Superior DR500 User's Manual
Contents
1. 9 Close lower control compartment door TO SHUT OFF 1 Turn off all electrical power to the appliance remote wall Front View switch TO TURN OFF GAS TO APPLIANCE 1 For complete shut down turn remote wall switch to 3 Turn the ON OFF switch to OFF Do not force OFF 4 Close the main line shut off valve 2 Open lower control compartment door 5 Close lower control compartment door INSTRUCTIONS D ALLUMAGE ELECTRONIC POUR VOTRE SECURITE LISEZ CES INSTRUCTIONS AVANT L ALLUMAGE AVERTISSEMENT SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS LA LETTRE IL POURRAIT S EN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATERIELS DES BLESSURES CORPORELLES OU MEME DES PERTES DE VIE A Lorsque vous allumez appareil suivez exactement ces instruc tions AVANT L ALLUMAGE Assurez vous que vous ne d tectez aucune odeur de gaz autour de l apareil ainsi que pr s du sol certains gaz tant plus lourds que l air descendent au niveau du sol VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS D CELEZ UNE ODEUR DE GAZ teignez toute flamme visible Ouvrez les fen tres N allumez aucun appareil Ne touchez aucun commutateur lectrique Ne vous servez d aucun t l phone dans votre difice C e Appelezimm diatement votre compagnie de gaz en utilisant le t l phone du voisin e S il vous est impossible de contacter votre compag2. Printed in U S A 2002 by Lennox Hearth Products LHP P N 725 032M REV 11 2004 1110 West Taft Avenue Orange CA 92865
3. 9 Tournez le bouton de r glage du gaz en sens inverse des aiguilles d une montre JSN jusqu sa position de marche ON 10 Fermez le compartiment de contr le du bas 11 Au besoin rebrancher l appareil au courant lectrique et remettre l interrupteur du br leur principal la position ON ou r gler le thermostat la temp rature d sir e 12 Si l appareil ne fonctionne pas suivre les instructions intitul es Pour fermer le gaz qui alimente l appareil et appeler un technicien ou le fournisseur de gaz POUR FERMER LE GAZ QUI ALIMENTE L APPAREIL Tournez l interrupteur mural la position d arr t OFF La veilleuse restera allum e jusqu au retour du service normal Pour une fermeture compl te tournez l interrupteur mural la position d arr t OFF Ouvrez le compartiment de contr le du bas 4 Enfoncez l g rement le bouton de r glage du gaz et tournez le dans le sens des aiguilles d une montre 7 jusqu la position d arr t OFF Ne forcez pas le bouton 5 Fermez le compartiment de contr le du bas 13 LIGHTING INSTRUCTIONS ELECTRONIC FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A When lighting the appliance follow these instructions e Immediately call your gas supplier from a neighbors exactly phone e
4. OFF unless the knob is pushed in slightly Do not force Close lower control compartment TO TURN OFF GAS TO APPLIANCE 1 Turn remote wall switch OFF The pilot will remain lit for 4 Depress gas control knob slightly and turn clockwise normal service TA to OFF Do not force 2 For complete shutdown turn remote wall switch to OFF 5 Close lower control compartment 3 Access the lower control compartment INSTRUCTIONS D ALLUMAGE VANNE GAZ MILLIVOLT HONEYWELL ET SIT POUR VOTRE S CURIT LISEZ CES INSTRUCTIONS AVANT L ALLUMAGE AVERTISSEMENT SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS ALALETTRE IL POURRAIT S EN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATERIELS DES BLESSURES CORPORELLES OU MEME DES PERTES DE VIE A Cet appareil est muni d une veilleuse qui doit tre allum e avec un allumeur pi zo lectrique Lorsque vous allumez la veilleuse suivre exactement ces instructions B AVANT L ALLUMAGE Assurez vous que vous ne d tectez aucune odeur de gaz autour de l apareil ainsi que pr s du sol certains gaz tant plus lourds que l air descendent au niveau du sol VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS D CELEZ UNE ODEUR DE GAZ e Fteignez toute flamme visible Ouvrez les fen tres N allumez aucun appareil Ne touchez aucun commutateur lectrique Ne vous servez d aucun t l phone dans votre difice e Appelez imm diatement votre compagnie de gaz en util
5. 2 latches at the top of the control compartment and disengage them from the door frame s bottom Vee flange pulling down on their handles to open them 4 Swing the bottom of the door out and raise it slightly to lift the top flange of the door frame away from the appliance Top Flange Door Frame Glass Door Bottom Vee flange Door Frame Latch Firebox Floor Figure 5 To install the front glass enclosure panel proceed as follows 1 Retrieve the glass door frame Visually inspect the gasket on the backside of the panel The gasket surface must be clean free of irregularities and seated firmly 2 Position the door frame in front of the firebox opening and engage the top flange over the lip at the top of the firebox opening 3 Swing the door down and back Ensure the gasket seats evenly as the door draws shut Engage the Vee flange at the bottom of the door with the latches and close the latches to secure the door 4 Reinstall the top louver assembly or radiant panel Burner Adjustments The following paragraphs address burner ad justment concerns and procedures Flame Appearance and Sooting Proper flame appearance is a matter of taste Generally most people prefer the warm glow of a yellow to orange flame Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent These weak blue and transparent flames are termed anemic If the air shut
6. 18 INTRODUCTION The Fireplace models covered in this manual are Direct Vent sealed combustion vented gas fireplace heaters designed for residential ap plication Direct Vent appliances operate with the combustion chamber completely isolated from the inside atmosphere All air for com bustion is brought in from the outside and exhaust gases are vented through the same direct vent vent system The millivolt appliances are designed to oper ate on either natural or propane gas A millivolt gas control valve with piezo ignition system provides safe efficient operation External electrical power is required to operate the optional electrically powered components if installed Electrical power must be wired during appliance installation The electronic appliances are designed to op erate on either natural or propane gas An electronic intermittent pilot system provides safe efficient operation External electrical power is required to operate these units These appliances comply with National Safety Standards and are tested and listed by Omni Test Laboratories Report No 116 F 13 4 to ANSI Z21 88 2002 in Canada CSA 2 33 2002 and CAN CGA 2 17 M91 in both USA and Canada as vented gas fireplace heaters Installation must conform to local codes In the absence of local codes installation must comply with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 In Canada the current CAN CGAB149 installation code Elec
