Southbend RAPIDSTREAM R2 User's Manual
Contents
1. 240 V 60 Hz AIl units shipped per customer order three phase or single phase 380 220 V 50 Hz If necessary to change see installation section for conversion 480 V 60 Hz Circuit must be wired for maximum amps at required voltage WATER SPECIFICATIONS L meet warranty requirements supply water must be as follows 1 4 cold water Hardness PAGE 3 NOTICE Floor drain must be located outside the confines of the equipment base NOTICE Southbend reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment INSTALLATION NOTICE These procedures must be followed by qualified personnel or warranty will be voided GENERAL NOTICE The unit when installed must be electrically grounded and comply with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition Canadian installation must comply with CSA Standard C22 2 No 109 M1981 General Requirements Canadian Electrical Code Part Il 109 M1981 Commercial Cooking Appliances PAGE 4 ELECTRICAL CONNECTION Electrical diagrams are located inside right compartment on back side of right side cover Be sure that the input voltage and phase match the requirements shown on the serial plate A positive ground connection is essential EL2. 22 0 cece ence ccc nc eet ee cece ceeescsesecseeetecsecerecs 90 days material and labor Stainless Steel Fry Pot 2 0 00 ccc ccc ence cc eceeeenecenccneeeeees 4 years extended material warranty on fry pot only no labor Stainless Steel Open Top Bumels cceeeceeeeseeees 4 years extended material warranty on burners only no labor Pressure Steam Boiler Shell cceceeeeeeeees Prorated 4 years extended warranty on boiler shell only no labor Boiler shells which have not been properly maintained will not be covered by warranty In all cases parts covered by a five year warranty will be shipped FOB the factory after the first year Our warranty on all replacement parts which are replaced in the field by our Authorized Service Agencies will be limited to three months on labor six months on materials parts effective from the date of installation See LIMITED WARRANTY REPLACEMENT PARTS for conditions and limitations if the equipment has been changed altered modified or repaired by other than a qualified service technician during or after the one year limited warranty period then the manufacturer shall not be liable for any damages to any person or to any property which may result from the use of the equipment thereafter THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUD ING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS AND CONSTITUTES THE ENTIRE LI
3. 8 Full Perforated Frozen Cob 6 Inch Ears 9 Ibs 14 12 14 Full Perforated Mixed Vegetables Frozen 5 Ibs 20 4 oz 12 Full Perforated Peas Frozen 5 Ibs 20 4 02 8 Full Perforated Potatoes Red Bliss Whole 7 Ibs 28 35 Full Perforated Russetts Whole 8 Ibs 20 23 25 Full Perforated Russetts Peeled 5 Ibs 12 20 Full Perforated Russetts 1 Inch Cubes 5 Ibs 20 4 02 17 Full Perforated Spinach Fresh Leaf 2 2 Ibs 10 4 02 5 Full Perforated Frozen Chopped 6 Ibs 24 4 oz 35 Full Perforated Zucchini Fresh Slices Inch Thick 5 Ibs 20 4 02 6 8 Full Perforated Eggs Large Hard Cooked 12 Ibs 12 15 16 h Perforated PAGE 11 OPERATION COOKING TIME PRODUCT WEIGHT PORTIONS Minutes PAN USED Meats Corned Beef 6 Ibs 18 6 oz 2 hours Full Hot Dogs Thawed 5 Ibs 40 2 oz 5 Full Perforated Hot Dogs Frozen 5 Ibs 40 2 o2 10 Full Perforated Fowl Boneless Chicken Breast 4 Ibs 12 6 oz 15 Full Perforated Tamales Frozen 3 Ibs 12 4 02 20 Full Perforated Tortilla Frozen 8 Inch 4 Tortillas 4 45 Seconds Half Perforated Beef Ravioli Frozen 48 Ravioli 8 5 6 Full Perforated 1 Ib 8 oz Elbow Macaroni 2 Ibs 32 2 02 7 In Perforated Pan Uncooked Nested in Solid Pan Spaghetti 2 Ibs 32 2 02 14 In 4 Inch Uncooked Full Perforated Egg Noodles 2 Ibs 32 2 02 10 Full Perforated Uncooked Converted Rice 2 Ibs 25 Full Perforated 2 Qts Water Oil amp Salt N
