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Powerware 9155 User's Manual

1. j Gamoeolooclolog sg A D Femeoecle e e Pi GO Li N La LN N L2 Zb HZ VH Jl Jl TB1 1 3 4 5 6 7 8 9 2 ee Input Output Figure 26 UPS Terminal Block Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 45 Wall Mounted Bypass Switch Installation 10 Route the gray signal cable through the grommet on the left side of the bypass switch cabinet see Figure 27 Connect the white and black pair of wires to TB1 2 the A B maintenance bypass auxiliary contacts on the UPS terminal block Secure each connection tightening the terminal screws to a maximum 3 5 in lb 0 4 Nm Provide strain relief for cables by installing plastic cable ties NOTE DO NOT connect the red and black pair of wires in the gray signal cable Do Not Connect Red and Black Wires MU To UPS Terminal Block Signal Cable Figure 27 Signal Cable Installation 11 Replace the bypass switch front cover and the UPS wiring access cover 46 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Wall Mounted Bypass Switch Installation d N
2. O NOTE Jfusing a semiconductor switch type pay attention to the proper polarity A relay or other mechanical control is preferred Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 61 Communication 62 d Remote Emergency Power off REPO is used to shut down the UPS from a distance This feature can be used for shutting down the load and the UPS by thermal relay for instance in the event of room overtemperature When REPO is activated the UPS shuts down all converters de energizes all system relays and fully powers down within 10 15 seconds There are two REPO positions that may be used normally open or normally closed The pins on the normally closed REPO connector are connected together When this connection is open the logic circuitry completely shuts down the UPS thus preventing the power from supplying the load If the use of normally closed REPO operation is desired replace the connector with a normally closed external switch see Figure 32 on page 53 If the use of normally open REPO operation is desired connect a normally open external switch see Figure 32 on page 53 NOTE To restart the UPS reconnect the REPO connector pins and turn on the UPS manually The pins must be shorted to keep the UPS running Maximum resistance is 10 ohm NOTE Leave the REPO connector installed in the REPO port on the UPS rear panel even if the REPO function is not needed CAUTIO
3. pa M TB1 12 3 4 5 6 7 8 9 AA o O S Aono EA ESIE3IES TO o l VS m m ra f INI 22 27 A B Maintenance ail Bypass Auxiliary T Y Contacts Figure 19 Wiring from Maintenance Bypass Switch to UPS 9 Replace the wiring access cover on the UPS and the optional isolation transformer if applicable 10 Replace the MBM PDM wiring access cover and conduit landing plate 11 Continue to Stabilizing the Cabinet on page 49 to complete the installation 36 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Mounted Bypass Switch Installation US o E 5 2 J 4 dd z Qq a E B 3 SR i E S ENTE 2 tE g id HAB E be gu s eds S 8 ne E E Y 33 dd y g H z L Lol ru v J5 SCH m a zm y Peel N se gt g SES LH D o4 L n 4 NM 1 I eel ETE Ach HER Li Izi Be EES Figure 20 UPS with MBM Wiring Diagram Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 37 UPS Mounted Bypa
4. This Warranty is not valid a unless the End user returns to Company the Warranty Registration Card within thirty 80 days of purchase or b if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Company shall not be responsible for any charges for testing checking removal or installation of Warranted Items COMPANY DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY COMPANY IF PERMITTED BY THE APPLICABLE MANUFACTURER COMPANY SHALL PASS THROUGH SUCH MANUFACTURER S WARRANTIES TO END USER COMPANY DOES NOT WARRANT SOFTWARE INCLUDING SOFTWARE EMBEDDED IN PRODUCTS THAT IS NOT CREATED BY COMPANY WITHOUT LIMITING THE FOREGOING COMPANY SPECIFICALLY DOES NOT WARRANT SOFTWARE SUCH AS LINUX THAT WAS CREATED USING AN OPEN SOURCE MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY COMPANY WITH RESPECT TO THE PRODUCTS AND SERVICES AND EXCEPT FOR SUCH FOREGOING WARRANTY COMPANY DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY TITLE NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE COMPANY S SOLE LIABILITY AND END USER S EXCLUSIV
5. Powerware 8 15 kVA USER S GUIDE www powerware com POWERWARE Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada IEC 62040 2 Some configurations are classified under IEC 62040 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case the user may be required to take additional measures VCCI Notice ORM PRR S BRIS ERS VCC od EXI TAMBOR CT C
6. Using the button scroll to the Number of Battery Strings option and press the button Use the f or arrow buttons to select the number of strings according to your UPS configuration All 2 High UPS and EBM Cabinets Number of Strings UPS 1 EBM 6 UPS 2 EBMs 10 UPS 3 EBMs 14 UPS 4 EBMs 18 All 3 High UPS and EBM Cabinets Number of Strings UPS 1 EBM 10 UPS 2 EBMs 16 UPS 3 EBMs 22 UPS 32 models contain 2 strings EBM 64 models contain 4 strings UPS 64 models contain 4 strings EBM 96 models contain 6 strings Press the button to save the setting Press the G3 button until the Eaton Powerware logo appears Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 75 Operation UPS Shutdown To shut down the UPS 1 Press any button on the front panel display to activate the menu options 2 Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 3 Select the OFF option press the button 4 Confirm the selection Press and hold the button for three seconds until the UPS stops beeping The input contactor opens 5 Switch the UPS battery circuit breaker to the OFF position The UPS is disconnected from the batteries and is on logic power only 6 Switch off utility power where the UPS is connected 76 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www power
7. 164201553 Rev D www powerware com UPS Setup Unloading the Cabinet s The following tools are required for unloading the cabinet s gt 15 mm wrench or socket 7mm nutdriver or socket The UPS and EBM are heavy see page 10 Unloading the cabinets requires at least two people to safely remove the cabinets from the pallet To remove the UPS or EBM from the shipping pallet 1 Remove the two M10 bolts securing the stabilizing bracket to the pallet see Figure 2 M10 bolts 8 Figure 2 Removing the Stabilizing Bracket Bolts Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 11 UPS Setup 2 Remove the four M4 screws securing the stabilizing bracket to the cabinet rear panel and remove the bracket see Figure 3 Retain the hardware for later use NOTE Be sure to retain the stabilizing bracket and hardware for later re assembly onto the cabinet 3 Remove the three M10 bolts securing the rear shipping pad to the pallet and remove the shipping pad see Figure 3 NOTE Hold the back of the cabinet so that the bolts can be removed easily without the cabinet rolling backward 4 Remove the two M10 bolts securing the front shipping bracket and remove the bracket see Figure 3 Front Shipping Bracket M10 Bolts H Stabilizing Bracket M10 Bolts e M4 Screws Shipping Pad cde Figure 3 Removing the
8. Power is not available at the UPS output receptacles The UPS is in Standby mode Supply power to the connected equipment Press any button on the front panel display to activate the menu options Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu Select the ON option Press and hold the button for three seconds until the UPS stops beeping The UPS does not provide the expected The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your backup time service representative Battery circuit breakers are in the Switch all battery circuit breakers to the ON OFF position position 92 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Troubleshooting Silencing the Alarm Before silencing an alarm check the alarm condition and perform the applicable action to resolve the condition Press any button on the front panel display to silence the alarm If the alarm status changes the alarm beeps again overriding the previous alarm silencing Service and Support If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative In the United States 1 800 843 9433 or 1 919 870 3028 In Canada 1 800 461 9166 All other countri
9. Besch E 20 0 50 8 cm Weight 31 lb 14 1 kg D gt AY e e A A a o Figure 22 Wall Mounted Bypass Switch Dimensions Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 39 Wall Mounted Bypass Switch Installation Wall Mounted Bypass Switch Setup Use the following procedure to set up the wall mounted bypass switch 1 Remove the knockouts in the bottom or side of the bypass switch for AC Line Input AC to UPS Input AC from UPS Output and AC to the UPS load see Figure 23 Figure 23 Wall Mounted Bypass Switch Knockouts 2 Mount the bypass switch cabinet to a sturdy surface within sight of the UPS You may need to rotate the cabinet 90 degrees to enable operator access to the switch handle 3 Remove the six screws from the bypass switch front cover and remove the cover see Figure 23 4 Remove and discard any packing material from inside the bypass switch 40 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Wall Mounted Bypass Switch Installation Wiring the Wall Mounted Bypass Switch The Powerware 9155 UPS has the following power connections gt 2 phase L1 and L2 neutral and ground connection for rectifier bypass input gt 2 phase L1 and L2 neutral and ground connection for load output The nominal input output voltages are 100 200 110 220 or 120 240 Vac with 180 phase displacement 120 208 or 127 220 V
10. Ground Strap Figure 31 Typical EBM Installation 2 High Cabinets Shown 52 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 10 Communication This section describes the gt gt gt gt gt gt DB 9 communication port X Slot cards LanSafe Power Management Software Remote Emergency Power off Relay output contacts Programmable signal inputs Figure 32 shows the location of the communication options and control terminals on the UPS S 3 e e000 e H 1 9 X Slot Communication Bay 1 0 0 Signal Input 1 5 X Slot Communication Bay 2 e Signal Input 2 REPO Normally Open REPO Normally Closed DB 9 Communication Port e o e Relay Contact e Ge Figure 32 Communication Options and Control Terminals Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 53 Communication Installing Communication Options and Control Terminals To access and install the communication options and control terminals 1 Remove the front covers of all cabinets starting with the top cabinet Press and release the handle latch at the bottom of each cover and then lift the cover up and off the cabinet see Figure 33 Figure 33 Removing the Front Covers 2 Install the appropriate
11. or middle rear for 3 high cabinet using three screws see Figure 14 Repeat for the other side 4 Remove the UPS wiring access cover and retain UPS Wiring Access Cover L Bracket and Screws Figure 14 Attaching the L Brackets Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Mounted Bypass Switch Installation 5 Insert the two supplied nylon bushings inside the wiring access holes on the UPS conduit landing plate see Figure 15 6 Remove the MBM PDM wiring access cover and the conduit landing plate and retain 7 Tilt the top of the module forward and slide the module onto the L brackets The top left flange on the module fits up under the UPS electronics unit through an access slot UPS Electronics Unit Nylon Bushings in UPS Wiring Access Holes MBM PDM Wiring Access Cover and the Conduit Landing Plate Removed Figure 15 Installing the MBM or PDM MBM Shown Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 31 UPS Mounted Bypass Switch Installation 8 Secure the sides of the module to the L brackets using six screws see Figure 16 9 Secure the top of the module to the top cabinet using four of the screws removed in Step 1 10 Continue to the following section Wiring the MBM PDM XQ e Screws for Top of Module Screws to L Bracket e 9 7 Figu
