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Siemens SITRANS F Coriolis flowmeters 2100 Di 3-40 User's Manual

1. Figure 3 2 MASS 2100 heating jacket version cut off O integral heating connector Process connector Figure 3 3 MASS 2100 heating jacket version 3 2 Theory of operation The flow measuring principle is based on Coriolis law of movement The Sitrans F C sensors are energized by an electromechanical driver circuit which oscillates the pipe at its resonant frequency Two pick ups 1 and 2 are placed symmetrically on both sides of the driver When the media flows through the sensor Coriolis force will act on the measuring tube and cause a tube deflection which can be measured as a phase shift between pick up 1 and pick up 2 The phase shift is proportional to the mass flow rate The amplitude of the driver is automatically regulated via a phase locked loop to ensure a stable output from the 2 pickups in the region of 80 to 120 mV The temperature of the sensor is measured by a Pt1000 in a 4 wire configuration The flow proportional signal from the 2 pick ups the temperature measurement and the driver frequency are fed into the transmitter for calculations of mass density volume fraction Brix Plato and temperature SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 15 Description 3 2 Theory of operation SENSORPROM All SITRANS F C Coriolis flow meters feature a SENSORPROM memory unit which stores sensor specific calibration data and transmitter settings for the lifetime of the pro
2. 0 15 0 15 mass flow rate 0 5 1 0 5 25 50 75 Figure 8 1 Measuring accuracy Table 8 3 Measurement range Sensor size Max flow of sensor at 5 50 DI 3 kg h 12 5 125 DI 6 kg h 50 500 DI 15 kg h 280 2800 DI 25 kg h 1250 12500 DI 40 kg h 2600 26000 100 FSO sensors max flow rate 100 96 250 1000 5600 25000 52000 e Ata flow gt 5 of the max measurement range you can directly read the error on the curve e Ata flow 5 of the max measurement range use the equation to calculate the error The error curve is calculated using the formula SITRANS F C MASS 2100 Di 3 40 34 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Technical data 8 3 Accuracy specifications z x 100 E V010 E E error Z zero point error kg h Qm mass flow kg h Figure 8 2 Equation for error curve Example Di3 e Max zero point error Z 0 01 kg h e Measured mass flow Qm 12 kg h e Error E 0 13 8 3 Accuracy specifications Table 8 4 Measuring type errors Sensor size DI 3 DI 6 DI 15 DI 25 DI 40 Number of measuring tubes 1 Massflow Linearity error 0 10 Repeatability error 0 05 Max zero point error kg h 0 01 0 05 0 2 1 5 6 0 Density Density error g cm 0 0015 0 0015 0 0005 0 0005 0 0005 Repeatability error g cm 0
3. It is required that the special conditions for safe use provided in the manual and in the Ex certificate are followed Hazardous area approvals The device is approved for use in hazardous area and has the following approval e 1G EEx ia IIC T3 T6 A WARNING Make sure the hazardous area approval is suitable for the environment in which the device is installed e SITRANS F C MASS 6000 Ex d is approved for use in hazardous area e SITRANS F C MASS 6000 19 Ex IP65 is approved for Class Div 2 and Zone 2 e SIFLOW FC070 Ex is approved for use in Zone 2 Intrinsically safe data Table 2 1 Sensor circuit Sensor circuit Di3 Di6 Di15 Di25 Di40 Terminal 1 2 Ui 16V 16V 16V 16V 16V li 0 132A 0 132A 0 132A 0 132A 0 132A Pi 0 75W 0 75W 0 75W 0 75W 0 75W Li or Li Ri 0 5mH or 1 5mH or 30 pH O 1mH or 15 1H Q 80 pH O 40 pH O 10 unH O Ci 50pF 50pF 50pF 50pF 50pF SITRANS F C MASS 2100 Di 3 40 10 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Safety notes 2 2 Installation in hazardous area Table 2 2 Temperature sensor circuit Temperature sensor Terminals 3 4 amp 9 Ui 15V li 8mA Pi 0 03W Li Insignificant Ci 50pF Table 2 3 Pickup driver circuit Pickup driver Terminals 5 6 amp 7 8 Ui 15V li 15mA Pi 0 056W Li 0 5mH Ci 50pF A WARNING With intrinsically safe circuits use onl
4. 2 36 0 0 84 4 09 ANSI ASM 2 97 2 36 0 0 84 4 09 E B 1 20 1 4 NPT C4 SITRANS F C MASS 2100 Di 3 40 42 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Technical data 8 7 Dimensions and weight Sensor Connection L1 L2 L3 H1 B1 D1 D2 D3 D4 D5 size DI Type Pressure mm inch Inch size rating 6 Flange EN PN 100 580 390 62 0 40 12 17 0 104 100 70 0 14 0 ENE 22 83 15 35 2 44 1 57 0 47 0 67 4 09 3 94 2 76 0 55 PN40 560 390 62 0 40 12 17 0 104 90 0 60 0 14 0 22 05 15 35 2 44 1 57 0 47 0 67 4 09 3 54 2 36 0 55 Flange Class 150 624 390 62 0 40 12 17 0 104 889 60 5 15 7 APS 24 57 15 35 2 44 1 57 0 47 0 67 4 09 3 5 2 38 0 62 B16 5 27 Class 600 608 390 62 0 40 12 17 0 104 953 66 5 15 7 23 94 15 35 2 44 1 57 0 47 0 67 4 09 3 75 2 62 0 62 Screwed PN 40 532 390 62 0 40 12 17 0 104 E connection Us 20 94 15 35 2 44 1 57 0 47 0 67 4 09 DN10 Clamp PN 16 570 390 62 0 40 12 17 0 104 l ISO 2852 22 44 15 35 2 44 1 57 0 47 0 67 4 09 25 mm 15 4 Flange EN PN 100 634 444 755 44 20 21 3 129 105 75 0 14 0 DNS 24 96 17 48 2 97 1 73 0 79 0 84 5 08 2 95 4 13 0 55 PN40
5. All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG order number A5E02896535 Copyright O Siemens AG 2010 Industry Sector 08 2010 Technical data subject to change Postfach 48 48 90026 N RNBERG GERMANY Table of contents INtrOMUCTION PET 5 1 1 MEERE eoo PEE sn uU Mu amd Pel 5 1 2 HiStOby Aa tede aa iten debes sx uM tena AA 6 1 3 Furth r Infommations is i RE GRADO dte dx dde ure 6 SOI NOMS ie ER eene eee oi OP ee EROR NE Re tua E ER ED Eo age A e depen dE PUT PR detre ER Deep Tan 9 2 1 Laws and diFectiV6es s poca esc kr A ae ax lcd et Roma ate ee eee ie Saas 9 2 2 Installation in hazardous area use 10 Descrip o ded Ea A PR Ig e RR n hr 13 3 1 D signe 24 TTE 13 3 2 Theory eile 15 nStalliNG MOUNUING PRE OT 17 4 1 Installation safety precautions 2 ir teet eec bea R 17 4 2 Determining a location iiic ctt eere kb b et ima lut cet bue Sal eR t adire Rule 18 4 3 Ori nting th SenSOr ss
6. Normenarbeitsgemeinschaft f r MeR und Regeltechnik in der Chemischen Industrie NAMUR NAMUR is a group representing the interests of the chemical industry which create standards for instrumentation and electrical devices used in industrial plants The Pressure Equipment Directive 97 23 EC is the legislative framework on European level for equipment subject to a pressure hazard It was adopted by the European Parliament and the European Council in May 1997 and has been obligatory throughout the European Union since May 2002 Plato is a measure of the weight of the solids dissolved in water It is expressed in 96 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Glossary PROFIBUS SENSORPROM Turndown ratio USM PROFIBUS Process Field Bus is a vendor independent open bus system standardized in the German DIN 19 245 It is a standard for field bus communication in automation technology and should not be confused with the PROFINET standard for industrial Ethernet PROFIBUS PA Process Automation is one of three PROFIBUS variants that are compatible with each other PROFIBUS DP Decentralized Periphery All sensor related settings data saved on an EPROM SENSORPROM technology automatically configures the transmitter at start up providing calibration data pipe size sensor type and output settings The SENSORPROM automatically stores values or settings changed by users and automatically re
