Shark SGP-3025 User's Manual
Contents
1. SGP ressure Washers OPERATOR S MANUAL SGP 3020 SGP 3025 SGP 3030 SGP 3530 SGP 3530E SGP 4035E lt GE lt gt LKR 9 0 2 57 S V 0 0 S Q NES ER NEN NA LISTEO For technical assistance or the SHARK dealer nearest you call 1 360 833 9100 1 800 771 1881 or visit our website at www shark pw com 97 6132 CONTENTS Introduction amp Important Safety Instructions 4 5 Component Identification 6 Assembly Instructions f Operating Instructions 8 9 Detergents and Cleaning Tips 10 Shut Down and Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 17 Maintenance amp Oil Change Charts 18 Exploded View 3020 3025 19 Exploded View 3030 3530 3530E 4030 20 21 Exploded View Parts Lists 22 24 Control Panel 3020 3025 amp Parts List 25 Control Panel 3030 3530 3530E 4030E amp Parts List 26 27 Hose amp Spray Gun Assembly 28 Downstream Injector Assembly 29 Hose Reel Option 30 Burner Specifications 31 Warranty Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference 97 6132 97 6151 e REV 11 04 m lt 5 9 u s OPERATOR S MANUAL INTRODUCTION Thank y2. 011184 Detergent Injector Assy 3 3530 3030 3530 3530E 4035E 1 4 12803015 Nozzle 1503 Yellow 4 011183 Detergent Injector Assy 42 3030 1 3020 3025 1 4 12803025 Nozzle SAQMEG 2503 Green 3030 1 4 12803040 Nozzle SAQMEG 4003 White 3030 1 4 12803000 Nozzle SAQMEG 0003 Red 3030 1 A Not Shown 28 97 6132 97 6151 REV 11 04 DOWNSTREAM INJECTOR ASSEMBLY D m o S JJ m E T m JJ TVANVI S YOLVYEAdO DOWNSTREAM INJECTOR PARTS LIST ITEM PART NO DESCRIPTION QTY 1 3 12021 Injector Detergent Non Adjust 3 4 011184 1 3 1202 Injector Detergent Non Adjust 2 4 011183 1 2 9040 Clamp Hose UNI 46 54 2 4 02080000 Tube 1 4 x 1 2 Clear Vinyl 6 ft 4 2 1904 Strainer 1 4 Hose Barb 1 29 97 6132 97 6151 REV 11 04 m lt 5 9 u s OPERATOR S MANUAL 30 HOSE REEL OPTION HOSE REEL PARTS LIST ITEM PART NO DESCRIPTION QTY 1 2 2002 Coupler 3 8 Female Brass 1 2 4 02047736 Hose 3 8 2 Wire Pressure Loop 1 3 22000 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 90 1996 Screw 3 3 4 HH NC Whiz Loc 4 5 90 20040 Nut 3 8 Flange Whiz Loc NC4 6 95 072900891 Bracket E ZEE Hose Reel Right Wrinkle Black 1 97 6132 97 6151 REV 11 04 SPECIFICATIONS D m BECKETT BURNER SPECIFICATIONS d c J Burner Burner Fuel Pump Fuel m Model Assy it Fuel Nozzle Trans
3. 1 46 95 07102229 Axle 30 3030 3530 3530E 4035E 2 95 07104723 Axle 27 80 3020 3025 2 47 10 02029 Label Danger Cool Engine 1 48 2 00602 Elbow 1 2 JIC x 1 2 Fem 90 3030 3530 3530E 4035E 1 2 0053 Elbow 1 2 JICM x 3 8 90 3020 3025 1 49 2 3100544 Valve E Z Start 3 8 MPT x 1 8 FPT 3030 3530 3530E 4035E 1 50 90 2020 Nut Cage 3 8 x 12 Gauge 4 51 6 0615 Regulator Voltage 15 V Pull Start 1 77 31620 205 003 Regulator Rectifier 18 AMP Electric Start 1 52 90 1006 Bolt 5 16 x 3 4 NC 8 53 90 2001 Nut 5 16 ESNA 8 54 90 4001 Washer 5 16 Flat 20 55 90 19715 Screw 5 16 x 1 1 4 Whiz Loc 8530E 4035E 4 56 2 30057 Valve 1 4 Shut OFF 1 57 11 3218 Label Nozzle Identification 1 58 1 190031 Cap Valve w 1 4 Gauge Port 15 070042532 70 460146 303031 353031 353031E 403531E 1 Cap Valve w 1 4 Gauge Port Legacy 302017 302517 1 Cap Valve w 1 4 Gauge Port 303037 353037 353037E 403537E 1 97 6132 97 6151 REV 11 04 ITEM PART NO DESCRIPTION QTY 59 7 014832 Insulation Tank Head 1 60 90 19960 Screw 3 8 x 1 1 4 Whiz Loc 4 61 90 2022 Nut Cage 1 4 16 Gauge 5 62 10 09004 Label Hot Water Outlet 1 63 2 11063 Plug Push On Oil Drain Honda 1 64 2 11062 Swivel 1 4 FEM Push On1 65 2 10491 Plug 1 4 JIC 1 66 6 0117 Wire THWN 6 Gauge Red 3530 4035E 2 75 ft 67 6 0118 Wire THWN 6 Gauge Black 3530 4035E 3 75 ft 68 6 05101 Connec
4. 8 15 7 01482 Insulation Tank Bottom 1 Blanket 1 16 95 07102227 Assy Frame 3030 3530 3530E 4035E 1 95 07104955 Assy Frame Mini 3020 3025 1 17 11 013 Label Die Cut 2 11 014 Label Die Cut 2 18 4 0307 Wheel amp Tire 6 Steel Rim 4 19 90 20041 Collar 5 8 Bore Shaft 4 20 90 4005 Washer 5 8 Flat SAE 4 21 5 0003 Engine Robin 6 HP 200W 3020 1 5 0004 Engine Robin 7 HP 200W 3025 1 5 01021 Engine Honda GX270QAR2 9 HP 18 AMP 3030 1 5 01072 Engine Honda GX340QNR2 11 HP E S 18 AMP 3530E 1 5 01070 Engine Honda GX340QAH2 11 HP 18 AMP 3530 1 5 010720 Engine Honda GX390KQNR2 13 HP E S 18 Amp 4035E 1 97 6132 97 6151 REV 11 04 ITEM PART DESCRIPTION QTY 22 5 1630 Pump Legacy WMG 2625 302017 1 5 1631 Pump Legacy WMG 2530 302517 1 5 23125 Pump General TX 1506G8 303031 1 5 23122 Pump General TX1509G8 353031 353031E 1 5 23161 Pump General EZ 4035 403531E 1 5 1960 Pump Legacy GS3040G 303037 1 5 1961 Pump Legacy GS3540G 353037 353037E 1 5 1962 Pump Legacy GS4040G 403537E 1 23 4 02047725 Hose 3 8 x 25 2 Wire Pressure Loop 1 24 2 30082 Pump Protector 1 2 1 25 6 021720 Switch Pressure 1 4 SS Except Steam Option 1 26 2 0053 Elbow 1 2 3 8 90 303031 303037 353031 353037 353031E 353037 403531E 403537 1 2 00601 Elbow 1 2 JIC x 3 8 FEM 90 302017 302517 1 27 5 3025 Unloader PA 8
5. Control Handle Selection of high or low pressure is accompanied by turning the handle Note High pressure nozzle must be inserted at end of wand to obtain high pressure To apply soap read operator s manual are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse select the white 40 or green 25 nozzle To scour the surface select the yellow 15 or red 0 nozzle To apply detergent select the black nozzle 97 6132 97 6151 REV 11 04 D m 0 m S 2 m D 9 m 3 5 2 o gt 5 m x lt 5 9 D s OPERATOR S MANUAL APPLYING DETERGENT AND GENERAL OPERATING TECHNIQUES WARNING Some detergents may be harmful if inhaled or in gested causing severe nausea fainting or poisoning The harm ful elements may cause property damage or severe injury STEP 1 Connect detergent injector to discharge nipple on machine Connect high pressure hose to injector with quick coupler check to make sure locking coupler sleeves are in proper position before applying water pressure amp WARNING Disharge Nipple E Detergent Injector X e ig Pressure l Hose lle ZS Detergent STEP 2 Use detergent designed specifically for pressure washers Household detergents could dam age the pump Prepare detergent solut