12. qvori r el TI Le 6 gtd T auta ad S 8 YI c N N 9 L N LAdLNO avoT nano A 171 C1041044 Ol San Wosa TT 9 TI H el e 8 S el v N LNANT ua ET TI 6 ga N vt zaz xne saw INANI or N san OL 171 gt Taz xne saw LE VI zarran e1 91 cec xne i So onv 1 Supuuy og w lu fes tez xne eT e X ad ZI ZI Joeta Y qoequop eng yeu SdN SST6 xul ee ee Se HOLIMS SSWdAd LNNOW I VM EA D ALITILA eT TI Figure 28 UPS with Wall Mounted Bypass Switch Wiring Diagram 47 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Wall Mounted Bypass Switch Installation 48 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 8 Stabilizing the Cabinet NOTE For seismic installations you MUST order and install a Powerware 9155 UPS seismic installation kit do not use the following instructions NOTE For non seismic installations the stabilizing bracket MUST be installed on all 3 high cabinets The stabilizing bracket is optional for 2 high cabinets 1 Lower the leveling feet to prevent the cabinet from rolling Figure 29 Lowering the Leveling Feet 2 Attach the stabilizing bracket to the bottom of the cabinet rear panel using the retained hardware from the shipping pallet see Figure 30 Use the holes and slots in the bottom of the bracket to attach the cabinet to the flooring if desired Powerware 9155 UPS 8 15 kV
13. 59A Output kVA line line loads 12 5 13 8 15 0 13 0 13 0 Output kVA line neutral loads 12 5 13 8 15 0 15 0 15 0 Output kW 11 3 12 4 13 5 13 5 13 5 Output Peak Current 155 155 155 155 155 Efficiency minimum 88 88 88 88 88 Power Dissipation BTU hr 5582 5582 5582 5582 5582 DC Voltage supply 192 192 192 192 192 Model 12 kVA Output Voltage line line 200 220 240 208 220 Output Voltage line neutral 100 110 120 120 127 Input Current 68A 62A 57A 57A 54A Output Current 60A 55A 50A 50A 47A Output kVA line line loads 12 0 12 0 12 0 10 4 10 4 Output kVA line neutral loads 12 0 12 0 12 0 12 0 12 0 Output kW 10 8 10 8 10 8 10 8 10 8 Output Peak Current 132 132 132 132 132 Efficiency minimum 88 88 88 88 88 Power Dissipation BTU hr 4512 4512 4512 4512 4512 DC Voltage supply 192 192 192 192 192 Input current for the input isolation transformer is 4 higher than for the UPS 88 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Table 20 Model Specifications continued Specifications Model 10 kVA Output Voltage line line 200 220 240 208 220 Output Voltage line neutral 100 110 120 120 127 Input Current 57A 52A 48A 48A 45A Output Current 50A 45A 42A 42A 39A Output kVA line line loads 10 0 10 0 10 0 8 7 8 7 Output kVA line neutral loads 10 0 10 0 10 0 10 0 10 0 Output kW 9 0 9 0 9 0 9 0 9 0 Output Peak Curr
14. 7 2 kW PW9155 10 32 2 high UPS with one battery section 10 kVA 9 kW 3 high UPS with one battery amp one input isolation transformer section PW9155 10 64 3 high UPS with two battery sections 10 kVA 9 kW PW9155 12 32 2 high UPS with one battery section 12 kVA 10 8 kW 3 high UPS with one battery amp one input isolation transformer section PW9155 12 64 3 high UPS with two battery sections 12 kVA 10 8 kW PW9155 15 32 2 high UPS with one battery section 15 kVA 13 5 kW 3 high UPS with one battery amp one input isolation transformer section PW9155 15 64 3 high UPS with two battery sections 15 kVA 13 5 kW EBM Description PW9155 EBM 64 2 high two battery sections PW9155 EBM 96 3 high three battery sections Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 85 Specifications Table 17 Dimensions and Weights Dimensions H x W x D Weight 2 High UPS 32 2 x 12 x 32 81 x 30 x 81 cm 352 Ib 160 kg 3 High UPS 32 47 8 x 12 x 32 121 5 x 30 x 81 cm 550 Ib 250 kg 3 High UPS 64 47 8 x 12 x 32 121 5 x 30 x 81 cm 590 Ib 268 kg 2 High EBM 32 2 x 12 x 30 3 81 x 30 x 77 cm 480 lb 218 kg 3 High EBM 47 8 x 12 x 30 3 121 5 x 30 x 77 cm 710 Ib 322 kg PDM rear UPS mount 16 5 x 12 x 7 42 x 30 x 17 8 cm 25 lb 11 kg MBM rear UPS mount 16 5 x 12 x 7 42 x 30 x 17 8 cm 18 lb 8 kg Table 18 Environmental and Safety Specifications Op
15. D www powerware com UPS Mounted Bypass Switch Installation S DO e i B E elelelele 6 66 66 fig T y T p ea 9 e V Y Figure 18 MBM PDM Hardwiring PDM Shown NOTE Input neutral must be wired for proper operation However when wired with the optional isolation transformer input neutral is supplied by the isolation transformer Table 7 MBM PDM Terminal Block Wiring Wire Function Terminal Minimum Tightening Conduit Connection Position Wire Size Torque Entry Size Input Ground TB10 1 8 AWG L TB10 2 3 AWG 25 lb in 2 access hole for Neutral TB10 3 3 AWG 2 83 Nm 1 1 2 conduit L2 TB10 4 3 AWG Output L1 TB10 5 3 AWG Neutral TB10 6 3 AWG 25 lb in 2 access hole for L2 TB10 7 3 AWG 2 83 Nm 1 1 2 conduit Ground TB10 8 8 AWG Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 35 UPS Mounted Bypass Switch Installation 8 Connect the factory installed wiring from the Maintenance Bypass switch to the UPS terminal block see Figure 19 Connect the maintenance bypass red and black wires to TB1 2 the A B maintenance bypass auxiliary contacts on the UPS terminal block Input Output a
16. Display Information or Menu Function UPS Status UPS off System normal UPS supporting load UPS on battery UPS on bypass Active alarm list Battery status Event Log Displays up to 100 events and alarms Measurements Output L N and L L Current Frequency Power Battery Voltage Current Runtime Input L N and L L Current Frequency Bypass L N and L L Frequency Control Go to Bypass Mode Forces the UPS to go to Bypass When this command is active the option changes to Go to Normal Mode Start Battery Test Initiates a battery test Display Test Four different selectable tests for the front panel functions the LEDs cycle through the alarm beep sounds the backlight turns off and on and the pixels scroll through to test the LCD Settings User Settings See Table 13 for detail Service Settings This screen is password protected Identification UPS Type Part Number Serial Number Firmware Display CAN Bridge Turn UPS ON OFF ON and OFF Options Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 67 Operation User Settings The following table displays the options that can be changed by the user NOTE Changes to the output voltage or frequency options should be made before turning on the UPS otherwise the changes do not take effect Table 13 User Settings Description Available Settings Default Setting Set Date and Time Set Month Date mm dd y
17. Instead they are preventive alarms intended to alert the user Use the following troubleshooting chart to determine the UPS alarm condition Typical Alarms and Conditions The following table describes typical alarms and conditions check the Event Log through the control panel for a list of active alarms If an alarm appears with a service code please contact the help desk see page 93 Alarm or Condition On Battery LED is on 1 beep every second Possible Cause A utility failure has occurred and the UPS is in Battery mode Action The UPS is powering the equipment with battery power Prepare your equipment for shutdown Battery Low LED is on Continuous beep for 10 seconds The battery is running low Five minutes or less of battery power remains depending on load configuration and battery charge Save your work and turn off your equipment When utility power is restored the UPS restarts automatically provides power to the load and charges the battery Battery Breaker A LED is on 1 beep every second The UPS does not recognize the internal batteries Verify the battery circuit breaker is in the ON position If the condition persists contact your service representative Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 91 Troubleshooting Alarm or Condition Overload LED is on 1 beep every second Possible Cause Power requir
18. OFF POSITION INSTALLATION TO BE PERFORMED BY A QUALIFIED ELECTRICIAN ALL GROUNDS TIED THROUGH DIN MOUNTING RAIL AND ARE BONDED TO CHASSIS GROUND O O OJO 2 6 9 10 11 11 12 12 113 14 15 Q O O O OJOJO oj 208V 240V INPUTS N L1 L2 N L112 gt N L1 L2 L1L2 120V 277V INPUTS NC L1 N NC L1 N NC L1 N L1 N 220 230 240 50 Hz AC TO UPS AC FROM AC TO PROTECTED Ue A AC LINE INPUT upg pur Figure 25 Wall Mounted Bypass Switch Terminal Strip Wiring Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Wall Mounted Bypass Switch Installation 9 Connect the wiring from the bypass switch to the UPS terminal block See Table 9 for specifications and Figure 26 for a detailed view of the UPS terminal block Table 9 UPS Terminal Block Wiring Wire Function Terminal Minimum Tightening Conduit Connection Position Wire Size Torque Entry Size Input Ground TB1 1 8 AWG L1 TB1 3 3 AWG 25 lb in 2 access hole for Neutral TB1 4 3 AWG 2 83 Nm 1 1 2 conduit L2 TB1 5 3 AWG Output L1 TB1 6 3 AWG Neutral 1B1 7 3 AWG 25 lb in 2 access hole for L2 TB1 8 3 AWG 2 83 Nm 1 1 2 conduit Ground TB1 9 8 AWG Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16
19. SERVICE position The battery circuit breaker trips and the UPS is now bypassed with the load powered by utility power 3 The UPS automatically shuts down To return to Normal mode from maintenance bypass wall mounted operation 1 If an optional isolation transformer is installed switch the input circuit breaker to the ON position 2 Turn the Maintenance Bypass switch to the LINE position The UPS starts up in Bypass mode with the load still powered by utility power 3 Switch the UPS battery circuit breaker to the ON position NOTE Wait until the indicator illuminates before proceeding to Step 4 otherwise power to the load may be lost 4 Turn the Maintenance Bypass switch to the UPS position to return to Normal mode The UPS is now powering the load 84 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 13 Specifications This section provides the following specifications for the Powerware 9155 models Model list Dimensions and weights Environmental and safety specifications Technical specifications Model specifications Battery specifications V v v v v v v Battery runtimes Table 16 Model List UPS Description Power Rating PW9155 8 32 2 high UPS with one battery section 8 kVA 7 2 kW 3 high UPS with one battery amp one input isolation transformer section PW9155 8 64 3 high UPS with two battery sections 8 kVA
20. UPS on Battery NOTE Before using this feature the UPS must have been powered by utility power at least once To start the UPS on battery 1 If you have an optional MBM PDM verify that the Maintenance Bypass switch is in the UPS position see Figure 41 on page 79 2 Switch all battery circuit breakers to the ON position operation If you need to cancel this operation wait until the front panel O NOTE Leave the battery circuit breaker s in the ON position during this LCD illuminates before switching the battery circuit breaker s off 3 Wait for the front panel LCD to illuminate 4 Press any button on the front panel display to activate the menu options 5 Within three minutes press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 6 Select the ON option Press and hold the button for three seconds until the UPS stops beeping The UPS starts within two minutes The UPS supplies power to your equipment and goes into Battery mode 7A Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Operation Configuring the UPS for EBMs To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 6 7 Press any button on the front panel display to activate the menu options Using the 1 button scroll to the Settings menu Press the button twice to select the User Settings menu
21. WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation d repair or alteration not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Warranty is not valid if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Company shall not be responsible for any charges for testing checking removal or installation of Warranted Items COMPANY DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY COMPANY IF PERMITTED BY THE APPLICABLE MANUFACTURER COMPANY SHALL PASS THROUGH SUCH MANUFACTURER S WARRANTIES TO END USER COMPANY
22. X Slot card and or necessary cable s into the top cabinet see Figure 32 and Figure 34 54 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Communication Figure 34 Installing Communication Cables 3 On the bottom cover and also the middle cover if 3 high remove a knockout tab in the top edge of the cover for each cable With wire cutters cut either side of the tab and twist down to remove the tab see Figure 35 Figure 35 Removing Knockout Tabs Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 55 Communication 4 Route the cable s to the approximate location of the cover access holes 5 Connect the cables to the appropriate location See Communication Options on page 57 or Control Terminals on page 61 for detailed information 6 Reinstall the front covers starting with the bottom cabinet see Figure 36 Hang the top edge of the cover on the cabinet first then lower the bottom edge and snap into place Be sure the cables fit in the access holes in the covers Figure 36 Reinstalling the Front Covers 7 Continue to Operation on page 65 to start up the UPS 56 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Communication Communication Options The Powerware 9155 has serial communication
