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        User Manual - Zeta Alarm Systems
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1.         sssssssssesssssssseseneeeee eene nnn ennemis sn nnn 11  4 2  How To Set Parameters    pee ep ee tee e edo ne eee a 11  4 3 Parameter Configuration and Commissioning Software     oocoooncicnnnococcccccccccnnnononcnnnnnnnnnnns 12   5 Application S 1   2I iaaa lia 13  5  Typical AppliGationis     oet t tet riada e te Ped exo eda 13  5 2      Cable Trays  Md Backs  eripere aeree dice 15  5 3  Road and Rail Tu  nnel            eter dere reed AAA 17  514    QConveyobBeltziuuiu eink cates eee ei e amem 19  5 5 Floating Roof Fuel Storage Tanks    ooooocccccnninicconooccconcconnnnnnnnnnnnncnnnnnnoncnnnnnnn nano nnnnnnnnnnnnnnns 20  5 6 Rack Storage and Freezer Warehouse                   ssssssssssssssseeeeeeneneenen nnns 22  5 7 Petrochemical Product Pumps                  ssssssssssssssssseseeeeeeneeenen eene 23  5 8 Boiler and Furnace Burner Areas   oooocccccccconcononccccnccnonananoncnnnncnnnnnnnnccnnnnccannnnn nennen nnne 24  5 9 Power Distribution Equipment                    sssesssssseseeeeeeenenen nmm enne nene 24  5 10 Flammable Oil Area and Transformer   oooccocncnocccccccccnnononnncnnnnncnnnnnnncnnnnnccannnnnncncnncnnnnnnnnnnes 25  5 11   EscalatorS   ou en e B e Ere EE eet eee exe Eee De e Rea Ends 25       TraceLine    Manual 089208  Issue 2 0  Page iv Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       6  Design Considerations iii iia 27  6 1      Sensor Cable  Selectivo eta ii eter pe nS nte S anne Dea siae rn 27  60 2 MOU Selec
2.       3 Monitor and Control Unit    3 1 General    The Monitor and Control Unit  MCU  is an exclusive feature  designed to monitor a length of Analogue Linear Heat a     D  Detecting Cable  LHDC  for both overheating or fire  condition and fault status  Additionally  it is more    important to locate an overheated point or fire spot along   the LHDC     The Location type MCU provides a 4 digit LED display  show the linear distance in meters from the start of MCU to  the alarm point        The MCU can be used for Fixed Temperature  FT  alarm    Models NBM800 F or NBM800 L F   Rate of Rise Eine Tyee Heat Detector   Temperature  RoR  alarm  Model NBM800 R   and Fixed   Temperature and Rate of Rise Temperature  FT RoR    alarm  Models NBM800 FR or NBM800 L FR             For fixed temperature models NBM800 F or NBM800 L F   two adjustable temperature levels of alarm are provided     The first level alarm is employed as    Pre alarm    and the D a   second level alarm is employed as    Fire alarm       us   For rate of rise model NBM800 R  only    Fire alarm    is   used     For fixed temperature and rate of rise models NBM800 FR or NBM800 L FR  the first level alarm is  a rate of rise alarm and the second level alarm is a fixed temperature alarm     The system may be used in a wide variety of applications but is particularly suited where there is a  harsh environmental condition  a physical or hazardous maintenance access constraint to the  protected area  and or a requirement to
3.     13 Ordering Information                                                                                                          x  Order  Description Number  Sensor Cable    High temperature PVC sensor cable  NBC800 F fixed temperature alarm Red colour  600 m  1968 ft  coil 92 0816 001  A High temperature PVC sensor cable  NBC800 R rate of rise heat alarm Yellow colour  600 m  1968 ft  coil 92 0816 002  NBC800 FR fixed temperature and High temperature PVC sensor cable 92 0816 003  rate of rise heat alarm Blue colour  600 m  1968 ft  coil    Polytetrafluoroethylene sensor cable  NBC800 F NC fixed temperature alarm Orange colour  600 m  1968 ft  coil 92 0816 004    Polytetrafluoroethylene sensor cable  NBC800 R NC fixed temperature alarm Orange colour  600 m  1968 ft  coil 92 0816 005    Polytetrafluoroethylene sensor cable  NBC800 FR NC fixed temperature alarm Green colour  600 m  1968 ft  coil 92 0816 006    Bronze braided cable  NBC800 F BB fixed temperature alarm Red PVC and braid  600 m  1968 ft  coil 92 0816 007  i Bronze braided cable  NBC800 R BB rate of rise heat alarm Yellow PVC and braid  600 m  1968 ft  coil 92 0816 008  NBC800 FR BB fixed temperature and Bronze braided cable 92 0816 009  rate of rise heat alarm Blue PVC and braid  600 m  1968 ft  coil  NBC800 L F Location type fixed temperature   standard PVC sensor cable 92 0816 010  alarm Red colour  600 m  1968 ft  coil  NBC800 L FR Location type fixed standard PVC sensor cable 92 0816 011  temperature and 
4.     2 2 Principle    The Line Type Heat   Detector is consists of a   4 core cable and a   fortified Nylon thread    Two of the four   colour coded conductors   are insulated with a End d Line  Negative Temperature   Coefficient material    The other two conductors have normal PVC insulation  The cores are twisted together and  protected by an outer sheath of high temperature rating  flame retardent PVC insulation  see  Figure 2 1   Two special metal material conductors are used for supervision and fire location wire  in location type LHDC        The structure of the Locating Type Analogue LHD is similar to the Self Adaptive Compensation LHD   with the following differences     e The thermal sensitive material and conductor material are different     e Specialized Monitor Control Unit can calculate and display overheating point or fire position  along LHDC     The primary mechanism of heat  fire  detection is the change in the resistance of the dielectric   monitored between the two conductors coated with NTC  This NTC characteristic is a logarithmic  function and thus the resistance at normal ambient temperatures is much greater than at abnormal  alarm temperatures     Other parameters exhibited by the cable include capacitance effects  The cable must be       TraceLine    Manual 089208  Issue 2 0  Page 5 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       employed in conjunction with the correct type of monitoring unit     When correctly con
5.     80 79         EOL92198 Box JB92198 Box Internal Picture EOL92198 Box    Figure 8 9     Junction boxes                      Figure 8 10     Junction boxes    8 4 2 Technical Specification    JB92198  EOL92198    Material  Polycarbonate or ABS to IP66 67   Size   80H x 82W x 55D  mm   Colour  Grey  RAL 7035    Weight  0 05kg   Terminals  Four terminals  AKZ1 5  Maximum conductor diameter  1 5 mm   PG7 tie in  Polycarbonate or ABS    JB92198EX  EOL92198EX    Material  Polyester to IP66 67   Size   75H x 80W x 55D  mm   Colour  Black   Weight  0 06kg   Terminals  Five terminals  AKZ1 5  Maximum conductor diameter 1 5 mm     PG7 tie in  Brass coated nickel       TraceLine    Manual 089208  Issue 2 0  Page 39 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       8 5 Cable Stripping    The head and end of the TraceLine M sensor cable must be stripping before connecting to junction  box  EOL box or MCU     1   2     5     Place the end of the TraceLine    sensor cable flat on a smooth and stable surface     Starting 15 mm   20 mm from the end  make a straight slice through the outer sheath only   as shown in Figure 8 11 below             ortified Nylon                             i Thread  e FSE     Four color coated    conductors    15 20mm      Figure 8 11     Strip outer sheath    Peel back the outer sheath  exposing the four coloured inner conductors and white fortified  nylon line     Remove up to 5 mm   10 mm of insulation from each of the f