6. GPM 3650 PSI VB75K47L 303031 353031 353031E 403531E 1 5 3151 Unloader APR S 3000 5 3 3000 302017 302517 1 5 3029 Unloader PA 8 3650 303037 353037 353037E 403537E 1 28 2 1024 Elbow 1 2 Street Brass 1 29 2 10942 Swivel 1 2 MP x 3 4 GHF w Strainer 1 30 2 1088 Hose Barb 1 4 Barb x 1 8 ML Pipe 90 3030 3530 3530E 4035E 1 31 2 9040 Clamp Hose UNI 46 54 3030 3530 3530E 4035E 6 3020 3025 4 32 4 02100000 Hose 1 4 Push On Fuel Line 14 inches Steam Option 1 33 2 0115 Box Battery M 100 3530E 4035E 1 2 011500 A Plate Battery Box Large PolyPro 3530E 4035E 1 34 2 0115090 Tank Fuel 6 Gallon 1 35 2 01167 Cap Fuel Tank Plastic H60 AV 1 EXPLODED VIEWS PARTS LIST ITEM PART NO DESCRIPTION QTY 36 2 01053 Mount Rubber Vibration 40 Duro Blue Dot 2 37 2 01052 Mount Rubber Vibration 30 Duro 2 38 95 07290007 Tab Outer Wrap 4 39 2 0103 Grommet Rubber Nozzle Holder 4 40 90 100472 Bolt Carriage 1 4 x 1 4 41 Burner Assy See Burner Spec s Page 31 42 90 2025 Nut 5 16 Wing 8530E 4035E 4 43 90 20040 Nut 3 8 Flange Whiz Loc 4 44 2 1089 Hose Barb 1 4 Barb x 1 4 Pipe 90 303037 353037 353037E 403537E 1 2 1088 Hose Barb 1 4 Barb x 1 8 ML Pipe 90 303031 353031 353031E 405351E 1 45 2 1085 Hose Barb 1 4 Barb x 1 4 ML Pipe
7. This solenoid valve which is normally closed is activated by a flow switch when water is flow ing through it When an operator releases the trigger on the spray gun the flow of water through the flow switch stops turning off the current to the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way allows for an instantaneous burn or no burn situation thereby eliminating high and low water tem peratures and combustion smoke normally associated with machines incorporating a spray gun CAUTION Periodic inspection is recommended to in sure that the fuel solenoid valve functions properly This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing Electrode Setting See illustration below Electrode _ 5 32 View Side View Periodically check wiring connections If necessary to adjust electrodes use diagram Burner Nozzle Keep the tip free of surface deposits by wiping it with a clean solvent saturated cloth being careful not to plug or enlarge the nozzle For maximum efficiency replace the nozzle each season Air Adjustment Machines are preset and performance tested at the factory elevation 100 feet A one time initial correction for your location will pay off in economy performance and extended service l
8. View A A Enlarged 20 97 6132 97 6151 REV 11 04 EXPLODED VIEW 3030 3530 35305 4030 MODELS D m o e JJ m E T m JJ TVNNVIM S YOLVEAdO Electric Start Model Only 56 View A A Enlarged 21 97 6132 97 6151 REV 11 04 m lt 5 9 ui S OPERATOR S MANUAL 22 EXPLODED VIEWS PARTS LIST ITEM PART DESCRIPTION QTY 1 95 07290029 Tank Head Assembly 16 Dia x 8 Stack 1 2 10 02025A Label Hot Caliente w Arrows Warning 3 3 90 50045 Clip Retaining U Type 4 4 95 07290053 Retainer Burner Insulation 1 5 95 07121218 Coil Dura 14 5 Dia Sch 80 3030 3530 3530E 4035 1 95 07102310 Coil Assy 3020 3025 1 6 95 07200129 Wrap Outer Coil 3030 3530 3530E 4035E 1 95 07102249 Wrap Outer Coil 3020 3025 1 7 2 0008 Nipple 1 2 x M x M Hex 3020 3025 1 2 000891 Nipple 2 1 2 x 1 2 Pipe 3030 3530 3530E 4035E 1 8 95 07101226 Block Discharge 1 2 x 1 2 Brass 1 9 2 00270 Elbow 3 8 Male Pipe Legacy Steam Option 1 10 2 2007 Nipple 3 8 3 8 ST Male1 11 2 3409 Disk Rupture Assy 7000 PSI 1 12 2 1108 Hose Barb 1 2 Barb x 3 8 MPT Push On 1 13 4 02110000 Hose 1 2 Push On Conduit 3030 3530 3530E 4035E 2 5 ft 3020 3025 2 ft 14 90 19710 Screw 1 4 x 3 4 HH NC 3030 3530 3530E 4035E 9 3020 3025
9. latch to spray gun Remove black soap nozzle from the quick coupler Select and install the desired high pressure nozzle NOTE You can also stop detergent from flowing by simply removing detergent siphon tube from bottle 97 6132 97 6151 REV 11 04 SHUTTING DOWN AND CLEAN UP STEP 1 Remove detergent suction tube from container and insert into 1 gallon of fresh water Turn variable pressure wand handle for low pres sure or connect the black detergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 3 Turn off water supply 2 TS E k BES 0 Water Inlet lt High Pressure Outlet STEP 4 Press trig gerto release water pressure STEP 5 Disconnect the garden hose from the water inlet on the machine STEP 6 Disconnect the high pressure hose from high pres sure outlet STEP 7 Engage the spray gun safety lock STORAGE CAUTION Always store your pressure washer in a location where the temperature will not fall below 32 F 0 The pump in this machine is susceptible to permanent damage if frozen FREEZE DAMAGE IS NOT COVERED BY WARRANTY 1 Stop the pressure washer squeeze spray gun trig ger to release pressure 2 Detach water supply hose and high pressure hose 3 Turn on the machine for a few seconds until re maining water exits Turn engine off immediately 4 Dra
10. the On po sition Slide the fuel valve lever to the ON position When the engine is not in use leave the fuel valve in the OFF position STEP 6 Pull the choke lever out to the Choke po sition on a warm engine leave the choke lever in in the run position Push the choke lever to the Closed position To restart a warm engine leave the choke lever in the Open position 97 6132 97 6151 e REV 11 04 OPERATING INSTRUCTIONS gr Throttle STEP 7 Turn the engine to Run position STEP 8 Pull the starter grip If the engine fails to start after 2 pulls squeeze the trigger gun to release pres sure and repeat step Return starter gently After the engine warms up enough to run smoothly move choke to run position and throttle to fast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in hand Temperature Gauge A Burner Switch NOZZLES The four color coded quick con STEP 8 If hot water is required Adjust temperature gauge to proper temperature 200 Turn on Burner WARNING Never replace nozzles without engaging the safety latch on the spray gun nect nozzles provide a wide array of spray widths from 0 to 45 and switch to begin heating water trigger Brass Soap Nozzle a High Pressure Nozzle Variable Pressure Wand VP Variable Pressure