4. seri al number On Tandem units a second tag is on the right side of the right unit and the left side of the left unit Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number Description Finish and Electrical Characteristics as applicable For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency Consult the Southbend Authorized Parts Service Distributor list for the Authorized Parts supplier in your area If this list is not availabie call the Service Department at Southbend 1 800 348 2558 for same 4460002 1176561 Cleaning instructions PM 162 4450020 SteamMaster descaler 24 pack 4450021 SteamMaster Descaler Master Pack Contains 8 of the 4450020 PAGE 17 No QUIBBLE WARRANTY lf a customer calls with a problem involving any Southbend product we will rectify it no charge 24 hours a day 7 days a week 365 days a year Our No Quibble Warranty means there will be no charge to the customer for the call parts travel or for premium time If the problem tums out that the unit is unplugged the circuit breaker is tripped the gas is shut off or even if the customer doesn t know how to operate the equipment etc it s covered The foregoing warranty is exclusive and in lieu of a
5. tum the unit on be sure that you have POWER to unit WATER to unit and an OPEN DRAIN CONTROL OPERATIONS START UP 1 Close the drain valve turn lever to the run position 2 Tum power switch on Unit will fill and begin heating Unit will be up to operating temperature ready to use in approximately ten 10 minutes The Ready light will light up when the unit is ready to use NORMAL OPERATION 2 Manual This unit runs full power continuously NORMAL OPERATION REVIEW Use timer as desired put in Manual position to disable buzzer Timer has no impact on operation e To conserve water and electricity during slow periods shut unit off do not open drain valve SHUTOFF Tum power switch Off Tum the drain vaive lever to DRAIN OPERATING INSTRUCTIONS 1 De Lime indicator Light The De Lime indicator light will illuminate when the unit senses that the elements need cleaning Usually a thin layer of deposits are present when this occurs When the light signaling the opera tor that cleaning de liming should be performed see Maintenance Periodic Cleaning under service section for recommended procedures 2 Cleaning must be performed to restore normal operation of the unit When the DE LIME light comes on the contactor shuts off power to the elements A WARNING BURN HAZARD When door is being opened hot steam or hot water may escape from steamer Stand back wh
6. ABILITY OF SOUTHBEND IN NO EVENT DOES THE LIMITED WRRANTY EXTEND BEYOND THE DURATION OF ONE YEAR FROM THE EFFECTIVE DATE OF SAID WARRANTY Consult the Southbend Authorized Parts Service Distributor list for the Authorized Service Representative in your area If this list is not available call the Service Department at Southbend 1 800 348 2558 First in Cooking Built to Last F A southbend A MIDDLEBY COMPANY 1 W W SOUTHBEND Certification No FM25780 REGISTERED TO ISO 001 CERTIFICATE NO A2062 Southbend Registered to ISO 9001 A product with the Southbend name incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professiona service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your unit Southbend 1100 Old Honeycutt Road Fuquay Varina NC 27526 800 348 2558 919 552 9161 FAX 800 348 2558 919 552 8682 hitp www middleby com ea SS PART NUMBER 1177893 PRINTED 05 98 1998 SOUTHBEND
7. E L2 246 ARRANGE ELEMENT WIRES AS SHOWN A FIGURE 2 WATER CONNECTION Connect cold water line 1 4 6mm NPT into female side of strainer located at right lower side of unit as you face the back of the steamer Waiter line pressure should be 30 psi 205 kpa minimum to 60 psi 410 kpa maximum NOTE To facilitate cleaning and allow access to rear of unit flexible connections are recommended DRAIN Sa Recommended Piumbing STRAINER COLD Furnished by installer WATER Phere SHUT PRESSURE CHECK OFF REDUCING VALVE VALVE VALVE IF REQUIRED WARNING Do not connect steamer to a hot water hose A hot water connection will damage the steamer PAGE 6 WATER SPECIFICATION To meet warranty requirements supply water must meet the following specification Pressure 30 to 60 psi Total Dissolved Solids TDS 60 PPM Hardness 2 Grains or 35 PPM pH Factor 7 0 to 7 5 DRAIN LINE The drain line connection size from the unit is 1 NPT 82 mm Position the unit near but not on top of an open floor drain DO NOT directly plumb to the unit unless you also install an open funnel downstream of this connection in the drain system Make the drain line from the unit to the air gap above the open funnel as short as possible There should be no horizontal piping between the unit and the air gap above the open funnel The open funnel is intended to elimi nate any wa
