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Siemens 488/TM User's Manual

1. isti f TELEPERM M dard function block APE a Die Listing of TI standard function blocks VU AND AL ET AND ED ANDES Data blocks VO OR A E1 ORE2 ORES Type Name Function VN Negation A NOTE GA Data block for glo Storage of 256 analog values with error VM Flag Flag of binary input signals flip flop bal analog values 10 meee EES Sea at storage of process image historical val megeay CHEN Or SEE CENNO ues etc VS STEP M block Freely programmable in STEP M GB Data block for glo Saving scanning and linking of STEP bal binary values 256 binary values MPX Multiplexer To supply the STEP commands in the fol preferably for binary process inputs and lowing VS KS block outputs BW Binary selection Selection of status combination from GM Data block for glo Saving scanning and linking of 256 inter max 3 binary signals bal flags nal binary statuses INKU Increment converter Converts analog values into opening or GT Data block for glo Saving and generation of times timers for closing pulses bal times timer execution of time dependent functions BCE BCD input Conversion of a BCD signal into an ana FA Data field block for Saving of internal external analog values log value analog values with error 109 preferably for internal results BCA BCD output Conversion of an analog value into a extension of GA block BCD signal F
2. Type Name Function For modules with Order No RE Controller single channel Acquisition of signals from single channel controller modules 6DS1 400 8BA transfer of commands and standardized increments to the con S controller troller modules 6DS1 401 8BA K controller RK Controller single channel As RE with additional functions 6DS1 400 8BA S controller 6DS1 401 8BA K controller EM ndividual control drive motor Acquisition of signals from the individual control drive modules 6DS1 500 8BA and passing on of signals to the binary outputs e g for a sub 6DS1 502 8BA group control transfer of commands to the individual control drive modules EU ndividual control drive motor As EM with additional functions 6DS1 500 8BA 6DS1 502 8BA EV ndividual control drive valve As EM for the corresponding modules 6DS1 501 8BA 8BB 6DS1 503 8BA EK ndividual control drive valve As EV with additional functions 6DS1 501 8BA 8BB 6DS1 503 8BA DZ Proportional counter Acquisition of signals from proportional counter modules 6DS1 613 8BB 2 4 channels connection of these signals to the block outputs transfer of commands and standardized analog values EG Individual control drive modules Acquisition of signals from modules connection of these signals 6DS1 504 8AA 4 to 8 channels to the binary outputs transfer of commands 6DS1 505 8AA Organization blocks Type Name Function XB Processing cyclic Fo
3. Ambient conditions Degree of protection to IP 20 EN 60 529 Permissible ambient tem perature e Operation horizontal 0 to 60 C mounting e Transport and storage 40 to 70 C Permissible relative 5 to 95 humidity Fan free operation Yes Electrical isolation e On the CS 275 Yes e On the PROFIBUS DP Yes Design Dimensions H x B x T in mm e With SIMATIC S7 M7 290 x 240 x 220 plus connector subrack e With migration rack 380 x 483 x 273 9 8 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Slot for DIMM memory module Slot for Status and Memory Card fault displays Mode switch Slots for interface modules a Overview CPU 486 3 The CPU 486 3 is equipped with an Intel Pentium 75 MHz pro cessor The front panel of the rugged compact plastic housing contains e LEDs for status and fault display e Operating mode switch e Slot for a memory card from which the coupling software and bus parameters are loaded into the main memory when start ing up e 2 slots for interface modules E Design Memory module set with 2 x 8 Mbyte The CPU 486 3 used in the CS L2 bridge is supplied with an integral RAM The module used as the main memory comprises a set with 2 x 8 Mbyte RAMs The complete set must always be inserted I amp C monitoring amp C monitoring functions can be implemented using the IF 961 DIO int
4. 6 4 Siemens PLT 112 2002 Hot swapping When ordering an ET 200M I O station it is additionally possible to order the hot swapping function In an amp C system it may be necessary to replace modules dur ing operation for reasons of increased availability The I O sub system for hot swapping is available for this as a version of the ET 200M This version permits replacement of modules without having to switch off the associated ET 200M subsystem The functions of the inserted modules are not affected The hot swapping subsystem consists of backplane modules which can be assembled to form a backplane of the required length anda matching mounting rail Special bus modules are required for the hot swapping function In addition to the PS IM bus module for the IM 153 1 IM 153 2 and IM 153 3 modules these are the bus module 2 x 40 for ac commodation of two I O modules with a width of 40 mm each and the bus module 1 x 80 for accommodation of one module with a width of 80 mm Up to four bus modules for I O modules can be plugged onto each rail in addition to the PS IM bus mod ule Bus module covers can be ordered separately for unused I O slots Ex i design The cable duct with the Ex i version is designed as standard in blue Ex process cables are routed separately from other cables in the cable duct Furthermore a mechanical separation is re quired between the IM 153 module and the first Ex I O module An Ex partition
5. The ET 200M modular I O system with degree of protection IP 20 can be extended by signal modules and function modules of the SIMATIC S7 300 automation system The wide range of modules means that it is suitable for individual or complex automation tasks The ET 200M is a passive station slave on the PROFIBUS DP fieldbus Communication via the bus system is by means of the master interface module in the automation system and the IM 153 interface module IM 153 1 IM 153 2 or IM 153 2 FO The ET 200M I O system has diagnostics functions for e Module faults e Short circuit of outputs e Bus faults i e faulty data transmission e DC 24 V load power supply e Hot swapping of I O modules Diagnostics data are evaluated decentrally using diagnostics LEDs on the ET 200M or centrally by means of the CPU in the automation system station specific or code specific diagnos tics All acquired diagnostics data are additionally available at a diagnostics interface The ET 200M can be operated with two types of design e Design with bus connectors e Design with active bus modules swapping of modules possi ble during operation The ET 200M comprises e IM 153 interface module for connection to PROFIBUS DP A connection to PROFIBUS DP with fiber optic technology is possible via integral interfaces on the IM 153 2 FO or via addi tional OLMs optical link modules or OBTs optical bus termi nals e Various I O modules connecte
6. TELEPERM M I Os connection e Connection of TELEPERM M AS I Os to 488 K comprising TPM 478 1 interface module 1 x for TELEPERM M I Os and for connection to CS 275 TBX 478 interface module for connection of TELEPERM M I O buses Set of ribbon cables for I O buses with 3 or 2 slots Connection to CS 275 system bus e TPM 478 1 interface module 1 x for TELEPERM M I Os and for connection to CS 275 see under TELEPERM Os connection e CS 275 compact cable for connection of AS 488 K to the integral local bus island with redundant CS 275 preassembled two UI connectors Note further CS 275 bus components such as bus converters UI remote bus connection board AF etc are not part of the de livery can be ordered as options System software e AS 488 TM system software comprising Function blocks TML and STEP M on memory card storage capacity 8 Mbyte user memory 4 Mbyte Commissioning terminal software for PC programming de vice on 3 5 diskette DOS and NT versions AS 488 K AS 488 K compact system Accessories Order No Hardware options Cable for connection of a com missioning terminal PC e 5m long e 10 m long Software options Service package for AS 488 TM system software version M01 X M02 X including ASBEDIEN commis sioning terminal software Ger man English and associated handling instructions Applications expansions for PROFIBUS DP DP expansions documentat
7. e Continue continuation of a dosing procedure Status scanning is additionally possible for diagnostics The listed jobs can be activated using operator accessible ele ments and via configurable inputs Following termination of a job by SIWAREX M the driver block assumes the Measure status Just like other operator accessible blocks SIWA also offers a status word which can be acknowledged by an operator system Note The SIWA driver block can only execute on the automation sys tem whose serial number is stored in the SIWA software If the SIWA driver block is subsequently ordered it is therefore neces sary to specify the memory card serial number of the automation system on which the SIWA is to be installed E Ordering Data Order No SIWAREX M function module 7MH4 553 1AA41 Weighing and dosing system SIWA driver block for AS 388 TM and AS 488 TM automation systems 6DS5 470 1AD This catalog is out of date see note on page 3 a Overview PROFIBUS PA is a fieldbus specially designed for process en gineering for networking field devices sensors and actuators over large distances even in hazardous areas Its communica tion is compatible we PROFIBUS DP and it is connected to the automation system via the latter With the TELEPERM AS 488 TM automation system connection of two PROFIBUS DP lines with up to 122 stations each is possible The transmission technology of the PROFIBUS PA corresponds to
8. 1 T DIF Differentiator Y s X s T s 1 T s v PT Delay Y s X s 1 1 T s TOZ Dead time Y s X s eS T MIN Minimum value Y minimum of X1 X2 X3 selection MAX Maximum value Y maximum of X1 X2 X3 selection TOB Dead band Y X TOBU for X lt TOBU Y 0 for TOBU lt X lt TOBO Y X TOBU for X gt TOBO PLG Progression block Linear interpolation between 6 pairs of turning points GW Limit monitor Limit check between 2 switching points ASL Analog value switch Y X1 for S 0 YE eons wale SPEI Analog value moni Saving of max 256 analog values tor Siemens PLT 112 2002 2 5 System software This catalog is out of date see note on page 3 Blocks for processing with standardized operation and Blocks for signal exchange via the CS 275 or PROFIBUS TM monitoring system bus Type Name Function Type Name Function R Controller PID controller e g for disturbance vari AKS Analog coupling Transmission of max 28 analog values able feedforward tracking of setpoint and manipulated variable limit genera tion and transmitter block and abbreviated time minutes and sec onds from an automation system to max 6 or 32 receivers AKE blocks RN Controller As R with additional functions M Data monitoring e Monitors a measured value for 3 pairs of limits e Extension of controller block for limit monitoring e Limiting of measured value to error limits
9. Certificate of License The Certificate of License CoL is the licensee s proof that the use of the software has been licensed by Siemens A CoL is required for every type of use and must be kept in a safe place This catalog is out of date see note on page 3 SIEMENS Appendix Information and order option in the Internet and on CD ROM E A amp D at WWW A detailed knowledge of the Under the address range of products and servic es available is essential when planning and configuring automation systems It goes without saying that this infor mation must always be fully up to date The Siemens Automation and Drives Group A amp D has therefore built up a compre hensive range of information in the World Wide Web which offers quick and easy access to all data required www siemens com automation you will find everything you need to know about products systems and services Product selection with interactive catalogs SIEMENS me n lN E NewsCenter e commerce Support ad ow C x O ey a ae Products Die aes aktiven Kataboye CA 01 amp ET OT von Siemens ASD setzen Mastaba eren arbielen Desteten S PETC sing weit Detailed information together with convenient interactive functions The interactive catalogs CA 01 and ET 01 cover more than 80 000 products and thus provide a full summary of the Siemens Automation and Drives product base Here you will fin
10. 120 40 bytes 140 ms I O data 12 4 bytes Order No IM 157 interface module for 6ES7 157 0AA81 0XA0 DP PA link for extended temperature range DP PA coupler as non intrinsi 6ES7 157 0AC80 0XA0 cally safe version non Ex for transition in transmission tech nology from RS 485 to IEC 1158 2 DP PA coupler as intrinsically safe version Ex for transition in transmission tech nology from RS 485 to IEC 1158 2 AS x88 TM PA coupling soft ware full license for connection of the PROFIBUS PA to AS x88 TM via DP PA link and DP PA coupler comprising e Program diskette with PA driver blocks Extension of the AS x88 TM communications interface Master type file for COM PROFIBUS User s documentation License program full license e Product information in German AS x88 TM PA coupling soft ware partial license for connection of the PROFIBUS PA to AS x88 TM via DP PA cou pler comprising e Program diskette with PA driver blocks Extension of the AS x88 TM communications interface Master type file for COM PROFIBUS User s documentation License program partial li cense e Product information in German 6ES7 157 0AD80 0XA0 6DS5 130 8AA 6DS5 130 8AB Siemens PLT 112 2002 8 19 This catalog is out of date see note on page 3 Process I Os 8 20 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Bus communication PRO
11. 16 0 m Connecting cable for amp C monitoring for transmission of cabinet alarms to AS 388 TM or AS 488 TM IF 961 DIO digital I O module e Length 2 7 m preferred type e Length 5 6 m Connection distributor for 20 m local bus 6DS8 215 8SC 6DS8 215 8FD 6DS8 320 8LC 6DS8 320 8TC 6DS9 207 8AA Siemens PLT 112 2002 9 5 This catalog is out of date see note on page 3 Bus communication CS 275 Remote bus cable Standard remote bus cable 1 Specify length in plain text max 4 km In house remote bus cable Specify length in plain text max 2 km Note When mixed with standard remote bus cable the total length of both cables must not exceed 4 km Remote bus cable with addi tional armoring e To increase the tensile strength to 25000 N e To protect against mechanical damage and rodents Specify length in each case in plain text max 4 km 1 Ordering address Order No V45466 D21 B35 V45466 D21 B65 Length m V45466 D21 B55 Length m LEONI SPECIAL CABLES FRIESOYTHE GmbH amp Co KG Pehmertanger Weg 1 3 D 26169 Friesoythe Tel 49 4491 292 171 or Tel 49 4491 292 122 Siemens PLT 112 2002 9 6 This catalog is out of date see note on page 3 Power supply module PS CPU EXM 478 Connection to PROFIBUS TPM 478 Connection to CS 275 CS L2 bridge E Overview The CS L2 bridge connects the CS 275 and PROFIBUS TM bu
12. 6ES5 524 3UA15 cessor See Catalog ST 50 for interface modules parameterization tools and accessories CP 544 communications pro 6ES5 544 3UA11 cessor See Catalog ST 50 for interface modules parameterization tools and accessories SIMATIC S7 300 coupling CP 341 communications pro 6ES7 341 1BH00 0AE0O cessor incl 20 mA TTY interface See Catalog ST 70 for interface modules parameterization tools and accessories SIMATIC S7 400 coupling CP 441 2 communications pro 6ES7 441 2AA02 0AE0 cessor See Catalog ST 70 for interface modules parameterization tools and accessories SIMATIC S5 S5 115U S5 135U See Catalog ST 50 S5 155U programmable control lers SIMATIC S7 S7 300 and S7 400 See Catalog ST 70 automation systems 10 6 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Appendix Software licenses Information and order option in the Internet or on CD ROM Internet Training Order no index Terms and Conditions of Sale and Delivery Export regulations Siemens PLT 112 2002 This catalog is out of date see note on page 3 Software licenses O Software types E Downgrading Software requiring a license is categorized into types The following software types have been defined e Engineering software e Runtime software Engineering software This includes all software products for creating engineering user software e g for configuring programm
13. V Ratio e Generation of a ratio e g with ratio con trol e Proportional adjuster e g with synchro nization control or for influencing the command variable of a cascade B Operator communi cation e Display of analog values e g internal results e Modification of analog and binary val ues e g input of constants S Control circuit Operation and monitoring of a sequence in process engineering systems G Subgroup control Operation and monitoring of sequences in power plant systems GK Group control As G with additional functions A Output for binary Display and modification of a binary data value F Window block Display of 5 measured values each of the 5 values is monitored for a pair of lim its FN Window block e Display and limit monitoring of 5 mea sured values e Input of 5 pairs of limits with associated hysteresis and of 5 measuring ranges for the display AKE Analog coupling Reception of max 28 analog values via and receiver block the system bus from the data set of an AKS block of another bus station BKS Binary coupling and Transmission of max 128 binary signals transmitter block and abbreviated time from an automation system to max 6 or 32 receivers BKE blocks BKE Binary coupling and Reception of max 128 binary values via receiver block the system bus from the data set of a BKS block of another bus station ZKS Character coupling Transm
14. optic cable Each of the two PROFIBUS DP lines is connected to the AS 488 TM via an IF 964 DP interface module inserted in the EXM 478 extension module The second PROFIBUS DP line is optional To activate the AS in terface for the second PROFIBUS DP line DP2 INI initialization must be loaded onto the memory card with the system software using the commissioning terminal The DP2 INI initialization must be ordered separately on a 3 5 inch diskette 5 6 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Connection to TELEPERM M I Os E Ordering Data Order No TPM 478 interface module 6ES7 478 2DA01 0ACO for connection to CS 275 and for TELEPERM M I Os TBX 478 interface module 6ES7 478 2DX00 0AA0 for connection to TELEPERM M I Os I O bus A B TPM 478 0 bus A 0 bus B CS 275 local bus E Overview Together with the TPM 478 interface module the TBX 478 inter face module connects the I O modules of the TELEPERM M pro cess control system to the AS 488 TM system The following interfaces are present on the TBX 478 module e Interface to TPM 478 module for implementation of the two TELEPERM M O buses A and B e Two interfaces connected via cables to the rear of the migra tion rack for connection of the I Os in the basic cabinet I O bus A and extension cabinet I O bus B with use of the I O slots of the MIG II migration rack e Interface for 5 V bus for supply of th
15. versions 5 and 6 with PROFIBUS DP for operation without TELEPERM M I O modules AC 230 V power supply 19 packaging system PS 407 load power supply 10 A Input AC 230 V output DC 5 V 10 A width 2 standard slots 2 backup batteries type AA 3 6 V 1 9 Ah for buffering of time e AS 488 S systems versions 7 and 8 with PROFIBUS DP for operation without TELEPERM M I O modules DC 24 V power supply 19 packaging system PS 405 load power supply 10A Input DC 24 V output DC 24 V DC 5 V 10 A width 2 standard slots 2 backup batteries type AA 3 6 V 1 9 Ah for buffering of time Packaging system migration racks e MIG II migration rack for AS 488 S design alternative 1 system versions 1 and 2 with integral UR2 rack 5 slots for TELEPERM M I O modules e MIG migration rack for AS 488 S design alternative 2 system versions 3 to 8 with integral UR2 rack without TELEPERM M I O slots TELEPERM M I Os connection with versions 1 to 4 migration racks and Il e Connection of TELEPERM M Os to AS 488 S versions 1 to 4 comprising TPM 478 1 interface module 1 x for TELEPERM M I Os and for connection to CS 275 TBX 478 interface module for connection of TELEPERM M I O buses Cables for connection of two I O buses with versions 1 and 2 e Set of ribbon cables for two I O buses with 3 or 2 slots for AS 488 S versions 1 and 2 with migration rack II AS 488 S AS 488 S cabinet sy
16. which can be immediately checked for availability Customer specific discounts and preparation of quotes can be carried out online as well as order tracking and tracing Please visit the Siemens Mall on the Internet under www siemens com automation mall 11 3 This catalog is out of date see note on page 3 Appendix Internet Training a Internet Informations about the TELEPERM M process control system www siemens com and the migration to SIMATIC PCS 7 are now presented in our teleperm new Internet site www siemens com teleperm On the TELEPERM M Site you will find m Product informations for the complete TELEPERM M system E Catalog and Online Ordering System Mall mu FAQs Frequently Asked Questions for automation systems and operator stations Catalogs E Informations on TELEPERM M training m Data sheets for TELEPERM M I O modules Newsletter for Process Automation Portal Process Automation with informations about SIMATIC PCS 7 Automation in the Chemicals Pharmaceuti cals Glass as well as Process Instrumentation and Analytics SIEMENS Migrates fram TELEPERM M to SIMATIC PCS E Training Effective utilization of a process control system depends on the Process Control System eeaeee NA knowledge and skills of the people who use and operate it Com telEPERmMM S i aS prehensive training of these employees has become one of the Project and commissioning engineers most import
17. 400 8BA 6DS1 401 8AA 6DS1 401 8BA 6DS1 402 8AA 6DS1 402 8BA 6DS1 403 8AA 6DS1 403 8BA 6DS1 403 8CA 6DS1 403 8CB 6DS1 500 8AA 6DS1 500 8BA 6DS1 501 8AA 6DS1 501 8AB 6DS1 501 8BA 6DS1 501 8BB 6DS1 503 8AA 6DS1 503 8BA 6DS1 504 8AA 6DS1 505 8AA 6DS1 600 8AA 6DS1 602 8AA 6DS1 602 8BA 6DS1 603 8AA 6DS1 603 8AB 6DS1 603 8BA 6DS1 603 8RR 6DS1 604 8AA 6DS1 605 8AA 6DS1 605 8BA 6DS1 607 8AB 6DS1 613 8AB 6DS1 613 8BB 6DS1 615 8AA 6DS1 620 8AA 6DS1 700 8AB 6DS1 700 8BA 6DS1 700 8BB 6DS1 701 8AA 6DS1 701 8AB 6DS1 702 8AA 6DS1 702 8RR 6DS1 703 8AB 6DS1 703 8RR 6DS1 713 8AB 6DS1 717 8AA 6DS1 717 8RR 6DS1 719 8AA 6DS1 719 8RR 6DS1 720 8AA 6DS1 730 8AA 6DS1 731 8AA 6DS1 731 8BA 6DS1 731 8EA 6DS1 731 8FA 6DS1 731 8RR 6DS2 410 0XX00 0XA0 5 10 6DS2 410 0XX00 0XC2 3 4 4 3 5 10 6DS2 410 0XX00 2XX0 5 9 6DS2 410 0XX00 4XX0 6DS2 510 0XX00 0XA0 This catalog is out of date see note on page 3 E Order No index 6DS2 510 0XX00 3XX0 5 6DS4 400 8AB we lA 6DS5 124 1AA 3 4 4 3 10 4 6DS5 130 8AA 3 4 4 3 8 19 6DS5 130 8AB 6DS5 470 1AD 3 4 4 3 8 19 3 4 4 3 8 16 6DS8 137 8AD 10 6 6DS8 137 8AE 0 6 6DS8 137 8AF 0 6 6DS8 137 8ME 0 6 6DS8 137 8SD 0 6 6DS8 137 8SE 0 6 6DS8 213 8FD 9 5 6DS8 213 8KC 9 5 6DS8 213 8WC 9 5 6DS8 214 8FD 9 5 6DS8 214 8PC 9 5
18. 6DS8 214 8WC 9 5 6DS8 215 8FD 9 5 6DS8 215 8SC 9 5 6DS8 320 8LC 9 5 6DS8 320 8TC i 6DS9 203 8CA 6DS9 207 8AA 6ES5 262 8MA13 6ES5 262 8MB13 6ES5 524 3UA15 6ES5 544 3UA11 6ES5 895 6SE03 6ES7 131 4BB00 0AA0 6ES7 131 4BB00 0AB0 6ES7 131 4BD00 0AA0 6ES7 131 4BD00 0AB0 6ES7 131 4EB00 0ABO 6ES7 131 4FB00 0ABO 6ES7 132 4BB00 0AA0 6ES7 132 4BB00 0AB0 6ES7 132 4BB30 0AA0 6ES7 132 4BB30 0ABO 6ES7 132 4BD00 0AA0 6ES7 132 4BD30 0AA0 6ES7 132 4FB00 0AB0 6ES7 132 4HBO00 0ABO 6ES7 134 4FB00 0ABO 6ES7 134 4FB50 0ABO 6ES7 134 4GB00 0ABO 6ES7 134 4GB10 0ABO 6ES7 134 4GB50 0ABO 6ES7 134 4GB60 0ABO 6ES7 134 4JB00 0ABO 6ES7 134 4JB50 0AB0 6ES7 134 4LB00 0ABO 6ES7 134 4MB00 0AB0 6ES7 135 4FB00 0ABO 6ES7 135 4GB00 0ABO 6ES7 135 4LB00 0ABO 6ES7 135 4MB00 0AB0 6ES7 138 4DA01 0AB0 6ES7 138 4DE00 0AB0 6ES7 138 4DF00 0ABO 6ES7 151 1AA02 0ABO 6ES7 151 1AB01 0ABO 6ES7 151 7AA00 0ABO 6ES7 151 7AB00 0ABO 6ES7 153 1AA03 0XB0 6ES7 153 1AA83 0XB0 6ES7 153 2AA02 0XB0 6ES7 153 2AB01 0XB0 6ES7 157 0AA81 0XA0 6ES7 157 0AC80 0XA0 6ES7 157 0AD80 0XA0 6ES7 195 1GA00 0XA0 6ES7 195 1JA00 0XA0 6ES7 195 1KA00 0XA0 6ES7 195 7HA00 0XA0 6ES7 195 7HB00 0XA0 6ES7 195 7HC00 0XA0 6ES7 307 1BA00 0AA0 6ES7 307 1EA00 0AA0 6ES7 307 1KA00 0AAO 6ES7 321 1BH02 0AA0 6ES7 321 1BH50 0AA0 6ES7 321 1BH82 0AA0 6ES7 321 1BL00 0AA0 6ES7 321 1BL80 0AA0 6ES7 321 1CH80 0AA0 6ES7 321 1EL00 0AA0 6ES7 3
19. 6ES7 400 1JA01 0AA0 for design of AS 488 TM automa tion system 9 slots For installation of the CS L2 bridge in a TELEPERM M cabinet Documentation Migration rack for CS L2 bridge 6DS2 510 0XX00 3XX0 with preassembled UR2 19 inch Overview rack The system documentation of the CS L2 bridge consists of the manual CS 275 bus system and the manual Supplementary system documentation for AS 388 TM AS 488 TM and CS L2 bridge O Ordering Data Order No Manual Supplementary system documen tation for AS 388 TM AS 488 TM and CS L2 bridge e German C79000 G8000 C700 e English C79000 G8076 C700 Manual CS 275 bus system e German C79000 G8000 C006 e English C79000 G8076 C006 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Data couplings with other systems Introduction AG AG coupling software Serial coupling Q A Y D T5 WO Siemens PLT 112 2002 This catalog is out of date see note on page 3 Introduction BELERI o ia E Interface module Type of coupling Interface Procedure Electrical Coupling partner isolation F 964 DP Data bus connection PROFIBUS FDL Yes SIMATIC S5 programmable controllers with CP 4531 or CP 451 communications proces sor S5 95U F 964 DP Data bus connection PROFIBUS FDL Yes SIMATIC S7 400 programmable controllers with CP 443 5 communications processor F 964 DP Data bus connectio
20. AS 235 automation sys tem Exception CD operation is not supported Note See Section Process I Os for components for connection of dis tributed process I Os such as the IF 964 DP interface module optical link module for fiber optic cables etc via PROFIBUS DP See Section Bus communication for components for connec tion of the CS 275 and PROFIBUS TM system buses See Sections Coupling of systems and Bus communication for components for connection of the PROFIBUS AG AG for cou pling with SIMATIC S5 and SIMATIC S7 automation systems An AS 488 TM automation system can only be connected to E Ordering Data one of the two PROFIBUS TM or CS 275 system buses e TELEPERM 1 O functionality In the AS 488 TM automation system the TPM 478 module to gether with the TBX 478 module also provides the interfacing for the TELEPERM M I Os The two modules provide two I O bus interfaces for TELEPERM M basic and extension cabinets and supply the I O bus logic with 5 V bus Only one TPM 478 module is required for both the CS 275 and TELEPERM M functionalities i Ordering Data Order No 6ES7 478 2DA01 0ACO TPM 478 interface module for connection to CS 275 and for TELEPERM M I Os Siemens PLT 112 2002 5 8 Order No With electrical version of PROFIBUS DP IF 964 DP interface module 6ES7 964 2AA01 0ABO With glass fiber optic cable ver sion of PROFIBUS DP Preferably for redundancy EMC pr
21. I Os on the PROFIBUS DP The DP line can be repeatedly used PROFIBUS DP fieldbus is standardized according to EN 50 170 e Part 3 It permits communication between the automation sys PPAINLININazaton CEES E tems and distributed I O devices from the ET 200 range simple 3 5 inch diskette with initialization DPserientad ti d CEM f files and documentation in Ger oriented operation and monitoring devices as well as man and English PROFIBUS field devices conforming to the standard In addition to the ET 200 M I O devices specially tailored for pro cess engineering with a wide selection of signal and function modules from the SIMATIC S7 300 range it is also possible to use SIMATIC ET 200B ET 200S ET 200iS available soon ET 200X or ET 200U no longer actively marketed systems as process I Os on PROFIBUS DP When using the DP interfaces integrated in the CPU modules of the SIMATIC S7 300 it is also possible to implement a simple slave connection to the AS 488 TM Gateway modules on the PROFIBUS DP DP PA link DP AS i link DP DP coupler additionally permit access to the PROFIBUS PA and AS I fieldbuses and to the I O buses of SIMATIC PCS 7 S7 300 S7 400 or systems from other vendors Up to 122 stations can be connected via each of the two physi cally isolated lines of the PROFIBUS DP to an AS 488 TM auto mation system The AS 488 TM functions in this case as the mas ter Data transmission is possible via a two wire cable or fiber
22. Interface module for connection to PROFIBUS DP The IF 964 DP interface module which can be plugged into the EXM 478 extension module is required to connect the PROFI BUS DP fieldbus to the automation systems and the AS 488 TM 8 4 Siemens PLT 112 2002 Communication via the PROFIBUS DP fieldbus The PROFIBUS DP fieldbus is standardized according to EN 50 170 Part 3 It permits communication between the AS 488 TM automation systems and ET 200 distributed I O sys tems CPUs CPs with DP interface DP oriented operation and monitoring devices and PROFIBUS field devices conforming to the standard Up to 122 stations can be connected to an automation system via each of the 2 physically isolated lines of the PROFIBUS DP fieldbus The AS 488 TM system functions as the master Data transmission is possible on two wire cables or fiber optic cables The second PROFIBUS DP line is already available as standard It is connected via a further IF 964 interface module on the EXM 478 module A DP2 INI initialization file is loaded by the commissioning terminal onto the memory card with the system software in order to activate the AS interface for the second PROFIBUS DP line Bus stations on the DP bus The AS 488 TM automation system is the DP master and thus the active station in each case Passive stations DP slaves can be e ET 200M ET 200S ET 200iS to the extent of a standard slave available soon ET 200X ET 200B and ET 200U d
23. K extension system e At least 1 extension unit and up to three ES 100 K extension systems e Up to 3 extension units in the basic cabinet or up to four exten sion units in the extension cabinet of an AS 230 or AS 235 sys tem The ribbon cable must be replaced when using 3 or 4 extension units for AS 230 Siemens PLT 112 2002 7 7 This catalog is out of date see note on page 3 re cee COLL Se SA a Overview The MIG II migration rack has been developed further and is a completely assembled ES 902 subrack for accommodating an AS 488 TM system which can be directly installed in the TELEPERM M standard cabinet instead of an AS 220 S AS 230 or AS 235 basic unit It is designed as a 19 inch system and equipped with the SIMATIC S7 400 backplane bus for accommodating the AS 488 TM system modules power supply CPU and interface modules Compared to the MIG migration rack it offers 5 slots for TELEPERM M I O modules which are fitted on the right side of the rack When converting it is therefore possible to transfer 5 I O modules from the basic unit of the automation system into the migration rack making it unnecessary to find new slots for these However it is necessary to disconnect the process signal cables from the I O slots and to reconnect them To do this they must be separated between the cabinet connection element SAE and the basic unit If no SAEs were previously installed for the I O slot wiring of the ba
24. Max 122 byte Transmission rate 1 5 Mbit s Note Max 7 analog input modules Al can be plugged into an ET 200M because of the consistent data transmission require ments and the corresponding limit of 122 byte The 8th module can be a binary input module BI a binary output module BO or an analog output module AO E Ordering Data Order No IF 964 DP interface module 6ES7 964 2AA01 0AB0 for connecting an AS 388 TM or AS 488 TM automation system to PROFIBUS DP COM PROFIBUS parameteriza tion software for Windows 95 98 Me NT 2000 on CD ROM five languages with manual on CD ROM German 6ES5 895 6SE03 Siemens PLT 112 2002 This catalog is out of date see note on page 3 DP extensions for AS 488 TM ziz O Mode of operation 2 Let j of a Overview Starting with the AS 488 TM system software M01 00 the ET 200M ET 200U and ET 200B distributed I O systems are explicitly released for the AS 488 TM as remote I Os on the PROFIBUS DP Use of these systems on the AS 488 TM was supported by the DPAE DPAA and DPBE DPBE driver blocks right from the beginning S5 and S7 formats could be used for the raw analog values Connection of other standard DP slaves from the product ranges of Siemens and other vendors was assured as far as communi cation was concerned however support with respect to conver sion of analog values and acquisition of diagnostics data could not be
25. SIMATIC S7 CPU 315 2 DP When using floating point num bers see supplementary pack age DP extensions for AS x88 TM e SIMATIC S7 CPU 316 2 DP When using floating point num bers see supplementary pack age DP extensions for AS x88 TM e SIMATIC S7 CPU 318 2 DP When using floating point num bers see supplementary pack age DP extensions for AS x88 TM e SIMATIC S7 CP 340 When using floating point num bers see supplementary pack age DP extensions for AS x88 TM e DP DP coupler When using floating point num bers see supplementary pack age DP extensions for AS x88 TM e S5 95 When using floating point num bers see supplementary pack age DP extensions for AS x88 TM e S5 95F Coupling to PROFIBUS PA e Coupling of PA devices using DP PA coupler Max 122 stations on 45 45 kbit s DP bus Special drivers required see supplementary package Con nection of PROFIBUS PA to AS x88 TM e Coupling of PA devices using DP PA link Max 122 links up to 10 or 30 PA devices can be connected per DP PA link depending on the device type Special drivers required see supplementary package Con nection of PROFIBUS PA to AS x88 TM Coupling to intelligent DP field devices and to DP devices from other vendors Introduction AS 488 TM Quantity breakdown Automation performance Approx 150 or 270 to 300 of AS 235 automat