11. 2 97 6151 REV 11 04 v m V e J m S 2 m JJ 5 E 2 KA 2 to 9 S 15 Troubleshooting tc m lt m s 9 ul s TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT Burner nozzle is clogged Clean as required LIGHT continued Thermostat has malfunctioned Test and replace if needed from previous page Fuel solenoid has malfunctioned Test and replace if needed MACHINE SMOKES Fuel is improper or water is in fuel Drain tank and replace contaminated fuel Air adjustment is improper Readjust air bands on burner assembly Fuel pressure is low Adjust fuel pump pressure to specifications Burner nozzle is plugged or dirty Replace nozzle Check parts breakdown for nozzle size Burner nozzle spray pattern is faulty Replace nozzle Check parts breakdown for nozzle size Coil and burner assembly have heavy Remove coils and burner assembly clean accumulation of soot thoroughly Call local dealer Electrode setting is misaligned Realign electrodes to specifications Smoke stack has obstruction Check for blockage or other foreign objects Engine RPM is low Increase RPM to correct specs See serial plate LOW WATER Fuel is improper or has water in it Replace with clean and proper fuel TEMPERATURE Fuel pressure is low Increase fuel pressure Fuel pump is weak Check fuel pump pressure Replace pump if needed Fuel filter is partially clogg
12. 5 Bushing 3 8 STL Street 45 1 104 95 07104827 Lever Brake 1 119 10 0624 Label Get 1 A Not Shown 97 6132 97 6151 REV 11 04 CONTROL PANEL EXPLODED VIEW 3 21 View 020 3025 MODELS V m o e JJ m E T m JJ TVANVIM S YOLVEAdO 23 3020 3025 CONTROL PANEL PARTS LIST ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 6 06070 Capacitor 1 11 90 19708 Screw 1 4 x 1 1 4 Hex Whiz 1 2 6 0615 Regulator Voltage 15 Volt 1 12 90 19711 Screw 1 4 x 1 2 HH NC 3 95 07390109 Electrical 1 Whiz Loc 2 90 1994 A Screw 10 32 x 1 1 4 13 90 200012 Nut 1 4 Whiz Loc 2 Ground 1 14 90 2000 Nut 1 4 ESNA NC 1 90 017 A Nut 10 32 KEPS 4 141045 i 15 90 19942 Screw 10 32 3 4 Hx 3 4 95 07104960 Assy Cover Elec Box i Z90159 1 5 4 05088 Thermostat Adjustable 30221 7 90 2018 Nur cage WAF X TSCA 2 6 6 020590 Light Indicator Green 12V 1 18 11 0357 E 7 6 020251 Switch Curvette RA901VB B 1 9 904000 1 V Carling 1 20 90 017 Nut 10 32 Keps 4 8 4 050823 Meter Hobbs Hour 1 21 90 1999 Screw 10 32 x 3 4 3 9 6 03671 Relay P 8 B VF4 41F11 22 90 1991 Screw 10 32 x 1 2 1 12VDC 40AMP 1 23 2 011681 Cap Capacitor 1 37 x 1 50 x 10 6 041250 Breaker 1658 G41 02 P10 25A 1 060 Blk w o Hole 1 24 10 990247 Label Reset M 97
13. 6132 97 6151 REV 11 04 m lt 5 9 ui S OPERATOR S MANUAL 26 CONTROL PANEL 3030 3530 3530E 4035 MODELS 97 6132 97 6151 REV 11 04 3030 3530 3530E 40355 CONTROL PANEL PARTS LIST ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 4 05088 Thermostat Adjustable 302 F 1 16 6 03671 Relay P amp VF4 41F 11 2 95 07102228 Cover Electric Box 1 12VDC 40AMP 1 3 90 1991 Screw 10 32 x 1 2 BHSOC 17 _ 6 06070 Capacitor 3030 3530 Black 1 18 6 06071 Bracket Capacitor 3030 3530 1 4 6 041250 Breaker 19 90 017 Nut 10 32 Keps 8 1658 G41 02 P10 25A 1 20 90 14 Screw 6 32 3 8 DND HD 5 6 05181 Locknut 1 2 1 3030 3530 2 6 6 020590 Light Indicator Green 12V 1 21 90 200430 Nut 6 32 Keps 3030 3530 3 7 90 2018 Nut 10 32 x 16 6 22 90 1999 Screw 10 32 x 3 4 BH SOC CS 8 11 0505 Label Control Panel 1 3530 4035E 1 11 0507 Label Control Panel 1 23 6 02170 A Conduit Split 1 4 5 5 ft 9 4 050823 Hour Meter Hobbs 12 48VDC 1 24 90 4008 Washer 5 16 Lock Split Ring 2 10 6 020251 Switch Curvette RA901VB B 25 90 4001 1 Washer 5 16 Flat Cut 4 1 V Carling 1 26 90 1994 Screw 10 32 x 1 1 4 11 6 0516 Strain Relief 1 2 Metal Ground 1 Two Screw 2 27 11 1042 Label Ground 1 LLL Sirain Heller Small 1 28 90 19942 Sc
14. ARRANTY Components manufactured by SHARK such as frames handles coil wraps float tanks and belt guards All heating coils will have a three year warranty Internal components on the oil end of all pressure washer pumps will have a seven year war ranty ONE YEAR PARTS WARRANTY All other components excluding normal wear items as described below will be warranted for one year on parts Warranty on these parts will be for one year regardless of the duration of the original component manufacturer s part warranty WARRANTY PROVIDED BY OTHER MANUFACTURERS Motors generators and engines which are warranted by their respective manufacturers are serviced through these manufac turers local authorized service centers SHARK cannot provide warranty on these items WHAT THIS WARRANTY DOES NOT COVER This warranty does not cover the following items 1 Normal wear items such as nozzles guns discharge hoses wands quick couplers seals filters gaskets O rings packings pistons pump valve assemblies strainers belts brushes rupture disks fuses pump protectors 2 Damage or malfunctions resulting from accidents abuse modifications alterations incorrect installation improper servicing failure to follow manufacturer s maintenance instructions or use of the equipment beyond its stated usage specifications as contained in the operator s manual Damage due to freezing chemical deterioration scale buildup rust corrosion or thermal e
15. DESCRIPTION QTY ITEM PART N NO DESCRIPTION QTY 90 6 0516 Strain Relief 1 2 1 105 90 1999 Screw 10 32 x 3 4 SOC CS 91 90 1009 Bolt 5 16 x 1 1 2 4 Ge SE SC a 9 crew x 1 1 4 92 90 4008 Lock Washer 5 16 4 3530E 4035E 2 dd SE GE 106 90 017 Nut 10 32 Kep 3530 3530 4035 4 4035E 2 94 2 000891 Nipple Galv 1 2 x 2 1 2 3020 3025 3030 3530 3 3030 3530 3530E 4035E 1 107 6 Hose Barb 1 4 Barb x 3 8 95 4 02100000 Hose 1 4 x 14 1 Double 1 96 90 10053 Bolt 5 16 24 x 3 4 NF 3020 108 2 010061 Bushing Rubber Nitrile 2 3025 4 7 109 90 4008 Washer 5 16 Lock Split R 90 19960 Screw 3 8 x 1 1 4 Whiz Loc 3020 3025 3030 3530 3530 4035 4 97 9 Elbow 1 4 Hose Barb 1 4 m ES Pipe Steam Option 111 6 021730 Switch Flow Steam Option 1 3030 3530 3530E 4030E 1 112 2 01411 Bushing 3 4 Snap 3020 98 8 Reducer M14 1 4 F 3025 3020 3025 1 113 4 02100000 Hose 1 4 Push On 3020 99 2 1046 Plug 1 4 Countersunk 3025 7 3020 3025 1 3030 3530 3530E 4035E 11 100 9 Hose Barb 1 4 Barb x 1 4 Pipe 114 3 6 985 907 90 1 Steam Option 1 101 2 1022 Elbow 1 4 Street 1 115 9 Elbow 1 4 x 1 4 Pipe Steam Option Legacy Pumps 2 102 2 014083 Bushing 5 8 Snap 3020 3025 1 116 2 Adapter 1 2 x 1 2 Pipe STL 1 108 7 Insulation Blanket 18 52 E 5 Fiberglass 3020 3025 1 118 2 0057