8. ECTRICAL A field connection Terminal Block is located at the rear of the unit lower left side A hole is provided for a 3 4 conduit fit ting solid or flex Refer to figure 1 Z s gt m m gt 4 Z Drain Connection Water Inlet FIGURE 1 a N ES E E E E E A AN PAGE 5 NOTE This unit has one power supply for controls and elements as well as one ground wire A POSITIVE GROUND CONNECTION IS ESSENTIAL DO NOT ALLOW ANY TAMPERING OR ADJUSTMENT OF ANY CONTROL OR WIRING THE UNIT IS FAC TORY SET ADJUSTMENT OF ANY INTERNAL COMPONENT OTHER THAN THE FIELD TERMINAL BLOCK CAN VOID THE WARRANTY ELECTRICAL CONNECTION NOTE All 208 220 240 and 480 volt units will have three terminal block sections L1 L2 L3 for use with either 3 wire 3 phase or 2 wire single phase 50 or 60 Hz All 380V and 415V units will have four terminal biock sections L1 L2 L3 N for use with European style 4 wire 3 phase with neutral THREE PHASE TO SINGLE PHASE CONNECTION Be sure that the input voltage matches the requirement on the serial plate The unit is factory wired per customer order if necessary to change phase remove control panel item A in figure 2 and rearrange element lead wires 2 and 3 as shown below 208 220 240 480V INSIDE RIGHT SIDE OPENING O H lt ol lt a 2 Z WRES CONTACTOR Si L1 39 L2 3 PHASE 6 4 L3 WIRES CONTACTOR 135 Cid z SINGLE PHAS
9. ar IMPORTANT First in Cooking Built to Last FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment soutnben woos o SERIAL _ oo OPERATOR S MANUAL INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS ideam COUNTERTOP CONVECTION STEAMER MODEL R2 WARNING improper installation service or maintenance can cause property damage injury or death Read the installation operation and maintenance instructions thoroughly before installing and operating this equipment Our Goal First Time Fix 1100 Old Honeycutt Road Fuquay Varina NC 27526 919 552 9161 800 348 2558 FAX 800 91009915 FAX 919 552 8682 18 00 ist K COUNTERTOP CONVECTION STEAMER MANUAL SECTION R2 Congratulations You have purchased one of the finest pieces of heavy duty commercial cooking equipment on the market You will find that your new equipment like all Southbend equipment has been designed and manufactured to meet the tough est standards in the industry Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations With proper care and field maintenance you will experience years of reliable trouble free operation For best results read this manual carefully RETAIN THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS Satety Precautions a sk Re A eee a a ck eae eRe ek peace es l
10. avy Beans 2 Ibs Full Perforated Place beans in pan and cover with 3 quarts hot tap water Steam for 2 minutes remove from steamer and cover for 1 hour Remove cover and place back in steamer for 40 minutes Black Eyed Peas 2 lbs Fuil Perforated Place peas in pan and cover with 3 quarts hot tap water Steam for 2 minutes remove from steamer and cover for 1 hour Remove cover and place back in steamer for 35 minutes Seafood Oysters 5 Ibs 16 Count 12 Perforated Pan Nested in a Full Pan 2 Inch Deep Shrimp Fresh Medium 5 Ibs 6 7 Full Perforated Heads Removed Shrimp Frozen Large 5 Ibs 8 Full Perforated Peeled amp Deveined Lobster 1 Ibs 8 Full Perforated Alaskan King Crab Legs 1 Ib 4 5 Full Perforated Cherrystone Clams 5 Ibs 12 7 Full Perforated Fish Fillets 7 2 Ibs 12 10 oz 18 Full Perforated Nested in Full Hotel Pan END USERTIPS Schedule cooking of fresh vegetables so that they will be served soon after they are cooked If it is necessary to prepare them in advance they can be plunged into cold water drained thoroughly and held under refrigeration until needed for service Five pounds of cold cooked vegetables can be reheated in the steamer in 5 to 10 minutes depending upon the variety PAGE 12 Adding salt to the water for eggs cooked in the shell makes the cooking water more efficient and faster at its job If the egg cracks the white is cooked at the crack and is sealed right away To avoid green
11. cies THIS WARRANTY MUST BE SHOWN TO AN AUTHORIZED SERVICE AGENCY WHEN REQUESTING IN WARRANTY SER VICE WORK THE AUTHORIZED SERVICE AGENCY MAY AT HIS OPTION REQUIRE PROOF OF PURCHASE This warranty does not cover services performed at overtime or premium labor rates nor does Southbend assume any liability for extended delays in replacing or repairing any items in the equipment beyond the control of Southbend Southbend shall not be liable for consequential or special damages of any nature that may arise in connection with such product or part Should service be required at times which normally involve overtime or premium labor rates the owner shall be charged for