26. Satisfies the requirements of the chemical and processing in dustries PROFIBUS PA can be connected to the PROFIBUS DP lines of the AS 488 TM either via the DP PA link interface module IM 157 or via DP PA couplers Delivery forms Connection of the PROFIBUS PA to AS 488 TM is protected by a license program which is linked to the serial number of the AS 488 memory card Licensing is available in two stages e Full license for connection of the PROFIBUS PA via DP PA link with transmission rate up to 12 Mbit s and via DP PA coupler with transmission rate of 45 45 kbit s e Partial license for connection of the PROFIBUS PA only via DP PA coupler with transmission rate of 45 45 kbit s Configuration example of the PROFIBUS PA connection to TELEPERM M AS 488 TM I 4 j DPIPA link DPIPA coupler Field devices Siemens PLT 112 2002 8 17 This catalog is out of date see note on page 3 PROFIBUS PA Connecting PROFIBUS PA to AS 488 TM E Design E Mode of operation Connection of PROFIBUS PA using DP PA coupler The PROFIBUS DP is connected to the AS 488 TM via an IF 964 DP interface module which can be plugged into an EXM 478 extension module DP PA couplers are available in two versions an Ex version with max 100 mA output current and a non Ex version with 400 mA output current The DP PA couplers are mounted together with a load power supply for DC 24 V on an S7 300 rail outside the
27. UASA N ows e CS 275 bridge station address TA 39 Quantity breakdown e Address range 21 Data throughput tele grams s cyclic 30 long or 60 short telegrams per second Processing a rush of alarms 75 alarms s within a period of 10 s where 5 alarms are accepted per MKS status With the max possible number of 31 stations on the PROFIBUS message TM 32 vacant station addresses must therefore be present in ascending order on the CS 275 bus Double assignment of sta tion addresses on the CS 275 bus and on the PROFIBUS TM is Bridges connected in No Delay by the bridge Max 100 ms not permissible 2209S Bus system CS 275 PROFIBUS TM Data transfer rate 250 kbit s 1 5 Mbit s Performance data Number of stations 99 less PROFIBUS Max 32 incl l tati i The bridge provides the following data throughput tele EONS rigge grams s either 30 long telegrams or 60 short telegrams in both Max distances Local bus 20 m Electrical 200 m directions together There is a reserve for acyclic message Remote bus 4 km Optical 16 km transmission of 75 messages s over a period of 10 s where Redundancy 5 messages are assumed per MKS status telegram Bridge No CS 275 Yes as option PROFIBUS TM Yes with optical link module OLM G12 Configuring Tools Commissioning terminal software ASCII editor Connection COM1 interface of IF 962 COM interface module zero modem cable 9 conductor
28. also the STEP M programming language for open loop controls e Online configuring programming with graphic support by PROGRAF AS NT e Compatible with preconfigured SIGRID TM V5 GF GFE BATCH X TM and FUZZY TM program packages e Reloadable software packages with couplings and I O links PROFIBUS AG AG coupling PROFIBUS PA I Os AS I I Os SIWAREX M PROFIBUS DP I Os PROFIBUS DP I Os with extended analog formats PROFIBUS DP I Os panels based on Windows CE PROFIBUS DP I Os IP 262 closed loop control module of ET 200U reloadable driver block as standard on the memory card of the AS 488 TM Options special driver blocks for use of SIMOVERT MICRODRIVES SIPART DR FM 350 CEAG devices etc This catalog is out of date see note on page 3 System architecture System properties E Technical Specifications Quantity breakdown The AS 488 TM automation systems have the following quantity breakdowns AS 488 TM CPU 486 3 CPU 488 3 Control loops 45 to 120 90 to approx 216 Additional analog value 45 to 180 90 to approx 324 monitoring Sequential controls 8 to 20 16 to approx 36 Logic controls 150 to 370 300 to approx 666 User memory 4 Mbyte 4 Mbyte Computing performance 150 270 to 300 compared to AS 235 The values identified by an asterisk apply as alternatives and are not for addition Siemens PLT 112 2002 PIR This catalog is out of
29. as PROFIBUS master Bus system PROFIBUS AG AG e Version Glass fiber optic cables or elec tric Cu Bus interface module for AS 388 TM and AS 488 TM IF 964 DP interface module e Mechanical interface Sub D socket 9 contact e Electrical interface RS 485 Adjustable transmission rates 1500 kbit s 500 kbit s 187 5 kbit s 93 75 kbit s 19 2 kbit s 9 6 kbit s Telegram length e Send direction Max 240 byte e Receive direction Max 240 byte 236 byte net Data throughput 24 telegrams s e In the 500 ms cycle 12 telegrams s Bus stations Max 126 Number of connections SAP Max 32 connection endpoints AG AG coupling service SDA Free FDL access services SDA SDN Data sources sinks GA GB and FC fields Data formats Bit integer 2 byte S5 floating point numbers S7 IEEE floating point numbers characters 1 byte Driver blocks for AS x88 TM Standard blocks S5KS S5KE Configuring 10 4 Siemens PLT 112 2002 PROGRAF AS NT SYST WART commissioning terminal ASCII editor Order No AG AG coupling software 6DS5 124 1AA for coupling AS 488 TM automa tion systems with SIMATIC S5 155U S5 135U S5 115U S5 95U as well as SIMATIC S7 300 and S7 400 AS 488 TM and systems from other manufacturers German English on 3 5 inch diskette with license documentation and product infor
30. assured in all cases The DP extensions for AS 488 TM which require the AS 488 TM system software M01 06 or MO2 00 extend the AS x88 TM by the following functions e Support of further DP ranges and devices ET 200S ET 200X Links with DP AS i conversion link 20 and link 65 as well as Driver blocks Driver Description name DP4E Input block for four input values as long integer S7 IEEE and S5 floating point numbers and conversion into TM floating point numbers DP4A Output block for four TM floating point numbers following previous conversion into long integer S7 IEEE and S5 floating point numbers HMI Downloadable block version V3 0 onwards with server functions for operation of Windows based TP170B and OP170B panels and MP270 and MP370 multipanels The DP4E DP4A driver blocks support use of the COUNT mod ule of ET 200S amongst others he DP4E DP4A driver blocks directly convert TM floating point numbers and floating point numbers in SIMATIC S5 format KG format so that S5 components or components from other vendors which support the KG format can be directly operated If the AS 488 TM has a PROFIBUS PA license the direct ex change of IEEE floating point numbers is possible between AS 488 TM and the SIMATIC S7 station or the device from anoth er vendor Without a PROFIBUS PA license for the AS 488 TM the floating point numbers must be converted on the S7 station or the device from another vendor int
31. date see note on page 3 System software O Overview User function blocks A separate memory card with system software is required for each automation system The system software of the AS 488 TM is completely present on this memory card and only executes there The software is reloaded each time the system is switched on or reset The memory card is divided into a system memory and a user memory The system memory is read only and con tains the system software in the form of basic programs and standard function blocks The memory card is inserted into a special slot in the automation system s CPU It must not be removed during operation it must remain permanently inserted in the CPU Standard function blocks Dedicated function blocks the so called standard function blocks are available in the automation systems for solving con trol engineering tasks The AS 488 TM system contains the same standardized function blocks as the AS 235 automation system for measured value acquisition closed loop control open loop control calculation and monitoring Supported by the powerful PROGRAF AS graphic configuring tool the standard function blocks present in the system software are activated by means of configuring instructions and linked into an automation structure which is partially processed cycli cally by the automation system s CPU and partially also acycli cally The standard function blocks of the AS 488 TM system are l
32. e IM 151 CPU or IM 151 CPU FO with additional integrated CPU 314 for preprocessing of process data e Terminal modules for DIN rail mounting including terminals keyed connection system permits increased vibration resis tance of 5 g rail system for power modules electronics mod ules and consumer feeders e Power modules for electronics modules and consumer feed ers for monitoring and fusing the load and sensor power supplies and for monitoring the auxiliary voltages for a group of consum er feeders e Electronics modules analog and digital I O modules as well as special process modules e g for recording SSI sensor val ues or for universal counter functions e Consumer feeders modules for switching and protecting any three phase consumers up to 5 5 kW Direct starters Reversing starters Configuration limits when used on AS 488 Up to 32 modules can be inserted per I O system The maximum address range of all inserted I O modules is 122 byte for input data and 122 byte for output data This limit is irrelevant to the CPU version The maximum number of parameters is limited to 244 byte per station Process modules such as the counter module have long parameter sets permitting the parameter limit to be reached pri or to the limiting length of the process data E Configuration Configuration and parameterization The ET 200S distributed I O systems are configured and param eterized using COM PROFIBUS Siemen
33. early enough Production of quotation and ordering Siemens AG Tel 49 721 595 4775 Fax 49 721 595 2620 E mail ulrich schuricht siemens com Siemens PLT 112 2002 7 3 This catalog is out of date see note on page 3 AS 488 S migration package a Configuration E Ordering Data General marginal conditions limitations The conversion of an AS 220 S AS 230 AS 235 into an AS 488 S is carried out 1 1 i e the respective basic unit in the existing TELEPERM M cabinet without I O modules for AS 220 S and AS 235 or without extension unit EE1 for AS 230 is replaced by a migration rack with the AS 488 S with compatible functions Expansions or extensions carried out simultaneously as well as modifications and adaptations which do not belong to the stan dard scope of the conversion services e g the new wiring of I O modules inserted in a basic unit GE will be charged separately Existing TELEPERM M extension units EE max 7 or ES 100 K extension systems max 8 can be connected to the AS 488 S In the case of mixed configurations of extension units and exten sion systems max 8 2 x 4 EE ES 100 K are permissible per AS 488 S The following assignments are possible per I O bus e Three extension units and one ES 100 K extension system e At least one extension unit and up to three ES 100 K extension systems e Up to 3 extension units in the basic cabinet or up to four exten sion units in the extension cabine
34. existent stations for logging off from system bus e System software release and archiving method e Processing cycle 250 ms or 500 ms with AS 220 S H e Special software features E g special drivers software packages special interfaces Decompilation capability with PROGRAF AS NT AS user configuration for compact system for migration with AS 488 K e Data medium with current release of application structure cleared of CD mode and non existent stations for logging off from system bus e System software release and archiving method e Special software features E g special drivers software packages special interfaces Decompilation capability with PROGRAF AS NT Siemens PLT 112 2002 7 11 Configuring lists This catalog is out of date see note on page 3 Migratable TELEPERM M modules in AS 488 TM Migratable TELEPERM M modules in AS 488 TM Designation Closed loop control modules Order No of module Release Remarks S controller single channel 6DS1 400 8AA 212 1 14 with individual control unit 6DS1 400 8BA si 14 K controller single channel 6DS1 401 8AA T 1 with individual control unit 6DS1 401 8BA gt 1 14 S controller two channel 6DS1 402 8AA 210 1 14 6DS1 402 8BA gt 1 14 K controller two channel 6DS1 403 8AA 219 1 14 6DS1 403 8BA 21 14 6DS1 403 8CA 21 14 K controller two channel 6DS1 403 8CB 21 14 wit
35. frame addresses using plug in jumpers possibly resulting in dif ferent slot addresses in each case As with the AS 230 K and AS 235 K systems this flexible method permits the configuration of two I O slots for connection of ES 100 K extension systems without compact housing ES 100 K interface modules 6DS1 322 8AA are then used in each case for the link A total of 8 extension units or ES 100 K ex tension systems can therefore be operated parallel to the ET 200M distributed I O system any mixture of 4 on each I O bus This catalog is out of date see note on page 3 E Technical Specifications Design ES 902 subrack 19 inch sys tem screwed connection of sub rack from front Backplane 9 slots for AS 488 TM central modules 5 slots preassembled for TELEPERM M I O modules Number of I O buses 2 I O buses division of 5 I O slots in ratio 3 2 possible using ribbon cable Slot addresses e Slot addressing frame address es selectable using plug in jumpers e Bus selectable using ribbon ca ble mixed buses possible e Slot addresses Module number 13 14 15 29 30 31 45 46 47 61 also possible or the equivalents in the range from 100 to 160 de pending on I O bus Power supply DC 24 V PS 405 20 A must also be fitted Fuses L and PM in subrack m Overview The MIG K migration rack has a design equivalent to that of the AS 235 K subrack It integrates an AS 48
36. iden tically to those in an AS 235 system In individual cases it must be checked from the viewpoint of the other systems pri or to connection of an automation system to the system bus whether the required communications functions can be im plemented with the AS 388 TM or AS 488 TM systems Use of the STRUK AS 220 EA program via the system bus is not released for the AS 388 TM and AS 488 TM systems Use of the AS bus configuring channel for operation configur ing of another AS using a commissioning terminal is not re leased because of the serial communications mode of the commissioning terminal Communication to the process I Os is carried out via serial PROFIBUS DP interfaces These are operated according to the standard protocol If devices from other vendors are con nected these must comply with the PROFIBUS DP standard and their data interfaces must be completely described AS 388 TM and AS 488 TM automation systems each have two PROFIBUS DP interfaces The AS 488 TM communicates with existing I O modules from the TELEPERM M range via a special interface module and the parallel I O bus interface ribbon cable in the TELEPERM M cabinets The process image is automatically generated by the inter face module and this module must therefore recognize the connected I O modules Only those modules and systems listed in the Section Migration of existing systems or pub lished on the Internet AS 488 TM configuration list
37. in an EXM 478 extension module The standard connection is the interface module in the second extension module One of the three slots in the first EXM 478 module can be used if they are not all occupied al ready However this requires adaptation of the interface assign ment in the initialization files when configuring Bus connectors or bus terminals can be plugged directly onto the IF 964 interface module 9 4 Siemens PLT 112 2002 E Ordering Data RS 485 bus connector for PROFIBUS with 35 cable outlet Max transmission rate 12 Mbit s degree of protection IP 20 e Without programming device in terface e With programming device inter face RS 485 bus connector for PROFIBUS with axial cable outlet Max transmission rate 1 5 Mbit s degree of protection IP 20 RS 485 bus terminal for PROFIBUS with 1 5 m connecting cable e Without programming device in terface e With built on programming de vice interface Optical link module for PROFIBUS OLM G12 Optical link module for glass fiber optic cable with signalling contact 4 channel version Optical bus terminal for PROFIBUS OBT Optical bus terminal for connec tion of a PROFIBUS station with out integral optical interface to the optical PROFIBUS without Sim plex connector 830 1 cable connector for PC programming device and OLM for PROFIBUS 1 5 m long 3 m long Bus cables for PROFIBUS 2 core shielded cut to length Max deli
38. included in the standard scope can either be ordered as individual options see section on AS 488 K compact system or can be the content of individual additional agreements with ad ditive services Additional agreements always require an individ ual quotation In order to simplify the production of quotations and to improve the cost transparency special performance packages have been defined for frequently requested additional services e Conversion of I O modules from the basic system of the AS 230 K max 3 or AS 235 K max 5 into the MIG K com pact migration rack and rewiring of the associated process sig nal cables e Reconfiguring of CD into DI couplings e Structure analysis of application for illegal blocks or structure faults e Documentation of the AS 23x application software according to the block sequence following XB with help of PROGRAF AS AS e Adaptation of the packaging system required for the AS 230 K AS 235 K migration and conversion of the CS 275 remote bus connection if present e Extended configuring SYST WART with connection of ET 100 or S5 I Os AS 488 K migration package e Configuration and activation of the AG AG coupling additional hardware required e Configuration and activation of the MODBUS coupling addi tional hardware required e Basic installation of PROFIBUS DP coupling additional hard ware required e Reconfiguration and adaptation of an existing PROFIBUS DP coupling addit
39. interface is usually only possible for the cou pling partners via a specifically installed communications pro cessor Coupling partner Communications processor SIMATIC S7 400 CP 443 5 Basic SIMATIC S7 300 CP 342 5 SIMATIC S5 155U CP 5430 CP 5431 5 135U S5 115U S5 95U with PROFIBUS AG AG interface S5 95F PC Windows NT Already integrated CP 541 CP 5613 System couplings AG AG coupling software An IF 964 interface module in the EXM 478 extension module as well as the additionally loaded AG AG coupling software is re quired to connect the AS 488 TM automation system to the PRO FIBUS AG AG With the AS 488 TM automation system the IF 964 interface mo dule should preferably be connected to the bottom of the three EXM 478 slots If all EXM slots are already occupied e g by re trofitted modules a second EXM 478 extension module is addi tionally required EXM 478 extension module lf all slots in the first EXM 478 extension module are already oc cupied a second EXM 478 extension module is required for connection of the IF 964 interface module This second EXM 478 module has three locations for interface modules E Mode of operation The AG AG coupling software is loaded into the automation sys tem using the commissioning terminal Together with the stan dard AS driver blocks S5KE AGAG and S5KS AGAG it organizes the telegram traffic between the AS 488 TM automati on s
40. is alternatively possible to use a server equipped with an RC license and additional operator terminal for OS configuring The PCS7 TM OCX NORA display blocks if used and the PCS7 TM coupling package dependent on the types of AS used must be installed on both configuring systems System bus The system bus is the central communication component of ev ery distributed process control system Two different bus sys tems are available for the TELEPERM M process control system and can also be combined together within a plant e CS 275 e PROFIBUS TM The CS 275 bus system which has been proven in many auto mation plants functions according to the token passing principle and can also have a redundant configuration Several buses can be combined together using bus couplers such that bus net works are produced corresponding to the plant structure The bus system is provided with distributed control The bus inter face of each subsystem may take over the master function ac cording to specific criteria The PROFIBUS TM bus system also operates according to the token passing principle It can be designed as an electrical or optical network The two network structures can also be mixed together A characteristic of the PROFIBUS TM bus system is that it corresponds to the modern PROFIBUS communications standards according to EN 50170 but also uses the TELEPERM M dialog mechanisms of the CS 275 AKS BKS MKS and PL PS telegrams at the app
41. modules e Digital input output module with 4 8 or 16 channels e Relay output module with 4 or 8 channels e Analog input output module with 2 or 4 channels Ex modules e Digital input output module e Analog input output module Function modules e P 262 closed loop control modules for continuous controllers or pulse controllers The RIP and KRIP drivers for the IP 262 closed loop control modules are present as standard on the memory card of the AS 488 TM and are installed each time commissioning is car ried out Other modules For all other I O modules you must check in each individual case whether operation with standard drivers is possible on re quest See Catalog ST 50 from 1998 for further information and techni cal data on ET 200U including I O modules E Ordering Data Order No IP 262 closed loop control mod ule e With 3 analog outputs for 6ES5 262 8MA13 3 continuous controllers with an alog output signals e With 8 digital outputs for 6ES5 262 8MB13 4 continuous controllers with mark space signals or for step controllers ET 200B The ET 200B is a small compact I O system with degree of pro tection IP 20 It consists of a terminal block and an electronics block The terminal block is the supporting assembly for an elec 3 tronics block and is available in various versions Many different versions of electronics blocks are available with digital or analog input and output channel
42. on 8 Mbyte memory card Commissioning terminal software on 3 5 inch diskette e PROFIBUS DP connection for distributed I Os via EXM 478 ex tension module as electrical or optical design The compo nents for a second PROFIBUS DP line must be ordered separately e Components for connection to the CS 275 or PROFIBUS TM system bus components for PROFIBUS TM as electrical or op tical design AS 488 TM system unit e DC 24 V or AC 120 230 V power supply depending on the in put voltage the AS 488 TM can be equipped either with a PS 407 power supply module AC 120 230 V supply or a PS 405 power supply module DC 24 V supply each rated at 10 A These supply the AS 488 TM modules with the DC 5 V and DC 24 V operating voltages via the backplane bus The PS 405 and PS 407 power supply modules also contain the backup batteries for buffering the time and date e Supplementary system documentation consisting of a manual for AS 388 TM AS 488 TM and CS L2 bridge in German or En glish Preparation of quotation consulting and ordering Siemens AG D 76187 Karlsruhe Tel 49 721 595 3776 Fax 49 721 595 4711 E mail helmut heib siemens com Siemens PLT 112 2002 This catalog is out of date see note on page 3 SIMATIC PCS 7 cabinet design 6 6 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Migration of existing systems Introduction Migration packages AS 488 S migrati
43. slots for TELEPERM I O modules a Overview The MIG migration rack is a subrack of the ES 902 packaging system with assembled SIMATIC S7 400 backplane bus and connection units It is provided for conversion of existing cabi nets of the AS 220 S AS 230 and AS 235 automation systems into an AS 488 TM system The migration rack has the same dimensions as the basic unit of the automation systems and replaces this in an AS cabinet Ex isting extension systems with installed I O modules can still be connected to the migration rack and used with it The migration rack contains a guide for preassembled cables as well as a fuse for L 24 V 16 A The MIG I migration rack has no slots for I O modules When us ing this migration rack for conversion of a TELEPERM M automa tion system into an AS 488 TM the I O modules inserted in the AS basic unit must therefore be converted into an extension unit or an additional ES 100 K extension system A prerequisite however is that sufficient slots are still available there for these 1 O modules 2 plugs are located at the rear of the migration rack for connec tion of the I O buses A and B using the existing ribbon cables In the migration rack the TPM 478 module processes up to two I O buses A and B with a maximum of 8 extension units ES 100 K extension systems via the TBX 478 module The following assignments are possible per I O bus e 3 extension units and one ES 100
44. system SIMATIC M7 400 packaging sys tem optimized for installation in TELEPERM M cabinets with 19 packaging system e As AS 488 with SIMATIC M7 400 packaging system installed in SIMATIC PCS 7 cabinets only with exclusive use of SIMATIC distributed I Os see Catalog ST PCS7 A add ons for the SIMATIC PCS 7 process control system e As AS 488 K compact system SIMATIC M7 400 packaging system migrated in TELEPERM M compact system and suit able for installation in TELEPERM M wall housings or cabinets The AS 488 TM system with the CPU 486 3 provides 150 auto mation performance in the sense of computing performance of an AS 235 system and with the CPU 488 3 it provides 270 to 300 automation performance of an AS 235 system with an equivalent uniform communication performance on the system bus Exceptional features of the automation systems are their univer sal functions for automation tasks compatibility with the AS 235 systems as well as the communication capability with the PROGRAF AS NT configuring tool the PCS7 TM OS operator systems and other automation systems on the CS 275 and on the PROFIBUS TM incl CS L2 bridge communication with sta tions on the other system bus in each case Both continuous processes and comprehensive batch process es production procedure repeated in same or modified form can be automated by the AS 488 TM system The automation systems have a minimum cycle time of 125 ms for closed loop
45. the international standard IEC 1158 2 A two wire cable as the transmission medium permits connection of a power supply to the field devices in addition to data communication DP master C2 e g SIMATIC PDM Process Device Manager PROFIBUS DP 1st line up to 12 Mbit s WW ET 200M ay ET 200M dj PROFIBUS PA DPIPA link up to 30 PROFIBUS PA field devices with each IM 157 s Field devices PROFIBUS DP 2nd line up t an ET 200M ayy ET 200M PROFIBUS PA 45 45 kbit s Ip to 122 up to 122 PROFIBUS PA field devices with each PROFIBUS DP 2nd line Field devices up to 122 PROFIBUS DP stations PROFIBUS PA Process I Os PROFIBUS PA Connecting PROFIBUS PA to AS 488 TM Properties and application features of the PROFIBUS PA e Networking of transmitters valves actuators etc via a serial bus system e Communication compatible extension of PROFIBUS DP by transmission technology optimized for field devices e Integration possible into existing fieldbus applications based on PROFIBUS DP e Power supply to field devices via data cable e Intrinsic safety type of protection EEx i permits applications in hazardous area e Transfer of automation functions intelligence into the field de vices e Remote parameterization e g using Process Device Manager PDM e Preventive maintenance and diagnostics e Reduction in hardware and engineering costs by saving of I O modules cabling and connections e
46. together with the CoL for the original product proves that the new software is li censed A separate PowerPack must be purchased for each original li cense of the software to be replaced Upgrade An upgrade permits the use of a new version of the software on the condition that a license for a previous version of the product is already held The licensee receives a new license agreement and CoL with the upgrade This CoL together with the CoL for the previous product proves that the new version is licensed A separate upgrade must be purchased for each original license of the software to be upgraded ServicePack ServicePacks are used to debug existing products ServicePacks may be duplicated for use as prescribed according to the number of existing original licenses Detailed explanations concerning license conditions can be found in the Terms and Conditions of Siemens AG see last page or with the A amp D Mall Online Help System under u httpo www siemens com automation mall License key Siemens Automation amp Drives supplies software products with and without license keys The license key serves as an electronic license stamp and is also the switch for activating the software floating license rental li cense etc The complete installation of software products requiring license keys includes the program to be licensed the software and the license key which represents the license
47. using AS 488 S mi gration packages is a complex process comprising a quotation and ordering phase with detailed clarification based on a check list the data conversion phase delivery and commissioning on site and the return of licensed components The planning and coordination of such a migration requires intensive contact as well as exact arrangements and agreements between all in volved parties The following information is basically required for ordering AS 488 S migration packages by DP system or fax e Order No and quantity of migration packages including de tailed information on the migration rack MIG or MIG II and on the CPU CPU 486 3 with 75 MHz or CPU 488 3 with 120 MHz e Type of AS 220 AS 230 or AS 235 automation system to be mi grated in each case e Quantity and length of connecting cables 6DS8 215 8 re quired for connection of the AS 488 S to a CS 275 local bus is land One conversion package is required per connecting cable e Dates for conversion and commissioning work on site e Quantity and language of AS 235 system software description and of supplementary system documentation for AS 488 TM Order No Migration package AS 488 S migration package GWK PAS AS UPAS488 comprising e AS 488 S automation system e Standard conversion service Documentation Supplementary system docu mentation for AS 488 TM e Manual German e Manual English C79000 G8000 C700 C79000 G8076 C700 AS 235 a
48. with TELEPERM I O modules are connected to the The UR2 universal rack is the mechanical support for the AS 488 rear of the right hand migration rack panel using ribbon cable in automation system It accommodates the system modules terfaces for I O buses A and B CPU load power supply EXM 478 TPM 478 and TBX 478 provides the modules with operating voltages and links the in dividual modules via the backplane bus ag The ability to accommodate up to 5 I O modules and to set slot addressing for these modules means that the MIG II migration subrack is the first choice for migration of TELEPERM M automa The rack comprises tion systems e Aluminium support rails with threaded bolts for securing the modules and cut outs at the side for assembly of the rack E Ordering Data e Plastic parts as guide when swinging in the modules Order No e Connection for protective earth conductor UR2 rack 6ES7 400 1JA01 0AA0 e Backplane bus with plug connectors for design of an AS 488 automa tion system 9 slots For installation of an AS 488 in a TELEPERM M cabinet MIG I migration rack 6DS2 410 0XX00 2XX0 with preassembled 19 inch UR2 rack MIG II migration rack 6DS2 410 0XX00 4XX0 with preassembled 19 inch UR2 rack plus 5 TELEPERM M O slots Siemens PLT 112 2002 5 9 This catalog is out of date see note on page 3 System software documentation System software Documentation E Over
49. 0 0 5 4 9 9 6ES7 964 2AA01 0ABO 3 4 4 4 5 6 5 8 e E e 8 5 9 4 9 11 10 4 6ES7 971 0BA00 6ES7 972 0BA40 0XA0 6ES7 972 0BB40 0XA0 6ES7 972 0BB41 0XA0 6GK1 500 0AA10 6GK1 500 0DA00 6GK1 500 0EA02 6GK1 500 3AA00 6GK1 502 3CB00 Order No index 6GK1 502 3CB10 5 6 5 8 9 11 6GK1 541 2BA00 2 13 6GK1 561 3AA00 1 213 6GK1 702 5DW52 3AA0 2 2 13 6GK1 713 5DB60 3AA0 6GK1 901 0DA20 0AA0 6GK7 343 2AH00 0XA0 6XV1 820 5AH10 6XV1 830 0EH10 6XV1 830 0GH10 6XV1 830 1CH30 7MH4 553 1AA41 C79000 B8000 C297 C79000 B8076 C297 C79000 G8000 C006 C79000 G8000 C416 3 4 4 4 C79000 G8000 C416 5 10 7 4 7 6 C79000 G8000 C417 C79000 G8000 C450 C79000 G8000 C700 3 4 4 4 5 10 7 4 risers a a 7 6 9 12 C79000 G8076 CO0G csssseccsssees 9 12 C79000 G8076 C416 3 4 4 4 5 10 ect eae ee SN EN 7 4 716 C79000 G8076 C417 C79000 G8076 C450 C79000 G8076 C700 3 4 4 4 5 10 7 4 716 9 12 C79451 A3496 D1 C79451 A3496 D2 C79451 A3496 D900 C79451 A3496 D901 C79451 A3496 D902 GWK PAS AS UPAK488 GWK PAS AS UPAS488 V45466 D17 B135 V45466 D21 B35 V45466 D21 B55 V45466 D21 B65 3 4 8 3 3 4 4 3 5 6 8 6 3 4 4 3 5 10 Siemens PLT 112 2002 11 5
