this manual 05386 Rev D 29 Model 200EU NOy Option Manual Addendum 7 1 Operation Verification Diagnostic Techniques 7 1 1 Pneumatic System
19. on is installed zero and span gases are to be provided at the M200EU Zero and Span ports In all cases the calibration gas delivered must be under a small amount of pressure 2 5 psig to overcome the resistance of the hoses Also there must be no venting of the Zero or Span gas to atmosphere prior to the analyzer The gases actually vent at the external converter Calibration gas must be provided for both the bypass system and the M200EU analyzer Flow requirements are 0 80 LPM for NO bypass 0 80 LPM for NOy bypass and 1 LPM for the M200EU Calibration gas flow must be in sufficient excess 4 LPM to prevent any ambient air from entering the SAMPLE port on the pole The maximum 50 ft length of tubing between the bypass Pump Module and the remote Moly converter has been proven to generate too much backpressure for some brands of calibrators Experience to date is that while NO calibration is correct GPT can be incorrect due to errors in dilution of the ozone We strongly recommend that SPAN CALIBRATION be done with NO span gas SPAN CHECKS can be done with either NO only NO2 only or a mixture of NO and NO2 GPT Zero air used for all calibration procedures including GPT should have lt 1 ppt NO and NO2 less than 1 ppt of major interferents such as SO2 NH3 hydrocarbons and a dew point of 5 C or less The calibration gasses should be from a reliable supplier since the quality of the tank concentration values ultimately determines the ac
20. on the Pump Module front panel The controller cycles power to the external converter thereby maintaining the temperature at 315 9C using the solid state relay 7 2 Setting the Converter Temperature A front panel mounted programmable controller maintains the temperature of the remote molybdenum converter By pressing the PV SV button in the lower left corner of the controller you can see the Present Value actual temperature or the Set Value temperature set point The temperature and PID control parameters have been set at the factory and no further adjustment should be necessary Should you need to adjust the temperature follow these steps Select SV with the PV SV button Press the up arrow under the digit you want to change the digit will flash Press the up arrow under the digit or the down arrow at the left to scroll the digit to the desired value Repeat for the other two digits Press the ENTER button 7 Select PV with the PV SV button to observe the actual temperature de e 2 Din 7 2 1 Temperature Controller Setup The FUJI temperature controller has been programmed at the factory and should not need to be altered under normal usage 32 05386 Rev D Model 200EU NOy Option Manual Addendum Indications that would require re programming are e Failure replacement of controller e Replacement of thermocouple element Controller s loss of PID parameters leading to instability of the temp setpoin
21. or the instrument Obr PSPS CAUTION This instrument should only be used for the purpose and in the manner described in this manual If you use this instrument in a manner other than that for which it was intended unpredictable behavior could ensue with possible hazardous consequences gt NEVER use any gas analyzer to sample combustible gas es Note For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product contact Teledyne API s Customer Service Department Telephone 800 324 5190 Email api customerservice teledyne com or access any of the service options on our website at http www teledyne api com 05386 Rev D i il 05386 Rev D Table of Contents Safety Messages MEI i Table of Contents oe a ODER En ODER ier iii List dede deditio diede aeneis iv List of Tables ce ete e OO E O iv 1 0 INTRODUCTION C v 5 2 0 GETTING START ED inu 7 2 1 Unpackihg 5 cierre iere EEE 7 2 2 Electrical and Pneumatic Connections esee enne enne nnns 7 2 3 Initial Op ration Edin 9 3 0 SPECIFICATIONS 4 22 4 1 2 22 11 3 1 5
22. s 32 V4 Electrical Eault ISolation 1 int ER eier 32 7 2 Setting the Converter Temperature eene nnne nnne nennen nnn nnn nnns 32 7 2 1 Temperature Controller Setup ss 32 05386 Rev D iii 8 0 M200EU NOy SPARE PARTS LIST 4440 37 List of Figures FIGURE 1 REAR PANEL PNEUMATIC 68 2202 2 020202020 00 000000 0000 8 FIGURE 2 REPLACING THE PARTICULATE FILTER erre en 21 FIGURE 3 NOY CONVERTER ASSEMBLY 23 FIGURE 4 PNEUMATICS DIAGRAM STANDARD AND Z S OPTION eere 25 FIGURE 5 PNEUMATIC DIAGRAM OPT 86 OPTION SAMPLE DRIERS 26 FIGURE 6 ELECTRICAL 00010 0000000000000 35 List of Tables TABLE 1 FINAL TEST AND CALIBRATION 8 22 2 220000 000000 9 TABLE 2 SPECIFICATIONS FOR THE CONVERTER AND THE BYPASS PUMP 11 TABLE3 MANUAL ZERO CALIBRATION PROCEDURE ZERO GAS THROUGH SAMPLE PORT 16 TABLE 4 ENTER EXPECTED SPAN GAS CONCENTRATIONS PROCEDURE FOR NO amp NOY 17 TABLE 5 SPAN 2 00 0000000 0 17 TABLE 6 PREVENTATIV