the difference between normal service rates and such premium rates in all circumstances a maximum of one hundred miles in travel and two and one half hours 2 5 travel time shall be allowabie in all cases the closest Southbend Authorized Agency must be used The actual warranty time periods and exceptions are as follows This warranty only covers product shipped into the 48 contiguous United States and Hawaii one year labor one year parts effec tive from the date of original purchase There will be no labor coverage for equipment located on any island not connected by roadway to the mainland Exceptions to standard warranty effective within above limitations Glass Windows Door Seals Rubber Seals Light Bulbs Ceramic Bricks Sight Glasses Cathodic Descalers or Anodes
12. craper file or other steel tools Surfaces which are marred collect dirt more rapidly and become more diffi cult to clean Marring also increases the possibility of corrosive attack DO NOT clean door gasket with a high chlorine solution or bleach NEVER USE A CORROSIVE CLEANER USE ONLY CLEANERS APPROVED FOR STAINLESS STEEL STAINLESS STEEL To remove normal dirt grease or product residue from stainless steel use ordinary soap and water with or without detergent applied with a sponge or cloth Dry thoroughly with a clean cloth Never use vinegar or any corrosive cleaner To remove grease and food splatter or condensed vapors that have baked on the equipment apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal Rubbing cleanser as gen tly as possible in the direction of the polished fines will not mar the finish of the stainless steel NEVER RUB WITH A CIR CULAR MOTION Soil and burnt deposits which do not respond to the above procedure can usually be removed by rub bing the surface with SCOTCH BRITE scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PAD SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing
13. der the steamer The steamer can be bolted to the counter but will still have to be sealed The installer may use G E or DOW CORNING RTV type sealant Consult local code for exact requirements See figure 5 Steamer B Bottom View Sealer Z mar gt E ie gt O Z Sealant FIGURE 5 PERFORMANCE CHECK The following items should be checked within the first 30 days of operation by a qualified service technician y OO MO fF ONI Check doors for proper alignment Check door gaskets for wear and sealing ability Check spray tubes or nozzles for cleanliness and or leakage Check all gauges timers valves and switches for proper operation Visually check control compartment wiring for bumed or loose connections Check electrical load on elements for proper wattage Be sure operators understand the importance of proper cleaning and maintenance PAGE 9 OPERATION THEORY OF OPERATION Compared to other steam cookers with complicated boilers the R2 is a very simple machine Immersion elements are installed on the left side of the cavity and when water covers the elements water starts to boil and tum to stearn There is no pressure in this unit The SteamMaster R2 is designed to provide quick heat up from a cold start All equipment must be installed correctly to ensure proper operation and reliable service Installation instructions must be followed by a qualified technician Before you
14. dle fryer etc that could allow radiant heat to raise the exterior temperature of the steam body above 130 F 54 C DO NOT MOUNT ABOVE OTHER COOKING EQUIPMENT PAGE 7 H lt l ol lt a 2 Z NOTICE Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are authority having jurisdiction when it comes to installation requirements for equipment Therefore installations should comply with all local codes EXHAUST FANS AND CANOPIES is recommended that the steamer be installed under a ventilation hood Consult local codes for proper installation of hoods LEVELING Unit must be level to assure maximum performance Improper leveling may void warranty NOTICE Proper ventilation is the owners responsibility Any problem due to improper ventilation will not be covered by warranty FIGURE 4 PAGE 8 TO INSTALL 1 Uncrate carefully Report any hidden damage to the freight carrier IMME DIATELY 2 Do not remove any tags or labels until unit is installed and working properly 3 If unit is to be installed on legs locate legs and install as shown on drawing See Figure 4 4 if unit is to be installed on a counter top or other surface without using legs the unit must be sealed to the surface to prevent any water grease etc from accumulating un