7. 2010 SFIDK PS 028 Z1 02 19 Installing Mounting 4 3 Orienting the sensor Gas applications 83M112 10 Horizontal installation Installation in a drop line 83M113 10 Vertical installation not recommended Installation in a dropline is only possible if a pipeline reduction or orifice with a smaller cross section can be installed to prevent the sensor from being partially drained during the measurements 772 Ed D bd d 83L477 10 10 e Orifice Pipe Valve Figure 4 3 Installation in drop line 20 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Installing Mounting 4 4 Mounting the sensor 4 4 Mounting the sensor e Install the sensor in rigid pipelines in order to support the weight of the meter e Center the connecting pipelines axially in order to assure a stress free installation e Install two supports or hangers symmetrically and stress free in close proximity to the process connections Siemens Flow Instruments recommends installing the supports hangers between sensor enclosure and process connections Avoid vibrations Use flexible hoses if vibrations exist in the pipeline The hoses must be installed outside the supported flow meter section and outside the section between the shut off devices The direct connection of flexible elements to the sensor should be avoided E 8
8. 42 Pressure drop 40 R Recalibration 33 Reference conditions 39 Repair 34 Return procedures 35 S Safety Instrument safety standards 11 Safety instructions Installation 19 Safety notes 11 Sensor circuit 12 Sensor orientation See Installation SENSORPROM 18 Service 34 Support 34 T Technical data 37 Temperature sensor circuit 12 Temperature specifications 13 Theory of operation 17 Type plate 8 V Versions 15 Vibrations 23 Z Zero point adjustment 32 basic requirements 31 54 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 For more information www siemens com flow Siemens A S Subject to change without prior notice Flow Instruments Order No A5E02896535 DK 6430 Nordborg Literature No A5E02896535 01 DENMARK SFIDK PS 028 71 Copyright Siemens A S 07 2010 All rights reserved www siemens com processautomation 5 E 0 2 6 9 6 5 3 5
9. MASS 2100 DI3 36 83L204 10 10 02 300 kg h SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Technical data 8 4 Pressure drop Viscosity cSt 3 4P ed NS nS S 1 0 a 10 100 1000 kg h Figure 8 4 MASS 2100 DI6 Viscosity cSt E AP bar 3 10 E 1 0 od 60 100 1000 6000 kg h Figure 8 5 MASS 2100 DI15 Viscosity cSt 3 Dy 3 1 0 o 0 1 300 1000 10000 30000 kg h Figure 8 6 MASS 2100 DI25 SITRANS F C MASS 2100 Di 3 40 37 Operating Instructions 07 2010 SFIDK PS 028 71 02 Technical data 8 5 Pressure temperature range Viscosity cSt AP bar 10 83L274 10 10 02 7 Co 5 25 7Zos GA YO So Y 500 1000 10000 50000 kg h Figure 8 7 MASS 2100 DI40 8 5 Pressure temperature range The pressure temperature ratings depend on type of process connection PROCESS PRESSURE bar 50 30 80 130 180 PROCESS TEMPERATURE C Figure 8 8 Flange EN1092 1 W1 4404 4435 PROCESS PRESSURE bar 50 30 80 130 180 PROCESS TEMPERATURE C Figure 8 9 Flange EN1092 1 W2 4602 SITRANS F C MASS 2100 Di 3 40 38 Operating Instructions 07 2010 SFIDK P
10. PN40 922 700 755 126 25 337 219 l Pei 36 30 27 56 2 97 4 96 0 98 1 33 8 62 DN32 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 43 Technical data 8 7 Dimensions and weight Sensor Connection L1 L2 L3 H1 B1 D1 D2 D3 D4 D5 size DI Type Pressure mm inch Inch size rating Clamp PN16 940 700 745 126 25 337 219 l E ISO 2852 37 01 27 56 2 93 4 96 0 98 1 33 8 62 38 mm 40 Flange EN PN 100 1100 850 71 5 1180 Jo 48 3 273 170 0 125 0 22 0 177 1092 1 43 31 33 46 2 81 7 09 0 1 9 10 75 4 92 6 69 0 87 PN 40 1063 eso 715 180 lo 48 3 850 1500 110 0 18 0 41 85 33 46 2 81 7 09 0 1 9 10 75 5 91 4 33 0 71 Flange Class 150 1100 850 715 180 o 48 3 850 1270 986 15 7 ANSI 43 31 33 46 2 81 7 09 0 1 9 10 75 5 91 4 33 0 71 duo Class 600 1128 850 715 180 o 48 3 850 155 4 1143 224 44 41 33 46 2 81 7 09 0 1 9 10 75 6 12 4 50 0 88 Screwed PN 25 1090 eso 715 180 lo 48 3 850 l E connection EE 42 91 33 46 2 81 7 09 0 1 9 ns DN 50 Clamp PN 25 1062 eso 715 180 lo 48 3 850 l IS
11. delivered with the device SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 31 Service and maintenance 7 6 Return procedures 32 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Technical data 8 1 Table 8 1 Versions Inside pipe diamter sensor consists of one pipe Pipe wall thickness Massflow measuring range Density Fraction e g Temperature Pressure of liquid in measuring pipe Stainless steel Hastelloy C 22 Materials Measuring pipe flange and thread connection Enclosure and enclosure material Cable connection Technical specifications Technical data MASS 2100 Di 3 6 15 25 and 40 mm inch DI3 18 DI6 DI 15 5 8 DI25 1 mm inch 3 0 0 12 6 0 0 24 14 0 0 55 29 7 1 17 mm inch 0 5 0 02 1 0 0 04 1 0 0 04 2 0 0 08 kg h Ib inch3 0 250 O 1000 0 5600 0 25000 0 500 02200 O 12345 0 55100 g cm 0 2 9 0 0 10 Brix O 100 C F 50 180 58 356 bar psi 230 3336 265 3844 130 1885 110 1595 bar psi 350 5076 410 5946 200 2900 185 2683 e 1 4435 1 4404 AISI 316L stainless steel e 2 4602 Hastelloy C 22 only Di 3 6 15 and 25 e IP 65 NEMA 4 e W 1 4404 AISI 316L stainless steel Note Sensor enclosure not rated for pressure containment DI 40 1 43 1 1 70 2 6 0 10 0 52000 0 114600 105
12. from a straight path when they are viewed from a rotating frame of reference The effect is named after Gaspard Gustave Coriolis a French scientist who described it in 1835 The Coriolis effect is caused by the Coriolis force which appears in the equation of motion of an object in a rotating frame of reference The discrete Fourier transform DFT is one of the specific forms of Fourier analysis As such it transforms one function into another which is called the frequency domain representation or simply the DFT of the original function which is often a function in the time domain The DFT evaluates enough frequency components to reconstruct the finite segment that was analyzed The DFT is thus a transform for Fourier analysis of finite domain discrete time functions Electromagnetic compatibility EMC is the branch of electrical sciences which studies the unintentional generation propagation and reception of electromagnetic energy with reference to the unwanted effects Electromagnetic Interference or EMI that such energy may induce The goal of EMC is the correct operation in the same electromagnetic environment of different equipment which use electromagnetic phenomena and the avoidance of any interference effects SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 49 Glossary Fraction HART MODBUS NAMUR PED Plato 50 Fraction designates a proportional relation between an obj