50. 0M I O unit High flexibility e Future compatibility as result of universal system neutral mod ules e Modular packaging system permits flexible adaptation to the respective application e Basic and expansion cabinets based on the same set of mod ules e Up to 4 system units or 6 I O units can be fitted in a cabinet e System units and I O units can be combined within the cabinet e Side walls or partitions can be selected specific to the applica tion e Cabinets can be screwed together into double units or rows e Design supports installation commissioning servicing and re pairs e Design supports correct handling when replacing modules e All installation commissioning servicing and repair work can be carried out from the front of the cabinet e Design of power supply assembly either with Siemens circuit breakers or with circuit breakers with monitoring contact for connection to receptacles from company ETA e Wiring for electronics supply as well as load power supply to 1 O modules e Wiring of PROFIBUS DP either with copper or fiber optic ca bles Consideration of Ex i specific requirements e The construction of the system and I O units permits a cabinet design which satisfies the Ex i specific requirements e Uniform installation and replacement for all 1 0 modules from the ET 200M range including Ex i modules plug connection for load power supply above the modules Design guidelines e The SIMAT
51. 112 2002 This catalog is out of date see note on page 3 Introduction AS 488 TM A Overview The AS 488 automation system comprises e CPU 486 3 488 3 with memory modules memory card and in terface modules for commissioning diagnostics and amp C monitoring e DC 24 V power supply standard a module for AC 120 230 V E Technical Specifications System configuration Basic system SIMATIC M7 400 with CPU 486 3 75 MHz Pentium rack and AC or PC power supply module Extensions IF 961 DIO IF 962 COM IF 964 DP max 4 EXM 478 max 2 TPM 478 and TBX 478 interface modules Option CPU 488 3 as alternative 120 MHz Pentium Power supply Supply voltage Current con Dissipated sumption power AC 120 230 V 10 or 20A 0 8 to 2 5 A 45 to 60 VA DC 24 V 10 or 20 A 1 5 t0 4 5 A 45 to 60 W Backup battery for time date 2 Li batteries type AA 3 6 V 1 9 Ah Maintenance cycle 2 years System data TELEPERM M I Os e Function modules arithmetic mod Yes ules e Signal modules Yes e Counter modules Yes e Coupling modules Yes e Max number of TELEPERM M ex 7 tension units can be inserted as an option the AC 120 230 V power supply is only possible if no TELEPERM M I O modules are used e One or two EXM 478 extension modules depending on system design and configuration with IF 964 DP interface modules for connection of ET 200
52. 2 14 Siemens PLT 112 2002 n f E S a S o g E v N v n Dl ee ieee F gt 5 2 o gt E SC Bou fo J T G eS yes tS ao oo co 9 Yn OS coo GB v52a0 wee os qGqoouncdc This catalog is out of date see note on page 3 lt 9 Ww PA N 9 2 N 0 0 q 74 lt EEPEESESS ES ESET ET ETH 947 EEREERHGREEEESER YAH H HAHAH REET SSERER ERED EERE EERIE See PRS SS SSESES ORES EE EE ph This catalog is out of date see note on page 3 AS 488 S AS 488 S cabinet system BU gt ll n a fom rill mi wy ile st a a Overview The AS 488 S cabinet system is one of four design versions of the AS 488 TM automation system The AS 488 S is specially designed for migration or expansion of existing TELEPERM M systems and therefore optimized for in stallation in TELEPERM M cabinets with 19 packaging systems The AS 488 S preassembled on an MIG or MIG II migration rack is mounted on the front cabinet members of a TELEPERM M cabinet The TELEPERM M installation guidelines are applicable with respect to the CE marking wherever TELEPERM M O modules are operated in an AS 488 S On the other hand the SIMATIC S7 M7 guidelines apply to an AS 488 S exclusively operating with distributed I Os on the PROFIBUS DP n contrast to a system order in the form of individual compo nents the orderer is responsible for logistics and assembly a complet
53. 200M ET 200S ET 200U and ET 200X distributed I Os and of the PROFIBUS PA and AS Interface fieldbuses via PROFIBUS DP Linking of the existing CS 275 system bus to the new PROFIBUS TM system bus via a CS L2 bridge Integration of SIMATIC S5 SIMATIC S7 and SIMATIC PCS 7 systems with data coupling via PROFIBUS AG AG indepen dent of the system bus e Combination Standardization of the HMI components of the TELEPERM M and SIMATIC PCS 7 systems on the basis of the SIMATIC PCS 7 operator station as well as combination of partial TELEPERM M and SIMATIC PCS 7 systems with these com mon HMI components e Homogenization Replacement of the TELEPERM M automation systems by SIMATIC PCS 7 automation systems with further use of existing TELEPERM M I Os Siemens PLT 112 2002 1 3 This catalog is out of date see note on page 3 AS 488 TM EO Overview The AS 488 TM automation system based on the SIMATIC M7 400 hardware platform combines the advantages of a modern hardware generation with the AS 235 functionality of the TELEPERM M process control system proven in numerous applications It is suitable for automation of continuous process es or also of recipe based batch processes The functions of the AS 488 TM system software are compatible with the G system software of the previous AS 235 system Thus you can continue to use existing application software of the AS 220 AS 230 AS 235 automation systems with its standard
54. 21 1FF01 0AA0 6ES7 321 1FF81 0AA0 6ES7 321 7BH00 0AB0 6ES7 321 7BH80 0AB0 6ES7 321 7RD00 0ABO 6ES7 322 1BF01 0AA0 6ES7 322 1BH01 0AA0 6ES7 322 1BH81 0AA0 6ES7 322 1BL00 0AA0 6ES7 322 1CF80 0AA0 6ES7 322 1EL00 0AA0 6ES7 322 1FF01 0AA0 6ES7 322 1HF01 0AA0 6ES7 322 1HF10 0AA0 6ES7 322 1HF80 0AA0 6ES7 322 1HH00 0AA0 6ES7 322 5RD00 0ABO 6ES7 322 5SD00 0AB0 6ES7 322 8BF00 0AB0 6ES7 322 8BF80 0AB0 6ES7 323 1BH01 0AA0 6ES7 323 1BH81 0AA0 6ES7 323 1BL00 0AA0 6ES7 331 7KB02 0ABO 6ES7 331 7KB82 0AB0 6ES7 331 7KF02 0AB0 6ES7 331 7NF00 0ABO 6ES7 331 7NF10 0ABO 6ES7 331 7PF00 0AB0 6ES7 331 7PF10 0AB0 6ES7 331 7RD00 0ABO 6ES7 331 7SF00 0ABO 6ES7 332 5HB01 0AB0 6ES7 332 5HB81 0AB0 6ES7 332 5HD01 0ABO 6ES7 332 5RD00 0ABO 6ES7 332 7ND00 0ABO 6ES7 334 0CE01 0AA0 6ES7 334 0KE00 0ABO 6ES7 334 0KE80 0ABO 6ES7 335 7HG01 0ABO 6ES7 341 1BH00 0AE0 6ES7 350 1AH02 0AE0 6ES7 390 1AE80 0AA0 6ES7 400 1JA01 0AA0 5 9 9 12 6ES7 405 0KA01 0AA0 5 5 9 10 GES7 405 ORA01 OAA0 csssssseeesssses 5 5 6ES7 407 0KA01 0AA0 GEST 441 2AA02 OAEO sssecesssseeeees 10 6 6ES7 478 2AC00 0ACO 3 4 4 4 5 6 5 8 ene eee 9 4 9 11 10 4 6ES7 478 2DA01 0ACO 5 7 5 8 8 3 6ES7 478 2DX00 0AA0 6ES7 486 3AA00 0ABO 6ES7 488 3AA00 0ABO0 6ES7 654 0XX01 1XA0 6ES7 902 1AB00 0AA0 2 10 3 4 4 3 6ES7 902 1AC00 0AA0 2 10 3 4 4 3 6ES7 961 1AA00 0ACO z 6ES7 962 3AA00 0AC
55. 3 with 75 MHz or CPU 488 3 with 120 MHz e Type of AS 230 K or AS 235 K automation system to be migrat ed in each case e Dates for conversion and commissioning work on site e Quantity and language of AS 235 system software description and of supplementary system documentation for AS 488 TM 7 6 Siemens PLT 112 2002 Order No Migration package AS 488 K migration package GWK PAS AS UPAK488 comprising e AS 488 K automation system e Standard conversion service Documentation Supplementary system docu mentation for AS 488 TM e Manual German e Manual English C79000 G8000 C700 C79000 G8076 C700 AS 235 automation system system software version G C79000 G8000 C416 C79000 G8076 C416 e Description German e Description English The checklists ordering forms addresses for returned goods and conditions are available on request see summary on pro duction of quotations and ordering This catalog is out of date see note on page 3 The migration racks are the core components of the AS 488 S and AS 488 K migration packages They integrate the AS 488 TM automation systems as replacements for existing ba sic units systems in an existing TELEPERM M system environ ment The following migration racks are available e MIG I migration rack for AS 488 S without slots for TELEPERM I O modules e MIG II migration rack for AS 488 S 5 slots for TELEPERM I O modules e MIG K migration rack for AS 488 K 5
56. 482 mm Please refer to the individual components listed in the ordering data for further configuration with bus connectors bus modules etc Note Please note that a PS 307 load power supply must be inserted per hot swapping system if a central DC 24 V supply is absent Installation The bus modules are swung into the DIN rail pushed next to one another or secured by plug connections at the side The mod ules can then be swung into the bus modules and screwed tight whereupon they make contact with the plug of the bus module Plugs of unused slots are protected by backplane covers and a bus module cover is plugged onto the side of the last bus mod ule Components for both packaging systems When using the ET 200M I O system in power supplies with AC 120 V 230 V the PS 307 load power supply is connected pri or to the IM 153 interface module The IM 153 interface module is required to connect the ET 200M modular I O system to PROFIBUS DP With this module the ET 200M I O system operates as a slave on the PROFIBUS DP Up to 8 I O modules from the SIMATIC S7 range can be con nected to the IM 153 interface module 8 8 Siemens PLT 112 2002 Packaging system with bus con nectors DIN rail 482 mm long Packaging system with active bus modules DIN rail for active bus modules for max 5 active bus modules for hot swapping function 482 mm long 19 inch Active bus modules BM PS IM for power supply and
57. 5 bit sign e 2 AI RID standard e 2 AI TC standard Analog output modules e 2 AO U standard e 2 AO U high feature e 2 AO I standard e 2 AO I high feature Process modules e 1COUNT 24 V 100 kHz counter module for universal counting and mea suring tasks with ET 200S DP4E DP4A driver blocks re quired e 1COUNT 5 V 500 kHz counter module for universal counting and mea suring tasks with ET 200S DP4E DP4A driver blocks re quired The module interface is compat ible with a released module e 1S1 interface module ASCII and 3964 R protocols 6ES7 134 4FB00 0AB0 6ES7 134 4FB50 0AB0 6ES7 134 4LB00 0AB0 6ES7 134 4GB00 0AB0 6ES7 134 4GB50 0AB0 6ES7 134 4GB10 0AB0 6ES7 134 4GB60 0AB0 6ES7 134 4MB00 0AB0 6ES7 134 4JB50 0AB0 6ES7 134 4JB00 0AB0 6ES7 135 4FB00 0AB0 6ES7 135 4LB00 0AB0 6ES7 135 4GB00 0AB0 6ES7 135 4MB00 0AB0 6ES7 138 4DA01 0AB0 6ES7 138 4DE00 0AB0 6ES7 138 4DF00 0AB0 This catalog is out of date see note on page 3 r ET 2008 ET 200U ET 200X The ET 200X distributed I O system with its modular design and degree of protection IP 65 67 is predestined for use at machine level outside the control cabinet The ET 200X consists of a ba sic module for connection to PROFIBUS DP optionally with PLC functionality and max 7 extension modules The extension modules are mounted side by side using integral connectors All signal cables and supply voltages required for inputs and outputs a
58. 54 0XX01 1XA0 6ES7 307 1EA00 0AA0 6ES7 307 1KA00 0AA0 6ES7 307 1BA00 0AA0 6ES7 153 1AA03 0XB0 6ES7 153 1AA83 0XB0 6ES7 153 2AA02 0XBO 6ES7 153 2AB01 0XBO 6ES7 972 0BB41 0XA0 This catalog is out of date see note on page 3 ET 200M modules E Overview E Ordering Data In conjunction with the AS 488 TM automation systems the fol Order No lowing I O modules of the SIMATIC 87 300 automation system SM 321 digital input modules beaten EL Z00M I O Systems e 16 inputs DC 24 V 6ES7 321 1BH02 0AA0 SM 321 digital input modules e 16 inputs DC 24 V active low 6ES7 321 1BH50 0AA0 Digital input modules convert the levels of the external digital e 16 inputs DC 24 V extended 6ES7 321 1BH82 0AA0 signals from the process into the internal signal level of the auto temperature range mation system They are suitable for connection of standard e 32 inputs DC 24 V 6ES7 321 1BL00 0AA0 switches and two wire proximity switches BERO e 32 inputs DC 24 V extended 6ES7 321 1BL80 0AA0 SM 322 digital output modules temperalurerange yi e 16 inputs DC 48 to 120 V Digital output modules convert the internal signal level of the au extended temperature range tomation system into the external signal levels required for the e 32 inputs AC 120 V process They are suitable e g for connecting solenoid valves i contactors small power motors lamps and motor starters 8 inputs AC 120 230 V e 8 inputs AC 120 230 V extended tempe
59. 8 TM and offers 5 additional slots for TELEPERM M I O modules The MIG K migration rack is already equipped with slots for modules used for connection to the CS 275 system bus Two alternatives are available for the power supply The MIG K can be designed either for direct connection of DC 24 V or with an integral AC 230 V DC 24 V power supply Siemens PLT 112 2002 7 9 This catalog is out of date see note on page 3 Retrofitting services O Overview The following contract conditions apply to all services standard or supplementary services provided in the context of a migra tion e The services are based on the conditions of the General instal lation conditions e The application software will be converted 1 1 i e from a source AS system into a target AS system in each case with out analysis of the functionality of the existing system software e The work will be carried out within normal working hours Mon day to Friday 9 hours daily e The customer must ensure by means of appropriate measures that the wall housing or the front and rear of the AS cabinets or racks are freely accessible for the conversion work Siemens PLT 112 2002 7 10 e Travel costs will be charged in addition e To support smooth conversion the details resulting from the Checklist for migration must be clarified in advance and the required information provided e The replaced basic units systems or the central compo
60. 8 module need not be parameterized It is provided with data from the TPM 478 module The configuration parameters for the I O area are defined using the PROGRAF AS NT configuration tool and the SYST WART maintenance component and subsequently saved permanently on the memory card The new or modified parameters are acti vated when recalled Two sets of ribbon cables are available for assigning the 5 I O slots of the MIG II migration rack to I O buses A and B The as signment of the 5 I O slots of the MIG K migration rack to I O buses A and B is fixed and cannot be changed A list of the TELEPERM M I O modules which can be operated with the AS 488 TM automation system is available on the Inter net Additional information is available in the Internet under www siemens com teleperm E Ordering Data Order No TPM 478 interface module 6ES7 478 2DA01 0ACO for connection to the CS 275 sys tem bus and the TELEPERM M 1 0 modules TBX 478 interface module for connection to TELEPERM M I O modules I O buses A B Cables for connection to 20 m local bus 6ES7 478 2DX00 0AA0 See Section Bus communica tion CS 275 Set of ribbon cables C79451 A3496 D2 for assigning the 5 I O slots of the MIG II migration rack to I O buses AandB Set of ribbon cables for connecting the 5 I O slots of the MIG II migration rack to I O bus A C79451 A3496 D1 Siemens PLT 112 2002 8 3 This ca
61. 8 outputs DC 24 V 0 5 A 6ES7 322 8BF00 0ABO redundancy possible e 8 outputs DC 24 V 0 5 A extended temperature range 6ES7 322 8BF80 0ABO Siemens PLT 112 2002 8 9 ET 200M modules This catalog is out of date see note on page 3 SM 323 digital input output modules e 8 inputs 8 outputs e 8 inputs 8 outputs extended temperature range e 16 inputs 16 outputs SM 331 analog input modules e 2 inputs 12 to 14 bit e 2 inputs 12 to 14 bit extended temperature range e 8 inputs 14 bit 20 ms conver sion time channel e 8 inputs 15 bit e 8 inputs 16 bit e 8 inputs for thermal resistors 16 bit e 8 inputs for thermocouples 16 bit Siemens PLT 112 2002 6ES7 323 1BH01 0AA0 6ES7 323 1BH81 0AA0 6ES7 323 1BL00 0AA0 6ES7 331 7KB02 0ABO 6ES7 331 7KB82 0AB0O 6ES7 331 7KF02 0AB0 6ES7 331 7NF00 0ABO 6ES7 331 7NF10 0ABO 6ES7 331 7PF00 0ABO 6ES7 331 7PF10 0ABO SM 332 analog output modules e 2 outputs 12 bit e 2 outputs 12 bit extended tem perature range e 4 outputs 12 bit e 4 outputs 15 bit SM 334 analog input output modules e 4 inputs 2 outputs e 4 inputs 2 outputs Pt 100 resis tance measurement e 4 inputs 2 outputs Pt 100 resis tance measurement extended temperature range SM 335 analog input output modules e 4 inputs 4 outputs 1 pulse input and sensor supply 6ES7 332 5HB01 0ABO 6ES7 332 5HB81 0ABO 6ES7 332 5HD01 0ABO 6ES7 332 7ND00 0AB
62. AS 488 TM systems and CS L2 bridge cables can also be used for lower demands short distances The stations are connected to the optical PROFIBUS network via an optical link module OLM The optical transmission link can be up to 21 km long or up to 16 km when using a CS L2 E a N SSS bridge Mode of operation The OLM can be used to design an optical network with a mul The PROFIBUS access procedure is similar to that of the CS 275 tipoint ring or star structure bus system and operates according to the Token passing pro Mixed network e Using an EXM 378 2 module with IF 964 interface module for AS 388 TM systems cedure corresponding to EN 50 170 PROFIBUS Characteristic Mixed structures are possible comprising electrical and optical for PROFIBUS TM is that the TELEPERM M communication PROFIBUS networks OLMs are used for the transition between mechanisms of the CS 275 bus system are used e g AKS BKS the two media MKS and PL PS telegrams at the application level interface There is no difference between the electrical two wire and between bus interface module and application as an extension optical systems as far as communication between the stations to the bus protocol according to EN 50 170 Since configuring of is concerned communication is identical for both system buses the PROFIBUS TM bus can the connected to the CS 275 bus via the CS L2 bridge A data transmission rate of 1 5 Mbit s is used for communicati
63. Connecting cables and acces sories for PROFIBUS Bus components and options for CS 275 AS cables for 20 m local bus remote bus cable and accesso ries Connection distributor for 20 m local bus e g for migrated AS 220 230 sys tems Packaging system TELEPERM M 19 cabinets C79000 G8000 C700 C79000 G8076 C700 C79000 G8000 C416 C79000 G8076 C416 C79000 G8000 C417 C79000 G8076 C417 6ES7 478 2AC00 0ACO 6ES7 964 2AA01 0ABO See Section Bus communica tion PROFIBUS TM and Cata log IK PI See Section Bus communica tion CS 275 and Catalog PLT 130 6DS9 207 8AA See Catalog PLT 111 This catalog is out of date see note on page 3 AS 488 K Compact system AS 488 K compact system Overview Ordering data Scope of delivery of AS 488 K systems Accessories Siemens PLT 112 2002 This catalog is out of date see note on page 3 AS 488 K AS 488 K compact system E Overview E Ordering Data The AS 488 K compact system is a design version of the AS 488 TM automation system which is compatible with the pre vious AS 235 K system With this design version the AS 488 TM is integrated ina MIG K compact migration rack corresponding to the compact rack of the AS 235 K The MIG K migration rack is shielded by a metal plate at the rear and can be fitted ina TELEPERM M wall housing mounted at rear or in 19 cabinets mounted on front members It provides five slots for TELEPERM M O m
64. ERM M I O modules AS 488 S cabinet system e Migration rack e PROFIBUS DP interface e SIMATIC 19 packaging system e System software e CPU 120 MHz AC 230 V power supply DC 24 V power supply e CPU 75 MHz AC 230 V power supply DC 24 V power supply 6DL2 141 1AA 6DL2 141 3AA 6DL2 141 2AA 6DL2 141 4AA 6DL2 141 5AA 6DL2 141 7AA 6DL2 141 6AA 6DL2 141 8AA Scope of delivery of AS 488 S systems The complete Order Nos defined above contain the following components Basic system e SIMATIC M7 CPU 486 3 CPU alternative 1 CPU 486 3 with 75 MHz Pentium processor and 2 slots for in terface modules width 2 standard slots e SIMATIC M7 CPU 488 3 CPU alternative 2 CPU 488 3 with 120 MHz Pentium processor and 2 slots for in terface modules width 2 standard slots e Memory modules for CPU 486 3 or CPU 488 3 integrated 2 x 8 Mbyte 3 3 V e Expansion and interface modules 1x IF 961 DIO digital I O module for amp C signalling functions 1x IF 962 COM serial interface module for commissioning terminal with two RS 232 interfaces This catalog is out of date see note on page 3 Power supply e AS 488 S systems versions 1 2 3 and 4 for operation with TELEPERM M I O modules PS 405 load power supply 20 A TELEPERM M packaging system Input DC 24 V output DC 24 V DC 5 V 20 A width 3 standard slots 2 backup batteries type AA 3 6 V 1 9 Ah for buffering of time e AS 488 S systems
65. FIBUS TM CS 275 CS L2 bridge Cebtral processing unit Power supply modules Connection to PROFIBUS TM Connection to CS 275 Packaging system System software Documentation Siemens PLT 112 2002 T D I ea ar 5 CS S m OP i H a jo This catalog is out of date see note on page 3 PROFIBUS TM PROFIBUS TM Transmission systems PROFIBUS offers a comprehensive range of network compo nents for electrical and optical transmission systems e Electrical network 3 F Shielded twisted two wire cables are used for electrical PROFIBUS networks The RS 485 interface operates using g Overview voltage differences It is therefore less sensitive to interferenc es than a voltage or current interface With PROFIBUS the sta The AS 488 TM and AS 388 TM automation systems are tions are connected to the bus cable via a bus connector or connected to one another to OS 525 or PCS7 TM OS bus terminal operator systems and to PCs programming devices with the The individuals segments are connected using repeaters PROGRAF AS NT configuration software via the s ptic al network PROFIBUS TM F ORIBUS systemi b s The optical version of the PROFIBUS is suitable for long dis The connection to PROFIBUS TM is made tances and is insensitive to electromagnetic interferences e Using an EXM 478 extension module with IF 964 interface Glass fiber optic cables are preferably used Plastic fiber optic module for
66. FIBUS TM based on the standardized PROFIBUS as the system bus The AS 488 TM automation systems are operated centrally using bus coupled PCS7 TM OS operator systems and configured via bus using the PROGRAF AS NT program package The SIMATIC distributed I Os from the ET 200 range are preferred as the process I Os Interfacing to the automation systems is carried out via the PROFIBUS DP fieldbus The favorite standard within the ET 200 range is the ET 200M O system with a comprehensive range of I O modules of SIMATIC S7 300 design including special modules for pro cess engineering In addition the complete range of distribut ed I Os released for AS 488 TM can of course also be used 1 6 Siemens PLT 112 2002 Highlights e Functions compatible with the proven AS 235 automation sys tems existing application software and installed process Os can be used further e Future oriented system basis continuous evolution to new technologies with the modern hardware platform of the SIMATIC M7 systems e Two performance ranges selectable CPU performance corresponding to 150 or 270 to 300 of the performance of an AS 235 e Four design systems AS 488 in modular standard packaging system according to SIMATIC guidelines AS 488 S cabinet system for installation in TELEPERM M cab inets AS 488 installed in SIMATIC PCS 7 cabinets AS 488 K compact system for installation in TELEPERM M wall housing or cabinets e Can be
67. I Os System specific configuring of the I Os means that the MIG II mi gration rack can be used extremely flexibly either for the migra tion of AS 230 systems or for AS 220 S and AS 235 systems with up to 5 I O modules each in the basic unit When migrating an AS 220 S system the 5 I O modules of the migration rack can be combined with up to 3 extension units by pressing 2 ribbon cable plugs onto the existing I O bus cable or by using the additional ribbon cable for 5 slots see hardware options When migrating an AS 230 system users can freely decide whether the 5 new I O slots are to be operated together on the I O bus i e together with up to 3 extension units of the basic cabinet or divided between the two I O buses e g 3 on I O bus A of the basic cabinet and 2 on I O bus B of the exten sion cabinet In addition up to 4 extension units can be con nected using a new ribbon cable to I O bus B of the AS 230 system As with the AS 230 system users can also freely decide for the AS 235 system whether all 5 I O slots in the migration rack are to be operated on I O bus A or whether they are to be divided amongst I O buses A and B In contrast to the AS 235 system even 4 extension units can be directly used in the extension cab inet of the AS 488 TM system The same technical conditions ap ply to migration of the AS 235 system as to migration of the AS 230 system The 5 I O slots in the migration rack are assigned so called
68. IC S7 300 and S7 400 design guidelines apply when installing the AS 488 in PCS 7 cabinets only with exclu sively distributed SIMATIC I Os Preparation of quotation consulting and ordering e Siemens AG D 76187 Karlsruhe Tel 49 721 595 3776 Fax 49 721 595 4711 E mail helmut heib siemens com This catalog is out of date see note on page 3 C Overview The Siemens standard cabinet 8MC is the preferred basic cabi net The Siemens standard cabinet 8MC is a sheet steel cabinet with rear panel and front door which can be assembled individ ually or also in rows with further cabinets of this type Side walls and partitions are optional thus permitting variable adaptation of the cabinet to different installation possibilities Up to four system units or six I O units can be fitted in a cabinet in conjunction with a DC 24 V or AC 230 V power supply assem bly System and I O units can also be combined together within a cabinet The cables are introduced into the cabinet from be low Mechanical design Each delivered cabinet contains e 19 inch mounting frame e Rear panel e Door e Transport lugs e Clips for routing of process cables e Cable duct for cabinet internal wiring Options for the mechanical design When ordering the basic cabinet the following options are avail able for the mechanical design of the cabinet e Plinth a cabinet plinth should be used if cables cannot be con nected through the floor Th
69. IM 153 incl 1 bus model cover BM 2x40 for two 40 mm mod ules BM 1x80 for one 80 mm module Covers Pack with 4 backplane covers and 1 bus module cover Ex partition Alternative to single components I O subsystem ZuS ET 200M with hot swapping of modules comprising DIN rail for 482 mm 19 inch active bus modules IM 153 1 interface mod ule and PS IM bus module for IM 153 Components for both packaging systems PS 307 load power supply incl power connector primary AC 120 230 V second ary DC 24V PS 307 1E 5 A 80 mm wide PS 307 1K 10 A 200 mm wide PS 307 1B 2 A 50 mm wide IM 153 1 interface module DP slave interface module for connecting an ET 200M to PROFIBUS DP max 8 S7 300 modules IM 153 1 interface module DP slave interface module for connecting an ET 200M to PROFIBUS DP for extended tem perature range max 8 S7 300 modules IM 153 2 interface module DP slave interface module for connecting an ET 200M to PROFIBUS DP max 8 S7 300 modules IM 153 2 FO interface module DP slave interface module for connecting an ET 200M to PROFIBUS DP with integral fiber optic interface max 8 S7 300 modules RS 485 bus connector with angled cable outlet max transmission rate 12 Mbit s with PG interface Order No 6ES7 390 1AE80 0AA0 6ES7 195 1GA00 0XA0 6ES7 195 7HA00 0XA0 6ES7 195 7HB00 0XA0 6ES7 195 7HC00 0XA0 6ES7 195 1JA00 0XA0 6ES7 195 1KA00 0XA0 6ES7 6
70. M 1 Os all ver sions of the AS 488 TM automation system can also be extended by distributed I Os on the PROFIBUS DP In addition to the ET 200M system with a comprehensive range of I O modules specially designed for process engineering itis also possible to use the SIMATIC ET 200B ET 200S ET 2001S ET 200X and ET 200U I O systems the latter is no longer actively marketed It is additionally possible to operate a wide range of devices possessing a DP interface on the PROFIBUS DP of the AS 488 TM For example DP interfaces integrated in the CPU modules of the SIMATIC S7 300 permit a simple slave con nection to the AS 488 TM Using gateway modules on the PROFIBUS DP DP PA link DP AS i link DP DP coupler it is also possible to access the PROFIBUS PA and AS Interface fieldbuses and the I O buses of SIMATIC PCS 7 S7 300 S7 400 or systems from other vendors The homogeneous interfacing of the distributed SIMATIC I Os forces distribution close to the process Significant cost savings are therefore achieved for the process Os as well as for field wiring and routing The AS 488 S is optimized for installation in TELEPERM M cabi nets with 19 packaging system and therefore particularly suit able for the migration or expansion of existing TELEPERM M systems The system is mounted on the front cabinet members he TELEPERM M installation guidelines are applicable with re spect to the CE marking wherever TELEPERM M I O modules are oper
71. Nos defined above contain the following components Basic system e SIMATIC M7 CPU 486 3 CPU alternative 1 CPU 486 3 with 75 MHz Pentium processor and 2 slots for in terface modules width 2 standard slots e SIMATIC M7 CPU 488 3 CPU alternative 2 CPU 488 3 with 120 MHz Pentium processor and 2 slots for in terface modules width 2 standard slots e Memory modules for CPU 486 3 or CPU 488 3 integrated 2 x 8 Mbyte 3 3 V e Expansion and interface modules 1x IF 961 DIO digital I O module for amp C signalling functions 1x IF 962 COM serial interface module for commissioning terminal with two RS 232 interfaces Power supply e AS 488 K systems DC 24 V or AC 230 V power supply PS 405 load power supply 10 A Input DC 24 V output DC 24 V DC 5 V 10 A width 2 standard slots 2 backup batteries type AA 3 6 V 1 9 Ah for buffering of time e AS 488 K system AC 230 V power supply plus integral PS SITOP POWER load power supply 24 V 10 A as standard Input AC 230 V output DC 24 V 10 A Packaging system migration racks e MIG K compact migration rack for AS 488 K design alternative 1 With integral UR2 rack 5 slots for TELEPERM M I O modules With integral AC 230 V DC 24 V power supply 6EP1 334 1AL11 e MIG K compact migration rack for AS 488 K design alternative 2 With integral UR2 rack 5 slots for TELEPERM M I O modules With DC 24 V power supply This catalog is out of date see note on page 3
72. O 6ES7 334 0CE01 0AA0 6ES7 334 0KE00 0AB0 6ES7 334 0KE80 0AB0 6ES7 335 7HG01 0ABO This catalog is out of date see note on page 3 Ex I O modules E Overview E Ordering Data The following Ex I O modules can be used in ET 200M I O sys Order No tems operated together with AS 488 TM automation systems SM 321 Ex digital input module EEx ib Ex digital input output modules EEx ib EEx ib 4 inputs floating NAMUR 6ES7 321 7RD00 0ABO Ex digital input module 321 7RD 4 inputs floating NAMUR SM 322 Ex digital output Ex digital output module 322 5SD 4 outputs floating DC 24 V 10 mA module EEx ib Ex digital output module 322 5RD 4 outputs floating DC 15 V 20 mA 4 outputs floating 6ES7 322 5RD00 0ABO Eie DC 15 V 20 mA Intrinsically safe equipment which can be connected 4 outputs floating 6ES7 322 5SD00 0ABO Digital input Initiators according to DIN 19 234 DC 24 V 10 mA wired mechanical contacts SM 331 Ex analog input module Digital output Solenoid valves signalling lamps EEx ib LEDs 4 inputs floating 6ES7 331 7RD00 0ABO r DC 0 V 4 20 mA 15 bit Ex analog input output modules EEx ib 8 4 inputs floating for thermo 6ES7 331 7SF00 0AB0 Ex analog input module 331 7RD 4 inputs floating 0 4 to 20 mA couples and Pt 100 Pt 200 15 bit Ni 100 15 bit Ex analog input module 331 7SF 8 4 inputs floating for thermocou SM 332 Ex analog output ples and Pt 100 Pt 200 Ni 100 module EE
73. S 485 interface of the OBT via a cable terminated at both ends e g connecting cable 830 1T The OBT is linked into the optical cable using two optical interfaces Please refer to Catalog IK PI Industrial communications and field devices and the SIMATIC NET manual PROFIBUS net works 6GK1 970 5CA20 0AA0 for detailed information on these components and on further components for PROFIBUS networks Transmission media The ordering data include the transmission media for all types of PROFIBUS connection referred to above and recommended for use with the AS 388 TM and AS 488 TM automation systems Please refer to Catalog IK PI Industrial communications and field devices for further components and for information on pos sible bus configurations The following table lists the max permissible cable lengths which can be achieved with the used data transmission rate of 1 5 Mbit s Max cable length of an RS 485 segment 200 m Max distance between 2 stations 800 m with 3 RS 485 repeaters in series Max cable length between 2 OBTs with PCF fiber 300m optic cable Max distance between 2 OLMs G12 and fiber optic 3km cable wavelength 860 nm System connection for AS 488 TM EXM 478 module with IF 964 interface module An AS 488 TM automation system can only be connected to ei ther the PROFIBUS TM or CS 275 system bus The AS 488 TM automation system is connected to PROFIBUS TM via an IF 964 interface module
74. S1 701 8AA 8AB Suitable for PROFIBUS DP O to 20 mA 4 to 20 mA O to 10 V Pt 100 resistance thermometers thermo 6DS1 730 8AA couples or an analog input module of the SIMATIC S5 programmable controller ocess image pr mag systems series U Not with SIMATIC S7 I O modules 6DS1 731 8AA 8BA 8EA 8FA 8RR 6DS1 703 8AB 8RR 6DS1 321 8AA coupling module 6DS1 700 AR Analog input marshalling Acquisition of 8 analog process values conversion into physical variables saving in GA blocks or direct linking 6DS1 701 8AA 8AB 6DS1 730 8AA 6DS1 731 8AA 8BA 8EA 8FA 8RR 6DS1 703 8AB 8RR 6DS1 321 8AA coupling module 6DS1 700 AA Analog output Output of an analog signal via a channel of an analog output module or an 6DS1 702 8AA 8RR Suitable for PROFIBUS DP analog output module of the SIMATIC S5 programmable controller systems 6DS1 321 8AA process image series U coupling module BEI Binary input Acquisition of binary signals via a binary input module saving of binary signals 6DS1 601 in the GB block 6DS1 602 6DS1 615 8AA BRA Binary marshalling Acquisition of 8 binary signals via a binary input module allocation of signals 6DS1 601 Suitable for PROFIBUS DP to defined linking addresses 6DS1 602 process image 6DS1 615 8AA BAU Binary output Output of max 32 binary signals to a binary output module 6DS1 603 6DS1 604 8AA 6DS1 605 8BA RZ Input bloc