15. eas 2 SPCCHICALONS ce ccs sc sseesse ates a A a aaaea e aaa Tae E reae Liduscedldcaselewanedbtee ad Sesuasedutaseaseieseueded 3 Lats 215 11 ea ae Ee A a a a e e AEEA ae aa E a a a Tee 4 9 8e 11 1110 r SEESE E E E T T E E E E EE E 10 11 Cooking Times HIMS assisas narran nea oe dese cua beak aa A o a aaa aE ai water e iaai aa A ia iaire sin 11 13 VE aN cAa t L e c EE EEA ENEE EEEE EE 14 15 Adjustments TroubleShooting sccsesscseesessscecesestersseesseccnneeasesseecansuesececeseaceareceeseressasaesarseceseeseaceesrsossaes 16 PattS ACCESSONGS vss ciccsd seus chien otstecedeantaehasnads sadsaedeSeeseed a ae e aaa uendvccdeaiGesnate sacs dee eao Eaa eaS ariaa ia iarsa 17 WA lay AAEE EAT S A E E ides caved tduwl ited davlotun gad esdehecevese Gash egaanere als E 18 LOCATION AND IDENTIFICATION OF NAME PLATE The serial plate with voltage model and serial information ts located on the right hand side of the steamer cavity on the upper rear corner On single units a second tag is located on the face of the door which will show only model and serial number On Tandem units a second tag is located on the left side of the left unit and the right side of the right unit Read these instructions carefully before attempting installation Installation and Start Up should be performed by a quali fied installer Unless the installation instructions for the above described Southbend product are followed and performed by a qualif
16. en opening door PAGE 10 SUGGESTED COOKING TIMES Timer settings are for general guidance only Differences in food quality size shape freshness load size and degree of doneness desired must be considered and adjustments made in time if necessary COOKING TIME PRODUCT WEIGHT PORTIONS Minutes PAN USED Asparagus Fresh 37 2 Ibs 14 4 oz 8 10 Full Perforated Frozen Spears Thawed 5 Ibs 20 4 02 9 Full Perforated Beans Green Frozen Cut 5 Ibs 20 4 02 12 Full Perforated Green Fresh 5 Ibs 20 4 02 15 17 Full Perforated Wax Frozen 5 Ibs 20 4 oz 13 Full Perforated Lima Frozen 5 Ibs 20 4 02 10 Full Perforated Broccoli Spears Fresh 4 Ibs 16 4 oz 10 12 Full Perforated Spears Frozen Thawed 5 Ibs 20 4 02 8 Full Perforated Brussel Sprouts Fresh 5 Ibs 20 4 02 15 17 Full Perforated Fresh 5 Ibs 20 4 02 13 Full Perforated Carrots Frozen Whole Baby 5 Ibs 20 4 oz 12 Full Perforated Fresh 1 4 inch Bias Cut 5 Ibs 20 4 oz 12 Fuli Perforated tr rr rrr Cabbage D Green Cut into Wedges 24 15 Full Perforated m Red Cut Into Wedges 16 18 20 Full Perforated g Cauliflower af Fresh Whole 2 Ibs 8 4 oz 9 10 Full Perforated Fresh Whole 2 lbs 12 oz 11 4 02 15 Full Perforated Frozen Flowerettes 5 Ibs 20 4 oz 10 12 Full Perforated Corn Fresh Cob 4 5 Inch Ears 5 2 Ibs 15 13 15 Full Perforated Frozen Whole Kernel 5 Ibs 20 4 02
17. horized Service Agency for reliable service dependable advice or other assistance and for genuine factory parts Warranty will be void and the manufacturer is relieved of all liability if A Service work is performed by other than a qualified technician OR B Other than genuine Southbend replacement parts are installed TROUBLE SHOOTING GUIDE Symptom Check or Replace No power Check circuit breaker No water Check water supply Heating elements will only operate for brief Clean and delime steamer regular cycles and delime light is illuminated WARNING SHOCK HAZARD De energize ali power to equipment before servicing the equipment At least twice a year have your Southbend Authorized Service Agency or another qualified service technician clean and adjust the unit for maximum performance Consult the Southbend Authorized Parts Service Distributor list for the Authorized Service Representative in your area If this is not available call the Service Department at Southbend 1 800 348 2558 for their name and num ber PAGE 16 PARTS ACCESSORIES Genuine Parts Protect YOU ALL Ways NOTICE INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT The serial plate with voltage model and serial information is located on the right side of the steamer cavity on the upper rear corner On single units a second tag is located on the face of the door which will show only model and
