Snapper EM250819BE User's Manual
Contents
1. 20 Mower Deck amp Component Adjustments J 20 Mower Drive Belt Adjustment l U nennen nennt 20 Blade Brake Adjustment l 21 Mower Deck Adjustment Side to Side Levelness 21 22 Mower Deck Adjustment Front to Rear 22 Wheel Brake Adjustment u 23 Mower Blade Replacement 24 Blade Sharpening s 24 Blade Drive Belt Removal Replacement J J 25 Battery Removal Replacement nenna 26 28 ACCESSORIES Lulus m rM dq EE 28 TROUBLESHOOTING J U uuu 29 30 MAINTENANCE SCHEDULE J 31 MAINTENANCE REPLACEMENT 32 WARRANTY 33 Section 1 FAMILIARIZATION FUEL FILLER CAP VENT FUEL TANK REAR BUMPER TRANSMISSION SHIFT LEVER MOWER BELT COVER DISCHARGE DEFLECTOR BLADE LEVER BLADE PEDALS 1 1 INTRODUCTION This manual has2. 6 7 SECTION 2 OPERATING INSTRUCTIONS 8 13 Pre start die 8 Operator s Seat Adjustment U u u u 8 Starting amp Stopping Engine Blade amp Wheel Drive 9 13 Starting amp Stopping Mower Blades l u u u 11 12 Starting amp Stopping Wheel Drive cessisse u u 11 12 Parking B oko ll l aut z ps ass 13 Cutting Height Adjustment 13 SECTION MAINTENANCE INSTRUCTIONS 14 19 Service After First 5 Hours I U U uu u u u 14 Change Engine Qilla uN aa u usa 14 Service Engine Air Cleaner u u uu u 14 Check Mower Blade uuu 122 aaa qas sus 14 Check Blade Drive Belt l u u u u J T 15 Check Blade Brake 15 Service Brake Park Brake u u u u u 15 Check I
3. ie Gauge All 41 amp 42 Deck Rear Engine Riders 6 094 etie Single Bag All 25 Deck Rear Engine Riders 6 0942 iiie Single Bag All 26 amp 30 Deck Rear Engine Riders 6 094393 inem Single Bag All 28 amp 33 Deck Rear Engine Riders ONS e Single Bag All 41 amp 42 Deck Rear Engine Riders 02094 Twin Bag 2 All 41 amp 42 Deck Rear Engine Riders 6 0946 55 hehe Twin Bag Catcher All 28 amp 33 Deck Rear Engine Riders All 28 amp 33 Deck Rear Engine Riders C2094 G Thatcherizer eee All Series 7 amp Newer Riders 06 0964 iere Wagon 22 2 All 28 amp 33 Deck Rear Engine Riders O 1190 elemen Weight Front All Series 7 amp Newer Riders 6 0959 Dozer Blade 36 Blade All Rear Engine Riders Tire Chains Tires 16 x 6 50 8 All Rear Engine Riders 60 358 Tire Chains Tires 16 4 80
4. DECAL 35974 BATTERY CAUTION DECAL 29947 WAARSCHUWING KLE HTEF CLUTCH BRAKE FAST 9 TRANSMISSION SHIFT PARKING BRAKE LEVER SYMBOLS BLADE OPERATION MACHINE FRONT DEFLECTOR CAUTION SLOW DECAL 29839 NEUTRAL A CAUTION OPGEPAST EFLECTOR E EERLATEN REVERSE on REAR SAFETY INSTRUCTION TRACTION N CLUTCH N ae OS Z x PARK 4 CLUTCH BRAKE DECAL 2 8514 BEFORE STARTING ENGINE OR DISMOUNT IER WARNING WAARSCHUWING F DOODSLA CLUTCH BRAKE t 0 BRAKE OPERATION TO STOP DEPRESS CLUTCH BRAKE PEDAL TO SET PARKING BRAKE DEPRESS CLUTCH BRAKE PEDAL LIFT PARK LATCH AND RELEASE CLUTCH BRAKE PEDALS TO RELEASE PARKING BRAKE DEPRESS CLUTCH BRAKE PEDAL BLADE OPERATION TO START BLADE SHIFT BLADE LEVER ON amp HOLD PUSH BLADE PEDAL WITH HEEL KEEP EITHER HEEL ON BLADE PEDAL TO MOW TO STOP BLADE REMOVE HEEL FROM BLADE PEDALS OR SHIFT BLADE LEVER OFF Make the following checks and perform the service required before each start up 2 1 1 Check tires and add or release air as needed to bring pressure to 12 psi in front and 12 psi in rear tires 2 1 2 Check guards deflectors and covers to make sure all are in place and securely tightened 2 1 3 Check engine oil and add oil as needed to bring level up to the FULL mark Refer to engine owner s manual for oil specifications See Figure 2 1 SAFE LEV
5. 8 All Rear Engine Riders 6 1823 n etnies Ninja Recycling Cover All 25 Deck Rear Engine Riders 6 1049 1 inisinia Recycling Cover All 25 Deck Rear Engine Riders 06 1259 Nes Ninja Recycling Cover All 28 Deck Rear Engine Riders 612545 cds ife Ninja Recycling Cover All 30 Deck Rear Engine Riders 06 1255 iecore Ninja Recycling Cover All 33 Deck Rear Engine Riders 621220 Ninja Recycling Cover All 41 amp 42 Deck Rear Engine Riders 6 1910 ua Utility Trailer 06 1911 eee Aerator 6 1912 2 inen Dethatcher 6 1913 5 eas Lawn Sweeper 06 1914 serene Dethatcher Kit cena la Lawn Roller 6 1916 Broadcast Spreader 28 TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Engine Will Not Start Using Recoil Starter Engine Will Not Start Using Electric Starter Engine Stalls After Running Engine Loses Power Engine Backfires When Turned To STOP Excessive Vibration 2 Move choke control to CHOKE position Park brake not engaged Ignition is in the OFF position Fuel tank empty 2 Engine needs choking 3
6. DESIRED SPEED PEDALS SHOWN DEPRESSED FIGURE 2 10 2 3 4 WHEEL DRIVE 1 With engine running adjust engine speed control to FAST position 2 Depress clutch brake pedal See Figure 2 11 3 Place transmission shift lever in the notch for 15 speed See Figure 2 12 4 Release clutch brake pedal to begin desired ground speed 5 During forward motion the transmission shift lever may be placed in any desired forward speed without depressing the clutch brake pedal FIGURE 2 12 NOTE For best cutting results move the transmission shift lever into a slow forward speed and the engine speed control to a fast position This combination will allow the mower blades to lift the grass while cutting smoothly and evenly 11 Section 2 OPERATING INSTRUCTIONS A WARNING A DO NOT leave machine with engine running Stop engine Stop blade Shift to neutral Engage parking brake Remove key CLUTCH BRAKE PEDAL 2 4 STOPPING ENGINE WHEEL DRIVE BLADE 2 4 1 ENGINE 1 Stop engine by turning key to the OFF position See Figure 2 13 TURN TO OFF POSITION gt PARK BRAKE LATCH SHOWN ENGAGED KEY vA oae FIGURE 2 14 BLADE LEVER SHOWN IN OFF POSITION FIGURE 2 13 BLADE 2 4 2 WHEEL DRIVE PEDALS 1 Stop motion of Rear Engine Rider by pushing pedal all the way DOWN to apply brake See Figure 2 14 A WARNING A Once blade is disenga
7. Spark plug wire disconnected gt ES c lt D S 2 2 c 8 g D E 2 2 e io o s5 o m 2 o c 0 Clean and connect battery cables If corroded broken replace with new battery cables 12 Starter cable loose broken or disconnected 12 Connect starter cable If broken replace with new starter cable Choke control in the CHOKE position k CO Ni OD O1 BR Oo Po Vent on fuel cap closed 7 Water debris or stale fuel in fuel system Drain and clean fuel system N 1 Throttle control set too FAST 1 Set throttle control to SLOW and allow engine to idle Then turn key to OFF 1 Damaged out of balance or bent mower blades Bent Idler stationary or spindle pulley Excessive load on engine Lessen load oir ABRIo m Trouble Shooting Continued Next Page 29 Rider Will Not Move Loss Of Traction Blade s Not Cutting Cutting Grass Improperly Poor Grass Discharge Oil Leaking TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION 1 Drive disc worn or damaged 1 Replace drive disc 2 Rubber drive disc is not tracking properly on drive disc 3 Tapered axle bolt and nut missing 4 Axle bearing seized 5 Insufficient lubrication in chain case or transmission differential 1 Blade engagement leve