7. 5 Check Transf And VAC With Igniter Powered See Insert A To Identify Li Si Insert Proper Lead This Check Must Be Done With The ine Volt Supply Valve Control Connected And Igniter Powered ys e Replace Pilot Assembly Check That Pilot Flame Makes Good Contact With Pilot Burner Flame Rod e Check For Good Electrical Connection Through The Pilot Tubing If Both Of The Above Are Good Replace Igniter Flame Rod Assembly ys Cycle Thermostat Off And Back On Igniter Terminals e Main Valve Opens And Main Burner Lights System Is Okay Igniter Will Cycle Off And Back On Once During When Measured Voltage At Connections Use The 90 Second Ignition Trial All Voltage A Care Ta Assure Termite Are Not Damaged Main Burner Lights Replace Valve Measurements Must Be Taken While The Igniter Is Powered 17 REPLACEMENT PARTS LIST D DT DR D DT DR TETEA __ Gas Fireplace Assembly ER aaa ee El 1 LB 91941BZ LB 91941CZ LB 91941DZ 1 2 LB 92400BZ LB 92400CZ LB 92400DZ 7 3 Louver Base LB 92402BZ LB 92402C7 1 9240207 1 4 Enclosure Glass Front Complete LB 92534B LB 92534C LB 92534D 1 5 Nameplate Brand 5619301 5619301 5619301 1 AU 880210 2 7 Catch Door Magnetic 69L3101 69L3101 6913101 1 Log Set Complete 69L6901 6917701 7413001 1 Burner Assemb
8. APPLIANCE Maintenance Schedule Annually Before the onset of the Burning Season Maintenance Task Accomplishing Person Inspecting Cleaning Burner Logs Qualified Service Technician Inspect valve and ensure itis properly operating and Controls Check piping for leaks Vacuum the control compartment fireplace logs and burner area Check Flame Patterns and Flame Height Qualified Service Technician Refer to Figure 7 D DT DR 500 8 D DT DR 600 or 9 D DT DR 800 on page 7 and verify the flame pattern and height displayed bythe appliance conforms tothe picture Flames must not impinge on the logs Inspecting Cleaning Pilot and Burner Qualified Service Technician Refer to Figure 10 SIT Millivolt Figure 11 Honeywell Millivolt or Figure 12 Elec tronic on page 8 Remove any surface build up on pilotand burner assembly Wipe the pilot nozzles ignitor flame rod and hood Ensure the pilot flame engulfs the flame sensor as shown Checking Vent System Qualified Service Technician Inspect the vent system at the top and at the base within the firebox for signs of blockage or obstruction Look for any signs of disloca tion of the vent components Appliance Checkout Qualified Service Technician Perform the appropriate appliance checkout procedure detailed in this manual Replacing Rockwool Ember Materials Homeowner Qualified Services Technician Remove old ember materials and vacuum the screened rockwool placement a
9. amp ILLUSTRATIONS NOT TO SCALE Electronic Appliance Checkout To light the burner refer to the lighting instruc tions on page 14 and 15 Ensure the ignitor lights the pilot The pilot flame should engulf the flame sensor as shown in Figure 12 ELECTRONIC 3 8 To 1 2 Inch Proper Flame Adjustment 9 mm to 13 mm Filot ozzle Ground Electrode Flame Rod Hot Surface U Igniter F Figure 12 With proper care and maintenance your ap pliance will provide many years of enjoy ment If you should experience any problem first refer to the trouble shooting guide in this manual If problem persists contact your Lennox distributor WIRING DIAGRAMS Wiring diagrams are provided here for reference purposes only This information is also provided on schematics attached directly to the appliance on a pullout panel located within the control compartment CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS DANGEROUS APPLIANCE OPERATION SIT And Honeywell Millivolt Wiring Diagram If any of the original wire as supplied must be replaced it must be replaced with Type AWM105 C 18 GA wire OPTIONAL ON OFF SWITCH WALL SWITCH THERMOSTAT OR REMOTE CONTROL RECEIVER TWIST WIRES A AND B TOGETHER TO OPERATE UNIT SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB OR CONNECT WIRES TO OPTIONAL ON OFF SWITCH OR WALL SWITCH OR THERMOSTAT T
10. detailed glowing embers place ment instructions provided in the LOG PLACE MENT GUIDE accompanying this document Decorative Volcanic Stone Placement See Figures 7 8 and 9 on page 7 Spread this Decorative Volcanic Stone evenly over the bottom surface of the appliance fire box bottom plate as desired to achieve an esthetically pleasing appearance For best re sults spread in a non uniform manner while ensuring complete coverage of the black sheet metal surface Note Do Not place decorative volcanic stone on top of the gas burner where it will block the burner ports SIT and Honeywell Millivolt Appliance Checkout The pilot flame should be steady not lifting or floating Flame should be blue in color with traces of orange at the outer edge The top 10 mm at the pilot generator thermopile and the top min tip of the quick drop outthermocouple should be engulfed inthe pilotflame The flame should project 1 25 mm beyond the hood at all three ports Figure 10 SIT Figure 11 Honeywell To light the burner refer to the lighting in structions on pages 11 and 12 for Honeywell and SIT millivolt gas valves SIT MILLIVOLT Hood Ignitor Rod Thermocouple Min 9 mm Pilot Nozzels Thermopile Figure 10 MILLIVOLT HONEYWELL Thermocouple es Ignitor Rod Hood Min mm Min 3 mm Pilot Nozzels Thermopile Figure 11 NOTE DIAGRAMS
11. f your gas supplier cannot be reached call the fire BEFORE OPERATING smell all around the appliance area department for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control lever Never use tools If the lever will not turn by hand do not try to repair it call a qualified service technician Force or attempted repair may result in a fire or an explosion WHAT TO DO IF YOU SMELL GAS Extinguish any open flame Open windows Do not use this appliance if any part has been under Do not light any appliance water Immediately call a qualified service technician to Do not touch any electrical switches inspect the appliance and to replace any part of the control system and any gas control which has been Do not use any phone in your building under water LIGHTING INSTRUCTIONS 1 STOP Read the safety information above on this page 5 Turn the ON OFF switch to OFF Do not force 2 Turn remote wall switch to OFF 6 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information 3 Open lower control compartment door above on this page If you do not smell gas go to the next step 4 Verify main line shut off valve is open Turn the ON OFF switch to ON Do not force ON OFF Switch Turn ON all electrical power to appliance remote wall switch