75. SA Data field block for Saving of internal external analog values KA Sequence start Marks the beginning of an ON OFF analog values with error 10 preferably for internal branch of a subgroup control results KAK Sequence start As KA with additional functions FB Data field block for Saving of internal external binary values KB Sequence Conditions of a control step for power binary data extension of GB GM blocks quen plant A mae FC Data field block for Saving of alphanumeric characters KBK Sequence As KB with additional functions characters texts KS Sequence step As KB for process engineering systems KV Sequence branch Branching of a sequence into max 6 Blocks for analog and digital processing ee with process engineering sys Type Name Function KE Sequence end Last block in a sequence SUM Adder Y X1 X2 X3 x4 KEK Sequence end As KE with additional functions MUL Multiplier Y X1 X2 HA Auxiliary oil Controls electric auxiliary oil pumps for DIV Divider Y X1 X2 supply of bearing oil to aggregates RAD Square root extrac Y sqrt X or EAR Single analog value Allocates analog values from block out tor Y K sart X marshalling puts in GA blocks LN Logarithm extractor Y KF In X EBR Single bit marshal Links individual binary outputs to GB GM ling data blocks EXP Exponential value Y e UBR Universal binary Links 16 binary blocks to GB GM data ABS Absolute value X X marshalling blocks INT Integrator Y K integral X dt K
76. Training Terms and Conditions of SI EM ENS Sales and Delivery This catalog is out of date see note on page 3 Introduction TELEPERM M Process Control System Overview Automation systems Operator systems Engineering System bus Migration strategy AS 488 TM Overview Highlights Classification in the TELEPERM M system environment Area of application Functions Highlights Siemens PLT 112 2002 This catalog is out of date see note on page 3 TELEPERM M Process Control System E Overview The TELEPERM M process control system pro vides all functions required for process automa PCS7 TM OS Clients Multi clients PCS 7 Clients Multi clients Engineering Station tion It is highly suitable for the complete automation of continuous or discontinuous batch processes The TELEPERM M systems are divided into functional units optimized for different task en countered with process automation e Automation systems e Operator systems CS 275 Automation systems The TELEPERM M automation system of type AS 488 TM based on the SIMATIC M7 400 hardware platform is available with two performance levels and four different design versions for pro gram controlled processing of process signals e Bus systems AS 235 cabinet The system software functions of the AS 488 TM are compatible with the system software version G of the previous AS 235 sys tem Ex
77. U 2 slots or interface modules 2 standard slots wide IF 961 DI0 interface module Digital input output for amp C moni oring functions IF 962 COM serial interface module or commissioning terminal with 2 RS 232 interfaces 6ES7 961 1AA00 0ACO 6ES7 962 3AA00 0ACO Siemens PLT 112 2002 9 9 This catalog is out of date see note on page 3 B J CS L2 bridge The power supply module is inserted in the subrack on the left It is designed in a casing and is cooled by natural convection The front panel of the module contains e LEDs for display of correct output voltages correct backup battery voltage and internal fault e Key for fault acknowledgment e On off switch for output voltages e Battery compartment hidden for backup battery not relevant to CS L2 bridge e Switch hidden for activation of battery monitoring e Power supply selector hidden for AC 120 230 V e Power supply connection hidden with 3 pin plug E Overview m Ordering Data PS 405 and PS 407 load power supplies The modules of the CS L2 bridge are supplied with DC 5 V and DC 24 V by the PS 405 and PS 407 power supply modules via the backplane bus Depending on the input voltage either the PS 407 for AC 120 230 V or PS 405 for DC 24 V power supply module is required Siemens PLT 112 2002 9 10 Order No PS 405 load power supply 10 A 6ES7 405 0KA01 0AA0 DC 24 V DC 5 V 24 V 2 standard slot
78. and open loop controls The individually config ured functions can be processed in a basic cycle 125 ms 1s and background level or in a multiple thereof An acyclic alarm processing level is present in addition 2 2 Siemens PLT 112 2002 e Automation system with graded performance and communica tion via system bus e PROFIBUS TM system bus or CS 275 as alternative e Central operation and monitoring with the PCS7 TM OS opera tor system e Configuring with graphical user interface using the PROGRAF AS NT engineering tool on PC programming de vice e Commissioning support with commissioning terminal based on PC programming device with known TELEPERM M syntax e SIMATIC S7 M7 packaging system integration in TELEPERM M cabinets housing with MIG MIG Il or MIG K migration racks e Distributed I Os with the modular ET 200M I O stations includ ing Ex i modules ET 200B ET 200U ET 200S ET 200iS available soon and ET 200X e TELEPERM M I O modules in standard TELEPERM M cabinets with AS 488 S AS 488 K migration packages e The PROFIBUS DP of the AS 488 TM is open for interfacing of certified PROFIBUS DP devices e System programs on memory card plus user area for archiving e 4 Mbyte user memory e 32 bit processing of analog values identical to the AS 235 sys tem e Complete range of standard function blocks identical to the AS 235 system e User function blocks with convenient TML programming lan guage or
79. ant production factors in the case of high perfor mance process control systems such as TELEPERM M Training for TELEPERM M therefore means m Fast low cost training for your employees Courses in the Training Center Karlsruhe Programmers Service maintenance assembly Operator and User Course name Target group S lt z Course code m Comprehensive knowledge and utilization of the complete EE system a m Exchange and ideas for solving individual application pro TELEPERM M automation systems blems AS 388 TM and AS 488 TM workshop u 2 TE TAS88 You can obtain further information on course contents dates AS 235 automation system part 1 E E 5 TE TO1 prices etc at the following address on the Internet AS 235 automation system part 2 5 TE TO2 www sitrain com Migration of TELEPERM M Should you have special questions please directly contact the Migration TELEPERM M to SIMATIC PCS7 m m m 5 ST WINCCTM A amp D Training Center in Karlsruhe Process Control Systems Tel 49 721 595 4125 Process control engineering for beginners E E EE 3 ST PZA Fax 49 721 595 6087 Alternatively contact your local Siemens office or representative to obtain information on local training 11 4 Siemens PLT 112 2002 6DL2 140 6DL2 141 6DL5 255 6DS1 202 8AB 6DS1 310 8AA 6DS1 310 8AB 6DS1 318 8AB 6DS1 321 8AA 6DS1 322 8AA 6DS1 327 8AA 6DS1 333 8AB 6DS1 337 1AD 6DS1 341 1AD 6DS1 342 1BD 6DS1 400 8AA 6DS1
80. ate see note on page 3 Wn AS 48 ST Wy automation systems gy This catalog is out of date see note on page 3 Related catalogs PLT 111 PLT 123 PLT 130 ST PCS 7 ST 70 IK PI ITC 3 only in German I B7 7400 only in German CA 01 All names in this catalog identified by are Visit our Automation and Drives registered trademarks of the Siemens AG Technology Site in the Internet All other product and system names are registered trademarks Our address is of their respective owners and must be treated accordingly www siemens com automation AS 488 TM Introduction automation systems System architecture System properties System software Commissioning Engineering AS 488 S cabinet system Catalog PLT 112 2002 Th d in thi Iso included i seca e products in this catalog are also Included In the CD ROM Catalog CA 01 a se dada Order No E86060 D4001 A100 B7 7600 Please contact your local Siemens office AS 488 in or representative SIMATIC design SIMATIC PCS 7 cabinet design Migration of existing systems This catalog is no longer available in printed Process I Os form However it can still be used to obtain information and for ordering spare parts Certain products from this catalog are no longer available Your Siemens partner will Bus communication offer appropriate substitutes wherever possible Data couplings with other systems Appendix Indexes Internet
81. ated in an AS 488 S On the other hand the SIMATIC S7 M7 guidelines apply to an AS 488 S exclusively operating with distributed I Os on the PROFIBUS DP This catalog is out of date see note on page 3 AS 488 TM systems for new plants exclusively with distributed 1 Os on the PROFIBUS DP can also be installed in SIMATIC PCS 7 cabinets The SIMATIC S7 M7 installation guidelines also apply to this version see Catalog ST PCS7 A add ons for the SIMATIC PCS 7 process control system Customers can select between two CPUs with different perfor mance levels for all design versions of the AS 488 TM e SIMATIC M7 CPU 486 3 with approx 150 of the performance of an AS 235 e SIMATIC M7 CPU 488 3 with approx 270 300 of the perfor mance of an AS 235 A commissioning terminal based on PC programming device can be used for commissioning of the AS 488 TM The terminal is connected via a serial interface to the respective AS 488 TM and offers the user the same GUI and syntax as known from the AS 235 Because of the serial interface not all HMI requirements can be fulfilled Furthermore the commissioning terminal is not suitable for operation configuring of another AS using the AS bus configuration channel PROGRAF AS NT is a convenient configuring tool for the AS 488 TM automation systems It is compatible with all AS 23x systems PROGRAF AS NT executes on an appropriate PC programming device with Windows NT 2000 XP operatin
82. blocks are insufficient to fulfil the control operation monitoring and communication tasks the TML pro cess language TELEPERM M Language can be used for ana og and binary processing operations and the STEP M control anguage for binary logic operations TML and STEP M can be used to define new function blocks optimally tailored to the re spective automation task Functions which can only be solved with difficulty using stan dard function blocks e g optimization startup and shutdown or open loop controls can be solved more simply using these op timized function blocks TML language TML is used to produce more complex blocks for comprehen sive analog binary and character processing functions with in dividual test and processing algorithms TML is particularly suitable if many functions of the same type are to be linked with different signals addresses or parameters multiplex system STEP M language Binary functions such as linking saving and time delays are re quired for sequential and logic controls The main component of STEP M is the logic operation with which scanning linking set ting resetting and assignment instructions can be formulated Parts of the program which are used repeatedly can be trans ferred into subroutines E Configuration This catalog is out of date see note on page 3 System software Blocks for binary processing
83. cally on the CS 275 system bus When configuring the CS L2 bridge the bus and station addresses are defined on the CS 275 bus system and the address range is also specified via which the stations on the PROFIBUS TM can be accessed Order No TPM 478 interface module 6ES7 478 2DA01 0ACO for connection to the CS 275 sys tem bus and the TELEPERM M 1 0 modules Note Only use TPM 478 interface mod ule once per AS 488 TM system If the module has already been selected for the I O connection you need not order it again for the connection to the system bus Connecting cable for 20 m local bus for connection of an AS 488 TM system or CS L2 bridge to the bus converters Ul1 and Ul2 and to the connection distributor for 20 m local bus AV Length between 1 and 2 6DS8 213 8KC 6DS8 213 8WC 6DS8 213 8FD e 2 5 m preferred type 80m e 16 0mm Connecting cable for 20 m local bus or connection of two AS 488 TM systems or CS L2 bridges to a ocal bus island with 2 connections for TPM 478 interface module and connection o a cable 6DS8 213 8 6DS8 215 8 or a further cable 6DS8 214 8 Length between 1 and 2 6DS8 214 8PC 6DS8 214 8WC 6DS8 214 8FD e 3 5 m preferred type 8 0m e 16 00m Connecting cable for 20 m local bus for connection of an AS 488 TM system or CS L2 bridge to a local bus island 1 cable end open for connection to ES 902 plug e Length 5 0 m preferred type e Length
84. can be used e Non migratable systems The AS 488 TM automation system does not offer a compatible replacement for the fault tolerant AS 235 H automation system migration would only be possible with relinquishing of the re dundancy Furthermore the FM 100 field multiplexer must con tinue to be operated on existing AS 230 AS 235 automation systems Siemens PLT 112 2002 1 5 This catalog is out of date see note on page 3 AS 488 TM E Area of application O Functions The main applications of the AS 488 TM are e Replacement of existing AS 220 AS 230 230 K and AS 235 235 K automation systems With an AS 220 AS 230 AS 235 the subrack with the central processing units in the TELEPERM M cabinet is replaced by an AS 488 S with compatible functions Existing extension units with installed TELEPERM M I Os can be used further With an AS 230 K AS 235 K migration is carried out by replacing the complete basic system in the TELEPERM M housing rack or cabinet by an AS 488 K compact system with compatible func tions TELEPERM M I O modules previously inserted in the AS 230 K AS 235 K basic system can be used further follow ing conversion and rewiring in the migration rack of the AS 488 K When replacing existing automation systems the AS 488 S and AS 488 K migration systems are preferably connected to the existing CS 275 system bus Alternatively possible is con nection to the PROFIBUS TM system bus Expansi
85. d by means of bus connectors or plugged onto active bus modules e A power supply if necessary The modules are mounted on a DIN rail The arrangement is set during the hardware configuring with COM PROFIBUS Siemens PLT 112 2002 8 7 This catalog is out of date see note on page 3 ET 200M packaging system Design E Ordering Data Simple packaging system with bus connectors The simple packaging system with SIMATIC S7 300 bus con nectors makes the ET 200M flexible and easy to service e Module installation Simply hook the modules into the DIN rail swing into place and screw tight e Integral backplane bus The backplane bus is integrated into the modules Bus con nectors which are plugged into the rear of the housing are used to connect the modules The DIN rail is available in various lengths The 482 mm rail is recommended for the ET 200M Packaging system with active bus modules with hot swapping function If it is necessary to replace modules during operation of a sys tem for reasons of increased availability the hot swapping sys tem is appropriate as an ET 200M version with active bus modules This system permits hot swapping of modules without having to switch off the associated ET 200M The hot swapping system consists of backplane modules from which a backplane of the required length can be produced and a matching rail A com plete system can be ordered for the standard length of 19 inches
86. d everything that you need to solve tasks in the fields of automation switchgear installation and drives All information is linked into a user interface which is easy to work with and intuitive After selecting the product of your choice you can order at the press of a button by fax or by online link Information on the interactive catalogs can be found in the Internet under www siemens com automation ik or on CD ROM Automation and Drives CA 01 Order No E86060 D4001 A100 B7 7600 Electrical installation technology ET 01 Order No E86060 D8200 A107 A2 7600 Easy Shopping at the Siemens Mall SIEMENS Products amp Solutions NewsCenter eCommene Support Welcome to the catalog and online ordeting system of Siernenis Autormaton and Deres Austria u Begum BR Germany Greal Erit n i Netherlands Singapore m inthe hst aboe pou will find further into The Siemens Mall is the virtual department store of Siemens AG in the Internet Here you have access to a huge range of products presented in electronic catalogs in an informative and attractive way Data transfer via EDIFACT allows the whole procedure from selection through order ing to tracking of the order to be carried out online via the Internet Numerous functions are avail able to support you Siemens PLT 112 2002 For example powerful search functions make it easy to find the required products
87. dependent of other parts of the program The following are required to couple the AS 488 TM automation system with SIMATIC S5 S5 115U S5 135U and S5 155U cen tral controllers as well as SIMATIC S7 S7 300 and S7 400 auto mation systems e Interface module for SIMATIC S5 S7 central controllers e Connecting cable e For SIMATIC S5 CP 524 or CP 544 communications processor See Catalog ST 50 for interface modules parameterization tools and accessories e For SIMATIC S7 300 CP 341 communications processor with 20 mA TTY interface See Catalog ST 70 for interface modules parameterization tools and accessories e For SIMATIC S7 400 CP 441 2 communications processor See Catalog ST 70 for interface modules parameterization tools and accessories Direct couplings Serial coupling Design The interface module for SIMATIC S5 S7 central controllers 6DS1 333 8AB is a double height compact assembly The front panel width is 30 48 mm 2 standard slots The module has 2 backplane connectors for the I O bus interface and two serial interfaces for connecting a SIMATIC S5 S7 central controller The interface module for SIMATIC S5 S7 central controllers can be inserted into any slot for I O modules of an AS 488 TM auto mation system or an ES 100 K extension system SIMATIC S5 S7 central controllers can be connected to each of the two chan nels A shielded four wire cable twisted in pairs is used for data trans mission The maximum p
88. distributed I Os one or two lines and the PROFIBUS TM system bus PROFIBUS TM and CS 275 local bus can only be connected as alternatives and for the PLC PLC coupling e TPM 478 as additional option in conjunction with a further TBX 478 module located between the DC 24 V power supply module and the CPU for connection of up to seven I O units with I O modules of the TELEPERM M process control system e As an alternative to the PROFIBUS TM the CS 275 system bus can also be connected via the TPM 478 module 5 2 Siemens PLT 112 2002 e Max number of ES 100 K extension systems Max 1 in addition Distributed I Os Max 2 x 122 units stations Transfer data Max 122 byte in out per station ET 200M e Function modules Yes e g counters SIWAREX M option e Signal modules Yes e Counter modules Yes e Coupling modules Yes e g IM 157 PROFIBUS PA CP 340 RS 232 CP 343 2 AS I CP 342 5 DP slave inter face ET 200S e Function modules Yes e g counters Required special drivers on request e Signal modules Yes e Coupling modules Yes ET 200iS available soon e Function modules Yes e g counters Required special drivers on request e Signal modules Yes e Coupling modules Yes ET 200X e Signal modules Yes Coupling to other systems with DP interface This catalog is out of date see note on page 3 e
89. e TELEPERM M exten sion units cabinet connections e Interface to backplane bus for supply of 5 V bus from the power supply module of the automation system The TBX 478 module need not be parameterized It is provided with data from the TPM 478 module The configuration parameters for the I O area are defined by the PROGRAF AS NT configuring tool and the SYST WART mainte nance block and subsequently saved permanently on the mem ory card by archiving The new or modified parameters are acti vated during the next restart The TPM 478 interface module is not only required for connec tion of the TELEPERM M Os to the AS 488 TM but also for con nection of the AS 488 TM and the CS L2 bridge to the CS 275 system bus However only one TPM 478 module is required for both functions see also Connection to CS 275 Siemens PLT 112 2002 5 7 This catalog is out of date see note on page 3 Connection to CS 275 Connection to PROFIBUS TM Connection to CS 275 Connection to PROFIBUS TM E Overview E Overview The AS 488 TM and the CS L2 bridge can be connected to the CS 275 bus system via the TPM 478 interface module Two func tions are integrated on this interface module e CS 275 functionality A powerful CPU processes the communications functions to the CS 275 bus system The functionality of the TPM 478 inter face module corresponds to the functionality of the standard N AS local bus interface module in the
90. e been defined for frequently requested additional services e Conversion of I O modules max 5 from the basic unit system of AS 220 S AS 230 K AS 235 AS 235 K into the MIG II migra tion rack and rewiring of the associated process signal cables e Reconfiguring of CD into DI couplings e Structure analysis of application for illegal blocks or structure faults e Documentation of the AS 23x application software according to the block sequence following XB with help of PROGRAF AS AS e Hardware adaptation conversion resulting from elimination of redundancy when converting AS 220 H AS 235 H systems e Extended configuring SYST WART with connection of ET 100 or S5 I Os e Configuration and activation of the AG AG coupling additional hardware required e Configuration and activation of the MODBUS coupling addi tional hardware required e Basic installation of PROFIBUS DP coupling additional hard ware required e Reconfiguration and adaptation of an existing PROFIBUS DP coupling additional hardware required The necessity for packages for supplementary services may re sult in one or all three phases of the migration process e Phase 1 production of quotation e Phase 2 data conversion e Phase 3 commissioning on site Since it is necessary to recognize the supplementary services packages early to permit high planning accuracy the informa tion required for the analysis see checklist for migration must be available
91. e g for e Door contact e Overtemperature e Monitoring of optical link module OLM or to trigger a cabinet lamp or horn Line monitoring e g to detect an open circuit is not possible The inputs and outputs have an electrically isolated design The module electronics ASIC is protected against overvoltages by appropriate measures on the circuit The digital inputs comprise 8 channels arranged in groups of 4 x 2 channels The current consumption is 8 4 mA with an input level of DC 24 V An input delay of 500 us or 3 ms can be parameterized for all in put channels together Possible cable lengths e Unscreened 200 m with 500 us or 600 m with 3 ms e Screened 1000 m The digital outputs also comprise 2 x 4 channels The max out put current is 100 mA with DC 24 V The outputs are protected against short circuits by an electronic fuse A 25 contact Sub D socket is used as the interface IF 962 COM serial interface module The IF 962 COM interface module is required to connect a com missioning terminal to an AS 488 TM automation system and to the CS L2 bridge The interface module is plugged into a pre pared slot in the CPU 486 3 488 3 E Ordering Data Order No 6ES7 486 3AA00 0AB0 CPU 486 3 with 75 MHz Pentium processor 2 slots for interface modules 2 standard slots wide CPU 488 3 with 120 MHz Pentium processor 2 slots for interface modules 2 standard slots wide IF 961 DIO interface mod
92. e plinths are preassembled and available with a height of 100 or 200 mm e Pocket for documents e Trim Side walls partitions the basic cabinets are suitable for individ ual assembly or in rows Therefore side walls and or partitions can be selected when ordering Electrical design Each delivered cabinet contains e Power supply assembly AC 230 V or DC 24 V e Cable clamps and screen bars for I O and bus cables e Prewiring of power supply cables for central and O units e Wiring of PROFIBUS DP fieldbus e Connector board for cabinet earth Options for the electrical design e AC 230 V socket installed in power supply assembly e amp C monitoring 2 versions 1 amp C monitoring via cabinet lamp A blown fuse is signalled by alamp in the cabinet door OLM failure can be additionally displayed on the cabinet lamp or amp C monitoring via AS 488 TM and cabinet lamp Tempera ture violations in the cabinet an open door contact a blown fuse and an OLM failure can be recorded by the IF 961 DIO interface module and additionally signalled by a lamp in the cabinet door Single redundant design of power supply assembly option ally with 6 or 14 circuit breaker receptacles e Cabinet illumination Preparation of quotation consulting and ordering Siemens AG D 76187 Karlsruhe Tel 49 721 595 3776 Fax 49 721 595 4711 E mail helmut heib siemens com Technical Specifications Siemens standard cabin
93. ecial drivers on request ET 200U e Function modules Yes controllers e Signal modules Yes e Coupling modules Yes ET 200B e Signal modules Yes With SIMATIC S7 M7 rack 290 x 240 x 220 plus plug With migration rack 380 x 483 x 273 1 Required special drivers on request from Roland Heid siemens com Tel 49 721 595 6380 Fax 49 721 595 6383 All modules configurable with COM PROFIBUS can be connect ed via PROFIBUS DP and are recorded in the process image of the AS 488 TM system Further requirement The data interface of a station on the PROFIBUS DP fieldbus must be described Please contact our support line for driver blocks for other DP devices from the SIMATIC range or from oth er Siemens Groups or also from other vendors SupportLine Tel 49 180 5050 222 Fax 49 180 5050 223 E mail adsupport siemens com Siemens PLT 112 2002 5 3 This catalog is out of date see note on page 3 Central processing unit Slot for DIMM memory module Slot for Status and Memory Card fault displays Mode switch Slots for interface modules a Overview CPU 486 3 The CPU 486 3 is equipped with an Intel 75 MHz Pentium pro cessor The performance is equivalent to the computing power of an AS 235 multiplied by a factor of 1 5 The front of the robust compact plastic housing contains e LEDs for status and fault displays e Mode switch e Slot for a memo
94. ed I Os on the PROFIBUS DP which are not included in the standard scope can either be ordered as individual options see section on AS 488 S cabinet system or AS 488 K compact system or can be the content of individual additional agreements with additive services Additional agreements always require an individual quotation In order to simplify the production of quotations and to improve the cost transparency special performance packag es have been defined for frequently requested additional services 7 2 Siemens PLT 112 2002 General marginal conditions During migration of AS 220 S AS 230 and AS 235 automation systems to AS 488 TM the subrack with the central modules in the TELEPERM M cabinet is replaced by an AS 488 S with com patible functions based on the MIG I or MIG II migration rack The AS 230 K and AS 235 K compact automation systems can also be directly migrated using the AS 488 K of identical pack aging design During this the complete basic system including the power supply and the slots for connection to the CS 275 are replaced by an AS 488 K with compatible functions based on the MIG K migration rack Existing AS extension units max 7 or ES 100 K extension sys tems max 8 with I O modules of the TELEPERM M process control system including any subordinate SIMATIC S5 I Os can be connected to an AS 488 TM With mixed configurations con sisting of extension units and systems max 8 2 x 4 extension
95. ely equipped and pretested AS 488 S is ordered using a single Order No specified by the selection of defined standards The standards differ depending on whether TELEPERM M I O modules are used cabinet packaging system according to TELEPERM M guidelines or not cabinet packag ing system according to SIMATIC guidelines and vary with re spect to the type of CPU 120 MHz or 75 MHz the power supply DC 24 V or AC 230 V and the migration rack MIG or MIG II In addition supplementary components and parts including any TELEPERM M cabinets required can be ordered as indi vidual options as previously Please order any TELEPERM M cabinets required using Catalog PLT 111 You can download this catalog from the Internet Additional information is available in the Internet under www siemens com teleperm Siemens PLT 112 2002 3 2 E Ordering Data Order No Basic cabinet system Versions 1AA to 4AA for installa tion in TELEPERM M 19 cabinets according to TELEPERM M guidelines and for operation with TELEPERM M I O modules AS 488 S cabinet system e DC 24 V power supply e System software e CPU 120 MHz Migration rack II Migration rack e CPU 75 MHz Migration rack II Migration rack Versions 4AA to 8AA for installa tion in TELEPERM M 19 cabi nets racks according to SIMATIC guidelines and for operation with distributed I Os on the PROFI BUS DP without TELEP
96. em bus or AS 215 AS 220 S K H AS 230 AS 230 K AS 235 AS 235 H AS 235 K AS 488 TM on the CS 275 system bus OS 525 OS 525 Local or PCS7 TM OS operation and moni toring systems on the PROFIBUS TM system bus or CS 275 OS 252 OS 262 OS 265 OS 520 on the CS 275 system bus Engineering systems personal computer with the PROGRAF AS NT program package personal computer or ES 500 with the PROGRAF AS program package on the CS 275 or PROFIBUS TM system bus AS 488 TM Other systems SIMATIC PCS 7 SIMATIC S7 SIMATIC S5 and systems from other vendors via the DP bus PROFIBUS DP the coupling bus PROFIBUS AG AG or via a 3964R serial coupling with TM module 6DS1 333 8AB e Limitations in communication The response of the AS 488 TM and AS 388 TM systems ina homogeneous network with approved TELEPERM M stations on the CS 275 or PROFIBUS TM system bus AS 235 OS 525 PCS7 TM OS etc maps the AS 235 system with the exception of CD mode e g for data formats and block names on the bus CD couplings without acknowledgment for AKx BKx blocks are not implemented in the AS 388 TM and AS 488 TM systems When carrying out migration or when importing user structures the CD couplings must there fore be removed prior to loading into the automation system Note When communicating with other stations e g systems from other vendors via the N AT interface module on the CS 275 not all functions of the AS 388 TM and AS 488 TM react
97. en interface module and Sl MATIC S5 S7 central controller RK 512 is used as the protocol In the process the SIMATIC S5 central controller sends or fetches the data using telegrams The TELEPERM M interface module is the passive communication station SIMATIC S7 central controllers operate with SEND RE CEIVE and S5 analog value format Siemens PLT 112 2002 This catalog is out of date see note on page 3 Direct couplings Serial coupling Technical Specifications E Ordering Data Power supply Order No el DC 24 V 260 mA Interface module for SIMATIC 6DS1 333 8AB PM DC 24 V 40 mA 5 S7 central controllers 7 Instruction Manual for interface Number of channels interfaces 2 module for SIMATIC 5 S7 cen Interface to the SIMATIC S5 central 20 mA current loop transmitter tral controllers controller and receiver either active non e German C79000 B8000 C297 floating or passive isolated i e English C79000 B8076 C297 Max telegram length 128 bytes net data i 10 bytes header data Connecting cable for connection of a communicati Permissible ambient temperature ons processor to the interface e Operation 0 to 55 C module for SIMATIC S5 S7 central e Transport and storage 40 to 70 C contolers Weight Approx 0 5 kg edom BD e 50m 6DS8 137 8SD e 100m 6DS8 137 8AE e 300 m 6DS8 137 8ME e 500 m 6DS8 137 8SE e 1 000 m 6DS8 137 8AF SIMATIC S5 coupling CP 524 communications pro
98. eration and monitoring func tions comparable with the local terminal of the AS 235 are pro vided by the PROGRAF AS NT configuring tool when connecting via the CS 275 system bus A further alternative is the use of bus coupled OS systems such as PCS7 TM OS The conversion of the application software from a source AS into a target AS is carried out 1 1 The standard service does not in clude testing for any special drivers which may be present sub sequently loaded structures which are incompatible system blocks in the RAM or overload configurations The application structure must be provided on diskette to enable software conversion This catalog is out of date see note on page 3 D KIII Sh a Overview The AS 488 S migration package is an optimized cost effective and lump sum offer for migration of AS 220 S H AS 230 AS 230 K and AS 235 AS 235 K automation systems AS 220 H and AS 235 H with limitations with AS 488 TM in cabinet pack aging system Scope of delivery and services The scope of delivery and services of the AS 488 S migration package is defined as follows e AS 488 S automation system cabinet system incl system soft ware e Standard conversion service Conversion of AS 220 S H into AS 488 S Removal of subrack with the AS 220 S H basic unit Installation of AS 488 S in the associated system cabinet connection and commissioning Conversion transfer and adaptation of the applicatio