8. any substance which might impair vision dexterity or judgment If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 1 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 KEEP children out of the mowing area and under the watchful care of a responsible adult 2 DO NOT allow children in yard when machine is operated even with the blade OFF 3 DO NOT allow children or others to ride on machine or on attachments even with the blades OFF They may fall and be seriously injured 4 DO NOT allow pre teenage children to operate machine 5 ALLOW only responsible adults amp teenagers with mature judgment under close adult supervision to operate machine 6 DO operate blades in reverse STOP BLADES LOOK and SEE behind and down for children pets and hazards before and while backing 7 USE EXTRA CARE when approaching blind corners shrubs trees or other objects that may obscure vision PROTECTION AGAINST TIPOVERS Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra CAUTION If
9. been prepared for the operator s of the SNAPPER Rear Engine Rider Its purpose aside from recommending standard operating procedures and routine service requirements is to promote SAFETY through the use of accepted operating practices Read Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 of this manual and SAFETY messages on the Rear Engine Rider and its attachments before operating OPERATOR S SEAT STEERING WHEEL ENGINE SPEED CONTROL DECK LIFT LEVER PARK BRAKE MOWER LATCH DECK FIGURE 1 1 1 2 NOMENCLATURE The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER Rear Engine Rider It is recommended that all operators of this equipment become thoroughly familiar with the controls components and operation of this machine before operating Specific details involving the engine are found in the separate engine owner s manual Study these manuals before operating and keep both handy for future reference CLUTCH BRAKE Section 1 FAMILIARIZATION DECALS SYMBOLS BLADE ENGAGED POSITION BLADE LEVER POSITION SYMBOLS OFF ENGINE SPEED CONTROL SYMBOLS CHOKE POSITION RABBIT FAST ENGINE SPEED CONTROL TURTLE SLOW AAA A 22841 KEY SWITCH POSITION 9 SYMBOLS BLADE DISENGAGED POSITION De machine niet gebruiken zonder de grasopvangzak of de beschermkap Do not operate without
10. entire Grass Catcher or Guard in place Ne pas utiliser sans le bac de ramassage ou la protection en place START ENGINE EUROPEAN COMMUNITY Betreiben sie dieses ger t nicht ohne grasfangkorb oder abdeckschutz CHUTE WARNING DECAL 29784 This Product be covered by one or more of the following patents 9 4 164 112 4 189 903 lt 5 511 367 5 601 512 29470 SERIAL NUMBER DECAL 01015 O FUEL CAUTION EUROPEAN NOISE CONTROL DECAL 23009 PATENT NUMBERS DECAL 2 9470 TO STAND END WARNING DECAL CLOSE CAP VENT AND REMOVE TANK FUEL 15 OVER 3 4 FULL Section 1 FAMILIARIZATION DECALS SYMBOLS CAUTION LOWEST 1 POSITIVE 9 BATTERY POST ae MUST BE TO REAR TO PREVENT 2 ARCING AND POSSIBLE CORAN ERE sarienveamon 3 REPLACEMENT BATTERY DECAE215691 TO AVOID ACID DAMAGE _ 4 HIGHEST 5 HEIGHT OF PATENTED CUT AUTOMATIC o DECAL 46218 BLADE STOP AUTOMATIC BLADE NOT ENGINE STOPS BLADE NO STOP DECAL 24072 REMOVE BATTERY BEFORE ENTFERNEN SIE DIE BATERIE STANDING MOWER ON END BEVOR SIE DEN REITERM HER F R FOR MORE THAN 2 HOURS MEHR ALS 2 STUDEN STELLEN LA BATTERIE DOIT ETRE ENLEVEE BATTERY VERWIJDEREN INDIEN AVANT DE METTRE LA TONDEUSE DEBOUT POUR PLUS DE 2 HEURES BATTERY STORAGE DECAL 29948 U DE MAAIER VOOR MEER DAN 2 UUR RECHT OP 2
11. eye or skin contact with electrolyte acid Battery acid is corrosive Rinse empty acid containers with water and mutilate before discarding If acid is spilled on battery bench or clothing etc Flush with clear water and neutralize with baking soda 4 6 3 BATTERY SERVICE 1 Remove battery See Section on Battery Removal 2 Place battery in a well ventilated area on a level surface 3 Using distilled water refill cells as required to cover cell plates of which can also be visualized through the plastic battery case 4 With cell caps removed connect battery charger to battery terminals Red to positive terminal and black to negative terminal 5 Slow charge battery at 1 amp for 10 hours 6 If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp replace with new battery 4 6 4 BATTERY STORAGE If mower is to be stored out of season on its rear bumper it is recommended the battery be removed charged and stored 1 Remove battery Refer to Section BATTERY REMOVAL 2 Perform battery service 3 Bring battery to full charge if required 4 Store battery in an area away from the RIDER ona wood surface DO NOT STORE BATTERY ON A CONCRETE SURFACE 4 6 5 NEW BATTERY PREPARATION 1 Remove battery from carton 2 Place battery in a well ventilated area on a level non concrete surface 3 Remove battery cell caps Fill cells as required with electrolyte purchased s
12. the first ninety 90 days from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose are limited to three 3 years from purchase date for the original purchaser s residential or other non commercial use and ninety 90 days from purchase for the original purchaser s commercial rental or other non residential use and to the extent permitted by law any and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warranties are excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH T
13. 2 18 CLUTCH BRAKE PEDAL SHOWN DISENGAGED PARK BRAKE LATCH SHOWN IN OFF POSITION FIGURE 2 17 13 Section 3 MAINTENANCE WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage 3 1 INTRODUCTION To retain the quality of the Rear Engine Rider use genuine SNAPPER replacement parts only Contact a local SNAPPER dealer for parts and service assistance For the correct part or information for a particular Rear Engine Riding Mower always mention the model and serial number SNAPPER recommends returning the Rear Engine Rider to an authorized SNAPPER dealer annually for inspection and addition of any new devices which might upgrade the safety of the Rear Engine Rider For the nearest SNAPPER dealer in your area check the yellow pages under the heading LAWN MOWERS For engine parts and service look for the engine manufacturers dealers under the heading ENGINES gasoline 3 2 SERVICE AFTER FIRST 5 HOURS 3 2 1 CHANGE ENGINE OIL Routine maintenance is important to the performance and life of your Rear Engine Rider Service performed properly and at the recommended inter
14. ADJUSTMENT Side To Side Levelness Continued from previous page 7 Move one side of the deck up or down to achieve levelness between both sides of deck See Figure 4 6 8 Tighten carriage bolt and nut securely Recheck both sides of deck for correct levelness 9 Readjust rear hanger chain pivots to align with holes in support brackets See Figure 4 7 10 Remove angle iron pipe or similar object and proceed to check front to rear levelness SUPPORT BRACKET HAIRPIN 4 2 3 MOWER DECK ADJUSTMENT Front to Rear Levelness 25 amp 28 Decks With the Rear Engine Rider on a smooth level surface rotate blade until blade tips are at front and rear of deck Measure the distance from blade tips HANGER to floor The distance should be the same or the CHAIN rear 1 8 lower than the front If the rear blade tip is higher or is more than 1 8 lower than the front proceed with adjustment FIGURE 4 7 Front to Rear Levelness 30 Decks With the Rear Engine Rider on a smooth level surface rotate blade until blade tips are at front and rear of deck Measure the distance from blade tips to floor The distance should be the same or the rear 1 8 to 1 4 higher than the front If the rear blade tip is higher or is more than 1 4 higher than the front proceed with adjustment 1 Remove rear hanger chains 2 Turn each hanger pivot the same number of rotations on the eye bolt to raise or lower the rear of the deck
