Sioux Tools 1" SUPER DUTY"D" 5093 User's Manual
Contents
1. or outside trigger 10 Drive out pin 22 and pull out reverse valve and regulator assembly taking care not to lose ball 15 and spring 14 Unscrew plug 21 through reversing fever 20 and pull off reversing lever 20 Reversing valve 13 complete with O ring 17 can be pushed through air regulator 19 O ring 18 can be pried off air regulator 19 and O ring 17 from reversing valve 13 Do not attempt to remove ball 15 and spring 14 from reversing valve 13 and only remove pin 16 if a replacement is required Do not remove bushing 12 from rear housing 1 Reassembly Clean all components and examine for wear cracks etc before reassembling Look in particular for wear and cuts on oil seals and O rings wear on rotor blades and wear and cracks on anvils 44 or 45 pilot 39 cam 42 and pins 41 Check in particular the area of the square Page No 2 5093 5093L 1 SD Inside Outside Lever Impact Tool 1 SD Inside Outside Lever Impact Tool with 6 Extended Anvil o esa e soss a os on o S a sossa vaen UUE s 508055 vanes SSCS 6 805086 Thone spg O U 7 soss O Ring etal o 505755 505757 Spring Pin 2 5085758 _ Busig 505223 Reversing Vee a 808220 Sprng CS sosaat SteciBal O Al R a7_ e889 ong SSCS ss O Ring 505225 Revers vave tawr mon O 22 23 505207 Cap Screw with Washer 8 24 505760 Gasket o 25 5052. Kg 1 2 Ins 13 MM 30 Ft 10 M Air Pressure Noise Level Sound Pressure Level 92 0 dB A Sound Power Level 103 0 dB A Recommended Working 6 2 bar 90 PSI i Maximum 6 2 bar 90 PSI Test Method Tested in accordance with Pneurop test code PN8NTC1 and ISO Standard 3744 SAFETY MESSAGES WARNING a Personal Safety Equipment Always Read instructions Vibration Level 4 4 Meters Sec Use Safety Glasses YES pan ii oir Tools Use Safety Gloves Goggles y Test Method Tested in accordance with ISO Use Safety Boots Use Breathing Masks _ Avoid Prolonged Exposure Use Ear Protectors YES To Vibration standards 8662 Parts 1 amp 7 Wear Hearing Protection Declaration of Conformity Sioux Tools Inc 117 Levi Drive Murphy NC 28906 U S A declare under our sole responsibility that the product Model 5093 amp 5093L 1 SD Impact Tools Serial Number to which this declaration relates is in conformity with the following standard s or other normative document s EN792 Draft EN292 Parts 1 amp 2 ISO 8662 Parts 1 amp 7 Pneurop PNSNTC1 following the provisions of 89 392 EEC as amended by 91 368 EEC amp 93 44 EEC Directives Chabas Gerald E Seebeck President Name and signature or equivalent marking of authorized person Page No 4 Printed in Japan
3. 229 RearPlate O 2 505228 Ball Bearing 505195 Spring Pin 0 41 42 43 44 rage 55 32 sos2ss Fone OOO e oa osa as onn OOO 505238 Hercornsen F ese comen E 08240 Harmer Pns osaa Hammercam 505242 _ Cam Release Spring 505244 Assy Anvil 5083L Includes Figs 46847 _ 505245 Retainer Ring 5093 8 5083D e0524 Anvi Spacer O s ORng CS 505752 Hammer Housing 505209 OW Plug o 505249 ose 505633 Cap Screw with Washer 4 505632 Hex Wrench at Shown 67255 Nameplate Screw 2 Order Quantity as needed gt Page No3 drive on anvils 44 and 45 and make sure that retaining ring 47 and O ring 46 on anvils 44 and 45 still provide adequate socket retention Make sure that the faces of end plates 25 and 32 that abut cylinder 30 are fiat and free from surface markings and burrs If necessary lap faces with a very fine grade of abrasive paper Use only manufacturer or authorized distributor replacement parts Coat all parts with a suitable pneumatic motor lubricating oil and assemble in the reverse order See notes below When reassembling the reverse valve and regulator assembly into the rear housing make sure that the pin 22 in reversing valve 13 locates in the smaller deeper D shaped recess in the rear housing When reassembling the motor assembly first build up motor assembly locating pins in end p
4. Form Z541 Date 2 02 A Model 5093 amp 5093L z 1 Super Duty D Handle Impact Tools IMPORTANT Read these instructions carefully before installing operating servicing or repairing this tool Keep these instructions in a safe accessible place SAFETY MESSAGES Personal Safety Equipment Use Safety Glasses YES Use Safety Gloves Use Safety Boots Use Breathing Masks Use Ear Protectors WARNING ves A To Vibration Always Read Instructions Before Using Power Tools Always Wear Safety Goggles Wear Hearing Protection Avoid Prolonged Exposure Operator Instructions Includes Safety Rules Foreseen Use Work Stations Putting Into Service Operating Dismantling and Assembly Safety rules when using a 5093 5093L Impact Tool Use only impact sockets and extensions universal joints etc rated as being suitable for use with impact tools Prolonged exposure to vibration may cause injury Read all instructions before using this tool All operators must be fully trained in its use and aware of these safety rules Do not exceed the maximum working air pressure Use personal protection equipment as recommended Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects and other reproductive harm Use compressed air only at the recommended conditions If the tool appears to ma