23. by utility power 3 Remove the breaker tie from all battery circuit breakers 4 Switch all battery circuit breakers to the ON position NOTE Wait until the indicator illuminates before proceeding to Step 5 otherwise power to the load may be lost 5 Turn the Maintenance Bypass switch to the UPS position to return to Normal mode The UPS is now powering the load Internal Bypass Startup To start up the UPS in Bypass mode without an MBM PDM 1 If an optional isolation transformer is installed switch the input circuit breaker to the ON position NOTE When using the optional isolation transformer Bypass mode is available only for 240V phase phase 180 phase angle 2 Switch on utility power where the UPS is connected 3 Wait for the front panel LCD to illuminate The A indicator flashes 4 Remove the breaker tie from all battery circuit breakers Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 71 Operation 72 Switch all battery circuit breakers to the ON position The A indicator stops flashing Press any button on the front panel display to activate the menu options Using the 1 button on the front panel display scroll to the Control menu option and press the button Press the button to select the Go to Bypass Mode option The and Y indicators illuminate indicating the UPS is operating in Bypass mode The load is now powered by utility power T
24. for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Warranty will be borne by the End user OBTAINING WARRANTY SERVICE In the USA call the Customer Reliability Center 7x24 at 800 843 9433 Outside of the USA contact your local Powerware product sales or service representative or call the Customer Reliability Center in the USA at 919 870 3028 For comments or questions about this Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA Extended Ten Year Pro Rated Limited Warranty Applies only to original purchasers for end use in the United States and Canada who file the Warranty Registration Card within 30 days of purchase Powerware Models 5115 5125 5140 9104 9120 9125 9155 9170 and FERRUPS WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Power Quality Corporation a Delaware Corporation company Company LIMITED WARRANTY This pro rated limited warranty this Warranty applies only to the original End user the End user of any Powerware 5115 5125 5140 9104 9120 9125 9155 9170 and FERRUPS Products individually and collectiv
25. important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference DANGER A This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS WARNING A This UPS contains its own energy source batteries The UPS output may carry live voltage even when the UPS is not connected to an AC supply To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 max To reduce the risk of fire connect only to a circuit provided with 100 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code ANSI NFPA 70 Output overcurrent protection and disconnect switch must be provided by others Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com ui Safety Warnings CAUTION Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Ke
26. is still connected to the UPS input SERVICE Like the LINE position SERVICE connects the load directly to AC input power and disconnects UPS output However because SERVICE also disconnects AC input from the UPS this is the appropriate position for UPS maintenance or repair OFF Disconnects the load from the UPS output power and AC input power as well as AC input power to the UPS input You must press the red button beside the switch before turning the Maintenance Bypass switch DEPRESS BUTTON TO TURN BYPASS SWITCH UPS SERVICE O OPERATING BYPASS SWITCH WITHOUT LINE PRESENT MAY CAU TO BE INTERRUPTED UPS MAINTENA BYPASS SWITCH Figure 43 Wall Mounted Maintenance Bypass Switch 82 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Maintenance Figure 44 shows a UPS with a separate battery cabinet and a wall mounted bypass switch External Bypass Switch Off Service Building Load Service Distribution Panel Panel Off Service e Line e EBM Figure 44 Typical Hardwired Installation with Wall Mounted Bypass Switch Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 83 UPS Maintenance To switch the UPS to maintenance bypass from Normal mode wall mounted operation 1 Press the red button beside the Maintenance Bypass switch 2 Turn the switch handle through the LINE position to the
27. load powered by utility power 2 The UPS automatically shuts down To return to Normal mode from maintenance bypass UPS mounted operation 1 If an optional isolation transformer is installed switch the input circuit breaker to the ON position NOTE The isolation transformer output is always 240V 180 phase angle Any equipment connected to the output requiring 208V 120 phase angle is at risk for damage 2 Turn the Maintenance Bypass switch to the SERVICE position The UPS starts up in Bypass mode with the load still powered by utility power 3 Switch the UPS battery circuit breaker to the ON position NOTE Wait until the indicator illuminates before proceeding to Step 4 otherwise power to the load may be lost 4 Turn the Maintenance Bypass switch to the UPS position to return to Normal mode The UPS is now powering the load Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 81 UPS Maintenance Using the Wall Mounted Bypass Switch The wall mounted bypass switch is rated at 80A 300 Vac and has four positions as described in Table 15 NOTE 7n the UPS or LINE position AC input power is still connected to the input terminals inside the UPS Table 15 Wall Mounted Bypass Switch Positions Switch Position Description UPS Connects the UPS output to the load LINE Connects the load directly to AC input power and disconnects UPS output AC input power
28. must be wired for proper operation Table 2 UPS Terminal Block Wiring Wire Function Terminal Minimum Tightening Conduit Connection Position Wire Size Torque Entry Size Input Ground TB1 1 8 AWG H e 3 AWG 25 lb in 2 access hole for Neutral TB1 4 3 AWG 2 83 Nm 1 1 2 conduit L2 TB1 5 3 AWG Output L1 TB1 6 3 AWG Neutral 16127 3 AWG 25 lb in 2 access hole for L2 TB1 8 3 AWG 2 83 Nm 1 1 2 conduit Ground TB1 9 8 AWG Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 i eorleolo oleoljela e D Femseoeocleceoee e E ED FIO N L2 LI N L2 ZP V NI KH Ji TB1 1 3 4 5 6 7 8 9 2 Input Output Figure 6 UPS Terminal Block 8 Replace the UPS wiring access cover 9 Continue to Stabilizing the Cabinet on page 49 to complete the UPS installation 18 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com L1 L2 N PE Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Only Installation HEC El L2 PE E F20 T F10 tH pet Ki EH y 4 po xj E i y k 1 L1 L2 PE PTI
29. warrantor warrants that the Product and battery individually and collectively the Warranted Items are free of defects in material and workmanship If in the opinion of Company a Warranted Item is defective and the defect is within the terms of this Warranty Company s sole obligation will be to repair or replace such defective Warranted Item including by providing service parts and labor as applicable at the option of Company and such repair or replacement shall be at either the End user s location Company s site or such other location as determined by Company All Warranted Items returned to Company and all parts replaced by Company shall become the property of Company Expenses for any labor to repair the Warranted Item beyond the initial ninety 90 days are the sole responsibility of the End user PROCEDURES FOR REPAIR OR REPLACEMENT OF WARRANTED ITEMS when shipment is required of End user When Company determines that the Warranted Item will be repaired or replaced at a Company site or such other location and the End user must ship to Company the defective Warranted item the following procedures are required If the Warranted Item is to be replaced by Company and the End user supplies a credit card number or purchase order for the value of the replacement product Company will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End user the replacement Warranted Item to the End
30. 2 Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Powerware 9155 UPS contain wiring to support the maximum capacity of the UPS cabinet 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power 4 Determine your equipment s grounding requirements according to your local electrical code 5 Verify that the UPS battery circuit breaker is in the OFF position see Figure 5 16 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Only Installation Battery Connector UPS Wiring Access Cover Battery Circuit Breaker Conduit Landing Figure 5 UPS Rear View 6 Remove the UPS wiring access cover and retain see Figure 5 7 Hardwire the input TB1 1 through TB1 5 and output TB1 6 through TB1 9 terminations for the UPS See Table 2 for specifications and Figure 6 for a detailed view of the UPS terminal block Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 17 UPS Only Installation O NOTE nput neutral
31. 3 6 mm2 15 kVA 100A 2 AWG 33 6 mm2 Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements recommended that initial installation of the Powerware 9155 UPS contain wiring to support the maximum capacity of the UPS cabinet NOTE To accommodate the feature of easy system expandability it is 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 33 UPS Mounted Bypass Switch Installation 6 Determine your equipment s grounding requirements according to your local electrical code Verify that the UPS battery circuit breaker is in the OFF position see Figure 17 Battery Circuit Breaker Figure 17 UPS with MBM Rear View Punch two holes in the MBM PDM conduit landing plate for the input and output conduit using a Greenlee punch or similar device Hardwire the input TB10 1 through TB10 4 and output TB10 5 through TB10 8 terminations for the MBM PDM See Table 7 for specifications and Figure 18 for a detailed view of the MBM PDM terminal block 34 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev
32. 3 Nm 1 1 2 conduit Ground TB1 9 8 AWG Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 25 Input Isolation Transformer Installation 13 14 15 16 17 18 19 e elle P e PI e e e He meleleee er O N L2 UN N La E I Y AW Y TB1 1 3 4 5 6 7 8 9 2 ee Ee eee Input Output Figure 10 UPS Terminal Block Replace the UPS wiring access cover and the input isolation transformer wiring cover Continue to Stabilizing the Cabinet on page 49 to complete the UPS installation On the input isolation transformer punch one pilot hole in the conduit landing for the input conduit using a Greenlee punch or similar device see Figure 9 on page 24 Install the supplied edge grommet in the top of the input isolation transformer wiring cover Hardwire the input TB1 1 through TB1 3 terminations for the input isolation transformer See Table 4 for specifications and Figure 9 for a detailed view of the input isolation transformer terminal block Punch a hole in the bottom of the MBM PDM using a Greenlee punch or similar device for wiring access Insert the s
33. 8V or 240V 20 Input Power Factor gt 0 99 at full load nominal line conditions Input Rated Voltage 100 200 110 220 or 120 240 Vac with 180 phase displacement 120 208 or 127 220 Vac with 120 phase displacement Input Frequency Range 45 65 Hz Input Rated Frequency 50 60 Hz selectable auto configuring Output Voltage 1 static Phase to Neutral Regulation 2 static Phase to Phase 5 dynamic at 100 resistive load change Response time lt 1 ms Output Voltage lt 2 THD linear load Distortion lt 5 THD non linear load Output Frequency 50 60 Hz selectable or auto configuring Output Frequency Regulation Synchronization to line Output Frequency Conversion Frequency phase converter operation with derated output load capacity to 80 Frequency Conversion mode can be configured through the front panel or through XCP commands Bypass is not available in Frequency Conversion mode Output Overload 101 110 for 10 minutes 111 125 for 60 seconds 126 149 for 5 seconds gt 150 for 300 milliseconds Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 87 Specifications Table 20 Model Specifications Model 15 kVA Output Voltage line line 200 220 240 208 220 Output Voltage line neutral 100 110 120 120 127 Input Current 71A 71A 71A 71A 67A Output Current 63A 63A 63A 63A