6.     A    ESPN  Y  MANNA    EN    YAN  Ee ITT V D  SN    s    SEN  YP   2      T    T       Figure 5 6     Road tunnel sensing cable location    5 4 Conveyor Belt    Conveyor belt systems are widely applied in many industries  The materials carried include  packaging  assembled materials and minerals  including coal  Due to the easy spread of a fire  within these systems  the damage caused by these types of fires can be great  so early detection is  critical     Typically  there are two kinds of fires identified with the conveyor belt system   e    Static fire  on the belt mechanism or belt system   e    Moving fire  on the moving belt     As an example  coal generates dust during conveying that can accumulate on the roller bearings   The dust accumulation ignites due to friction caused by the breakdown or wear of the roller bearings   Additionally  the static friction of the belt can ignite the coal dust     In the past  many kinds of fire detectors have been used  including ionisation and photoelectric  smoke detectors  point type temperature sensing detectors  point type flame detectors and  pneumatic detectors  Experiments have shown that these detectors  in most cases  do not adapt  to this kind of environment and cause false alarms due to the powdery dust and fine water spray  mist used to control the dust  To combat the false alarm problems caused by dust  point type  detections systems may reduce their sensitivity  resulting in a time lag for alarm detection  LHDC  has
7.     rei e tette oa 44  10 3 Fault Finding Procedures    ooooocccccnccccnonococccnnccnnnnnnnccnnnnccnnnnnoncnnnnccnnnnnnnnnnnnnnnnnnnnnnncnnnnncinnnns 44   11 Calibration for Location Type TraceLine M                                           46   12 LDS V2 0 Setting and Debugging Software                                          48  12 4    Introd  ction  cce e T Po T e te eoe e tet cete ted tu 48  12 2 Operating Procedure  Windows  Version                   sssssseneenenene 48  12 3  FAQ  Windows   Vers AS INA EE E D LIEU 53   13 Ordering Information iii 54       TraceLine    Manual 089208  Issue 2 0  Page v Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       1 General    1 1 Introduction    As a highly effective and reliable fire detection method  Line Type Heat Detector  LHD  has been  employed in many applications to detect industrial  commercial or other special fire or overheating  risks     While several types of temperature sensing technologies  such as analogue LHD  digital LHD   fiber optics and pressurized pneumatic tubing are available  the analogue LHD products are the  most widely used today  Additionally  TraceLine    LHD has some very significant improvements   such as a self adaptive compensation function and location function  to ensure more effective  usage     TraceLine    can provide general space protection as well as detection at the point of risk and is  especially suitable for confined areas or harsh environments in wh
8.    after installation and site calibration  the location function can be  tested  If portable heat oven is available  precise alarm and overheating spot location results will  be achieved  Generally  a computer will be used to receive data from the location type MCU in order  to display the fire position        TraceLine    Manual 089208  Issue 2 0  Page 43 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       10 Maintenance    10 1 Log    It is recommended that a system log is prepared during commissioning and used during  maintenance to record all the information     Subsequently  all system events should be recorded in the log  These should include all  maintenance activity  fault warnings and fire occurrences  including where possible the apparent  cause      10 2 Routine Maintenance  10 2 1 General  Each length of sensor cable and its associated MCU should be considered to be a    detector    and be    subject to the test maintenance requirements specified in local codes and standards   It is recommended that the procedure as defined in Section 10 2 2 be conducted each six months     10 2 2 Procedure  1  Inspect MCU and sensor cable for correct fixing  mechanical damage and integrity of cover    seals  cable termination  cable jointing etc     2  Record a period time of realtime data using the LDS 2 0 software to analyse any abnormal  variations     3  Operate the Fire  Fault Test buttons to check MCU alarm functions and the wiring from M
9.   Generally  two type installation modes are used  One is where the  sensing cable is in direct contact with the surface of protected object  such as Sine lay on the cable  tray  Another is where the sensing cable is suspended from the surface  such as laying under the  roof space or adjacent to the protected objects     Positioning of units depends upon site requirements  Mounting adjacent to the risk area is  preferable although not essential  Interconnecting cable can be used to connect to the MCU and  should be four core 1 5 mm   with a maximum distance of 2km  Figure 8 1 shows an example of  the field wiring setup     Generally  2 m   3 m of sensor cable should be left available in order to do test       Junction Box Junction Box  TraceLine       E   3   BOL Box  MCU    ppezzz22            ot Box   Interposing Sensor Cable Sensor Cable    Cable    Figure 8 1     General installation configuration    8 2 Hazardous Areas    When TraceLine    sensor cable is used for explosive areas  it is essential that appropriate Zener  barriers are installed within suitable enclosures for the environment  Both the Zener barrier and  Zone MCU must be located in a designated    Safe Area        Two dual Zener barriers per sensor cable are required  5V to 12 V zener barrier units are  recommended  in combination with the range of MCU  For typical connection see Figure 8 2  below     Approved barriers are    1  Measurement Technology MTL761  2  Pepper  amp  Fuchs 2361EX       TraceLine    M