5. erse lever is in the appropriate position to suit the direction of rotation required before using the tool The position F is for tightening a right hand threaded joint and R for loosening For best results 1 Always use the correct size impact type socket i 2 Use extra deep sockets in place of extension bars where possible 3 Do not use oversized worn or cracked sockets 4 Hold the tool so the socket fits squarely on the fastener Hold the tool firmly but not too tightly pressing slightly forward Dismantling amp Assembly Instructions MA 5093 and 5093L are identical except for anvil 44 and 45 Model 5093 has a short anvil and model 5093L has a 6 extension anvil Disconnect tool from air supply If fitted first remove the dead handle by removing 4 capscrews 56 Remove handle band 54 and dead handle 55 Remove oil fill plug 52 and drain the oil from front end into a suitable container Clamp the rear housing with bushing 1 in a vise with soft jaws and remove 4 capscrews 23 with 4 lockwashers Hammer housing with bushing 51 can be lifted clear of the tooi complete with oil seal 53 and anvil bushing 49 Oil seat 53 may be hooked out of and anvil bushing 49 pressed out of hammer housing 51 O ring 50 may be taken off the front end of hammer housing 51 Remove anvil 44 or 45 anvil spacer 48 cam 42 2 hammer pins 41 ball 40 pilot shaft 39 and spring 43 Note later models may have pil
6. late in holes in cylinder Locate pin 27 in rear plate 25 Press on motor housing locating the tapped holes in the motor housing with the four holes in the rear housing On completin assembly ensure that all parts are locked tight the anvil will rotate and the trigger reverse valve and regulator all operate freely Remove oil plug 52 from hammer housing 36 and pour in 3 5 fl o0z 100cc of a standard SAE20 grade oil Do not overfill as this will resuit in a reduction in power of the tool Pour into the hose adaptor with the trigger depressed 10 ml of a pneumatic tool lubricating oil one preferably containing a rust inhibitor Connect tool to a suitable air supply and run the tool slowly for 2 to 3 seconds to allow the oil to circulate Reset for operation Refer to section on Operating Instructions PIE Acie aie RG somal cm 60 stm 500 1800 bft 678 1763 Nn 2700 9661 Nm C overattengh er 10mm ar 695 mn at 90 PSIG 6 2 bar NOTES RPM 4 000 Cycles Per Min Manufacturer Supplier Product Type 1 Super Duty D Handie Impact Tools CE Sioux Tools Inc 117 Levi Drive Model No Nos Serial No Mvp hiy NG 20906 5093 std Anvil U S A Tel No 828 835 9765 Fax No 828 835 9685 5093L 6 Ext Anvil Product Net Weight 5093 5093L Recommended Use Of Recommended Hose Bore Recommended Max Balancer Or Support YES 25 6 28 0 Ibs Size Minimum Hose Length 11 6 12 7
7. lfunction remove from use immediately and arrange for service and repair If itis not practical to remove tool from service then shut off the air supply to the tool and write or have written a warning note and attach it to the tool If tool is to be used with a balancer or other suspension device ensure that the tool is firmly attached to the suspension support device When operating the tool always keep the body and particularly the hands away from the working attachment fixed to the tool The tool is not electrically insulated Never use the tool if there is any chance of coming into contact with live electricity Always when using the tool adopt a firm footing and or position and grip the tool sufficiently only to overcome any reaction forces that may result from the tool doing work Do not overgrip Use only correct spare parts for maintenance and repair Do not improvise or make temporary repairs Major servicing and repairs should only be carried out by persons trained to do so Do not lock tape wire etc the On Off valve in On position The throttle trigger ever etc must always be free to return to the Off position when released Always shut off the air supply to the tool and press the On Off valve to exhaust the air from the feed hose before fitting removing It is expected that users will adopt safe working practices and observe all local regional or country tegal requirements