16. OPERATING 10 Never make adjustments on machine while in operation WARNING Use only in well ven tilated areas Failure to observe this warning could cause a loss of consciousness or death This machine was designed for out door use only Use high pressure extension hose to clean indoors Store indoors 11 Avoid installing in small areas or near exhaust fans Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death It also contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Do not operate with the spray gun in the off posi tion for more than five minutes as this may cause damage to the pump The best insurance against an accident is pre caution and knowledge of the machine We will not be liable for any changes made to our standard machines or any components not pur chased from us Read engine safety instructions provided Never run pump dry or leave spray gun closed longer than 5 minutes Inlet water must be from a cold clean fresh city water supply RISK OF ASPHYXIATION ONLY IN A WELL amp WARNING RISK OF FIRE OR PLOSION USE VAPOR 19 20 21 22 23 24 25 26 27 28 29 30 WARNING Only use recom mended fuel Using other fuels may result in a serious explosion causing personal injury property damage or loss of life 18 Use No 1 or No 2 hea
17. ater then add 1 Ib of deliming powder Mix thoroughly 2 Remove wand assembly from spray gun and put spray gun into container Secure the trigger on the spray gun into the open position 3 Attach a short section 3 5 ft of garden hose to machine to siphon solution from an elevated con tainer Turn pump switch on allowing solution to be pumped through coils back into the container Solution should be allowed to circulate 2 4 hours 4 After circulating solution flush entire system with fresh water Reinstall wand assembly to spray gun 97 6132 97 6151 REV 11 04 MAINTENANCE Rupture Disk If pressure from pump or thermal expansion should exceed safe limits the rupture disk will burst allow ing high pressure to be discharged through hose to ground When disk ruptures it will need to be replaced The replacement rupture disk should be torqued to 35 ft Ibs Fuel Use clean fuel oil that is not contaminated with water and debris Replace fuel filter and drain tank every 100 hours of operation Use No 1 or No 2 Heating Oil ASTM D306 only NEVER use gasoline in your burner tank Gasoline is more combustible than fuel oil and a serious explo sion could result NEVER use crankcase or waste oil in your burner Fuel unit malfunction could result from contamination Fuel Control System These machines utilize a fuel solenoid valve located on the fuel pump to control the flow of fuel to the com bustion chamber
18. bodily injury and or property damage 2 Know how to stop the machine and bleed pressures quickly Be thoroughly familiar with the controls 3 Stay alert watch what you are doing 4 Allinstallations must comply with local codes Con tact your electrician plumber utility company or the selling distributor for specific details READ OPERATOR S MANUAL THOROUGHLY PRIOR TO USE WARNING Flammable liquids can create fumes which can ignite causing property damage or severe injury 5 Risk of explosion do not spray flammable liquids or operate in an explosive loca tion Operate only where open flame or torch is permitted WARNING Do not place machine near flammable objects when the engine is hot WARNING Keep water spray away from electrical wiring or fatal electric shock may result WARNING Spray gun kicks back Hold with both hands 6 Grip cleaning wand securely with both hands before start ing the cleaner Failure to do this could result in injury from a whipping wand WARNING Risk of fire Do not add fuel when the machine is operating 7 Allow engine to cool for 2 min utes before refueling If any fuel is spilled make sure area is dry before testing spark plug or starting the engine Fire and or explosion may occur if this is not done Gasoline engines on mobile or portable equipment shall be refueled a Outdoors b With the engine on the equipment stopped c With no source
19. ct battery ground terminal before servicing CAUTION Moving this machine on a slope causes instability and may result in machines tipping over Use lifting bar provided on the center top of frame Va GZ FUEL 97 6132 97 6151 REV 11 04 V m o e J m E T m JJ TVANVIM S YOLVEAdO m lt 5 9 u s OPERATOR S MANUAL COMPONENT IDENTIFICATION Gasoline Tank Detergent Injector Pressure Switch SN Discharge Collar Nipple Unloader Quick s 2 0 Coupler Water Supply Hose not included Battery Box Wand O Coupler gt ENN A Spray Gun ANR Nozzle p PIN Quick X Coupler LEM Swivel LS Connector NN Brass N Variable Pressure Soap NA Control wand Nozzle Trigger High Pressure Hose Pump Develops high pressure Starter Grip Not Shown Used for starting the engine manually Spray Gun Controls the application of water and detergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Control Wand Handle Variable Pressure Control Wand Must be con nected to the spray gun This wand handle controls dishcharge flow from one tube to both wand tubes When water is discharged from both tubes you will have a pressure loss and allows chemical siphoning when us
20. e Removal of Soot and Heating Coil In the heating process fuel residue in the form of soot deposits may develop on the heating coil and block air flow which will affect burner combustion When soot has been detected on visual observation the soot on the coil must be washed off after following the coil removal steps 1 Remove the tank head assembly by lifting the tank head off 2 Remove the two pipe nipples and associated fit tings 3 Lift the coil out of the outer wrap CAUTION The coil weighs about 80 Ibs Use proper lifting techniques 4 Clean repair and replace the coil by reversing the above steps Coil Reinstallation Reinstall by reversing the above steps 4 through 1 Final Note The 12 VDC burner systems can draw as much as 18 amps For such burners to run properly the battery and engine charging system must be kept in good condition The engine must run at the correct RPM to adequately charge the battery It is equally important not to throttle down the engine on models without batteries since all power to run the burner comes solely from the engine Do not throttle down the engine at anytime while the machine is operating 97 6132 97 6151 REV 11 04 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Water supply is insufficient Use larger supply hose clean filter at water PRESSURE inlet Spray nozzle is old worn or incorrect Match the nozzle number to the machine and or replace wi
