Taylor Freezer RC25 User's Manual
Contents
1. BLK BLK SPLICE BOX GRN YEL 5 BLK WHT WHT e EKWHT Rus BLK EATER ae S E MOTOR FOR OPTIONAL SPINNER ASSEMBLY SEERGH CORCOM FILTER SPINNER ORG NC WHT BK 0 i COM SPINNER No 1 BLK g WHT ORG IGR L n 4 WHT GRAY TORQUE SWITCH REFRIGERATION SOLENOID RELAY XL wuronG REFRIGERATION TIME DELAY 10 SECONDS sen 2244 WaT 5 DELAY ON BREAK WHT GRAY REFRIGERATION 5 SOLENOID E 100KC 1 4W GRA WHT Y Y Y WHT 4 REFRIGERATION x LIQUID LINE a WHT SOLENOID WHT x MIX OUT m TIME DELAY 2MINUTES LOAD RESISTOR DELAY ON MAKE rINPUT LOAB 1 3 10KO 3 WATT BLK YEL YEL YEL WHT WHT MIX OUT LIGHT BRNWHT BRN WHT FILLSYSTEM RELAY BLUAWHT 5 BRN WHT BRN CIA es POSTMIX PRIME VALVE WHT BRN MIXLEVEL TIME DELAY 2 SECONDS DELAY ON BREAK RED RED BR o FLOAT BIB z 5 BLK BRN 0 0 MIX LEVEL FLOAT SWITCH BLUWHT 5 BLK 5 FILL WHT SWITCH 352 ale S x BLU WHT FROM TRANSFORMER BLU WHT WA BLK HT BLK CN FI Fi e ELK y 200v 240V WHT FROM TRANSFORMER ROM FILL FROM TRANSFORMER WHT WHT 882 e a Yor o WHT BLK WHT IGRN YEL G2. L3S VO FOVIdNIS GOSGIOH sor z eervevo ONILNNOW JONV1S o S oo e owo NOLLONS NOLLWH3OIWIIY 1v93d Ww 00 S026v0 SANIT LNYH391443 4 NO 3iv N34 134008 cor ZZr89r0 H3ddOO 8 S ONIENL ONITdNOD S3Nr11NvH39IHd3H NO 31VW34 134208 dO sor 1 H3ddOO 8 2 NO 197205 qO sor eevevo H3ddOO 408 5 157205 qO sor 38809 22222 twee H3SWno31 sor 2 H3SN3ONOO 2 j HOSS3HdWOO LHVS AV THU A0S2 An6S2 912 1HV 1S HO LIOVdVO A04 4nS NnH HOLIOVdVO ANvi3doo an ees eoer zig 72766250 822 4 3978150 HOSS3HdWOO HOSS3HdWNOO 1HV S AV T3H 1HV1S HOlIOVdVO 9962606 0 zis 14 ___22 692870 VO2S88 11V 91HOSS3HdWOO ico 090 HOSSSHdWOO LHV 1S AV THU 2222 75 1HV1S HOlIOVdvO co H3SWno31 zis 7zzig v ____________ 15 5 10151 9 anveeveeogr cor 4 21411 42 HASWNOAL
3. AER mies 18 Draining Product From The Freezing Cylinder 18 RINSING nes s Siam 19 19 Disassemb nass cce b sls 19 Uere Cm 20 Models RD30 RC25 Table of Contents Table of Contents Page 2 Section 7 Important Operator Checklist 21 During Cleaning Sanitizing eye ER Ae E ee eae E 21 Troubleshooting Bacterial Count n er RR ELE a EET ER ET ES UE 21 Regular Maintenance Checks uy ex qu RR v X E 21 Winter Storage sos up edet tr eae Lope Eos am oue da obs de ka a ada sapa 21 Section 8 Troubleshooting Guide 22 Section 9 Parts Replacement Schedule 25 Section 10 Limited Warranty on Equipment 26 Section 11 Limited Warranty on Parts 28 Section 12 Parts List C ieee eee eed ae 31 Wiring Diagrams z yusa s ER RACE Ue ae 40 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be
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6. 1114 LHOddn s 1340vug 3ATVA GION31OS V 1340 Vvu8 TIId V TIOJINVIN ZO r 4H3d IH HOTAVL LNVOIYENT 3NOO 350 HVTInONV LO3H O3H 100 Hu3aglNv LnO XIW LHOI1 HuaglNv LnO XIW LHOI1 anis 91 8 9 531 dVO M GNLS 91 8 5 V H3AOO SNINHVM 138VY1 NOILdIHOS3G Available Separately Parts List 33 Models RD30 RC25 31vadn IPPON uomd eeeeiogn cor ________1229 V HOLIMS 0 9020 AO08t Sz L V0Z LOdS H3Ad HOLIMS eo 216660 6 eX 0 XS 3n0HO ONIHdS 1 sesto SS INHH v LX2 01 M3HOS 1 9ge6 0 1VNH31X3 ONINIV L3H ONIH 86020 3901 HIN 2 01 LON 266210 310H 1 1 20050 SNIHdS SNIHSn8 cor 68260 WHY ANOHOL LOAld ONIHSN 0 97060 IOH LNOO DNIHSN aa a cor 267670 3nouO L WHV S9NIHShg EX 000 000 000 601 0 0 6 0 TOHINOO L330vH8 eo 86 60 HOLIMS 3n0H01 TVSH3AIND INH V 0000209 sor H3S SE 6vX 3n0HOL Y HOLIMS eo 9 16 0 OLLSW1d NVd 3SV8 H3OVdS eo 95060 14 1 1 1 44 91670 OLLSW1d NVd 3SV8 H3OVdS eo J 50670 LHOIY 1 1 44 5 00 z eto06r0 anis H3Z33Hu 4 H3HSVM
7. Position of the beater assembly a Free the torque rotor Replace the torque arm Clean the condensers monthly Turn the fill switch to the ON position Refill the mix system Reset the circuit breaker or replace the blown fuse Remove the guide bearing from the hole in the drive shaft Use the correct lubricant Taylor Lube and follow proper lubrication procedures Replace rubber parts every 3 months The open end of the beater assembly should be in the 11 00 o clock position Troubleshooting Guide 24 Models RD30 RC25 Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY EVERY ANNUALLY 3 MONTHS 6 MONTHS fewer cee if Necessary TT ______ X Denna mem meom X Brushes Inspect amp Replace Minimum if Necessary Models RD30 RC25 25 Parts Replacement Schedule Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor branded freezer equipment available from Taylor to the market generally the Product to the original purchaser only LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the
8. Models RD30 RC25 Step 6 Install the handscrews on the studs Tighten the screws equally using a criss cross pattern Do not overtighten the handscrews Figure 19 Step 7 Install the torque arm Position the torque arm by inserting it through the slot in the torque switch arm and down into the hole in the torque rotor which protrudes from the door Verify proper installation by moving the torque rotor back and forth to be sure it moves freely and easily Figure 20 Step 8 Install the front drip tray and splash shield Install the front drip tray and the splash shield under the door spout Figure 21 Sanitizing Step 1 Fill System Disconnect the product supply lines from the mix delivery container Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Pour the solution into a clean empty mix delivery container Connect the container to the mix delivery line SANITIZING SOLUTION CONTAINER Figure 22 081029 Models RD30 RC25 15 Operating Procedures Place the control switch in the WASH position Press the fill switch to activate the mix solenoid The mix solenoid will remain open until the mix level float switch is satisfied Drain sanitizer from the freezing cylinder and repeat this procedure until full strength solution is dispen