15. DECK ADJUSTMENT Side To Side Levelness Before making deck leveling adjustments check the tire pressure Front tires 12 psi rear tires 12 psi If tires are properly inflated and mowing is still uneven adjust side to side deck levelness 1 Place Rider on a smooth level surface 2 Follow WARNING statement found on this page 3 Place a piece of angle iron pipe or similar object under center of deck at the rear 4 Remove rear hanger chains and allow center rear of deck to rest on angle iron 5 Measure the distance from blade tips to floor If the measurement is within 1 8 from side to side the deck attitude is satisfactory If difference from side to side is greater than 1 8 continue with adjustment 6 Loosen the carriage bolt and nut retaining the left side of the front lift arm and adjuster Only loosen the bolt and nut to the point where some tension remains but lift arm can be moved BLADE PEDAL FRONT LIFT ARM FIGURE 4 6 Section 4 ADJUSTMENTS REPAIR WARNING DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage HANGER CHAIN 4 2 3 MOWER DECK
16. E MERE E EE pea mem 5 Cleaner Element 8 ae Fuel Filter Replace Filter Filter Page18 18 Engine NN ee 1 Shrouds amp Fins eal Manual p System Battery Check Check Electrolyte Page27 27 X mes 1 Ta Tires Check Pressures Pressures 8 Drive Belts Check For Wear And Pages 15 20 25 rea rL E Damage Mower Deck Clean Debris Page 16 9 Lubricate Chain Case Check Grease Level Pages 17 amp 18 Stopping Time for proper operation 21 em proper operation 23 Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present 31 MAINTENANCE REPLACEMENT PARTS MAINTENANCE PARTS Engine Speed Control Briggs Engine Clutch Brake Cable Brake Cable 25 Cutter Blade Standard Not Air Lift Compatible 25 Cutter Blade Standard Air Lift Compatible 25 Cutter Blade Mulching 25 Cutter Blade Ninja Quad Edge 28 Cutter Blade Standard Not Air Lift Compatible 28 Cutter Blade Standard Air Lift Compatible 28 Cutter Blade Mulching 28 Cutter Blade Ninja Quad Edge Air Lift Kit 25 amp 28 Decks 6 0480 Engine to Cutting Deck Belt Rubber Drive Disc Part
17. EL AREA FIGURE 2 1 2 1 4 Check blade control to insure it works freely If blade pedals are depressed blade lever can be moved manually from ON to OFF to stop blade 2 1 5 Clean exterior surfaces of cutting deck and engine of any accumulation of dirt grass oil etc Keep engine air intake screen and cooling fins clear at all times 2 1 6 Add fuel to tank after pushing the Rear Engine Rider outside where fumes can dissipate Make sure fuel filler cap is tight and vent is open after refueling Refer to engine owner s manual for fuel specifications See Figure 2 2 FUEL FILLER CAP St FIGURE 2 2 Section 2 OPERATING INSTRUCTIONS 2 4 PRE START CHECK LIST 2 2 OPERATOR S SEAT ADJUSTMENT 2 2 1 FRONT TO REAR ADJUSTMENT 1 With the engine stopped loosen the two adjusting knobs and move seat to desired position After adjustment tighten knobs securely If seat does not move after loosening knobs it may be necessary to loosen the 5 16 patch lock screws located at the rear of the seat using a 1 2 inch wrench See Figure 2 3 OPERATOR S SEAT ADJUSTING KNOBS 5 16 PATCH LOCK SCREWS DO NOT OVERTIGHTEN FIGURE 2 3 Section 2 OPERATING INSTRUCTIONS 2 3 STARTING amp OPERATION 2 3 1 ENGINE ELECTRIC START Ll pk r en E IMPORTANT When the ignition key is turned to START the engine will turn over but will not start Sagi Aree ree unless the Clutch Brake pedal is pressed all the way down
18. HE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia 30253 33 SERVICE NOTES 34 SERVICE NOTES 35 Safety Instructions amp Operator s Manual for SNAPPER EUROPEAN REAR ENGINE RIDING MOWER SERIES 19 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured The labels on those engines contain very important emissions information and critical safety warnings Read Understand and Follow all warnings and instructions in this manual the engine manual and on the machine engine and attachments If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 A W ARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm COPYRIGHT 1999 SNAPDPER GA 30253 U S A ALL RIGHTS RESERVED MANUAL No 7 3121 I R 8 20 99 36
19. O NOT operate machine under any condition where traction steering or stability is doubtful PREPARATION 1 Read understand and follow instructions and warnings in this manual and on the machine engine and attachments Know the controls and the proper use of the machine before starting 2 Only mature responsible persons shall operate the machine and only after proper instruction 3 Data indicates that operators age 60 and above are involved in a large percentage of mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury 4 Handle fuel with extra care Fuels are flammable and vapors are explosive Use only an approved fuel container DO NOT remove fuel cap or add fuel with engine running Add fuel outdoors only with engine stopped and cool Clean spilled fuel from machine DO NOT smoke 5 Practice operation of machine with BLADES OFF to learn controls and develop skills 6 Check the area to be mowed and remove all objects such as toys wire rocks limbs and other objects that could cause injury if thrown by blade or interfere with mowing PREPARATION Continued From Previous Page 7 10 11 12 13 Keep people and pets out of mowing area Immediately STOP blades STOP engine and STOP machine if anyone enters the area Check shields deflectors switches blade controls and other safety devices frequent
20. OCK eni n d BRAKE CABLE CHAIN CASE DEPRESS CLUTCH BRAKE FIGURE 4 8 5 Measure the distance between of clutch brake cable and bottom of housing FIGURE 4 10 Measurement should be no less than 1 2 and no greater than 3 4 See Figure 4 9 6 If measurement is less than 1 2 or greater than 3 4 loosen the two jam nuts See Figure 4 10 Hold the clutch brake cable to the chain case bracket 7 Adjust cable up or down using the jam nuts to obtain a distance of 1 2 to 3 4 between end of clutch brake cable adjustment shown in inset of Figure 4 9 and bottom of housing See Figure 4 9 8 After adjustment is complete securely tighten cable jam nuts 23 Section 4 ADJUSTMENTS REPAIR WARNING DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage DO NOT use a cutting blade that shows signs of excessive wear or damage On Rear Engine Riders equipped with a grass catcher attachment the air lifts should be replaced when the blade is replaced 4 4 MOWER BLADE REPLACEMENT 4 4 1 BLADE WEAR LIMITS 1 Inspect blade frequently for signs of excessive wear or damage
