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Regency L234-NG User's Manual

1. pil gt D Je Ne L a The inside of the backing plate may be cut as required using 8 metal cutting blade i Do not cut the outside edges Rear View of Diagram 2 Backing Plate 20 Regency L234 Direct Vent Gas Insert INSTALLATION 5 Open the left and right side faceplate panels of the faceplate Attach Left amp Right Corner Backing Plate 6 Mount the faceplate onto the unit by aligning the 4 key hole slots in Place the right side corner backing plate over the top and right side the faceplate with the screws installed to the mounting brackets on backing plate Push in place to secure see diagram 5 Repeat for the unit Tighten screws to secure See diagram 3 left side Z gt E gt Z Diagram 5 Faceplate shown on unit without left and right side panels to show keyhole mounting Diagram 3 Completed Backing Plate Installation Attach Left amp Right Backing Plate to Faceplate 7 Align the screw holes on the left and right side backing plate with the oblong openings in the faceplate and secure in place using a minimum of 2 screws on each side as shown in diagram 4 OR PALL 5 Left Side Backing Plate Right Side FL 1 lej Vy i H al eH He SSS Faceplate shown on unit withou
2. gt Z m Z gt Z O gt Burner Tray Removed Regency L234 Direct Vent Gas Insert 35 3 U H Part 1 940 355 P 536 539 536 540 2 948 463 3 536 092 4 536 014 5 536 011 6 536 107 7 536 517 P 910 215 P 910 794 910 985 910 986 910 692 910 142 536 522 536 901 536 902 9 10 11 511 031 12 536 523 13 14 536 091 15 910 038 910 039 904 430 904 163 936 170 16 536 574 P 536 576 P 36 PARTS LIST Brick Panel Set Standard Brown Brick Panel Set Standard Red Brick Panel Right fr Brick Panel Left Brick Panel Back Brick Clip Flue Adaptor Assembly Valve Shield Pilot Hood Pilot Assy 3 Flame S I T NG Pilot Assy 3 Flame 5 1 1 LP Orifice 442 NG Orifice 454 LP Orifice Gasket Valve Assembly NG Valve Assembly LP MAIN ASSEMBLY Description Part Description Glass 910 073 Battery Holder DC Sparker Door Frame Assembly 910 074 DC Sparker Switch Door Frame Assembly with Glass 910 478 Valve S I T Natural Gas Propane Valve Tray Burner Assy NG LP 536 106 Thermal Insulation Log Tray Middle z Insulation Hold Down Bracket Log Tray Rear Louver Hold Down Top 536 109 Gasket Valve Tray Fan Access Plate Gasket Fan Access Plate 536 930 Complete Log Set Bottom Log Fan Assembly 120 V Center Top Log Fan Motor 120 V i Front Log Power Cord Left Log Wire Harnes
3. 5 Remove the peel off from the velcro on the receiver bracket on the left side of the unit 6 Secure the receiver to the velcro on the recevier bracket Receiver Receiver Bracket 7 Runthe receiver wires under the base of the firebox to the left side of the unit F mi s g S Vy ft F gi meet F an SE 9 Secure the loose wires under the firebox in the wire clips located on the base of the firebox OPTIONAL WALL THERMOSTAT A wall thermostat may be installed if desired follow the wiring diagram below Note the wires are connected to the TH onthe gas valve Use the table below to determine the maximum wire length FPI offers an optional programmable thermostat but any 250 750 millivolt rated non anticipator type thermostat that is CSA ULC or UL approved may be used It is recommended that the thermostat be installed on an interior wall CAUTION Do not connect the millivolt wall thermostat wires to the 120V wires Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System 14 GA 50 Ft 16 GA 32 Ft 18 GA 20 Ft 20 GA 12 Ft 22 GA FINAL CHECK Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This includes 1 Clocking the appliance to ensure the correct firing rate rate noted on label at 15 minutes 2 Ifrequired adjusting the pr
4. 24 Regency L234 Direct Vent Gas Insert INSTALLATION 7 Place embers on the right side of the burner as shown 8 Fit log 2 716 into the pin on log 2 712 Z gt gt 4 Z J 7 lt Right side of Burner Also place a few embers along the burner tube next to log 2 713 Separate platinum embers and place on and around the embers Avoid stacking platinum embers ppm Regency L234 Direct Vent Gas Insert 25 INSTALLATION Completed Log Set Installation 2 715 2 711 2 712 x x op Z 2 713 2 714 2 716 26 Regency L234 Direct Vent Gas Insert INSTALLATION WIRING DIAGRAMS This heater does not require a 120V A C supply for operation However a 120V A C power supply is needed for the fan blower operation WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged Caution Ensure that the wires do not touch any hot grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut orremove the grounding prong from this plug surfaces and are away from sharp edges CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Z gt gt 4 Z Star washer Lockwasher Gas Pilot Thermopile r Electr
5. 705mm 217 112 699mm O x x ep lt 15 5 8 381mm 20 30 527 mm 15 5 8 381mm 21 533mm 19 1 2 495mm 19 1 2 495mm Contemporary Faceplate Contour Faceplate 24 3 4 629mm 11 3 4 299mm 3 76mm Contemporary Faceplate 14 3 4 375mm 2 1 2 64mm Contour Faceplate 16 7 8 429mm 16 1 4 413mm 13 330mm 6 Regency L234 Direct Vent Gas Insert IMPORTANT MESSAGE SAVE THESE INSTRUCTIONS The FPI Direct Vent Gas Insert must be installed in accordance with these instructions Carefully read all the instructions in this manual first Con sult the building authority having jurisdiction to determine the need for 8 permit prior to starting the installation NOTE Failure to follow the instructions could cause a malfunction of the heater which could result in death serious bodily injury and or property damage Failure to follow these instructions may also void your fire insurance and or warranty FOR YOUR SAFETY This appliance requires air for proper combustion Always provide adequate combustion and ventilation air Follow instructions and information in CSA B149 1 in Canada or the National Fuel Gas Code ANS Z223 1 NFPA in the USA regarding requirements for combustion and ventilation air GAS PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its indi
6. 8 203 mm Ceiling B 56 1422 mm Min Mantel Height C 21 533 mm see Diagram 1 Max Mantel Depth D 12 305 mm see Diagram 1 Alcove Width E 60 1524 mm Alcove Depth 36 914 mm Hearth Height G 1 1 2 38 Hearth Width H 28 666 Hearth Depth I 12 305 mm Alcove side wall must have a min of 8 clearance AG Z A A INSTALLATION WITH NON COM BUSTIBLE HEARTH IN FRONT COMBUSTIBLE MANTEL CLEARANCES Because of the extreme heat this fireplace emits the mantel clear ances are critical Combustible mantel clearances from top of door frame are shown in the diagram below Mantel may be installed anywhere in the shaded area or higher Note A non combustible mantel may be installed at a lower height Note Ensure the paint that is used on the mantel and the facing is heat resistant or the paint may discolour 4 4 12 Mantel 24 4 Mantel 22 1 Mantel 20 30 18 56 16 to ceiling s 23 14 12 21 10 8 6 62 O 4 QE LL 2 0 Top of Door Frame 17 432mm be to floor Side View Diagram 1 INSTALLATION WITH COMBUSTIBLE FLOORING IN FRONT 12 Max Mantel Maniel ante Top of No hearth required if the unit Door Frame P is raised 4 102mm or more Faceplate Faceplate meant Co
7. www regency fire com Installer Please complete the following information Dealer Name amp Address Installer Phone Date Installed Serial No Regency and Liberty are trademarks of FPI Fireplace Products International Ltd op right 2008 FPI Fireplace Products International Ltd All rights reserved