9. FH Figure 11 Place the draw valve spring over the shaft end on the draw valve Figure 12 Insert the draw valve and spring into the door spout until the threaded end of the shaft passes through the hole in the end of the door spout Thread the draw valve knob onto the end of the draw valve shaft Figure 13 Models RD30 RC25 13 Operating Procedures Place the door spout seal o ring into the groove in the door and lubricate the components Figure 14 Align the draw spout assembly with the door Place the draw spout mounting plate over the draw spout assembly and align the holes Figure 15 Using the thumb screws fasten the draw spout assembly and draw spout mounting plate to the door Figure 16 Place the large o ring into the groove on the back side of the door and lubricate the installed o ring LUBRICATE AROUND GASKET ONLY Figure 17 Place the door bearing onto the hub on the back side of the door with the flanged end of the bearing facing the door Note Do not lubricate the door bearing Step 5 Install the freezer door Position the door on the freezer studs at the front of the freezing cylinder Press the door firmly into place Note The torque rotor will protrude through the hole in the center of the door Figure 18 Operating Procedures 14
10. its service agent or similarly qualified person in order to avoid a hazard Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures must be performed by an authorized Taylor service technician To correct the rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the splice box The splice box is located behind the right side panel To the Installer Models RD30 RC25 Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 8096 will allow for normal expansion A Use only R404A refrigerant that conforms to the AHRI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards gt Refrigerant liquid sprayed onto the skin may cause
11. 9 9I LSV Id dl8 X 02 1 9 9 IOH LNOO L3M9VHH NOILdIHOS3G Available Separately Parts List 35 Models RD30 RC25 ee ee co 605882090 i 0001 A37 3X09 AINO verErx sozziero ico z 200670 ico 686 ico 96109 2 1 2 0 60 e dne U U U U U Y 2 111 1 5 SMNVLdfMAS PE ll L os Aove ozz _ 22 296870 ea Le 8 7 GINO HOS 4 11 2108 IPPON SS guv8 Y I X 8 E MO8 13 SILVINMOT3 MO T3 TIOHLNOO HOLIMS M 1 014 10 41 0 dg HOLdVOVv dl 1O X0 q8 IOHLNOO AO 1d V 1LVO T4 060 d IOJINVIN 2 8 XIN 1LSOd V Q IOJINVIN QO M 1V9 0L dQHASPMNV L QO M 1 S dNYAS ANVL NOILVH3O9IH82HH CION3 T1OS 3A TVA NOILVH3O9IH82HH CION3 1OS 3A TVA GION31OS 1345VHH St L X 3HOY9 7 GION3T1OS 3N TVA ona 55775 HVA NOILdIHOS3G Available Separately Models RD30 RC25 36 Parts List 31vadn I PON HASWNOAL cor 260 po v H38ghHdVO ico v ___ anis 91 8 3 031 ico v oe 18 91 8 6 7 S 8 CINDM HOLVOIGNI 81650 3SVOXNVHO HOSSSHdINOO H31V3H 22222 S NViiH3ONn 000 2 990690
12. Figure 5 If blades are in good condition install the scraper blade clip over the scraper blade Place the rear scraper blade over the rear holding pin knife edge to the outside Holding the blade on the beater turn it over and install the front blade the same way Figure 6 Holding the blades in position insert the beater assembly into the freezing cylinder and slide the assembly into position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will not protrude beyond the front of the freezing cylinder Figure 8 Step 3 Install the torque rotor Install the plastic guide bearing on the short end of the torque rotor Slide the o ring into the groove on the long end of the torque rotor and lubricate the o ring Do not lubricate the guide bearing gt S ll An Figure 9 Operating Procedures 12 Models RD30 RC25 Insert the torque rotor guide bearing end first into the pilot hole in the center of the drive shaft The hole inthe torque rotor shaft should be rotated to the 12 o clock position Figure 10 Step 4 Install the freezer door Slide the draw valve o ring into the groove on the draw valve and lubricate the o ring 4555 455
13. damage to the machine NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor 130319 Models RD30 RC25 Safety Section 4 Operator Parts Identification Model RD30 mew partno __ PART NO ie Front 16 i Leg A 4 3 8 16 Stud w Cap X43408 Shield Splash 049203 7 Panel Side Left 048975 Cover Front Upper 049162 Stud Freezer 034035 16 Cover A Solenoid X49396 Panel Side Right Operator Parts Identification 8 Models RD30 RC25 Beater Door Assembly 4 Amo 01500 6 Torque Assemby D49022 8 Beater A 7Gt 1 Fin Suppor X46233 9 046237 Note Optional Door Assembly X50654 has a larger draw valve spout and door port for thick product Models RD30 RC25 9 Operator Parts Identification Section 5 CONTROL Important To the Operator MIX OUT LIGHT Pu CONTROL Figure 1 Control Switch The control switch is located on the front of the machine The center position is OFF The down position is the WASH mode and activates the beater motor only The up position is the AUTO mode The AUTO mode activates the beater motor and enables refr
14. developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question 131209 Models RD30 RC25 To the Operator Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense DO NOT operate the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury This appliance is to be used only by trained personnel It is not intended for use by children or people with reduce
15. equipment s operation thoroughly read this manual If you require technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only ifthe parts are authorized Taylor parts purchased from the local authorized Taylor Distributor and only if all required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on units or parts if non Taylor approved parts or incorrect refrigerant were installed in the unit system modifications were performed beyond factory recommendations or it is determined that the failure was caused by abuse misuse neglect or failure to follow all operating instructions For full details of your Taylor Warranty please see the Limited Warranty section in this manual Note Constant research results in steady improvements therefore information in this manual is subject to change without notice mamam the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is To the Operator completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regar