12. forced air circulation Screen Panel Kits Catalog No Model No Model No 80L43 D DT DR 500 SPK 5 80L44 D DT DR 600 80145 D DT DR 800 These screen panels can be installed on the glass enclosure panel to provided protection from the hot glass surface The screen panel kits cannot be used in conjunction with either of the arch door kits or door frame kits ACCESSORY COMPONENTS CONTINUED Brick Liner Kits Catalog No Model No Top Vent 80103 80101 D DT DR 500 BLK 5T 80L04 80L02 D DT DR 600 BK 6R BLK 6T 80105 90122 D DR 800 BLK 8T Model brickade liner kits include tan stamped sheetmetal panels for the rear and side walls of the firebox The panels have brick like features in relief These kits can be retrofit ted into previously installed appliances Catalog No Model No Model No porished Brass Stainless 80L68 80L72 D DT DR 500 5 508 LK 5 50BS 80L69 80L73 D DT DR 600 6 608 LK 6 60BS 80170 80174 D DT DR 800 LK 8 80BS These louvers are designed to replace the standard black louvers that come with the fireplace or the radiant panels that are also available with the fireplace Eight louvers are provided in the kit Clean Face Panel Kits Catalog No Model No Model No 80176 D DT DR 500 cFPK 5 50 80 77 DE ORDRE 80178 Clean fa
13. modesty panel mounted ON OFF switch Install the ON OFF wall switch in a convenient location near the fireplace 11 LIGHTING INSTRUCTIONS HONEYWELL AND SIT MILLIVOLT GAS VALVE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lighted with a piezo e Do not use any phone in your building pracy e your gas supplier cannot be reached call the fire depart BEFORE OPERATING smell all around the appliance area for ment gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand WHAT TO DO IF YOU SMELL GAS do not try to repair it call a qualified service technician Force or attempted repair may result in a fire or an explosion e Extinguish any open flame Open windows Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the e not light any appliance appliance and to replace any part of the control system and Do not touch any electrical switches any gas control which has been under water LIGHTING INSTRUCTIONS STOP Read the safety information above on this page 6 Wait five 5 minutes to clear out
14. remote control kit the appliance main burner may be turned on and off with the wall switch or remote control If your electronic appliance is not equipped with a wall switch or remote control the main burner must be turned off and on with the gas control switch Toggle the switch from ON to OFF to operate the main burner ON OFF Switch Manifold Pressure Port Inlet Pressure Port Electronic Gas Control Valve Honeywell Electronic Gas Valve Figure 2 Variable Flame Height Adjustment Millivolt Appliances only 1 All Millivolt appliances are equipped with a variable gas control valve Flame height for these models may be adjusted through a range between fixed low and high settings alter nately while the appliance is in operation Ad just the flame height as desired after lighting the appliance by rotating the variable adjust ment control knob located on the front of the valve refer to Figure 3 SIT 4 Honeywell 2 When lit for the first time this appliance will emit a slight odor for an hour or two This is due to the burn in of internal paints and lubricants used in the manufacturing process 3 Keep lower control compartment clean by vacuuming or brushing at least twice a year More frequent cleaning may be required due to excessive lint from carpeting bedding ma terials etc It is important that control com p
15. trical wiring must comply with local codes In the absence of local codes installation must be in accordance with the National Electrical Code NFPA 70 latest edition In Canada the current CSA C22 1 Canadian Electric Code DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTER ATION MAY VOID THE WARRANTY CERTIFICATION AND LISTINGS OF THIS UNIT WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER GENERAL INFORMATION Note Installation and repair should be per formed by a qualified service person The appli ance should be inspected annually by a quali fied professional service technician More fre quent inspections and cleanings may be re quired due to excessive lint from carpeting bedding material etc It is imperative that the control compartment burners and circulating air passage ways of the appliance be kept clean S assurer que le bruleur et le compartiment des commandes sont propres Voir les in structions d installation et d utilisation qui accompagnent l appareil Provide adequate clearances around air open ings and adequate accessibility clearance for service and proper operation Never obstruct the front openings of the appliance Duetohightemp
16. valve shown in Figure 2 on page 4 Familiarize yourself with the gas control valve that your appliance uses Millivolt Appliances To light millivolt appliances refer to the detailed lighting instructions found on page 12 En glish and page 13 French Millivolt appli ance lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve Refer to Figure 2 SIT 3 Honeywell on page 4 for the location of the piezo ignitor Millivolt appliances may be fitted with an optional burner ON OFF Rocker Switch The optional ON OFF Rocker switch will be installed in the bracket just beneath the gas control valve Once the pilot is lit the ON OFF rocker switch will control the appliance ON OFF operation To operate Toggle the switch between its ON and OFF positions If your millivolt appliance is equipped with optional remote wall switch or remote control kit and the pilotis lit the appliance main burner may be turned on and off with the wall switch or remote control Electronic Appliances To light electronic appliances refer to the de tailed lighting instructions found in both En glish and French on pages 14 and 15 of these instructions respectively Electronic appliance lighting instructions may also be found on the pull out lighting instruction labels at tached to the gas control valve If your elec tronic appliance is equipped with an optional remote wall switch or
17. with the front glass enclosure panel properly installed Gener ally the glass enclosure panel should not be removed except to gain access to the com ponents within the firebox and the appli ance may only be operated without the front glass enclosure panel in place for very brief periods of time during initial appliance check out and adjustment During this appliance checkout and adjust ment period a potential safety hazard exists EXERCISE EXTREME CAUTION to prevent the occurrence of any burn injuries from the exposed flames or hot surfaces Also note that while the front glass enclosure panel is removed the flame appearance will appear to be smaller than normal WARNING HANDLE THE GLASS WITH EX TREME CARE TEMPERED GLASS IS SUS CEPTIBLE TO DAMAGE SCRATCHES FOR EXAMPLE HANDLE GLASS DOOR GLASS ENCLOSURE PANEL GENTLY WHILE RE INSTALLING IT WARNING NO NOT ATTEMPT TO SUBSTITUTE THE MATERIALS USED ON THIS DOOR OR REPLACE CRACKED OR BROKEN GLASS WITH ANY MATERIALS OTHER THAN THOSE PRO VIDED BY THE APPLIANCE MANUFACTURER THE GLASS DOOR OF THIS APPLIANCE MUST ONLY BE REPLACED AS A COMPLETE UNIT AS PROVIDED BY THE MANUFACTURER DO NOT ATTEMPT TO REPLACE BROKEN CRACKED OR CHIPPED GLASS SEPARATELY Refer to Figure 5 and remove the front glass enclosure panel as follows 1 Remove the top louver assembly or radiant panel 2 Open the hinged drop down control com partment access panel 3 Locate the two