34. A User s Guide 164201553 Rev D www powerware com 49 Stabilizing the Cabinet Ki M4 Screws Figure 30 Installing the Stabilizing Bracket 3 Continue to one of the following sections Extended Battery Module Installation on page 51 to install optional EBMs gt Communication on page 53 to install UPS communication options such as X Slot cards or Remote Emergency Power off Operation on page 65 to start up the UPS 50 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 9 Extended Battery Module Installation NOTE A maximum of 22 battery strings can be installed in one configuration including UPS batteries 4 EBM 64 models or 3 EBM 96 models UPS 32 models contain 2 strings UPS 64 models contain 4 strings EBM 64 models contain 4 strings and EBM 96 models contain 6 strings NOTE For non seismic installations the stabilizing bracket MUST be installed on all 3 high cabinets The stabilizing bracket is optional for 2 high cabinets NOTE 7n a parallel system each UPS should have the same number of EBMS to ensure equivalent runtimes If you are installing an optional EBM S use the following steps 1 For cabinets using a stabilizing bracket Position the EBM at least 8 20 3 cm away from the adjacent cabinet to allow space for the stabilizing bracket Verify that all battery circuit breakers are in the OFF position s
35. Brackets and Shipping Pad 12 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Setup NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to prevent tipping 5 Slowly roll the cabinet toward the rear of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet is clear of the pallet see Figure 4 If needed adjust the leveling feet so that the cabinet will roll 6 Roll the cabinet to the desired location co Vd ye 0 O Figure 4 Unloading the Cabinet Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 13 UPS Setup Selecting an Installation Option You are now ready to install the Powerware 9155 UPS Select one of the following installation options according to your UPS configuration UPS Configuration Installation Chapter UPS only Chapter 4 UPS Only Installation on page 15 UPS with an optional input isolation Chapter 5 Input Isolation Transformer Installation on page 21 transformer UPS with an optional UPS mounted Chapter 6 UPS Mounted Bypass Switch Installation on page 29 bypass switch UPS with an optional wall mounted Chapter 7 Wall Mounted Bypass Switch Installation on page 39 bypass switch Parallel UPS configuration Refer to the Powerware 9155 Parallel UPS 8 15 kVA User s Guide 14 Powerware 9155 UPS 8 15
36. CLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THOSE SET FORTH ABOVE Company shall not be responsible for failure to provide repair or replacement under this Guaranty due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Guaranty the End user must use the Product in a normal way follow the Product s operation and maintenance manual and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Company s obligations under this Guaranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Guaranty COSTS NOT RELATED TO GUARANTY The End user shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Guaranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Guaranty will be borne by the End user TO MAKE A CLAIM In the USA call the Customer Reliability Center 7x24 at 800 843 9433 Outside o
37. DOES NOT WARRANT SOFTWARE INCLUDING SOFTWARE EMBEDDED IN PRODUCTS THAT IS NOT CREATED BY COMPANY WITHOUT LIMITING THE FOREGOING COMPANY SPECIFICALLY DOES NOT WARRANT SOFTWARE SUCH AS LINUX THAT WAS CREATED USING AN OPEN SOURCE MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY COMPANY WITH RESPECT TO THE PRODUCTS AND SERVICES AND EXCEPT FOR SUCH FOREGOING WARRANTY COMPANY DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY TITLE NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE COMPANY S SOLE LIABILITY AND END USER S EXCLUSIVE REMEDY FOR FAILURE OF COMPANY TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE END USER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE LIMITATION OF LIABLITY The remedies of the End user set forth herein are exclusive and are the sole remedies for any failure of Company to comply with its obligations hereunder In no event shall Company be liable in contract in tort including negligence or strict liability or otherwise for damage to property or equipment other than the Products including loss of profits or revenue loss of use of Products loss of data cost of capital claims of customers of the End user or any special indirect inciden
38. Determine your equipment s grounding requirements according to your local electrical code 5 Verify that the UPS battery circuit breaker is in the OFF position see Figure 8 22 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Input Isolation Transformer Installation 6 Verify that the input circuit breaker is in the OFF position 7 Remove the UPS wiring access cover and retain 8 Remove the input isolation transformer wiring cover and retain UPS Wiring Access Cover Conduit Landing Input Isolation Transformer e Wiring Cover Figure 8 UPS with Input Isolation Transformer Rear View 9 If you are also installing an optional Maintenance Bypass Module or Power Distribution Module proceed to Step 15 on page 26 otherwise continue to Step 10 10 On the input isolation transformer punch the two pilot holes in the conduit landing for the input and output conduit using a Greenleee punch or similar device see Figure 9 11 Hardwire the input output and ground terminations for the input isolation transformer See Table 4 for specifications and Figure 9 for a detailed view of the input isolation transformer terminal block Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 23 Input Isolation Transformer Installation 24 S S GIGS O IIe e Brat el 9 9 s Edge Grommet Pilot Holes in Conduit Land
39. E REMEDY FOR FAILURE OF COMPANY TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE END USER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 97 Extended Ten Year Pro Rated Limited Warranty LIMITATION OF LIABLITY The remedies of the End user set forth herein are exclusive and are the sole remedies for any failure of Company to comply with its obligations hereunder In no event shall Company be liable in contract in tort including negligence or strict liability or otherwise for damage to property or equipment other than the Products including loss of profits or revenue loss of use of Products loss of data cost of capital claims of customers of the End user or any special indirect incidental or consequential damages whatsoever The total cumulative liability of Company hereunder whether the claims are based in contract including indemnity in tort including negligence or strict liability or otherwise shall not exceed the price of the Product on which such liability is based Company shall not be responsible for failure to provide service or parts due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End user must use the Product in a normal way follow the Product s operation and maintenance manual and protect against further damag
40. E a H en 9 qq E LE OG i dese Bett HEEG Oii e OOF COW Loser ses 1 fs gs 3 D Li E d III i du E I i li ERM I Q KT D LI B o je e SI e 1 E 3 5 SA je TT EN i w ELE REB 2 LEE Figure 12 UPS with Input Isolation Transformer and MBM PDM Wiring Diagram 28 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 6 UPS Mounted Bypass Switch Installation This chapter describes the Maintenance Bypass Module and Power Distribution Module installation Both modules have a Make Before Break Maintenance Bypass switch Maintenance Bypass Power Distribution Module Setup If you purchased an optional MBM PDM attach the module to the UPS before any wiring installation All hardware is supplied in the accessory kit Use the following procedure to attach the optional MBM PDM to the UPS 1 Remove the connecting plate between the top cabinet and the cabinet below it on the UPS rear panel see Figure 13 Discard the plate Retain the screws for later use 2 Remove the lowest top cover screw on each side of the UPS and discard Lowest Top Cover Screw one each side Connecting Plate 8 screws Figure 13 UPS Rear View 2 High Cabinet Shown Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 29 30 UPS Mounted Bypass Switch Installation 3 Attach the supplied L bracket to the lower rear for 2 high
41. N The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch must have a minimum rating of 24 Vdc and 20 mA To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO L1 12 22 AWG L2 4 0 32 mm 18 AWG 0 82 mm Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Communication Relay Contacts The UPS incorporates a programmable relay output with potential free contacts for remote alarm indications see Figure 32 on page 53 An additional four relay outputs can be obtained with the X Slot compatible Relay Interface Card WARNING A The relay contacts must not be connected to any utility connected circuits Reinforced insulation to the utility is required The relay contacts must have a maximum rating of 30 Vdc 1A and 60 Vdc 2A nominal values Programmable Signal Inputs The UPS incorporates two programmable signal inputs see Figure 32 on page 53 Use of non polar relay control input is recommended The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input NOTE See Figure 39 on page 61 for the polarity and verify these connections if polarity contro
42. ONAI POWER BATTERY MODULE DULE Figure 7 UPS Only Wiring Diagram 19 UPS Only Installation 20 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 5 Input Isolation Transformer Installation The Powerware 9155 has the following power connections 2 phase L1 and L2 neutral and ground connection for rectifier bypass input gt 2 phase L1 and L2 neutral and ground connection for load output CAUTION The input isolation transformer output is always 240V 180 phase angle gt If installing an MBM PDM the UPS MUST be set up for 240V output only otherwise the Bypass Not Available alarm annunciates Any equipment connected to the output requiring 208V 120 phase angle is at risk for damage when using the Maintenance Bypass switch The input isolation transformer cannot be used with a wall mounted bypass switch Output overcurrent protection and disconnect switch must be provided by others Figure 11 and Figure 12 beginning on page 27 show the oneline diagrams of the input isolation transformer with the UPS Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 21 Input Isolation Transformer Installatio
43. ORE ARBRE CHATS t BK WHEeNSBITIeBHVEF o LE DIS A Ur lp ST SLIBRENSILBHVET Powerware ABM and FERRUPS are registered trademarks and X Slot ConnectUPS and Powerware Hot Sync are trademarks of Eaton Power Quality Corporation Greenlee is a registered trademark of Greenlee Textron Modbus is a registered trademark of Modicon Copyright 2004 2005 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives Harmonized Standards IEC 62040 1 1 and IEC 62040 2 IEC 60950 Third Edition gt EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Power Quality Oy Koskelontie 13 FIN 02920 Espoo Finland Phone 358 9 452 661 Fax 358 9 452 665 68 Special Symbols The following are examples of symbols used on the UPS to alert you to important information RISK OF ELECTRIC SHOCK Indicates that a risk of electric shoc
44. PS 64 models Battery Capacity 1 through 65535 watts per cell 34 W cell Battery Low Alarm Level 1 750 through 1 950 volts per cell 1 880 V cell Set Nominal Output Voltage 120V 240V 120V 208V 110V 220V 100V 200V 127V 220V 120V 208V Bypass Voltage High Limit 1 through 20 1 increments 120V 10 Bypass Voltage Low Limit 1 through 20 1 increments 120V 15 Nominal Output Frequency 50 Hz or 60 Hz 60 Hz Synchronization Enabled Disabled Enabled Synchronization Window 0 5 through 3 0 Hz 2 0 Hz 0 1 Hz increments Unsynchronized Transfer to Bypass Allowed Not Allowed Not Allowed Usage of Bypass Enabled Disabled Enabled Transfer to Bypass When Overload After a delay Immediately After a delay Automatic Start Delay 1 through 32767 seconds Os 1 means disabled Automatic On Battery Shutdown 1 through 32767 seconds 1s Delay 1 means disabled Control Commands from X Slot1 Allowed Disabled Allowed Control Commands from Allowed Disabled Allowed X Slot2 Serv X Slot Signal Input Activation 0 through 65 seconds 5s Delay Input signal delayed shutdown 1 through 65535 seconds 120s delay Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 69 Operation Table 13 User Settings continued Description Available Settings Default Setting Site Wiring Fault Notice Enabled Disabled Enabled Reset Custom Eve