16. handling of defective Parts replacement Parts or new Parts Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers or carbon and grease buildup Required service whether cleaning or general repairs to return the cooking surface assemblies including the upper platen and lower plate to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build up on the cooking surfaces including but not limited to the platen and plate sides of the shroud or top of the shroud Replacement of cooking surfaces including the upper platen and lower plate due to pitting or corrosion or in the case of the upper platen due to loss of plating as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners cleaning materials or cleaning processes not approved for use by Taylor Replacement of wear items designated as Class 000 Parts in the Taylor Operator s Manual as well as any release sheets and clips for the Product s upper platen assembly External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival Fai
17. or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Limited Warranty on Parts 30 Models RD30 RC25 Parts List Section 12 IPPON 296970 9 Gy GGE 0 QH 086AV 1 030 1vO3d 10260 0 0H 9 Hv3H H3AOO _____ sw BM L80670 H3iddOH H3AOO s e 29160 H3dd LNOH4 H3AOO coe t 960 GION310S Y i gt i 6 NO 31vW34 13400S qO cor ____ H3ddOO 8 S ONIGNL ONITdNOD S3Nr OlHd3H 3ivW34 13400S cor Frer9o H3ddOO 8 2 u3SN3dSId NO divW 134908 dO cor H3ddOO 808 5 u3SN3dSId NO cor 38809 Pk 9 252090 e870 Qv3HX Ing LSnd dvo coe J 4 dIOW3NVIJH PO Tv Nous O 0670 ANOYO L WHY ONIHSNg oL t 080 HY3U HSnug ALIHM 2ZXuE AGOE 5 TZ EX eXOO L JAVA MVYG HSNYE SS ee 21010 pc ___ 902 10d L TWNINYAL 40018 pc 5108 S IVNIWH312 0018 8600 S3Ov1d3t ooo vewon SETH ALT pc
18. points should be stressed during the cleaning and sanitizing operations CLEANING AND SANITIZING MUST BE PERFORMED DAILY Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all product passageways 3 Usethe white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush 5 Using a screwdriver and cloth towel keep the female square drive socket and rear shell bearing clean and free of lubricant and product deposits 6 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 7 Clean and sanitize the product lines regularly to prevent syrup residue build up that would restrict the proper flow of syrup 8 Onaregular basis take a brix reading to assure a consistent quality product post mix valve systems only Important Operat
19. serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately AN reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department AN ae R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil Refrigeration Charging and Line Construction The dispensing unit is shipped with a refrigerant holding charge that is sufficient enough to prevent moisture contamination 8 02 227 g R404A This holding charge will become part of the total system charge The condensing unit is shipped with the total amount of refrigerant required for a typical installation of 75 ft or less with a single dispenser Set Up Procedures Standard Fill Module Step 1 Connect the product supply line to the 1 4 barbed fitting on the fill module Adjust the fill system pressure to deliver product to the hopper at 1 5 to 2 5 oz 42 5 to 70 9 g per second Approximately 15 to 20 PSIG 103 138 kPa for most products Step 2 Lubricate assemble sanit
20. the mix delivery container Figure 27 Operating Procedures 16 Models RD30 RC25 Step 2 Dispenser Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTUR ER S SPECIFICATIONS Remove the upper rear cover and open the hopper cover Pour the sanitizing solution into the hopper and allow the solution to flow into the freezing cylinder Figure 28 Step 3 Once the mix float switch is submerged in the sanitizing solution brush clean the mix hopper mix inlet hole and mix level float switch Figure 29 Step 4 Place the control switch in the WASH position This will cause the sanitizing solution in the freezing cylinder to be agitated Allow the solution to agitate for five minutes Figure 30 Step 5 Place the control switch in the OFF position Place an empty pail beneath the door spout Open the draw valve and draw off all of the sanitizing solution When the sanitizer stops flowing from the door spout close the draw valve Figure 31 Step 6 Replace the hopper cover and the upper rear cover Figure 32 140721 Models RD30 RC25 Operating Procedures Priming Step 1 With a pail beneath the door spout open the draw valve Press the fill switch to allow fresh product to flow into the freezing cylinder This will force out a
21. the original set of instructions 1999 Carrier Commercial Refrigeration Inc Original Publication Updated July 2014 051060 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved LA TAYLOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Models RD30 RC25 Table of Contents Section 1 The following information has been included in the manual as safety and regulatory guidelines For complete installation instructions please see the Installation Checklist Installer Safety In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the lo