18. HOMEOWNER S CARE AND SUPERIOR OPERATION INSTRUCTIONS DIRECT VENT 500 600 800 SERIES VENTED GAS FIREPLACE HEATERS DIRECT VENT MODELS P N 725 032M REV H 11 2004 MODELS Millivolt Models Electronic Models D 500CMN DT 600CMP D 500CEN DT 600CEP D 500CMP DR 600CMN D 500CEP DR 600CEN DT 500CMN DR 600CMP 500 DR 600CEP DT 500CMP D 800CMN DT 500CEP D 800CEN DR 500CMN D 800CMP DR 500CEN D 800CEP DR 500CMP DT 800CMN 500 DT 800CEN DR 500 MODEL SHOWN D 600CMN DT 800CMP D 600CEN DT 800CEP D 600CMP DR 800CMN D 600CEP DR 800CEN RETAIN THESE INSTRUCTIONS DT 600CMN DR 800CMP DT 600CEN DR 800CEP FOR FUTURE REFERENCE Por AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONN DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU Lo al POUR EVITER TOUT DOMMAGE MATERIEL TOUTE WARNING IFTHEINFORMATIONINTHIS MANUAL LBLESSURE OU LA MORT IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAM AGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicin ity of this or any other appliance POUR VOTRE SECURITE Ne pas entreposer ni utiliser d essence ni d autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil POUR VOTRE S CURIT Que faire si vous sentez une odeur de gaz FOR YOUR SAFETY What to do if you smell g
19. O OPERATE UNIT WARRANTY Your gas appliance is covered by a limited twenty year warranty You will find a copy of the warranty accompanying this manual Please read the warranty to be familiar with its coverage Retain this manual File it with your other docu ments for future reference REPLACEMENT PARTS Acomplete parts list is found at the end of this manual Use only parts supplied from the manufacturer Normally all parts should be ordered through your Lennox distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair parts always give the following information Electronic Wiring Diagram Honeywell Showing the Blower Wiring for the Optional FBK 100 and FBK 200 Kits 1 If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 C 18 GA wire 2 120V 60Hz Less than 3 amps Leave the ON OFF switch which is integral ON OFF Switch Integral with the gas valve in the ON position with Gas Valve OPTIONAL ACCESSORY SWITCH PILOT ASSEMBLY Outlet Box Green Ground White Wire to Opposite Side OPTIONAL APPLIANCE MOUNTED ON OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Blower speed control switch is provided in FBK200 blower kit Factory Wired Field Wired Schematic
20. Representation Only 1 The model number of the appliance 2 The serial number of the appliance 3 The part number 4 The description of the part 5 The quantity required 6 The installation date of the appliance PRODUCT REFERENCE INFORMATION WIRING ERRORS CAN CAUSE IMPROPER AND Electronic Wiring Diagram Honeywell Showing the Blower Wiring for the Optional FBK 250 Kits 1 If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 C 18 GA wire 2 120V 60Hz Less than 3 amps Leave the ON OFF switch which is integral ON OFF Switch Integral with the gas valve in the ON position with Gas Valve Gas Valve R Optional FBK 250 BL Module Outlet Box Green Ground Screw PILOT ASSEMBLY IBLOWER Ly X white wire To Opposite Side Transf 120 V OPTIONAL APPLIANCE MOUNTED ON OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Factory Wired Field Wired Schematic Representation Only If you encounter any problems or have any questions concerning the installation or appli cation of this system please contact your dis tributor or Lennox directly LHP 1110 West Taft Avenue Orange CA 92865 We recommend that yo
21. any gas If you then smell gas STOP Follow B in the safety information above on this page If you Access the lower control compartment do not smell gas go to the next step Turn remote wall switch to OFF Push in gas control knob slightly and turn counterclockwise to PILOT Push in control knob all the way and hold HONEYWELL Push in gas control knob slightly and turn clockwise Immediately light the pilot by triggering the MILLIVOLT PILOT spark ignitor pushing the button until pilot lights Continue to hold the control knob in HONEYWELL for about 1 minutes after the pilot is lit 3 MILLIVOLT Release knob and it will pop back up Pilot GAS VALVE should remain lit If it goes out repeat steps 5 through 8 Verify main line shut off valve is open Nes CC PIEZO ignitor e If knob does not pop up when released SIT mro stop and immediately call your service MILLIVOLT PILOT technician or gas supplier lal SIT SD MILLIVOLT If pilot will not stay lit after several tries Ww GAS VALVE turn the control knob to OFF and call 6 your service technician or gas supplier Turn gas control knob counterclockwise to ON Note Knob cannot be turned from PILOT to
22. ark ignitor will not light A Defective ignitor Check for spark at electrode and pilot if no spark and pilot after repeated no spark at electrode electrode wire is properly connected replace ignitor triggering of ignitor button B Defective or misaligned electrode Using a match light pilot If pilot lights turn off pilot and at pilot spark at electrode trigger the ignitor button again If pilot lights an improper gas mixture caused the bad lighting and a longer purge period is recommended If pilot will not light check gap at electrode and pilot should be 78 to have a strong spark If gap measures replace pilot Figure 10 on page 8 SIT Figure 11 on page 8 Honeywell C Gas supply pressure errant Check inlet gas pressure It should be within the limits as marked on the rating plate D Pilot orifice plugged Clean or replace pilot orifice 2 Pilot will not stay lit after A Defective pilot generator Check pilot flame it must impinge on thermocouple Figure carefully following the thermocouple 10 on page 8 SIT Figure 11 on page 8 Honeywell Clean lighting instructions and or adjust pilot for maximum flame impingement on thermocouple Ensure that the connection between the valve and thermocouple are tight and secure Pilot burning no gas to A Wall switch or wires defective Check wall switch and wires for proper connections Jumper burner Valve knob ON wire across terminals at wall switch if bur