21. Safety Instructions amp Operator s Manual for SNAPPER EUROPEAN REAR ENGINE RIDING MOWER SERIES 19 MODEL EM250819BE EM281019BE EUROPEAN MODEL ENGINE OPTIONS MIDDLE MARKET ENGINE TYPE CUTTING WIDTH SERIES DESIGNATION ENGINE HP E European Model 25 25 Cutting Deck 08 8 0 HP Engine 19 Series Briggs Engine M Middle Market 28 28 Cutting Deck 10 10 0 HP Engine Designation Thank you for buying a SNAPPER Product Before operating your machine read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense SNAPDPER GA 30253 U S A MANUAL No 7 3121 I R 8 20 99 COPYRIGHT 1999 SNAPPER INC ALL RIGHTS RESERVED IMPORTANT SAFETY INSTRUCTIONS WARNING This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine Each person operating the machine must be of sound mind and body and must not be under the influence of
22. See Figure 4 11 NEW BLADE T WEAR LIMIT NOTCH STARTS DANGEROUS CONDITION DO NOT USE ON MOWER REPLACE WITH NEW BLADE FIGURE 4 11 WARNING Blades are extremely sharp and can cause severe injuries Wear heavy gloves when working on or handling blades DO NOT use blades that show signs of wear or damage 4 4 2 BLADE SHARPENING 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Remove blade See Figure 4 12 24 Ce NAL CUTTING EDGE 5 Inspect condition of blade See Figure 4 11 6 If blade is in good condition sharpen at 22 to 28 degrees DO NOT sharpen beyond existing cutting edge See Figure 4 13 7 Check blade balance after sharpening If necessary correct blade balance by grinding the heavy end of blade 8 Reinstall blade See Figure 4 12 Torque blade mounting bolts to recommended range of 30 to 40 ft Ibs LOCKWASHER PO BLADE MOUNTING BOLTS FIGURE 4 12 22 EO NE 1 BLADE J i DO SHARPEN i BEYOND i ORIGINAL FIGURE 4 13 Section 4 ADJUSTMENTS amp REPAIR 9 Route belt onto spindle pulley Make sure belt is A WARNING A inside spindle belt aids idler belt guide Route belt DO NOT attempt any adjustmen
23. See Figure 4 7 3 Reinstall rear hanger chains and measure blade tips again 4 Repeat steps 1 through 3 until proper levelness is obtained 22 Section 4 ADJUSTMENTS amp REPAIR WARNING DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and CABLE Vent must be closed securely to prevent fuel spillage 4 3 REAR ENGINE RIDER DRIVE COMPONENTS 4 3 1 WHEEL BRAKE ADJUSTMENT Test the wheel brake on a dry concrete surface When properly adjusted the Rear Engine Rider will CABLE END stop within 5 feet from fastest speed If stopping distance is more than 5 feet the wheel brake should be adjusted as follows 1 2 TO 3 4 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If FIGURE 4 9 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Depress clutch brake pedal all the way down Move and hold the park brake lever in the ON position and release the clutch brake pedal to lock the park brake See Figure 4 8 EE I Sm MOVE PARKING BRAKE LATCH um TO L
24. XLE BEARING GREASE FIGURE 3 7 3 3 9 DIFFERENTIAL CHAIN CASE LUBRICATION 1 Stand rear engine rider on its rear bumper and check the fill level plug for cracks and wear Replace fil level plug if signs of wear are visible IMPORTANT If the Rear Engine Rider will be on its rear bumper for longer than two hours remove the battery Refer to Section BATTERY REMOVAL 2 To check lubricant remove fill level plug and visually inspect for lubricant on the internal parts of the differential If no lubricant is visible on the internal parts of the differential add SNAPPER Transmission grease as needed See Figure 3 8 IMPORTANT Overfilling of the differential with lubricant will cause lubricant to leak onto drive components of the Rear Engine Rider DIFFERENTIAL FILL LEVEL PLUG P N FIGURE 3 8 Section 3 MAINTENANCE WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage 3 3 SERVICE EVERY 25 OPERATING HOURS 3 3 9 DIFFERENTIAL CHAIN CASE LUBRICATION 3 Check filllevel plug for damage If signs of wear or cracks are visible replace plug with new p
25. doors Slow down before turning Watch out for traffic when near or crossing roadways STOP engine immediately after striking an obstruction Inspect machine repair damage before resuming operation Operate machine only in daylight or with good artificial light Move joystick if equipped SLOWLY to maintain control during speed and directional changes IMPORTANT SAFETY INSTRUCTIONS OPERATION Continued From Previous Column 14 15 Exercise CAUTION when pulling loads Limit loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER attachment instructions DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison MAINTENANCE 1 10 11 12 13 14 15 DO NOT store machine or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of the reach of children in a well ventilated unoccupied building Keep engine free of grass leaves or excess grease to reduce fire hazard and engine overheating When draining fuel tank drain fuel into an approved container outdoors and away from open flame Check brakes frequently replace as needed Keep all bolts nuts and screws properly tight Check that all cotter pins are i
26. eparately to proper level Fill to 3 16 above cell plates Filling battery with electrolyte will bring the battery to 80 charged state 4 With cell caps removed connect battery charger to battery terminals RED to positive and BLACK to negative terminal IMPORTANT 3 16 above cell plates is the recommended level DO NOT place anything in battery other than specified electrolyte 27 WARNING A DO NOT attempt to charge battery while installed on the Riding Mower DO NOT use BOOST chargers on the battery DO NOT OVERFILL 5 Slow charge the battery at 1 amp for 2 hours to bring the battery to full charge 6 After charging check level of electrolyte and add as needed to bring level to 3 16 above cell plates 7 Reinstall cell caps 8 Slide battery partially into battery housing 9 Connect positive cable red first from wiring harness to the positive terminal on battery using bolt and nut provided in hardware bag Connect negative cable black last to negative terminal on battery using bolt and nut Apply a small amount of grease over terminals to prevent corrosion 10 Insert battery completely into battery housing 11 Reinstall battery cover See Figure 4 16 A WARNING Shield the positive terminal with terminal cover located on battery harness This prevents metal from touching the positive terminal which could cause sparks 4 6 6 BATTERY TESTING There are two typ
27. er back to the position and depress blade pedals 5 Measure the belt spacing at idler pulley See Figure 3 4 The belt spacing should be 1 1 4 but no less 1 If the measurement is less than 1 the belt tension should be adjusted Refer to Section BLADE DRIVE BELT ADJUSTMENT WARNING The following procedure requires the engine and blades to be operated Exercise extreme caution Clear area of loose parts amp tools first Only operate blades when seated in the operator s seat 15 ENGINE Aa PULLEY BELT SPACING SHOULD BE 1 1 4 IDLER PULLEY MOWER DECK PULLEY FIGURE 3 4 3 2 5 BLADE BRAKE 1 Check blade brake for proper function Blade should stop rotating in 3 seconds or less after moving the blade control lever to the OFF position or after releasing the blade pedals A WARNING A Blades must stop rotating in 3 seconds or less after the blade has been turned off DO NOT operate machine until blade brake has been adjusted and functioning properly 2 If the blade continues to rotate longer than 3 seconds do not operate machine Refer to Section BLADE BRAKE ADJUSTMENT or contact your SNAPPER dealer for assistance 3 2 6 SERVICE BRAKE PARK BRAKE 1 Check machine brake for proper function Engage park brake Push machine Rear tires should skid Drive machine forward and apply brake Machine should come to a complete stop in less than 5 ft 2 If brakes are not