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23. 262670 LLL S3OV1d3t 1 05 0 2 022 212 6 8720 so 1 22000 drove 000 LL 21 2660 S3ov1d3H 1 09 ASLL ereeeveo Pc 0689H0 TUs MOTA ONILU4 000 co ASSY MOGTA GIONSIOS N334138 sor L 62060 ANITdNYASOLSLOANNOO cor v8 6v0 ASSsvMO813NMOaQSsqiOH sor 280690 sor z pico 0260 oNiShOH ATaWassv eor co 0061 x C 0 poof Ser9eo _ ZrZriZr0 1 0 lt 10 2 022 7 00002097 sor 72 60060 1 09 ASLL 00002097 sor ___2 920050 Pt v 892 00 Pico ___ v 31vadn 55770 ALO IPPON X0 qu LHDIY ACIS 1ANVd 9288 LH3T3GIS7 THNVd dvdu v 13NVd 0 qu LNOHJd V 0 qu LNOHJ V IANVd diHQ v NVd 10 9 1IVd 0986 GNLS LAN HSNd AGW 18 t Nv43 YOLOW H31V38 Z L HOLON HSNd r NV4J HOLOW NOILQVO T38V1 HOLOIN H31V38 dH Z L HOLOIN SS 3OldIHO 9 L GION310S 3 A1V M040 X 8 ONIH O V SNI LLI4 PI AS ONILLIS 55 1 X SNIH O 8 MOS 13 06 HOLdVOV dl19 3HO8 8 OL LdN b L DNIHSNA
24. B I B switch and the float switch are both satisfied Priming is complete when product will flow without pressing the PUSH button Step 4 To adjust either the syrup or water flow rate turn the flow adjustment screw clockwise to increase flow or counterclockwise to decrease flow Adjust the screws until the desired brix is obtained The flow rate should be 1 5 to 2 5 oz 43 fl ml per second Note Both syrup and water flow adjustment screws are located inside the post mix valve cover Viewed from the front the syrup adjustment screw is on the right and water adjustment is on the left To the Installer Models RD30 RC25 Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Taylor Model RD30 RC25 when properly operated and cared for will produce a consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment Your Model RD30 RC25 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the
25. D FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation 130319 e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by the manufacturer
26. Fe BLU WHT FROM TRANSFORMER 24V t HT BLK BLK RED WHT FROM TRANSFORMER c FROM FROM 240 z FILL TRANS 120 208 SWITCH FORMER TRANSFORMER WHT GRN YEL GE RBC BEATER MOTOR WIRING CCW ROTATION AS SHOWN TO REVERSE ROTATION INTERCHANGE YELLOW AND BLUE RD30 049179 40 11 12 13
27. IRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction Models RD30 RC25 29 Limited Warranty on Parts LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part stating the defect or complaint and a specific request for repair replacement or other correction of the Part under warranty mailed at least thirty 30 days before pursuing any legal rights
28. OPERATOR S MANUAL TAYLOR United Technologies Model RD30 amp RC25 Remote Slush Freezer Original Operating Instructions 051060 M 11 99 Original Publication Updated T2 4 Table of Contents Section 1 To th Installer sores sul cee end 1 Installer Sale uuu wala 1 Sie PIrepalauon res 1 Electrical Connections s ace leases duce sao aol cu er ER BENE er eub 2 Beater Rotation spied eb e aires Pam ee aw ae haie d apiid 2 FR frigeranti ta uu as a uu NOM ka aa 3 Section 2 To the Operator ober d e headed wx dece d a e m a 5 Section 3 wear Nace EE Y adea d 6 Section 4 Operator Parts Identification 8 Section 5 Important To the Operator 10 ronis Ric MH tet eg dhe Go tend oe sy 10 Po ba ert Libr ope 10 eee ates teo P REDE ER DEM DEVE 10 Viscosity Control bed MD 10 Section 6 Operating Procedures 11 Assembly 11 reos nd met wes 15 eate Wu E In e OCT E E d 18 Closing Proced ra
29. RN YEL ORN BLK FRED INTERNAL BLACK INTERNAL BLK WHT WHT LEESON 5 HP BEATER MOTOR 024838 27 SEE NOTE 1 FIG 1 NOTE 1 FOR CCW ROTATION OF A 0 SMITH BEATER MOTOR CONNECT INTERNAL RED TO TERMINAL 4 amp INTERNAL BLACK TO TERMINAL 2 O SMITH 5 HP BEATER MOTOR 024839 27 SEE NOTE 1 BLK BLK BLK BLK POWER SWITCH ORG WHT ORG WHT BLK FILL SWITCH u SPLICE BOX BLK BLKWHT BLKWHT WHT OFF BLKIWHT ORG OFF 280V f WHT ORG WHT GRAY REFRIGERATION Q O SOLENOID RELAY TORQUE SWITCH E WHT ORG z 8 2 1 GRNYEL REFRIGERATION ti TIME DELAY GRAMHT 10 SECONDS E d DELAY ON BREAK WHITE GRAY REFRIGERATION GRNYEL d SOLENOID 2 GRAWHT WHT P g H LIQUID LINE SOLENOID WHT WHT 8 gt 9 LOAD RESISTOR MIX OUT TIME DELAY pINPUT LOAD4 2 MINUTES DELAY ON MAKE 1 3 10KQ 3 WATT BLKWHT BLK YEL YEL YEL YEL GA WHT WHT bs A MIX OUT LIGHT BRN WHT BRN WHT BLUWHT z WHT BRN BRN WHT s LOLI 2 1 FILL MIX LEVEL SOLENOID LOAD TIME DELAY INPUT 2 SECONDS BRN BRN DELAY ON BREAK 4 M INT 4 g E E BLK BLK O OC i i a ko MIX LEVEL ze 55 FLOAT SWITCH a
30. al injury to fingers or hands from hazardous moving parts This unit has many sharp edges that can cause severe injuries NOT put objects or fingers in the door spout This may contaminate the product and cause severe personal injury from blade contact USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance in particular as far as safety and hygiene are concerned AN This freezer must be placed on a level surface Failure to comply may result in personal injury Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit This machine is designed to maintain product temperature under 41 F 5 C Any product being added to this machine must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor freezer performance For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 40 C at reduced capacities DO NOT run the machine without product Failure to follow this instruction can result in
31. also have other rights which vary from jurisdiction to jurisdiction LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Product stating the defect or complaint and a specific request for repair replacement or other correction of the Product under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Models RD30 RC25 27 Limited Warranty on Equipment Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company a divisio
32. cal area for the industry standards lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment main power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries To the Installer Site Preparation Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed high ambient temperatures of 104 40 at reduced capacities SThis unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution AN un