45. UPS mounted bypass switch has three positions as described in Table 14 NOTE n the UPS or SERVICE position AC input power is still connected to the input terminals inside the UPS Table 14 UPS Mounted Bypass Switch Positions Switch Position Description UPS Connects the UPS output to the load SERVICE Connects the load directly to AC input power and disconnects UPS output AC input power is still connected to the UPS input BYPASS Like the SERVICE position BYPASS connects the load directly to AC input power and disconnects UPS output However because BYPASS also disconnects AC input from the UPS this is the appropriate position for UPS maintenance or repair Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 79 UPS Maintenance 80 Figure 42 shows a UPS with a separate battery cabinet and a UPS mounted bypass switch UPS Mounted Bypass Switch Bypass User supplied Building Load Service Distribution Panel Panel Bypass e Service EBM Figure 42 Typical Hardwired Installation with UPS Mounted Bypass Switch Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Maintenance To switch the UPS to maintenance bypass from Normal mode UPS mounted operation 1 Turn the Maintenance Bypass switch through the SERVICE position to the BYPASS position The battery circuit breaker trips and the UPS is now bypassed with the
46. UPS ships with LanSafe Power Management Software and an interface cable To begin installing LanSafe software see the instructions accompanying the Powerware Software Suite CD NOTE Use only the supplied communication cable to connect the UPS to your computer LanSafe software provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power outage and the Powerware 9155 UPS battery power becomes low LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Control Terminals Communication The cables should be connected to the control terminals with cable clips Input and output terminals have a functional isolation from terminal to terminal They are connected to the UPS chassis through individual 1 MQ resistors UPS Connectors see Figure 32 on page 53 2 Polarity 1 Polarity 2 Polarity 1 Polarity 2 i REPO Normally Open A 2 i REPO Normally Closed 3 Common 2 Normally Closed E 1 Normally Open Signal Input 1 Programmable Signal Input 2 Programmable Relay Output Figure 39 External Control Terminal Connections
47. ac with 120 phase displacement Output overcurrent protection and disconnect switch must be provided by others Figure 28 on page 47 shows a oneline diagram of the UPS with a wall mounted bypass switch Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 41 Wall Mounted Bypass Switch Installation WARNING Only qualified service personnel such as a licensed electrician should perform the hardwired installation Risk of electrical shock Use the following procedure to hardwire the wall mounted bypass switch 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings and wire sizes to the ones in the following wiring table Table 8 Circuit Breaker Ratings UPS Capacity Input Circuit Breaker Rating Minimum Wire Size 8 kVA 60A 4 AWG 21 2 mm 10 kVA 80A 3 AWG 26 7 mm2 12 kVA 100A 2 AWG 33 6 mm2 15 kVA 100A 2 AWG 33 6 mm2 Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements NOTE To accommodate the feature of easy system expandability it is rec
48. after a user configured delay time Default shutdown delay is 120 seconds The UPS automatically restarts when the signal changes to inactive Normal Bypass If active the UPS transfers to bypass if okay If inactive the UPS transfers to the inverter when possible On Generator If active the UPS knows that input is fed from the generator Bypass is disabled the automatic battery test is disabled External Transformer Overtemperature This option is not used 64 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 11 Operation This chapter contains information on how to use the Powerware 9155 including front panel operation UPS startup and shutdown and operation of the Maintenance Bypass switch Control Panel Functions The UPS has a four button graphical LCD with backlight It provides useful information about the UPS itself load status events measurements and settings see Figure 40 Power On Indicator Green On Battery Indicator Yellow Bypass Indicator Yellow Alarm Indicator Red Control Buttons for the LCD Menu Options Figure 40 Powerware 9155 Control Panel Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 65 Operation The following table shows the indicator status and description Indicator wT Green Status Description On The UPS is operati
49. biente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo La protecci n contra exceso de corriente para el los circuito s de CA de salida ser suministrada por terceros Los interruptores de desconexi n debidamente clasificados para el los circuito s de CA de salida ser n suministrados por terceros N Safety Warnings PRECAUCION Las bater as pueden presentar un riesgo de descargas el ctricas o de quemaduras debido a la alta corriente de cortocircuito Preste atenci n a las instrucciones correspondientes Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes gt Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone a la llama 8 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 3 Inspecting the d Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Setup This chapter describes Equipment inspection Floor loading gt Unloading the cabinet s gt Selecting an installation option The instructions are intended for the chief operator system supervisor electrical consultants and installation electricians Local regulations and electrical code must be followed during the UPS installation Equipment If any equipment has been damaged during shipment keep the shipping and
50. capabilities through the DB 9 communication port or through an X Slot card in one of the available bays In addition the LanSafe Power Management Software can be installed and used to communicate with the UPS via one of the serial communication connections The UPS supports two serial communication devices according to the following table Independent Deem Multiplexed i X Slot 1 X Slot 2 DB 9 Communication Port Any X Slot card Any X Slot card Not in use Any X Slot card Powerware Relay Interface Card Available Powerware Hot Sync CAN Card Any X Slot card Not in use Available NOTE You can configure relays signal inputs and the serial port baud rate through the front panel menus see Table 13 on page 60 DB 9 Communication Port To establish communication between the UPS and a computer connect your computer to the UPS communication port using the supplied communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 57 Communication The cable pins are identified in Figure 37 and the pin functions are described in Table 10 See Figure 32 on page 53 for serial po
51. e UPS and can provide backup depending on the load and configuration In addition when one UPS is taken out of service for maintenance or is not operating properly a redundant UPS continues to supply uninterrupted power to the critical load A parallel Powerware Hot Sync Computer Area Network CAN Bridge Card provides connectivity for system metering and operational mode control The parallel system consists of two to three UPSs each with a parallel CAN Bridge Card and a parallel tie cabinet Refer to the Powerware 9155 Parallel UPS 8 15 kVA User s Guide for more information Input Isolation Transformer The optional input isolation transformer is located at the bottom of a 3 high UPS model The input isolation transformer provides a neutral from a 208V or 240V input source with 240V output and can be wired to the UPS or to an MBM PDM gt Seismic Kit The seismic kit secures the UPS and optional EBMs for Zone 4 seismic installations Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 3 Introduction 4 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 2 Safety Warnings The only user operations permitted are Starting up and shutting down the UPS gt Operating the user interface gt Connecting data interface cables Monitoring the UPS with power management software IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains
52. e instances damage expensive hardware With the Powerware 9155 you can safely eliminate the effects of electrical line disturbances and guard the integrity of your systems and equipment Figure 1 shows the Powerware 9155 UPS and an optional Extended Battery Module EBM Figure 1 The Powerware 9155 UPS and EBM 2 High Cabinets Shown Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 1 Introduction Providing outstanding performance and reliability the Powerware 9155 s unique benefits including the following Online UPS design with pure sine wave output The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery More wattage in less space with a 0 9 power factor protecting more equipment and leaving more room for expansion gt Support for Powerware Hot Sync paralleling of multiple modules for redundancy or extra capacity Input current total harmonic distortion THD of less than five percent using active input power factor correction ABMo technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before the end of useful battery life Up to four hours of extended runtime with added EBMs Advanced power management with the Powerware Software Suite CD for graceful shutdowns and power monitoring Emergency shutdown contro
53. e to the Product if there is a covered defect OTHER LIMITATIONS Company s obligations under this Warranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End user shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Warranty will be borne by the End user OBTAINING WARRANTY SERVICE In the USA call the Customer Reliability Center 7x24 at 800 843 9433 Outside of the USA contact your local Powerware product sales or service representative or call the Customer Reliability Center in the USA at 919 870 3028 Company will not accept any product for return credit or exchange unless expressly authorized by Company in writing and delive
54. ee Figure 31 Install the supplied ground strap both ends attached to the EBM rear panel between the UPS and the EBM Disconnect the end of the ground strap farthest from the adjacent cabinet and retain the screw Remove the screw from the adjacent cabinet s connecting plate Attach the loose end of the ground strap to the adjacent cabinet If additional EBMs are installed attach another ground strap between the first and second EBM Repeat for each additional EBM Reinstall the remaining screw in the open hole where the ground strap was attached to the last EBM Plug the EBM cable into the UPS battery connector Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 51 Extended Battery Module Installation 7 If additional EBMs are installed plug the EBM cable of the second cabinet into the battery connector on the first EBM Repeat for each additional EBM 8 Attach a stabilizing bracket to each EBM if needed see Stabilizing the Cabinet on page 49 9 Continue to one of the following sections gt Communication on page 53 to install UPS communication options such as X Slot cards or REPO Operation on page 65 to start up the UPS NOTE After UPS startup ensure maximum battery runtime by configuring the UPS for the correct number of EBMS see page 75 EBM Battery Circuit Breaker UPS Battery Connector UPS Battery Circuit Breaker
55. ely the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Company for resale to an End user WHAT THIS WARRANTY COVERS In addition to the standard Two Year Limited Warranty covering the applicable Product the warrantor warrants that the Product will have a service life defined below of Ten years from the date of purchase the Ten Year Service Life when used in accordance with the storage handling installation operation and maintenance procedures prescribed in the Product s operation and maintenance manual Service life means the Product s ability to deliver at least 80 of its original rated backup time If Company finds in its sole discretion that any Product has not provided the Ten Year Service Life Company will as its sole obligation and the End user s sole remedy for Company s breach of this warranty repair or replace the Product at its option F O B Company s factory for a charge payable by the End user to Company pro rated on the following basis 96 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Extended Ten Year Pro Rated Limited Warranty The End user will be allowed a credit against Company s list price of equivalent equipment at the time of return of the Product to Company in proportion to the percentage of Ten Year Service Life remaining at the time of return of the Product to Company In calculating the availab