8. Valve As the gas control valve turns ON and OFF a dull clicking sound may be heard This is normal operation of a gas regulator or valve Unit Body and Firebox Different types and thicknesses of steel will expand and contractat different rates resulting in some cracking and ticking sounds which will be heard throughout the cycling process Regency L234 Direct Vent Gas Insert MAINTENANCE INSTRUCTIONS 1 Always turn the gas valve to the off position before cleaning For relighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vacuuming at least once a year When cleaning the logs use a clean soft paint brush as the logs are fragile and easily damaged 2 Clean never when unit is hot appliance door and louvers with a damp cloth Never use an abrasive cleaner The finishes on louvers and doors may be scratched if abrasives are used to clean them The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint not with wall paint FPI uses StoveBrite Paint Metallic Black 6309 3 Make a periodic check of the burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a qualified service person 4 The appliance and venting system must be inspected before use and at least annually by a qualifi
9. if new with appliance ie twelve 12 months from original purchase date of appliance with a minimum of three 3 months coverage from date of replacement FPI venting components are covered parts and subsidized labour for three 3 years from date of purchase Simpson Dura Vent venting components Direct Vent units are covered by Simpson Dura Vent Inc warranty Repair replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty valid with a receipt only Any item shown to be defective will be repaired or replaced at our discretion No labor coverage is included with these parts Conditions Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI s option through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field serv
10. to inspect the appliance and to replace any part of the control system and any gas control which has been under water E This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air CAUTION Hot while in operation Do not touch Severe Burns may result Due to high surface temperatures keep children clothing and furniture gasoline and other liquids having flammable vapors away Keep burner and control compartment clean See installation and operating instructions accompanying appliance LIGHTING INSTRUCTIONS STOP Read the safety information above on this label FOR UNITS NOT EQUIPPED WITH ELECTRIC SPARK BOXES 1 Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force PILOT BURNER OFF VEILLEUSE FF I THERMOPILE J ELEMENT THERMO ELECTRIQUE 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow step B in the Safety Information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counterclockwise NY to PILOT 4 Push in control knob all the way and hold in Continually push and release the black button on spark igniter until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit Release knob and it will pop bac
11. 0 24 x 1 2 Pan Head Phillips Black Wire Clips Cable Tie Z gt gt 4 Faceplate Installation 1 Place the 4 10 24 x 1 2 screws into the faceplate mounting brackets as identified in diagram 1 Diagram 3 5 From the right side of the unit connect the red female ON OFF valve connectors to the ON OFF switch located on the right faceplate panel See diagram 4 ON OFF Connectors Diagram 1 N r 2 Open the left and right side faceplate panels of the faceplate 855 l 3 Mount the faceplate onto the unit by aligning the 4 key hole slots in the faceplate with the screws installed to the mounting brackets on FN the unit Tighten screws to secure See diagram 2 P wT i A Diagram 4 Faceplate shown on unit without left and right side panels to show keyhole mounting p POKER Ps ALAN Diagram 2 Regency L234 Direct Vent Gas Insert 17 INSTALLATION 6 Peel off the tape from the velcro strips and mount the DC Sparker 9 Close the right side faceplate panel to the velcro on the inside of the right faceplate panel as shown in diagram 5 Install batteries into the DC Sparker batteries are 10 Remove the remote receiver bracket from the left side of the unit by included with packaged manual undoing the 2 screws See diagram 8 NOTE The DC Sparker comes with the unit It is cable tied to Remote Receiver the top left side moun
12. ARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 8 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 8 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in 8 room or structure separate from the dwelling building or structure used in whole or in part for residential purposes c MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall ho
13. Installation Codes CSA B149 1 This vented gas fireplace heater is not for use with air filters For Manufactured Home Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer s installation instructions and Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installation Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada This appliance is only for use with the type of gas indicated on the rating plate See owner s manual for details For use with glass doors certified with the appliance only This appliance is not convertible for use with other gases unless a certified kit is used WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction For use with glass doors certified with the appliance only Fan Part No 910 331 P Electrical Supply 115 V 56 WATTS 60 Hz NOT FOR USE WITH SOLID FUEL Minimum Clearances to Combustibles from Insert Side Walls A 8 203mm For the State of Massachusetts installation and repair must be done by a plumber or Ceiling B 56 1422mm gasfitter licensed in the Commonwealth of Min Mantel Height C 21 533mm Massachusetts Max Ma
14. L234 Gas Insert MODELS L234 NG Natural Gas L234 LP Propane Owners amp Installation Manual WARNING FOR YOUR SAFETY Improper installation adjustment alteration service or What to do if you smell gas maintenance can cause injury property damage or loss Do not try to light any appliance of life Refer to this manual For assistance or additional Do not touch any electrical switch information consult an authorized installer service agency do not use any phone in your or the gas supplier building FOR YOUR SAFETY e Immediately call your gas supplier Do not store or use gasoline or other flammable vapours and from a neighbour s phone Follow liquids in the vicinity of this or any other appliance the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by an authorized installer service agency or the gas supplier Tested by Installer Please complete the details on the back cover and leave this manual with the homeowner Homeowner Please keep these instructions for future reference 918 667a FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture 51 Delta BC Canada V4G 1H4 01 03 08 REGENCY GAS FIREPLAGE INSERT TO THE NEW OWNER Congratulations You are the owner of 8 state of the art Gas Insert by FPI The L234 Direct Vent Gas Insert has been designed to provide you with all the warmth and charm of a fire