10.  14     Cable end termination using junction box    8 7 Cable Jointing    It is preferable to install sensor cable in continuous lengths  however in cases where it is necessary  to join two sections of sensor cable together  or to insert an additional length  the following method  should be used  The connection point of the sensor cable must be water tight seal  see  Figure 8 15   The junction box must be IP66 rating upwards  see Figure 8 16   In many harsh  environments  it is necessary to use silica gel to seal in the EOL box  Additionally  the fortified  nylon thread in the cable should be tied together     Welding and Shrink Sleeve       Junction box    Figure 8 16     Cable jointing using junction box       TraceLine    Manual 089208  Issue 2 0  Page 41 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       9 Commissioning    9 1 Preparatory    1  Check MCU  sensor cable  junction box  EOL box or safety barrier for correct installation and  mounting     2  Examine each sensor cable run to ensure that secure fixing and tensioning exists along its  length  that it is free from mechanical damage and is installed to mitigate against future  possible damage  It should be further checked to establish that the correct sensor option  has been installed for the application     3  Observe installation test certificates for monitor supply cables or disconnect and    Megger     check     4  Disconnect TraceLine    sensor at both ends  MCU and EOL box  a
11.  2 0  Page 23 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       permissible length varies with the Hazardous Gas Groups within the protected zone   The MCU provides remote monitoring signals  which can be monitored at a central location     5 8 Boiler and Furnace Burner Areas    On all types of boilers and furnaces there is a high risk of fire in the area of the burners     The ambient temperatures and physical restraints often preclude many forms of detection systems   however  TraceLine can be employed giving early warning of fire conditions in the burner area     The ambient temperature must be considered and it should be noted that the Line Type Heat  Detecting Cable  LHDC  can operate with long term ambient temperatures up to 70   C     The detection cable is typically placed on a horizontal framework so that approximately 10 metres of  cable covers an area of 1 m    The framework is placed above each burner or group of burners  so  as to monitor the incoming fuel line or ducting     The arrangement of the  zones  of detection is generally determined by the fire fighting procedures   but it is practical to cover a number of burner areas as a single  zone  where discrimination between  burner areas is not required     Each zone will require a length of the appropriate Line Type Heat Detecting Cable and a MCU     The MCU can be mounted adjacent to the detection zone and provide an actuation signal for deluge  system or other extinguishing
12.  5 Approvals    e ULlisted  e CE approval    e Regional approval    1 3 Terminology    Line Type Heat Detector  LHD   detector which responds to heat sensed in the vicinity of a  continuous line  Aline type heat detector may consists of a monitor control unit  a sensing element  and accessory elements  junction box  EOL box  clip  etc       Line Type Heat Detecting Cable  LHDC   sensing element of a Line Type Heat Detector     Monitor Control Unit  MCU   connected to sensor cable and is used to measure  compute  make  alarm decision and output alarm information     EOL  end of line device for the MCU        TraceLine    Manual 089208  Issue 2 0  Page 2 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       1 4 Comparison                   Zeta Zeta Digital Oth Line P  igita er ressure  COMPARISON CHART   Analogue   Digital De Analogue   Thermo Tube  LHD Couple   Self adapt and  compensate to a variety Y X x X x  of environments  Self adapt length variety  of LHDC il X x x x  Locate of fire source Y Y x x x  Display equivalent  temperature of LHDC Y x x Y x  Rate of rise heat alarm Y x x Y Y  Adjustable alarm level Y x Y Y x  Adjustable pre alarm v4 x x Y x  Resetable   Recoverable Y x Y Y x  Open circuit fault  monitoring Y id v Y NA  Short circuit fault  monitoring Y Alarm Y x N A  Easily installed Y Y Y x x  Easily jointed Y Y Y x x    Notes  1 Except for Zeta Digital LHD  other types Digital LHDC are manufactured by our competitors   2 Zeta an
13.  Logout   Qut            comi  10                   MAX E T ALARM T Cable L DOC E T  fs fe Rm ER          t   j f T 3 t Det    Device Fault C Alarm At C Alarm A2  C UL x YPE MCAL DOLO  i PREALARM T     HOL EOL   es pez 213  Simulate Events   Restart    Restore Default Read     T Trace Clear List        Time D T   Communication Record   10 56 05 Message  End of line pare   213 0    10 56 05 Set  End of line pare   213 0   10 56 05 Message  Head of line pare   327 0    10 56 04 Set  Head of line pare   327 0    10 56 04 Message  PreAlarm temperature   68 0    10 56 04 Set  PreAlarm temperature   68 0    10 56 04 Message  Cable length   200 0    10 56 04 Set  Cable length   200 0    Message  Alarm temperature   88 0    Set  Alarm temperature   88 0    Message  Max Rate of Rise environment temperature   2     Set  Max Rate of Rise environment temperature   2 0    Message  Max environment temperature   25 0    Set  Max environment temperature   25 0      10 56 04  10 56 04  10 56 04  10 56 03  10 56 03  10 56 03    t4 t4 TAE TET 4                   Close 2008 07 24 16 45 43     Connected  2008 05 29 10 56 08  a ee SS Sl   b          Full instructions on the use of the software is given in Section 12        TraceLine    Manual 089208  Issue 2 0  Page 12 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       5 Applications    5 1 Typical Applications    Electricity generating plants     Steel works     Wire manufacturers     Ships and shipyards     Pe
14.  a good earth is maintained  throughout     3  Never subject a static sensitive device to sliding movement over an unearthed surface and  avoid any direct contact with the pins or connections     4  Avoid placing sensitive devices onto plastic or vinyl surfaces   Minimize the handling of sensitive devices and PCBs        TraceLine    Manual 089208  Issue 2 0  Page iii Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       Table of Contents    1  General isa 1  TA A ep n ot genet ie edepol Let ae adn epe Ut eda 1  1 2  Application Specification iia ev enr paca 1  1 3  Terminology          tret Ei te XE RR Ete ERR Re ua code aee due bee SER ERN 2  1 4  COMPAS xix Pe rr eere data 3  1 5   Features    and Benati  ra ice oed i e RU Dre e dun eaa 4   2 Line Type Heat Detecting Cable                                     eene 5  e  Genetrali  2 eth Remb ber Ebrei ear edic utto tooth 5  22  Principle  e no eae ptt ote diete roti 5  2 3  echnical Specifications     uxo eed hee Pete a ti 6   3 Monitor and Control Unit                                   eeeeeeee ecce eeeeeeee eene nnn 8  A ie re ata a uo b testet ene eee dedo a uds 8  3 2  Normal Type  MOD    uui t ret Pet e ep nt re a ated ed Ere cu ERES 8  3 9   Location Type  MOL ore d eerte e iinet 8  3 4  Technical Specifications i press p tpe eed ipee Lee d pel e t ieee eet eee 9   4 Setting Parameters and Commissioning the MCU                               11  4 1 X Parameter Setting Method           