56. ements exceed the UPS capacity greater than 100 of nominal see page 87 for specific output overload ranges Action Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass Mode if the load increases The alarm resets when the condition becomes inactive Overtemperature A LED is on 1 beep every second UPS internal temperature is too high or the fan has failed If you have an optional Maintenance Bypass Module or Power Distribution Module turn the Maintenance Bypass switch to the SERVICE position Otherwise shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted If the alarm disappears turn the Maintenance Bypass switch back to the UPS position or restart the UPS if you do not have a switch If the condition persists contact your service representative Battery test failed The batteries need service Contact your service representative The UPS does not start The main utility breaker is off Verify that the main utility breaker is on If an optional isolation transformer is installed the input circuit breaker is off Verify that the isolation transformer input circuit breaker is on The Remote Emergency Power off switch is active or the REPO connector is missing Reset the REPO switch and restart the UPS Verify that the REPO connector is present
57. ent tre fournie par un autre fournisseur 6 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Safety Warnings ATTENTION gt Les batteries peuvent pr senter un risque de d charge lectrique ou de br lure par des courts circuits de haute intensit Prendre les pr cautions n cessaires Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser Advertencias de Seguridad A A Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD IMPORTANTES PELIGRO Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO T CNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE WARNING Este SIE contiene su propia fuente de energ a las bater as Los receptaculos de salida pueden transmitir corriente el ctrica aun cuando el SIE no est conectado a un suministro de corriente alterna c a Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura am
58. ent 110 110 110 110 110 Efficiency minimum 87 87 87 87 87 Power Dissipation BTU hr 4175 4175 4175 4175 4175 DC Voltage supply 192 192 192 192 192 Model 8 kVA Output Voltage line line 200 220 240 208 220 Output Voltage line neutral 100 110 120 120 127 Input Current 46A 42A 38A 38A 36A Output Current 40A 36A 33A 33A 31A Output kVA line line loads 8 0 8 0 8 0 6 9 6 9 Output kVA line neutral loads 8 0 8 0 8 0 8 0 8 0 Output kW 7 2 7 2 7 2 7 2 7 2 Output Peak Current 88 88 88 88 88 Efficiency minimum 87 87 87 87 87 Power Dissipation BTU hr 3300 3300 3300 3300 3300 DC Voltage supply 192 192 192 192 192 Input current for the input isolation transformer is 4 higher than for the UPS Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 89 Specifications Table 21 Battery Specifications Battery Type 9 Ah sealed valve regulated lead acid VRLA maintenance free minimum 3 year float service life at 77 F 25 C voltage 192 Vdc 96 cells per string Number of Strings Maximum of 22 strings per full configuration including UPS batteries 4 EBM 64 cabinets or 3 EBM 96 cabinets plus UPS batteries UPS 32 2 strings UPS 64 4 strings EBM 64 4 strings EBM 96 6 strings Battery Replacement Must be replaced by qualified service technician Charger Service configurable 0 5 34A per string with overall maximum of 34A limited by input current Default 3 4A per
59. ep unauthorized personnel away from batteries gt Proper disposal of batteries is required Refer to your local codes for disposal requirements gt Never dispose of batteries in a fire Batteries may explode when exposed to flame Consignes de S curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE S CURIT IMPORTANTES DANGER A Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFIEE A UN PERSONNEL QUALIFIE AGREE AUCUNE PIECE REPARABLE PAR L UTILISATEUR ne se trouve dans l onduleur WARNING gt Cet onduleur renferme sa propre source d nergie batteries Les prises de sortie peuvent tre sous tension m me lorsque l onduleur n est pas branch sur le secteur Pour r duire les risques d incendie et de d charge lectrique installer Vonduleur uniquement a l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 maximum La protection contre une surintensit pour le s circuit s de sortie de courant alternatif doit tre fournie par un autre fournisseur Les interrupteurs de d connexion convenables pour le s circuit s de sortie de courant alternatif doiv
60. erating Temperature 10 C to 40 C 50 F to 104 F Optimal battery performance 25 C 77 F Transit Temperature 25 C to 55 C 13 F to 131 F Storage Temperature 0 C to 25 C 32 F to 77 F Recommended battery storage 59 F 15 C to 77 F 25 C Ventilation Front air intake forced air two fans positive pressurization temperature UPS monitored Altitude 9 843 ft 3 000m operating without derating 32 810 ft 10 000m during transportation Relative Humidity 5 9556 noncondensing Heat Dissipation 5582 BTU hr maximum online 5294 BTU hr maximum on battery Audible Noise 56 dBA at 1 meter distance typical loads 62 dBA for heavy load high ambient or high altitude on battery Safety Conformance NOM 019 SCFI UL 1778 CSA C22 2 No 107 3 EN 55022 Class A CISPR22 Class A and IEC 60950 IEC 62040 1 1 Agency Markings UL cUL CE NOM NYCE EMC Class A IEC 62040 2 FCC Part 15 ICES 003 VCCI Surges IEEE ANSI C62 41 Cat B3 86 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Specifications Table 19 Technical Specifications Technology Online double conversion split phase topology with Static Bypass switch and optional 3 position Maintenance Bypass switch Frequency independent operation Input Voltage Range 75 144 Vac per phase Input Isolation Transformer Input Voltage Range 20
61. es Call your service representative Please have the following information ready when you call for service Model number Serial number Firmware version number Date of failure or problem Symptoms of failure or problem ww v v v v v Customer return address and contact information Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 93 Two Year Limited Warranty Two Year Limited Warranty Powerware Models 9150 9155 9170 and FERRUPS 4 3 18 kVA US and Canada WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Power Quality Corporation a Delaware Corporation company Company LIMITED WARRANTY This limited warranty this Warranty applies only to the original end user the End user of any Powerware 9150 9155 9170 and FERRUPS 4 3 18 kVA Products individually and collectively the Product purchased on or after June 1 2004 and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Company for resale to an End user LIMITED WARRANTY PERIOD The period covered by this Warranty for the Product installed and currently located in the fifty 50 United States the District of Columbia and Canada is twenty four 24 months from the date of purchase for parts and ninety 90 days from the date of purchase for parts and labor as further clarified in the following sections WHAT THIS LIMITED WARRANTY COVERS The
62. et cc cece ccc cece cece ennt 49 Extended Battery Module Installation 51 Communication cuicos vx Sardinian eins 6 Sa es 6 ees IRURE AR S 53 Installing Communication Options and Control Terminals 4 54 Communication Option 57 DB 9 Communication Port 57 X Slot Cards eode uto e deret oq e eet d Mood te e 58 LanSafe Power Management Software 60 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Table of Contents Control Terminal 2 esr odie wem x e e Ada Salas a me t e aoe ER ea 61 Remote Emergency Power off 0 ccc ccc cnet eee e eee ennes 62 Relay Contacts c urine eked arms UEM Ue Nea tL Nr eges 63 Programmable Signal Inputs 2 cece cece cence eh 63 TL Operation vcre or RR E E Ra EI EE IE T EPEVPLLER 103 Control Panel Functions 65 Changing the Language 66 Display FUNCUONS zu esos EA e reed rb dE 66 User Settings esed Ree rtt da deese ertet deed Pubs 68 WPS Startup ec ero mes edo e dax s RT ER 70 Maintenance Bypass Startup 70 Internal Bypass Startup uc asse ede ote PLUR babes Sead BRL ae aes gie 71 Normal Mode Startup 72 Starting the UPS on Battery 20 eey Aa e eee teenies 74 Configuring the UPS for EBMs 0 c cece cece eet e eee teenies 75 UPS Shu tdOoWH e unus eere quee SE E Ale EM SOG Ga dees a 76 12 UPS Maintenance e cscs rer a ENEE ENNEN EEN geen 77 UPS and Bat
63. f the USA contact your local Powerware product sales or service representative or call the Customer Reliability Center in the USA at 919 870 3028 For comments or questions about this Load Protection Guaranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA 100 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com
64. ication of any kind to the Product not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Guaranty is not valid a unless the End user returns to Company the Warranty Registration Card within thirty 30 days of purchase or b if the Product s serial numbers have been removed or are illegible Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 99 Load Protection Guarantee Company shall not be responsible for any charges for testing checking removal or installation of any items LIMITATION OF LIABILITY THE REMEDIES OF THE END USER SET FORTH HEREIN ARE EXCLUSIVE AND ARE THE SOLE REMEDIES FOR ANY FAILURE OF COMPANY TO COMPLY WITH ITS OBLIGATIONS HEREUNDER EXCEPT AS OTHERWISE PROVIDED FOR IN THIS GUARANTY IN NO EVENT SHALL COMPANY BE LIABLE IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE FOR DAMAGE TO PROPERTY OR EQUIPMENT OTHER THAN THE PRODUCTS INCLUDING LOSS OF PROFITS OR REVENUE LOSS OF USE OF PRODUCTS LOSS OF DATA COST OF CAPITAL CLAIMS OF CUSTOMERS OF THE END USER OR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER THE TOTAL CUMULATIVE LIABILITY OF COMPANY HEREUNDER WHETHER THE CLAIMS ARE BASED IN CONTRACT INCLUDING INDEMNITY IN TORT IN
65. ing Figure 9 Input Isolation Transformer Hardwiring Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Input Isolation Transformer Installation NOTE Input neutral is supplied by the input isolation transformer Table 4 Input Isolation Transformer Terminal Block Wiring Wire Function Terminal Position Minimum Wire Size Tightening Torque Input L1 TB1 1 2 AWG L2 208V TB1 2 2 AWG 25 lb in 2 83 Nm L2 240V TB1 3 2 AWG Output L1 TB1 4 3 AWG L2 TB1 5 3 AWG 25 lb in 2 83 Nm Neutral TB1 6 3 AWG Ground Output TB1 7 8 AWG 25 lb in Ground Input TB1 8 8 AWG 2 83 Nm Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements Table 5 UPS Terminal Block Wiring 12 Wire the output of the input isolation transformer terminal block to the UPS input terminal block see Table 5 and Figure 10 Wire Function Terminal Minimum Tightening Conduit Connection Position Wire Size Torque Entry Size Input Ground TB1 1 8 AWG L1 TB1 3 3 AWG 25 lb in 2 access hole for Neutral TB1 4 3 AWG 2 83 Nm 1 1 2 conduit L2 TB1 5 3 AWG Output L1 TB1 6 3 AWG Neutral TB1 7 3 AWG 25 lb in 2 access hole for L2 TB1 8 3 AWG 2 8
66. k is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Table of Contents 10 Introduction WEE 1 Safety Warnings s ivo rau ih gar reri eee dew E ese teens 5 UPS SOTUP ENEE 9 Inspecting the Equipment 0 eee ccc eee ene e 9 Floor Loading EEN er eae SEENEN abate SU HERE aes 10 Clea ranGes an ihania Lr 10 Unloading the Cabinet 11 Selecting an Installation Option 14 UPS Only Installation 4 LE rne n tem omm ne 15 Input Isolation Transformer Installation 21 UPS Mounted Bypass Switch Installation 29 Maintenance Bypass Power Distribution Module Setup 29 Wiring the MBM PDM 0 cc 32 Wall Mounted Bypass Switch Installation 39 Wall Mounted Bypass Switch Setup 40 Wiring the Wall Mounted Bypass Switch Al Stabilizing the Cabin
67. kVA User s Guide 164201553 Rev D www powerware com Chapter 4 UPS Only Installation The Powerware 9155 has the following power connections gt 2 phase L1 and L2 neutral and ground connection for rectifier bypass input gt 2 phase L1 and L2 neutral and ground connection for load output The nominal input output voltages are 100 200 110 220 or 120 240 Vac with 180 phase displacement 120 208 or 127 220 Vac with 120 phase displacement Output overcurrent protection and disconnect switch must be provided by others Figure 7 on page 19 shows a oneline diagram of the UPS Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 15 UPS Only Installation WARNING A Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Use the following procedure to hardwire the UPS 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings and wire sizes to the ones in the following wiring table Table 1 Circuit Breaker Ratings UPS Capacity Input Circuit Breaker Rating Minimum Wire Size 8 kVA 60A 4 AWG 21 2 mm 10 kVA 80A 3 AWG 26 7 mm2 12 kVA 100A 2 AWG 33 6 mm2 15 kVA 100A 2 AWG 33 6 mm