13. nn 19 4 4 Mounting the SenSor ecesna A AN ilietiianieetiiase 21 4 5 Mounting a pressure guard see 22 lene M 23 5 1 Safety pr cautions id Le ddnde ies 23 5 2 WING rc MH 24 5 3 Turning the Terminal DOX 3 3 ane tii Pn de Ed PR Dd e Pa AER ER IDEAE 25 COMMISSIONING ea eo RN 27 6 1 Zero pointadjustIient s ii enituit etie Ren pete IN 27 Service and maintenance inner 29 7 1 Maintenance DH N duo nivea iive 29 7 2 Transportation stOrage 3 5 ot A i t Dati onis 29 7 3 R6ecallDratiOri n Lii ttt e ene E o ER E ed E REED ede Mn EE e ERE v e Eee iR 29 7 4 Unitrepall aaa MEET 30 7 5 Technical SUpport 2 noc A Pe PEE rne AR ER Totg 30 7 6 Return procedures ree e AA Ee Ce eL e ER BL NER tes 31 technical data cooperan 33 8 1 Technical Sp cifications 3 2 ect Min ee Pt beet Lg PEE EE s mime 33 8 2 Measurement rang 12 t ER I EPUM GEH EMT ERI e dete eet 34 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Table of contents 8 3 Accuracy specifications niinen ii a dida ita 35 8 4 Pressure 36 8 5 Pressure temperature range eee nda 38 8 6 Electrical connection schematics ice E E A ATE EAEE AE 41 8 7 Dimensions and weight aii a 42 A Appendix AE a A 47 A 1 Mese E 47 GloSSary3 15
14. 0002 0 0002 0 0001 0 0001 0 0001 Temperature error C 0 5 Brix error Brix 0 3 0 3 0 1 0 1 0 1 Reference conditions ISO 9104 and DIN EN 29104 Table 8 5 Reference conditions Flow conditions Fully developed flow profile Temperature of the medium 20 C 2K Ambient temperature 20 C 2K Liquid pressure 2 1 bar Density 0 997 g cm3 Brix 40 Brix Supply voltage Un x 1 96 Warming up time 30 min Cable length 5 m between transmitter and sensor SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 35 Technical data 8 4 Pressure drop Additional error on deviation from reference conditions Current output As pulse output 0 1 of actual flow 0 05 FSO Effect of ambient temperature Display Frequency pulse output e 0 003 K measured value Current output e lt 0 005 K act Effect of supply voltage lt 0 005 of measuring value on 1 alteration 8 4 Pressure drop The pressure drop through the instrument is a function of the properties of the fluid viscosity and the flow rate In the following charts the pressure drop for the various sensor sizes is available Reference density is 1000 kg m3 The charts are used for correct sensor dimensioning with regard to capacity pressure loss and accuracy Viscosity cSt AP bar NS 10 e 4 o D A 0 1 3 10 100 Figure 8 3
15. 02 Service and maintenance 7 6 Return procedures 7 6 Return procedures Enclose the delivery note the cover note for return delivery together with the declaration of decontamination form on the outside of the package in a well fastened clear document pouch Required forms e Delivery Note e Cover Note for Return Delivery with the following information Decontamination declaration http pia khe siemens com efiles feldg files Service declaration_of_decontamination_en paf product ordering number number of devices or spare parts returned reason for the return e Declaration of Decontamination Return delivery form http support automation siemens com WW view en 16604370 With this declaration you certify that the returned products spare parts have been carefully cleaned and are free from any residues If the device has been operated together with toxic caustic flammable or water damaging products clean the device before return by rinsing or neutralizing Ensure that all cavities are free from dangerous substances Then double check the device to ensure the cleaning is completed We shall not service a device or spare part unless the declaration of decontamination confirms proper decontamination of the device or spare part Shipments without a declaration of decontamination shall be cleaned professionally at your expense before further proceeding You can find the forms on the Internet and on the CD
16. 02 13 Description 3 1 Design Description e S9 z ES Transmitter connection Threaded hole for e g pressure guard Nipple Process connector Mounting bracket Type plate Earth terminal 0666666 Figure 3 1 Product description Design The MASS 2100 sensor design is based on a single bent tube welded directly to the process connections at each end The tube has a large internal diameter which reduces pressure loss and improves overall flow capacity All Mass 2100 sensors come with an intrinsically safe Ex design The sensors are available in two material configurations W1 4435 AISI 316L or W2 4602 Hastelloy C22 The enclosure is made of stainless steel W1 4301 AISI 316L with an encapsulation grade of IP67 NEMA 4 Maximum immunity towards process noise is among many things obtained through the center block The sensors can be equipped with a pressure guard or flushed at the corresponding holes at the end of the sensor SITRANS F C MASS 2100 Di 3 40 14 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Description Heating Jacket 3 2 Theory of operation MASS 2100 DI 3 to DI 40 can optionally be ordered with an integral heating coil to avoid solidification of sensitive fluids as e g chocolate or bitumen during down time or periods between discontinuing processes This feature gives the freedom to let e g hot water superheated steam or hot oil maintain a constant temperature inside the sensor
17. 028 71 02 Index A Accuracy 38 Accuracy specifications 39 C Commissioning Zero point adjustment See Zero point adjustment Compliance 11 Connection Electrical See Electrical connection Contact person 9 Coriolis Applications 15 Measurement principle 17 Crosstalk 24 Customer Support Hotline 34 D Decontamination 35 Design 16 Device Identification 8 Inspection 7 Dimensions Compact versions 49 Heating Jacket version 50 Remote versions 46 Document history 8 E Electrical connection 45 Basic requirements 27 F Flow direction 21 H Hazadous area SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Temperature specifications 13 Hazardous area Approvals 12 Safety requirements 13 Heating Jacket 17 Hotline 34 Installation Drop line 22 Gas 20 Indoor outdoor 19 Inlet Outlet conditions 20 Liquid 20 Location in the system 20 Mounting of sensor 23 Pressure guard 24 Safety instructions 19 Sensor orientation 21 Upstream Downstream 20 Internet Contact person 9 34 Flowdocumentation 9 Support 34 Intrinsically safe data 12 Introduction 7 Items supplied 7 L Laws and directives 11 M Mains supply 27 Maintenance 33 Material compatibility 11 Measurement range 38 Mounting See Installation P Pickup driver circuit 13 Pressure Safety instructions 19 53 Index Pressure temperature ratings