23. artments burners and circulating air pas sageways of the appliance be kept clean 4 Always turn off gas to the pilot millivolt appliances before cleaning Before re light ing refer to the lighting instructions in this manual Instructions are also found on a pull out panel located on the floor of the appliance Variable Flame Height Adjustment Manifold Pressure Port Inlet Pressure Port Piezo Ignitor Main Gas Control Knob Piezo Ignitor Optional Burner ON OFF Rocker Switch Location Figure 3 Manifold Inlet Pressure Port Piezo lgnitor Pressure Port Factory Installed Blower ON OFF Rocker Switch Location SIT Millivolt Gas Valve Variable Flame Height Adjustment Rocker Switch Location Figure 4 5 Always keep the appliance area clear and free from combustible materials gasoline and other flammable liquids 6 Remember Millivolt appliances have a con tinuous burning pilot flame Exercise caution when using products with combustible vapors Glass Cleaning It will be necessary to clean the glass periodi cally During start up it is normal for conden sation to form on the inside of the glass This can cause lint dust and other airborne par ticles
24. as Ne pas tenter d allumer d appareil Netoucheza aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le batiment vous vous trouvez Evacuez la pi ce le batiment ou la zone Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service dos incendies DO NOT light any appliance DO NOT touch any electrical switches DO NOT use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow your gas suppliers instructions Ifyourgas supplier cannot be reached call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier L installation et service doit tre ex cut par un qualifi installeur agence de service ou le fournisseur de gaz CONGRATULATIONS In selecting this SUPERIOR Direct Vent Gas Appliance you have chosen the finest and most dependable fireplace to be found anywhere A beautiful prestigious alternative to a wood burning fireplace Welcome to a Family of tens of thousands of satisfied SUPERIOR Fireplace Owners Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions provided in this manual The Homeowner s Care and Operation Instructions included here will assure that y
25. ced panel kits are available to con vert the standard louvered fireplaces to radi ant models which are more suited for finish ing around the firebox opening with non combustible materials such as tile Door Frame Kits Catalog No Model No Model No Polished Brushed Brass Stainless 80L16 80L11 D DT DR 500 DFK 5BS 80112 80117 D DT DR 600 DFK 6 60B DFK 6 60BS 80113 80118 D DT 08 800 sage DFK 8 80BS These kits are designed to attach directly to the front face of the fireplace at the four edges of the glass enclosure panel NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Catalog No Model No Model No Eporished Brass Stainless 80L52 80L60 D DT DR 500 5 5 HK 5 50BS 80153 80161 D DT DR 600 6 608 HK 6 60BS 80154 8062 D DT DR 800 HK 8 80BS These hood kits replace the standard hood that comes with these fireplaces 2 Piece Door Frame Kits Catalog No Kit Model No Model No Polished Brushed Brass Stainless B 500 19M85 19 86 DTK 5B DTK 5BS 660 DTK 6 60B DTK 6 60BS 10M9 19 94 DTK 8 80B DTK 8 80BS These kits are designed to attach directly to the front face of the fireplace at the top and bottom edges of the glass enclosure panel ON OFF Wall Switch Kit 85L87 FWSK The ON OFF wall switch kit may be used to control the operation of the fireplace burner as an alternative to the
26. eraturesthe appliance should be located out of traffic and away from furni ture and draperies Locate furniture and win dow coverings accordingly WARNING THESE FIREPLACES ARE VENTED HEATERS DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES These appliances are designed to operate on natural or propane gas only Input of millivolt models is variable These rates are shown in the following table Millivolt Models with Manually Modulated Gas Valve Natural Gas Propane Gas D ie Input rate pa Input rate Series BTU H Series BTU H 17 500 to 17 500 to 21 500 to 22 500 to 29 000 29 000 24 000 to Electronic Models Electronic models have a fixed rate gas valve Input of electronic models is shown in the following table Electronic Models with Fixed Rate Gas Valve Natural and Propane Gas D DT DR Series Input rate BTU H 25 900 to 32 000 500 23 000 600 29 000 32 000 The following table shows the units orifice size for the elevations indicated BD BD T BD R Series Orifice Size Elevation Feet Meters 0 4500 0 1370 0 065 in Maximum manifold pressure is 3 5 in w c 0 87 kPa for natural gas and 10 in w c 2 49 kPa for LP Propane gas Do not use these appliances if any part has been under water Immediately call a qualified profes sional service technician to inspect the appliance and to replace any parts of the control system and any gas control
27. ety guard or screen removed for servic ing the appliance must be replaced prior to Operating the appliance WARNING FAILURE TO COMPLY WITH THE INSTALLATION AND OP ERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OP ERATING APPLIANCE VOIDING ITS WARRANTY ANY CHANGE TO THIS APPLIANCE AND OR ITS OPERATING CONTROLS IS DANGEROUS IM PROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERI OUS INJURY OR DEATH FROM FIRE BURNS EXPLOSION OR CARBON MONOXIDE POISONING Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning are similar to the flu with headaches dizziness and or nausea If you have these signs obtain fresh air immedi ately Turn off the gas supply to the appliance and have it serviced by a qualified profes sional as it may not be operating correctly WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CARE FULLY SUPERVISED WHEN THEY IN THE SAME ROOM AS THE APPLIANCE WARNING DO NOT PLACE CLOTH ING OR OTHER FLAMMABLE MATERI ALS ON OR NEAR THIS APPLIANCE AVERTISSEMENT SURVEILLER LES ENFANTS GARDER LES VETEMENTS LES MEUBLES L ESSENCE OU AUTRES LIQUIDES A VAPEUR INFLAMMABLES LOIN DE L APPAREIL OPERATION AND CARE OF YOUR APPLIANCE Appliance operation may be controlled through a remotely l
28. ic display including room temperature in either metric or English units flame indicator and clock Fully programmable the Model RCL T allows for command over nearly all operational and temperature variables using the hand held remote control transmitter Touch Up Paint Black Kit 90L73 FTPK B Touch Up Paint Tan Kit 98 67 Touch Up Paint Kit Repair of minor scratches and discoloration of the appliance s painted surfaces may be accom plished with the use of these touch up paint kits The kits attach to the glass enclosure panel without the use of hardware The decorative arch kits can not be used in conjunction with the screen panel kit Arch Door Kits Catalog No Model No Model No D DT DR 500 D DT DR 600 D DT DR 800 Polished Brass Finish Brushed Stainless Finish 10 80L92 80L93 ADK 5B ADK 6 60B 81L02 81L03 ADK 5BS ADK 6 60BS 80L94 ADK 8 80B 81104 ADK 8 80BS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Forced Air Blower Kits Single Speed 80L84 FBK 100 Variable Speed with wall mountable switch 80L85 FBK 200 Variable Speed with unit or wall mountable switch 80L86 FBK 250 Forced Air Kit The FBK 100 blower provides constant velocity forced air circulation The FBK 200 assembly with variable speed wall mountable switch provides variable speed forced air circulation The FBK 250 assembly with variable speed wall or unit mountable switch also provides variable speed
