Star Trac IP-S1315 User's Manual
Contents
1. 9 Align the flat on the shaft with the D Shaped slot on the CAM ASSEMBLY Use one M8 20MM Socket Head Cap screw one M8 Washer one End Cap Without a Groove to install the CAM ASSEMBLY to the ROM ADJUST ASSEMBLY using a 6mm hex key socket INSTALLING THE SHIN PAD ASSEMBLY 1 Locate one 20MM diameter SHAFT with a flat and the SHIN PAD assembly Align the SHIN PAD assembly to the ROM ADJUST BRACKET as shown Insert the 20MM SHAFT with a flat Install two M8 20MM Socket Head Cap Screw two M8 1MM Thick Washer and two End Caps Without a Groove and tighten screws using a 6mm hex key socket Page 7 IN Saar Sr INSTALLING THIGH PAD SUPPORT 1 Install the THIGH PAD SUPPORT alonc with one M8 20MM Socket Head Screw one M8 1MM Thick Washer End Cap Without Groove and two 25MM ID Machine Washers Use a 6mm hex key socket to tighten t y HE INSTALLING THE SEAT BACK 1 Install the SEAT BACK WELDMENT with UPHOLSTERY using four M8 16mm Socket Head Cap Screws and four M8 1MM Thick Washer to install and tighten the Back Rest as shown lii UI FRONT SCREWS BACK SCREWS TTT MH M UT Gate Ki PLASTIC COVER CC zaA 5ON nim ES CDA II e DN 2 Install the PLASTIC COVER using one M8 16MM Socket Head Cap Screw and one M8 1MM thick Washer to install and tighten2. HROUDS d Insert the SHROUDS from the top sliding downward The SHROUDS have seven hooks for mounting Before the shroud can be slide down into place the SHROUD hooks need to be aligned with the corres ponding mounting slots found on the weight frame of the eguipment Once the SHROUD hooks are inthe slots slide the SHROUD into place and verify that the top of the SHROUD is aligned with the top of the weight stack If the SHROUD is not aligned use the palm of your hand and tap the SHROUD down until it is aligned e bh i E E EI 2 Repeat step 1 with the inside shroud and verify alignment II li 74 AL NU t Page 11 INSTALLING THE TOP BUMPER 1 After both shrouds have been installed install the black TOP BUMPER by first inserting the two tabs 1 found on the large end ofthe TOP BUMPER into the eguipment main frame Now rotate 2 the TOP BUMPER down until itis sitting flush on top of the weight frame Install the M6 30MM Button Head Bolt 3 through the weight frame into the TOP BUMPER as shown and tighten to 1 0 N m max MACHINE CLEARANCE AND SPACING For the safe operation of Inspiration Strength Star Trac recommends that a clearance of 24 inches 60 96cm be maintained between and behind machines including moving arms and levers To insure safe entry and exit to each unit a walkway of at least 36 inches 91 44cm inches is recommended front of or on the entry side of e
3. INSPIRATION STRENGTH Designed to Inspire URL P S1315 INSTALLATION INSTRUCTIONS Copyright 2009 Star Trac by Unisen Inc All rights reserved including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac Every effort has been made to keep this information current however periodically changes are made to the information herein and these changes will be incorporated into new editions of this publication All product names and logos are trademarks of their respective owners Printed in the USA Page 2 INSTALLATION INSTRUCTIONS REQUIRED TOOLS e 2 5MM HEX KEY SOCKET e 13MM OPEN END WRENCH e 3MM HEX KEY SOCKET e 17MM OPEN END WRENCH e 4MM HEX KEY SOCKET e 19MM OPEN END WRENCH e SMM HEX KEY SOCKET e 13MM SOCKET e 6MM HEX KEY SOCKET e 2 CROSS HEAD PHILLIPS SCREWDRIVER e 8MM HEX KEY SOCKET e TORQUE WRENCH GENERAL NOTES e Unless otherwise noted Loctite 242 243 or equivalent thread locker must be used on all threaded fasteners Do not use thread locker when a Nyloc nut is used e All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3 8in grade 5 minimum bolts To accommodate this there are four mounting points inside the weight stack and one in either of the small feet e This Installation Instructions Manual must be used in conjunction with the equipments Owner s Manual The Owner s manual describ