21. ed Replace as needed Soot buildup on coils is not allowing Clean coils heat transfer Burner nozzle is improper Call your local dealer for proper nozzle WATER Incoming water to machine is warm Lower incoming water temperature TEMPERATURE or hot TOO HOT Fuel pump pressure is too high Call your local dealer for proper fuel pres sure Fuel pump is defective Replace fuel pump Fuel nozzle is incorrect size See parts breakdown or serial plate for proper size Water supplied is insufficient Check water GPM to machine Water flow is restricted Check nozzle for obstruction and proper size Check serial plate for correct size PRESENCE OF Check and replace if necessary WATER IN OIL Air humidity is high Check and change oil twice as often Packing is worn or bad Check and replace if necessary 97 6132 97 6151 REV 11 04 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION DETERGENT NOT DRAWING PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION FLUCTUATING PRESSURE PUMP NOISY WATER DRIPPING FROM UNDER PUMP Air is leaking Tighten all clamps Check detergent lines for holes Injector head may be blocked Clean and make sure ball and spring behind dirty or damaged detergent hose barb or injector body are working properly Filter screen on detergent suction Clean or replace hose is plugged Detergent has high viscosity Nozzle sized incorrectly Check and replace if necessary see serial plate for
22. ed in combination with a detergent injector High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Note If trigger on spray gun is released for more than 2 minutes water will leak from valve Warm water will discharge from pump protector onto floor This system prevents internal pump damage 97 6132 97 6151 REV 11 04 ASSEMBLY INSTRUCTIONS Spray Gun Safety Latch High Pressure Hose Nozzle es o Wand lt Coupler Pressure Nozzle VA N Wand 6 Coupler Wand Collar STEP 1 Attach the high pressure hose to the spray gun using teflon tape on hose threads STEP 2 Pull the spring loaded collar of the wand coupler back to insert your choice of pressure nozzle STEP 3 Release the coupler collar and push the nozzle until the collar clicks Pull the nozzle to make sure it is seated properly H DipStick Discharge Fitting Coupler Collar High Pressure Hose Cold Water Source Garden Hose 4 Remove shipping install dipstick Check pump level by using dipstick or observe oil level in oil window if equipped Use 30 wt non detergent Garden Hose 0 6 Water Inlet STEP7 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pump without wat
23. er or pump damage will result STEP 5 Connect the high pres sure hose to the pump discharge fitting Push coupler collar forward until secure 97 6132 97 6151 REV 11 04 STEP 6 Connect garden hose to the cold water source D m o e J m E T m cl EST 038 4 ET 7 I lt t 9 W x D S lt e x x FN OPERATING INSTRUCTIONS STEP 1 Check engine oil level Oil level should be level with the bottom of the oil filler neck Be sure the machine is level when checking the oil level Refer to the engine s operating manual included with machine We recommend that the oil be changed after the first 5 hours of use then once every 50 hours Note Improper oil levels will cause low oil sensor to shut off engine IMPORTANT Do not run engine with high or low levels as this will cause engine damage Cold Water Source Yen STEP 3 Connect garden hose to the cold water source and turn water on completely Never use hot water STEP 4 Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle STEP 2 Fill gas tank with unleaded gasoline Do not use leaded gas oline Caution Read warnings on pg 4 and engine manual WW UNN STEP 5 Rotate the fuel shut off valve to
24. er to be sprayed on or near engine or burner assembly or any electrical component 11 Periodically delime coils as per instructions 12 Check to see that engine is properly lubricated It is advisable periodically to visually inspect the burner Check air inlet to make sure it is not clogged or blocked Wipe off any oil spills and keep this equipment clean and dry The areas around the pressure washer should be kept clean and free of combustible materials gasoline and other flammable vapors and liquids The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner Con sult factory if vent stacking is going to be used MAINTENANCE AND SERVICE Unloader Valves Unloader valves are preset and tested at the factory before shipping Occasional adjustment of the unloader may be necessary to maintain correct pressure Call your local dealer for assistance Winterizing Procedure Damage due to freezing is not covered by warranty Ad here to the following cold weather procedures whenever the washer must be stored or operated outdoors under freezing conditions During winter months when temperatures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into the bucket and connect it to the machi
25. former Motor Solenoid Cord Solenoid Coil Electrode E 302017 7 00007 7 01260 7 515242 7 21699 7 00098 7 21754U 7 578727 302517 7 00007 7 01260 7 515242 7 21699 7 00098 7 217540 7 578727 be m 303031 7 00031 7 01215 7 515242 7 21699 7 00098 7 21754U 7 578727 D 303037 7 00031 7 01215 7 515242 7 21699 7 00098 7 21754U 7 578727 9 353031 7 00031 7 0101 7 515242 7 21699 7 00098 7 21754U 7 578727 Q 353037 7 00031 7 0101 7 515242 7 21699 7 00098 7 21754U 7 578727 D 353031 7 00031 7 0101 7 515242 7 21699 7 00098 7 21754U 7 578727 353037 7 00031 7 0101 7 515242 7 21699 7 00098 7 21754U 7 578727 Kj o 403531 7 00031 7 0102 7 515242 7 21699 7 00098 7 21754U 7 578727 403537E 7 00031 7 0102 7 515242 7 21699 7 00098 7 21754U 7 578727 31 97 6132 97 6151 REV 11 04 p a SGP SERIES PRESSURE WASHER Shark WARRANTY SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use for the periods specified below This Limited Warranty is subject to the exclusions shown below is calculated from the date of the original purchase and applies to the original components only Any parts replaced under this warranty will assume the remainder of the part s warranty period This warranty applies to the original purchaser and is not transferable LIMITED LIFETIME PARTS W
26. i S MAINTENANCE CHARTS PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment Contact your dealer for maintenance Regular preventative maintenance will add many hours to the life of your pressure washer Perform maintenance more often under severe conditions MAINTENANCE SCHEDULE Engine OI C ERR c Ge E OIL CHANGE RECORD Estimated Operating Estimated Operating Date Oil Changed Hours Since Last Date Oil Changed Hours Since Last Month Day Year Oil Change Month Day Year Oil Change 97 6132 97 6151 REV 11 04 EXPLODED VIEW 3020 3025 MODELS D m o e J m E T m JJ S YOLVYEAdO Detail Reversed View A A Enlarged Pg 12 For Detail See Control Box Illus 51 105 106 19 97 6132 97 6151 REV 11 04 EXPLODED VIEW 3030 3530 3530E 4030 MODELS m lt 5 9 u s OPERATOR S MANUAL For Detail See Control Box Illus Honda Electric Start Only For Brake Detail See