15. a licensed or qualified service person Regency L234 Direct Vent Gas Insert 31 gt Z m gt Z O m LLI O Z Z LLI lt MAINTENANCE FAN REPLACEMENT 1 Unplug the power source b Swing the door out 45 degrees and liftup 8 Remove the burner tray by undoing the 4 and out screws 2 Open the left and right side faceplate panels 3 Remove the bottom louver by pulling out 4 Remove the glass door a Pull off the left side spring hook that holds the door in place While holding the hook turn it upside down and place it into the middle opening on the top side mounting bracket Repeat for right side Spring Hook 5 Remove the logs 6 Remove brick panels if installed 7 Remove the burner by undoing the 3 screws Burner Tray Removed 9 Remove the rear log tray by undoing the 3 screws Burner Removed h Top Mounting Bracket 32 Regency L234 Direct Vent Gas Insert MAINTENANGE 10 Remove the fan cover plate by undoing the 12 Removethe 2 screwsthat holdthefanbracket 15 Replace the fan 12 screws that hold it in place in place NOTE Bend the connector clips down before re installing the fan cover plate E am f E 34 k l 5 Ne GE Connector Clips 13 Remove the fan by sliding the fan forward and lift up and out 16 Reverse steps 14 1 Fan Cover Plate Removed 11 U
16. ane Installation Codes CSA B149 1 Australia AG601 New Zealand NZS 5261 WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult 8 qualified installer service agency or gas supplier A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbours phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician
17. ceplate Regency L234 Direct Vent Gas Insert 19 INSTALLATION OPTIONAL BAGKING PLATE Backing Plate Contents List 9 Screws 6 x 1 2 Type 8 Black Backing Plate Installation 1 Backing Plate Attach Top Backinq Plate to Faceplate Remove the faceplate Contour or Contemporary from the unit if already installed Backing Plate Assembly 1 O x x ep lt 2 Lay the faceplate on its front on a soft surface to prevent scratching 3 Attach the top piece of the backing plate to the faceplate using 5 screws provided as shown in diagram 1 1 Top Piece Backing Plate Right N Corner 35 7 8 889mm Rear View of Faceplate Customize Backing Plate The Backing Plate can be adjusted to custom fit an installation by trimming Diagram 1 the inside of the top corner and side pieces as shown in the diagram below The dotted lines shown are only an example of where you can cut Cuts can be made beyond these marks as required Trim the backing plate using a metal cutting blade No cut edges willbe Alfach Faceplate amp Top Backing Plate to Unit exposed once installation is complete 4 Place the 4 10 24 x 1 2 screws into the faceplate mounting brackets NOTE In place of where any existing screw holes are cut new holes as identified in diagram 2 Screws are provided with faceplate will need to be drilled for attachment packaging Mr
18. crew clockwise until snug do not overtighten 21 Replace yellow Natural Gas label with red LPG label 22 Reverse steps 8 to 1 NOTE Before re installing the burner check the LP areation settings 23 Check the inlet and outlet pressures 24 Check operation of flame control 25 Check for proper flame appearance Regency L234 Direct Vent Gas Insert 15 INSTALLATION OPTIONAL BRICK PANEL INSTALLATION NOTE Brick Panels are mandatory when using Optional Remote 1 Carefully remove the brick panels from the box and unwrap them 3 Slide the right side brick panel into position and secure in place using the brick clip Repeat for left side 2 Insert the back brick panel by carefully placing it against the back wall of the firebox and rest it on the rear log tray T x op Z z Back Brick Panel Brick Clip Rear Log Tray IMPORTANT YOUR BRICK PANELS ARE MANUFACTURED FROM A SPECIAL HEAT REFLECTIVE CERAMIC MATERIAL i HANDLE WITH GARE 8 TET HA NIDILI 7 VI GAISE Right Side Brick Pa DO NOT FORCE INTO POSITION aed 16 Regency L234 Direct Vent Gas Insert INSTALLATION CONTOUR OR CONTEMPORARY FACEPLATE Faceplate Contents List 4 Place the 2 wire clips on the inside of the right faceplate panel as Faceplate Contour or Contemporary shown in diagram 3 Louver Contour or Contemporary Screws 1
19. d porches the following requirements shall be satisfied Z gt gt Z 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED C
20. dity LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagram under Log Installation NOTE Improper positioning of logs may create carbon build up and will alter the unit s performance which is not covered under warranty GLASS GASKET If the glass gasket requires replacement use a tadpole gasket for the Flush Front Part 936 155 DOOR GLASS Your FPI insertis supplied with high temperature 5mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce Do not abuse the glass by striking the surface or by slamming the door shut If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials Do not clean the glass when hot In the event that you break your glass by impact purchase your replacement from an authorized FPI dealer only do not use substitute materials Follow our step by step instructions for replacement Warning Wear gloves when removing damaged or broken glass Caution Do not operate appliance with glass panels removed cracked or broken Replacement of the glass should be done by
21. ed field service person to ensure that the flow of combustion and ventilation air is not obstructed During the annual service call the burners should be removed and cleaned from the burner tray 5 Keep the area near the appliance clear and free from combustible materials gasoline and other flammable vapours and liquids WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TOAVOID BURNS ORCLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE CAUTION ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE 6 Each time the appliance is lit it may cause condensation and fog the glass This condensation and fog is normal and will disappear ina few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Donotuse this appliance ifany parthas been under water Immediately call a qualified service technician to inspect the appliance and to replace nay part of the control system and any gas control which has been under water 8 Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flowing around the thermopile and 1 around the thermocouple and 1 flowi
22. ed with 3 and 3 liners 10 Regency L234 Direct Vent Gas Insert INSTALLATION CONVERTING FROM 3 amp 3 VENTING TO 3 amp 2 VENT RESTRICTOR POSITION 1 Remove the top plate from the unit by undoing the screw at the front The Vent Restrictor plate is located on the inside top of the firebox of the firebox and slide out towards the back of the unit To change the vent restrictor position refer to the instructions below 1 Remove the glass door 2 Remove brick panels if installed Z gt T gt 4 Z 3 Remove the 4 screws that hold the vent restrictor plate in place 2 Remove the 3 collar from the top plate by undoing the 4 screws NOTE The screws are secured from the underside of the top plate 4 Adjust the vent restrictor plate to the required vent restrictor position Underside of Top Plate 3 Secure the 2 collar to the top plate using 4 screws in place of the 3 8 Fer Set at 1 Adjusted to 3 4 collar 4 Re install the top plate to the unit 5 Once the vent restrictor plate is in the required position secure using the 4 screws removed from step 3 6 Re install brick panels if removed 7 Re install glass door Top Plate with 2 Collar shown on Unit Regency L234 Direct Vent Gas Insert 11 O x x ep lt INSTALLATION FLUE LINER INSTALLATION 1 Cut the flex liner as required 2 Mark the end of one liner with an E to indica