18. 0XX DEMKO 03 ATEX 135252X i Ex ia IIC T3 T6 a Connection 1 XXXXXXXXXX Material X XXXXI Sensort Intrinsic safety specification o SEE MANUAL 083R9506 7 083R9507 6 Cal Factor XXX XXXX XXXX A LL TECHNICAL DATA 7 INTERFACE DATA D Tmedia 50 to 180 C IP 65 IP 67 Siemens A S Flow Intruments Made in Denmark Nordborgvej 81 6430 Nordborg D Code number Device specific code number Serial number Device specific serial number DN PN Process connector nominal size sensor pressure rating PT Year Test pressure and time stamp Connection Process connector Material Material of the pipe 2 Cal factor Device specific calibration factor Figure 1 1 MASS 2100 Type plate History The contents of these instructions are regularly reviewed and corrections are included in subsequent editions We welcome all suggestions for improvement The following table shows the most important changes in the documentation compared to each previous edition Edition Remarks 07 2010 First edition of Operating Instructions for SITRANS F C MASS 2100 DN 3 40 The document replaces all previous Instructions for use Further Information The contents of these Operating Instructions shall not become part of or modify any prior or existing agreement commitment or legal relationship All obligations on the part of Siemens AG are contained in the respective sales contract which also contains the complete
19. 1523 Multiple connector to sensors 5 x 2 x 0 35 mm twisted and shielded pairs external diameter 12 mm EX version EEx ia IIC T3 T6 Weight approx Sensor kg Ib 4 8 8 8 17 6 12 26 5 48 105 8 only 1 Max at 20 C DIN 2413 DIN 17457 2 Intrinsic safety certification CENELEC and ASEV Table 8 2 Process connections Versions mm inch DI 3 1 8 DI 6 74 DI 15 5 8 DI25 1 Flange EN 1092 1 PN40 DN 10 DN 10 DN 15 DN 25 ANSI B16 5 Class 150 1 2 1 2 1 2 1 ANSI B16 5 Class 600 Class 300 1 2 1 2 1 2 1 Dairy screwed connection PN 16 25 40 DIN 11851 DN 10 DN 10 DN 15 DN 25 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 70 154 5 DI 40 1 DN 40 1 1 2 1 1 2 DN 40 33 Technical data 8 2 Measurement range Versions mm inch DI 3 1 8 DI 6 DI 15 5 8 ISO 2853 BS 4825 Part 4 SS3351 25 mm 25 mm 25 mm Dairy clamp connection PN 16 ISO 2852 BS 4825 Part 3 SMS3016 25 mm 25 mm 25 mm Thread ISO 228 1 PN 100 G1 4 female G1 4 male G1 2 male ANSI ASME B1 20 1 PN 100 1 4 NPT 1 4 NPT 1 2 NPT female male male 1 Material 1 4401 or corresponding 8 2 Measurement range Measuring accuracy of frequency and pulse outputs Error in of actual mass flow rate with 95 confidence probability DI 25 1 DI 40 1 38 mm 51 mm 38 mm 51 mm G1 male G2 male 1 NPT male 2 NPT male 1 0 83L212 10 10 02 0 5 Actual
20. 3M17 10 83M18 10 Avoid crosstalk Mount the sensors on separate steel frames keep distance between the sensors or decouple the pipelines if operating more than one meter in one or multiple interconnected pipelines This will prevent cross talk 83M111 10 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 21 Installing Mounting 4 5 Mounting a pressure guard 4 5 Mounting a pressure guard The sensor enclosure is supplied with two 1 8 nipples These holes can be used for e g a pressure guard which can be connected to an automatic shut off valve which will stop the flow in case of sensor pipe fracture Mounting of pressure guard caution Avoid moisture liquids or particles getting into the sensor enclosure All sensors are filled with argon to avoid condensation Penetration of humidity liquids or particles into the sensor may influence the measurement and in worst case affect the measuring function Install a pressure guard as follows 1 Place the sensor in a dry clean place and leave it to acclimatize until it reaches ambient temperature preferred 20 C 68 F 2 Carefully disconnect the nipple and mount the pressure guard Use the enclosed spare part sealing ring for proper sealing 3 Make sure that the pressure guard does NOT touch any of the parts inside the sensor 4 Check that the pressure guard has been correctively mounted and thoroughl
21. 620 444 755 44 20 213 129 95 0 65 0 14 0 24 41 17 48 2 97 1 73 0 79 0 84 5 08 3 74 2 56 0 55 Flange Class 150 639 444 755 44 20 21 3 129 889 1605 15 7 2 y 25 16 17 48 2 97 1 73 0 79 0 84 5 08 3 5 2 38 0 62 5 27 Glass 600 660 444 755 44 20 21 3 129 953 665 15 7 25 98 17 48 2 97 1 73 0 79 0 84 5 08 3 75 2 62 0 62 Screwed PN40 586 444 755 44 20 21 3 129 l connection 23 07 17 48 2 97 1 73 0 79 0 84 5 08 IARE 2 97 1 73 0 79 0 84 5 08 DN15 Clamp PN16 624 444 755 44 20 21 3 129 l ISO 2852 24 57 17 48 2 97 1 73 0 79 0 84 5 08 25 mm 25 1 Flange EN PN 100 970 700 755 126 25 337 219 140 0 100 0 18 0 UNES 38 19 27 56 2 97 4 96 0 98 1 33 8 62 3 94 5 51 0 71 PN40 934 700 75 5 126 25 33 7 219 115 0 850 14 0 36 77 27 56 2 97 4 96 0 98 1 33 8 62 4 53 3 35 0 55 Flange Class 150 967 700 755 126 25 33 7 219 108 0 792 15 7 ANSI 38 07 27 56 2 97 4 96 0 98 1 33 8 62 4 25 3 12 0 62 B16 5 1 Class 600 992 700 755 126 25 33 7 219 1240 889 19 1 39 06 27 56 2 97 4 96 0 98 1 33 8 62 4 88 3 50 0 75 Screwed
22. Coriolis flowmeters SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SITRANS F SIEMENS SIEMENS SITRANS F Coriolis Flowmeters SITRANS F C MASS 2100 Di 3 40 Operating Instructions Coriolis flow sensor type MASS 2100 Di 3 6 15 25 or 40 designed for use with transmitter types SITRANS F C MASS 6000 or SIFLOW FC070 07 2010 A5E02896535 01 Introduction Safety notes Description Installing Mounting Connecting Commissioning Service and maintenance Technical data Appendix gt o N O oc W IN Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not t
23. O 2852 41 81 33 46 2 81 7 09 0 1 9 10 75 51 mm Compact versions 255 1 A I I z I i i 44 Figure 8 17 MASS 2100 compact mounted with MASS 6000 Ex d L3 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Technical data 8 7 Dimensions and weight Table 8 7 MASS 2100 compact mounted with MASS 6000 Ex d Sensor size L3 H5 H6 H5 H6 DI inch mm inch mm inch mm inch mm inch 3 1 8 75 2 95 82 3 23 247 9 72 329 12 95 6 74 62 2 44 72 2 83 257 10 12 329 12 95 15 22 75 2 95 87 3 43 267 10 51 354 13 94 25 1 75 2 95 173 6 81 271 10 67 444 17 48 40 1 75 2 95 227 8 94 271 10 67 498 19 61 l 131 SS L 3 j Figure 8 18 MASS 2100 compact mounted with MASS 6000 IP67 Table 8 8 MASS 2100 compact mounted with MASS 6000 IP67 Sensor size L3 H5 H6 H5 H6 DI inch mm inch mm inch mm inch mm inch 3 1 8 75 2 95 82 3 23 306 12 04 388 15 28 6 a 62 2 44 72 2 83 316 12 44 388 15 28 15 75 2 95 87 3 43 326 12 83 413 16 26 25 1 75 2 95 173 6 81 330 13 00 503 19 80 40 1 75 2 95 227 8 94 330 13 00 557 21 93 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 45 Technical data 8 7 Dimensions and weight Heating Jacket vers