28. es of battery tests Unloaded and Loaded The unloaded test is the procedure that will be discussed It s the simplest and most commonly used An unloaded test is made on a battery without discharging current To perform unloaded testing check charge condition using either a hydrometer or voltmeter 1 Using a voltmeter voltage readings appear instantly to show the state of charge Remember to hook the positive lead to the battery s positive terminal and the negative lead to the negative terminal 2 A hydrometer measures the specific gravity of each cell The specific gravity tells the degree of charge generally a specific gravity of about 1 265 to 1 280 indicates full charge A reading of 1 230 to 1 260 indicates the battery should be charged The chart on the next page shows the charge level as measured by syringe float hydrometer digital voltmeter and five ball hydrometer Battery Testing Chart on Next Page Section 4 ADJUSTMENTS REPAIR 4 6 6 BATTERY TESTING SNAPPER REAR ENGINE RIDER ACCESSORIES PART NO DESCRIPTION OF KIT MODELS USED ON 06 0517 iie tenes Wheel Weight 8 Wheels All Rear Engine Riders 6 0601 Smooth Start Clutch All Rear Engine Riders 6 00697 Dump Gartner eerte All Rear Engine Riders 651400 itn Gauge Wheel a All 33 Deck Rear Engine Riders 6 0794
29. functioning properly brake adjustment must be completed before operating machine Refer to Section SERVICE BRAKE PARK BRAKE ADJUSTMENT Section 3 MAINTENANCE 3 2 7 INTERLOCK SYSTEM Check interlock controls for proper function The engine MUST NOT start if 1 Blade Control is and or clutch brake pedal is released The engine and blades MUST STOP if 2 The operator leaves the operator position with Blade Control ON and or clutch brake pedal is released WARNING DO NOT operate machine if interlock system is not functioning properly Contact your SNAPPER dealer immediately for assistance 3 2 8 LUBRICATION GREASE FITTINGS The following components on the Rear Engine Rider are equipped with grease fittings and require periodic lubrication Apply General Purpose grease NLGI No 2 with a grease gun 1 Front Wheel Bearings Refer to Section FRONT WHEEL BEARINGS LUBRICATION 2 Rear Axle Bearing Refer to Section REAR AXLE BEARING LUBRICATION 3 Mower Blade Spindle Refer to Section MOWER BLADE SPINDLE LUBRICATION 3 3 SERVICE EVERY 25 OPERATING HOURS 3 3 1 Perform all service required after the first 5 hours of operation Refer to Section SERVICE AFTER 5 HOURS A WARNING DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plu
30. g and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage 3 3 2 BATTERY FLUID LEVEL 1 Remove battery Refer to Section BATTERY REMOVAL 2 Remove battery caps Check fluid level 3 Add water only to bring fluid to proper level approximately 3 16 above plates DO NOT OVERFILL 4 Reinstall battery Refer to Section BATTERY INSTALLATION 16 3 3 3 MOWER DECK LEVELNESS Check mower deck for proper level Adjust as required Refer to Section MOWER DECK ADJUSTMENT LEVELNESS 3 3 4 CLEAN MOWER DECK 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Clean underside of mower deck removing all accumulation of grass clippings and debris 5 Clean top of deck removing all grass clippings and debris 3 3 5 MOWER BLADE SPINDLE LUBRICATION 1 Follow WARNING statement found on this page 2 Check fuel level in tank over 3 4 full remove tank Refer to Section FUEK TANK REMOVAL If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Lubricate spindle with three shots of general purpose grease from grease gun See F
31. ge 3 6 5 Remove battery Refer to Section BATTERY STORAGE 3 6 6 Close vent on fuel filler cap 3 6 7 Carefully stand Rear Engine Rider on rear bumper in desired location for storage FUEL TANK s FUEL TANK BRACKET FIGURE 3 11 19 Section 4 ADJUSTMENTS amp REPAIR WARNING DO NOT attempt adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage 4 1 ENGINE ADJUSTMENTS amp REPAIR Refer to the engine owner s manual for those adjustments and or repairs that can be made by the owner 4 2 MOWER DECK amp COMPONENT ADJUSTMENTS The following mower deck and component adjustments and repairs can be made by the owner However if there is difficulty in achieving these adjustments and repairs it is recommended that these repairs be made by an authorized SNAPPER dealer MOWER DRIVE BELT ADJUSTMENT FOR 25 28 amp 30 M MODELS 1 Remove mower drive belt cover Refer to Section CHECK MOWER DRIVE BELT 2 Move blade lever up and over to the ON position 3 Place deck cutting height in the 3rd position Measure the belt spacing at idler pulley The distance sho
32. ged it should come to a complete stop in 3 seconds or less If the blade continues to rotate after 3 seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to an authorized SNAPPER dealer for adjustment DO NOT CONTINUE to operate machine until blade brake is adjusted and functioning properly FIGURE 2 15 2 4 3 MOWER BLADE 1 Stop mower blade by releasing blade pedals or moving blade lever rearward to the OFF position See Figure 2 15 Continued on Next Page 12 Section 2 OPERATING INSTRUCTIONS 2 4 STOPPING ENGINE WHEEL DRIVE BLADE 2 5 CUTTING HEIGHT ADJUSTMENT 2 4 4 PARK BRAKE 1 Adjust cutting height as desired to any one of 1 Engage park brake by pushing clutch brake pedal five positions using deck lift lever Move deck lift DOWN and moving the park brake latch to the lever up or down to desired cutting height and then ENGAGED position While holding the park brake move over to secure in the height of cut notch latch ENGAGED release clutch brake pedal to set See Figure 2 18 park brake See Figure 2 16 A WARNING A DO NOT park machine on slopes CLUTCH BRAKE PEDAL HEIGHT OF CUT PARK BRAKE LATCH SHOWN NOTCHES ENGAGED FIGURE 2 16 DECK LIFT LEVER 2 Release park brake by pushing down on the clutch brake pedal parking brake latch will move to the OFF position unassisted See Figure 2 17 FIGURE
33. igure 3 5 IMPORTANT f the Rear Engine Rider will be on its rear bumper for longer than two hours remove the battery Refer to Section BATTERY REMOVAL 3 3 6 MOWER DECK LINKAGE LUBRICATION Lubricate all mower deck linkage pivot points with a light coat of motor oil SPINDLE GREASE FITTING FIGURE 3 5 Continued on next peage Section 3 MAINTENANCE 3 3 SERVICE EVERY 25 OPERATING HOURS Continued from previous page 3 3 7 FRONT WHEEL BEARING LUBRICATION 1 Lubricate front wheel bearings with five shots of general purpose grease from grease gun See Figure 3 6 FRONT WHEEL GREASE FITTING FIGURE 3 6 WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage 3 3 8 REAR AXLE BEARING LUBRICATION 1 The left rear axle bearing requires three shots of general purpose grease from a grease gun See Figure 3 7 NOTE Some models are equipped with a pre lubricated sealed bearing and require no additional lubrication 2 The right rear axle bearing is lubricated by the differential lubricant and requires no grease 17 LEFT REAR A