15.  bronze braiding       TraceLine    Manual 089208  Issue 2 0  Page 1 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       e Polytetrafluoroethylene coating with bronze braiding  e Any other special coverings    For operation in the range  40   C to  120   C  5 core sensor cable provides monitoring for open and  short circuit  Alarm settings can be matched to the environment     Cable recoverability provides continuous protection    The Monitor  amp  Control Unit  MCU  interfaces to a range of control and output units   TraceLine    is capable of operating with interposing cable    TraceLine    is capable of operating within zone O applications via suitable Zener Barriers     1 2 2 Monitor  amp  Control Unit   The Monitor  amp  Control Unit  MCU  for the sensor cable provide fire and fault conditions  with setting  of alarm conditions to match temperature condition for the environment    The MCU has the ability to be connected to a standard detection zone of a fire alarm control panel   1 2 3 Installation   The installation method should be as recommended in this installation manual and be in  accordance with regulatory  site and environmental requirements    Clips and fittings recommended in this installation manual should be used and matched to site and  environmental conditions     1 2 4 Commissioning    The sensor cable is capable of controlled tests via a heat oven  This should only be applied to the  sensor cable within a safe area     1 2
16.  cable tunnels  When compared to other detection methods in the  same environment  environmental compensation of TraceLine    can ensure its high sensitivity and  minimize false alarms  The rate of rise temperature alarm and multistage alarm functionality of  TraceLine    is an effective combination for early fire detection     The installation of TraceLine  sensing cable can be the sine wave contact type or line hanging type   depending on the fire protection design requirements  The sine wave makes direct contact with  the surface of a cable  increasing sensitivity and faster alarm detection  The line hanging type  allows for easier cable access and maintenance  For details please refer to Figure 5 1     Typically  cable tunnels use multi level cable trays for cable support and installation  Line type  heat detecting cable  LHDC  may be economically applied to monitor above each level of wiring  trays and below the bottom level  to protect against debris fires from accumulated dust     The design of the detection zone may be decided by the following   Physical barriers  Fire Zone or Fire Breaks  Access ways etc   for fire fighting personnel       TraceLine    Manual 089208  Issue 2 0  Page 15 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       Zoning of Deluge System or other extinguishants    A    zone    is a length of Line Type Heat Detecting Cable  connected to a Monitor and Control Unit  MCU  with the  MCU being housed in a protected 
17.  copying it to any disk will allow it to run  10 56 04    10 56 04  10 56 04    Compatible Windows   versions are Windows 20008    its     10 56 04    Windows 2000 Server    Windows XP    and  isso    Windows 2003 Server    Windows 98   is not         supported     Message  End of line pare   213 0     Set  End of line pare   213 0     Message  Head of line pare   327 0     Set  Head of line pare   327 0     Message  PreAlarm temperature   68 0     Set  PreAlarm temperature   68 0     Message  Cable length   200 0     Set  Cable length   200 0     Message  Alarm temperature   88 0     Set  Alarm temperature   88 0     Message  Max Rate of Rise environment temperature   2     Set  Max Rate of Rise environment temperature   2 0    Message  Max environment temperature   25 0     Set  Max environment temperature   25 0      Vtt tT TATE tu t4              ro  Connected 2008 05 29 10 56 08       The Windows CE   version is compatible with Pocket PC 2003 or higher operating system     12 2 Operating Procedure  Windows   Version     12 2 1 Software Interface  12 2 1 1 Title Bar          Running the software displays the uppermost Title bar  as shown above  The software performs  an identification test on the linear heat detector connected and then displays the known detector  type  e g  ThermoCable LFR type as shown below     12 2 1 2 COM Port Pull Down Menu      COM1   DevicelSerial2      v   COM1   Device Serial2      COM4   Device AgereModems                           Below the Ti
18.  cost effectively install detection in close proximity to the  risk s      3 2 Normal Type MCU    The Self adaptive Compensation Analogue LHD can self adapt to a variety of environments   including temperature and humidity  The compensation enables the exact alarm to be provided   without reducing the sensitivity of the detector or increasing the likelinood of unwanted alarms   Thus  it is different from other analogue LHD  where the alarm temperature of a 1 m unit length  sensor cable is not necessarily adjusted to compensate for the changes in the environmental  ambient temperature     3 3 Location Type MCU    Using patented measurement technology  the MCU automatically determines the linear distance  from the start of MCU to the overheated or fire point  and displays the distance on LED display     Figure 3 1 shows a typical configuration        TraceLine    Manual 089208  Issue 2 0  Page 8 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       BBBB Foi    O Fault Pre  Alarm            Locating Type Linear Heat Interposi  Detecting Cable Cable        O Pre Alarm Alarm      Alarm RS485    Fire Point O Supply    Figure 3 1     Sensor cable and MCU configuration    When the LHD with the Location Function is used in different applications  Specialized  Management Software on computer can be used to locate the real position according to the linear  distance provided by the MCU     3 4 Technical Specifications    Display   Four digital LED  0 to 199
19.  detecting cable is recommended for areas where the environment temperature  varies hourly or the maximum value may be higher than 42  C  such as outdoor areas  boilers and  furnaces burner areas  floating roof fuel storage tanks  etc     6 1 2 Rate of Rise Heat Detecting Cable   R type    Rate of rise heat detecting cable is recommended for areas where the environment temperature is  steady  where the maximum value is less than 42   C  such as indoor areas  underground areas   etc     6 1 3 Fixed Temperature and Rate of Rise Heat Detecting Cable   FR type    Fixed temperature and rate of rise heat detecting cable is recommended for areas where the  environment temperature is relative steady  where the maximum value is less than 42  C and it is  important to an early alarm according to rate of rise temperature characteristics  such as cable tray  and racks  underground oil stations  some warehouse  road or railway tunnel  etc     6 1 4 High Temperature PVC Coated Sensor Cable    High temperature PVC coated sensing cable is recommended for environments ranging from clean  and dry to moderate dust and moisture  PVC coated sensor cable is not suitable for external use or  for installations where corrosive agents or damage to the cable may occur     Typical Installations   e Cable trays and racks  cable tunnel  cable room etc    e Indoor space  hangar  underground oil station etc    e Electrical switch gear or equipment  e Service ducts  e Car parks  e Tunnels  road or railway   