24. S 028 Z1 02 Technical data A CLASS600 gt 60 O e l CLASS300 3 30 CLASS150 PROCESS PRESSURE bar PROCESS TEMPERATURE C Figure 8 10 Flange ASME B16 5 W1 4404 4435 CLASS600 98 amp El p CLASS300 E gr 7 8 30 o E CLASS150 15 50 30 80 130 180 PROCESS TEMPERATURE C Figure 8 11 Flange ASME B16 5 W2 4602 3 xe uj PN265 E 188 E 5 164PN230 8 s g 110 a gp PN130 z PN100 50 30 80 130 180 PROCESS TEMPERATURE C Figure 8 12 Flange ISO228 Pipe thread W1 4404 4435 PN410 322 PN365 25 PN350 PN200 157 145 PN185 PROCESS PRESSURE bar 50 30 80 130 180 PROCESS TEMPERATURE C Figure 8 13 Flange ISO228 Pipe thread W2 4602 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 8 5 Pressure temperature range 39 Technical data 8 5 Pressure temperature range PN 40 DN 10 40 Ny 25 PN25 DN50 100 PN25 DN115 150 PROCESS PRESSURE bar 50 0 20 40 60 80 100 120 140 PROCESS TEMPERATURE C Figure 8 14 Flange DIN 11851 W1 4404 PN25 PN16 PN10 PROCESS PRESSURE bar 50 5 25 45 65 85 105 125 145 PROCESS TEMPERATURE C Figure 8 15 Flange DIN 32676 W1 4404 SITRANS F C MASS 2100 Di 3 40 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Technical
25. aken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Trademarks Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed
26. and solely applicable warranty conditions Any statements contained herein do not create new warranties or modify the existing warranty SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Introduction 1 3 Further Information Product information on the Internet The Operating Instructions are available on the CD ROM shipped with the device and on the Internet on the Siemens homepage where further information on the range of SITRANS F flowmeters may also be found Product information on the internet http www siemens com flowdocumentation Worldwide contact person If you need more information or have particular problems not covered sufficiently by the operating instructions please get in touch with your contact person You can find contact information for your local contact person on the Internet Local contact person http www automation siemens com partner See also Technical support Page 30 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 7 Introduction 1 3 Further Information SITRANS F C MASS 2100 Di 3 40 8 Operating Instructions 07 2010 SFIDK PS 028 71 02 Safety notes 2 caution Correct reliable operation of the product requires proper transport storage positioning and assembly as well as careful operation and maintenance Only qualified personnel should install or operate this instrument Note Alte
27. ating Instructions 07 2010 SFIDK PS 028 71 02 Commissioning Before commissioning it must be checked that e The device has been installed and connected in accordance with the guidelines provided in chapter 4 Installing Mounting Page 17 and 5 Connecting Page 23 e Device installed in hazardous location meets the requirements described in Installation in hazardous location Page 10 6 1 Zero point adjustment Performing a zero point adjustment establishes the reference point of the flowmeter at zero flow All Coriolis sensors from Siemens are calibrated before they are sent out to customers However Coriolis sensors are very sensitive and several factors might move the zero point e g installation pressure temperature and even very small vibrations coming from the process All these factors are customer specific and cannot be simulated at the factory Therefore Siemens recommends carrying out a zero point adjustment before use to obtain optimum accuracy In the following it is described how to zero point adjust the device For setting application specific parameters please refer to the Operating Instructions of the relevant transmitter Before zero point adjusting e Install shut off devices in the pipeline optimally both up and downstream of the sensor otherwise at the sensor outlet Vertical 83M28 10 Horizontal 7 gt LD 83M29 10 83M30 10 SITRANS F C MASS 2100 Di 3 40 Operating Instruction
28. data 8 6 Electrical connection schematics 8 6 Electrical connection schematics Electrical connection MASS 2100 with MASS 6000 remote mounted MASS 6000 MASS 2100 83M131 11 D 2 3 a D Driver PT 1000 IN PT1000 OUT Pickup2 5 Pickup 1 Figure 8 16 MASS 2100 MASS 6000 Connection SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 41 Technical data 8 7 Dimensions and weight 8 7 Dimensions and weight Remote versions F 155 6 10 p 130 5 12 L4 re L2 eL 3 1 Ba 88 3 5 M t P Li Flange EN 1092 1 ANSI B16 5 gL Dairy screwed connection DIN 11851 screwed 2 17 5 0 69 Screwed connector for Di 3 ISO 228 1 G Y and ANSI ASME B1 20 1 1983 NPT 83M09 11 10 02 Clamp ISO 2852 Table 8 6 Dimensions and weight remote versions Sensor Connection L1 L2 L3 H1 B1 D1 D2 D3 D4 D5 size DI Type Pressure mm inch Inch size rating 3 1 8 Pipe PN 100 400 280 75 5 60 0 21 3 104 thread ISO 15 75 11 02 2 97 2 36 0 0 84 4 09 228 1 GA 14 Pipe PN 100 400 280 75 5 60 0 21 3 104 thread 15 75 11 02 2 97
29. duct The factory settings matching the sensor are stored in the SENSORPRONMG unit At commissioning the flow meter commences measurement without any initial programming Also customer specified settings are downloaded to the SENSORPROMB unit Figure 3 4 Sensorprom memory unit SITRANS F C MASS 2100 Di 3 40 16 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Installing Mounting e Make sure that pressure and temperature specifications indicated on the device type Gar SITRANS F flowmeters are suitable for in and outdoor installations Le plate label will not be exceeded A WARNING Installation in hazardous location Special requirements apply to the location and interconnection of sensor and transmitter See Installation in hazardous area Page 10 4 1 Installation safety precautions A WARNING In applications with working pressures media that can be dangerous to people surroundings equipment or others in case of pipe fracture we recommend that special precautions such as special placement shielding or installation of a security guard or a security valve are taken when the sensor is mounted e Ensure that stresses and loading caused by e g earthquakes traffic high winds and fire damage if appropriate are taken into account during installation e Ensure that the flowmeter is installed such that it does not act as a focus for pipeline stresses External loadings are not taken in