18. ied service technician a person experienced in and knowledgeable of the installation of commercial gas and or electri cal and water specifications for cooking equipment then the terms and conditions of the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply in the event you have questions concerning the installation use care or service of the product write to the Technical Service Department Southbend 1100 Old Honeycutt Rd Fuquay Varina North Carolina 27526 NOTICE This product is intended for commercial use only not for household use IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for its safe transit and delivery If damaged equipment is received either apparent or concealed a claim must be made with the delivering carrier A Apparent damage or loss must be noted on the freight bill at the time of delivery The freight bill must then be signed by the carrier representative Driver if the bill is not signed the carrier may refuse the claim The carrier can supply the necessary forms B A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated The carrier should arrange an inspec tion Be certain to hold all contents plus all packing material First in Cooki
19. ll other warran expressed or implied There are no implied warranties of merchantability or of fitness for a particular purpose Southbend hereinafter referred to as the seller warrants equipment manufactured by it to be f defects in material and workmanship for which it is responsible The sellers obligation under this warran ty shall be limited to replacing or repairing such part Such warranty shall be limited to the original pur chaser only and shall be effective for a period of one year from date of original installation or 18 months from date of purchase whichever is earlier provided that the terms of payment have been fully met Normal maintenance functions including lubrication cleaning or customer abuse are not covered by this No Quibble Warranty The seller shall be responsible only for repairs or replacements of defective parts performed by sellers authorized service personnel Authorized service agencies are located in principle cities throughout the contiguous United States and Hawaii This warranty is valid i in the United States and is void elsewhere PAGE 18 SOUTHBEND LIMITED WARRANTY Southbend warrants that the equipment as supplied by the factory to the original purchasers is free from defects in materials and workmanship Should any part thereof become defective as a result of normal use within the period and limits defined below then at the option of Southbend such parts will be repaired or replaced by Southbend
20. may then be required PAGE 14 MAINTENANCE A WARNING BURN HAZARD For proper and safe operation this steamer must be cleaned daily Be sure the overflow pipe is not clogged before operating A clogged pipe could cause too much hot water to enter the steamer thereby creating a BURN HAZARD when the door is being opened Clean this steamer daily as described in this manual Failure to do so couid result in serious injury or damage Drains must be kept clean and clear of debris WARNING SHOCK HAZARD De energize all power to equipment before cleaning the equipment A CAUTION DO NOT USE ordinary steel wool as any particles left on the surface will rust NEVER USE a wirebrush steel or abrasive scouring pad scraper file or other steel tools Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack DO NOT clean door gasket with a high chlorine solution or bleach NEVER use any corrosive cleaner Use only cleaners approved for stainless steel ADIAYAS A WARNING Improper cleaning can result in expensive repairs or electrical shock Do not get water on electrical controls or motors PAGE 15 SERVICE ADJUSTMENTS NOTICE Service work should be performed only by a qualified technician who is experienced in and knowledgeable of the operation of commercial gas electric and steam cooking equipment Contact the Aut
21. ng Built to Last 1100 Old Honeycutt Road Fuquay Varina NC 27526 A thb d 919 552 9161 800 348 2558 spu en FAX 800 910 9915 FAX 919 552 8682 AMIDDLEBY COMPANY PAGE 1 SAFETY PRECAUTIONS Before installing and operating this equipment be sure everyone involved in its operation is fully trained and aware of precau tions Accidents and problems can be caused by failure to follow fundamental rules and precautions The following symbols found throughout this manual alert you to potentially dangerous conditions to the operator service personnel or to the equipment A DANGER This symbo warns of immediate hazards which will result in severe injury or death This symbol refers to a potential hazard or unsafe practice which could result in injury or death A WARNING This symbol refers to a potential hazard or unsafe practice which could result in injury A CAUTION Brecker or property damage per This symbol refers to information that needs special attention or must be fully understood even though not dangerous NOTICE A WARNING FIRE HAZARD For your safety do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Keep area around appliances free and clear from combustibles Z WARNING SHOCK HAZARD Do not open panels that require the use of tools Stand back when opening doors hot steam or hot water may escape from steamer U