33. ce the drive shaft drive coupling or both components Use the correct lubricant Taylor Lube and follow proper lubrication procedures Replace rubber parts every 3 months Contact a service technician for component replacement Plug the power cord in the wall receptacle Place the toggle switch in the OFF position Allow the motor to cool then resume normal operation Contact a service technician if the problem continues Place the fill switch in the ON position Reset the circuit breaker or replace the blown fuse Models RD30 RC25 23 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY om mE 8 The unit is not 8 Theunitisnotfreezing product when placed in the AUTO mode 9 The guide bearing is missing 10 There is excessive leakage from the draw spout 11 The door is not easily installed a The torque rotor is bound torque rotor is bound leaving the torque arm in the cold position Therefore the compressor will not run The torque arm is bent The condensers are dirty The fill system switch is not in the ON position There is a mix out condition The circuit breaker has tripped or the fuse has blown on the condensing unit The guide bearing is stuck in the drive shaft There is improper or inadequate lubrication on the draw valve o rings Worn or missing draw valve o ring
34. cor 2998 323995 0 18 HOlHd ee66109n zis Q31V1nSNI v TI3HS 000 9 zis d31v1nSNI v TI3HS 00 ogszeo 1dvHS 1 39 poof 050 MEL X GO 8 ONIH O Z LYE H31Vdg LJVHS poof 51310 921 3SVO SAVY H3ZLLINVS 3108 2 sor r 6626vX M Y HOLSIS3H o cor e 6019990 OVAVZ V 02 LOdG AVTSY 1 05 0 2 022 dION310S NOlLVH39IH433H 72 189920 AOEZ V 02 LOdQ AV 13H L 09 ASLI dlON310S NOLLVH39IHH33H sor __2 185920 021 02 LOdQ AV 13H pt 8 9 79 Yolon sor 6SSEE0 8 6 X 0 XV A3 Td 55770 ALO NOILdIHOS3G 0260 5 5 Available Separately Models RD30 RC25 34 Parts List pt 000 j 00600 e o o ASSY YIWILIIAIIXIN sor ket ex 1 0S A0v2 022 ASSVHAWILINOXIN eor z 09 611 ASSv __ sor z ooserx sie0eH N d ooo oz ereozo 09980 e osseo 2 z ____ ae _ sor 21 99060 tx 0096850 1 j 219590 l os aov
35. d physical sensory or mental capabilities or lack of experience and knowledge unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock 130319 Safety DO NOT operate the freezer unless it is properly grounded NOT operate the freezer with larger fuses than specified on the freezer data label e All repairs must be performed by an authorized Taylor service technician The main power supplies to the machine must be disconnected prior to performing any repairs For Cord Connected Units Only Taylor authorized service technicians or licensed electricians may install a plug or replacement cord on these units Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the
36. date of original Product installation If a part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured part at Taylor s option to replace the failed defective part at no charge for the part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Product failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Soft Serve Insulated shell assembly Five 5 years Frozen Yogurt Refrigeration compressor Five 5 years Shakes except service valve Smoothies Beater motors Two 2 years Frozen Beverage Beater drive gear Two 2 years Batch Desserts Printed circuit boards and Two 2 years Softech controls beginning with serial number H8024200 Parts not otherwise listed in One 1 year this table or excluded below LIMITED WARRANTY CONDITIONS 1 Ifthe date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service age
37. ding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this unit are warranted for the term stated in the Limited Warranty section in this manual However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this unit s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your Taylor compressor warranty It is the unit owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test new alternates as they are being
38. e or need information to get to this starting point in our instructions turn to Disassembly on page 19 and start there Assembly MAKE SURE THE CONTROL SWITCHISIN THE OFF POSITION Failure to do so may result in personal injury or component damage Note When lubricating parts use an approved food grade lubricant example Taylor Lube HP Every three months discard rubber parts and install new rubber parts Step 1 Install the beater drive shaft Lubricate the o ring groove Slide the o ring into the first groove on the drive shaft Lubricate the groove o ring and shaft portion that comes in contact with the rear shell bearing on the beater drive shaft DO NOT lubricate the square end of the drive shaft Operating Procedures Slide the seal over the shaft until it snaps into the groove Fill the inside portion of the seal with lubricant and evenly lubricate the flat side of the seal that fits onto the rear shell bearing Figure 3 Install the drive shaft into the freezing cylinder square end first The drive shaft seal must fit securely over the rear shell bearing Be certain the drive shaft fits into the drive coupling without binding Figure 2 Figure 4 Models RD30 RC25 Operating Procedures Step 2 Install the beater assembly First check scraper blades for any nicks or signs of wear If any nicks are present or if the blade is worn replace both blades GOOD CONDITION
39. e ozz eor 22 17567 pc 689920 pc 489920 t eee x C j 0 12 Ps 1 12 HsviW4dO Oinv sor 6S060 pc 09080 co 920720 eco 0080 mayos sesio 2 LNAWLsNrav sor Pn tonics 000 eso Te cladis 927710 1OAId 8nH iN3Wisnravouol cor 02 000 z _ 060 31vadn 55770 ALO IPPON 3ATVA NOISNVdX3 1OO8 Add v LX Sv L OLOV dX3 3NT1VA IVNIINHALL 3A33 T1S V HOLSIHVA V HOISISIHVA OVAOEL V HOISISIHVA qO 91 6 X 8 6 TANIA 38n L 0 AVul OAS Ave IHd 0v2 802 02 SNVH L MO080 X CI L62 ONIH O AlamNassv ANOYOL 7245 2 3XVIN NO 1 OAS 2 AV T3Q H3IALL 24501 19 LNO XIIN V LNO XIW V H3WI L 8 6 55800 adl 8 6 55800 adl dani 19ndoud SNPIOOT8VL HOLIMS H33900HU7TINVd7TV3S 3dJO NO 15 H3390H HO1IMS HOLIMS YAMOOU TINVd7TV3S NO 33O NO Lada H3390H HO1IMS T3A31XIIN LVO HH HOLIAS A08t S2I V0c LOdS H3Ad THOLIMS 90V Id dno0uOrL oNIHdS SS INHU v LX2 01L M3H9S dl S 922 0 H c 0L LH3S 1 UN 3901 AW Oc v L LCO N INHV V NH 0604 9