27. ife If a smoking or eye burning exhaust is being emitted from the stack two things should be checked First check the fuel to be certain that kerosene or No 1 home heating fuel is being used Next check the air adjustment on the burner To adjust Start machine and turn burner ON Loosen two locking screws found in the air shutter openings refer to illustration below and close air shutter until black smoke appears from burner exhaust vent Note air band position Next slowly open the air shutter until white smoke just starts to appear Turn air shutter half way back to the black smoke position previously noted Tighten locking screws If the desired position cannot be obtained using only the air shutter lock the air shutter in as close a position as can be obtained then repeat the above procedure on the air band setting FUEL AIR ADJUSTMENT Pressure Gauge Air Band Air Band Adjustment Screw 49 NAS 2 Return Line 7 00098 Fuel 97 6132 97 6151 REV 11 04 V m o e J m E T m JJ 031 4 ET 0 13 m lt u 5 9 u s OPERATOR S MANUAL MAINTENANCE Fuel Pressure Adjustment To adjust fuel pressure turn the adjusting screw clock wise to increase counterclockwise to decrease Do not exceed 200 psi NOTE When changing the fuel pump a bypass plug must be installed in the return port or the fuel pump will not prim
28. in the gas and oil from the engine 5 Do not allow high pressure hose to become kinked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer When the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carburetor 3 Pour about one teaspoon of engine oil through the spark plug hole pull the starter grip several times and replace the plug Then pull the starter grip slowly until you feel increased pressure which indicates the piston is on its compression stroke and leave it in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as STA BIL or an equivalent will minimize the formu lation of fuel deposits during shortage Such additives may be added to the gasoline in the fuel tank of the engine or to the gasolinee in a storage container After Extended Storage CAUTION Prior to restarting thaw out any possible ice from pressure washer hoses Engine Maintenance spray gun or wand During the winter months rare atmosheric conditions may develop which
29. ion as required by the manu facturer Fill a container with pres sure washer detergent Place the filter end of detergent suction hose into the detergent container STEP 3 Apply safety latch to spray gun trigger Turn variable pressure control handle until discharge water exits both tubes Secure black detergent nozzle into quick coupler if you have a single wand NOTE De tergent cannot be applied using Red Yellow Green or White nozzles STEP 3 With the engine running pull trigger to operate machine Liquid detergent is drawn into the machine and mixed with water Apply detergent to work area Do not allow detergent to dry on surface IMPORTANT You must flush the detergent injection system after each use by placing the suction tube into a bucket of clean water then run the pressure washer in low pressure for 1 2 minutes THERMAL PUMP PROTECTION If you run the engine on your pressure washer for 3 5 minutes without pressing the trigger on the spray gun circulating water in the pump can reach high tempera tures When the water reaches this temperature the pump protector engages and cools the pump by dis charging the warm water onto the ground This thermal device prevents internal damage to the pump CLEANING TIPS Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best result
30. ne Elevate the bucket and turn the pump on to siphon the anti freeze through the machine If compressed air is available an air fitting can be screwed into the inlet connector and by injecting compressed air all water will be blown out of the system High Limit Hot Water Thermostat For safety each machine is equipped with a high limit control switch In the event that the temperature of the water should exceed its operating temperature the high limit control will turn the burner off until the water cools Pumps Use only SAE 30W non detergent oil Change oil after the first 50 hours of use Thereafter change the oil every three months or at 500 hour intervals Oil level should be checked by using the dipstick found on top of the pump or the red dot visible through the oil gauge window Oil should be maintained at that level Cleaning of Coils In alkaline water areas lime deposits can accumulate rapidly inside the coil pipes This growth is increased by the extreme heat build up in the coil The best prevention for liming conditions is to use high quality cleaning de tergents In areas where alkaline water is an extreme problem periodic use of our Deliming Powder part 9 028008 will remove lime and other deposits before coil becomes plugged See Deliming Instructions for use of Deliming Powder Deliming Coils Periodic flushing of coils is recommended 1 Fill a container or optional float tank with 4 gallons of w
31. ntable or fit for a particular purpose or that the product will actually conform to the illustrations and specifications THE WARRANTY CONTAINED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PAR TICULAR PURPOSE SHARK does not authorize any other party including authorized Dealers to make any representation or promise on behalf of SHARK or to modify the terms conditions or limitations in any way It is the buyer s responsibility to ensure that the installation and use of SHARK products conforms to local codes While SHARK attempts to assure that its products meet national codes it cannot be responsible for how the customer chooses to use or install the product SHARK PRESSURE WASHERS 1 360 833 9100 1 800 771 1881 e www shark pw com SHARK SGP 97 6132 e REV 11 04 V m o e J m E T m XJ S J gt 2 lt ressure Washers Form 497 6132 Revised 11 04 Printed in U S A