99. erface module for digital input output The interface module is inserted in the EXM 478 3 module of the AS 488 automation system The IF 961 DIO can be used to record amp C signals e g for e door contact e excess temperature e monitoring of optical link module OLM and to activate a cabinet lamp or horn Cable monitoring e g to detect an open circuit is not possible mmunic CS L2 bridge Central processing unit The inputs and outputs are electrically isolated The module electronics ASIC is protected against overvoltages by appro priate circuitry measures The digital inputs comprise 8 channels organized in groups of 4 x 2 channels The current consumption is 8 5 mA with an input level of DC 24 V An input delay of 500 ms or 3 ms can be parameterized for all input channels together The cable length is e unshielded 200 m for 500 ms or 600 m for 3 ms e shielded 1000 m The digital outputs also comprise 2 x 4 channels With DC 24 V the max output current is 100 mA The outputs are protected against short circuit by an electronic fuse A 25 contact Sub D socket is used as the interface IF 962 COM serial interface module The IF 962 COM serial interface module is required to connect a commissioning terminal to the CS L2 bridge The module is in serted into a prepared slot in the CPU 486 3 a Ordering Data Order No CPU 486 3 central module 6ES7 486 3AA00 0ABO with Pentium 75 MHz CP
100. ermissible distance between the inter face module and the central controller is 1000 m Data exchange is via a serial coupling with 20 mA current loop The channel specific transmission rate can be adjusted in steps Transmission rate Max cable length 300 600 1200 2400 bit s 1000 m 4800 bit s 500 m 9600 bit s 300 m E Mode of operation The data arriving in parallel via the I O bus of the automation sys tem are saved cyclically in the transfer RAM of the interface mo dule for SIMATIC S5 S7 central controllers SIMATIC S7 central controllers operate with SEND RECEIVE and S5 analog value format The SIMATIC S5 central controllers can read the transfer RAM using fetch telegrams The send component of the inter face module reads the data from the transfer RAM supplements them into a complete telegram and passes this on to the SIMATIC S5 S7 central controller via the serial interface The telegrams sent by the SIMATIC S5 S7 central controller are checked for reliability in the receive component of the interface module and the contained data are saved in the transfer RAM The automation system reads this data cyclically out of the trans fer RAM The data transfer between the AS 488 TM CPU and the interface module for SIMATIC S5 S7 central controllers is handled via the S5KS and S5KE driver blocks in the automation system Either the 3964 or 3964 R transmission procedure selectable is used for the data transmission betwe
101. esign for components close to the process auto mation systems and I Os fulfills the technical and economical demands placed on the AS 488 TM automation systems The cabinets consisting of system specific modules system and I O units and system neutral modules basic cabinets and options comply with CE requirements and conform to the guide lines for electromagnetic compatibility They are designed ac cording to the VGB 4 guidelines and provide exceptional protection against unauthorized interventions mechanical ef fects contamination and corrosion As a result of their variable modular design the cabinets can be readily adapted to different types of system for batch processes or continuous processes and system sizes The Siemens standard cabinet 8MC with degree of protection IP 40 is the preferred basic cabinet Cabinets with degree of protection IP 20 and IP 55 are alternatively available 6 2 Siemens PLT 112 2002 Modular design System specific modules e AS 488 TM system unit e ET 200M 1 0 unit ET 200U ET 200B on request System neutral modules e Basic cabinet consisting of framework door outer walls inter nal mechanical parts and power supply assembly with Compartment for documents Trim AC 230 V socket AC 230 V or DC 24 V cabinet illumination amp C monitoring via automation system or cabinet lamp Options e Circuit breaker for protection of max 6 cabinet tiers e O modules for ET 20
102. et 2000 x 800 x 400 Sheet steel 2 mm frame profile with 10 edges cross member profile with 5 Dimensions Hx Wx D in mm Framework completely welded edges Rear panel Sheet steel 1 5 mm canted Roof Sheet steel 1 5 mm canted Side wall option Sheet steel 1 5 mm canted Partition option Sheet steel 1 5 mm canted Single leaf door on front of cabinet with hinge on right Sheet steel 1 5 mm opening angle approx 180 including rod lock with 3 mm lock insert and double barb key DIN 43 668 IP 40 with single installation or together with cabinets of the same type Degree of protection to EN 60 529 Color Ergo gray to SN 30 920 C611 B13 Permissible ambient temperature Max 40 C Permissible temperature inside Max 55 C cabinet 350 W referred to maximum val ues of ambient temperature and temperature inside cabinet Permissible heat dissipation with out fan Siemens PLT 112 2002 6 3 e This catalog is out of date see note on page 3 ET 200M I O unit UT E Overview Complete ET 200M O stations are available for the cabinet packaging system The station includes the power supply com ponents for connection to the PROFIBUS DP fieldbus electrical or optical design selection of modules for hot swapping and wiring of load current connections The modular ET 200M O station with degree of protection IP 20 can be equipped with sig
103. figured with the optical link odules OLM in a multipoint ring or star structure They permit gh availability by means of a redundant power supply and re dundant cables z3 The solution with optical link modules is more appropriate than the electrical network for signal transmission over longer dis tances and is insensitive to overvoltages e g resulting from lightning The equipotential bonding which is required when us ing an electric two wire cable between two buildings for operator safety according to VDE 0100 can also be omitted in this case Up to 41 OLMs can be connected in series permitting a distance of 21 km to be covered at the used data transmission rate of 1 5 Mbit s and the resulting max cable length of 530 m When using a CS L2 bridge the max number of OLMS in a ring is reduced to 32 and the covered distance to 16 km There are several designs of OLM see Catalog IK PI the type OLM G12 for glass fiber optic cables 4 channel design 6GK1 502 3CB10 is recommended for use with TELEPERM M and also permits the design of redundant rings Siemens PLT 112 2002 9 3 This catalog is out of date see note on page 3 PROFIBUS TM PROFIBUS TM Optical bus terminal OBT for PROFIBUS he OBT optical bus terminal is used to connect a PROFIBUS station without an integral optical interface to an optical line with PROFIBUS stations with integral interface and OBT The PROFIBUS station is connected to an R
104. figuring This is also possible for several workstations with PC network support These library elements include process functions user function blocks and programs When storing on a server central libraries can be produced for networked PCs thus permitting several engineers to access the current library objects Special library elements in PROGRAF AS NT are the so called standard diagrams with which identical or similar AS functions can be rapidly generated Central online commissioning with AS terminal emulation and display of dynamic values and curves directly in the function diagram editor e g for optimiza tion of control loops Up to four process values can be displayed as curves Parameters modified in this online mode can also be written into the database of PROGRAF AS NT in order to guar antee data consistency Data import and export There are external interfaces from the database data from exter nal planning tools can be imported into PROGRAF AS NT Cross reference data can be generated and exported in the pro cess for the configuring tools of the OS 265 3 OS 520 OS 525 and PCS7 TM OS operator systems Standard diagrams are generated by transferring an individual I technical Specifications function diagram into a library They are automatically assigned general diagram variables The configuring engineer can also define his own variables The desired standard diagrams can be called from the library and assi
105. for TELEPERM M I O modules 2 x 4 compact ES 100 K ex tension systems can be connected via these 5 slots using the serial coupling known from the AS 235 K These extension sys tems can be located up to 500 m away from the AS 488 K auto mation system and are therefore highly suitable for a distributed design The TPM 478 interface module additionally permits connection of an AS 488 TM system to the CS 275 bus system However the AS 488 TM automation system must not be connected simulta neously to the PROFIBUS TM bus system Connecting TELEPERM M I Os TBX 478 interface module The TBX 478 interface module together with the TPM 478 inter face module links the I O modules of the TELEPERM M system to the AS 488 TM system The following interfaces are present on the TBX 478 module e Interface to the TPM 478 module for implementation of the two TELEPERM M I O buses A and B e 2 remote interfaces connected via cables for connecting the I Os in the basic cabinet I O bus A and extension cabinet I O bus B with incorporation of the 1 O slots of the MIG II migration rack cabinet design or for connecting the I O slots of the MIG K migration rack to I O bus A and I O bus B compact design e Interface for 5 V bus for power supply to TELEPERM M ex tension units cabinet connections e Interface to the backplane bus for power supply to the 5 V bus from the power supply module of the automation system he TBX 47
106. for connection of SIMATIC S7 300 and ET 200M to AS Interface without front connector SIWAREX M function module Weighing and dosing system 6GK7 343 2AH00 0XA0 7MH4 553 1AA41 FM 350 1 counter module 6ES7 350 1AH02 0AE0O with 1 channel max 500 kHz for incremental sensor This catalog is out of date see note on page 3 pei EE a Overview The ET 200S is a bit modular distributed I O system with degree of protection IP 20 The bit modularity of the ET 200S permits op timum rapid adaptation to the respective automation task The setting up times can be minimized even with frequently chang ing demands by replacing or combining various I O modules The range of I Os includes analog and digital signal modules process modules and consumer feeders modules for switching and protecting three phase consumers up to 5 5 kW The ET 200S has a design with independent wiring i e the wir ing is carried out using terminal modules which function as a supporting system for power modules electronics modules and consumer feeders The terminal modules are latched onto a rail according to EN 50 022 and can be prewired and tested without I O modules This design also supports hot swapping of I O modules Process I Os ET 200S ET 200S E Design The following components are available for the ET 200S distrib uted I O system e Interface module to connect the ET 200S to the PROFIBUS DP IM 151 or IM 151 FO or alternatively
107. function blocks user function blocks TML programs and STEP M programs AS 220 application software however must first be converted service is part of migration offer The AS 488 TM automation system is available in four different versions e AS 488 with modular standard packaging system for connec tion at the rear according to the SIMATIC guidelines e AS 488 S cabinet system for installation in TELEPERM M cabi nets with 19 packaging system cabinets not included in scope of delivery of AS 488 S they must be ordered as options if required from Catalog PLT 111 e AS 488 installed in SIMATIC PCS 7 cabinets only with exclu sive use of distributed SIMATIC I Os see Catalog ST PCS7 A Add ons for the SIMATIC PCS 7 process control system e AS 488 K compact system for installation in TELEPERM M wall housings or cabinets The AS 488 K compact system and the AS 488 S cabinet system provide numerous possibilities for system expansion and mod ernization by replacement of TELEPERM M automation systems which are no longer available or marketed with a simultaneous increase in the AS performance The completely equipped AS 488 K AS 488 S basic systems which have been pretested by means of a switch on test can be individually adapted by nu merous options and ideally integrated into an existing system environment System integration is carried out using so called migration racks MIG MIG II with AS 488 S and MIG K with AS 488 K T
108. g system and connection to the CS 275 PROFIBUS TM system bus PROGRAF AS NT permits the creation of an online config uring station for AS 488 TM on the TELEPERM M system bus On the CS 275 system bus PROGRAF AS NT additionally offers HMI facilities corresponding to local operation of an AS 235 C Highlights Classification in the TELEPERM M system environment Note Some of the communications partners systems referred to below are no longer available or no longer marketed Reference to the systems in the context Classification in the TELEPERM M sys tem environment does not permit any conclusions to be made on their availability e Communications capability with existing systems and I O modules All automation systems and operator systems of the TELEPERM M process control system can be operated on the CS 275 system bus Only the current AS 488 TM and PCS7 TM OS systems as well as the AS 388 TM and OS 525 systems which are no longer actively marketed can be operat ed on the PROFIBUS TM system bus Communication specific to TELEPERM M between bus stations on different system bus es is possible via a CS L2 bridge The AS 388 TM and AS 488 TM systems respond on the system bus like an AS 235 system with compatible functions compared to the PCS7 TM OS or OS 525 system The AS 488 TM automation system can communicate with the following TELEPERM M sys tems AS 388 TM or AS 488 TM automation systems on the PROFIBUS TM syst
109. g to M02 update and for restoration Siemens PLT 112 2002 5 10 The system documentation of the AS 488 TM comprises the de scription AS 235 automation system software version G and the manual Supplementary system documentation for AS 388 TM AS 488 TM and CS L2 bridge which describes the hardware software modifications extensions of the AS 488 TM with respect to the AS 235 version G Important supplementary information in German is present in Microsoft Word format on the diskette with the Commissioning terminal software for PC programming device In English these supplementary documents are available as AS x88 TM Doku Plus on a separate diskette E Ordering Data Order No Manual Supplementary system documen tation for AS 388 TM AS 488 TM and CS L2 bridge German C79000 G8000 C700 e English C79000 G8076 C700 Description AS 235 automation system system software version G e German e English C79000 G8000 C416 C79000 G8076 C416 Supplementary documentation AS x88 TM DokuPlus e German Present on 3 5 inch diskette Commissioning terminal soft ware e English C79451 A3496 D901 This catalog is out of date see note on page 3 SIMATIC PCS 7 cabinet design Introduction Overview Basic cabinet ET 200M I O unit System unit Siemens PLT 112 2002 This catalog is out of date see note on page 3 Introduction Cabinet packaging system Overview The cabinet d
110. gned the respectively required data for the variables Complete automatically generated documentation Complete documentation includes the following individual doc uments e List of contents e Graphic documentation of block configurations function dia grams e Graphic function diagrams of the STEP programs e Structograms of the TML programs for user function blocks e Documentation of TML and STEP programs and process dis play instructions in the form of lists e Documentation of the block sequence the blocks not inserted into the processing sequence as well as the driver and cou pling blocks in the form of lists e Various cross reference lists The documentation is independent of whether PROGRAF AS NT was used for configuring or whether the data have been read out of an automation system and decompiled Documentation of individual parts of the AS configuration is also possible Central workstation for control engineer Complete configurations delta loading lists only changes in configuration and partial configurations for test purposes can be loaded by PROGRAF AS NT into the automation systems PROGRAF AS NT also permits the central exchange of AS RAM dumps with the PC The user data can then be read from the automation system into PROGRAF AS NT stored there centrally as a file and reloaded back into the automation system During the commissioning phase PROGRAF AS NT is the cen tral engineering wor
111. h NAMUR limits Individual control drive modules for 1 motor or 1 solenoid valve 6DS1 500 8AA 210 6DS1 500 8BA 21 for actuator 6DS1 501 8AA 6DS1 501 8AB 2 for actuator without feedback 6DS1 501 8BA 21 for actuator with feedback 6DS1 501 8BB 21 for motors or solenoid valves 6DS1 502 8AA 212 ae enanne 6DS1 502 8BA gt 2 for actuators three channel 6DS1 503 8AA 211 6DS1 503 8BA gt for 4 final control elements 6DS1 504 8AA 2 with 1 rest position with monitoring for 8 4 final control elements 6DS1 505 8AA 22 with 1 or 2 rest positions without monitoring Binary output modules 32 outputs 100 mA each 6DS1 603 8AA 22 non floating 6DS1 603 8AB 6DS1 603 8BA 27 DES 6DS1 603 8RR gt 16 outputs 400 mA each 6DS1 604 8AA gt 8 non floating 16 relays floating 6DS1 605 8AA 21 6DS1 605 8BA See overleaf for explanations on the table 7 12 Siemens PLT 112 2002 Designation Order No Release Remarks of module Binary input modules for 16 NO NC contacts non 6DS1 600 8AA 25 1 floating with monitoring and simulation 48 inputs DC 24 V 6DS1 601 8AA 23 1 6 non floating with INT and process alarm 6DS1 601 8AC 22 1 7 with INT as common alarm 6DS1 601 8BA 2 7 module 32 inputs DC 24 V floating 6DS1 602 8AA 21 1 6DS1 602 8BA 1 2 24 5 6 11 Interrupt 48 inputs as com 6DS1615 8AA 24 7 mon alarm module for 8 changeover contacts 6DS1 620 8AA 25 for 8 BERO DC 24 V switches 6DS1 621 8AA 2 Coun
112. h the intrinsically safe Ex version the DP PA coupler is always at the end of the cable and the terminating resistor is activated Only two screw termi nals are available for the PROFIBUS PA connection Only the DP PA links occupy a PROFIBUS address on the DP line Each DP PA link provides a separate address range for each of the subordinate PA field devices Siemens PLT 112 2002 8 18 Users have access to the field devices on the PROFIBUS PA using downloadable PA driver blocks which are combined in a driver library These driver blocks support the cyclic services of the PA profile and permit productive operation of a large num ber of PA field devices from various vendors e g Siemens Endress Hauser B rkert Krohne VEGA NELES etc which comply with this PA profile Limitation When linking PA field devices via the DP PA link the DP device must accept parameterization telegrams with a length of 10 byte Driver block PAAI Description Analog input block for PROFIBUS PA representative of transmitter PAAO Analog output block for PROFIBUS PA representative of actuators such as drives controllers etc PADI Discrete value input block for PROFIBUS PA Discrete value block for PROFIBUS PA representative of actuators such as valves etc PADO The communications interface permits operation of the PROFIBUS PA on the AS 488 TM and thus also the coexistence of additional mas
113. haz ardous area A 9 pin Sub D plug is used for connection to the PROFIBUS DP Four screw terminals are available for the PROFIBUS PA con nection with the non Ex version The PROFIBUS PA cable can be looped through if required or terminated by a selectable re sistor With the intrinsically safe Ex version the DP PA coupler is always at the end of the cable and the terminating resistor is ac tivated Only two screw terminals are available for the PROFIBUS PA connection Each PA field device occupies a PROFIBUS address on the DP line Connection of PROFIBUS PA using DP PA link The PROFIBUS DP is connected to the AS 488 TM via an IF 964 DP interface module which can be plugged into an EXM 478 ex tension module he DP PA link comprises the IM 157 interface module and up to 5 DP PA couplers which are connected together via S7 300 standard bus plugs By combination of the IM 157 with Ex or non Ex versions of the DP PA coupler DP PA link versions can be generated for use in hazardous and non hazardous areas The DP PA link is mounted together with a load power supply for DC 24 V on an S7 300 rail outside the hazardous area A 9 pin Sub D plug on the IM 157 interface module is used for connec tion to the PROFIBUS DP Four screw terminals are available on the DP AP couplers of the non Ex version for the PROFIBUS PA connection The PROFIBUS PA cable can be looped through if required or ter minated by a selectable resistor Wit
114. he acquisition and output of process signals via sensors and actu ators The I O modules of the ET 200M distributed I O system specially tailored for process engineering are particularly rec ommendable The distributed I O systems are connected to the automation systems via the PROFIBUS DP fieldbus Up to two PROFIBUS DP lines with up to 122 stations each max 976 I O modules can be connected per automation system via IF 964 DP interface modules SIWAREX M function modules of SIMATIC S7 300 design can also be used in the ET 200M distributed I O system for weighing and dosing tasks 8 2 Siemens PLT 112 2002 In addition a large number of devices possessing a DP interface can also be operated on the PROFIBUS DP of the AS 488 TM For example DP interfaces integrated in the CPU modules of the SIMATIC S7 300 permit simple connection of slaves to the AS 488 TM Using gateway modules on the PROFIBUS DP DP PA link DP AS i link DP DP coupler ac cess to the PROFIBUS PA and AS I fieldbuses and to the I O buses of SIMATIC PCS 7 S7 300 S7 400 or systems from other vendors is made possible The migration facilitates with the AS 488 TM automation system also permit existing TELEPERM M I O modules to be connected via two I O bus interfaces and used further 1 ET 200U is no longer actively marketed This catalog is out of date see note on page 3 PROFIBUS TM TBX 478 Migration rack TPM 478 I O bus B ba
115. he window system permits two pages to be displayed on the screen e g in order to link function blocks from different groups One of the most important functions is the autorouter which rap idly and automatically draws the links between function blocks If a block is shifted even onto another page the autorouter au tomatically updates the connection lines connectors and also the contents of the margins Closed data cycle All entered user data are immediately checked by the integral database and saved centrally Subsequent modifications can always be read into PROGRAF AS NT and updated there auto matically The data thus remain consistent in both systems The database uses this information to automatically generate a loading sequence with instructions for the automation system This loading sequence is transmitted to the automation system via the system bus It is also possible to load an AS RAM dump read using PROGRAF AS NT into an AS 488 TM using the commissioning terminal or in the opposite direction to read an AS RAM dump using the commissioning terminal and to transfer this to PROGRAF AS NT Siemens PLT 112 2002 2 11 This catalog is out of date see note on page 3 Engineering with PROGRAF AS Configuration of customer specific and branch specific libraries PROGRAF AS NT can be used to generate customer specific or branch specific libraries with elements which are used re peatedly when con
116. he migration rack is simultaneously the interface to the TELEPERM M I Os in the extension units of the TELEPERM M cabinets and in the ES 100 K extension systems Up to five I O modules can be directly inserted into the MIG Il and MIG K migration racks just like in the basic unit of an AS 235 or AS 235 K As with the AS 230 AS 235 up to three extension units can be operated in the basic cabinet on I O bus A of an AS 488 S as well as an external ES 100 K Up to four extension units of an AS 230 AS 235 extension cabinet can be connected to an AS 488 S via I O bus B if the ribbon cable for the I O bus is re placed During migration off the AS 488 TM it is therefore possi ble to add a fourth extension unit to a maximally configured AS 235 extension cabinet Limitation of the number of migratable 1 O modules does not therefore exist for an AS 230 AS 235 con figured with the maximum number of TELEPERM M 1 O modules 1 4 Siemens PLT 112 2002 Migration rack The AS 488 K with its MIG K migration rack offers the same packaging system as an AS 235 K The MIG K migration rack has five slots for TELEPERM M I O modules The serial coupling known from the AS 235 K permits connection of 2x 4 ES 100 K compact extension systems These can be positioned up to 500 m away from the AS 488 K automation system and are therefore highly suitable for a distributed configuration In addition to the migration of existing TELEPERM
117. he process image min 1 s NO OWN 15 16 17 19 Severe wae Explanations for the column Release 25 recommended minimum release for technical reasons With ear lier releases it s possible to have some loss of functions and pro blems with I Os use without guarantee 1 2 permissible releases 5 valid release of a module 26 2 and remark 1 mean an imperative minimum release 6 in this case i e upgrading is essential at least up to release 6 Observe the respective indexed remarks for the individual modules Observe the details described in the manual Supplementary System Documentation AS 388 TM and AS 488 TM Chapter 6 Siemens PLT 112 2002 7 13 This catalog is out of date see note on page 3 Migration of existing systems 7 14 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Process I Os Introduction Connecting TELEPERM M I Os Connecting SIMATIC I Os DP extensions for AS 488 TM ET 200M packaging system ET 200M modules ET 200M Ex I O modules Function and communication modules ET 200S ET 200X ET 200U ET 200B SIWAREX M Connecting PROFIBUS PA to AS 488 TM Siemens PLT 112 2002 This catalog is out of date see note on page 3 Introduction a Overview A wide range of SIMATIC ET 200B ET 200M ET 200S ET 200X and ET 200U distributed I O systems with a comprehensive selection of I O modules is available for the AS 488 TM for t
118. hen Netzen You can find further information and conditions on the PROFIBUS in the Catalog IK PI Industrial communications and field devices O Configuration The electrical PROFIBUS network can be configured with a mul tipoint or tree structure The most important features of the elec trical network are e High quality bus cable e RS 485 transmission procedure according to EIA e Bus connector alternative bus terminals for connection of PROFIBUS stations e Simple uniform mounting and earthing concept e Simple installation The electrical network can also be operated together with an op tical PROFIBUS network The optical network can be configured with optical link modules OLM in a multipoint ring or star struc ture The most important features of the optical network are e High availability for redundant optical ring with OLM e Wide range e Cascading of OLMs possible e Insensitive to electromagnetic interferences e Electrical isolation e Either glass or plastic fiber optic cables e High degree of adaptation to local conditions Recommendation Independent of the technical possibilities we recommend that you use one optical link module OLM per station AS OS ES for availability reasons PROFIBUS TM PROFIBUS TM Bus connector The bus connector can be used to directly connect the stations on the PROFIBUS together in loop through mode The connector is easy to mount and has an integral terminating
119. inary output modules 6DS1 310 8AA 8AB coupling module 6DS1 321 8AA cess image coupling module 6DS1 603 8BA 6DS1 604 8AA 6DS1 605 8BA S5KE Coupling to SIMATIC S5 Acquisition of signals from the interface module via telegrams with point to point 6DS1 333 8AB S7 programmable controllers connection standard driver coupling module receive S5KS Coupling to SIMATIC S5 Transmission of signals to the interface module via telegram with point to point 6DS1 333 8AB S7 programmable controllers connection standard driver coupling module transmit MSB Motor valve and actuator control Acquisition and transfer of binary signals to the binary calculation module 6DS1 717 8AA 8RR 6DS1 719 8AA 8RR TVB Preselection and subloop control Acquisition and transfer of binary signals to the binary calculation module for operation and monitoring of a preselection or subloop control 6DS1 717 8AA 8RR BRBK Organization and binary input Acquisition of binary signals from the flag area of the binary calculation module and output block coordination together with ABR MSB or TVB 6DS1 717 8AA 8RR ABR Analog input and output Acquisition and transfer of analog signals via the binary calculation module to the analog extension module 6DS1 717 8AA 8RR 6DS1 720 8AA 2 8 Siemens PLT 112 2002 This catalog is out of date see note on page 3 System software Blocks for I O modules with standardized display
120. ing parameterizing test ing commissioning or servicing Data generated with engineering software and executable pro grams can be duplicated for your own use or for use by third par ties free of charge Runtime software This includes all software products required for plant machine op eration e g operating system basic system system expansions drivers etc The duplication of the runtime software and executable programs created with the runtime software for your own use or for use by third parties is subject to a charge You can find information about license fees according to use in the ordering data e g in the catalog Examples of categories of use include per CPU per installation per channel per instance per axis per control loop per variable etc Information about extended rights of use for parameteriza tion configuration tools supplied as integral components of the scope of delivery can be found in the readme file supplied with the relevant product s a License types Siemens Automation amp Drives offers various types of software license e Floating license e Single license e Rental license e Trial license Floating license The software may be installed for internal use on any number of devices by the licensee Only the concurrent user is licensed The concurrent user is the person using the program Use begins when the software is started A license is required for each concurrent user Si
121. ingle client or multi client functionality covers the complete bandwidth of the appli cation spectrum from low end to high end performance The wide variety of operator accessible automation systems to gether with the variability for communication and expansion mean that the PCS7 TM OS is well qualified as a replacement for older TELEPERM M operator systems for system extensions or for new systems This catalog is out of date see note on page 3 Engineering The PROGRAF AS NT configuring software which can be in stalled on personal computers with the Windows NT or Windows 2000 operating system is predestined for the engi neering of TELEPERM M automation systems An engineering PC with PROGRAF AS NT can be connected to one of the two TELEPERM M system buses using a bus specific interface mod ule It can then be used to configure an AS 488 TM or equally well to configure the AS 230 AS 230 K AS 235 AS 235 K AS 235 H and AS 388 TM automation systems which are no longer actively marketed PROGRAF AS NT can be used to graphically configure test optimize and document the application software of the TELEPERM M automation systems The configurations of previ ously installed automation systems can also be read in recom piled and subsequently processed further or documented in graphic form Any PCS7 TM OS Single single user system with RC license Runtime Configuration is suitable for configuring PCS7 TM OS operator systems It
122. ion driver SW AS 488 TM Doku Plus English Supplementary English documen tation on diskette ASx88 TM AUSLAST workload measurement on AS 488 TM with ZEIT program for downloading PROFIBUS AG AG coupling Coupling software for download ing SIWAREX M driver SIWA block software for down loading PROFIBUS PA full license Coupling package software for downloading PROFIBUS PA partial license Coupling package software for downloading 6ES7 902 1AB00 0AA0 6ES7 902 1AC00 0AA0 6DS2 410 0XX00 0XC2 C79451 A3496 D900 C79451 A3496 D901 C79451 A3496 D902 6DS5 124 1AA 6DS5 470 1AD 6DS5 130 8AA 6DS5 130 8AB Siemens PLT 112 2002 4 3 AS 488 K This catalog is out of date see note on page 3 AS 488 K compact system Accessories Order No System documentation Supplementary system docu mentation for AS 488 TM e Manual German e Manual English Automation system system software version G e Description German e Description English Information and guidelines for planning installation and oper ation e Manual German e Manual English Options for expansion with interfaces for PROFIBUS DP1 DP2 AG AG and TM EXM 478 expansion module for 3 IF interface modules PROFIBUS IF 964 DP interface module for PROFIBUS DP PROFIBUS AG AG PROFIBUS TM Connecting cables and acces sories for PROFIBUS Bus components and options for CS 275 Bus components f