40. external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified person in order to avoid a hazard Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service Safety Models RD30 RC25 DO NOT allow untrained personnel to operate this machine DO NOT operate the freezer unless all service panels and access doors are restrained with screws DO NOT remove any internal operating parts examples freezer door beater scraper blades etc unless all control switches are in the OFF position Failure to follow these instructions may result in severe person
41. freezer door and place in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin 051214 Models RD30 RC25 21 Important Operator Checklist Section 8 1 Noproductisbeing product is being dispensed with the draw valve open 2 The product is too thin 3 The product is too stiff Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY _ a Product freeze up due to up due to improper product mixing The torque arm is not installed Bent or improperly installed torque rotor Improper mixing of product Missing incorrectly installed or worn scraper blades The viscosity adjustment screw needs to be adjusted The torque rotor is bound leaving the torque arm in the cold position Therefore the compressor will not run The torque rotor bound leaving the torque arm in the warm position Therefore the compressor continually runs The torque arm is missing or bent The viscosity adjustment screw needs to be adjusted Improper mixing of product a Follow directions for mixing product carefully Install the torque arm Replace the bent rotor or follow proper assembly procedures Follow directions for mixing product carefully Replace or instal
42. from the freezing cylinder is clear Cleaning Step 1 Prepare a pail of approved 100 PPM cleaning solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 Once the mix float switch is submerged in the cleaning solution brush clean the mix hopper mix inlet hole and mix level float switch Step 4 Place the control switch in the WASH position This will cause the cleaning solution in the freezing cylinder to be agitated Allow the solution to agitate for five minutes Step 5 Place the control switch in the OFF position Place an empty pail beneath the door spout Open the draw valve and draw off all of the cleaning solution When the solution stops flowing from the door spout close the draw valve Disassembly MAKE SURE THE CONTROL SWITCHISIN THE OFF POSITION Failure to do so may result in personal injury or component damage Step 1 Remove the torque arm handscrews freezer door beater assembly scraper blades torque rotor and the drive shaft and take these parts to the sink for cleaning Step 2 Remove the front drip tray and splash shield and take them to the sink for cleaning 140721 Models RD30 RC25 19 Operating Procedures Brush Cleaning Step 1 Prepare a sink wi
43. igeration when the fill switch is in the ON position Fill Switch The fill switch is located on the front of the machine The ON position enables refrigeration when the control switch is in the AUTO position The ON position enables the fill module to replenish and maintain product levels in the freezing cylinder and in the hopper The OFF position terminates the fill function The refrigeration system is disabled when the fill switch is in the OFF position FILL SWITCH Mix Out Light A mix out indicating light is located on the front panel When the light is lit it indicates that the hopper is empty and the mix supply must be replenished When the indicator lights refrigeration is automatically disabled to prevent component damage The beater motor continues to run Viscosity Control The viscosity adjustment screw is located on the front of the unit The viscosity thickness of the slush can be adjusted by turning the adjustment screw clockwise for a thicker product or counterclockwise for a thinner product Important To the Operator 10 Models RD30 RC25 Section 6 We begin our instructions at the point where the parts are disassembled and laid out to dry from the previous night s cleaning The following procedures will explain how to assemble the parts into the freezer sanitize them and prime the freezer with fresh product If you are disassembling the machine for the first tim
44. is limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency 3 The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation 4 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual 5 Defective Parts must be returned to the authorized Taylor distributor or service agency for credit This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment 7 Theuse of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty 1 2 Except that Taylor Part 032129SER2 Compressor Air 230V SERV and Taylor Part 075506SER1 Compressor Air 115V 60HZ shall have a limited warranty period of twelve 12 months when used in Taylor freezer equipment and a limited warranty period of two 2 years when used in Taylor grill equipment 131209 Limited Warranty on Parts 28 Models RD30 RC25 LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 11 12 13 14 15 16 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or