23. en subject to misuse improper installation negligence or accident spillage or downdrafts caused by environmental or geographical conditions inadequate ventilation excessive offsets negative air pressure caused by mechanical systems such as furnaces fans clothes dryer etc Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer FPI will not be liable for acts of God or acts of terrorism which cause malfunction of the appliance Performance problems due to operator error will not be covered by this warranty policy Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI may nullify your warranty on this product Any alteration to the unit which causes sooting or carboning that results in damage to the interior exterior facia is not the responsibility of FPI Subsidy according to job scale as predetermined by FPI Regency L234 Direct Vent Gas Insert 39 FPI fireplaces are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door FPI Fireplace Products International Ltd is pleasedto extend this Limited Lifetime Warranty to the original purchaser of a FPI Product See the inside back cover for details Register your Regency online at http
24. er orifice with a 1 2 wrench 13 From the valve remove the black protec and discard tion cap by hand from the high low knob WARNING Fig 1 Do not overtighten the screw Recommended to grip the wrench by the short side 18 Verify that if tne conversion is from NG to LPG the screw must be re assembled with the red o ring visible Fig 5 Z gt gt 4 LPG Configuration Red o ring visible 14 Insert the allen key into the hexagonal key way of the screw Fig 2 rotate it counter clockwise until it is free and extract it 10 Install the new LP burner orifice stamped 54 and tighten 19 Re assemble the black protection cap i Fig 6 11 Pull off the pilot cap to expose the pilot orifice 15 Check that the screw is clean and if necessary remove dirt 16 Flip the screw Fig 3 i 2558 at a gt I SS ry 14 al i Hib i H Hit ma menn if i i ER WARNING Also check that the pilot and main burner injectors are appropriate for the gas type 12 Unscrew the pilot orifice with the supplied allen key and replace it with the LP pilot orifice in the kit and re install the pilot cap 20 Attach the label This unit has been con verted to Propane near or on top of the 17 Using the allen key as shown in Fig 4 serial decal rotate the s
25. escape 3 4 5 6 7 1 Turn gas control knob counterclockwise so indicator points to the PILOT position Depress the gas control knob fully Depress the ignitor button several times until the pilot lights After approximately one minute release the gas control knob The pilot flame should continue to burn If the pilot does not remain lit repeat operation allowing a longer period before releasing gas control knob When the pilot stays lit turn the gas knob further counterclockwise to the ON position Reinstall the glass door refer to the Standard Flush Door section Use the switch thermostat or remote control to turn on the unit Rotate the flame height regulator to adjust the flame height higher or lower SHUTDOWN PROCEDURE Use the switch thermostat or remote control to turn off the main burner Turn the main gas control clockwise to the OFF position to turn off the pilot Turn off all electric power to appliance if service is to be performed Inlet Pressure x Tap Outlet Pressure Shut Off Pilot Hi Lo Adjustment Regency L234 Direct Vent Gas Insert 29 O m gt O Z OPERATION OPERATING INSTRUCTIONS COPY OF LIGHTING INSTRUCTION PLATE FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z2223 1 NFPA 54 or Natural Gas and Prop
26. h the gas fireplace insert is to be installed is prohibited If the factory built fireplace has no gas access hole s provided an access hole of 1 5 37 5mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed The fireplace and fireplace chimney must be clean and in good working order and constructed of non combustible materials and chimney cleanouts must fit properly Refractory glass doors screen rails screen mesh and log grates can be removed from the fireplace before installing the gas fireplace insert Smoke shelves shields and baffles may be removed if attached by mechanical fasteners A tight seal between the gas fireplace insert flue collar and the fireplace chimney must be made to prevent heat loss Check with your local inspector before commencing with this installation Installer must mechanically attach the supplied label to the inside of the firebox of the fireplace into which the gas fireplace insert is installed WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction INSTALLATION BEFORE YOU START Safe installation and operation of this ap
27. he unit has been turned off and the unit has been cooled to below useful heat output range the fan will shut off automatically NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance Listed below are some examples All are normal operating sounds and should not be considered as defects in your appliance Blower FPI gas appliances use high tech blowers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will increase or decrease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a different gauge material from the rest of the firebox and body Therefore the varying thicknesses of steel will expand and contract at slightly different rates which can cause ticking and cracking sounds You should also be aware that as there are temperature changes within the unit These sounds will likely re occur Again this is normal for steel fireboxes Blower Thermodisc When thermally activated switch turns ON it will create a small clicking sound This is the contact switch closing Pilot Flame While the pilot flame is on it will make a slight whisper sound Gas Control
28. he base of the unit 0 RI 332 visible when the bottom louver is opened Ensure EGENCY H that the safety label is attached to the unit Serial No No de serie lt ATERT Li 1 i i i isted VENTED GAS FIREPLACE HEATER I NOTE FPI units are constantly being ema Tested to ANSI Z21 88 2005 CSA 2 33 2005 lt improved Check the label on the unit and le dus CAN CGA 2 17 M91 m if there is a difference the label on the unit rca wa Certified for Certifi e pour CANADA AND U S A is the correct one gt is DE NATURAL GAS FIREPLACE INSERT MODEL L234 NG Factory Equipped For Altitude 0 4500ft 0 1370m rs gt Min Supply Pressure 5 WC 1 25 kpa gt D Low Setting Man Pressure 1 1 WC 0 27 kpa 6 Max Manifold Pressure 3 8 WC 0 95 kpa ed Orifice Size 42 DMS D Minimum Input 12 500 Btu h 6 89 kW d Maximum Input 23 500 Btu h 3 66 kW PROPANE GAS FIREPLACE INSERT MODEL L234 LP Factory Equipped For Altitude 0 4500ft 0 1370m D S Min Supply Pressure 12 WC 2 99 kpa gt D Low Setting Man Pressure 2 9 WC 0 72 kpa Ve Max Manifold Pressure 11 WC 2 74 kpa Orifice Size 54 DMS a Minimum Input 11 000 Btu h 6 30 kW Maximum Input 21 500 Btu h 3 22 kW VENTED GAS FIREPLACE HEATER For installation in Solid Fuel Burning Fireplaces This appliance must be installed in accordance with local codes if any If none follow the National Fuel Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane
29. hen the appliance is to be installed into either an existing masonry chimney system or factory built fireplace thoroughly clean the chimney before installation 2 3 8 NPT gas supply pipe must be brought near the inlet hole The valve inlet is on the right side of the unit 3 Locate the center point where the vent will pass through the chimney above the appliance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level NOTE This unit is equipped with a heat sensor thermodisc which will prevent the blower from operating until the unit reaches the correct temperature GAS INSERT AERATION SYSTEM The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude Open the air shutter for a blue flame or close for a more yellow flame Minimum Air Shutter Openings Vent Run Burner Aeration Setting 8 to 20 NG 3 16 LP 3 16 NG 3 16 LP 3 16 NG 3 16 LP 3 16 20 to 35 8 to 20 20 to 35 CAUTION Carbon will be produced if the air shutter is closed too much NG 1 8 LP 1 8 Note Any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty Note Aeration Adjustment should only be performed by an authorized FPI Installer at the time of installation or service Regency L234 Direct Vent Gas Insert GAS PIPE PRESSURE TESTING The appliance