23. t In the event that the control parameters are changed or in the event that a new controller is installed it must be reprogrammed to suit the thermal characteristics of the instrument The controller includes an Autotuning feature which can be used to properly set the PID factors To start the Autotune procedure 1 Press Sel until A7 AT is displayed 2 Press Data until value 1 enable Autotune e While Autotuning the decimal point LED will blink e NOTE During the procedure it is normal for the temp to overshoot up to 100 C e When the decimal point LED turns off Autotune is complete No further adjustment should be necessary Table 7 Temperature Controller Programming Guide PRESS DISPLAY ACTION Ce oe iw 2 22 SEL DAP Cue Se d DERIVATIVE TIME SETTO 15 EU MILI MC Bud SEL D 44 SEL SEL DATA 2 2222 22 SEL HYS HYSTERESIS SETTOO3 44242 SEL 0 OPEN 1 LOCKED 2 SV ONLY OPEN NOTE DO NOT SET THE TEMPERATURE SV HIGHER THAN 320 C 05386 Rev D 33 Model 200EU NOy Option Manual Addendum SECONDARY MENU The fixed characteristics of the system PRESS DISPLAY ACTION SEL hold until SET TO 0 REVERSE ACTION SEL hold until SET TO 2 TYPEJTHERMOCOUPLE SEL p dFDIGITALFILTER SETTOS sss SEL P SLLOWERLIMT SETTO 40 40 C 0 SEL P SUUPPERLIMT SET TO 350 3500 SEL
24. t Turn on instrument and sample pump power Set the TEST function to RCEL which measures the reaction cell pressure Close the shutoff valve and monitor the cell pressure The pressure should not drop more than 1 Hg 5psi in 5 minutes If there is a leak it is not possible to tell where it is located using this method You can locate the leak by using a pressure leak checker described below If you have a leak checker l Turn off instrument power and pump power Disconnect the sample pump at the rear panel Cap the sample inlet port bypass out port ozone generator air inlet and zero air inlet 1f Z S valve option present and connect the leak checker to the instrument exhaust port CAUTION Pressure must be less than 15 PSI Pressurize system and check for leaks by watching overall pressure The pressure should not drop more than 1 Hg 5psi in 5 minutes If the instrument fails the pressure test each fitting needs to be leak checked to find the location Be careful that the system is always pressurized so as not to draw soap solution into the plumbing system Make sure you dry off any accumulated bubble solution Start by checking the external fittings first 05386 Rev D 27 Model 200EU NOy Option Manual Addendum This page intentionally left blank 28 05386 Rev D 7 0 TROUBLESHOOTING ADJUSTMENTS CAUTION A The operations outlined in this section must be performed by qualified mainte
25. turned freight prepaid to the nearest designated Service Center After the repair the equipment will be returned freight prepaid 12 05386 Rev D 4 0 THE M200EU NO CONVERTER 4 1 Principle of Operation The T API Model M200EU with NOy Option is designed to measure the concentration of NO NO2 and other compounds that are too unstable to be measured when taken in through the normal ambient air sample inlet system Please refer to the M200EU manual supplied with this system for a general discussion of the operation of a NOx analyzer The suite of compounds known collectively as NOy is composed of roughly 30 compounds There is some disagreement over whether certain compounds should be on the list The NOy measurement is generally done in conjunction with a standard NOx measurement with the difference between the two being the concentration of the unstable compounds sometimes referred to as NOz The analyzer measures two independent gas streams One bypasses the external converter and measures NO in the sample The other pulls the sample through the external converter and is displayed as NOy Under normal calibration conditions the NOy measurement is equivalent to the delivered NOx calibration gases The system is composed of 3 modules e The M200EU analyzer without a Moly converter e This is the location of the optional Zero Span Valves e A Bypass Pump Module containing e bypass pump e flow control sample filtration e moly temper
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