45. it must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size 131209 Models RD30 RC25 To the Installer Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each unit requires one power supply for each data label on the unit Check the data label s on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and other electrical specifications Refer to the wiring diagram provided inside ofthe electrical box for proper power connections CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDE
46. ize and prime the dispenser as outlined in the Assembly section of this manual Step 3 Place the fill switch in the ON position Allow the product to fill the cylinder and the hopper until the mix level float is satisfied Step 4 Place the power switch in the AUTO position Step 5 To observe the suction pressure attach refrigeration gauges to the suction access fitting in the dispenser Pressures should read approximately 32 psi 221 kPa for non alcoholic application and 28 psi 193 kPa for alcoholic application Note Connection to the condensing unit suction access can give an improper reading Step 6 Allow the dispenser to run until the condensing unit cycles off Step 7 If necessary adjust viscosity to produce satisfactory product Adjustments are made by turning the viscosity adjustment screw located on the front panel clockwise for a thicker product or counterclockwise for a thinner product 120611 Models RD30 RC25 To the Installer Units Equipped With Post Mix Valve Step 1 Connect syrup and water lines Note Adjust the syrup supply pressure to maintain 60 PSIG Water pressure minimum 40 PSIG maximum 100 PSIG may require regulated water supply Step 2 Turn the FILL switch in the front of the to the position Step 3 Press and hold the area on the front of the post mix valve marked PUSH to prime the fill system Priming is required until the
47. l the blades correctly Adjust the screw accordingly Free the torque rotor Free the torque rotor Install or replace the torque arm Adjust the screw accordingly Follow directions for mixing product carefully Troubleshooting Guide 22 Models RD30 RC25 PROBLEM 4 The freezing cylinder walls are scored Unable to remove the drive shaft Excessive mix leakage in the rear drip pan No freezer operation with the unit in the AUTO position PROBABLE CAUSE Broken beater pins The gear unit is out of alignment The beater assembly is bent The door bearing is missing There is lubrication on the square end of the drive shaft Rounded corners of the drive shaft drive coupling or both components Improper or inadequate lubrication on the drive shaft o ring or seal Worn or missing o ring or seal on the drive shaft Worn rear shell bearing The unit is unplugged The beater motor has tripped the internal overload The fill switch is not in the ON position The circuit breaker tripped or the fuse has blown REMEDY Repair or replace the beater assembly Contact a service technician Repair or replace the beater assembly Install the door bearing Do not lubricate the square end of the drive shaft Contact a service technician for drive shaft removal Repla
48. limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 8 Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the electrical or water supply specification of the Product or components repaired or altered in any way so as in the judgment of the Manufacturer to adversely affect performance or normal wear or deterioration 9 Any Product purchased over the Internet 10 Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service 11 Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 Any cost to replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may
49. lure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the gas electrical or water supply specification of the unit in which a part is installed or Parts or the units in which they are installed repaired or altered in any way so as in the judgment of Taylor to adversely affect performance or normal wear or deterioration Any Part purchased over the Internet Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service Electricity gas or other fuel costs or increases in electricity or fuel costs from any reason whatsoever Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty Any cost to replace refill or dispose of refrigerant including the cost of refrigerant ANY SPECIAL IND
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51. n of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally the Parts to the original purchaser only LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original installation of the Part in the Taylor unit If a Part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured Part at Taylor s option to replace the failed defective Part at no charge for the Part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Part failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Part s Warranty Class Code or Part Limited Warranty Period Class 103 Parts Three 3 months Class 212 Parts Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Part cannot be otherwise verified proof of purchase may be required at time of service 2 Th
52. ncy and only if genuine new Taylor parts are used 3 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual Defective parts must be returned to the authorized Taylor distributor or service agency for credit The use of any refrigerant other than that specified on the Product s data label will void this limited warranty LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective parts replacement parts or new Products 2 Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers 131209 Limited Warranty on Equipment 26 Models RD30 RC25 Replacement of wear items designated as Class 000 parts in the Taylor Operator s Manual External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use oa Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival 7 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not