22. nit must be cleaned daily and properly maintained to reduce chances of unsafe operating conditions WARNING BURN HAZARD Watch for clogged drain can create burn hazard when door is opened NOTICE Be sure the Operator s Manual and important papers are given to the proper authority PAGE 2 NOTE Not for Scale For Dimensional Purposes Only G d2 a D pg o Cc 4 MINIMUM Ti CLEARANCE oO gt a e Z EEY 7 a FRONT VIEW SIDE VIEW TOP VIEW Electric connection terminal block Drain 1 1 4 o d leave open do not connect to floor drain Cold water inlet 1 4 30 p s i min 60 p s i max p gt e H DIMENSIONS _ Millimeters a Height DEPTH DRAIN WATER ELECT CONN CRATE SIZE Cubic Crated MODEL A B Volume Weight 16 21 243 8 28 3 8 81 2 11 4 143 8 11 4 43 6 1 19 1 2 31 1 2 28 1 2 10 13ct 112 406 533 625 727 216 32 365 32 121 499 800 724 29cm 51kg Internal Dimensions 13 1 2 W x 22D x12 1 2 H UTILITY INFORMATION ELECTRIC One electric connection per unit is required l SINGLE UNIT MAX AMPS PER LINE WATER USAGE AT TIMED OR MANUAL COOKING TOTAL CONNECTED AMPS 1PHASE 3PHASE 0 46 total gallons per minute at 45 p s i 208 V 60 Hz IMPORTANT UNIT MUST BE LEVEL FOR PROPER OPERATION 220 V 50 60 Hz WARRANTY WILL BE VOIDED FOR IMPROPER INSTALLATION
23. nts with a mild detergent and warm water Rinse with clean water Dry thoroughly with a clean cloth If discoloration starts due to build up of seasonings or food products remove by using Scotch Brite scouring pad Then wash rinse and dry as above Wash floats carefully check that float stems are clean and floats move freely Wipe exterior surface with a clean damp cloth Retum all cleaned parts to the unit placing in their proper position LEAVE THE DOOR OPEN AT NIGHT AFTER CLEANING This allows the unit to dry thoroughly after cleaning and also proiongs the life of the door gasket PERIODIC CLEANING AS REQUIRED if a lime or mineral deposit starts to build up in the interior this should be cleaned by using Southbend descaler or other non caustic deliming solution Follow manufacturers recommended procedures Thoroughly rinse out unit To remove food build up or discoloration apply cleanser to a damp cloth or sponge and rub cleanser on the material in the direction of the polishing lines on the metal Never rub with a circular motion Soil and discoloration which do not respond to the above procedure can usually be removed by rubbing the surface with Scotch Brite scouring pads A CAUTION DO NOT GET WATER IN THE CONTROLS Could result in expensive repairs or electrical shock DO NOT USE ordinary steel wool as any particles left on the surface will rust NEVER USE a wire brush steel or abrasive scouring pads s
24. or its Authorized Service Agency This warranty is subject to the following conditions lf upon inspection by Southbend or its Authorized Service Agency it is determined that this equipment has not been used in an appropriate manner has been modified has not been properly maintained or has been subject to misuse or misapplication neglect abuse accident damage during transit or delivery fire flood riot or Act of God then this warranty shail be void Specifically excluded under this warranty are claims relating to installation examples are improper utility connections and improper utilities supply Claims relating to normal care and maintenance are also excluded examples are calibration of con trols and adjustments to pilots and burners Equipment failure caused by inadequate water quality is not covered under warranty WATER QUALITY must not exceed the fol lowing limits Total Dissolved Solids TDS 60 PPM Parts Per Million Hardness 2 Grains or 35 PPM PH Factor 7 0 to 7 5 Water pressure 30 PSI minimum 60 PSI maximum Boiler maintenance is the responsibility of the owner and is not covered by warranty This equipment is intended for commercial use only Warranty is void if equipment is installed in other than commercial applica tion Repairs under this warranty are to be performed only by a Southbend Authorized Service Agency Southbend cannot be responsible for charges incurred from other than Authorized Southbend Agen
