RIDGID TS2400LS User's Manual
Contents
1. the saw blade into the zero clearance insert E f using blade stabilizers check for proper clearance before raising the saw blade m When using a dado set follow the procedures above However use additional caution due to the large amount of material being cut away from the zero clearance insert m Check all clearances for free blade rotation m Never operate the saw without the proper insert installed m When replacing the saw blade and saw blade insert always replace the blade guard for all through cuts E f burrs are present remove them before continuing NOTES RIDGID 983000 396 3 04 OPERATOR S MANUAL Zero Clearance Insert AC1045 For Use With Ridgid 10 in Table Saws TS3650 and TS2400LS Customer Service Information For parts or service contact your nearest RIDGID authorized service center Be sure to provide all relevant information when you call or visit For the location of the authorized service center nearest you please call 1 866 539 1710 or visit us online at www ridgid com When ordering repair parts always give the following information Model No AC10452. LATION REMOVING THE EXISTING THROAT PLATE AND INSTALLING ZERO CLEARANCE INSERT FOR THROUGH CUTS See Figures 1 and 2 AWARNING Never stand directly in line with the blade or allow hands to come closer than 3 in to the blade Do not reach over or across the blade Failure to heed this warning can result in serious personal injury AWARNING Make sure the switch is off and the plug is out of the outlet Failure to do so could result in accidental starting resulting in serious personal injury E Unplug the saw E Lower the blade completely then remove the blade guard assembly m Loosen flathead screw and remove the throat plate by lifting the front end of the throat plate and pulling it toward the front of the saw Fig 1 m Position the zero clearance insert until the key slot drops over the flat head screw m The zero clearance insert should be flush with the table top Adjust the four set screws as needed See Fig 2 NOTE If necessary adjust the side positioning set screw found on the edge of the zero clearance insert to eliminate side play Tighten the flat head screw Do not tighten the screw to the point where it deflects the zero clearance insert Make sure blade guard is properly installed Check all clearances for free blade rotation Plug in the saw then turn the saw on Slowly and cautiously raise the saw blade into the zero clearance insert AWARNING The zero clearance insert must be even wi
3. MAKINGACUT BESUREALL ADJUSTMENTS ARE SECURE m MAKE SURE THE SAW BLADE OR DADO BLADE IS NOT IN CONTACT WITH THE INSERT BEFORE TURING THE SAW ON sm DO NOT ATTEMPT TO TILT THE ARBOR WHILE ANY BLADE IS IN THE INSERT The blade may bind causing possible damage m A SEPARATE ZERO CLEARANCE INSERT IS RECOMMENDED FOR EACH BLADE dado blade or different set up m SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct other users If you loan someone this product also loan these instructions A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenicandchromiumfromchemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SYMBOLS The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves elimina
4. OPERATOR S MANUAL Zero Clearance Insert AC1045 For Use With Ridgid 10 in Table Saws TS3650 and TS2400LS RIDGID Your Zero Clearance Insert has been engineered and manufactured to our high standards for dependability ease of opera tion and operator safety When properly cared for it will give you years of rugged trouble free performance A WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product Thank you for buying a RIDGID product SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS MOTO UCA iia rn es ade ea AA eee se ee ee da 2 a Rules For Sate Operation miooo ici little 2 BM Symbols a a a a a a eas 3 Bo installation mirn E eet alee een A ee ei ee nt ed 4 5 Mi A tee Ret ee ie 5 E Customer Service Information ae aa anaa aeaeaie aa daa indicas 8 INTRODUCTION Your zero clearance insert has many features for making the use of this product more pleasant and enjoyable Safety perfor mance and dependability have been given top priority in the design of this product making it easy to maintain and operate A WARNING Do not attempt to use this product until you read thoroughly and understand completely the operator s manual Pay close attention to the safety rules including Dangers Warnings and Cautions If you use your product properly and only as intended you will enjoy years of safe reliable service Look for