123. ion system performance depending on CPU Memory for user specific applica tions 4 Mbyte Typical quantity breakdown data e Number of control loops 45 to 120 e Additional analog value monitoring 45 to 180 e Sequential controls 8 to 20 e Logic controls 150 to 370 Redundancy AS 488 TM CPU No CS 275 Yes as option PROFIBUS TM PROFIBUS DP Yes with OLM P G12 optical link module Configuring Tools PROGRAF AS NT commission ing terminal software COM PROFIBUS Connection PROGRAF AS NT via PROFI BUS TM CS 275 commission ing terminal software via COM1 interface of IF 962 COM inter face module Ambient conditions Degree of protection to EN 60 529 IP 20 Permissible ambient temperature e Operation horizontal installation O to 60 C e Transport and storage 40 to 70 C Permissible relative humidity 5 to 95 Operation without fans Yes Electrical isolation e On PROFIBUS TM Yes e On PROFIBUS DP Yes Design Dimensions Hx Wx D in mm e SIPART DRxx controller Required special drivers on request e SIMOCODE motor control Required special drivers on request e SIMOVERT converter Required special drivers on request e S 1 field stations from Stahl Required special drivers on request e Analog modules from CEAG Required special drivers on request e ACS 600 frequency converter Required sp
124. ional hardware required The necessity for packages for supplementary services may re sult in one or all three phases of the migration process e Phase 1 production of quotation e Phase 2 data conversion e Phase 3 commissioning on site Since it is necessary to recognize the supplementary services packages early to permit high planning accuracy the informa tion required for the analysis see checklist for migration must be available early enough Production of quotation and ordering Siemens AG Tel 49 721 595 4775 Fax 49 721 595 2620 E mail ulrich schuricht siemens com E Configuration General marginal conditions limitations The conversion of an AS 230 K AS 235 K into an AS 488 K is carried out 1 1 i e the existing AS 230 K AS 235 K basic system is completely replaced in the TELEPERM M housing rack or cabinet by an AS 488 K with compatible functions The TELEP ERM M I O modules operated in the original systems max 3 with AS 230 K or max 5 with AS 235 K can be converted be the MIG K migration rack of the AS 488 K Expansions or extensions carried out simultaneously as well as modifications and adapta tions which do not belong to the standard scope of the conver sion services e g the new wiring of I O modules will be charged separately The AS 488 K migration package is available with two power supply versions DC 24 V or AC 230 V and with two perfor mances with 75 120 MHz processor Since up t
125. is fitted for the hot swapping function to guaran tee the specified insulation distance between intrinsically safe and non intrinsically safe areas of the ET 200M distributed I Os The DM 370 spacer module is used for this purpose if the hot swapping function is not required Load power supply for I O modules The load power supply for the I O modules is connected via plugs located above the I O modules One plug is provided for each I O module The load power supplies are available in ver sions for four or eight I O modules With fewer than four or eight I O modules the unused plug connectors are supplied sepa rately should subsequent installation of I O modules become necessary Preparation of quotation consulting and ordering Siemens AG D 76187 Karlsruhe Tel 49 721 595 3776 Fax 49 721 595 4711 E mail helmut heib siemens com This catalog is out of date see note on page 3 a Overview The scope of delivery of the AS 488 TM is variable and is de fined specific to the order Fundamental components of the AS 488 TM are e Mounting board for the UR2 rack and the rail for the OLM opti cal link module e AS 488 TM CPU comprising SIMATIC M7 CPU 486 3 or CPU 488 3 Memory module set with 2 x 8 Mbyte UR2 rack 9 slots IF 962 COM serial interface module for commissioning termi nal with two RS 232 interfaces IF 961 DIO interface module for amp C monitoring functions AS 488 TM system software
126. ission of max four S16 strings and transmitter from an automation system to max 6 or block 32 receivers ZKE blocks ZKE Character coupling Reception of max four S16 strings from and receiver block another automation system MKS Signal coupling and Transmission of 32 binary signals as transmitter block messages with time of signal change from 0 gt 1 or 1 0 to other bus stations MEL Signalling Output of configured plain text messages with time resolution 1 s SKS Status coupling and Transmission of status information to transmitter block higher level systems operation and mon itoring systems computers PLPS Read and write Read or write up to 20 parameters with a parameters bus coupled AS 388 TM or AS 488 TM system T Trend Display of the trend of two measured values as a bargraph timebase be tween 1 625 s and 36 h e Display on commissioning terminal or in PROGRAF AS NT engineering tool SR Recorder e Summary of max 4 series of measure ments displayed as dashed curves on screen 4 pairs of limits for monitoring the measured values e Display on commissioning terminal or in PROGRAF AS NT engineering tool C Switchover For switching over of binary signals e g manual automatic mode PKM Message recording Records configured messages from binary input module GB block PKF Message sequence display e Output of PKM messages new messag es of PKM blocks e Display on c
127. isted in the tables under Configuring Blocks have been omitted which are still in the system software for compatibility reasons but have no significance any longer for applications with the AS 488 TM Optional function blocks Various preconfigured standard software packages are avail able which can be subsequently loaded and executed on the AS 488 TM Compatibility with the AS 488 TM system software is guaranteed for the following packages AG AG coupling Standard data coupling of SIMATIC S5 S7 SIMATIC PCS 7 as well as devices from other vendors via the PROFIBUS AG AG bus sys tem SIWAREX M Standard driver for the SIWAREX M weigh driver ing dosing unit as distributed I O on PROFIBUS DP ZEIT Utilization measuring program for all AS cycles FENS Reloadable window block for diagnostics of module data on PROFIBUS DP On request including optional special driver blocks for use with SIMOVERT MICRO DRIVES SIPART DR FM 350 CEAG devices Special blocks Note The following software packages can also be used but are no longer actively marketed e SIGRID TM V5 basic process engineering functions and basic function elements e BATCH X TM program system for automation of recipe con trolled batch processes e FUZZY TM configuration of fuzzy controls The SIGRID TM V5 BATCH X TM and FUZZY TM function blocks belong to software class C 2 4 Siemens PLT 112 2002 f the standard function
128. isting application software of the AS 230 AS 235 auto mation systems can be used further application software of AS 220 automation systems only following conversion The AS 488 TM can be operated on both the CS 275 and PROFIBUS TM system buses As a result of its variable configu ration it is equally suitable for TELEPERM M migration for the expansion of existing systems or the design of new systems Application details e Replacement of existing AS 220 AS 230 AS 235 automation systems during migration by replacement of the existing basic rack by a preassembled rack with the AS 488 TM system e Expansion of existing systems on the CS 275 system bus e Expansion of existing systems by PROFIBUS TM system com ponents using the CS L2 bridge e New systems In the case of new systems the PROFIBUS TM based on the standardized PROFIBUS is preferably used as the system bus Using TELEPERM M specific communication automation sys tems connected on the PROFIBUS TM can communicate with one another and also with TELEPERM M components on the CS 275 system bus coupled via the CS L2 bridge A wide range of TELEPERM M input output modules is available for the AS 488 TM some of which have their own processing functions or are configurable specific to the application Via one or two PROFIBUS DP interfaces it is additionally possible to con nect SIMATIC ET 200B ET 200M ET 200S ET 200X and ET 200U distributed I O systems with a comprehen
129. istributed O systems e SIMATIC S7 CPU 31x 2 DP automation systems with DP slave interface e SIMATIC S7 300 communications modules with DP slave inter face e DP DP coupler for connecting the PROFIBUS DP of a system from other vendor e SIMATIC S5 115U S5 135U and S5 155U programmable con trollers with IM 308 C as DP slave e SIMATIC S5 95U DP slave automation system e Windows based HMI systems such as OP170S MP290 MP370 e Field devices also from other vendors e g drives valves and process controllers e SIMATIC S7 315 2 DP slave automation system Configuring The tools available for configuring parameterization commis sioning and diagnostics of the PROFIBUS DP are easy to use The master interfaces of the automation systems can be config ured using the COM PROFIBUS parameterization software PROGRAF AS NT is preferably used to configure the driver blocks in the CPU The commissioning terminal can also be used for this during the commissioning phase Process image The central processing unit of the automation systems commu nicates with the I O modules via a process image current pro cess data Module assignments and addresses are defined by the configuration To achieve this the associated driver block is parameterized with the module number via the process image in the same manner as for the AS 235 system SYST WART is used to assign the module number to the station address Network configura
130. k for dual channel Acquisition of analog and binary signals from a channel of a dual channel 6DS1 402 controllers controller module 6DS1 403 RZA Output block for dual channel Transfer of positioning increment DY or setpoint increment DW coming froma 6DS1 402 controllers controller block R or RN to a channel of a controller module 6DS1 403 BU8 Binary transmitter monitoring Acquisition and monitoring of 8 binary signals via a binary input module 6DS1 620 8AA block 6DS1 621 8AA BU16 Binary transmitter monitoring Acquisition and monitoring of 16 binary signals via a binary input module 6DS1 600 8AA block ZE Metered pulse input Acquisition of a channel of a metered pulse input module 6DS1 607 8AB E110 Binary input for SIMATIC S5 input Reading in of 16 binary values from an interface module for input modules of the 6DS1 310 8AA 8AB modules SIMATIC S5 programmable controllers S5 110 or for input modules of the coupling module Suitable for PROFIBUS DP pro SIMATIC S5 programmable controller systems series U or for standard binary cess image input modules 6DS1 321 8AA coupling module 6DS1 600 8AA 6DS1 601 8BA 6DS1 602 8BA 6DS1 615 8AA A110 Binary output for SIMATIC S5 Output of 16 binary values from an interface module for output modules of the output modules SIMATIC S5 programmable controllers S5 110 or for output modules of the Suitable for PROFIBUS DP pro SIMATIC S5 programmable controller systems series U or for standard b
131. kstation for the control engineer A local AS configuration desktop is emulated on his monitor like with the AS 235 system AS terminal emulation The process variables are updated cyclically Siemens PLT 112 2002 2 12 Hardware requirements e Graphics card resolution min 1024 x 768 min 32768 colors e High resolution color monitor for ergonomic reasons we rec ommend a screen diagonal of at least 19 inches 49 cm e 3 5 diskette drive as well as a 5 25 drive for reading the AS diskettes e PostScript laser printer Software requirements e MS Windows NT 4 0 or MS Windows 2000 or Windows XP op erating system Note no operating system software is included in the delivery of PROGRAF AS NT Automation systems released for PROGRAF AS NT e AS 230 AS 230 K AS 235 AS 235 K AS 235 H as well as AS 388 TM and AS 488 TM automation systems e The system software release F3 02 is required for unlimited use of PROGRAF AS NT with the above mentioned AS 23x auto mation systems The following limitations otherwise apply e With AS 230 version B C or D the AS diskette format must first be converted to the format of the AS 230 version E e Bus coupled operation of PROGRAF AS NT is not possible with AS 230 230 K version B C D or E This catalog is out of date see note on page 3 O Ordering Data Order No PROGRAF AS NT 6DL5 255 1CX comprising e 1 software CD with program package in German and Eng
132. l convection The front of the module contains e LEDs for display of correct output voltages correct backup battery voltage and internal faults e Button for acknowledgment of faults e On off switch for output voltages e Battery compartment hidden for backup battery e Switch hidden for activation of battery monitoring e Mains voltage selector hidden for AC 120 230 V e Mains connection hidden with 3 pin plug The DC 24 V load power supplies are each available in 10 A and 20 A versions The 20 A version is only required in conjunction with TELEPERM M I O modules The AC 120 230 V load power supply must not be used together with TELEPERM M I O modules Siemens PLT 112 2002 This catalog is out of date see note on page 3 Connection of distributed I Os E Ordering Data Order No EXM 478 expansion module 6ES7 478 2AC00 0AC0 n ameen to accommodate 3 interface mod D BEES ules Required 1 x for each of the max 2 DP lines with electrical version of PROFIBUS DP IF 964 DP interface module 6ES7 964 2AA01 0AB0 EXM 478 Required 1 x for each of the max 2 DP lines with fiber optic cable version of PROFIBUS DP IF 964 DP interface module 6ES7 964 2AA01 0AB0 OLM G12 optical link module 6GK1 502 3CB10 Connecting cable 830 1 for 6XV1 830 1CH30 E Overview PROFIBUS 3 m All versions of the AS 488 TM automation system can be operat Additionally regquir d for 2nd ed with distributed process
133. lication level interface be tween bus interface module and application PROFIBUS TM is preferably used for new systems or also for the expansion of existing systems When extending systems ex isting components with CS 275 communication can be com bined with new components using a CS L2 bridge All automation systems and operator systems of the TELEPERM M process control system can be operated on the CS 275 system bus but only the current AS 488 TM and PCS7 TM OS systems as well as the AS 388 TM and OS 525 systems which are no longer actively marketed on the PROFIBUS TM system bus TELEPERM M Process Control System Migration strategy The purpose of migration of the proven TELEPERM M process control system into the new future oriented generation of the SIMATIC PCS 7 system within the Siemens automation concept Totally Integrated Automation is to retain customer investments made in hardware and software and to provide them with a grad ed economical transition to newer more productive technolo gies with minimum technical and financial risks Migration is divided into the following steps e Innovation Migration of the TELEPERM M process control system by re newal of components close to the process automation sys tems and of system internal communication with hardware of the SIMATIC M7 and PROFIBUS systems Expansion of the process I Os for the innovative automation systems by integration of the ET
134. lish e Software protection dongle PROGRAF AS NT upgrade for PROGRAF AS comprising software CD with program pack age in German and English as well as software protection don gle e From version V2 x V3 x to ver sion V4 x 6DL5 255 1CX00 4XX4 e From version V4 0 to version 6DL5 255 1CX00 4XX3 V4 x PROGRAF AS Instructions German PROGRAF AS Instructions English C79000 G8000 C450 C79000 G8076 C450 Engineering with PROGRAF AS Accessories PC components ISA for connection to TELEPERM M system bus Order No CP 5412 A2 communications 6GK1541 2BA00 processor for connection to the PROFIBUS TM bus system comprising e CP 5412 A2 e Firmware on 3 5 diskette Obsolescent product DP 5412 NT 4 0 Configuring software for CP 5412 A2 on CD ROM executes with Windows 98 and NT 4 0 Obsolescent product 6GK1702 5DW52 3AA0 PC components PCI for connection to TELEPERM M system bus Order No CP 5613 communications pro 6GK1 561 3AA00 cessor for connection to the PROFIBUS TM bus system comprising e CP 5613 PCI card e CD ROM with driver for Win dows NT 4 0 Windows 2000 configuration software and elec tronic manual DP 5613 NT 4 0 Configuring software for CP 5613 on CD ROM executes with Windows NT 4 0 Windows 2000 6GK1 713 5DB60 3AA0 Siemens PLT 112 2002 2 13 This catalog is out of date see note on page 3 System architecture
135. log and status values as well as readback of analog and binary statuses of a PROFIBUS PA field device representative for actuators drives controllers etc PADI Discrete value input for PROFIBUS PA Recording of discrete values including the status value of a PROFIBUS PA field device PADO Discrete value output for PROFIBUS PA Output of discrete and status values as well as readback of binary statuses of a PROFIBUS PA field device repre sentative for actuators drives controllers etc KRIP RIP IP 262 driver block Interfacing of IP 262 closed loop contro module via PROFIBUS DP Blocks for PLC PLC coupling with PROFIBUS AG AG Type Name Function Interface S5KS Transmitter and coupling block for connection of Data transfer to PLC AS via PROFIBUS AG AG IF 964 DP AGAG SIMATIC S5 S7 automation systems standard driver with extended functions for PLC PLC coupling S5KE Receiver and coupling block for connection of Data reception from PLC AS via PROFIBUS AG AG IF 964 DP AGAG SIMATIC S5 S7 automation systems standard driver with extended functions for PLC PLC coupling Siemens PLT 112 2002 2 7 This catalog is out of date see note on page 3 System software Driver blocks for I O modules of the TELEPERM M system via the TPM 478 communications module Type Name Function For modules with Order No AE Analog input Acquisition of an analog signal via a channel of an analog input module 6D
136. mation Accessories for AG AG coupling IF 964 DP interface module EXM 478 extension module 6ES7 964 2AA01 0ABO 6ES7 478 2AC00 0ACO Important note When subsequently ordering the AG AG coupling software it is essential to specify the serial number of the memory card for the automation system on which this functional extension is to be in stalled The AG AG coupling software is copy protected and can only be used on the automation system whose serial number is present in the software The current version of the AG AG coupling software can be used starting with version M02 00 or M01 06 of the AS x88 TM system software In order to use the full functionality of PROFIBUS AG AG it is necessary to have the version MO2 01 or M01 07 of AS x88 TM This catalog is out of date see note on page 3 SIMATIC central controllers AS 488 TM S5 115U 135U 155U T Ginas CP 5241 CP 544 SIMATIC automation systems S7 400 S7 300 ay Interface module CP 441 2 CP 341 6DS1333 8AB max 1000 m on a Overview In certain cases it may be meaningful to accommodate comple te sections of an automation program in a subordinate automa tion level This reduces the load on the automation system saving valuable computing time This is particularly important for automation tasks with short cycle times which place a high load on the computing capacity of a CPU Furthermore subordinate programs can also be generated and tested in
137. mmissioning terminal software ASBEDIEN belonging to the system software can be used as the commissioning terminal The commissioning terminal software is delivered in two versions for MS DOS and Windows NT operating systems Commissioning terminal The commissioning terminal is required for the following tasks e System configuring for bus communication and I Os e To edit initialization files on the memory card e g to set the bus and station addresses e To describe hardware configurations e g I O stations on the PROFIBUS DP fieldbus and their configuration see Section Process I Os e Archiving of user software on the memory card e Commissioning e Downloading of initialization and driver software onto the mem ory card e g for the 2nd PROFIBUS DP line for SIWAREX M or PLC PLC coupling and for the IP 262 in ET 200U Together with the commissioning terminal software belonging to the system software any personal computer programming de vice can be used as the commissioning terminal if it satisfies the following requirements DOS version of commissioning terminal software e CPU with 80386 80486 or Pentium processor e Vacant main memory min 320 Kbyte e VGA graphics min resolution 640 x 480 e One vacant serial COM port e MS DOS operating system version 5 0 or later for commission ing terminal software e Microsoft Windows 3 1 or Windows for Workgroups 3 11 oper ating system for the COM PROFIBUS configuring sof
138. multi scale systems The downloadable SIWA driver block integrates the SIWAREX M weighing and dosing electronics with verification capability into the TELEPERM M process control system The SIWAREX M function modules are operated in ET 200M dis tributed I O systems It is irrelevant whether the ET 200M is con nected to the automation system via line 1 or 2 of the PROFIBUS DP Up to seven SIWAREX M function modules can be plugged into an ET 200M of standard design with bus connectors Up to four SIWAREX M function modules can be plugged into an ET 200M with active bus modules for the hot swapping func tion cS 275 a PROFIBUS TM AS 488 TM Bridge Dose HH ET 200M ET 200M AS 488 cabinet Weigh Measure SIWAREX M Connection of SIWAREX M modules configuration example ET 200M with SIWAREX M function modules can be operated on lines 1 and 2 of the PROFIBUS DP Only one PROFIBUS DP line is shown in this configuration example Siemens PLT 112 2002 8 16 E Configuration SIWA driver block The AS 388 TM and AS 488 TM automation systems additionally require the SIWA driver block for connection of SIWAREX M SIWA is a standard AS function block with the system type num ber 138 and can be downloaded into the automation system via a commissioning terminal Users can call the following functions using so called jobs e Measure e Tare e Start e Pause stopping of a dosing procedure
139. n PROFIBUS FDL Yes SIMATIC S7 300 programmable controllers with CP 342 5 or CP 343 5 communications processor F 964 DP Data bus connection PROFIBUS FDL Yes Systems from other vendors PC with CP 5613 communications processor 6DS1 333 8AB Serial multipoint connection TTY 3964R RK 512 Yes SIMATIC S5 programmable controllers with CP 544 communications processor 6DS1 333 8AB Serial multipoint connection TTY 3964R RK 512 Yes SIMATIC S7 400 programmable controllers with CP 441 2 communications processor 6DS1 333 8AB Serial multipoint connection TTY 3964R RK 512 Yes SIMATIC S7 300 programmable controllers with CP 341 communications processor 6DS1 333 8AA with spe Serial multipoint connection TTY MODBUS Yes Special product for 4 x 9 stations devices from cial EPROM M1328 V6 or data bus connection E Overview A basic differentiation is made for data coupling of the AS 488 TM with other systems between e System couplings via PROFIBUS as the data bus and e direct couplings via special interface modules The overview table shows the current interfaces for system and direct couplings together with the most important features of the interface modules Interface modules are operated in a slot for I O modules or in an extension unit of the CPU EXM 478 With the serial coupling the interface modules automatically handle data transfer with the coupling partner Data transfer for the serial coupling is via the transfer RAM of the interface m
140. n addition the se lected data transfer rate has an influence on the maximum dis tance which can be covered The drivers of block type SSKE S5KS required for system and di rect couplings are components of the standard system software in the case of the serial coupling For the AG AG coupling via PROFIBUS as the data bus extended S5KE S5KS drivers are provided as components of the optional AG AG coupling softwa re for downloading Coupling with systems from other vendors The serial coupling with interface module 6EDS1 333 8AB can be used for coupling systems from other vendors scales data col lectors process chromatographs etc A prerequisite is that the se systems have a 20 mA current loop interface TTY and support the 3964R protocol and the RK 512 procedure Other protocols and procedures for the serial coupling are not suppor ted exception systems with MODBUS procedure Coupling of devices from other vendors with MODBUS procedure is availab le as a special product on request This catalog is out of date see note on page 3 E Overview AG AG coupling with SIMATIC S5 S7 central controllers The devices of the SIMATIC S7 300 and S7 400 automation sys tems and those of the SIMATIC S5 95F S5 95U S5 115U S5 135U and S5 155U automation systems can be coupled to AS 388 TM and AS 488 TM automation systems via an additio nal PROFIBUS AG AG parallel to the PROFIBUS TM or CS 275 ELEPERM M system bus To reduce the load
141. n for compact system for migration with AS 488 K Basic system e Basic unit Central unit type version Power supply fusing Types of I O modules in central unit Releases of I O modules in central unit Addressing of I O modules in central unit Process alarm structure Coupling interfaces and their drivers Special modules special drivers e Standard devices Local terminals and printers logs messages e ES 100 K extension systems Types quantity e O modules in ES 100 K Types assignment configuration Releases Addressing Coupling interfaces and their drivers Special modules special drivers Check list prior to retrofitting AS configuration for cabinet compact system for migration with AS 488 S Basic cabinet basic system e Accessibility of cabinet system e Packaging system special built on and built in accessories Extension cabinet extension systems e Accessibility of cabinet system e Packaging system special built on and built in accessories AS configuration for compact system for migration with AS 488 K Basic system e Accessibility of housing rack or cabinet e Actual packaging system special built on and built in acces sories Extension systems e Accessibility of systems and their AS connections AS user configuration for cabinet compact system for migration with AS 488 S e Data medium with current release of application structure cleared of CD mode and non
142. n soft ware on the basis of the standard blocks without testing of software functions e or standard conversion service Conversion of AS 230 AS 230 K or AS 235 AS 235 K into AS 488 S Removal of subrack with the AS 230 AS 230 K or AS 235 AS 235 K basic unit Installation of the AS 488 S in the system cabinet connection and commissioning alternate solution required for CS 275 connection when replacing AS 230 K AS 235 K in system cabinets Transfer and adaptation of the application software on the ba sis of the standard blocks without testing of software func tions The application software providing it corresponds to the standards described in the manuals has compatible functions and can be used further AS 488 S migration package Additive supplementary components and services Previous experience has shown that migration solutions are usu ally extremely specific and deviate from the standard scope of the AS 488 S migration packages Components or system ex pansions e g with distributed I Os on the PROFIBUS DP which are not included in the standard scope can either be ordered as individual options see section on AS 488 S cabinet system or can be the content of individual additional agreements with ad ditive services Additional agreements always require an individ ual quotation In order to simplify the production of quotations and to improve the cost transparency special performance packages hav
143. nal and function modules from the Sl MATIC S7 300 automation system These modules must be ad ditionally ordered as required Power supply The ET 200M 1 O station can be operated with DC 24 V or AC 120 230 V With a DC 24 V supply the I O station is powered directly from the cabinet s power supply assembly with an AC 120 230 V supply a PS 307 power supply module is addi tionally required upstream of the IM 153 interface module in the I O station in order to convert the AC 120 230 V into DC 24 V The DC 24 V input voltage provided by the power supply assembly or the PS 307 power supply module is used to power the IM 153 and is the load power supply for the I O modules The PS 307 power supply module is available in 5 A and 10 A versions The PS 307 1E version with a rated output current of 5 Ais standard If the configuration of the I O station with I O modules results in a higher load it is recommendable to use the PS 307 1K with a rated output current of 10 A Note howev er that the PS 307 1K width of 200 mm compared to 80 mm with the PS 307 1E means that a maximum of six I O modules can be plugged onto the rail One fuse is fitted in the power supply assembly for each I O sta tion With a DC 24 V supply the IM 153 module and the L M power supply for I O modules are fused together With an AC 120 230 V supply the PS 307 power supply module is fused The L M voltage for the I O modules is also obtained from the PS 307
144. nd e for Siemens internal configuring testing and commissioning departments Bus connection PROGRAF AS NT supports the new N PCI for CS 275 system bus and CP 5613 for PROFIBUS TM system bus bus interface modules envisaged for PCI slots The DP 5613 Windows NT 4 0 2000 PRO V2 1 software Order No 6GK1 713 5DB21 3AA0 is additionally required for the PROFIBUS TM connection using CP 5613 Just like PROGRAF AS the PROGRAF AS NT can also be used together with the N AT for CS 275 system bus and CP 5412 A2 for PROFIBUS TM system bus bus interface modules designed for ISA slots Note The CP 5412 A2 communications processor is still available un der Order No 6GK1 541 2BA00 You additionally require the DP 5412 NT 4 0 software Order No 6GK1 702 5DW52 3AA0 Colored background ajs A 4 E Functions The PROGRAF AS NT program features the following func tions Powerful graphic function diagram editor The function diagram editor provides a hierarchical breakdown zoom functions and fully automatic generation of connection ines connectors and margins All standard function blocks are available as well as user func tion blocks generated using PROGRAF AS NT or read out of an automation system PROGRAF AS NT provides a breakdown into function areas function groups and function diagrams for individual process functions in order to map hierarchical identification systems T
145. nents i e the licensed components of the automation system must be returned to Siemens AG Conversion transmission and adaptation of the application soft ware as well as the conversion measures on site will be carried out by Siemens AG Dept I amp S IS KHE 4 Tel 49 721 595 5816 Fax 49 721 595 5121 E mail ludger schroeer siemens com This catalog is out of date see note on page 3 a Overview Details required for a quotation for migration Plant configuration structure diaphragm e OS systems Types quantity e Engineering systems Types quantity connection e AS systems Types quantity e Bus topology CS 275 Bus segments bus couplers station addresses AS configuration for cabinet compact system for migration with AS 488 S Basic cabinet basic system e Basic unit Central unit type version Types of I O modules in central unit Releases of I O modules in central unit Addressing of I O modules in central unit Process alarm structure Coupling interfaces and their drivers Special modules special drivers e Standard devices Local terminals and printers logs messages Basic and extension cabinet basic system e Extension units ES 100 K Types quantity e O modules in extension units and ES 100 K Types assignment configuration Releases Addressing Coupling interfaces and their drivers Special modules special drivers AS configuratio
146. ngle license Unlike the floating license a single license permits only one instal lation of the software The type of use licensed is specified in the ordering data and in the Certificate of License CoL Types of use include for example per device per axis per channel etc One single license is required for each type of use defined Rental license A rental license supports the sporadic use of engineering soft ware Once the license key has been installed the software can be used for a specific number of hours the operating hours do not have to be consecutive One license is required for each installation of the software Trial license A trial license supports short term use of the software in a non productive context e g for testing and evaluation purposes It can be transferred to another license Siemens PLT 112 2002 11 2 The licensee is permitted to use the software or an earlier ver sion release of the software provided that the licensee owns such a version release and its use is technically feasible O Delivered versions Software is constantly being updated The following delivery versions e PowerPack e Upgrade can be used to access updates Existing bug fixes are supplied with the ServicePack version PowerPack PowerPacks can be used to upgrade to more powerful software The licensee receives a new license agreement and CoL Certifi cate of License with the PowerPack This CoL