20.  gradually become an industry standard and choice for protecting theses systems  especially at  those locations within the system where environmental conditions are extreme and false alarms are  reported frequently  Wizmart offers a wide variety of products to meet conveyor system fire  protection needs     What about the    moving fire  on the belt  Experiments have shown that it is difficult to detect a  small fire moving at a speed of 2 m s to 4 m s with point type detection systems or standard line  type heat detectors  The temperature rate of rise function of Traceline  has an improved  response capability  as compared to point type detection systems and standard LHDC  The  environmental compensation function guarantees self adaption to the environmental changes  without decreasing sensitivity  so that brings a newer and more effective solution for detecting  conveyor belt moving fires     The design of the detection zones requires the designer to consider the following   Physical barriers  Fire Zone or Fire Breaks  Access ways etc   for fire fighting personnel  Zoning of Deluge System or other extinguishants       TraceLine    Manual 089208  Issue 2 0  Page 19 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       A    zone    is a length of Line Type Heat Detecting Cable connected to a MCU  with the MCU being  housed in a protected area  The length of detecting cable in any zone is determined by the     Characteristics of Line Type Heat De
21.  heat oven   10  Power off TraceLine    and wait for the cable to return to the quiescent temperature   11  Powered on TraceLine        12  After at least 2 minutes  press FIRE TEST button and FAULT TEST button together until  the display shows    EOL     see Figure 11 4   TraceLine    is acquiring the location parameter  for the end of line        Figure 11 4     Location parameter for the end of the line    13  Place 1 m of line at end of cable into portable heat oven until the display shows flashing     PA        14  Remove the cable from the portable heat oven     15  The calibration is end  This set location type LHD can be installed or launched into normal  running        TraceLine    Manual 089208  Issue 2 0  Page 47 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       12 LDS V2 0 Setting and Debugging Software    12 1 Introduction    LDS 2 0 configuration and commissioning software  performs parameters setting and testing of the  ue   Lees   a   detector  The software comes in both Windows     E  DocET     E i m P  and Windows CE   versions  The main features for f Devcefat C Alamat C Mama             PREALARM T HOL EOL  both versions are identical  Connect with the w Ero pue          detector through the RS232 serial port of the             Restore Default Read  it  computer  Pies Eu          The software is user friendly and does not create any  23   10 56 05    registry in the computer operating system  Simply   isso    10 56 04   
22.  system  The MCU provides remote monitoring signals  which can  be monitored at a central location  Where this cable traverses other zones  it should be fire  resistant rated     5 9 Power Distribution Equipment    TraceLine    sensor cable should be interlaced through components in a horizontal pattern   fastened to the panel using approved fixings  The sensor cable can also be installed in parallel  with the wiring harness of an electronic switchgear panel  Other equipments  such as transformer   switchgear  substations  resistor banks etc  can be protected in the same manner     Figure 5 12 shows one example of this type of installation     Sensorcable       Control Panel    Figure 5 12     Sensor cable interlaced within power distribution equipment       TraceLine    Manual 089208  Issue 2 0  Page 24 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       5 10 Flammable Oil Area and Transformer    For many harsh oil environments  such as an underground oil station  oil pipeline tunnel and  transformer  it is not suitable to use a conventional fire detection system  TraceLine    can be used  primarily in these areas to achieve reliable detection by interlacing directly to the protected objects  or linearly hanging beside the protected objects  Figures 5 13  5 14 and 5 15 show some examples  of installation                                                                                                  A   LHD sensor cable B ik e  p T Sl n jala 
23.  the message log     Set    Clicking the Set button saves the current parameter values in the Control window  Successful Set  operation will be registered in the message log  If any of the parameter value is set out of the  allowable range  the settings will not be saved and an error message and instructions will be  displayed in the message log     12 2 2 3 Glossary for Parameter Setting       MAX E T denotes the maximum environmental temperature  This option sets the working  environmental temperature of TraceLine M  Measurement unit is degrees Celcius and acceptable  range of setting should be within    20  C and   80  C        DOC E T     2             DOC E T denotes maximum rate of rise environmental temperature  This option sets the  allowable rate of temperature rise for the working environment of TraceLine     Measurement unit  is degrees Celcius and the acceptable range of should be within O   C to 2   C     Cable L  1200                Cable L denotes cable length  This option sets length of the conductive cable connected between  the COM port and TraceLine     Measurement unit is metres and the acceptable setting range  should be from 50 m to 400 m        TraceLine    Manual 089208  Issue 2 0  Page 51 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       ALARM T  88          ALARM T denotes the alarm temperature  This option sets the alarm triggering temperature for   the F type TraceLine     Acceptable setting range should be from  