30. ect part and the object whole For example the fraction 34 represents three equal parts of a whole object divided into four equal parts HART Communication is a bi directional industrial field communication protocol used to communicate between intelligent field instruments and host systems HART is the global standard for smart process instrumentation and the majority of smart field devices installed in plants worldwide are HART enabled HART technology is easy to use and very reliable An IP Ingress Protection number is used to specify the environmental protection of enclosures around electronic equipment These ratings are determined by specific tests The IP number is composed of two numbers the first referring to the protection against solid objects and the second against liquids The higher the number the better the protection For example in IP67 the first Number 6 means that the device is totally protected against dust and the second 7 that it is protected against the effect of immersion between 15cm and 1m MODBUS is a serial communications protocol intended for use with programmable logic controllers PLCs MODBUS allows for communication between many devices connected to the same network for example a system that measures temperature and humidity and communicates the results to a computer MODBUS is often used to connect a supervisory computer with a remote terminal unit RTU in supervisory control and data acquisition systems
31. ed for measurement of a variety of liquids and gases The meters are multi parameter devices offering accurate measurement of mass flow volume flow density fraction Brix Plato and temperature Main applications The main applications of the Coriolis flow meter can be found in all industries such as Chemical amp Pharma Detergents bulk chemicals pharmaceuticals acids alkalis Food amp Beverage Dairy products beer wine softdrinks plato brix fruit juices and pulps bottling CO2 dosing CIP SIP liquids Automotive Fuel injection nozzle amp pump testing filling of AC units engine consumption paint robots Oil amp Gas Filling of gas bottles furnace control CNG dispensers test separators Water amp Waste Water Dosing of chemicals for water treatment 3 1 Design Versions MASS 2100 DI 3 40 remote MASS 2100 compact mounted MASS 2100 compact mounted version with MASS 6000 IP67 with MASS 6000 Ex d The MASS 2100 Di3 40 is designed for use with the whole range of SITRANS F C transmitters presently including MASS 6000 IP67 MASS 6000 19 MASS 6000 Ex d and Siflow FC070 All transmitters are suitable for remote installation and the MASS 6000 IP67 and MASS 6000 Ex d transmitters are also applicable for compact installations mounted directly on the sensor Regardless of transmitter version the accuracy specification remains valid SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1
32. endix A Certificates are posted on the Internet and on the manual collection shipped with the device See also Certificates on the Internet http support automation siemens com WW view en 1080695 1 134200 UL control drawings on the internet http www automation siemens com w1 automation technology process instrumentation 18092 htm lb 61 related installationdrawings A 1 Ordering In order to ensure that the ordering data you are using is not outdated the latest ordering data is always available on the Internet Process instrumentation catalog http www siemens com processinstrumentation catalogs SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 47 Appendix A 1 Ordering SITRANS F C MASS 2100 Di 3 40 48 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Glossary ASIC BRIX CAN Coriolis DFT EMC Application Specific Integrated Circuit is an integrated circuit IC customized for a particular use rather than intended for general purpose use Degrees Brix symbol Bx is a measurement of the mass ratio of dissolved sugar to water in a liquid A 25 Bx solution is 25 w w with 25 grams of sugar per 100 grams of solution Controller Area Network CAN is the leading serial bus system for embedded control CAN is a mainstream network and was internationally standardized ISO 11898 1 in 1993 The Coriolis effect is an apparent deflection of moving objects
33. ions Figure 8 19 Dimensions MASS 2100 with heating jacket AB3N04 10 Table 8 9 Dimensions MASS 2100 with heating jacket Sensor Connections L5 H3 B2 D6 D7 D8 size DI inch Type Size Pressure mm inch rating DI 3 EN 1092 1 PN 40 234 9 21 122 4 8 22 0 87 95 3 74 65 0 2 56 14 0 0 55 1 8 DN 15 ANSI B16 5 Class 150 234 9 21 131 6 22 0 87 88 9 3 5 60 5 2 38 15 7 0 62 C2 5 18 DI 6 EN 1092 1 PN 40 234 9 21 112 4 41 22 7 0 89 95 3 74 65 0 2 56 14 0 0 55 DN 15 ANSI B16 5 Class 150 234 9 21 121 6 22 7 0 89 88 9 3 5 60 5 2 38 15 7 0 62 4 79 DI 15 EN 1092 1 PN 40 234 9 21 126 5 31 5 1 24 95 3 74 65 0 2 56 14 0 0 55 2 DN 15 4 98 ANSI B16 5 Class 150 234 9 21 136 1 31 5 1 24 88 9 3 5 60 5 2 38 15 7 0 62 C2 5 36 DI 25 1 EN 1092 1 PN 40 420 16 54 213 6 60 2 36 95 3 74 65 0 2 56 14 0 0 55 DN 15 8 41 ANSI B16 5 Class 150 420 16 54 223 2 60 2 36 88 9 3 5 60 5 2 38 15 7 0 62 2 8 79 DI 40 EN 1092 1 PN 40 500 19 68 267 5 43 1 69 95 3 74 65 0 2 56 14 0 0 55 1 DN 15 10 53 ANSI B16 5 Class 150 500 19 68 277 1 43 1 69 88 9 3 5 60 5 2 38 15 7 0 62 10 91 SITRANS F C MASS 2100 Di 3 40 46 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 App
34. n4 e NL tA SACS NA 49 lt oM EE 53 SITRANS F C MASS 2100 Di 3 40 4 Operating Instructions 07 2010 SFIDK PS 028 71 02 Introduction 1 These instructions contain all the information you need for using the device The instructions are aimed at persons mechanically installing the device connecting it electronically configuring the parameters and commissioning it as well as service and maintenance engineers Note It is the responsibility of the customer that the instructions and directions provided in the manual are read understood and followed by the relevant personnel before installing the device 1 1 Items supplied e MASS 2100 sensor e Sensorprom e Calibration report e Quick Start e SITRANS F technical literature CD ROM 83M123 10 Inspection 1 Check for visual mechanical damage due to possible improper handling during shipment All claims for damage are to be made promptly to the carrier 2 Make sure the scope of delivery and the information on the type plate corresponds to your order and the delivery note SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Introduction 1 2 History Identification 1 2 1 3 2 SIEMENS g n I D SITRANS F C MASS 2100 a Code No gt XXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 4 Serial No 7MEXXX XXXXXXNWWY EN 13480 category II TA DNIPN XXXX XXXXXXXX CESSE 1116 D T PT Year XX bar 2