8. on Use recommended hose size and length It is recommended that the tool is connected to the air supply as shown in figure 1 Do not connect a quick connect coupling directly to the tool but use a whip or leader hose of approximately 12 inches length Do not connect the tool to the air line system without incorporating an easy to reach and operate air shut off valve The air supply should be lubricated it is strongly recommended that an air filter regulator lubricator FRL is used as shown in Figure 1 as this will supply clean lubricated air at the correct pressure to the tool Details of such equipment can be obtained from your supplier lf such equipment is not used then the tool should be lubricated by shutting off the air supply to the tool depressurizing the line by pressing the throttle lever on the tool Disconnect the air line and pour into the hose adaptor 8 a teaspoonful Smi of a suitable pneumatic motor lubricating oil preferably incorporating a rust inhibitor Reconnect tool to air supply and run tool slowly for a few seconds to allow air to circulate the oil If tool is used frequently lubricate on daily basis and if tool starts to slow or lose power When lubricating also ensure that the air strainer in hose adaptor 8 is clean It is recommended that joint tightness of the threaded fastener assembly be checked with suitable measuring equipment it is recommended that the air pressure at the tool while the tool is running is 90 p
9. ork area is clear to enable the work task to be performed safely If practical and possible try to clear unnecessary obstructions before starting work Always use air hose and couplings with minimum work ing pressure ratings at least 1 1 2 times the maximum working pressure rating of the tool or adjusting the working attachment fitted to the tool Before using the tool make sure that a shut off device has been fitted to the supply line and the position is known and easily accessible so that the air supply to the tool can be shut off in an emergency Check hose and fittings regularly for wear Take care against entanglement of the moving parts of the tool with clothing hair ties cleaning rags rings jewelry watches bracelets etc This could cause the body or parts of the body to be drawn towards and in contact with the moving parts of the tool and could be very dangerous Alt Pipe And Fittings Should Be 1 2 Or Larger Compressor with Sufficient Capacity To Maintain Recommended Working Pressure At Each Tool Outlet Low Spot To Trap Water Easy To Reach And Air Tool Operate Shut Oft Valve Air Regulator Set At Recommended Working Air Pressure Fitter Lubricator Recommended Air Supply System Page No 1 Figure 1 Foreseen Use Of The Tool 5093 5093L The impact tool is designed for the tightening and loosening of threaded fasteners within the range as specified by the manufacturer I
10. ot shaft 39 as a one piece assembly Lift off hammer cage 38 Retaining ring 47 may be pried off and O ring 46 taken off anvil 44 or 45 Remove 4 capscrews 23 and separate the handle assembly from the motor assembly The gasket 24 is then released The motor housing assembly may be dismantled by tapping the splined end of the rotor 29 and this will slide through the motor housing complete with 6 rotor blades 28 and motor rear plate and bearing assembly Remove 6 rotor blades 28 from rotor 29 Pull off the rear plate and bearing assembly from rotor 29 and with a suitable punch tap out bearing 26 from rear plate 25 Support the motor housing 36 at the handle so that the outside diameter of the cylinder 30 is clear and push out the cylinder complete with pin 31 and end plate 32 complete with bearing 34 and oil seal 33 Remove O ring 35 Bearing 34 may be tapped out by using a suitable punch and oil seal 33 hooked out of front plate 32 Do not remove the 8 helicoil inserts 37 from motor housing 36 To dismantle the handle assembly grip the rear housing 1 in a vise fitted with soft jaws and unscrew hose adaptor 8 complete with strainer and O ring 7 Remove spring 6 valve ball 5 valve pin 4 complete with O ring 3 Do not remove the valve bushing 2 from rear housing 1 unless a replacement is required Carefully pry off O ring 3 from valve pin 4 Tap out pins 11 and remove inside trigger 9
11. s i 6 2 bar Operating The output of the impact tool in prime working condition is governed by mainly three factors a the input air pressure b the time the impact tool is operated on the joint Normal time for joints of average tension requirement 3 to 5 seconds c the setting of the air regulator for a given joint at a given pressure operated for a given time The air regulator 19 can be used to regulate the output of the impact tool if no other means of control is available It is strongly recommended that an external pressure regulator ideally as part of a filter regulator lubricator FRL is used to control air inlet pressure so that the pressure can be set to help control the tension required to be applied to the threaded fastener joint There is no consistent reliable torque adjustment on an impact tool of this type However the air regulator can be used to adjust torque to the approximate tightness of a known threaded joint To set the tool to the desired torque select a nut or Screw of known tightness of the same size thread pitch and thread condition as those on the job Turn air regulator to low position apply tool to nut and gradually increase power turn regulator to admit more air until nut moves slightly in the direction it was originally set The tool is now set to duplicate that tightness note regulator setting for future use When tightening nuts not requiring critical torque values run nut up flush and then tighten an addi