29. isant le t l phone du voisin S il vous est impossible de contacter votre compagnie de gaz appelez le service des incendies C N utilisez que votre main pour manipuler le bouton de r glage du gaz N utilisez jamais d outils Si le bouton refuse de tourner ou de bouger n essayez pas de le r parer Communiquez imm diatement avec un technicien de service qualifi Toute tentative pour le forcer ou le r parer risquerait de provoquer un incendie ou une explosion Ne vous servez pas de cet appareil si l un de ses l ments a t immerg dans l eau Appelez imm diatement un technicien comp tent pour faire inspecter l appareil et remplacer toute pi ce du syst me de r glage ou commande du gaz qui a t sous l eau INSTRUCTIONS D ALLUMAGE ARR TEZ Lisez les consignes de s curit au verso de cette plaque Ouvrez le compartiment de contr le du bas Tournez l interrupteur mural la position d arr t OFF Assurez vous que la soupape d arr t de la canalisation principale est ouverte Enfoncez l g rement le bouton de r glage du gaz et tournez le dans le sens des aiguilles d une montre jusqu la position d arr t OFF as VANNE GAZ MILLIVOLT HONEYWELL q VANNE GAZ MILLIVOLT SIT t PIEZO ELECTRIQUE Remarque 1 es
30. ly 69L0901 6911001 6911101 1 10 Burner Bracket LB 92357 LB 92357 LB 92357 8 524288 4380 1 1892400 Log Grate Asembly LB 92406B LB 92406C LB 92406D 13 Orifice Main Burner Nat Gas 3717001 1814001 99 7701 13 Orifice Main Burner LP Gas 99 9701 LB 55874D 7418801 14 Bag of Embers Rockwool 88153 88153 88153 15 Bag of Decorative Volcanic Stone 80142 80142 80142 16 Gas Line Flexible Connector 93132 93132 93132 084326 094326 094326 GAS CONTROLS SIT MILLIVOLT Nawal ata 18 527 1552706 GAS CONTROLS HONEYWELL MILLIVOLT no pescrpnon Propane Oty PartNo 8218601 8218701 Pilot Tube 67L6801 67L6801 Electrode And Cable 67L8701 67L8701 2498901 244890 Pilot Shield LB 92706 LB 92706 GAS CONTROLS ELECTRONIC vo Prope Gas Valve Honeywell 6211801 6211901 4213201 Ignitor Assembly Kit 87L54 42J3201 87L54 REPLACEMENT PARTS D DT DR 500 a n D DR DR 800 19 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE The manufacturer reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information
31. ner comes on Wall Switch ON replace defective wall switch If okay jumper wires across wall switch wires at valve if burner comes on wires are faulty or connections are bad B Thermopile may not be generating Check thermopile with millivolt meter Take reading at thermo sufficient millivoltage pile terminals of gas valve Should read 325 millivolts mini mum with optional wall switch OFF Replace faulty thermo pile if reading is below specified minimum C Plugged burner orifice Check burner orifice for stoppage and remove 4 Frequent pilot burner outage A Pilot flame may be too low or Clean and or adjust pilot flame for maximum flame impinge problem blowing high causing the pilot ment on thermocouple Figure 10 on page 8 SIT Figure 11 valve safety to drop out on page 8 Honeywell TROUBLESHOOTING THE ELECTRONIC IGNITION SYSTEM Note Before troubleshooting be sure that the appliance main line gas shut off valve the gas control valve and the wall switch are in the ON position Important Valve system troubleshooting should only be accomplished by a qualified service technician SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION B OFF ON or wall switch Disconnect the two black wires from the wire nuts Test switch s for defective continuity with a multimeter If continuity is not indicated switch s is defective and must be replaced Note Before replacing OFF ON switch be sure to check
32. nie de gaz appelez le service des incendies N utilisez que votre main pour manipuler linterrupteur ON OFF de la valve gaz N utilisez jamais d outils Si l interrupteur ne bouge pas manuellement n essayez pas de le r parer Communiquez imm diatement avec un technicien de service qualifi Toute tentative pour forcer l interrupteur ou le r parer risquerait de provoquer un incendie ou une explosion Ne vous servez pas de cet appareil si l un de ses l ments a t immerg dans l eau Appelez imm diatement un technicien comp tent pour faire inspecter l appareil et remplacer toute pi ce du syst me de r glage ou commande du gaz qui a t sous l eau INSTRUCTIONS D ALLUMAGE ARRETEZ Lisez les consignes de s curit au verso de cette plaque 6 Attendez cing 5 minutes pour du gaz Si vous d celez une odeur de gaz ARRETEZ Retournez au point des consignes de s curit au verso de cette plaque Si vous ne Tournez l interrupteur mural la position d arr t OFF remarquez aucune odeur de gaz passez l tape suivante 7 Tournezla manette de r glage du gaz jusqu la position de marche Ouvrez la porte du compartiment de contr le du bas ON Ne la forcez pas Assurez vous que la soupape d arr t de la canalisation principale Ouvrez le courant lectrique ON qui alimente l appareil est ouverte interrupteur mural Tourne
33. ocated optional wall switch Sepa rate switches may provide independent control for the remote controlled fireplace operation optional equipment In lieu of remote or remote wall switch opera tion the appliance must be operated directly through the controls located on the front of the valve located within the control compartment which is located behind the control compart ment access panel below the appliance front glass enclosure panel See Figure 1 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Compartment Access Panel Honeywell Millivolt Piezo Ignitor Gas Valve Shown Control Compartment Access Millivolt Control Valve Shown Figure 1 Gas Controls Control Compartment Access The gas controls can be found behind the control compartment access panel To open the control compartment access panel actuate the spring loaded magnetic catches securing the panel by gently depressing the outer top corners of the panel until the catches pop the door free allow ing it to swing out and down to open Operation of millivolt and electronic gas con trol systems are different Before lighting and operating your appliance determine if you have a millivolt or electronic appliance See Figure 1 for access to the control compartment Millivolt appliances will be fitted with the gas control valve shown in Figure 3 SIT or Figure 4 Honeywell on page 4 Appliances with electronic systems will be fitted with the elec tronic