35. pipeline Figure 4 1 Liquid applications e Gas applications For gas applications the presence of oil may result in erroneous measurements Therefore do not install the flow meter at the lowest point of the system or install a filter Figure 4 2 Gas applications SITRANS F C MASS 2100 Di 3 40 18 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Installing Mounting 4 3 Orienting the sensor 4 3 Orienting the sensor Flow direction The flow direction is indicated by the arrow on the sensor Flow in this direction will be indicated as positive caution The sensor must always be completely filled with process fluid in order to measure accurately Orienting the sensor MASS 2100 Di 3 40 operates in any orientation but Siemens Flow Instruments recommends orienting the sensor according to application type 1 Horizontal installation optimum orientation Especially suited for low flow applications Solid particles will not be deposited in the tube and the sensor can easily be degassed NOTICE Self drainage The flowmeter is self draining if installed horizontally 2 Vertical installation with an upwards flow only liquid applications Liquid applications 83M14 10 83M15 10 Horizontal installation correct 83M10 10 83M11 10 Vertical installation correct Vertical installation wrong SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07
36. programs any new transmitter without loss of accuracy Turndown ratio is a flow measurement term indicating the range a specific flow meter or meter type is able to measure with specific accuracy It is also known as rangeability If a gas flow to be measured is expected to vary between 100 000 m per day and 1 000 000 m per day the specific application has a turndown ratio of at 10 1 Therefore the meter requires a turndown ratio of at least 10 1 USM Il is a Communication Platform The Siemens USM Il concept enables fitting of add on bus modules without loss of functionality 1 All modules can be fitted as true plug amp play 2 Module and transmitter are automatically configured through the SENSORPROM Zero point adjustment In order to measure accurately with a measuring instrument it is important that zero and gain have been calibrated All Coriolis sensors are calibrated before they are sent out to customers However Coriolis sensors are very sensitive and several factors might move the zero point e g installation pressure temperature and even very small vibrations coming from the process All these factors are customer specific and can t be simulated at the factory Therefore Siemens recommends to carry out a zero point adjustment before use SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 51 Glossary 52 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS
37. r the equipment A WARNING Field wiring installation Ensure that the National Installation Code of the country in which the devices are installed is met SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 23 Connecting 5 2 Wiring 5 2 Wiring 1 Connect transmitter and sensor using the screw connector on the blue cable supplied with the sensor 83H23 10 Figure 5 1 Sensor and transmitter connection 2 Connect grounding terminal to protective earth PE 83M116 10 Figure 5 2 Grounding terminal NOTICE Cable screen Cable screen is connected to earth A WARNING Only commission the device after the device has been properly connected and if required closed See also Electrical connection schematics Page 41 SITRANS F C MASS 2100 Di 3 40 24 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Connecting 5 3 Turning the terminal box 5 3 Turning the terminal box For remote versions the adapter can optionally be oriented in four directions 1 Loosen the four screws by use of an allen key and turn the adaptor o o CT o a B A 90 180 270 360 83H24 10 2 Tighten the screws and mount the multiple plug SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 25 Connecting 5 3 Turning the terminal box 26 SITRANS F C MASS 2100 Di 3 40 Oper
38. rating Instructions and do not find the right answers you can contact Technical Support e Via the Internet using the Support Request Support request http www siemens com automation support request e Phone 49 0 911 895 7222 Further information about our technical support is available in the Internet at Technical support http support automation siemens com WW view en 16604318 Service amp Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Service and support http www siemens com automation service amp support There you will find e The latest product information FAQs downloads tips and tricks e Our newsletter providing you with the latest information about your products e A Knowledge Manager to find the right documents for you e Our bulletin board where users and specialists share their knowledge worldwide e You can find your local contact partner for Industry Automation and Drives Technologies in our partner database e Information about field service repairs spare parts and lots more under Services Additional Support 30 Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at Local contact person http www automation siemens com partner SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71
39. rations to the product including opening or improper repairs of the product are not permitted If this requirement is not observed the CE mark and the manufacturer s warranty will expire 2 1 Laws and directives General requirements Installation of the equipment must comply with national regulations For example EN 60079 14 for the European Community Instrument safety standards The device has been tested at the factory based on the safety requirements In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed CAUTION Material compatibility Siemens Flow Instruments can provide assistance with the selection of wetted sensor parts However the full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility CE marked equipment The CE mark symbolizes the compliance of the device with the following guidelines e EMC directive 2004 108 EC e Low voltage directive 2006 95 EC SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 71 02 Safety notes 2 2 Installation in hazardous area e Pressure equipment directive PED DGRL 93 23 EC e ATEX Directive 94 9 EC 2 2 Installation in hazardous area A WARNING Equipment used in hazardous areas must be Ex approved and marked accordingly