53. ny remaining sanitizing solution When full strength product is flowing from the door spout close the draw valve Allow the freezing cylinder to fill until the mix level float switch has satisfied the fill system Figure 33 For units equipped with a post mix valve the following procedure is to be used in place of Step 1 of the Priming Procedure With a pail beneath the door spout open the draw valve Place the FILL switch in the ON position Press and hold the area labeled PUSH on the front of the post mix valve prime switch Release the valve after 10 seconds Allow the product to flow out the draw valve until full strength product is delivered This will force out any remaining sanitizing solution Close the draw valve and allow the freezing cylinder to fill Step 2 Place the control switch in the AUTO position When the unit cycles off the product will be at serving viscosity The viscosity thickness of the slush can be adjusted by turning the viscosity adjustment screw on the upper right of the front panel Turn the viscosity adjustment screw clockwise for a thicker product or counterclockwise for a thinner product After making an adjustment allow the refrigeration system to cycle 2 or 3 times to accurately evaluate the viscosity 140721 VISCOSITY CONTROL Figure 34 Note In order for the refrigeration system to operate the fill switch must be in the ON position while the cont
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55. or Checklist Regular Maintenance Checks 1 Replace scraper blades that are nicked or damaged 2 Before installing the beater be certain that the scraper blades are properly attached over the pins 3 Check the rear shell bearing for signs of wear excessive product leakage from the rear drip pans to the front drip tray 4 Dispose of o rings and seals if they are worn torn or fit too loosely and replace with new ones 5 Follow all lubricating procedures as outlined in Assembly 6 If your machine is air cooled check the condenser s for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly Use a soft brush to clean between the fins Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule Winter Storage Ifthe place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as beater blades drive shaft and
56. rol switch is in the AUTO position Closing Procedure To disassemble the Model RD30 the following items will be needed Two cleaning pails e Necessary brushes provided with freezer Cleaner Single service towels Draining Product From The Freezing Cylinder Step 1 Turn the fill switch to the OFF position Place the control switch in the WASH position as far ahead of cleaning time as possible This will allow frozen product to soften for easier draining Step 2 With a sanitized pail beneath the door spout open the draw valve When all of the product has been drained from the mix hopper and freezing cylinder close the draw valve Make sure the control switch is in the OFF position Operating Procedures 18 Models RD30 RC25 Rinsing Step 1 Remove the upper rear cover and open the hopper cover Step 2 Pour cool clean water into the mix hopper and allow it to flow into the freezing cylinder With the brushes provided scrub the mix hopper mix inlet hole and mix level float switch Figure 35 Step 3 Place the control switch in the WASH position With a pail beneath the door spout open the draw valve Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout close the draw valve and place the control switch in the OFF position Repeat this procedure until the rinse water being drawn
57. sed from the mix delivery container Make sure all sanitizer is removed from the fill system Place the fill switch inthe OFF position and drain any remaining solution from the freezing cylinder Figure 23 For units equipped with a post mix valve the following procedure is to be used in place of Step 1 of the Sanitizing Procedure Prepare a pail of approved 100 PPM cleaning solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Pour the solution into a clean empty mix delivery system container CONTAINER Figure 24 Place the control switch in the WASH position Place the FILL switch in the ON position To prime the fill valve press and hold the area marked PUSH on the front of the post mix valve prime button After 10 seconds release the valve and the cleaning solution 081029 will continue to flow until the mix float is satisfied or until the fill switch is turned to the OFF position Figure 25 Note If the cleaning solution does not continue to flow after releasing the prime button press and hold the prime button for an additional ten 10 seconds Repeat this procedure as required to prime the post mix valve Figure 26 Drain the sanitizer from the freezing cylinder and repeat this procedure until all the cleaning solution is dispensed from the mix delivery container Disconnect
58. th an approved cleaning solution in WARM WATER ACCORDING THE MANUFACTURER S SPECIFICATIONS Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the seal and o ring from the drive shaft o ring and front bearing from the freezer door door spout from the freezer door draw valve and spring from the door spout o ring from the draw valve o ring and guide bearing from the torque rotor scraper blades from the scraper blade clips Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be removed easily Step 3 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Place all the cleaned parts on a clean dry surface to air dry Step 4 Return to the freezer with a small amount of cleaning solution Brush clean the rear shell bearing with the black bristle brush Step 5 Wipe clean all exterior surfaces of the freezer Operating Procedures 20 Models RD30 RC25 Section 7 During Cleaning and Sanitizing N ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check
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