30. ice work carried out on your Regency product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This limited Lifetime Warranty does not extend to or include paint door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any unit once manufactured ie as products evolve field modifications or upgrades will not be performed FPI will not be liable for travel costs for service work Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy Embers rockwool gaskets door handles and paint are not covered under the terms of this warranty policy Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy The warranty will not extend to any part which has been tampered with or altered in any way or in our judgment has be
31. imary airto ensure that the flame does not carbon First allow the unit to burn for 15 min to stabilize 3 Check for proper draft CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the manufacturer 28 Regency L234 Direct Vent Gas Insert OPERATING INSTRUCTIONS FIRST FIRE The first fire in your insert is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operated the unit will release an odour caused by the curing of the paint the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time Open few windows to ventilate the room for 8 couple of hours The glass panel may require cleaning after the unit has cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note When the glass is cold and the appliance is lit it may cause condensation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLAGE During the first few fires a white film may develop on the glass front as part of the curing process The glass should be cleaned or the film will bake on and become very difficult to remo
32. ime The combustion chamber heat exchanger burner tubes pans logs brick panels and gold plating against defective manufacture only are covered under the Limited Lifetime Warranty for five 5 years for parts and subsidized labour and parts only thereafter Glass is covered for lifetime against thermal breakage only parts and subsidized labour for five 5 years and parts only thereafter from date of purchase External casting surrounds and grills are covered against cracks and warps resulting from manufacturer defects parts and subsidized labour for three 3 years from the date of purchase and parts only thereafter Special Finishes One year on brushed nickel and antique copper full screens and doors You can expect some changes in color as the product ages with constant heating and cooling FPI warranties the product for any manufacturing defects on the original product However the manufacturers warranty does not cover changing colors and marks ie finger prints etc applied after the purchase of the product Damage from the use of abrasive cleaners is not covered by warranty Electrical and mechanical components such as blowers switches wiring thermodiscs FPI remote controls spill switches thermopiles thermocouples pilot assembly components and gas valves are covered for two years parts and one year subsidized labour from the date of purchase Blowers and valves replaced under warranty are considered repairs and continue as
33. irect Vent Gas Insert INSTALLATION LOG SET INSTALLATION Readthe instructions below carefully and refer to the images Dangerous operating conditions may occur if the logs are not positioned in their correct locations If the logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot operation Log kit Part 536 930 contains the following pieces a b 6 9 6 9 2 711 2 712 2 713 2 714 2 715 2 716 946 669 Rear Log Center Log Left Log Front Log Top Left Log Top Right Log Embers supplied with packaged manual Platinum Embers supplied with packaged manual Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position Fit log 2 711 into the pins on the rear log tray Regency L234 Direct Vent Gas Insert pt a agri Es aw EN ha e mi 5 pa i m BI rett pet ar 5 t HF 23 Z gt E gt 4 INSTALLATION 6 Place log 2 715 into the pin on log 2 712 and rest the right end of the log on the notch in log 2 713 x x op Z 5 Fit the left side of log 2 713 into the pin on log 2 714 and rest the right side of the log on the burner plate pushing it against the tab Notch Tab
34. k up Pilot should remain lit If it goes out repeat steps 1 to 4 If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier AN 5 Turn gas control knob counterclock wise to ON 6 Use rocker switch to operate main burner Gas Inlet Nr NN FOR ALL PROPANE UNITS AND UNITS EQUIPPED WITH ELECTRIC SPARK BOXES 1 Push in gas control knob slightly and turn to PILOT position 2 Push in control knob all the way and hold in until the pilot lights up Continue to hold the control knob in for about 20 seconds after the pilot is lit Release knob Gas Inlet 18 i QO 4 3 Push in gas control knob slightly and turn to ON position 4 Turn ON the flame switch TO TURN OFF GAS APPLIANCE 1 Turn off the flame switch 2 Push in the gas control knob slightly and turn clockwise to OFF Do not force 3 Turn off all electric power to the appliance if service is to be performed You may shut off the pilot during prolonged non use periods to conserve fuel AUTOMATIC CONVECTION FAN OPERATION The fan operates automatically Turn the knob on the left side of the faceplate to adjust to the desired speed The fan will turn on as the insert comes up to operating temperature After t
35. mbustible G P fonemene noen 4 min X X Regency L234 Direct Vent Gas Insert Z gt gt 4 Z INSTALLATION VENTING MENN BE CONNECTED TOA CHIMNEY The L234 is also approved for use with a 2 liner for air intake and a 3 liner FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE gt app for exhaust This would be suitable for a Class A wood burning chimney This appliance is designed to be attached to two 3 76mm co linear ond NUG ug lg h ke late lt be ED The chimney must be lined with one 2 diameter liner for intake and one re ae 3 er 1 3 diameter liner for exhaust The minimum vent length is 8 and maximum Periodically check that the vent is unrestricted ig 35 O x x ep lt Masonry chimneys may take various contours which the flexible liner will accommodate However keep the flexible liner as straight as possible avoid unnecessary bending INSTALLATION WITH 3 amp 3 LINERS Part Description 948 305 3 Flex 35 ft exhaust Part Description 948 316 2 Flex 33 ft intake 948 305 3 Flex 35 ft intake amp exhaust 946 582 FPI Co linear DV Vertical Termination Cap Flashing amp 946 529 FPI Co linear DV Vertical Termination Cap amp Flashing 2 Collar INSTALLATION WITH 3 amp 2 LINERS Vent Restrictor Burner Aeration Vent Restrictor Burner Aeration Vent Run Vent Run ine i Position Setting Position Setting NOTE See i
36. must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at pressures over 1 2 psig The manifold pressure is controlled by a regulator built into the gas control and should be checked at the pressure test point NOTE To properly check gas pressure both inlet and manifold pressures should be checked using the valve pressure ports on the valve 1 Make sure the valve is in the OFF position 2 Loosenthe IN and or OUT pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label 6 When finished reading manometer turn off the gas valve disconnect the hose and tighten the screw clockwise with a 1 8 flat screwdriver Note Screw should be snug but do not over tighten 1 3 4 5 6 7 8 9 INSTALLATION SIT VALVE DESCRIPTION Gas on off knob Manual high low adjustment Pilot Adjustment Thermocouple Connection option Manifold Outlet Pressure Tap Inlet Pressure Tap Pilot Outlet Main Gas Outlet Alternative TC Connection P