24.  the sun     Clear possible fire hazard location  Mainly on the rim seal of the floating roof  monitor holes of the tank  instrument meters and valves   An analogue heat sensitive detector needs to solve the following issues    e Good corrosive endurance capability and strong anti interference capability     e Strong self adaptive and compensation capability  It shall be capable of compensating the  fast changing environmental temperature and avoid erroneous alarms from direct exposure  to the sun     e Usually the storage tanks of petro chemical products are in a dangerous explosive potential  area  so the detector itself has to be a safe product     The MCU is designed to be located in a safe area and connect to the sensing cables with limited  length interposing cables and Zener safety barrier  Due to the characteristic of equivalent  capacitance of the interposing cable  the selection of the cable length has to meet the flame proof  requirements     The installation of the detector on the floating roof is shown in Figures 5 9 and 5 10  With fixed top  tanks the Line Type Heat Detecting Cable can be used to monitor vents  gauging points  and  access holes in one continuous line  On floating top tanks  the top seal can be monitored and the  Line Type Heat Detecting Cable is easily arranged to cover movement of the floating roof     Typical LMDC Locations                      Figure 5 9     Installation on a tank floating roof    Where there are relatively long distances bet
25.  within the sensor cable should not exceed 100 mm radius  Fixing of the cable should  be at 1 m   1 5 m intervals and either side of all bends     e Use neoprene between clips and sensor cable to ensure the cable is not pinched by the clip  and prevents the clip acting as a heatsink     e All sensor jointing and terminations must be made within waterproof boxes suitable for the  temperatures to be encountered     e All electronic interfaces and display units should be installed outside of the low temperature  area     5 7 Petrochemical Product Pumps    The mechanical failure of a petrochemical pump can in many cases cause a fire  The intrinsically  n TM    TraceLine model may be employed to monitor one or more pumps     Generally a failure of the pump motor or a mechanical coupling causes seal failure  therefore the  most likely source of fire is in the seal area  A loop of Line Type Heat Detecting Cable  LHDC   above the seal provides early detection while being flexible enough to be held aside during the  required maintenance work     A line of pumps may be monitored in any one  zone  and therefore TraceLine    is a more cost  effective solution     A    zone    is a length of Line Type Heat Detecting Cable connected to a MCU  with the MCU being  housed in a protected area  The intrinsically safe circuitry within the MCU imposes a limitation on  cable length because of the capacitance of the Line Type Heat Detecting Cable  The maximum       TraceLine    Manual 089208  Issue
26. 68   C to  138   C    PREALARM T  168          PREALARM T denotes pre alarm temperature  This option sets the pre alarm triggering  temperature for the F type TraceLine M  Measurement unit is degrees Celcius and the acceptable  setting range is from  68  C to  138  C     Note  PREALARM T parameter value must be less than ALARM T     12 2 2 4 Glossary of parameter setting for Location type Linear Heat Detector       ROR T LV    1st    2ed t  3rd             ROR T LV denotes rate of rise temperature level  This option sets the alarm triggering sensitivity  level on differential temperature for the L type TraceLine     There are three levels of sensitivity  settings available     HOL  327             HOL denotes head of line parameter that can be acquired by the temperature box test  HOL is one  parameter set to compute the position of the overheating point  Acceptable setting range should  be from 100 1000   EOL  213             EOL denotes the end of line parameter that can be acquired by the temperature box test  EOL is  one parameter set to compute the position of the overheating point  Acceptable setting range  should be from 100 1000    12 2 2 5 Events Simulation window    The event simulation window performs simulations to test for device fault and alarm functions           Device fault      Alarm A1   Alarm A2    Simulate Events Restart               Figure 12 6     Event simulation window       Device fault    Activating the Device fault button simulates a TraceLine    
27. 9  Unit accuracy     0 5  digit    Location tolerance above 120   C heat box for 1 m length heated     5 L  where L is the total  length of a loop LHDC  250m     Sensor cable compatibility     Should be connected with the corresponding type LHDC  For example   L F type MCUs must  be matched with  L F type LHDC     Monitoring Supply     Voltage  24 Vdc   20   Current  Quiescent  lt  65 mA  Fault  Alarm  lt  60 m A    Fire A1 or A2 Alarm    85 m A  Fire A1  amp  A2 Alarm    100 mA  Operating Temperature Range     20 C to  70  C   80  C on special request   LHDC Input    Two levels of alarm  F1 and F2  Fault monitored for open circuit and short circuit  Relay Contacts Output    1A  Q9 24 VDC   Fire Alarm F2  Single pole  normally closed   Fire Alarm F1  Single pole  normally closed   Fault  Single pole  normally open  EMC    Meets the requirements of EN 61000 6 3 and EN 50130 standards     Enclosure   TraceLine    Manual 089208  Issue 2 0  Page 9 Zeta       Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       Polycarbonate or ABS to IP66 67   200H x 138W x 70D  mm  Color grey  Weight 0 40 kg  DISPLAY and OPERATE   The front panel of MCU and the function of each control and indicator is described below   Temperature Fire Position Heated Length Display    For Normal type MCU  the display shows LHD type  For Location type MCU  the display also  shows fire  or overheating  position     Fire A2 LED  Continuous operation indicates alarm for fixed temperature  o
28. CU  to fire alarm control panel     4   f necessary  boiling water or a portable oven can be used to active simulative a fire alarm  condition     5  Record all test data in the log     10 3 Fault Finding Procedures  10 3 1 Monitoring Panel     Fire Mode    1  Fire condition indicated at MCU  Indications  Pre Alarm or Alarm LED  On  Other LEDs  Normal  Fire relay contact  Abnormal  Check for a fire condition in the protected area     If no fire condition exists  it is necessary to investigate the ambient condition hot  spot  then to set TraceLine    according to the new situation     2  No fire condition indicated at MCU  Check for fire condition in protected area   TraceLine    Manual 089208  Issue 2 0  Page 44 Zeta       Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       If no fire condition exists  investigate the wiring from MCU to fire alarm control  panel     10 3 2 Monitoring panel     Fault Mode    1  Fault warning indicated at MCU  Indications  FAULT LED  On  Other LEDs  Normal  Fault contact  Abnormal  Check for sensor cable  connections  EOL and wiring of sensor loop   2  No Fault warning indicated at MCU  If no fault condition  check the wiring from MCU to the fire alarm control panel   3  No green normal indicator  Investigate supply source and associated monitor supply cables        TraceLine    Manual 089208  Issue 2 0  Page 45 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       11 Calibration for Loc