68. l is required The default and programmable settings for the signal inputs are shown in Table 11 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 63 Communication Table 11 Programmable Signal Inputs Signal Disable Bypass Operation Description If active the automatic transfer to the static bypass is prevented Charger Off If active the battery charge function is disabled In a utility power outage the discharge of batteries is supported Remote ON OFF If active the UPS output turns off regardless of the mode of operation Auxiliary power fan communication and rectifier battery charger remain functional Restart is initiated immediately when this signal is inactive Request Bypass If active the UPS transfers to bypass if the bypass voltage frequency and synchronization are all okay Request Normal If active the UPS transfers to inverter operation if not prohibited by REPO or an alarm condition Force Bypass If active the UPS is forced to static bypass operation regardless of the bypass status External Battery Breaker Status If active the UPS knows that the batteries are disconnected Building Alarm 1 6 These alarms can be activated separately or at the same time with other building alarms Not in Use Default Shutdown If active the UPS shuts down immediately Delayed Shutdown If active the UPS shuts down
69. l through the Remote Emergency Power off REPO port Start on battery capability for powering up the UPS even if utility power is not available gt Standard communication options with a DB 9 serial port relay output contacts and programmable signal inputs Optional X Slot cards enhance communication capabilities for increased power protection and control gt Backed by worldwide agency approvals Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Introduction The following options for the Powerware 9155 are available Maintenance Bypass Module MBM The optional MBM is installed on the UPS rear panel and is used to bypass the UPS during maintenance or servicing The Maintenance Bypass switch on the MBM provides a Make Before Break MBB wrap around bypass for UPS service without shutting down the load gt Power Distribution Module PDM The optional PDM provides the same functionality as the MBM and also comes equipped with several different types of output receptacles gt Wall Mounted Bypass Switch The optional wall mounted bypass switch is used to bypass the UPS during maintenance or servicing providing wrap around bypass for UPS service without shutting down the load gt Parallel Tie Cabinet A parallel system with up to three UPSs can be installed to provide a parallel capacity and or redundant system This load sharing system provides more capacity than a singl
70. le credit the remaining portion of the Ten Year Service Life will be rounded up or down to the nearest whole year The End user will assume responsibility to pay the balance of the list price and Company reserves the right to require payment prior to delivery of the repaired or replacement equipment For the avoidance of doubt Company s responsibilities under this Warranty are as follows Years 1 2 Product repaired or replaced pursuant to terms of Limited Warranty Years 3 10 Credit Current List Price X _ Years of Unexpired Life 10 Years of Warranted Life WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation d repair or alteration not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions
71. n WARNING A Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Use the following procedure to hardwire the input isolation transformer and UPS All hardware is supplied in the accessory kit 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings and wire sizes to the ones in the following wiring table Table 3 Circuit Breaker Ratings UPS Capacity Input Circuit Breaker Rating Minimum Wire Size 8 kVA 60A 4 AWG 21 2 mm 10 kVA 80A 3 AWG 26 7 mm2 12 kVA 100A 2 AWG 33 6 mm2 15 kVA 100A 2 AWG 33 6 mm2 Use only 90 C rated copper wire Minimum wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local requirements NOTE To accommodate the feature of easy system expandability it is recommended that initial installation of the Powerware 9155 UPS contain wiring to support the maximum capacity of the UPS cabinet 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power 4
72. ng normally Flashing The UPS is starting up or is shut down and waiting for power to return A new information message is active Bypass is not available Off The UPS is turned off and will not turn on automatically ES On The UPS is in Battery mode Yellow Age On The UPS is in Bypass mode Yellow A On The UPS has an active alarm Flashing There is a new UPS alarm condition See Troubleshooting on page 91 Red for additional information 66 Changing the Language Press and hold the first button on the left for approximately five seconds to select the language menu This action is possible from any LCD menu screen Display Functions As the default or after 15 minutes of inactivity the LCD displays the selectable startup screen The default is the Eaton Powerware logo and can be changed to the Mimic screen in the User Settings menu The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen Use the two middle buttons 1 and to scroll through the menu structure Press the button to enter a submenu Press the button to select an option Press the G9 button to cancel or return to the previous menu Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Table 12 Menu Map for Display Functions Operation The following table shows the basic menu structure Main Menu Submenu
73. nt Settings 0 through 32 Empty Full Power Battery Test Enabled Disabled Enabled Auto Output Configuration Enabled Disabled Enabled for initial startup Disabled after initial startup UPS Startup A Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Verify that UPS installation has been carried out correctly and the UPS ground has been connected Maintenance Bypass Startup If you have an optional Maintenance Bypass Module or Power Distribution Module you can start up the UPS in maintenance bypass allowing utility power to supply the load To start up the UPS in maintenance bypass 1 Verify that the Maintenance Bypass switch is in the BYPASS position see Figure 41 on page 79 2 Switch on utility power where the UPS is connected The load is now powered by utility power 70 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Operation To switch to Normal mode from maintenance bypass 1 If an optional isolation transformer is installed switch the input circuit breaker to the ON position NOTE The isolation transformer output is always 240V 180 phase angle Any equipment connected to the output requiring 208V 120 phase angle is at risk for damage 2 Turn the Maintenance Bypass switch to the SERVICE position The UPS starts up in Bypass mode with the load still powered
74. o switch to Normal mode from internal Bypass mode 1 2 Press the button to select the Go To Normal Mode option Press the G3 button until the Eaton Powerware logo appears Normal Mode Startup To start up the UPS 1 If you have an optional MBM PDM verify that the Maintenance Bypass switch is in the UPS position see Figure 41 on page 79 If an optional isolation transformer is installed switch the input circuit breaker to the ON position Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The A indicator flashes Remove the breaker tie from all battery circuit breakers Switch all battery circuit breakers to the ON position The indicator stops flashing Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Operation 7 Press any button on the front panel display to activate the menu options 8 Press the button on the front panel display and then press the button to select the TURN UPS ON OFF menu 9 Select the ON option Press and hold the button for three seconds until the UPS stops beeping The Y indicator illuminates The UPS is now powering the load If the A indicator is flashing check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 73 Operation Starting the
75. ommended that initial installation of the Powerware 9155 UPS contain wiring to support the maximum capacity of the UPS cabinet 3 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power 4 Determine your equipment s grounding requirements according to your local electrical code 42 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Wall Mounted Bypass Switch Installation 5 Verify that the UPS battery circuit breaker is in the OFF position see Figure 24 6 Remove the UPS wiring access cover and retain see Figure 24 Battery Connector UPS Wiring Access Cover Conduit Landing Figure 24 UPS Rear View Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 43 Wall Mounted Bypass Switch Installation 44 7 Install the conduit to the bypass switch cabinet AC input and AC output conductors must be run through separate conduit UPS output circuits must be installed in a dedicated conduit system and not shared with other electrical circuits 8 Hardwire the terminal strip inside the bypass switch cabinet Use copper wire that is the appropriate size for the current draw See Figure 25 for a detailed view of the terminal strip label e efTefiel eje ejejele e e o elelle e o o CIO 10 10 0002 000 oo DE DODO BOTH SWITCHES SHOWN IN
76. packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the packaging label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative UPS Setup Floor Loading When planning the installation consider the UPS weight for floor loading The strength of the installation surface must be adequate for point and distributed loadings The approximate weights are shown in the following table Standard Model Floor Loadings 2 High 3 High Cabinets Powerware 9155 Maximum Point Loading Distributed Weight lb b in2 Loading Ib ft2 2 High UPS 352 88 166 3 High UPS 590 148 278 3 High UPS with 558 140 263 Isolation Transformer 2 High EBM 480 120 226 3 High EBM 710 178 335 Clearances The following clearances are recommended for the Powerware 9155 UPS From Front of Cabinet 36 91 4 cm working space From Back of Cabinet 6 15 2 cm without MBM PDM installed with MBM PDM installed clearance determined by customer supplied mating plug 10 Powerware 9155 UPS 8 15 kVA User s Guide
77. re 16 Attaching the L Brackets Wiring the MBM PDM The Powerware 9155 UPS has the following power connections gt 2 phase L1 and L2 neutral and ground connection for rectifier bypass input gt 2 phase L1 and L2 neutral and ground connection for load output The nominal input output voltages are 100 200 110 220 or 120 240 Vac with 180 phase displacement 120 208 or 127 220 Vac with 120 phase displacement 32 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Mounted Bypass Switch Installation Output overcurrent protection and disconnect switch must be provided by others Figure 20 and Figure 21 beginning on page 37 show the oneline diagrams of the MBM and PDM with the UPS WARNING A Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Use the following procedure to hardwire the MBM PDM 1 Verify that the electrical connections to the installation site have been properly installed 2 A wall mounted user supplied readily accessible disconnection device must be incorporated in the input wiring Compare the circuit breaker ratings and wire sizes to the ones in the following wiring table Table 6 Circuit Breaker Ratings UPS Capacity Input Circuit Breaker Rating Minimum Wire Size 8 kVA 60A 4 AWG 21 2 mm 10 kVA 80A 3 AWG 26 7 mm2 12 kVA 100A 2 AWG 3
78. red FOB Company factory For comments or questions about this Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA 98 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Load Protection Guarantee Load Protection Guarantee Powerware Models 3110 3115 5115 5125 9120 9125 9150 9155 9170 and FERRUPS US and Canada GUARANTOR The guarantor for the load protection guaranty set forth herein is Eaton Power Quality Corporation a Delaware Corporation company Company LIMITED GUARANTY This load protection guaranty this Guaranty applies only to the original End user the End user of any Powerware 3110 3115 5115 5125 9120 9125 9150 9155 9170 and FERRUPS Products individually and collectively the Product and cannot be transferred This Guaranty applies even in the event that the Product is initially sold by Company for resale to an End user WHAT THIS GUARANTY COVERS For the lifetime of the Product guarantor promises to repair or replace at guarantor s option the equipment valued up to the limits shown below that is damaged by an AC power line surge spike or other transient when properly connected to guarantor s uninterruptible power system UPS Reimbursement for or restoration of data loss excluded This Guaranty applies only if all of the following circumstances arise 1 The UPS is plugged in properl