34. ine pulley See Figure 4 14 ENGINE PULLEY ENGINE BELT FIGURE 4 14 5 Move transmission shift lever to the neutral N position 6 Rotate clutch yoke clutch yoke shown in Figure 4 9 out with your hand and work belt between drive disc and rubber driven disc 7 To clear the primary chain case move transmission shift lever to the 5 position Route belt around drive disc and into drive pulley belt groove 8 Remove idler 25 Section 4 ADJUSTMENTS amp REPAIR A WARNING A DO NOT attempt any adjustments maintenance RED TERMINAL service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and POSITIVE INSULATOR CABLE secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool BLACK before working on machine Fuel Filler Cap and Vent NEGATIVE must be closed securely to prevent fuel spillage DO CABLE NOT attempt to service or charge the battery while it is installed on the machine 4 6 BATTERY 4 6 1 BATTERY REMOVAL 1 Carefully pull each side of battery cover away from ratchet fasteners and remove cover See wnansnasasananananaannanaananananaanananannannanaananana i INSTALL BATTERY POSITIVE Figure 4 16 i END FIRST INTO BATTERY i COMPARTMENT IN DIRECTION i OF ARROW AS SHOWN BATTERYCOVER TL FIGURE 4 17 Cab
35. les must be connected to battery terminals in the eT E WARNING A proper position as show in Figure 4 17 DO NOT RATCHET T D FASTENERS attempt to charge battery while installed on the Rear Engine Rider DO NOT use BOOST chargers on the battery 2 4 6 2 BATTERY INSTALLATION lt 2 1 Slide battery partially into battery housing lt 4 7 2 Connect positive cable red first from wiring harness to the positive terminal on battery using bolt and nut provided in hardware bag Connect negative cable black last to negative terminal on battery using bolt and nut Apply a small amount of FIGURE 4 16 grease over terminals to prevent corrosion 3 Reinstall positive terminal cover 4 Insert battery completely into battery housing 2 Slide battery from battery box to gain access to 4 5 Reinstall battery cover See Figure 4 16 terminal cables 3 Observe and note cable positions on battery See Figure 4 17 4 Disconnect cables from battery terminals disconnecting BLACK Negative cable first Retain mounting bolts and nuts 26 Section 4 ADJUSTMENTS amp REPAIR A WARNING A The electrolyte acid produces a highly explosive gas Keep all sparks flame and fire away from area when charging battery or when handling electrolyte or battery Electrolyte acid is a highly corrosive liquid Wear eye protection Wash affected areas immediately after having
36. lug See Figure 3 9 4 To check lubricant in chain case remove fill level and look for lubricant on the internal components of the chain case If no lubricant is visible add SNAPPER Transmission grease as needed See Figure 3 9 FIGURE 3 9 3 3 10 Check MAINTENANCE SCHEDULE Section of Engine Owner s Manual for additional engine service 18 3 4 SERVICE ANNUALLY 3 4 1 Perform all maintenance as specified in MAINTENANCE SCHEDULE Section of this manual 3 4 2 ENGINE Perform all maintenance as specified in Engine Owner s Manual 3 4 3 FUEL FILTER Service fuel filter as instructed below on COLD ENGINE ONLY IMPORTANT To stop flow of fuel tank may be removed from bracket and set on the floor so the fuel level will be below the filter Refer to Section REMOVING FUEL TANK Remove hose clamps from fuel filter Remove fuel lines from filter Discard filter Install new fuel filter See Figure 3 10 Reinstall fuel tank into bracket khOND P N 1 4359 FIGURE 3 10 3 5 EVERY TWO YEARS In addition to regular maintenance the following components of the Rear Engine Rider should be carefully inspected every two years for wear or damage Replace worn or damaged parts with genuine SNAPPER replacement parts available from an authorized SNAPPER dealer 3 5 1 All bushings and pivot areas 3 5 2 Check both front wheel king pins 3 5 3 Transmission shift lever and detent 3 5 4 Clu
37. ly for proper operation and location Make sure all safety decals are clearly legible Replace if damaged Protect yourself when mowing and wear safety glasses long pants and substantial footwear Know how to STOP blades and engine quickly in preparation for emergencies Use extra care when loading or unloading the machine into a trailer or truck Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots OPERATION 1 2 11 12 13 Mount and dismount machine from left side Start engine from operator s seat if possible Make sure blades are OFF and parking brake is set DO NOT leave machine with engine running STOP engine STOP blades SET brake and Remove key before leaving operators position of any reason DO NOT operate machine unless properly seated with feet on feet rests or pedal s STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand Blades must be OFF except when cutting grass Set blades in highest position when mowing over rough ground Keep hands and feet away from rotating blades underneath deck DO NOT place foot on ground while BLADES are ON or machine is in motion DO NOT operate machine without entire grass catcher or guards in place DO NOT point discharge at people passing cars windows or
38. n proper position Always provide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless and deadly poison Disconnect negative black cable from battery before performing maintenance or service Cranking engine could cause injury DO NOT work under machine without safety blocks Service engine and make adjustments only when engine is stopped Remove spark plug wire s from spark plug s and secure wire s away from spark plug s DO NOT change engine governor settings or overspeed engine Lubricate machine at intervals specified in manual to prevent controls from binding Mower blades are sharp and can cut Wrap the blades or wear heavy leather gloves and use CAUTION when handling them DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices Use only genuine SNAPPER replacement parts to assure that original standards are maintained adjust repair or speed TABLE CONTENTS IMPORTANT SAFETY 5 2 3 TABLE OF CONTENT Siiip 4 SECTION 1 2 5 7 Decals Symbols
39. ng blade that shows signs of excessive wear or damage on the Rear Engine Rider Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and service procedures 4 Check torque of blade mounting bolts As necessary torque to 30 to 40 ft lbs See Figure 3 2 5 Check blade for sharpness wear and damage Refer to Section BLADE WEAR LIMITS f Sag TORQUE BLADE BOLTS TO 30 TO 40 FT LBS FIGURE 3 2 6 Check blade for straightness Refer to Section ADJUSTING MOWER BLADE 14 Section 3 MAINTENANCE WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage 3 2 SERVICE AFTER FIRST 5 HOURS 3 2 4 CHECK BLADE DRIVE BELT The blade drive consists of a single belt from the engine to the deck Inspect for signs of deterioration and proper tension 1 Lower deck to lowest setting 2 Remove four self tapping screws two on each side of mower drive belt cover See Figure 3 3 3 Slide cover back and rotate out NO REMOVE FOUR SCREWS TO REMOVE FIGURE 3 3 4 With engine OFF and deck in 3rd height of cut position move blade lev