5. ilure to heed this warning can result in serious personal injury E Turn the saw OFF and unplug E The blade guard assembly is not used for non through cuts E The table saw and zero clearance insert are now ready to use When replacing the saw blade insert always replace the blade guard assembly A WARNING The zero clearance insert must be even with the table surface Inserts too high or too low can cause the workpiece to snag or catch on uneven edges Workpieces could twist and kickback and could result in injury OPERATION TIPS E Do not use the zero clearance insert for molding operations Use the 10 in Dado Molding Insert AC1040 m The zero clearance insert supports the workpieces right next to the blade to help prevent chipping and splintering It also prevents small pieces from becoming wedged between the blade and the large opening in a conventional metal table insert E For best results with any through cut always adjust the blade depth to ensure the cut is 1 8 in 1 4 in higher than the workpiece m A separate zero clearance insert is recommended for each blade dado blade or different set up WHEN MAKING BEVEL CUTS E Install the zero clearance insert with the blade at 90 See Installing Removing The Existing Throat Plate And Installing Zero Clearance Insert For Through Cuts section of this manual E Bevel the blade to the required setting m Slowly and cautiously raise
6. te any danger The instructions or warnings they give are not substitutes for proper accident prevention measures SYMBOL MEANING Y DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or seri OUS injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moder ate injury It may also be used to alert against unsafe practices that may cause property damage Note Advises you of additional information concerning the operation or maintenance of the equipment SAFETY AND INTERNATIONAL SYMBOLS This operator s manual describes safety and international symbols and pictographs that may appear on this prod uct Read the operator s manual for complete safety assembly operating and maintenance and repair information SYMBOL NAME JO MEANS Wet Condition Alert e Do not expose to rain or use in damp locations No Hands Symbol e Failure to keep your hands away from the blade will result in serious personal injury e To reduce the risk of injury the user must read and Read the Operator s Manual understand the operator s manual before using this product e Always wear safety goggles or safety glasses with side Eye Protection shields and a full face shield when operating this product SAVE THESE INSTRUCTIONS 4 INSTAL
7. th the table surface Inserts too high or low can let the workpiece snag or catch on uneven edges Workpiece could twist and kickback and could result in injury INSTALLATION INSTALLING ZERO CLEARANCE INSERT DADO SETS See Figure 2 A WARNING Make sure the switch is off and the plug is out of the outlet Failure to do so could result in accidental starting resulting in serious personal injury NOTE Before using the dado set read and understand the Safety and Operating instructions contained in the Operator s Manual furnished with your table saw and the instructions furnished with your dado blade set E Unplug the saw E Lower the dado blade completely E Position the zero clearance insert until the key slot drops over the flat head screw m The zero clearance insert should be flush with the table top Adjust the four set screws as needed NOTE If necessary adjust the side positioning set screw found on the edge of the zero clearance insert to eliminate side play Tighten the flat head screw Do not tighten the screw to the point where it deflects the zero clearance insert USE m Check all clearances for free blade rotation m Reconnect power to the saw E Turn the saw ON m Slowly and cautiously raise the dado blade into the zero clearance insert A WARNING Never stand directly in line with the blade or allow hands to come closer than 3 in to the blade Do not reach over or across the blade Fa
8. this symbol to point out important safety precautions It means attention Your safety is involved A WARNING The operation of any tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning operation always wear safety goggles or safety glasses with D side shields and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 RULES FOR SAFE OPERATION Safe operation of this accessory requires that you read and understand this operator s manual the operator s manual for the table saw and all labels affixed to the tool READ ALL INSTRUCTIONS E KNOW YOUR ACCESSORY Read the operator s manual carefully Learn the product s applications and limitations as well as the specific potential hazards related to this product m KEEP THE WORK AREA CLEAN Cluttered work areas and work benches invite accidents DO NOT leave tools or pieces of wood on the saw while operating m ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses m DO NOT USE THIS PRODUCT WITH OTHER EQUIP MENT or for other purposes m ALWAYS DISCONNECT THE SAW FROM THE POWER SUPPLY BEFORE ASSEMBLING THIS KIT Make sure the switch is off when reconnecting the saw to a power supply E BEFORE
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