40. s 07 2010 SFIDK PS 028 Z1 02 27 Commissioning 6 1 Zero point adjustment CAUTION In order to avoid damaging the pump and interrupting the process it is recommended to install a bypass line Auto zero point adjustment e Power up the device and acclimate the transmitter min 30 min e Pump liquid at max flow through the sensor min 2 min or until the driver signal and driver frequency are stable in order to avoid air in the liquid e Stop the flow while pumping by shutting off the outlet valve and then the inlet valve Wait min 1 minute In this way the liquid remain pressurized and any degassing is avoided Note The flow must be completely stopped and the sensor completely filled with liquid e Perform an auto zero point adjustment MASS 6000 SIFLOW FC070 Choose menu entry Reset mode Choose the SIMATIC PDM menu gt Zero adjust gt Device gt Zero adjust auto gt zero adjust For further information on performing an auto zero point adjustment please refer to the relevant transmitter Operating Instructions e After count down 30 s the actual zero point is displayed and the meter ready for operation SITRANS F C MASS 2100 Di 3 40 28 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Service and maintenance T 7 1 Maintenance The device is maintenance free however a periodic inspection according pertinent directives and regulations must be carried out An in
41. spection can include check of e Ambient conditions e Seal integrity of the process connections cable entries and cover screws e Reliability of power supply lightning protection and grounds 7 2 Transportation storage The sensor is a fragile piece of equipment Impact and shock can cause measuring inaccuracy Therefore during transportation it must be placed in the transportation box delivered by Siemens Flow Instruments If this is not possible the alternative sensor packaging must be able to withstand the hazards from transportation 7 3 Recalibration Siemens Flow Instruments offers to recalibrate the sensor The following calibrations are offered as standard according to configuration standard density brix plato fraction e Standard calibration e Customer specified calibration up to 10 points e Accredited calibration e Matched pair calibration Note For recalibration the SENSORPROM memory unit must always be returned with the sensor See also Return procedures Page 31 SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 29 Service and maintenance 7 4 Unit repair 7 4 7 5 Unit repair CAUTION Repair and service must be carried out by Siemens authorized personnel only Note Siemens Flow Instruments defines sensors as non repairable products Technical support If you have any technical questions about the device described in these Ope
42. to account in the flowmeter design e Provide adequate protection to minimise any risk of contact with hot surfaces A WARNING Prevent personal injuries by assuring that operation below pressure guards cannot take place Ah WARNING The sensor enclosure is not rated for pressure containment SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 17 Installing Mounting 4 2 Determining a location 4 2 Determining a location CAUTION Do not install the sensor in the vicinity of strong electromagnetic fields e g near motors pumps transformers etc Upstream downstream e No pipe run requirements i e straight inlet outlet sections are not necessary e Avoid long drop lines downstream from the flow meter to prevent the meter tube from draining min back pressure 0 2 Bar e Avoid installing the sensor immediately upstream of a free discharge in a drop line Location in the system The optimum location in the system depends on the application e Liquid applications For liquid applications the presence of gas or air bubbles in the fluid may result in erroneous measurements particularly in the density measurement Therefore do not install the flow meter at the highest point in the system where gas air bubbles will be trapped For liquids it is advantageous to install the flow meter in low pipeline sections at the bottom of a U section in the
43. y certified transmitters appropriate for the sensor If a non conforming supply unit is used the fail safe type of protection will no longer be effective and the approval certification will be invalid Temperature specifications for Ex use Temperature class Ambient temperature C Process media temperature C T3 20 50 50 180 T4 20 50 50 125 T5 20 50 50 90 T6 20 50 50 60 For ambient temperatures below 10 C and above 60 C use field wiring suitable for both minimum and maximum ambient temperature SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 11 12 Safety notes 2 2 Installation in hazardous area Hazardous area safety requirements It is required that e Electrical connections are in accordance with national directives such as IEC EN60079 14 Installing Electrical Systems in Explosion Hazardous Areas e Sensor and transmitter are connected to the potential equalization A WARNING Laying of cables Cable for use in zone 1 and 2 or 21 and 22 must satisfy the requirements for having a proof voltage AC 500 V applied between the conductor ground conductor shield and shield ground SITRANS F C MASS 2100 Di 3 40 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Description 3 Measurement of liquids and gases SITRANS F C Coriolis mass flow meters are design
44. y tightened After dismantling the sealing ring must be replaced with a new sealing ring See also Pressure guards are not supplied with the sensor For more information please refer to www siemens com sitransp http www siemens com sitransp SITRANS F C MASS 2100 Di 3 40 22 Operating Instructions 07 2010 SFIDK PS 028 Z1 02 Connecting 5 The following contains a short description of how to connect a remote mounted sensor to the transmitter SITRANS F C MASS 6000 SIFLOW FCO070 For more information including information about compact versions refer to the Operating Instructions for the respective transmitters A WARNING Only qualified personnel may carry out work on the electrical connections Before connecting e Check that serial numbers on sensor and SENSORPROM unit are identical A WARNING Use in hazardous locations Before connecting check that e No explosion hazard exists e A fire department permission certificate has been issued e All connection leads are potential free Special requirements apply to the location and interconnection of sensor and transmitter See Installation in hazardous area Page 10 5 1 Safety precautions A WARNING Mains supply from building installation Class II A switch or circuit breaker Max 15 A must be installed in close proximity to the equipment and within easy reach of the operator It must be marked as the disconnecting device fo

Siemens SITRANS F Coriolis flowmeters 2100 Di 3-40 User's Manual

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