147. o 2 x 4 ES 100 K systems can be connected to an AS 488 K just like to an AS 488 TM existing ES 100 K extension systems can be used further Only one migration rack version with 5 I O slots is available for conversion to AS 488 K These slots are divided with 3 on the I O bus A and 2 on the I O bus B Additional information is available in the Internet under http ocs khe siemens de index asp Nr 2644 The replaced AS 230 K AS 235 K basic systems with the central components i e the licensed components of the automation system must be returned to Siemens AG Siemens PLT 112 2002 7 5 This catalog is out of date see note on page 3 AS 488 K migration package E Ordering Data The migration of existing automation systems using AS 488 K migration packages is a complex process comprising a quota tion and ordering phase with detailed clarification based on a checklist the data conversion phase delivery and commission ing on site and the return of licensed components The planning and coordination of such a migration requires intensive contact as well as exact arrangements and agreements between all in volved parties The following information is basically required for ordering AS 488 K migration packages by DP system or fax e Order No and quantity of migration packages including de tailed information on the power supply DC 24 V direct or AC 230 V DC 24 V integral and on the CPU CPU 486
148. o the KG format if they are to the transported via the DP nterface The maximum number of 122 DP slaves on a DP line can only be reached if each DP slave does not occupy more than 64 byte in put data and 64 byte output data CP 342 2 communications processor for ET 200M for linking E Ordering Data of the AS I fieldbus IM 153 2 and IM 153 2 FO SIMATIC S7 CPU 315 2 DP and SIMATIC S5 95U e Additional DP4E DP4A driver blocks with new types of format for analog values 4 byte integers long integers S7 IEEE floating point numbers only supported if at least the small PROFIBUS PA license is present S5 floating point numbers e HMI driver block with server functions for the TP170B OP170B MP270 and MP370 panels based on Microsoft Windows e Increase in number of DP slaves per DP line to 122 e The user documentation includes information and examples on configuring and diagnostics Note The system software M02 01 or MO1 07 already supports the AS 488 TM as standard for the maximum number of 122 DP slaves per DP line as well as hot swapping of ET 200S and ET 200M with IM 153 2 or IM 153 2 FO The HMI driver block is not suitable for use of panels belonging to the older generation e g OP37 These cannot be directly connected to the DP line of the AS 488 TM via their DP interface but have to be linked for example via an intermediate S7 300 station with CPU 315 2DP An example configuration is shown in the user d
149. oblems or longer distances IF 964 DP interface module OLM G12 optical link module Connecting cable 830 1 for PROFIBUS 3 m 6ES7 964 2AA01 0ABO 6GK1 502 3CB10 6XV1 830 1CH30 If a slot is not available for the IF 964 DP order in addition EXM 478 expansion module to accommodate 3 interface mod ules 6ES7 478 2AC00 0ACO This catalog is out of date see note on page 3 Packaging system Migration rack An AS 488 TM system can be installed in an existing TELEPERM M cabinet by using an MIG or MIG II migration rack he MIG migration rack simple version is designed using 19 technology and equipped with the SIMATIC S7 400 back plane bus to accommodate the AS 488 TM system modules power supply CPU and interface modules Its dimensions cor respond to those of the basic subrack of the TELEPERM M auto mation system to be migrated and can be fitted instead of the latter in the TELEPERM M cabinet Existing extension units with TELEPERM M I O modules can be connected using ribbon ca bles The MIG II migration rack extended version is also designed sing 19 technology and integrates the AS 488 TM system odules in the same manner as the MIG migration rack It ad itionally contains 5 slots for I O modules which can be option CI Overview ly set for slot addressing As with the AS 235 these O slots UR2 rack are wired using wire wrap connections at the rear Existing ex tension units
150. ocumentation 8 6 Siemens PLT 112 2002 Order No Program package DP exten C79451 A3496 D900 sions for AS x88 TM comprising e 3 5 program diskettes Driver blocks partially inte grated in system program partially downloadable Extension of PROFIBUS DP communications interface User documentation in Ger man and English Initialization software for oper ation of the second DP line e Product documentation in Ger man and English The program package DP exten sions for ASx88 TM can be used for AS x88 TM from version M01 06 or M02 00 onwards This catalog is out of date see note on page 3 ET 200M packaging system E Overview ET 200M The following types of I O modules can be operated in ET 200M systems on AS 488 TM automation systems e Standard S7 300 signal modules e amp C I O modules with enhanced diagnostics capability e Ex input output modules DP driver blocks are assigned to the modules when configuring with PROGRAF AS NT or ASBEDIEN The amp C modules with diagnostics capability offer channel based fault displays internal module monitoring diagnostics alarms or the freezing of the last value or connection of a default value upon failure of the CPU or the load power supply They recognize channel faults and module internal faults and can signal these events to the AS 488 TM automation systems where they are made available at a user interface for further evaluation
151. odu le and the process image of the AS 488 TM With the alternative data bus coupling with PROFIBUS the data are transferred bet ween the drivers and the respective coupling partners via the special AG AG coupling software in the AS operating system and the interface module When selecting the type of coupling suitable for the respective application the following factors can also be important in addi tion to the type of coupling partner e Distance from coupling partner e System topology number of partner systems and type of part ner system e Earthing concept and lightning protection measures e Migration strategy retention of existing configuration or recon figuration e Performance Siemens PLT 112 2002 10 2 other vendors with MODBUS functions Special product on request If the coupling is between different buildings or over large dis tances within buildings it is recommendable for potential diffe rence reasons to use optical transmission techniques fiber optic cables for the PROFIBUS connection or to alternatively use a serial coupling The serial coupling supports any protective measures against static and dynamic potential differences earthing lightning pro tection because of the low number of conductors and electrical isolation The data transmission rate can be varied within certain limits for this type of coupling On the one hand this influences the transmission rate and thus the cycle time i
152. odules three of which are assigned to I O bus A and two to I O bus B A line with up to four ES 100 K extension systems can be operated on each of these I O buses via serial interface modules analogous to the AS 235 K In contrast to a system order in the form of individual compo nents the orderer is responsible for logistics and assembly a completely equipped and pretested AS 488 K is ordered using a single Order No specified by the selection of defined stan dards The standards differ with respect to the power supply DC 24 V or AC 230 V and the type of CPU 120 MHz or 75 MHz In addition supplementary components and parts including any TELEPERM M wall housings or cabinets required can be ordered as individual options Please order any TELEPERM M wall housings or cabinets re quired using Catalog PLT 111 You can download this catalog from the Internet Additional information is available in the Internet under www siemens com teleperm 4 2 Siemens PLT 112 2002 Order No Compact basic system Versions 1AA to 4AA in TELEPERM M compact design and for operation with TELEPERM M I O modules AS 488 K compact system e 5 I O slots e System software e CPU 120 MHz AC 230 V power supply DC 24 V power supply e CPU 75 MHz AC 230 V power supply DC 24 V power supply 6DL2 140 1AA 6DL2 140 3AA 6DL2 140 2AA 6DL2 140 4AA Scope of delivery of AS 488 K systems The complete Order
153. ommissioning terminal or in PROGRAF AS NT engineering tool 2 6 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Blocks for distributed process I Os on the PROFIBUS DP fieldbus Type Name System software Function DPAE Analog input DP Acquisition of analog signals via the distributed process 1 O modules DPAA Analog output DP Output of analog signals via the distributed process I O modules DPBE Binary input DP Acquisition of binary signals via the distributed process 1 O modules DPBA Binary output DP Output of binary signals via the distributed process 1 O modules SIWA SIWAREX M Reloadable driver block for integration of SIWAREX M weighing and dosing electronics for custody transfer into the TELEPERM M process control system DP4E 4 byte analog value input Recording of analog values of type IEEE S7 floating point numbers S5 floating point numbers and 4 byte integers from S7 S5 and external stations DP4A 4 byte analog value output Output of analog values of type IEEE S7 floating point numbers S5 floating point numbers and 4 byte integers to S7 S5 and external stations HMI server block Block for interfacing of panels based on Windows CE e g OP170B MP270 MP370 PAAI Analog input for PROFIBUS PA Recording of analog and status values of a PROFIBUS PA field device transmitter PAAO Analog output for PROFIBUS PA Output of ana
154. on M01 X M02 X including ASBEDIEN commis sioning terminal software Ger man English and associated handling instructions Applications expansions for PROFIBUS DP DP expansions documentation driver SW AS 488 TM Doku Plus English Supplementary English documen tation on diskette ASx88 TM AUSLAST workload measurement on AS 488 TM with ZEIT program for downloading PROFIBUS AG AG coupling Coupling software for download ing SIWAREX M driver SIWA block software for down loading PROFIBUS PA full license Coupling package software for downloading PROFIBUS PA partial license Coupling package software for downloading 3 4 Siemens PLT 112 2002 6ES7 902 1AB00 0AA0 6ES7 902 1AC00 0AA0 C79451 A3496 D1 C79451 A3496 D2 6DS2 410 0XX00 0XC2 C79451 A3496 D900 C79451 A3496 D901 C79451 A3496 D902 6DS5 124 1AA 6DS5 470 1AD 6DS5 130 8AA 6DS5 130 8AB System documentation Supplementary system docu mentation for AS 488 TM e Manual German e Manual English Automation system system software version G e Description German e Description English Information and guidelines for planning installation and oper ation e Manual German e Manual English Options for expansion with interfaces for PROFIBUS DP1 DP2 AG AG and TM EXM 478 expansion module for 3 IF interface modules PROFIBUS IF 964 DP interface module for PROFIBUS DP PROFIBUS AG AG PROFIBUS TM
155. on between the TELEPERM M components via the PROFIBUS TM bus PROFIBUS electrical network Despite the much higher data transmission rate compared to the CS 275 only the same performance data are guaranteed for the PROFIBUS TM as for the CS 275 bus system The reason is that multi address orders such as AKS BKS and MKS are resolved into individual telegrams in the case of PROFIBUS TM and these types of telegram therefore require far higher communica tion resources However if the multi address orders only have a few addresses and if more single address orders e g read write parameters are present compared to the multi address orders the perfor mance of the PROFIBUS TM bus system is higher than that of the CS 275 However the degree can only be determined by a bus analysis L AS OS or ES systems CI _sRS 485 bus terminal HX Bus terminal with terminating resistor Repeater Possible bus configuration linear and tree structures of the PROFIBUS electrical network 9 2 Siemens PLT 112 2002 This catalog is out of date see note on page 3 Linear en LL Ring redundant Star Bj Remote repeater Ll i in al bississssesssssesssse J Fiber optic cable _ Optical link module redundant cable path Two wire cable RS 485 Connecting cable RS 485 Possible bus configurations Linien Stern und Ringstruktur bei gemischt elektrisch optisc
156. on of existing TELEPERM M systems on the CS 275 system bus Expansions on the CS 275 system bus are mainly the result of modernization by migration with AS 488 TM Existing systems with TELEPERM M I Os can also be expanded by SIMATIC dis tributed I Os on the PROFIBUS DP In addition to the ET 200M with a comprehensive range of standard I O modules for pro cess engineering applications it is also possible to use the complete range released for AS 488 TM Expansion of existing TELEPERM M systems by PROFIBUS TM system components with use of the CS L2 bridge Existing and new system components can be connected to gether using a CS L2 bridge The bridge couples the two CS 275 and PROFIBUS TM buses and converts the different parts of the TM protocol The AS 235 and AS 488 TM systems on the CS 275 bus can then also be controlled by OS 525 op erator systems or PCS7 TM OS on the PROFIBUS TM Analog and binary values can be exchanged between automation sys tems on the two buses Distributed SIMATIC I Os on the PROFIBUS DP are primarily used for acquisition and output of process signals on the PROFIBUS TM components used for the system expansion In addition to the ET 200M with a comprehensive range of stan dard I O modules for process engineering applications it is also possible to use the complete range released for AS 488 TM New systems with the AS 488 T M automation system In the case of new systems it is recommendable to use the PRO
157. on package AS 488 K migration package MIG migration rack MIG II migration rack MIG K migration rack ii gt Retrofitting services i i n Check list prior to retrofitting m a n Configuring lists Migratable TELEPERM M modules in 4 AS 488 TM SS e T s i leat 22 a 22 od ib R2 ce lee Re 2 22 D lt 2 F Siemens PLT 112 2002 E CUT tA ea ws SS OS eS we ous amp This catalog is out of date see note on page 3 Introduction Migration of existing systems E Overview E Configuration Two different design versions of the AS 488 TM migration packages are available for migrating existing TELEPERM M AS 220 S AS 230 AS 230 K AS 235 and AS 235 K automation systems AS 488 S and AS 488 K Migration of the AS 220 H and AS 235 H automation systems is only possible specific to projects with relinquishing of redun dancy The AS 488 S migration package for migrating AS 220 S H AS 230 AS 230 K or AS 235 AS 235 K AS 235 H with AS 488 TM in cabinet packaging system and the AS 488 K mi gration package for migrating AS 230 K AS 235 K with AS 488 TM in compact design guarantee on the one hand maintenance compatibility of existing plants with systems which have already been deleted or will soon no longer be available and on the other hand offer numerous facilities for modernizing and expanding these plants with a simultaneous increase in AS pe
158. on the CS 275 or PROFIBUS TM system bus AS x88 TM automation systems can also be connected together via the PROFIBUS AG AG data bus Via an AS 488 TM automation system with AG AG coupling sys tem independent and data oriented connections are additional ly possible between TELEPERM M and SIMATIC PCS 7 The AS 488 TM collects the data received via the TELEPERM M sys tem bus and distributes them either to the SIMATIC PCS 7 auto mation systems on the PROFIBUS AG AG or transfers them to a SIMATIC PCS 7 automation system with data collection and dis tribution function on this bus from which they are then distribut ed further via the SIMATIC PCS 7 system bus PROFIBUS AG AG represents communication via configurable connections and permits simple exchange of linked data blocks between the communication partners without acknowledgment at the user level The transmission is carried out with PROFIBUS FDL services The user handles the services with the assistance of communication blocks e SIMATIC S7 stations FC blocks AG_SEND and AG_RECV these blocks are part of the NCM S7 package e SIMATIC PCS 7 stations blocks FR AGSEN and FR_ AGRCV e SIMATIC S5 stations handling blocks SEND and RECEIVE e TELEPERM AS x88 standard function blocks S5KS AGAG and S5KE AGAG e With OPC stations and those from other vendors the blocks procedures are referred to in the associated documen tation Access to the FDL
159. or single CS 275 e Bus converter UI with coaxial cable e Connection board AF with termi nating resistor required for Ul These components are not included in the scope of delivery of the AS 488 K They are usually already present when migrating Bus components for redundant CS 275 e Bus converter UI with coaxial cable e Connector board AF with termi nating resistor required for Ul These components are not included in the scope of delivery of the AS 488 K They are usually already present when migrating AS cables for 20 m local bus remote bus cable and accesso ries Connection distributor for 20 m local bus Packaging system TELEPERM M 19 cabinets and TELEPERM M wall housing 4 4 Siemens PLT 112 2002 C79000 G8000 C700 C79000 G8076 C700 C79000 G8000 C416 C79000 G8076 C416 C79000 G8000 C417 C79000 G8076 C417 6ES7 478 2AC00 0ACO 6ES7 964 2AA01 0ABO See Section Bus communica tion PROFIBUS TM and Cata log IK PI 1 x each 6DS4 400 8AB 6DS9 203 8CA 2 x each 6DS4 400 8AB 6DS9 203 8CA See Section Bus communica tion CS 275 and Catalog PLT 130 6DS9 207 8AA See Catalog PLT 111 Introduction Overview Technical Specifications Central processing unit Power supply modules Connection of distributed I Os Connection to TELEPERM M I Os Connection to CS 275 Connection to PROFIBUS TM Packaging system System software Documentation Siemens PLT
160. r disabling enabling a group of function blocks and for enabling each n th cycle XA Processing acyclic For disabling single enabling a sequence of function blocks When installed in the alarm level ZYK 1 as an ALARM block 1 x processing of subsequent block sequence XZ Time start For time dependent switching on off of blocks and block sequences FUTA Function keys For switching on off of blocks and block sequences using opera tor input RNAM Name change Modification of type or block name APRO TML connection connection For insertion of an application specific TML program into the of PROBLEM blocks sequence list PROB Test blocks Type Name Function TANZ Test display Monitoring of binary and analog variables selective modification of variables possible max 16 analog variables and 16 binary variables within a stan dard display TUEB Test monitoring For sequence monitoring of TML programs e Cyclic sequence monitoring e Single monitoring of a program cycle up to 248 TML programs can be monitored WART Test and maintenance Menu based calling of maintenance subroutines switchover of XB status of coupling block activate error message TML Siemens PLT 112 2002 2 9 This catalog is out of date see note on page 3 Commissioning O Overview A commissioning terminal is required for commissioning and system configuring of the AS 488 TM or the CS L2 bridge A per sonal computer programming device with the co
161. rature range Digital input output modules have both digital inputs and digital 16 inputs DC 24 V 6ES7 321 7BH00 0ABO outputs on one module e 16 inputs DC 24 V extended 6ES7 321 7BH80 0ABO temperature range 6ES7 321 1CH80 0AA0 6ES7 321 1EL00 0AA0 6ES7 321 1FF01 OAA0 SM 323 digital input output modules CES7 321Z1FF81 CAAD SM 331 analog input modules SM 322 digital output modules Analog input modules convert analog signals from the process into digital signals for internal processing within the automation 8 outputs DC 24 V 2 A system Connectable sensors include voltage and current trans 16 outputs DC 24 V 0 5 A mitters thermocouples resistors and resistance thermometers e 16 outputs DC 24 V 0 5 A extended temperature range e 32 outputs DC 24 V 0 5 A 6ES7 322 1BL00 0AA0 e 8 outputs DC 48 to 120 V 1 5A 6ES7 322 1CF80 0AA0 extended temperature range 6ES7 322 1BF01 0AA0 6ES7 322 1BH01 0AA0 6ES7 322 1BH81 0AA0 SM 332 analog output modules Analog output modules convert digital signals from the automa tion system into analog signals for the process e 32 outputs AC 120 V 1A e 8 outputs AC 120 230 V 1 A e 8 outputs relay contacts e 8 outputs relay contacts 5A 6ES7 322 1EL00 0AA0 6ES7 322 1FF01 OAA0 6ES7 322 1HF01 0AA0 6ES7 322 1HF10 0AA0 e 8 outputs relay contacts 6ES7 322 1HF80 0AA0 AC 230 V 5 A extended tem perature range e 16 outputs relay contacts 8A 6ES7 322 1HH00 0AA0 e
162. re looped through The modules can be re placed when servicing without having to dismount the complete station The following extension modules are available e Digital inputs outputs e Analog inputs outputs e Communications processor for linking to AS Interface e Pneumatics module with integral valves e Pneumatics interface to accommodate a CPV valve island from FESTO max 1 per unit e Load feeders to control any three phase consumers up to 5 5 kW at AC 400 V max 6 per unit e SITOP power DC 24 V power supply option See Section Distributed I Os in the mall CA01 or Catalog IK PI for further information and ordering data ET 200U ET 200U is a modular I O system with degree of protection IP 20 which is no longer actively marketed It comprises e An IM 318 interface module for connection to PROFIBUS DP e An internal bus designed using bus modules and with slots for 1 O modules e 1 0 modules from the SIMATIC S5 100U programmable con troller range e A power supply module if necessary The IM 318 interface module bus modules and power supply module are mounted on a DIN rail The power supply module is only required if a DC 24 V supply is not available for the IM 318 interface module The ET 200U is a passive station slave on the PROFIBUS DP 1 O modules from the SIMATIC S5 100U programmable control ler range can be used with the ET 200U ET 2008 ET 200X ET 200U and ET 200B Design Standard
163. resistor With the AS 388 TM automation system the bus connector is plugged onto the IF 964 interface module on the EXM 378 2 module with the AS 488 TM automation system it is plugged onto the IF 964 interface module of an EXM 478 extension mod ule An optical link module OLM can also be connected to the bus connector The bus connectors are available with a pivoted or axial cable outlet in each case with degree of protection IP 20 The standard connection for PROFIBUS TM in the AS 488 TM automation system is the interface module in the second exten sion module However an interface module in the first extension module can also be used if vacant and if the interface assign ment in the initialization files is adapted Electrical bus terminal The RS 485 bus terminal is used if a variable design is desired for the bus connections The bus terminal is snapped onto a DIN rail for assembly As the result of a selectable integral ter minating resistor no additional installation is required Note The total length of the bus terminal spur lines per segment max 200 m PROFIBUS cable can be up to 10 m i e max 6 bus ter minals are permissible for the recommended bus terminals with 1 5m spur line additional stations must be connected using bus connectors The PROFIBUS design guidelines must be ob served see SIMATIC NET manual PROFIBUS networks 6GK1 970 5CA20 0AA0 Optical link module PROFIBUS networks can be con
164. rformance The application software has compatible functions and can be used further providing it is generated and used in line with the standards described in the manuals This also applies to all downloadable special drivers of standard I O modules which have been explicitly released for AS 488 TM AS 488 S or AS 488 K automation systems for new plants or for the expansion of existing plants can be defined using an Order No with associated configurator and are then supplied completely equipped and pretested On the other hand when migrating existing systems with AS 488 S or AS 488 K migration packages it is necessary to ex amine the specifications of the output systems the local condi tions and further historical based conditions more exactly Special ordering and handling procedures therefore apply to the AS 488 S and AS 488 K migration packages The AS 488 S AS 488 K migration packages have a fixed de fined scope of delivery and performance with alternatives with respect to the CPU performance 75 MHz or 120 MHz and the type of migration rack with or without slots for TELEPERM M 1 O modules for AS 488 S or with a DC 24 V or AC 230 V supply for AS 488 K This means that only TELEPERM M I Os can be used Previous experience has shown that migration solutions are usually extremely specific and deviate from the standard scope of the AS 488 S and AS 488 K migration packages Com ponents or system extensions e g with distribut
165. ry card from which the system and application software is loaded into the main memory during startup e 2 slots for interface modules CPU 488 3 The CPU 488 3 is equipped with an Intel 120 MHz Pentium pro cessor The performance of this CPU is approximately equiva lent to the computing power of an AS 235 multiplied by a factor of 2 7 to 3 It is used as an alternative to the CPU 486 3 and is fully compatible with respect to hardware configuration engi neering and execution of the system and application software without further measures The front of the robust compact plastic housing contains e LEDs for status and fault displays e Mode switch e Slot for a memory card from which the system and application software is loaded into the main memory during startup e 2 slots for interface modules Memory module set with 2 x 8 Mbyte The CPUs 486 3 and 488 3 of the AS 488 automation system and the CS L2 bridge are delivered with an integral main mem ory RAM The memory module used as the main memory is a set of 2 x 8 Mbyte RAMs A complete set must always be insert ed 4 Mbyte are available as the user memory Siemens PLT 112 2002 5 4 I amp C monitoring The IF 961 DIO interface module for digital input output is used for amp C monitoring functions It is inserted into the EXM 478 3 module in the CPU 486 3 488 3 of the AS 488 automation sys tem The IF 961 DIO module can be used to record amp C signals
166. s The ET 200B is primarily used where only a few inputs outputs are required or where only a small mounting depth is available The interface for PROFIBUS DP is integrated in the ET 200B The ET 200B is a passive station slave on the PROFIBUS DP The following electronics blocks are provided for use of the ET 200B as a distributed I O system for AS 488 TM automation systems e Digital input 16 32 channels DC 24 V non floating e Digital output 16 32 channels DC 24 V floating non floating e Relay module 8 outputs DC 24 V 60 V floating e Analog input 4 8 channels floating for Pt 100 thermocouple 1 25 V 2 5 V 5 V 10 V 0 4 to 20 mA e Analog output 4 channels 10 V 10 V 20 mA 0 4 to 20 mA See Section Distributed I Os in the mall CA01 for further infor mation technical data and ordering data on the ET 200B Siemens PLT 112 2002 8 15 This catalog is out of date see note on page 3 SIWAREX M SIWAREX M E Overview In a process engineering application SIWAREX M handles exe cution of all weighing functions as well as the time critical control of the dosing units valves etc of dosing scales independent of the time cycle of the automation system Exact switching off of the dosing valves is achieved in this manner and thus an opti mum of dosing accuracy SIWAREX M can be used to design net weight scales single component or multi component scales as well as
167. s SW 3 Binary extension 6DS1 719 8AA 22 15 Analog extension 6DS1 720 8AA 21 15 Binary extension for 6DS1 719 8RR al 6DS1 717 8RR Coupling modules S5 110A with 4 channels S5 110A with 1 channel 6DS1 310 8AA 28 6DS1 310 8AB S5 coupling serial 6DS1 318 8AB 23 1 24 S5 coupling expansion unit 6DS1 321 8AA 24 6DS1 333 8AB 21 6DS1 333 8AB 21 6DS1 333 8AB al 3 24 with M1328 V5 SW 5 S5 coupling serial S7 coupling serial MODBUS coupling on request I O bus remote coupling 6DS1 322 8AA 25 AS I O bus ES 100 K S5 coupling serial 6DS1 327 8AA 24 ET 100 EU I Os TM S5 coupling module Coupling of external com puter via CS 275 N V 24 CP 581 TM interface modules CP 581 TM communications module 6DS1 202 8AB 25 6DS1337 1AD gt 1 2 19 with SSKE SSKS SW CP 581 TM L2 DP FDL 6DS1 341 1AD 21 2 19 with SSKE S5KS SW CP 581 TM FUZZY 6DS1 342 1BD 21 2 19 with SSKE S5KS SW 20 21 24 in certain circumstances there are some special features for these modules please ask your Siemens contact Configuring lists Migratable TELEPERM M modules in AS 488 TM Explanations for the column Remarks Earlier release versions not permissible Special product Not a standard product no system test carried out Application only without interrupt No application as common alarm module SF 61 Appro
168. s systems converts their protocols and permits analog and bina ry value coupling between automation systems on the two bus systems e g send receive AKS BKS and MKS telegrams in both directions The CS L2 bridge receives status and amp C messages from sta tions on the CS 275 bus and passes them on to PROFIBUS TM stations The same applies in the opposite direction The bridge passes on time telegrams in both directions The CS L2 bridge is also used to transmit telegrams for the Read parameters and Write parameters functions between stations on the CS 275 bus and the operation and monitoring systems on the PROFIBUS TM bus Bais unit Extension unit fe RS 485 bus terminal CS 275 local bus Bus converter UI PROFIBUS TM CS L2 bridge CS L2 bridge The hardware of the CS L2 bridge is largely identical to that of the AS 488 TM system UR2 rack power supply modules CPU nterface modules and components for connection to CS 275 and PROFIBUS TM Connection to the CS 275 local bus is via the TPM 478 communications module connection to the PROFI BUS TM via the EXM 478 extension module with IF 964 interface module Limits The CS L2 bridge only connects the CS 275 bus system to the PROFIBUS TM bus system it does not support interfacing to other PROFIBUS networks such as e g PROFIBUS DP or PROFIBUS FMS However PROFIBUS TM and PROFIBUS DP can be operated in parallel on a common PROFIBUS medi
169. s PLT 112 2002 8 13 ET 2008 ET 200S a Ordering Data This catalog is out of date see note on page 3 PROFIBUS interface modules 151 interface module for connection of ET 200S to PROFIBUS DP with RS 485 in terface 151 FO interface module for connection of ET 200S to PROFIBUS DP with fiber optic interface 151 CPU interface module 151 CPU FO interface mod ule Digital input modules 2 DI DC 24 V standard 2 DI DC 24 V high feature 4 DI DC 24 V 4 DI DC 24 V high feature 2 DI AC 120 V 2 DI AC 230 V Digital output modules 2 DO DC 24 V 0 5 A standard 2 DO DC 24 V 0 5 A high feature 2 DO DC 24 V 2 A 2 DO DC 24 V 2 A high feature 4 DO DC 24 V 0 5 A 4 DO DC 24 V 2 A standard 2 DO AC 120 230 V 1 A 2 DO DC 24 V to AC 230 V 5 A relay Siemens PLT 112 2002 8 14 Order No 6ES7 151 1AA02 0AB0 6ES7 151 1AB01 0AB0 6ES7 151 7AA00 0AB0 6ES7 151 7AB00 0AB0 6ES7 131 4BB00 0AA0 6ES7 131 4BB00 0AB0 6ES7 131 4BD00 0AA0 6ES7 131 4BD00 0ABO 6ES7 131 4EB00 0ABO 6ES7 131 4FB00 0ABO 6ES7 132 4BB00 0AA0 6ES7 132 4BB00 0ABO 6ES7 132 4BB30 0AA0 6ES7 132 4BB30 0ABO 6ES7 132 4BD00 0AA0 6ES7 132 4BD30 0AA0 6ES7 132 4FB00 0ABO 6ES7 132 4HB00 0ABO Analog input modules e 2 Al U standard e 2 Al U high speed e 2 Al U high feature e 2 Al standard 2 wire e 2 All high speed 2 wire e 2 Al standard 4 wire e 2 All high speed 4 wire e 2 Al high feature 2 4 wire 1
170. s wide PS 407 load power supply 10 A 6ES7 407 0KA01 0AA0 AC 120 230 V DC 5 V 24 V 2 standard slots wide This catalog is out of date see note on page 3 nf CS L2 bridge Connection to PROFIBUS TM Connection to CS 275 Connection to PROFIBUS TM Connection to CS 275 Moverview Moveview The CS L2 bridge is connected to PROFIBUS TM using an The CS L2 bridge can be connected to the CS 275 bus system IF 964 interface module in an EXM 478 extension module via the TPM 478 interface module On this interface module a powerful CPU processes the communications functions to the E Ordering Data CS 275 bus system The CS 275 functionality of the TPM 478 in terface module corresponds to that of the N AS standard local Order No bus interface module in the AS 235 automation system Excep EXM 478 extension module 6ES7 478 2AC00 0AC0 tion CD mode is not supported to accommodate 3 interface mod ules H ordering Data for electrical version of PROFIBUS DP Order No IF 964 DP interface module 6ES7 964 2AA01 0ABO TPM 478 interface module 6ES7 478 2DA01 0ACO i for connection to CS 275 and for for glass fiber optic cable version of PROFIBUS DP TELEPERM M I Os IF 964 DP interface module 6ES7 964 2AA01 0ABO Optical link module OLM G12 6GK1 502 3CB10 Connecting cable 830 1 for 6XV1 830 1CH30 PROFIBUS 3 m See Catalog IK PI for further PROFIBUS components Siemens PLT 112 2002 9 11 This catalog is ou
171. sic cabinet extension cabinet Overview In existing TELEPERM M systems AS 220 S AS 230 AS 230 K AS 235 or AS 235 K automation systems are replaced by migra tion with AS 488 S cabinet design or AS 488 K compact de sign System integration is carried out in each case using so called migration racks MIG I MIG II for AS 488 S or MIG K for AS 488 K The migration rack together with the TPM 478 and TBX 478 interface modules also comprises the interface to the TELEPERM M 1 Os in the extension units of the TELEPERM M cabinets and inthe ES 100 K extension systems Data exchange is via the I O buses A and B of the TBX 478 interface module As with the AS 230 AS 235 up to three expansion units in the basic cabinet as well as an external ES 100 K can be operated on the I O bus A of an AS 488 S Following replacement of the ribbon cable for the I O bus up to four extension units of an AS 230 AS 235 extension cabinet can be connected via the I O bus B When carrying out migration with AS 488 TM it is therefore possible to add a fourth extension unit to an AS 235 ex tension cabinet of maximum configuration There is therefore no limitation with respect to the number of migratable I O modules for an AS 230 AS 235 configured with the maximum number of TELEPERM M O modules The AS 488 K with its MIG K migration rack has a design equiv alent to that of an AS 235 K The MIG K migration rack has five slots