40. nterlock 16 Lubrication Grease Fittings U U u u uu u u u 16 Service Every 25 Operating Hours u u u u 16 18 Battery Fluid Level l l l a Raissa asas 16 Mower Deck 16 Clean Mower Deck u u u uu uu u u J J J J T 16 Mower Blade Spindle Lubrication esee u u 16 Mower Deck Linkage Lubrication 16 Front Wheel Bearing Lubrication J J 17 Rear Axle Bearing Lubrication l ul enne 17 Differential Chain Case Lubrication 17 18 Service Annually 2 nein enna qaa andada 18 dne 18 iiri 18 Every TWO Y6ats 5 teen cucersasececteysaccetess 18 Storage Out of S aS0 seen nn antenne assa na 19 Removing Fuel Tank III uiui eiue nieder 19 SECTION 4 ADJUSTMENTS AND REPAIR 20 28 Engine Adjustments amp Repaair
41. on Next Page Section 2 OPERATING INSTRUCTIONS 2 3 STARTING amp OPERATION 2 3 1 ENGINE ELECTRIC START Continued 8 Should the battery be too weak to start the engine Refer to Section ENGINE MANUAL START to manually start the electric start engines 2 3 2 ENGINE MANUAL START IMPORTANT When the ignition key is turned to RUN and the recoil handle is pulled the engine will turn over but will not start unless the Clutch Brake Pedal is pressed all the way down with Parking Brake engaged See Figure 2 8 and the Blade Lever is in the position See Figure 2 4 Start engine as follows 1 Move transmission shift lever to N Neutral position DO NOT start engine with transmission shift lever in a drive position A WARNING A It is possible to start engine with transmission shift lever in a drive position Follow starting instructions carefully 2 Make certain the Blade Lever is in the Off position See Figure 2 4 3 Press Clutch Brake Pedal all the way down move Parking Brake Latch over and release the Clutch Brake Pedal to set Parking Brake See Figure 2 8 TO START ENGINE PUSH CLUTCH BRAKE PEDAL ALL THE WAY DOWN MOVE PARKING BRAKE LATCH OVER FIGURE 2 8 4 Open vent on fuel filler cap by turning counterclockwise NOTE Failure to open vent on the fuel filler cap can cause engine to stall See Figure 2 2 5 Move engine speed control to the choke position to sta
42. r in the OFF position 2 Mower belt slipping 3 Cutting blade is dull worn or damaged 1 Uneven tire pressure 2 Cutting height too low or high 3 Engine speed too slow 4 Forward speed too fast 5 Terraced cut side to side 6 Excessive deck pitch front to rear 7 Cutting blade s dull or damaged 8 Mower belt slipping 1 Engine speed too slow 2 Forward speed too fast 4 Excessively dull worn or damaged blade s 5 Build up of grass clippings and debris under deck 6 Improper blade installed on deck 1 Leaking chain case or differential plugs 2 Leaking engine block 30 2 Adjust rubber drive disc 3 Replace with SNAPPER tapered bolt amp nut 4 Contact authorized SNAPPER dealer 5 Contact authorized SNAPPER dealer 1 Move lever to the ON position 2 Adjust or replace mower belt 3 Sharpen or replace cutting blade amp 12 PSI rear tire 4 Move transmission shift lever to a slower speed 2 Move transmission shift lever to a slower speed 3 Mow when grass is dry 4 Service mower blade 5 Clean the underside of deck 6 Install proper SNAPPER blades 1 Verify plugs are not cracked amp are in good shape Check gaskets 2 Contact authorized SNAPPER dealer MAINTENANCE SCHEDULE SUBST rowepenronmen paces nouns nouns nouns nouns season heck Of bevel aa BE PERFORMED Pages USE HOURS SEASON E SEN
43. rt a cold engine See Figure 2 6 6 Turn key to ON position See Figure 2 9 KEY FIGURE 2 9 7 Pull starter rope with a smooth even motion until engine starts Always guide the starter rope back into the recoil housing Never allow rope to snap back After Engine starts move engine speed control to the FAST position 8 Allow a brief warm up until engine runs smooth Section 2 OPERATING INSTRUCTIONS A WARNING Al l WARNING Once blade is disengaged it should come to a DO NOT operate blades in reverse STOP BLADES complete stop in 3 seconds or less If the blade LOOK and SEE behind and down for children pets continues to rotate after 3 seconds the blade brake and hazards before and while backing must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return DEPRESS machine to an authorized SNAPPER dealer for d OUI adjustment DO NOT CONTINUE to operate machine until blade brake is adjusted and functioning properly 2 3 STARTING amp OPERATION 2 3 3 MOWER BLADE 1 With engine running move engine speed control to the FAST position 2 Move blade lever forward to the ON position then depress blade pedals to hold blade lever in the ON position See Figure 2 10 IMPORTANT You cannot engage the blade lever if the blade pedal is depressed first BLADE LEVER SHOWN IN POSITION FIGURE 2 11 TRANSMISSION SHIFT LEVER MOVE TO BLADE
44. s Manual for Rear Engine Rider Series 19 1 6980 06073 32 SNAPPER 3 YEAR LIMITED WARRANTY For three 3 years from purchase date for the original purchaser s residential non commercial use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both For ninety 90 days from purchase date for the original purchaser s commercial rental or other non residential use SNAPPER through any authorized SNAPPER dealer will replace free of charge any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser This warranty does not apply to engines and their components and batteries as these items are warranted separately This warranty does not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or component part that has been altered or modified changing safety performance or durability Batteries have a one 1 year prorated warranty period with free replacement if required during
45. spillage Once blade is disengaged it should come to a complete stop 3 seconds or less If the blade continues to rotate after 3 seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to an authorized SNAPPER dealer for adjustment DO NOT CONTINUE to operate machine until blade brake is adjusted and functioning properly 4 2 2 BLADE BRAKE ADJUSTMENT 1 Remove Belt Cover Refer to Section BLADE BELT COVER REMOVAL 2 With the blade engagement lever disengaged hold the blade pedals down and measure the distance between the front of the blade lever and the rear of the latch plate The dimension should be 1 8 to 1 4 clearance between lever and plate See Figure 4 5 If the dimension is incorrect go to step 3 3 If dimension is greater than 1 4 rotate nut clockwise to increase brake tension If dimension is less than 1 8 rotate nut counter clockwise to decrease brake tension See Figure 4 4 4 Reinstall spindle cover WARNING A DO NOT operate machine until blade brake is adjusted and functioning properly If blade stop time cannot be achieved with the adjustment procedure described above take machine immediately to an authorized SNAPPER dealer ROTATE NUT CLOCKWISE TO ROTATE NUT COUNTER 7 INCREASE BRAKE TENSION CLOCKWISE TO DECREASE BRAKE TENSION FIGURE 4 4 21 1 8 TO 1 4 LATCH FIGURE 4 5 4 2 3 MOWER