37. ng across the front of the burner Note Ifyou have an incorrect flame pattern contact your FPI dealer for further instructions Thermocouple Thermopile 00000000004 00000000090090 0000000 000 Front Burner Tube Top view of pilot flame Incorrect flame pattern will have small probably yellow flames not coming into proper contact with the rear of the burner or thermopile Front Burner Tube Top View of pilot flame GENERAL VENT MAINTENANCE Conduct an inspection of the venting system semi annually Recommended areas to inspect as follows 1 Check the Venting System for corrosion in areas that are exposed to the elements These will appear as rust spots or streaks and in extreme cases holes These components should be replaced immediately MAINTENANCE 2 Remove the Termination Cap and shine a flashlight down the Vent Remove any bird nests or other foreign material 3 Check for evidences of excessive condensation such as water droplets forming in the inner liner and subsequently dripping out the joints Continuous condensation can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as Wall Straps or plumbers tape for rigi
38. nplug the fan connector wires 14 Remove the ground screw which holds the ground wire Ground Wire gt Z m Z gt Z O gt Regency L234 Direct Vent Gas Insert 33 LLI O Z Z LLI lt MAINTENANCE VALVE REPLACEMENT 1 Open the left and right side faceplate b Swing the door out 45 degrees and liftup 7 Disconnect the gas connection to the panels and out valve 2 Remove the bottom louver by pulling out 8 Disconnect the ignitor wire from the DC Sparker 3 Remove the glass door i i 9 Disconnect the valve wires from the DC a Pull offthe left side spring hook that holds Sparker the door in place While holding the hook turn it upside down and place it into the middle opening on the top side mounting bracket Repeat for right side DC Sparker Wires Spring Hook 4 Remove the logs 5 Remove brick panels if installed 6 Remove the valve shield by undoing the 2 screws 10 Unplug the 2 connectors from the valve Top Mounting Bracket Valve Shield 34 Regency L234 Direct Vent Gas Insert MAINTENANCE 11 Remove the burner by undoing the 3 13 Remove the rear log tray by undoing the 3 Screws screws Valve Removed 15 Replace the valve 16 Reverse steps 14 1 Burner Removed 14 Remove the 12 screws that hold the valve tray to the firebox and carefully pull out 12 Remove the burner tray by undoing the 4 screws
39. nstructions in the Vent Restrictor Positon NOTE See instructions in the Vent Restrictor Positon section on positioning of the vent restrictor section on positioning of the vent restrictor FPI Co linear DV FPI Co linear DV Vertical Termination Cap Vertical Termination Cap HRS 111111 an 1 Pod Flashing S E F a N X m FO tC a li Se 2 N E NY E a En Se Full continuous length al P EE Full continuous length ee unit to cap is required 65 63 unit to cap is required og for both intake amp exhaust E g i l B z 5 for both intake amp exhaust E y E 2 Eg Exhaust q E x fm EE 8 Exhaust iy Flue ERR Flue A gt 9 Liner E y 2 Liner N 2 Collar Air Intake Alternative Approved Venting Components 980 Vertical Termination Cap 991 High Wind Cap 923GK 3 Co linear Adaptor with flashing In areas of consistently high winds we recommend using the Simpson Dura Vent System 923GK adapter and 991 high wind cap The Air Intake pipe must be attached to the inlet air collar of the termination cap NOTE Simpson Duravent can only be us
40. ntel Depth D 12 305mm f Alcove Width E 60 1524mm B Alcove Depth F 36 914mm For the State of Massachusetts flexible connectors shall not exceed 36 inches in Non Combustible Hearth Extension AA length Hearth Height G 1 1 2 38mm i Hearth Width H 28 711mm Ve For the State of Massachusetts the appli Hearth Depth 12 305mm ances individual manual shut off must be a t handle type valve E Alcove side wall must have a min of 8 203mm The State of Massachusetts requires the clearance on one side installation of a carbon monoxide alarm in FPI Fireplace Products International Ltd Delta BC CANADA accordance with NFPA 720 and a CO alarm MADE IN CANADA FABRIQUE AU CANADA 918 668 with battery back up in the same room where the gas appliance is installed 4 Regency L234 Direct Vent Gas Insert REQUIREMENTS MA Code CO Detector for the State of Massachusetts only 5 08 Modifications to NFPA 54 Chapter 10 2 Revise 10 8 3 by adding the following additional requirements a For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks an
41. ode Power cord ground ground i To wire i Thermocouple IN Thermocouple In Remote Optional Receiver Millivolt Optional Millivolt Remote Transmitter Optional RSC ROTARY CONTROL SWITCH CONVECTION AIR TEMPERATURE SWITCH THERMO DISC NORMALLY OPEN NEUTRAL BLACK GROUND GREEN o HOT BLACK Qi POWER CORD Regency L234 Direct Vent Gas Insert 27 Z e lt x ep Z INSTALLATION OPTIONAL REMOTE CONTROL IMPORTANT Due to the extreme heat this gas insert emits brick panels are required to be installed in the unit when using either remote control option Use of FPI Remote Control Kit 910 399 or 910 368 is approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate Refer to Remote Control manual for complete user setup and operation instructions Remote Receiver Installation 1 Remove the control switch from the remote receiver by gently pulling out Control Switch Remote Receiver 2 Remove the spring loaded battery pack by pushing in and then pulling out Battery Pack 3 Remove the receiver from the bracket and discard the bracket Receiver Bracket 4 Re install the control switch and the battery pack with batteries
42. oint NO oO iN Z gt gt 4 Z Regency L234 Direct Vent Gas Insert 13 T x op Z INSTALLATION CONVERSION KIT 536 969 FROM NG TO LP LP Conversion instructions for BEFORE UNIT INSTALLATION THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION LP Conversion Kit Contains Qty Part Description 910 037 LP Pilot Orifice 904 163 Orifice 54 904 529 5 32 Allen Key 918 590 LP Conversion Decal 908 528 Red Propane Label 918 688 Instruction Sheet Open the left and right side faceplate b g n 5 Burner Removed panels Tii Turn off the gas supply a iik AD U S 8 Remove the burner tray by undoing the 4 3 Remove the bottom louver by pulling out Top Mounting Bracket screws 4 Remove the glass door b Swing the door out 45 degrees and lift up and out a Pull off the left side spring hook that holds the door in place While holding the hook turn it upside down and place it into the middle opening on the top side mounting bracket Repeat for right side Spring Hook a 5 Remove the logs if installed F sik 55 55 5 rer 688448 6 Remove the brick panels if installed 7 Remove the burner by undoing the 3 i screws Burner Tray Removed 14 Regency L234 Direct Vent Gas Insert INSTALLATION 9 Remove burn