29. DS V2 0 LHD parameter setting and debugging software 92 0816 025  Edge clip 92 0816 026  Knock on clip 92 0816 027  Thermal spacer 92 0816 028  V type clip 92 0816 029  T type clip 92 0816 030  L bracket 92 0816 031  Nylon cable tie  pkg  100  for pipe up to 200 mm 92 0816 032          TraceLine    Manual 089208  Issue 2 0  Page 55 Zeta       
30. LED indicates a sensor cable fault within SuperLine system  either open or short  circuit     LHD Run Fault LED    A green LED indicates normal system operation  A yellow LED indicates a system fault  either  low power or PCB fault     Test  Fire and Fault Switch  To test for a pre alarm and fire alarm indication  press the fire test button for up to 2 seconds       TraceLine    Manual 089208  Issue 2 0  Page 33 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       and ensure the fire FIRE A1 LED islit  Then after a 2 second interval  press the fire test button  again for up to 5 seconds and ensure the FIRE A2 LED is lit     To test for a fault indication  press the fault test button for up to 2 seconds and ensure the fire  FAULT LED is lit     To reset the system  press Reset Button   The parameters setting software can also be used to monitor alarm and fault conditions        TraceLine    Manual 089208  Issue 2 0  Page 34 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       8 TraceLine    Installation    8 1 Installation Overview    TraceLine M can be used for a wide range of applications  refer Section 5   However  design  information and cable selection should be undertaken by the company supplying such equipment or  a company authorized by Wizmart  especially the parameter setting     The installation mode is decided by the protected object or space  risk characteristic and anticipant  detection performance
31. Resin plant    Automatic pumping stations   Coal mills    Local government authorities     Hotel  Casino  Dance halls     Cottages     Motor parts manufacturers     Chemical plants    Ducting manufacturers   Plastic coating process plant   Timber yards    Government departments     Airports     Cold storage plants     Forklift truck  overnight charging      Service ducts  Dust extraction duct  Cable trays  mixers and conveyors    Ceiling  floor voids  control cubicles and power supplies   overheats     Silos and driers   Cable tunnel and switchgear   Storage tank   Transformer bay and cable ducts   Pipework carrying coal dust to boilers   Road tunnels and refuse tips   Ceiling protection and decorative ornament protection   Artificial trees etc    EscalatorsLifts elevator shaftsDucts  ventilation extraction cableFalse floors ceilings Kitchens  cook hoodsElectrical cupboardsStorage roomsRefuse  areasLaundry rooms    Thatched roofs    Gas fired drying conveyor oven  Paint storage    Reactor vessels   Extraction and ventilation systems   Dip  tank protection   Bearings   machine shop   High rack storage   Cable tray   Aircraft hangars   Passenger walkways   Duty free goods storage   Baggage conveyors   Escalators  bearing overheats and dust collecting trays   Service subways    Warehouse and power house   water boxes    Battery box overheat protection       TraceLine    Manual 089208  Issue 2 0     Page 14 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Det
32. T Cable L    fas   fe   f      ROR T LV     Restore Default    fe  1st    2ed       ALARM T     aa      C ard    Read  Set            Figure 12 2     Fixed temperature and rate of rise type control window          MAX E T DOC E T Cable L  25 2  200  ROR T LV   e ist C 2ed C 3rd  Restore Default Read  Set          Figure 12 3     Rate of rise type control window             MAX E T ALARM T Cable  DOC E T  25 88  200 2  PREALARM T HOL EOL  68 327 213  Restore Default   Read   Set          Figure 12 4     Location and fixed temperature type control window       TraceLine   Manual 089208  Issue 2 0     Page 50    Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector          MAX E T DOC E T Cable L  25 2 1200  ALARM T HOL EOL  88  327 1213  ROR TlV    ist 2ed        xd  Restore Default   Read   Set               Figure 12 5     Location  fixed temperature and rate of rise type control window    12 2 2 2 Common Controls for all Control Windows    Restore Default    When the Restore Default button is clicked  a command is sent to restore all parameter settings to  the default values at factory output  Upon successful restoration  a message will be display in the  message log and all the parameters will revert to display the default values        Read    When the Read button is pressed  a command is sent to retrieve the last set parameter settings   Successfully retrieved values will be displayed in the Control window and the operation will be  registered in
33. TraceLine       Self Adaptive Compensation Line Type Heat  Detector    Manual No  089208  Issue 2    Zeta Alarm System     Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       PROPRIETARY RIGHTS NOTICE    This document and the information that it contains are the property of Zeta  Alarm System  Rights to duplicate or otherwise copy this document and  rights to disclose the document and the information that it contains to others  and the right to use the information contained therein may be acquired only by  written permission signed by a duly authorized officer of Zeta Alarm System        TraceLine   Manual 089208  Issue 2 0  Pagei Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector          AMENDMENT INCORPORATION RECORD       Amendment   LE Name of Person Incorporating  bar Brief Description of Content Amendment                                                 TraceLine    Manual 089208  Issue 2 0  Page ii Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       CAUTION  ANTISTATIC PRECAUTIONS    WHEN HANDLING ANY ELECTRONIC COMPONENTS OR CIRCUIT BOARDS  ANTISTATIC  PRECAUTIONS MUST BE CARRIED OUT  FAILURE TO DO SO MAY RESULT IN  COMPONENT DAMAGE     Static discharge can be reduced by adhering to the following guidelines     1  Always use conductive or anti static containers for transportation and storage if returning  any item     2  Wear an earthed wrist strap while handling devices and ensure
34. anual 089208  Issue 2 0     Page 6    Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       Table 2 2     Sensor cable    NBC800 Series Line Type Heat Detecting Cable  LHDC        Bronze Braid for Explosion    High Temperature PVC and EM Proof    Polytetrafluoroethylene       Part Number    NBC800 XX NBC800 XX NC NBC800 XX BB       Normal Packed  Length    400 m  600 m or 800 m       External Diameter   nominal     2 4 mm 2 1 mm 2 55 mm       Minimum Tensile  Strength    120N 120 N 500 N       Ambient  Temperature     20   C   100   C  40   C   120   C  40   C   120   C             Conductor    Copper for normal type LHDC  Special alloy material for Location type LHDC       Insulation    Cores 2 and 3  Specially doped polymer   Cores 1 and 4  PVC   Other cores  if any   Special material       Core Color    1  Red  2  White  3  Blue  4  Orange  5 or 6  if any   White  Yellow or Green       Service Life    Up to 100   C  30 years       Voltage Proof    10 kV between outer sheath and a conductor       Maximum Distance  for Laying       9 m  Refer to UL521 and FM3210        Notes     1  XX includes F  R or FR symbol  meaning Fixed Temperature  Rate of Rise Temperature or Fixed    Temperature and Rate of Rise heat detector        2  If the detector is the Locating Type products  add     L    the model designation        TraceLine    Manual 089208  Issue 2 0     Page 7 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector 