12. t should only be used in conjunction with suitable impact type 1 square female drive nut running sockets Only use sockets which are of the impact ype it is allowed to use suitable extension bars universa joints and socket adaptors between the square output drive of the impact tool and the square female drive of the socket Do not use the tool for any other purpose than that specified without consulting the manufacturer or the manufacturers authorized supplier To do so may be dangerous Never use an impact tool as a hammer to dislodge or straighten cross threaded fasteners Never attempt to modify the tool for other uses and never modify the tool for even its recommended use as a nutrunner Work Stations The tool should only be used as a handheld hand operated tool It is always recommended that the too is used when standing on a solid floor it canbe used in other positions but before any such use the operator must be in a secure position having a firm grip and footing and be aware that when loosening fasteners the tool can move quite quickly away from the fastener being undone An allowance must always be made for this rearward movement so as to avoid the possibility of hand arm body entrapment Putting Into Service Air Supply Use a clean lubricated air supply that will give a measured air pressure at the tool of 90 p s i 6 2 bar when the tool is running with the trigger fully depressed and the air regulator in its maximum opening flow positi
13. tional one quarter to one half turn slight additional turning is necessary it gaskets are being clamped For additional power needed on disassembly work turn regulator to its fully open position This impact tool is rated a 1 bolt size Rating must be downgraded for spring U bolts tie bolts long cap screws double depth nuts badly rusted conditions and spring fasteners as they absorb much of the impact power When possible clamp or wedge the bolt to prevent springback Soak rusted nuts in penetrating oil and break rust seal before removing with impact tool If nut does not start to move in three to five seconds use a larger size impact tool Do not use impact too beyond rated capacity as this will drastically reduce tool life NOTE Actual torque on a fastener is directly related to joint hardness tool speed condition of socket and the time the tool is allowed to impact Use the simplest possible tool to socket hook up Every connection absorbs energy and reduces power Auxitiary Handie The auxiliary handle is attached with 4 screws and can be secured in any position to suit the comfort of the operator Make sure the handle is fixed securely The trigger regulator valve reguiates the power of the impact blows and the frequency The trigger regulator valve is located underneath the forward and reverse lever It has four positions 0 1 2 and 3 0 is the off position and 3 the most powerful Always check that the rev
14. when installing using or maintaining the tool Take care that the exhaust air does not point towards any other person or material or substance that could be contaminated by oil droplets When first lubricating a tool or if the tool exhaust has a high oil content do not allow the exhaust air to come near very hot surfaces or flames Never lay the tool down until the working attachment has stopped moving When the tool is not in use shut off the air supply and press throttle trigger lever to drain the supply line If the tool is not to be used for a period of time first lubricate disconnect from air supply and store in a dry average room temperature environment If the tool is passed from one user to a new or inexperi enced user make sure these instructions are available to be passed with the tool Do not remove any manufacturer fitted safety devices where fitted i e wheel guards safety trigger speed governors etc Wherever possible secure workpiece with clamps a vise etc to make it rigid so it does not move during the work operation Keep good balance at all times Do not stretch or overreach Try to match the tool to the work operation Do not use a tool that is too light or heavy for the work operation If in doubt seek advice In general terms this tool is not suitable for underwater use or use in explosive environments seek advice from manufacturer Try to make sure that the w
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