34. ou have many years of dependable and enjoyable service from your SUPERIOR product TABLE OF CONTENTS Introduction 2 22 page 2 General Information page 2 Operation Care of Your Appliance page 3 Control Compartment Access page 3 Variable Flame Adjustment page 4 Glass page 4 Maintenance page 4 Maintenance Schedule page 5 Front Glass Enclosure Panel Removal and Installation page 6 Burner 5 page 6 Flame Appearance and Sooting page 6 Adjustment 6 Log Placement 7 Rockwool Placement page 8 Vermiculite page 8 Volcanic Stone Placement page 8 Millivolt Appliance Checkout page 8 Electronic Appliance Checkout page 8 Wiring Diagrams page 9 Warranty issues page 9 Replacement Parts page 9 Product Reference Information page 9 Accessory Components page 10 Lighting Instructions Millivolt page 12 Lighting Instructions Electronic page 14 Troubleshooting Guide Millivolt page 16 Troubleshooting Guide Electronic page 17 Replacement Parts 15 page
35. pliance Top E T ED Figure 6 Applications using the Log Placement WARNING LOGS GET VERY HOT AND WILL REMAIN HOT UP TO ONE HOUR AFTER GAS SUPPLY IS TURNED OFF HANDLE ONLY WHEN LOGS ARE COOL TURN OFF ALL ELECTRICITY TO THE APPLIANCE BEFORE YOU INSTALL GRATE AND LOGS WARNING THIS APPLIANCE IS NOT MEANT TO BURN WOOD ANY AT TEMPT TO DO SO COULD CAUSE IR REPARABLE DAMAGE TO YOUR APPLI ANCE AND PROVE HAZARDOUS TO YOUR SAFETY WARNING THE SIZE AND POSITION ON THE LOG SET WAS ENGINEERED TO GIVE YOUR APPLIANCE A SAFE RELIABLE AND ATTRACTIVE FLAME PATTERN ANY ATTEMPT TO USE A DIFFERENT LOG SET IN THE FIREPLACE WILL VOID THE WARRANTY AND WILL RESULT IN INCOMPLETE COMBUSTION SOOTING AND POOR FLAME QUALITY Carefully position the ceramic fiber logs and twigs over the burner as shown in Figure 7 D DR DR 500 8 D DT DR 600 or 9 D DT DR 800 For more detailed placement instructions refer to the LOG PLACEMENT GUIDE accompanying this document Proper twig placement is critical to prevent sooting Twigs should be placed in the gaps between the flame peaks and should be positioned so that at no time they impinge the flames Fire shown with optional Brick Liner Kit Figure 7 D DT DR 500 MODEL Figure 8 D DT DR 600 MODEL Fire shown with optional Brick Liner Kit D DT DR 800 MODEL Figure 9 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Glowing Embers Rockwool Placement Refer to the
36. rea Place new rockwool as described in this document Periodically After the Burning Season Maintenance Task Accomplishing Person Cleaning Firebox Interior Homeowner Carefully remove logs Rockwool and volca nic stone if used Vacuum out interior of the firebox Clean firebox walls and log grate Replace logs Rockwool and volcanic stone as detailed in this manual Refer to Figure 7 D DT DR 500 8 D DT DR 600 or 9 D DT DR 800 on page 7 and verify the flame pattern and height dis played by the appliance conforms to the picture Flames must not impinge on the logs Checking Vent System Homeowner Inspect the vent system at the top and at the base within the firebox for signs of block age or obstruction Look for any signs of dislocation of the vent components Check Flame Patterns and Flame Height Homeowner Cleaning Front Glass Enclosure Panel Homeowner Clean as necessary following the directions provided in this manual DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE HOT Front Glass Enclosure Panel Removal and Installation WARNING NEVER OPERATE THE APPLIANCE WITHOUT THE GLASS ENCLOSURE PANEL IN PLACE AND SECURE DO NOT OPERATE AP PLIANCE WITH THE FRONT GLASS PANEL CRACKED BROKEN OR MISSING REPLACE MENT PANELS ARE AVAILABLE THROUGH YOUR LOCAL LENNOX DEALER AND MUST BE INSTALLED BY A LICENSED OR QUALIFIED SERVICE TECHNICIAN These are direct vent appliances They are designed to operate only
37. shutter to the factory setting the minimum air opening position as shown in Figure 6 on page 7 This can be done by pulling the adjust ment rod all the way down Allow the burner to Operate for at least 15 minutes Observe the flame continuously If it appears weak or sooty as previously described adjust the air shutter by pushing or pulling on the adjustment rod until the flame appearance is as desired The adjustment rod and associated adjustable air shutter is patented technology Flame ad justments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment Propane models may exhibit a flame pattern that may candle or appear stringy If this is problematic or persists as the appliance is continually operated adjust the air shutter closed as described inthe previous paragraphs Operate the appliance for a period of time as the effect diminishes ensuring that the appliance does not develop sooty flames When satisfied that the appliance operates prop erly proceed to finish the installation Leave the control knob in ON position and turn the remote switch OFF Close the lower control compartment door Adjusting Set Screw Adjustment Rod Up Fully Open Position Venturi Air Shutter Adjustment Rod Down minimum air opening position FACTORY AIR SHUTTER SETTING inches mm Appliance Applications Gas using the Type Ap
38. t impossible de tourner le bouton de PILOT OFF a moins qu il ne soit l g rement enfonc Ne le forcez pas 6 Attendez cing 5 minutes pour du gaz Si vous d celez une odeur de gaz ARRETEZ Retournez au point B des consignes de s curit au verso de cette plaque Si vous ne remarquez aucune odeur de gaz passez l tape suivante Enfoncez l g rement le bouton de r glage du gaz et tournez le en sens inverse des aiguilles d une montre jusqu la position de veilleuse KN PILOT 8 Enfoncez le bouton de r glage jusqu au fond et gardez le enfonc Allumez imm diatement la veilleuse en d clenchant l allume gaz tincelle en poussant le bouton jusqu ce que la veilleuse s enflamme Continuez de tenir le bouton de r glage enfonc pendant environ 90 secondes apr s l allumage de la veilleuse Rel chez le bouton et il sortira subitement La veilleuse devrait rester allum e Si elle s teint r p tez les tapes 5 8 inclusivement HONEYWELL MILLIVOLT PILOT Si le bouton ne sort pas automatiquement apr s avoir t relach arr tez imm diatement et t l phonez a votre technicien de service ou a votre fournisseur de gaz e Si la veilleuse refuse de rester allum e apr s plusieurs tentatives tournez le bouton de r glage jusqu sa position d arr t OFF et t l phonez votre technicien de service ou votre fournisseur de gaz
39. ter opening is too small sooting may develop Sooting is indicated by black puffs developing at the tips of very long orange flames Sooting results in black deposits forming on the logs appliance inside surfaces and on exterior sur faces adjacent to the vent termination NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Sooting is caused by incomplete combustion in the flames and a lack of combustion air entering the air shutter opening To achieve a warm yellow to orange flame with an orange body that does not soot the shutter opening must be adjusted between these two extremes Nosmoke or soot should be present Reposition the logs if the flames impinge on any of them If the logs are properly positioned and sooting conditions exist the air shutter opening on the main burner tube should be adjusted Normally the more offsets in the vent system the greater the need for the air shutter to be opened further WARNING AIR SHUTTER ADJUSTMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN ENSURE THAT THE FRONT GLASS PANEL IS IN PLACE AND SEALED DURING ADJUSTMENT Adjustment CAUTION THE ADJUSTMENT ROD AND NEARBY APPLIANCE SURFACES ARE HOT EXERCISE CAUTION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE To adjust the flame move the adjustment rod located in the lower control area up or down to increase or reduce the air shutter opening respectively Initially always position the air
