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Prince Castle 428 User's Manual
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1. would draw in hot discharge from another appliance OPERATION 1 Plug unit into the proper voltage receptacle 2 Set Power switch to l for On a sn a 3 Turn upper and lower heater controls to maxi mum aw 4 Allow 20 minutes for toaster to warm up 5 Lay Bread Bagel or Muffin cut side up on the inlet ramp and push into toaster until it slides on to the conveyor chain To control toast color vary the conveyor speed or the heater settings PREVENTIVE MAINTENANCE 1 The toaster is cooled using air flowing through the electrical areas DO NOT operate the toaster without either side cover or the rear cover 2 The conveyor chain should not touch the top surface of the crumb tray holder If the chain does touch retension it by unplugging the unit remove both side covers loosen the front bearing mounting screws and pivot the bearing until the chain no longer touches Re tighten bearing screws and replace side covers 3 The toaster has an internal high temperature switch If internal temperature becomes too hot the switch will shut off power to the top heaters The switch will reset automatically once the toaster has cooled CLEANING 1 Set the POWER switch to OFF Allow toaster to cool for 30 minutes 2 Unplug toaster 3 Remove crumb tray and clean toaster and parts by wiping with damp cloth Note Some units come with a Teflon coated return chute Do Not use an abrasiv
2. RR m EEE PRINCE CASTLE INC N WORLDWIDE Tun GENK LANE N Conveyor Toaster TABLE OF CONTENTS PAGE Model No 428 Series N SR a O liye 2 Operating m erteilen 2 PreventiveMaintenance 2 CIS e une YY EY 2 Explod VIEW naeh 4 Parts PIS teaser a EHI 4 Troubleshooting Chart een 5 Wirm Diagram un ehe 6 LIMITED WARRANTY This product is warranted to be free from defects in material and or workmanship for a period of two 2 years from date of original installation notto exceed 30 months from date of shipment from our factory 18 months for heater burnout On location service for failure within 30 days of installation Any component which proves to be faulty in material Prince Castle s line of Radiant Conveyor Toasters and or workmanship will be replaced or repaired at feature compact designs with easy to use controls the option of Prince Castle Inc without cost to the All models feature reliable metal sheathed radiant customer for parts or labor elements for durabilty removable crumb tray and This warranty is subject to the following exceptions loading chute conditions e Use of any non genuine Prince Castle parts voids this warranty ELECTRICAL INFORMATION e This equipment is portable charges for on location Two Slice Models service e g trip charges mileage are not includ Model Volts Watts Amps Hz Plug ed in
3. e cleaning agent or scrub brush on the Teflon EXPLODED VIEW 428 122 Top Cover A 428 126 Side Cover gt P 428 108 Rear Cover a 421 1345 421 0725 Speed Control Switch Idier Sprocket 428 120S 428 B a 80 Z509 428 1215 428 C 428 112 Heat Control Switeh Sprocket Lead In Ramp 428 132S 428 D amp E 428 138 70 043 N Speed Contro Chain Assy Knob 3 428 223 Crumb Tray 72 159S 70 042 428 B amp D Heat Control 78 184S 72 163S Knobs Power Switch 428 C amp E Line Cord 428 126 Side Cover 86 255S 86 271 Legs Pkg of 4 a Fan Guard 5 428 127 Bun Chute TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION High limit tripped Toaster overheating due to blockage of airflow Airflow fan inoperable Clean any debris from the fan guard that might be blocking the flow Replace fan No power Circuit breaker tripped Power switch inoperable Broken wire in power cord Reset circuit breaker Replace power switch Replace power cord Toaster conveyor not turning Conveyor motor inoperable Conveyor switch inoperable Motor chain is loose Replace motor Replace speed switch Retension motor chain Conveyor chain binds up in operation Sprockets worn Excessive slack in conveyor chain Replace sprockets Remove a chain link Toaster overheating Airflow blockage Airflow fan inoperable Clean any debris from fan guard Replace fan mot
4. ered or spread with jam or other coating Do not attempt to bake in the toaster INSTALLATION 1 After you have removed the toaster from the carton inspect the unit for signs of damage If there is damage to the unit e Notify carrier within 24 hours after delivery Save carton and packing materials for inspection purposes e Contact your local dealer or if purchased di rectly the Prince Castle Customer Sales Depart ment at 1 630 462 8800 to arrange for a replace ment to be sent 2 Verify that all parts have been received Remove Protective Coating 3 Attach four 4 legs to toaster by screwing in each leg clockwise 4 Adjust legs so toaster is level 5 Remove packaging from bun slide and install bun slide in toaster by hooking it into the two pins in the rear of the chamber See Detail 1 6 Attach heat shield by hooking its top tabs onto the two mounting pins just under the crumb tray then allow the shield to swing down so it touches the two lower mounting pins Lift shield slightly to hook onto the lower pins Attach the product slide tray by hooking its tabs onto the two uppper mounting pins at the top front of the toaster See Detail 2 m DETAIL 2 DETAIL 7 The toaster fan located on the bottom of the toaster in the rear draws in cool room air and circulates it through the toaster sides and tops To insure adequate heat dissipation do not posi tion the toaster where the fan
5. or Upper and lower heat tubes not heating Bread product burning Heater switch inoperable Heater tube inoperable Conveyor speed too slow Replace heater switch Replace heater tube Adjust to proper settings Bread product too light Lower heat tubes heating but top tubes are not Conveyor speed too fast High Limit Switch Tripped Adjust to proper settings See High Limit Tripped section CAUTION Turn off power switch unplug toaster from wall outlet and let toaster cool down before doing any repairs All repairs should be done by a qualified service technician WIRING DIAGRAM NV ITEM IT HILIMS en b a ba Por n Sad31V3H WULLOG
6. the provisions of this warranty 428 A 120 1700 14 2 60 5 15P e All labor shall be performed during regular work hours 428 B 208 2600 12 5 50 60 6 20P Overtime premium will be charged to the buyer 428 C 220 2600 11 8 50 None e All problems due to operation at voltages other than 428 D 240 2600 10 8 60 6 20P specified on equipment nameplates do not apply to warranty Conversion to correct voltage must be the 428 E 240 2600 10 8 50 None customers responsibility Three Slice Models e Damage caused by carelessness neglect and or 428 3B 208 3400 16 3 60 6 30P abuse e g dropping tampering or altering parts 428 3C 220 3400 15 5 50 None eguipment damaged in shipment by fire flood or High Power Units an act of God is not covered under this warranty 428 HB 208 4800 23 1 60 L6 30P e This toaster must be serviced by a Prince Castle 428 HC 220 4800 21 8 50 None Authorized Service Center or a Prince Castle Service Technician Failure to do so can void this warranty PRINCE CASTLE INC fa WORLDWIDE Hens RR 355 East Kehoe Blvd e Carol Stream IL 60188 Printed in 2000 Tel 630 462 8800 e Fax 630 462 1460 Prince Castle Inc Toll Free 1 800 PCASTLE MU 15 de AA ANT AA TA 428 501 INTENDED USE This toaster is designed to toast breads bagels or English muffins Do not attempt to toast croissants Their butter content will cause them to stick to the conveyor Do not attempt to toast products that have been butt
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