25. pan put a solid pan undemeath the perforated pan to hold the pan of cooked food This will prevent dripping on the floor The R2 is designed to accept standard 12 x 20 pans Fractional size pans and dishes can be used as well with the optional perforated shelf For stirring the pan does not have to be removed from the steamer Pull pan 1 3 way out of the cavity and the entire sur face is accessible The door may be opened at any time during operation to remove or add food PAGE 13 NOILVHJdO SERVICE MAINTENANCE Southbend equipment is sturdily constructed of the best quality materials and is designed to provide durable service when treated with ordinary care To expect the best performance your equipment must be maintained in good condition and cleaned daily Naturally the periods for this care and cleaning depend on the amount and degree of usage Following daily and periodic maintenance procedures will increase the life of your equipment Cilmatic conditions salt air seasonings water quality may require more thorough and frequent cleaning or the life of the equipment could be adversely affected DAILY CLEANING YOUR R2 MUST BE THOROUGHLY CLEANED EVERYDAY e Remove the pan supports and well cover Wash separately in a sink with a mild detergent and warm water Dry thor oughly with a clean cloth Scotch Brite scouring pads may be used for baked on deposits e Wash interior surfaces including the heating eleme
26. ter from entering the steamer because of a blocked drain and it also prevents any back pressure within the steamer cavity The unit must be free venting to the atmosphere Any connection that allows the build up of back pres sure in the unit such as a reduction in pipe size to a line smaller than 1 or a 90 degree angle in the line prior to the open funnel drain discharge point may cause personal or property damage and therefore will void the warranty This is a pressureless free venting steam cooker and will not operate properly unless the drain line is short at a steep angle and open See figure 3 Side View Rear View a ed 90 w gt m r gt Z v Air Gap j Air Gap Air Gap 4 l Aar i iy Air Gap l Air Gap 1 Air Gap Floor Drains Floor Drains Hia FIGURE 3 WARNING BURN HAZARD It is imperative that the drain connection be installed per instructions and kept clean open to assure free venting to atmosphere A clogged drain will cause pressure to build up inside the steamer cavity and can endanger the operator when opening the door It will also cause excessive leakage of steam from the door NOTICE Floor drain must be located outside the confines of the equipment base or damage to equipment may occur Do not locate unit adjacent to any high heat or grease producing piece of equipment such as a range top grid
27. yolk which is a deposit of iron sulfide chill the eggs immediately after removing from the steamer by plunging them into a cold water bath preferably containing ice A quick and easy way to cook eggs for a salad mixture is to crack them directly into a solid steam table pan which has been lightly coated with salad oil Do not mix Steam until they are hard cooked Remove and chop as you would for egg salad The job of peeling has been eliminated Transfer steamed hot chicken to deep pan cover with Cacciatore Sauce and finish in oven Bake 20 to 30 minutes May be held on steam table After steaming chicken sausage and fish may be browned in infra Red or Radiant Broiler Brush with melted margarine mixed with salad oil to give a golden brown color Use juice saved from steamed chicken or turkey to make soups sauces or casserole dishes Chicken may be steamed in advance and held under refrigeration for next day s use Be sure to bring product back to 180 F before serving Save the juice from the corned beef After the cabbage has been steamed place it in a solid pan and add the juice for fla voring and holding on a steam table Steaming brisket is a definite time saver Boiling in water takes 40 to 50 minutes per pound Using the R2 can save 50 in cooking time Cabbage when steamed retains its color and wedge identity it will not break apart as it does when boiled in an open pot When removing items prepared in a perforated
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