4. ach machine WARNING Before using this product it is essential to read the ENTIRE operations manual and ALL installation Instructions The Owner s manual describes eguipment setup and instructs members on how to use it correctly and safely Health related injuries may result from incorrect or excessive use of exercise eguipment Star Trac strongly recommends you to encourage you and your members to discuss their health program or fitness regimen with a health care professional especially if you or they have not exercised for several years are over 35 or have known health conditions Page 12 HARDWARE GUIDE X 4 X4 M8 Seiscrew 8 M8 Jam Nut Jx A ZN M8 X 16mm Socket Head Screw O X 8 AN OQO M8 Nyloc Nut X4 M8 X 20mm Socket Head Screw X X 4 M10 Nyloc Nut M8 X 25mm Button Head Screw X x2 M6 X 30mm Button Head Screw Washer 25mm ID X M8 X 45mm Button Head Screw O OI X 3 M10 Washer M8 X 65mm Button Head Screw M8 Washer 16mm OD M8 X 75mm Button Head Screw M10 X 105mm Button Head Screw M8 Washer 14mm OD Page 13 STAR TRAC 14410 Myford Road Irvine California 92606 Telephone 800 228 6635 714 669 1660 Fax 714 508 3303 www startrac com Part No 620 7929 Rev B 21 Aug 09
5. e black TOP BUMPER towards the front of the weight stack then lift it off and set aside Grip the top of the outside SHROUD and lift to remove it from the weight stack Carefully store the SHROUD for later use Now repeat with the inside SHROUD REMOVE FROM PALLET 1 With the shrouds removed locate and remove the two bolts that secure the eguipment to the pallet There will also be a bolt through each of the eguipment s feet Once all bolts fastening the eguipment to the pallet have been removed carefully remove eguipment off of the pallet and place in desired location PROTECTIVE FEET 1 Your eguipment shipped with a set of PROTECTIVE FEET Tilt the eguipment towards the weight stack until the two smaller feet lift off the ground slip the PROTECTIVE FEET on and setthe eguipment back down Now tilt the eguipment onto the two small feet lifting the weight stack off the ground Install the large PROTECTIVE FOOT and set the eguipment back down Page 4 INSTALLING THE WELDED CROSS SUPPORT 1 Locate the CROSS SUPPORT and align the holes as shown INSTALLING THE WELDED CROSS SUPPORT FRONT SCREWS 1 Use three M8 25MM Button Head Bolt three M8 Nyloc Nut and six M8 Washers to install and tighten the WELDED CROSS SUPPORT as shown 2 Use one M8 105MM Button Head Bolt one M8 Nyloc Jam Nut and one M8 Washer to install and tighten the PULLEY assembly as sh
6. es equipment setup and instructs members on how to use it correctly and safely e The Leg Curl Machine weighs approximately 297 Kg 655 Ibs when fully assembled and occupies an area 121 cm wide by 131 cm deep Star Trac recommends the addition of 1 2 people during assembly and when moving the equipment to its designated point of use THREAD LOCKER APPLICATION Clean all threads and holes apply no more than 3 4 drops per bolt Apply TR PE IN D Apply Onto Threads SN Fe Thru Holes Blind Holes e Torque all hardware to values as specified above unless noted otherwise e See Page 13 of this manual for fastener sizing information for reference only e Note All torque values are in N m unless otherwise stated Should any component not be present or if you have any operational questions please refer to your owner s manual or on the web www startrac com Specifically refer to your Inspiration serial number and model number labeled on your equipment PACKAGING REMOVAL Carefully remove all packaging materials that wrap the equipment DO NOT USE A KNIFE OR BOX CUTTER AS YOU MAY DAMAGE THE EQUIPMENT At this time remove any sub components DO NOT from the pallet and set aside for later assembly OTO OPEN Page 3 REMOVE THE SHROUDS 1 Using a 4MM nex key remove the M6 30MM Button Head Bolt from the rear of the weight stack Save this bolt as you will need it to re install later After the bolt has been removed rotate th