32. of ignition within 10 feet of the dispensing point d With an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature WARNING We gt t CO RISK OF EXPLOSION DO NOT SPRAY FLAM MABLE LIQUIDS amp WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING A WARNING ME E RISK OF EXPLOSION USE CAUTION WHEN REFUELING In an overfilling situation additional precautions are necessary to ensure that the situation is handled in a safe manner WARNING Risk of injection or severe injury to persons Keep clear of nozzle Do not touch or direct discharge stream at per sons This machine is to be used only by trained operators CAUTION Hot discharge fluid Do not touch or direct discharge stream at persons A WARNING HIGH PRESSURE STREAM CAN PIERCE SKIN AND TISSUES 97 6132 97 6151 REV 11 04 8 WARNING USE PROTECTIVE amp WARNING USE THIS PRODUCT VENTILATED AREA 12 13 14 15 16 17 High pressure developed by these machines can cause personal injury or equipment damage Use caution when operating Do not direct discharge stream at people or severe injury and or death may result WARNING High pressure can cause paint chips or other par ticles to become airborne and fly at high speeds 9 Eye safety devices and foot protection must be worn when using this equipment EYEWEAR WHEN
33. ou for purchasing a Hot Water Pressure Washer All information in this manual is based on the latest product information available at the time of printing We reserves the right to make changes at any time without incurring any obligation This series was designed for maximum use of 4 hours per day 5 days per week Owner User Responsibility The owner and or user must have an understanding of the manufacturer s operating instructions and warnings before using this pressure washer Warning information should be emphasized and understood If the operator is not fluent in English the manufacturer s instructions and warnings shall be read to and discussed with the operator in the operator s native language by the purchaser owner making sure that the operator com prehends its contents Owner and or user must study and maintain for future reference the manufacturers instructions This manual should be considered a permanent part of the machine and should remain with it if machine is resold When ordering parts please specify model and serial number IMPORTANT SAFETY INSTRUCTIONS WARNING When using this machine basic pre cautions should always be followed including the following CAUTION To reduce the risk of injury read operating instruc tions carefully before using CAUTION 1 Read the owner s manual thoroughly Failure to follow instructions could cause mal function and result in death serious
34. proper size Packing piston is worn Check and replace if necessary Check and replace if necessary Valve has a blockage Check and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suc tion line Packing piston is worn Check and replace if necessary Air is in suction line Check water supply and connections on suction line Inlet or discharge valve springs Check and replace if necessary are weak or broken Excessive matter is in valves Check and replace if necessary Bearings are worn Check and replace if necessary Piston packing is worn Check and replace if necessary O Ring plunger retainer is worn Check and replace if necessary Piston is cracked Check and replace if necessary Pump protector is worn Lower water supply pressure Do not run the spray gun closed longer than 5 minutes OIL DRIPPING Oil seal is worn Check and replace if necessary EXCESSIVE VIBRATION IN DELIVERY LINE BURNER MOTOR WILL NOT RUN Valves are functioning irregularly Check and replace if necessary Replace fuel pump Position correctly and tighten set screw Check and replace or tighten wiring Replace switch Replace motor RELIF VALVE Relief valve is defective Replace or repair relief valve LEAKS WATER 97 6132 97 6151 REV 11 04 v m V e J m S 2 m 5 E 2 o e zi Q C S 17 Troubleshooting tc m x lt m tc 9 u
35. rew 10 32 3 4 6 13 95 07102231 Electric 16 GA MS 29 2 011681 Cap Capacitor 1 37 x 1 5 x 06 14 90 2006 Nut 5 16 Hex 2 Blk w o Hole 1 15 6 0611 Rectifier Bridge 3530E 30 90 132 Screw 6 32 x 5 8 3030 3530 1 4035E 1 97 6132 97 6151 REV 11 04 A Not Shown V m o e J m E T m cl 031 4 ET 0 27 HOSE amp SPRAY GUN ASSEMBLY m x lt 9 ui s Nozzle zl py lt 3 6 lt 5 PART NO DESCRIPTION QTY ITEM PART DESCRIPTION QTY 2 2002 Coupler 3 8 Female 1 8 4 12803515 Nozzle 1503 5 Yellow 2 0121 A Quick Coupler O Ring LG 1 3020 3025 4035 1 4 02093450BC Hose 3 8 x 50 1 Wire Blue 4 12803525 Nozzle SAQMEG 2503 5 Green w Coupler All Except 4035 1 3020 3025 4035 1 4 02073450RC Hose Only 3 8 x 50 2 Wire 4 12803540 Nozzle SAQMEG 4003 5 White oe l i 4 12803500 s AE 5 Red ozzle 5 Re 3 4 01246 Spray Gun SUI AP 1000 1 8020 3025 4035 1 4 4 0111341A Wand VP Zinc 1 4 W Coupler 4 12804015 Nozzle SAQMEG 1504 Yellow W Soap Nozzle 1 8530 1 Kit VP Wand SS 4 12804025 Nozzle SAQMEG 2504 Green Seat 1 3530 1 5 4 06540 Nozzle 1 8 Soap Only Brass 1 4 12804040 Nozzle SAQMEG 4004 White 6 2 2001 Coupler 1 4 Male 1 3530 1 2 0119 A Quick Coupler O Ring Sm 1 4 12804000 Nozzle SAQMEG 0004 Red 7 4
36. s limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not al low detergent to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface Use overlapping strokes as you clean and rinse any surface For best surface cleaning action spray at a slight angle Recommendations Before cleaning any surface an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results f painted surfaces are peeling or chipping use extreme caution as pressure washer may remove the loose paint from the surface Keep the spray nozzle a safe distance from the surface you plan to clean High pressure wash a small area then check the surface for damage If no damage is found continue to pressure wash ing CAUTION Never use Bleach chlorine products and other corrosive chemicals e Liquids containing solvents e paint thinners gasoline oils Tri sodium phosphate products e Ammonia products e Acid based products These chemicals will harm the machine and will dam age the surface being cleaned RINSING It will take a few seconds for the detergent to clear Apply safety