172. sic unit they must now be inserted in order to also compensate differences in length The process sig nal cables are connected at the rear using wire wrap connec tions and are routed to the cabinet connection element SAE in a preassembled cable duct Two interface plugs for connection of the two I O buses A and B are fitted at the rear on the right hand wall In general the O bus ribbon cables already present in the cabinet are used further A flexible assignment of the 5 I O slots to the two 1 O buses A and B is possible The previous addresses of the I O buses can be used further in most cases especially if slot addressing was not used Slot ad dressing is possible for the I O slots available in the MIG II mi gration rack and is essential for certain modules The slot addresses of the two I O areas A and B can be selected just like frame addresses by setting jumpers in predefined groups The settings are made from the front The circuit breakers for the DC 24 V supply and for the signalling voltage PM are located at the front and are readily accessible The interface for amp C messages of the cabinet has been de signed in the MIG migration rack as a preassembled cable for connection to the power supply assembly With the MIG II migra tion rack a plug interface with screw terminals has been provid ed similar to in the AS 235 system 7 8 Siemens PLT 112 2002 E Design Configuration possibilities for
173. simplification acceleration and rationalization of engineer ing testing and commissioning software updating and documentation as well as training PROGRAF AS NT can be used to graphically configure test optimize and document the application software of the TELEPERM M automation systems In contrast to comparable products from other vendors PROGRAF AS NT also permits reading recompilation and subsequent further graphical pro cessing or documentation of the structures of already installed automation systems Features such as the function diagram ed itor with online testing and curve display the libraries for ele ments for repeated use and the import functions make PROGRAF AS NT an indispensable aid for AS engineering PROGRAF AS NT also offers operation and monitoring facilities on the CS 275 system bus corresponding to local operation of an AS 235 PROGRAF AS NT supersedes the proven PROGRAF AS en gineering tool which only executes on the Microsoft Windows 3 1 operating system The new tool has complete function and data compatibility with the previous product User data generated with PROGRAF AS can be processed further with PROGRAF AS NT and vice versa As a result of its versatile functions as well as supporting of test ing commissioning and optimization PROGRAF AS NT is par ticularly suitable e for TELEPERM M customers carrying out self configuring e for consultants specialized in TELEPERM M configuring a
174. sive selection of I O modules Within this range the I O modules of the ET 200M distributed I O system which have been specially tai lored to process engineering are particularly recommendable Siemens PLT 112 2002 1 2 OS Server double channel Gateway fl AS 488 S PCS 7 AS with MIG II in cabinet a e TELEPERMM SIMATICPCS 7 ET 200M A large number of devices possessing a DP interface can be ad ditionally operated on the PROFIBUS DP of the AS 488 TM For example DP interfaces integrated in the CPU modules of the SIMATIC S7 300 permit a simple slave connection to the AS 488 TM Gateway modules on the PROFIBUS DP DP PA link DP AS i link DP DP coupler additionally permit access to the PROFIBUS PA and AS Interface fieldbuses and to the I O buses of SIMATIC PCS 7 S7 300 S7 400 or systems from other vendors Operator systems The bus based PCS7 TM OS operator system is used for pro cess communication The PCS7 TM OS is suitable as a HMI component for the AS 488 TM and the TELEPERM M AS 220 S AS 220 H AS 215 AS 230 AS 230 K AS 235 AS 235 K AS 235 H and AS 388 TM automation systems which are no longer actively marketed It communicates with the subordinate TELEPERM M automation systems and with SIMATIC S5 155U via one of the CS 275 or PROFIBUS TM field buses The variable configuration of the PCS7 TM OS operator system from a single user to multi user system with s
175. stem Connection of distributed I Os to PROFIBUS DP with versions 5 to 8 migration rack I e Connection of PROFIBUS DP I Os to AS 488 S versions 5 to 8 comprising EXM 478 interface module for connection of PROFIBUS DP interferences max 2 e g ET 200M 1x PROFIBUS IF 964 DP interface module for DP 1 Connection to CS 275 system bus with versions 5 to 8 e Connection to TELEPERM M CS 275 system bus comprising TPM 478 1 interface module 1 x for TELEPERM M I Os and for connection to CS 275 System software e AS 488 TM system software comprising Function blocks TML and STEP M on memory card storage capacity 8 Mbyte user memory 4 Mbyte Commissioning terminal software for PC programming de vice on 3 5 diskette DOS and NT versions Siemens PLT 112 2002 3 3 AS 488 S AS 488 S cabinet system Accessories This catalog is out of date see note on page 3 Accessories Order No Order No Hardware options Cable for connection of a com missioning terminal PC e 5m long e 10 m long Set of ribbon cables for I O bus with 5 slots For AS 488 S as alternative for versions 1 2 with migration rack Il or as supplement for migration rack Set of ribbon cables for two 1 0 buses with 3 2 5 slots For AS 488 S with migration rack ll or as supplement for migration rack component of versions 1 and 2 Software options Service package for AS 488 TM system software versi
176. system via the TPM 478 communications module Blocks for I O modules with standardized display Organization blocks Test blocks Commissioning Engineering with PROGRAF AS NT Siemens PLT 112 2002 This catalog is out of date see note on page 3 System properties C Overview E Functions The AS 488 TM automation system consists of standard hard ware components from the SIMATIC M7 systems supplementa ry components for applications in TELEPERM M and a memory card with system software whose functions are compatible with the AS 235 automation system All system programs are saved permanently on the memory card of the AS 488 TM automation system The user configura tions are also saved permanently on the same medium The main characteristic of the AS 488 TM system software is the complete simulation of the AS 235 functions on the basis of an RMOS32z2 real time operating system on a SIMATIC M7 central processing unit CPU 486 3 or CPU 488 3 The system software permits configuring of the automation func tions as with the AS 235 system using dedicated function blocks TML and STEP M programs as well as communication via a system bus The AS 488 TM automation systems are available in four differ ent versions to permit optimum adaptation to different customer requirements e As AS 488 with the modular SIMATIC M7 400 packaging sys tem for connection at the rear according to the SIMATIC guide lines e As AS 488 S cabinet
177. t of an AS 230 or AS 235 sys tem The ribbon cable must be replaced when using 3 or 4 extension units for AS 230 Only those TELEPERM M ME O modules listed in Catalog PLT 112 and published on the TELEPERM M site on the Internet including any subordinate SIMATIC S5 1 Os from Catalog PLT 111 can be used in the extension units systems Please ob serve the limitations Additional information is available in the Internet under http pcs khe siemens de index asp Nr 2644 Two versions of the migration rack are available for conversion to AS 488 S Migration rack II Order No 6DS2 410 OXX00 4XX0 is equipped with 5 I O module slots as an extension to mi gration rack I Order No 6DS2 410 OXX00 2XX0 which has no I O slots When using the migration rack the I O modules in serted in the basic unit of the AS 220 S or in the AS 235 system must be converted into existing extension units systems or they are omitted On the other hand up to 5 I O modules with one or two I O buses can be operated in a migration rack II if the process signal cables are reconnected The AS 488 S migration rack is available in two CPU versions 75 120 MHz Thus two performance levels are available The replaced basic units or the central components i e the li censed components of the automation system must be returned to Siemens AG 7 4 Siemens PLT 112 2002 The migration of existing automation systems
178. t of date see note on page 3 CS L2 bridge Packaging system Packaging system System software a Overview E Overview UR2 rack The system software of the CS L2 bridge consists of runtime and commissioning terminal software The UR2 rack is the basic mechanical frame of the AS 488 TM g automation system It accommodates the system modules he runtime software is supplied on a memory card and con CPU load power supply EXM 478 TPM 478 and TBX 478 tains the system coupling software the initialization data and provides the operating voltages for the modules and connects the configuring parameters for the bus configuration the individual modules via the backplane bus The commissioning terminal software for PCs programming de The rack comprises vices is supplied on a 3 5 inch diskette e Aluminium rail with threaded bolts for securing the modules and lateral recesses for mounting the rack E Ordering Data e Plastic components as guides when swinging in the modules Order No e Connection for PE conductor System software for CS L2 6DS2 510 0XX00 0XA0 R bridge e Backplane bus with plug connections up comprising e Runtime software CS L2 bridge on memory card Migration rack 4 Mbyte The migration rack for CS L2 bridge can be used to installthe oe eee bridge in an existing TELEPERM M cabinet vice on 3 5 inch diskette with handling description in German a Ordering Data and English Order No UR2 subrack
179. talog is out of date see note on page 3 Connecting SIMATIC I Os PROFIBUS TM IF 964 DP interface module PROFIBUS DP 1st line PROFIBUS DP 2nd line Overview In addition to the migration of existing TELEPERM M Os all ver sions of the AS 488 TM automation system can also be extended by distributed I Os on the PROFIBUS DP In addition to the ET 200M system with a comprehensive range of I O modules es pecially tailored for process engineering the SIMATIC ET 200B ET 2008S ET 200iS available soon ET 200X and ET 200U no longer actively marketed systems are also suitable A comprehensive range of compact modules in casings and for operation without fans is therefore available in the form of mod ular distributed units for automation The ET 200M I O system designed for the complex demands of process engineering is suitable for both cabinet and wall mount ing The system has a comprehensive range of input output modules e Standard signal modules with module specific diagnostics e Standard function modules with autonomous preprocessing e g for dosing and counting e Ex signal modules for connection of intrinsically safe sensors and actuators in zone 1 or 2 of hazardous plants Two PROFIBUS DP interfaces are available for connecting the SIMATIC distributed I Os to the AS 488 TM automation systems Up to 122 stations and thus max 976 I O modules can be con nected per PROFIBUS DP line
180. tem The functionality of the TPM 478 inter face module corresponds to that of the N AS standard local bus interface module in the AS 235 automation system Excep tion CD mode is not supported An AS 488 TM automation system can only be connected to ei ther the PROFIBUS TM or CS 275 system bus e TELEPERM O functionality In the AS 488 TM automation system the TPM 478 module to gether with the TBX 478 module also provides the interface to the TELEPERM M I Os The two modules provide two I O bus interfaces for TELEPERM M basic and extension cabinets and provide the 5 V bus for the I O bus logic Only one TPM 478 module is required for both functionalities i e for the CS 275 functionality and the TELEPERM M I O functionality Configuring Configuring depends on whether the TPM 478 module is used in the AS 488 TM automation system or in the CS L2 bridge The system parameters as well as the bus and station addresses are defined when configuring The commissioning terminal is used as the configuring tool The commissioning terminal software is included in the scope of de livery of the system software for the AS 488 TM system and the CS L2 bridge The configuring data are transmitted from the commissioning terminal to the memory card of the AS 488 TM system using a transfer file The current system parameters are loaded into the system memory of the CPU when the system is restarted and the AS 488 TM system executes automati
181. ter modules Metering pulse input module 6DS1607 8AB 21 5 with 8 channels for DC 24 V signals floating Proportioning counter module 6DS1 613 8AB eal 1 with 2 or 4 channels SW 5 6DS1 613 8BB 26 1 Analog output modules 4 channels floating 6DS1 702 8AA 25 1 6DS1 702 8RR 2 Analog input modules 8 channels and power supply 6DS1 700 8AA 210 1 14 for transmitters floating 6DS1 700 8AB gt 16 14 SW 1 6DS1 700 8BA 21 14 6DS1 700 8BB 21 14 SW 1 6DS1 701 8AA 21 14 SW 1 with NAMUR limits 6DS1 701 8AB 22 14 SW 1 Measurement point extension 6DS1 703 8AB 14 17 with 14 channels for thermo couples and resistance ther 6DS1 703 8RR 1 14 17 mometers 4 channels for thermo 6DS1 713 8AB z1 14 couples and resistance ther mometers 8 channels and power supply 6DS1 730 8AA 21 5 9 14 for transmitters non floating 4 channels for thermo 6DS1 731 8AA 21 5 9 14 couples resistance thermo meters and process signals 6DS1 731 8BA a 1 5 9 14 floating configurable J 6DS1 731 8EA 21 5 9 14 6DS1 731 8FA 21 5 9 14 6DS1 731 8RR 24 SW 3 5 9 14 in certain circumstances there are some special features for these modules please ask your Siemens contact This catalog is out of date see note on page 3 Order No Release Remarks of module Designation Binary calculation modules Binary calculation module 6DS1 717 8AA 28 16 24 SW 08 Binary analog calculation 6DS1 717 8RR al 16 24 module max 31 channel
182. terruption e g as a result of message interferences For diagnostics purposes or for setting parameters AS opera tions according to AS 235 conventions are also possible using the commissioning terminal However the operation configura tion of another automation system using the AS bus configuring channel is not permissible As a result of the serial interface the commissioning terminal is certainly not an adequate substitute for an operator system or engineering system The AS and PC systems must be electrically isolated from one another if the distances between the earth potentials are greater than 10 m E Ordering Data Order No Connecting cable for commis sioning terminal SIMATIC S7 M7 cable for point to point connections RS 323 C RS 232 C in each case with 9 contact Sub D socket e 5m long 6ES7 902 1AB00 0AA0 e 10 m long 6ES7 902 1AC00 0AA0 IF 962 COM serial interface 6ES7 962 3AA00 0ACO module for commissioning terminal with two RS 232 interfaces This catalog is out of date see note on page 3 Engineering with PROGRAF AS E Overview PROGRAF AS NT is a powerful PC based engineering tool for the TELEPERM M AS 230 230 K and AS 235 235 K 235 H as well as AS 388 TM and AS 488 TM automation systems includ ing the AS 488 S and AS 488 K versions with a varying design It is equipped with a convenient graphical user interface based on Microsoft Windows NT 4 0 2000 XP This tool permits signifi cant
183. ters of class 2 on the PROFIBUS DP setting of 45 45 kbit s as the transmission rate as well as higher transmis sion rates up to 12 Mbit s This catalog is out of date see note on page 3 PROFIBUS PA Connecting PROFIBUS PA to AS 488 TM Technical Specifications E Ordering Data Technical data DP PA link IM 157 DP PA coupler only Max number of DP lines 2 2 Max number of slaves per DP line 122 122 Number of bytes for inputs per DP slave 122 122 Number of bytes for outputs per DP slave 122 122 Max number of PA field devices on an IM 157 e Digital e Analog process value 4 bytes status 1 byte 30 24 Average number of con nectable PA field devices Exception 12 8 bytes inputs outputs per field device 122 10 1220 122 Max number of PA transmit ters on DP line 122 24 2928 122 Max updating cycle on DP bus between master slaves with 62 slaves 130 ms I O data 120 40 bytes 1700 ms I O data 12 4 bytes Average updating cycle on DP bus between mas ter slaves with 62 slaves 90 ms I O data 120 40 bytes 870 ms I O data 12 4 bytes Max updating cycle on PA bus IM 157 field devices with 10 field devices 600 ms I O data 120 40 bytes 600 ms I O data 12 4 bytes Average updating cycle on PA bus IM 157 field devices with 10 field devices 140 ms I O data
184. tion The possible network configurations of the PROFIBUS DP corre spond to those of the PROFIBUS TM system bus see Section Bus communication This catalog is out of date see note on page 3 COM PROFIBUS COM PROFIBUS is a tool used for fieldbus configuring and for parameterization of the bus stations prior to commissioning COM PROFIBUS can be installed on the commissioning terminal or on a PC programming device with Microsoft Windows 95 98 Me NT 2000 The tasks of COM PROFIBUS include configuration of the field bus generation of the address list parameterization of slave modules setting of the transmission rate on the fieldbus and setting of the failure response Slave modules from other vendors can also be parameterized The vendors usually enclose type GSD files with their products for linking into the parameterization tools If these type GSD files are not available you can also obtain them using the support services on the Internet sites of the respective vendors or of the PNO PROFIBUS International According to EN 50 170 Part 3 these files can also be generated using the master device data if you are sufficiently knowledgeable Connecting SIMATIC I Os E Technical Specifications PROFIBUS DP quantity breakdown PROFIBUS DP according to stan EN 50 170 Part 3 dard Quantity e DP lines 2 e Stations per line Up to 122 e O modules per line Max 976 Inputs and outputs per slave
185. tware if required see Section Process Os NT version of commissioning terminal software e CPU with Pentium processor e Vacant hard disk capacity approx 5 1 Mbyte e One vacant serial COM port e MS DOS operating system version 5 0 or later for commission ing terminal software e Microsoft Windows NT V 4 0 or later or Windows 2000 oper ating system Both versions are included in the delivery of the system software a Design Cable for connection of the commissioning terminal The commissioning terminal for the AS 488 TM automation systems and the CS L2 bridge is connected via a cable 6ES7 902 to the IF 962 COM serial interface module in the CPU Siemens PLT 112 2002 2 10 IF 962 COM serial interface module The IF 962 COM serial interface module is required to connect a commissioning terminal to an AS 488 TM automation system and to the CS L2 bridge It is inserted into the system CPU Notes on operation of the commissioning terminal The commissioning terminal supports use of the known opera tion and monitoring interface of the automation system for com missioning and servicing purposes but without offering the quality of an operation and monitoring system The commissioning terminal can be permanently connected to the automation system The serial data transmission rate is 19 2 kbit s Communication between the AS and the commissioning termi nal is automatically resynchronized following an in
186. ule Digital input output for amp C moni toring functions IF 962 COM serial interface module for commissioning terminal with two RS 232 interfaces 6ES7 488 3AA00 0AB0 6ES7 961 1AA00 0ACO 6ES7 962 3AA00 0ACO This catalog is out of date see note on page 3 Power supply modules Backup battery A backup battery is additionally required for the AS 488 TM au tomation system The PS 405 and PS 407 load power supplies are fitted with a battery compartment If the power supply fails the time and date in the CPU are buffered E Ordering Data Order No PS 405 load power supply DC 24 V DC 5 V 24 V e PS 405 10 A 2 slots wide 6ES7 405 0KA01 0AA0 e PS 405 20 A 3 slots wide 6ES7 405 0RA01 0AA0 PS 407 load power supply AC 120 230 V DC 5 V 24 V e PS 407 10 A 2 slots wide 6ES7 407 0KA01 0AA0 Backup battery 6ES7 971 0BA00 E Overview Type AA for time and date PS 405 and PS 407 load power supplies 3 6 V 1 39 Ah 1 unit The modules of the AS 488 TM automation system are provided with the DC 5 V and DC 24 V operating voltages from the PS 405 and PS 407 power supply modules via the backplane bus A PS 407 power supply module for AC 120 230 V only for oper ation without TELEPERM M I O modules or a PS 405 power sup ply module for DC 24 V is required depending on the input volt age The power supply module is inserted on the left in the rack It is fitted in a casing and is cooled by natura
187. um in friendly coexistence The PROFIBUS AG AG coupling is an open solution based on PROFIBUS for data exchange between AS 488 TM and S7 automation systems PROFIBUS connecting cable Remote bus connection unit FAE RS 485 cafe bus terminal CS 275 remote bus PROFIBUS TM Design of CS L2 bridge for installation in cabinet left and for wall mounting right Siemens PLT 112 2002 9 7 This catalog is out of date see note on page 3 CS L2 bridge CS L2 bridge E Configuration E Technical Specifications Station addresses CS L2 bridge The address range defines the stations which are accessibleon Basie device the PROFIBUS TM from the CS 275 bus system via the CS L2 e Basic system SIMATIC M7 400 with CPU 486 3 subrack bridge From the viewpoint of PROFIBUS TM all stations whose and AC or DC power supply module addresses are not within the address range must be stations on e Extensions Interface modules IF 961 DIO IF 962 the CS 275 bus The first address of the range is always the sta COM EXM 478 with IF 964 TPM 478 tion address of the CS L2 bridge This must be left vacant when Power supply configuring the two buses Supply voltage Current consumption Power loss Example e AC 120 V Max 1 14 A Max 22 4 VA If max 20 stations with addresses 40 to 59 are to be connected e AC 230 V Max 0 57 A Max 22 4 VA a the PROFIBUS the CS L2 bridge must be configured as fol DO DAV
188. units ES 100 K extension systems are permissible per AS 488 TM The following assignments are possible per I O bus e 3 extension units and one ES 100 K extension system e At least 1 extension unit and up to three ES 100 K extension systems e Up to 3 extension units in the basic cabinet or up to 4 extension units in the extension cabinet of an AS 230 or AS 235 system The ribbon cable must be replaced when us ing 3 or 4 extension units for AS 230 Field multiplexers and FM driver blocks together with links can not be used When using the MIG migration rack the I O modules inserted in the basic unit of an AS 220 S AS 230 K or AS 235 K automa tion system must be converted into extension units systems or they are omitted Up to 5 I O modules can be transferred to a MIG Il or MIG K migration rack if the process signal cables are reconnected The AS 220 H and AS 235 H automation systems can only be in corporated into the migration with relinquishing of redundancy The conversion is carried out specific to the project by replacing the AS 220 H basic unit without EE1 extension unit or the AS 235 H basic unit by an AS 488 S with additional adaptation to the redundant solution In the case of the AS 235 H technical clarification is necessary because of the different I O conditions these are not covered by a standard conversion The AS 488 TM has no local terminal for direct operation and monitoring or for configuring Op
189. used for modernization and expansion of existing sys tems and also for new systems e Flexible adaptation of automation system to the respective task Comprehensive range of distributed I Os ET 200M Os especially suitable for process engineering Compact modules in adapter casings operation without fans Adaptable packaging system Migration of existing TELEPERM M systems e Modern communication standards PROFIBUS TM system bus for connection of components close to the process or remote from the process also with op tical design redundant media PROFIBUS DP fieldbus for interfacing of distributed process I Os and of systems from other vendors with a smaller data in terface e PROFIBUS AG AG coupling bus for interfacing of SIMATIC S5 SIMATIC S7 SIMATIC PCS 7 and systems from other vendors with data coupling independent of system bus e Bridge for connection of CS 275 and PROFIBUS TM system buses This catalog is out of date see note on page 3 System architecture System properties System software Data blocks Blocks for analog and digital processing Blocks for binary processing Blocks for processing with standardized operation and monitoring Blocks for signal exchange via the CS 275 or PROFIBUS TM system bus Blocks for distributed process I Os on the PROFIBUS DP fieldbus Blocks for PLC PLC coupling with PROFIBUS AG AG Driver blocks for I O modules of the TELEPERM M
190. utomation system system software version G C79000 G8000 C416 C79000 G8076 C416 e Description German e Description English The checklists ordering forms addresses for returned goods and conditions are available on request see summary on pro duction of quotations and ordering This catalog is out of date see note on page 3 a Overview The AS 488 K migration package is an optimized cost effective and lump sum offer for migration of AS 230 K and AS 235 K au tomation systems with AS 488 TM in a compact and compatible design saving space and costs Scope of delivery and services The scope of delivery and services of the AS 488 K migration package is defined as follows e AS 488 K automation system compact system incl system software e Standard conversion services Service Conversion of AS 230 K or AS 235 K into AS 488 K Removal of the complete AS 230 K AS 235 K basic system Installation of AS 488 K in the system housing or system cab inet connection and commissioning Transfer and adaptation of the application software on the ba sis of the standard blocks without testing of software func tions Additive supplementary components and services Previous experience has shown that migration solutions are usu ally extremely specific and deviate from the standard scope of the AS 488 K migration packages Components or system ex pansions e g with distributed I Os on the PROFIBUS DP which are not
191. ved for common alarm modules the latest product release is required 8 Note current balance of subrack max 4 A per module max 16 A per subrack 9 Combination modules for use in TELEPERM M standard systems and in TELEPERM ME systems Application in AS 235 488 extension units only as TELEPERM ME module with slot addressing 11 Note Release 3 is not allowed 12 Cycle time in TPM 478 for processing of modules in ES 100 K can be delayed dependent on the cable length coupling modules are used at best in the basic unit 13 Application in ES 100 K not allowed timing 14 Connection of transmitters with two wire system not permissible with AS 488 K and ES 100 K in AC 230 V The ripple of the power supply in the AS is too high for these transmitters and the connection sys tem Module only functions together with 6DS1 717 8AA Only alarm function Module only functions together with 6DS1 713 or 6DS1 731 A maximum of 1 module of type Typ N V 24 or CP 581 TM are per missible in a AS 488 TM system in basic and extension cabinet 20 Application in ES 100 K not allowed 5 V power 21 Hardware software releases on request Siemens Karlsruhe I amp S IT PS KHE3 D 76181 Karlsruhe Germany 22 S7 coupling with 3964 R RK 512 procedure SEND RECEIVE SIMATIC S5 analog value format 23 only CP 581 TM versions with S5Kx drivers can be used Power balance of the module can vary up to max 3 A with 5 V 24 cycle time of t
192. very unit 1000 m mini mum ordering length 20 m e Standard cable e Bus cable with PE sheath for food and drink industry Fiber optic cable Standard cable can be fanned out cut to length specify length in m Max available length 4000 m BFOC connector for standard fiber optic cable 20 units EXM 478 extension module to accommodate 3 interface mod ules IF 964 DP interface module Order No 6ES7 972 0BA40 0XA0 6ES7 972 0BB40 0XA0 6GK1 500 0EA02 6GK1 500 0AA10 6GK1 500 0DA00 6GK1 502 3CB00 6GK1 500 3AA00 6XV1 830 1BH15 6XV1 830 1BH30 6XV1 830 0EH10 6XV1 830 0GH10 6XV1 820 5AH10 Length m See Catalog IK PI for precut pre assembled cables 6GK1 901 0DA20 0AA0 6ES7 478 2AC00 0ACO 6ES7 964 2AA01 0ABO This catalog is out of date see note on page 3 CS 275 E Overview E Ordering Data In the following you will be provided with information relevant to connection of the AS 488 TM to the CS 275 bus system Please refer to Catalog PLT 130 for detailed information on the TELEP ERM M CS 275 bus system in particular on design and mode of operation E Configuration TPM 478 interface module The AS 488 TM automation system and the CS L2 bridge can be connected to the CS 275 bus system via the TPM 478 interface module Two functions are integrated on this interface module e CS 275 functionality A powerful CPU processes the communications functions to the CS 275 bus sys
193. view E Overview For operation as well as loading and archiving of the system and user functions the CPU provides an interface for a memory card in addition to the integral main memory RAM The non volatile memory on the memory card of the AS 488 TM automation systems is divided into system and user memories The system memory which is read only from the AS viewpoint contains the system software in the form of basic programs and standard function blocks The user memory available for ar chiving the application software has a capacity of 4 Mbyte The memory card with the AS 488 TM system software and the commissioning terminal software are combined in one ordering unit The commissioning terminal can be used to download initializa tion and driver software to the memory card e g for a second PROFIBUS DP line for SIWAREX M PLC PLC coupling or IP 262 in ET 200U Additional configuring tools e PROGRAF AS NT for AS 488 TM see Section System architecture e COM PROFIBUS for PROFIBUS DP see Section Process I Os Ordering Data Order No 6DS2 410 0XX00 0XA0 AS 488 TM system software comprising e Function blocks TML and STEP M on memory card 8 Mbyte e Commissioning terminal soft ware for PC programming de vice on 3 5 inch diskette with handling description in German and English System software service 6DS2 410 0XX00 0XC2 package Upgrade update as system soft ware for upgradin
194. x ib Ex analog output module 332 5RD 4 outputs floating 0 4 to 20 mA 4 outputs floating 6ES7 332 5RD00 0ABO 0 4 to 20 mA 15 bit Siemens PLT 112 2002 8 11 This catalog is out of date see note on page 3 Function and communications modules E Overview E Ordering Data Special function and communications modules can be operated in the ET 200M 1 O systems connected to the AS 488 TM auto mation system via PROFIBUS DP These include e SIWAREX M function module with weighing and dosing elec tronics for implementation of scales and for controlling dosing units The AS 488 TM automation system additionally requires the SIWA driver block for this function module See the section on SIWAREX M for further information and ordering data on the SIWA driver block e CP 343 2 communications processor for linking the AS I field bus See section on DP extensions for AS 488 TM for information on configuring and diagnostics Note It is also possible to use the CP 342 2 communications processor which is no longer available instead of the CP 343 2 e FM 350 1 single channel counter module The AS 488 TM requires special driver blocks for operation of the FM 350 counter module These can be obtained on request from I amp S IT PS Karlsruhe Mr Heid Tel 49 721 595 6380 Fax 49 721 595 6383 E mail Roland Heid siemens com Siemens PLT 112 2002 8 12 Order No FM CP modules CP 343 2 communications pro cessor
195. ystem and the coupling partners Using the FDL services SDA send data to one station with ack nowledgment of receipt and SDN send data to one or all stati ons without acknowledgment of receipt broadcast of the European standard EN 50 170 data blocks with a maximum length of 240 byte are transmitted in the send and receive direc tions where the receive telegrams occupy the first 4 byte with the internal AS 488 address i e max 236 byte useful data An initialization file can be used to set the transmission rate between 9 6 kbit s and 1 5 Mbit s Note A coupling partner is addressed using its PROFIBUS station address and one of the connection endpoints SAP configured for communication with the AS 488 With SIMATIC the connec tions are either configured completely SIMATIC S7 specified connections SIMATIC S5 AG AG connections or only partially SIMATIC S7 non specified connections SIMATIC S5 FDL con nections With the partial configuration the communications pa rameters are entered automatically permitting free access to the FDL layer of PROFIBUS This also permits the optional assign ment of the SAP subaddresses Siemens PLT 112 2002 AG AG coupling software E Technical Specifications E Ordering Data This catalog is out of date see note on page 3 Released coupling partners for AS 388 TM and AS 488 TM SIMATIC S7 300 S7 400 SIMATIC S5 155U S5 135U S5 115U S5 95U S5 95F in each case

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