43. ontrol 5 5 55555555555555505555 5555595555 28 Optional Wall Thermostat rorrrronrrrnnrornnnenranenrnnennnn 28 FINALER SEER ieee een teen er 28 OPERATING INSTRUCTIONS FE PANO EN se 29 Operating Instructions rrrrrrrnnrrrrnnnrvrrnnnnvrnnrenrnnnennnnn 29 Lighting Procedure Lunde 8 hon 29 Shutdown Procedure rrnranrnrannnvnnnrnannrnnnnrnnanenvanennen 29 Copy Of Lighting Instruction Plate 30 Automatic Convection Fan Operation 30 Normal Operating Sounds Of Gas Appliances 30 Maintenance Instructions rrronrrnnrrvarernnrrnnrrnnnevnnennn 31 LOG 4 161 16 16 1 11 656 665 31 Glass GaSkKet ve 31 General Vent Maintenance rrrnnnrnnnnrnranerrnnenrnnennnn 31 851218 GASS ee 31 Fan Replacement 14 Rn den 32 Valve Replacement rrranonnnrrnnnnnnnrnnnrnnnnnnnnenanrnnnnnnnnen 34 PARTS LIST M l ASSEM su 36 Faceplate Assembly 37 Backing Plate amp Hearth Trim Assembly 38 WARRANTY VE te EE ER EE EE 39 SAFETY LABEL This is a copy of the labels that accompany each L234 Gas Insert We have printed a copy of the DO NOT REMOVE THIS LABEL NE PAS ENLEVER CETTE ETIQUETTE contents here for your review The safety label i i gt is located on a plate inside t
44. place at the flick of a switch The L234 NG and L234 LP have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace L We recommend that our products be FIREPLACE INSTITUTE installed and serviced by professionals who are certified in the U S by the ONE REGENCY ONE TREE National Fireplace Institute NFI id or in Canada by 4 ere Wood Energy we plant a tree Energy Technical CERTIFIED IY Technical Training AmericanForests org www nficertified org Training WETT Regency L234 Direct Vent Gas Insert SAFETY LABEL SAN LED SEE 4 REQUIREMENTS MA Code CO Detector for the State of Massachusetts only 5 UNIT DIMENSIONS Unit amp Faceplate Dimensions rrrrrnnnrnrarenanennnrnnanenere 6 INSTALLATION Important Message rnrrrnnnernnnernnnennnnennnnnnnnnnnnnnnennnnene 7 For YOU Sally Are ddd cr en eee ke 7 Gas Pressure Testing cccccsccccseeeeceseeecceeeesseeeeessaeees 7 SPECIES ee 7 Installation Into A Solid Fuel Burning Fireplace Or Factory Built 866 7 BEF YOU S ea 7 Installation GHECKIISE siciissusscvivarnies Aewludedicresionteretaimieawts 8 Materials Req
45. pliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 The appliance installation must conform with local codes or in the absence of local codes with CAN CSAB149 1 in Canada or the National Fuel Gas Code ANSI 2223 1 NFPA54 inthe U S A This appliance should be installed by a qualified gas fitter technician only 2 Installation and repair should be done by a qualified service person 3 The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material animal hair etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean 4 See general construction and assembly instructions This appliance may only be installed in a vented noncombustible fireplace 5 This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 6 Always connect this appliance to a vent system vent that is run or routed to the outside of the building envelope Never vent to another room or inside a building Make sure that the vent is properly sized and is of adequate height to provide the proper draft 7 Inspect the venting s
46. rizontally vented gas equipment provides 8 venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the installation of the venting system design or the venting system components and 2 complete parts list for the venting system design or venting system 9 MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer 1 The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shall include 8 parts list and detailed installation instructions 6 A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation Regency L234 Direct Vent Gas Insert 5 UNIT amp FACEPLATE DIMENSIONS 27 3 4
47. s Faceplate Black Right Log Wire Harness Faceplate Red Top Left Log Wire Fan to Power Cord Ground Rear Log Fan Auto On Off Thermodisc j Top Right Log Baffle Plate Assembly 918 667 Manual Not available as a replacement part Regency L234 Direct Vent Gas Insert PARTS LIST Part Description 60 536 918 Contemporary Faceplate 61 536 914 Contour Faceplate 62 910 246 Burner ON OFF Switch 63 910 330 Fan Speed Control 120 V 64 904 569 Fan Speed Control Knob 65 536 125 Fan Switch Bracket 66 948 216 Regency Logo y gt JJ 3 o E Op Regency L234 Direct Vent Gas Insert 37 3 U PARTS LIST BACKING PLATE amp HEARTH TRIM ASSEMBLY Part Description 536 922 Backing Plate 81 Left Side 82 Right Side 83 Top 84 Left Corner 85 Right Corner 536 940 Hearth Trim 86 Top 67 Bottom Not available as a replacement part 38 Regency L234 Direct Vent Gas Insert WARRANTY FIREPLACE PRODUCTS REGENCY Regency Fireplace Products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility FPI Fireplace Products International Ltd is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product This warranty is not transferable The Warranty Limited Lifet
48. stibles Refer to the following sections where applicable a Minimum Clearances to Combustibles b Combustible Mantel Clearances c Mantel Clearances 2 Make the gas connection Referto the Gas Connection section 3 Install the 3 x 3 or 3 x 2 flue liner to the sliding connector plate Refer to the Flue Liner Installation section 4 Slide the unit half way into the fireplace 5 Pull the vent connector plate through the tapered brackets and fasten to the front plate Refer to the Flue Liner Installation section 6 Slide the unit fully into the fireplace 7 Test gas pressure refer to the Gas Pipe Pressure Testing section Check aeration system refer to Gas Insert Aeration Systems section 8 Install standard and optional features Refer to the following sections where applicable Brick Panels Log Installation Faceplate Hearth Trim Backing Plate Remote Control brick panels are mandatory with remote control option g Wall Thermostat MOAN 9 Final check Refer to the Final Check section Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This includes a Clocking the appliance to ensure the correct firing rate b Adjusting the primary air if required to ensure that the flame does not carbon Refer to the Gas Insert Aeration System section Ensuring thatthe appliance is venting correc
49. t left and right side faceplate panels to show mounting of left and right side backing plate Diagram 4 8 Close the left and right side faceplate panels Regency L234 Direct Vent Gas Insert 21 INSTALLATION OPTIONAL HEARTH TRIM Hearth Trim Contents List 4 Screws 10 24 x 1 2 Truss Head 1 Hearth Trim Customize Hearth Trim O x x ep lt a The Hearth Trim can be adjusted to custom fit an installation by pulling apart the top piece from the bottom piece b Cut the top of the bottom piece of the hearth trim to the appropriate height using 8 metal cutting blade NOTE The tab bends at the back of the top piece of the hearth trim should be used as the measuring point to the hearth to measure the height required c Reattach the top piece of the hearth trim to the cut bottom piece by fitting in place Faceplate shown without left and right side panels to show mounting of hearth trim E Se od N Se Cut Here Diagram 1 N top of bottom piece Bottom Piece Max Bl Completed Hearth Trim Installation Example Cut Mark Hearth Trim Installation 1 Open the left and right side faceplate panels 2 Align the screw holes on the hearth trim with the screw holes on the flanges on the left and right side faceplate Secure in place using 2 screws on each side as shown in diagram 1 3 Close the left and right side faceplate panels 22 Regency L234 D