46. tch disc 3 5 5 Clutch Yoke See Figure 4 9 3 5 6 Mower deck linkage and pivot areas Section 3 MAINTENANCE 3 7 REMOVING FUEL TANK WARNING A Before removing fuel tank from rear engine rider DO NOT attempt any adjustments maintenance move rider outdoors where fumes can be easily service or repairs with the engine running Stop dissipated Removal of the tank is accomplished engine Stop blade Engage parking brake Remove from the left side of the machine by pulling the tank key Remove spark plug wire from spark plug and straight up and away from the fuel tank bracket secure away from plug Engine and components are See Figure 3 11 Holding the fuel tank remove the HOT Avoid serious burns allow all parts to cool fuel filler cap and pour remaining fuel in an before working on machine Fuel Filler Cap and Vent approved container must be closed securely to prevent fuel spillage 3 6 STORAGE OUT OF SEASON If desired the Rear Engine Rider can be stored on the rear bumper Perform the following procedures FUEL FILLER CAP to insure the Rear Engine Rider will operate properly when taken out of storage 3 6 1 Thoroughly clean the Rear Engine Rider by removing all grass clippings and debris 3 6 2 Perform maintenance and lubrication as required 3 6 3 Drain fuel from fuel tank 3 6 4 Start engine and allow it to run until engine runs out of fuel This allows the carburetor and fuel system to remain clean during stora
47. the Blade Lever is in the Off position See Figure 2 5 The operator should be in the seat Start engine as follows 1 Move transmission shift lever to N Neutral position DO NOT start engine with transmission shift lever in a drive position WARNING It is possible to start engine with transmission shift lever in a drive position Follow starting instructions carefully 2 Make certain the Blade Lever is in the PARKING iti i BRAKE position See Figure 2 4 BLADE LEVER SHOWN IN OFF POSITION 2 M lt CHOKE 2 POSITION BLADE PEDALS SPEED CONTROL FIGURE 2 4 FIGURE 2 6 3 Press Clutch Brake Pedal all the way down and hold while starting engine See Figure 2 5 4 Open vent on fuel filer cap by turning counterclockwise IMPORTANT Failure to open vent on the fuel filler cap can cause engine to stall See Figure 2 2 5 Move engine speed control to the choke position to start a cold engine See Figure 2 6 6 Turn key to the START position until engine starts See Figure 2 7 NOTE If after 5 seconds of cranking the engine and it does not start release the key make sure the Clutch Brake Pedal is fully depressed and attempt starting again after waiting for approximately 20 seconds 7 After engine starts move engine speed control to the FAST position allow a brief warm up until engine runs smooth KEY FIGURE 2 7 Continued
48. ts maintenance as shown in Figure 4 15 service or repairs with the engine running Stop 10 Reinstall idler removed in Step 8 The idler belt engine Stop blade Engage parking brake Remove guide tab should be positioned in the hole located on key Remove spark plug wire from spark plug and idler arm Tighten idler pulley bolt securely secure away from plug Engine and components are TE yeast Pell guide eos Figure r proper HOT Avoid serious burns allow all parts to cool belt to belt guide clearances before working machine Fuel Filler and Vent T Cheer mower dive tension Aust I necessary Refer to Section MOWER DRIVE BELT must be closed securely to prevent fuel spillage ADJUSTMENT 13 Reinstall mower drive belt cover 4 5 BLADE DRIVE BELT REPLACEMENT Inspect mower drive belt as described in Section CHECK MOWER DRIVE BELT Replace belt if signs of excessive wear and or damage are present IDLER BELT GUIDE 4 5 1 BELT REMOVAL 1 16 NOMINAL 1 Remove mower drive belt cover Refer to Section DRIVE BELT COVER REMOVAL 2 Remove old belt 4 5 2 BELT REPLACEMENT 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Route new belt through engine belt guide up to FIGURE 4 15 eng
49. uld measure 1 1 4 but no less than 1 See Figure 4 1 4 2 1 ENGINE DRIVE IDLER PULLEY SPINDLE PULLEY PULLEY ASSEMBLY FIGURE 4 1 4 If the distance is less than 1 adjust belt tension 5 Remove hairpin and flat washers from pivot stud See Figure 4 2 6 Pull front frame forward until distance between belt with blade lever ON measures 1 1 4 20 FIGURE 4 2 7 Install required number of snap in frame spacers behind channel pivot until the 1 1 4 distance between belt is maintained See Figure 4 3 SNAP IN FRAME SPACER P N 2 8395 FIGURE 4 3 8 Reinstall the required amount of flat washers removed in step 5 and install hairpin See Figure 4 2 Retain any remaining spacers for readjustment when a new belt is installed IMPORTANT The SNAPPER M Series Rear Engine Rider Models are shipped with additional spacers specifically designed for the Rear Engine Rider Should additional spacers be required contact an authorized SNAPPER dealer Section 4 ADJUSTMENTS amp REPAIR WARNING DO attempt adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel
50. val is essential Refer to Section MAINTENANCE SCHEDULE in this manual and in the Engine Owner s Manual Carefully complete all of the recommended service procedures 1 Place bricks or wooden blocks under the front wheels to lower rear of engine 2 Loosen or remove oil fill cap on engine 3 Loosen oil drain plug 4 Place a 2 quart minimum capacity container under the end of the oil drain Open oil drain See Figure 3 1 for oil drains used on the Rear Engine Riders REMOVE OIL PLUG TO ALLOW OIL TO DRAIN FIGURE 3 1 5 After all the oil has drained close the drain wipe up any oil that may have spilled See Figure 3 1 Dispose of used oil properly 6 Fill engine crankcase with new oil Refer to your engine owner s manual for oil specifications 3 2 2 SERVICE ENGINE AIR CLEANER The engine is equipped with a dual element air cleaner Both the foam pre cleaner and cartridge require service Refer to Engine Owner s Manual for recommended service procedures 3 2 3 CHECK MOWER BLADE 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper WARNING A Remove the battery if the Rear Engine Rider will be left standing on the rear bumper for longer than 2 hours Refer to Section BATTERY REMOVAL DO NOT use a cutti
51. you cannot back up the slope or if you feel uneasy on the slope DO NOT mow it Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine 1 DO operate machine on slopes exceeding 15 degrees 2796 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 1896 grade Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off 4 AVOID uphill starts If machine stops going uphill or tires lose traction turn blades OFF and back slowly down the slope PROTECTION AGAINST TIPOVERS Continued From Previous Column 5 STAY ALERT for holes and other hidden hazards Tall grass can hide obstacles Keep away from ditches washouts culverts fences protruding objects 6 KEEP A SAFE DISTANCE at least 3 feet away from edge of ditches and other drop offs The machine could turn over if an edge caves in 7 Always begin forward motion slowly and with caution 8 Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher DO NOT operate machine on slopes exceeding 10 degrees 18 grade when equipped with grass catcher 9 DO NOT put your foot on the ground to try to stabilize the machine 10 DO NOT operate machine on wet grass Reduced traction could cause sliding 11 D
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