37. th new nozzle leaks with teflon tape repair kit when necessary or replace Packing in pump is worn Install new packing kit Discharge valve in pump or inlet is fouled Check inlet and discharge valve or dirty Discharge valve or inlet is worn Replace with valve kit Spray nozzle has obstruction Remove obstruction where applicable Engine RPM is slow Set engine speed at proper specifications Little or fuel pressure from fuel pump Increase fuel pressure to specification and or replace fuel pump Burner transformer is faulty Test transformer for proper arc between contacts Replace as needed Electrical wiring is disconnected or has All wire contacts should be clean and tight short in it with no breaks in wire Flex coupling is slipping on fuel pump Replace if needed s ON OFF switch is defective Check for electrical current reaching burner assembly with burner switch on Replace switce if needed Heavy sooting on coil and burner can Clean as required cause interruption of air flow and shorting of electrodes Electrode setting is improper Check and reset according to diagram in manual 25 amp circuit breaker tripped Push in reset button Bridge rectifier defective Test and replace 12V DC relay defective Test and replace Fuel is not reaching combustion chamber Check fuel pump for proper flow Check so lenoid flow switch on machines with spray gun control for proper on off flow control 97 613
38. ting oil ASTM D306 only NEVER use gasoline in your fuel oil tank Gasoline is more combustible than fuel oil and could result in a serious explosion NEVER use crankcase or waste oil in your burner assembly Fuel pump malfunction could result from contami nation Do not confuse gasoline and fuel oil tanks Keep proper fuel in proper tank Protect machine from freezing Be certain all quick coupler fittings are secured before using pressure washer Do not allow acids caustic or abrasive fluids to pass through the pump To reduce the risk of injury close supervision is nec essary when a product is used near children Do not allow children to operate the pressure washer This machine must be attended during operation Do not operate this product when fatigued or under the influence of alcohol or drugs Keep operating area Clear of all persons Protect high pressure hose from vehicle traffic and sharp objects Before disconnecting high pressure hose from wa ter outlet turn burner off and pull the trigger on the spray gun allowing water to cool to below 100 F before stopping machine Then open the spray gun to relieve pressure Failure to properly cool down or maintain the heating coil may result in a steam explosion and or heating coil damage Do not overreach or stand on unstable support Keep good footing and balance at all times This machine must be attended during operation CAUTION Risk of injury Disconne
39. tor Battery Post Universal 3530 4035E 2 69 90 20012 Nut 5 16 Flange Whiz Loc 3530 4035E 4 70 2 30062 Valve Anti Siphon Watts 8B 1 71 95 07141121 Key 0 247 SQR x 2 125 3030 3530 3530E 4035E 1 95 07141120 Key 0 185 SQR x 1 75 3020 3025 1 72 90 20231 Nut Cage 1 4 x 12 Gauge 8 73 90 19711 Screw 1 4 x 1 2 HH NC Whiz Loc 8 74 90 2000 Nut 1 4 20 ESNA 4 75 95 07104828 Bracket Brake Pad 1 76 10 03015 Label Warning Text 1 77 10 020110 Label Use Only Kerosene 1 78 2 01404 Bushing 7 8 Snap 3030 3530 3530E 4035E 1 79 10 99011 Label Open For Steam Steam Option 1 80 2 0004 Nipple 1 4 Hex Steel Steam Option 1 81 90 4000 Washer 1 4 Flat SAE 12 82 2 30151 Valve Flow Control w Metering Steam Option 1 83 2 1037 Tee 1 4 Branch Male Legacy Pumps Steam Option 1 84 2 001346 Nipple 1 4 2 Galvanized 1 85 95 07104829 Linkage Brake 1 86 2 99050 Filter Parker Fuel Oil H O 10 Micron Generic 1 87 4 02100000 Fuel Line 1 4 9 in 88 4 02100000 Fuel Line 1 4 3030 3530 3530E 4035E 6 in 3020 3025 11 in 89 6 01041 Service Cord 12 3 Jr 3030 3530 3530E 4035E 3 33ft 3020 3025 2 66 ft D m o e J m E T m JJ elk Er 0 23 m x lt 5 9 D s OPERATOR S MANUAL 24 EXPLODED VIEWS PARTS LIST ITEM PART NO
40. will cause an icing condition in the carburetor If this develops the engine may run rough lose power and may stall This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area NOTE Refer to the engine manufacturer s manual for service and mainte nance of the engine 97 6132 97 6151 REV 11 04 D m o e J m E T m JJ EST 038 4 ET 11 m lt 5 9 D s OPERATOR S MANUAL MAINTENANCE PREVENTATIVE MAINTENANCE 1 Check to see that the water pump is properly lubri cated 2 Follow Winterizing Procedures to prevent freeze damage to the pump and coils 3 Always neutralize and flush detergent from system after use 4 If water is known to be high in mineral content use a water softener in your water system or de scale as needed 5 Do not allow acidic caustic or abrasive fluids to be pumped through system 6 Always use our high grade quality cleaning prod ucts 7 Never run pump dry for extended periods of time 8 Use clean fuel kerosene No 1 fuel oil or diesel Replace fuel filter every 100 hours of operation Avoid water contaminated fuel as it will seize up the fuel pump 9 If machine is operated with smoking or eye burning exhaust coils will soot up not letting water reach maximum operating temperature See section on Air Adjustments 10 Never allow wat
41. xpansion Damage to components from fluctuations in electrical or water supply Normal maintenance service including adjustments fuel system cleaning and clearing of obstructions Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service we request that you register your SHARK pressure washer by returning the completed registration card In order to obtain warranty service on items you must return the product to an Authorized SHARK Dealer freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must notify your Authorized SHARK Dealer of the defect The Authorized Dealer will file a claim which must subsequently verify the defect In most cases the part must be returned to SHARK freight prepaid with the claim For warranty service on components warranted by other manufacturers the Authorized Dealer can help you obtain warranty service through these manufacturers local authorized service centers oar o LIMITATION OF LIABILITY SHARK S liability for special incidental or consequential damages is expressly disclaimed In no event shall SHARK S liability exceed the purchase price of the product in question SHARK makes every effort to ensure that all illustrations and specifications are correct however these do not imply a warranty that the product is mercha
Download Pdf Manuals
Related Search