79. rt location Figure 37 Communication Port Table 10 Communication Port Pin Assignment Pin Signal Name Function Direction Number from the UPS 2 TxD Transmit to external device Out 3 RxD Receive from external device In 5 GND Signal common tied to chassis X Slot Cards X Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices The Powerware 9155 has two available communication bays for any X Slot card including ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops In addition a Powerware Environmental Monitoring Probe can be attached to obtain humidity temperature smoke alarm and security information Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass gt Modbuse Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS 58 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Communication Industrial Relay Card IRC is used to indicate the operating status of the UPS system using the cus
80. ss Switch Installation L o o o T s e f o o POWER DISTRIBUTION PANELS EXAMPLE ONLY ACTUAL FROM CTO CHART o E E Tale 7 3 quale Sekt SR w z T s 3 jp E E z z Q e D E end u zl ha RE z z 7 L oe L sa oo nx 1 5 J sr gt Il W 4 5 la WEN n e E DE x 4 bd ek Ech i 4 14 ol i iA I 2 EE JF ra ago e Dos Zo Figure 21 UPS with PDM Wiring Diagram 38 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 7 Wall Mounted Bypass Switch Installation This chapter describes the wall mounted bypass switch installation with the UPS The wall mounted bypass switch is a Make Before Break Maintenance Bypass switch NOTE The input isolation transformer cannot be used with the wall mounted bypass swtich Figure 22 shows the wall mounted bypass switch and dimensions Dimension Measurement Height A 21 0 53 4 cm Width B 14 0 35 6 cm Depth O 6 8 17 2 cm Mounting D 11 0 28 0 cm Cente
81. string Charging Internal battery approximately 3 hours to 80 usable capacity at nominal line voltage after full load discharge External battery no more than 10x discharge time to 90 usable capacity at nominal line voltage after full load discharge Start on Battery Allows start of UPS without utility input Performance ABM technology increases battery service life optimizes recharge time and provides a warning before the end of useful battery life Protection Extended Battery Module output protected by 100A circuit breaker Table 22 Battery Runtimes in Minutes at Full Load 2 High Cabinets 32 Internal UPS Load rper 1 EBM 64 2 EBM 64 3 EBM 64 4 EBM 64 15 kVA 13 5 kW 4 23 43 65 88 12 kVA 10 8 kW 6 30 56 85 116 10 kVA 9 kW 8 37 69 106 144 8 kVA 7 2 kW 11 49 91 139 189 3 High Cabinets Load ed ale 1 EBM 96 2 EBM 96 3 EBM 96 15 kVA 13 5 kW 13 43 76 113 12 kVA 10 8 kW 18 56 101 149 10 KVA 9 kW 22 69 124 184 8 kVA 7 2 kW 29 91 164 242 NOTE Battery times are approximate and vary depending on the load configuration and battery charge 90 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 14 Troubleshooting The Powerware 9155 is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usually the alarms shown by the control panel do not mean that the output power is affected
82. tal or consequential damages whatsoever The total cumulative liability of Company hereunder whether the claims are based in contract including indemnity in tort including negligence or strict liability or otherwise shall not exceed the price of the Product on which such liability is based Company shall not be responsible for failure to provide service or parts due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End user must use the Product in a normal way follow the Product s operation and maintenance manual and protect against further damage to the Product if there is a covered defect Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 95 Extended Ten Year Pro Rated Limited Warranty OTHER LIMITATIONS Company s obligations under this Warranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End user shall be invoiced for and shall pay
83. tery Care 77 Storing the UPS and Batterie 77 When to Replace Batterie 78 Recycling the Used Battery 00 cece cen teen eee eens 78 Using the UPS Mounted Maintenance Bypass Switch 79 Using the Wall Mounted Bypass Switch 82 13 Specifications 424 duo AAA ee aera BO 14 Troubleshooting ue av d o ra rn hn rore 91 Typical Alarms and Conditions 0 0 c cece eee eh 91 Silencingthe Alarm 2 25 engt Sieg De dah rd re eene uie eR de dae 93 Service and Support ies bene eb dd da 93 Two Year Limited Warranty 94 Extended Ten Year Pro Rated Limited Warranty 96 Load Protection Guarantee eee e 99 ii Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Chapter 1 Introduction The Powerwaree 9155 is a double conversion split phase online uninterruptible power system UPS for protecting computer systems and other intelligent devices It is ideal for protecting essential information technology and electrical engineering infrastructure in corporate telecom health care banking and industrial applications The UPS provides a steady well regulated power supply for your computing and communications equipment while protecting it from the frequent irregularities that are inherent in commercially available power Voltage spikes power surges brownouts and power failures have the potential to corrupt critical data destroy unsaved work sessions and in som
84. tomer s monitoring equipment The IRC uses four isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm mode can be monitored gt Multi Server Card has six serial communication ports that can communicate simultaneously with other computers using LanSafe Power Management Software provided on the Powerware Software Suite CD Modem Card provides out of band remote notification and monitoring using modem communication directly to cell phones and pagers Single Port Card connects to the Powerware Expansion Chassis to enable multiple communication options or to a PC for power management control gt ConnectUPS MX SNMP Card has Ethernet modem and SNMP capabilities USB Card connects to a USB port on your computer See Figure 32 on page 53 for the location of the two X Slot communication bays ConnectUPS X Web SNMP Card o ga Whilk o C C SU Multi Server Card SLL ee Relay Interface Card Modem Card CE A 0000 LI e Modbus Card PN m IM AE Single Port Card 8 0000000 ooo Industrial Relay Card 090009 gSA ConnectUPS MX SNMP Card Po 0000 LJ Eo o o Figure 38 Optional X Slot Cards Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com USB Card 59 Communication 60 LanSafe Power Management Software Each Powerware 9155
85. upplied nylon bushing inside the wiring access hole Continue to the following chapter UPS Mounted Bypass Switch Installation to complete the installation 26 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Input Isolation Transformer Installation S Tt 1 Lt ale e Lt es 8 s SE EE EE 5 ar DEN CS TES a n i y i gt EM NEM a E KE pue ape N D AD j D op E IA J a 2 g P2 p u T E Ka a L i m Sr ob oo m n gt NJ Ld E gt f IT Jl rw He i l l 5 N a ba ZA iL Pog les gt e i za g I2 i y i H Z U ONU Dr gt ac P AA AAN EN NA t a aco OnE N L Tolo Figure 11 UPS with Input Isolation Transformer Wiring Diagram Powerware 9155 UPS 8 15 kVA User s Guide e 164201553 Rev D www powerware com 27 Input Isolation Transformer Installation KH zZ
86. user within one 1 business day after Company receives notice of the warranty claim In such case the End user must return at Company s expense the defective Warranted Item to Company in the same packaging as the replacement Warranted Item received by the End user or as otherwise instructed by Company If Company does not receive the defective Warranted Item Company will either charge the End user s credit card or send the End user an invoice which the End user agrees to pay for the value of the replacement product If the Warranted Item is to be replaced by Company but the End user is unwilling or unable to supply a credit card number or purchase order for the value of the replacement product Company will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End user the replacement Warranted Item to the End user within one 1 business day after Company receives the defective product from the End user 94 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Two Year Limited Warranty In any case Company will provide shipping instructions and will pay its designated carrier for all shipping charges for return of defective equipment and replacement of Warranted Items Any returned Warranted Item or parts that are replaced may be new or reconditioned All Warranted Items returned to Company and all parts replaced by Company shall become the property of Company
87. ware com Chapter 12 UPS Maintenance This section explains how to gt Care for the UPS and batteries gt Recycle used batteries gt Use the Maintenance Bypass switch UPS and Battery Care For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 77 F 25 C Storing the UPS and Batteries When storing the UPS and optional cabinets the following requirements should be met gt Verify that the battery circuit breaker is in the OFF position Avoid temperature and humidity extremes To maximize battery life the recommended storage temperature is 59 F 15 C to 77 F 25 C If you store the UPS for a long period recharge the batteries every 10 months by applying utility power The batteries charge to 80 Capacity in approximately 3 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com 77 UPS Maintenance When to Replace Batteries When the indicator flashes and the LCD panel displays Battery Failure the batteries ma
88. y grounded and wired outlets using no extension cords adapters other ground wires or other electrical connectors 2 The installation of the UPS complies with all applicable electrical and safety codes described by the National Electric Code NEC 3 The UPS was used under normal operating conditions and in accordance with all labels and instructions and 4 The UPS was not damaged by accident other than AC power line transient misuse or abuse Cumulative Limits to be paid by Guarantor under this Load Protection Guaranty 25 000 for Powerware Models 3110 and 3115 gt 150 000 for Powerware Models 5115 and 5125 gt 250 000 for Powerware Models 9120 9125 9150 9155 9170 and FERRUPS products WHAT THIS GUARANTY DOES NOT COVER Any reimbursement or repair to End user s equipment does not include reimbursement for or restoration of any data loss This Guaranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation of Product d repair or alteration of Product not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modif
89. y need replacing Contact your service representative to order new batteries Change the batteries approximately every five years Recycling the Used Battery Contact your local recycling or hazardous waste center for information on proper disposal of the used battery WARNING gt Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements gt Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic o CAUTION i Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more Pb information contact your local recycling reuse or hazardous waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 78 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com UPS Maintenance Using the UPS Mounted Maintenance Bypass Switch The UPS mounted Maintenance Bypass switch is part of the optional Maintenance Bypass Module or Power Distribution Module and is located on the back of the UPS see Figure 41 SERVICE 0U gt yU lt Figure 41 Maintenance Bypass Switch PDM Shown The
90. yyy 01 01 2003 Time 24 00 00 00 Display Contrast Adjust contrast with up down Moderate arrow buttons Change Language Select Language English lt English gt or lt Spanish gt Relay Config Relay Alarm 1 X Slot 1 1 2 3 4 Alarm 1 UPS ok or X Slot 2 1 2 3 4 X Slots 1 or 2 Setup Battery Low On Battery 1 On Battery On Bypass UPS ok custom 2 Battery Low empty 3 UPS ok 4 On Bypass Signal Inputs empty Logic Empty see Programmable Signal Inputs on page 63 Serial Port Config Port X Slot 1 X Slot 2 Serv 19200 Speed 19200 9600 2400 1200 Parallel Operation Settings Refer to the Powerware 9155 Parallel UPS 8 15 kVA User s Guide Start Screen Eaton Powerware logo Mimic Screen Eaton Powerware logo User Password Enabled Disabled If Enabled is selected the password is USER Disabled Audible Alarms Normal Sound Disabled Normal Sound Battery Charging ABM cycling constant ABM cycling 68 Powerware 9155 UPS 8 15 kVA User s Guide 164201553 Rev D www powerware com Table 13 User Settings continued Operation Description Automatic Battery Tests Available Settings Enabled Disabled Enabled automatically runs the battery test once a month Default Setting Enabled Number of Battery Strings 0 through 22 see Configuring the UPS for EBMs on page 75 2 strings for UPS 32 models 4 strings for U

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