50. te Exhaust 3 Connect the other end of the above liner to the exhaust side of the termination cap seal connection with high temperature silicone Secure with gear clamp or screws 4 Connect the 2nd liner to the inlet side of the cap seal connection with high temperature silicone Secure with gear clamp or Screws 5 Install flashing 6 Insert both liners into chimney passing through the damper open ing 7 Install termination cap 8 Connect the marked end of the liner to the exhaust collar of the vent connector plate marked with an E seal connection with high temperature silicone Secure with gear clamp or screws 9 Connect the 2nd liner to the intake collar seal connection with high temperature silicone Secure with gear clamp or screws 10 Align vent connector plate with guides on unit 11 Slide unit into masonry opening while ensuring that the slots at the rear of the connector plate mates up with the hold down plate on the unit 12 Secure with screw NOTE 1 Final gas connection should be made after unit is in place to avoid damage to the liner when pushing the unit into position 2 Mill pac may be used instead of high tempture silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars 12 GAS CONNECTION GAS CONNECTION WARNING Only persons licensed to work with gas piping may make the necessary gas connections to this appliance 1 W
51. ting bracket Bracket T x op Z DC Sparker Diagram 8 11 Remove the grommet from the bracket on the left side of the unit See diagram 9 Diagram 5 7 From the right side of the unit connect the black electrode wire to the DC Sparker as shown in diagram 6 7 f Diagram 9 Grommet 12 From the left side faceplate panel expose the fan wires from the sleeve and connect them to the wires from the unit as shown in diagram 10 Diagram 6 Electrode Wire 8 Secure the loose wires into the wire clips above and to the bottom left of the DC Sparker as shown in diagram 7 Diagram 10 18 Regency L234 Direct Vent Gas Insert INSTALLATION 13 Tuck the wires completely into the sleeve and place the supplied 17 Fit the bottom louver into the slots at the bottom of the firebox as cable tie to the end of it as shown in diagram 11 shown in diagram 14 Z gt gt 4 Diagram 11 14 Place the grommet removed from step 10 over the sleeve 566 diagram 12 and put back in place see diagram 13 Diagram 14 NOTE Ensure connectors are tucked in behind the mounting bracket to allow the side faceplate panel to close easily Completed Faceplate Installation Diagram 12 Diagram 13 15 Re install remote receiver bracket reverse step 10 16 Close the left side faceplate panel Contour Fa
52. tly MATERIALS REQUIRED No electrical power supply is required for the gas control to operate A 120 Volt AC power cord is hooked up to the fan Plug the 3 wire cord into a suitable receptacle Do not cut the ground terminal off under any circumstances When connected with 120 volts the appliance must be electrically grounded in accordance with local codes current version of the Canadian Electrical Code CSA C22 1 in Canada or in the absence of local codes with the National Electrical Code ANSI NFPA 70 WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug MINIMUM FIREPLACE OPENING The minimum fireplace opening for the L234 gas fireplace insert is shown in the following diagrams 14 356mm 17 432mm Regency L234 Direct Vent Gas Insert INSTALLATION MINIMUM CLEARANCES TO COMBUSTIBLES Unless otherwise stated the clearances listed below are Minimum distances to combustible materials Please Note A major cause of chimney related fires is due to a failure to maintain required clearances air space to combustible materials It is of the greatest importance that this insert and vent system be installed only in accordance with these instructions Side Walls
53. uired annrnnnrnnnnnnnnevanvnnnrnnnnrnannnnnrnnnnnnnne 8 Minimum Fireplace Opening arrrnannrnnanenrnnrnrnnenrnnnnnnn 8 Minimum Clearances To Combustibles 9 Combustible Mantel 555 5555555555555555555595555 55 9 CIC Al ANC 9 Veng aar 10 Converting from 3 amp 3 Venting to 3 amp 2 11 Vent Restrictor Position rrrnrranrnanrnnnnanennnnnnnnnnennnenn 11 Flue Liner Installation 5 5 5 5555555555555559 5 12 Gas Connection rnarrnanrnnarrnarenanennnrnnanenanenunennuvenunenene 12 Gas Insert Aeration System rrrrrarannnnarranerrnnnnvnnnennn 12 Gas Pipe Pressure Testing cccccsseeccseeeeseeeeessees 13 SIT Valve Description rrrnnrrnnnrrnrarrnrnnenrnnenrnnnnrnnnennn 13 Conversion Kit 536 969 from NG to 1 14 Optional Brick Panel Installation 16 Contour or Contemporary Faceplate 17 Optional Backing Plate rorrrrnnrrrrnronrnnerrnnenrnnnnrnnnenen 20 Optional Hearth Trim rrrarnranenanernnrnnanenanennnrnnnnnnunennne 22 Regency L234 Direct Vent Gas Insert TABLE OF CONTENTS Log Set Installation 555 555550555505555055550 5559 55 23 Wiring Did grams en 5 aacs 27 Optional Remote C
54. ve Use a non abrasive cleaner and NEVER clean the glass while it is hot OPERATING INSTRUCTIONS 1 Read and understand these instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the glass in the door frame is properly positioned Never operate the appliance with the glass removed 5 Verify that the venting and cap are unobstructed 6 Ensure that the brick panels if used are installed 7 Verify log placement If the pilot cannot be seen when lighting the unit the logs have been incorrectly positioned 8 The unit should never be turned off and on again without a minimum of a 60 second wait LIGHTING PROCEDURE IMPORTANT Prior to igniting or reigniting the pilot remove the glass door NOTE For all propane units and units equipped with electric spark boxes see Copy of Lighting Plate Instruc tions section for more details Only when the pilot holds without pressure being applied to the control knob should you reinstall the glass door The unit must not be operated with the glass door removed IMPORTANT Gas on off knob cannot be turned from PILOT to OFF unless it is partially depressed 1 Turn burner OFF using ON OFF switch 2 Turn gas control knob so indicator points to OFF position and allow 5 minutes for any gas in the combustion chamber to
55. vidual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa SPECIFICATIONS At pressures over 1 2 psig the pipe to the unit must be disconnected Gas Input Capacity Natural Gas 23 500 Btu h Propane 21 500 Btu h Min Input Natural Gas 12 500 Btu h Propane 11 000 Btu h Fuels Approved for use with both natural gas and propane Approved as is for use at 0 to 4 500 0 1370m Electrical 120V A C system Circulation Fan Variable speed 127 CFM Log Set Ceramic fibre 6 per set Vent System 3 co linear aluminum flex or 2 intake with 3 exhaust Regency L234 Direct Vent Gas Insert INSTALLATION INTOA SOLID FUEL BURNING FIREPLACE OR FACTORY BUILT FIREPLACE The L234 Gas Inserts have been tested and approved to be vented into any masonry fireplace or approved solid fuel burning factory built fireplace that will allow the insert to physically fit into the firebox Refer to the Minimum Fireplace Opening section If the factory built fireplace height is too low for your Insert you may remove the smoke baffle plate and damper from the factory built fireplace as long as these items are saved and are reinstalled in the event that the Insertis removed NOTE Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Cutting any sheet metal parts of the fireplace in whic
56. ystem annually for blockage and any signs of deterioration 8 Any glass removed for servicing must be replaced prior to operating the appliance 9 WARNING Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 10 To prevent injury do not allow anyone who is unfamiliar with the operation to use the fireplace Z gt gt O x x ep lt INSTALLATION 11 Due to high temperatures the appliance should be located out of high traffic areas and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures especially the fireplace glass and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm INSTALLATION CHECKLIST Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner The FPI Gas Insert is installed as listed below 1 Check all clearances to combu

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