7. justed 9 Using two 13MM open end wrench loosen the upper M8 Jam Nuts Adjust cable tension until the Top Plate drops and rests on to the weight stack 4 Hand tighten the jam nuts and check to make sure the gap is gone Cable should deflect no more than 425mm from centerline without raising the Top Plate Check for smooth LOCKNLOAD pin engagement 9 Tighten jam nuts REAR FOOT ADJUSTMENT 1 Verify that the equipment is at the desired location and then check to make sure the feet contact the ground and leveled 2 If the machine rocks or is tippy adjust rear foot by loosening the two Nyloc nuts using a 13MM open end wrench and a 6MM hex key 3 Slide the foot up or down until the machine is leveled 4 Re tighten the bolts and nuts Page 10 Ca N 2 Incremental Guide Track Wie A D Hi i z i K A A 1 i 1 b lt aby CFO Chg 6 e SS nae nik l i a i OI Sy S INCREMENTAL WEIGHT ADJUSTMENT 1 Check to make sure the gap between the TOP PLATE pin and the 20mm hole of the INCREMENTAL WEIGHT plate is 4 3mm or less when engage at es 2 If gap is greater than 3mm loosen but do not remove the two BUTTON HEAD SCREWS M6 using a 4MM hex key 3 Slide the bracket up or down to create a 3mm gap 4 Re tighten the two BUTTON HEAD SCREWS i INCREMENTAL WEIGHT PLATE SCREWS INSTALLING THE S
8. own using a 5mm hex key socket LIS TU ASU p Aueren KAO INSTALLING THE WELDED CROSS SUPPORT BACK SREWS is Use four M8 70MM Button Head Bolt and eight M8 Narrow Washer to install and tighten the WELDED CROSS SUPPORT using a 5mm hex key socket INSTALLING THE PULLEY ASSEMBLY TO THE WELDED CROSS SUPPORT de Align pulley to the WELDED CROSS SUPPORT as shown 2 Use a M8 45MM Button Head Bolt one M8 Nyloc Jam Nut and two M8 Narrow Washers to install and tighten PULLEY assembly to the CROSS SUPPORT using a 5mm hex key socket as shown Page 5 4 INSTALLING THE ROM ADJUST AND CAM ASSEMBLY 1 Locate from left to right one M8 20MM Socket Head Cup screw one M8 Washer two Taper Bearings and the ROM ADJUST ASSEMBLY as shown Insert a taper bearing to the shaft of the ROM ADJUST ASSEMBLY until it bottoms all the way against the ROM PLATE Place the assembly into the TAPER BEARING HOUSING as shown Install the second TAPER BEARING onto the shaft and into the TAPER BEARING HOUSING continue to next page OL SI HLS NI Page 6 NSi LEE D uN Ce N M N ma BO NN gt NLU V DU INSTALLING THE CAM ASSEMBLY
9. the PLASTIC COVER to the SEAT BACK WELDMENT e ES Sa 8 d K W Pri tili KEELE ET OUT W AL N i WK N ys Page 8 INSTALLING THE SEAT BOTTOM 1 Using four M8 25MM Button Head Bolts and four M8 washers install and tighten the SEAT BOTTOM using a 5mm hex key socket ll all ULT INSTALL THE CABLE 1 Locate the loose cable end and loop around the pulley as shown making sure not to fray the stranded wire ATTACHING THE CABLE 1 Pull and insert the CABLE END into the CABLE MOUNT of the CAM until the end ofthe CABLE is visible in the sight hole 2 Secure with the four sets screws M8 included using a 4MM hex key Torque to 15 17 N m Page 9 GUIDE ROD LUBRICATION 1 Apply a general purpose lubricant such as 3 in 1 oil that does not contain Teflon to a cotton cloth then run the cotton cloth up and down the guide rods as needed 2 Also apply oil to the incremental weight guide tracks 3 Verify that the Top Plate and Incremental Plate slide smoothly TOP PLATE amp CABLE ADJUSTMENT 1 Engage LOCKNLOAD pin at maximum weight and actuate arm 3 to 4 times to fully seat the weight stacks 2 Disengage LOCKNLOAD pins and verify that there is no gap between the Top Plate and the lower weight plate If a gap exists or if there is too much slack on the cable then the cable tension needs to be ad
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