40. to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with non ammonia household cleaner and warm water agas fireplace glass cleaner is recommended After that the glass should be cleaned two or three times during each heating season de pending on the circumstances present Note Clean glass after first two weeks of operation NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Optional Burner ON OFF Main Gas Control Knob gt Optional ON OFF Rocker Switch Location One of Two Places Honeywell Millivolt Gas Valve WARNING DO NOT USE ABRASIVE CLEANERS NEVER CLEAN THE GLASS WHEN IT IS HOT CAUTION DO NOT ATTEMPT TO TOUCH THE FRONT ENCLOSURE GLASS WITH YOUR HANDS WHILE THE FIREPLACE IS IN USE Maintenance The appliance and venting system should be thoroughly inspected before initial use and at least annually by a qualified service techni cian However more frequent periodic inspec tions and cleanings should be performed by the homeowner Homeowner must contact a qualified service technician at once if any abnormal condition is observed Refer to the maintenance schedule for mainte nancetasks procedures periodicity and by whom they should be performed Always verify proper operation of the appliance after servicing IMPORTANT TURN OFF GAS AND ANY ELECTRICAL POWER BEFORE SERVICING THE
41. u record the following important information about your fireplace Please contact your Lennox dealer for any questions or concerns For the number of your nearest Lennox dealer please call 800 731 8101 Your Fireplace s Model Number Your Fireplace s Serial Number The Date On Which Your Fireplace Was Installed The Type of Gas Your Fireplace Uses Your Dealer s Name NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE ACCESSORY COMPONENTS Remote Control System Standard 0249 RCL Standard Remote Control System The Model RCL Standard Remote Control System features a simple On Off control func tion for the fireplace This model includes a hand held transmitter a remote receiver with wall mount coverplate and all hardware re quired to install the unit The remote receiver can be wall or hearth mounted Rocker Switch Kit 80L41 FRS Unit Mountable Rocker Switch This rocker switch kit can be installed directly in the gas valve mounting bracket millivolt gas valve equipped fireplaces to provide On Off operation in lieu of a wall switch a Remote Control System Deluxe H0251 RCL T Deluxe Remote Control System The Model RCL T Deluxe Remote Control System has all of the features of the standard system along with an added easy to read LCD screen which presents access to many en hancements including battery power level indicator timer mode of operation thermo stat
42. which have been under water Ne pas se servir de cet appareil s il a t plong dans l eau compl tement ou en partie Appeler untechnicien qualifi pour inspecter l appareil et remplacer toute partie du syst me de contr le et toute commande qui ont t plong s dans l eau Test gage connections are provided on the front of the millivolt gas control valve identi fied OUT for the manifold side and IN for inlet pressure A 1 NPT test gage connection is provided on the electronic gas control valve adjacent to the outlet to the main burner Minimum inlet gas pressure to these appliances is 5 0 inches water column 1 24 kPa for natural gas and 11 inches water column 2 74 kPa for propane for the purpose of input adjustment Maximum inlet gas supply pressure to these appliances is 10 5 inches water column 2 61 kPa for natural gas and 13 0 inches water column 3 23 kPa for propane The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure test ing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1 psig 3 5 kPa These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance Any saf
43. wiring for loose connections or broken wires and repair as needed 2 Burners come ON but A Burner orifice plugged Check main burner orifice s for stoppage Clean or replace go OFF B Obstructed vent system Check vent system for obstructions START CHECK Turn Off Gas Supply Assure Valve Switch Is In ON Position e Disconnect Control Harness Set Thermostat To Call For Heat Check For Proper Voltage At Control Harness See Insert A Voltage Should Be 24V Between Thermostat Or Pressure Switch And 24V Common And 24V Hot A Line Voltage Power e Low Voltage Transformer e Limit Controller Thermostat e Wiring Plug Control Harness Into Valve Wait For Internal Check Delay With Pilot Burner Cable Connected Measure Voltage At Valve HSI Element Output 24V Nominal See Insert B AA Insert A End View Of Igniter Warms Up And Glows Red Control Harness Connector Volt ommon A YES e Replace Valve 24 Volt Hot e Replace Igniter Flame Rod Assembly 24 Volt Switched y NO e Check That Pilot Gas Is Flowing Wait To Check For Damaged Or Missing Terminals Turn On Gas Supply Pilot Burner Lights gt Assure Plot Gas Tubing Is Purged Recycle Replace Valve In Connector Call For Heat If Necessary vs e Measure Voltage Between 24V Hot And 24V Common Leads To Valve Control Must Measure At Least 19
44. z manette de r glage du gaz la position d arr t 9 Fermez la porte du compartiment de contr le du bas 10 Au besoin rebrancher l apareil au courant lectrique et remettre l interrupteur principal du br leur la position ON ou r gler le thermostat la temp rature d sir e Interrupteur ON OFF 11 Si l appareil ne se met pas en marche suivre les instructions intitul es Pour fermer le gaz qui alimente l appareil et appeler un technicien ou le fournisseur de gaz POUR TEINDRE L APPAREIL 1 Coupeztoutle courant lectrique quialimente l appareil interrupteur Vue de face mural POUR FERMER LE GAZ QUI ALIMENTE L APPAREIL 1 Pour une fermeture compl te tournez l interrupteur mural la position d arr t OFF 3 Tournez la manette de r glage du gaz la position d arr t Ne la forcez pas 2 Ouvrez la porte du compartiment de contr le du bas 4 Fermez la soupape d arr t de la canalisation principale 5 Fermez la porte du compartiment de contr le du bas TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM Note Before troubleshooting the gas control system be sure external gas shut off valve located at gas supply inlet is in the ON position Important Valve system troubleshooting should only be accomplished by a qualified service technician SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1 Sp
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