35. anual 089208  Issue 2 0  Page 35 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       Shielded Copper    Connection Cable     Safety Barrier Junction Box    Explosive proof        Connector 1 Sensor Cable      Tre    p    Copper                               Connection Enclosure  Cable          Safe Area  gt  Hazardous Area    Figure 8 2     Hazardous area barriers    8 3 Cable Fixings  8 3 4 General    Fixing devices for the sensor cable are readily available for most applications  Owing to the nature  of the sensor  no special rules need to be followed  other than to ensure the fixing device does not  damage the sensor cable  as with any electrical installation   Clamping should not be excessive     The sensor cable can be bent around a radius of 10 mm  Should the bend be providing an anchor  point in order to apply tension  the bend radius should be 20 mm to 25 mm  The cable should be  fixed at both sides of any bends     A short length of neoprene sleeving provides protection at the fixing point and is recommended  especially where sharp edges are likely to cut into the insulation or where metal braided sensor can  chafe against surrounding metal or where the clip may act as a heatsink     The following samples are the most commonly used range of fixing clips     8 3 2 Edge Clip    A L5 7mm           EDGE CLIP      CABLE TRAY             CABLE TIE     30 200mm    TS          NOS     oaate  LHDC          NEOPRENE SLEEVE    Figure 8 3     Edg
36. ation Type TraceLine       To meet the needs of special applications  a precise location of the source of heat may be required   After setting the parameters  Location type TraceLine    only performs low precision locating  lf  precise length of every loop of sensor cable is provided before manufacture  calibration of  TraceLine    can be done at the factory  thus there is no need to do location calibration operation at  the site  Otherwise locating calibration should follow the steps below     1  Ensure the correct connection of the sensor cable and MCU   2  Coil 1 m of cable at both ends of the cable  see Figure 11 1    3  Power on TraceLine     see Figure 11 2      4m at end of Cable     mmm    mmi   Mm um em    em wm m    4m at head of Cable       Figure 11 2     Power on MCU  4  Setthe parameters in accordance with Section 4   5  Reset the MCU     6  Power on the portable heat oven and set the temperature to 120   C        TraceLine    Manual 089208  Issue 2 0  Page 46 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       7  After at least 2 minutes  press the FIRE TEST button and FAULT TEST button together until  the display shows    HOL     see Figure 11 3   TraceLine    is acquiring the location  parameter for the head of line        Figure 11 3     Location parameter for the head of the line    8  Place 1 m of line at head of cable into portable heat oven until the display shows flashing   PA      9  Remove the cable from the portable
37. ces between the detection zone and  the MCU  a special low capacitance extension cable is available     By using RS 485 communication bus or input module of fire alarm system  MCU signals are  monitored at a central location        TraceLine    Manual 089208  Issue 2 0  Page 17 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       ZONEG    Dla   Lie Type Heat Detector can give alhrms at pre   fined      erm Rate of Rie or fixed temperanre  For exampb  100     fmor 0T forpre alum and85 C for alarm           onam aho n Bw      onanmaate n Bw    Tarna Co nam ation   Lengh NEm            onanmaaten Bw           Comma aston Bw        Road and Rail Tunnel Installation with Self Adaptive    Compensation Line Type Heat Detector  Fue Coun 1 Paw   Comunica tion Bw  _ aul Po wer Bw    Comma ton Bw      Zone  200m                   as I             s Zone  200m       r          Fire Alarm   MIMO For    Meu Fo    Panel Il    Loop  p   Loopm       l onitor     J Control Unit                   i a  sg           2   ia a    en 4 E Loop m 1 i       Fig 5 4 Line Laying Mode for Three Roadway Tunnel    a Zone 1 200m        e  smse zone N  200m       Fire Alarm  Panel    Loop  Loop m 1         Fig 5 5 Square Wave Laying Mode       TraceLine    Manual 089208  Issue 2 0  Page 18    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       77  Em    yey  ES    E  A  A    NR  ASADA O  DAA    E    Tunnel    Tunnel    NES  Y    SENSN    yoy    NIN  Y
38. conds to active FAULT alarm  Ensure that the FAULT LED lights and the FIRE  LED remains off  Release the TEST button and observe that the FAULT LED remains  on        TraceLine    Manual 089208  Issue 2 0  Page 42 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       In order to reset the MCU  press    RESET    button or remove the power to the MCU   FIRE test     With the MCU in the quiescent condition  press the FIRE TEST button for 3 seconds  on the MCU and ensure that the A1  pre alarm or rate of rise alarm  LED lights     Press the FIRE TEST button for more than 5 seconds and ensure that the A2  alarm   LED lights and the FAULT LED remains off  Release the TEST switch and ensure  that the A1 and A2 LEDs remain on     Reset the MCU and record the results   Repeat the ALARM and FAULT test for any remaining TraceLine    on the system     9 3 2 Zone Integrity   FAULT    After the system is powered on  a FAULT signal should be registered at the fire control panel for  relevant zone when the end of line or link between two of sensor cable connections is disconnected   Note that a short circuit or open circuit between the blue and orange conductors will not affect  normal operation of TraceLine     so the condition will not cause a FAULT signal     9 3 3 Zone Integrity     FIRE    No uniform test requirements exist because the spot situation is different for each installation   Discretionary heat tests may be conducted to demonstrate the response 
39. ctual fire location judgment time     There are different LHDC installation methods for different high density storage racking systems  as  shown in Figure 5 11     The racking area may be divided into  zones  based on the following   Physical Barriers and Fire Protection Zone  Access ways etc   for fire fighting personnel  Zoning of Deluge System or other extinguishants       TraceLine    Manual 089208  Issue 2 0  Page 22 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector                                                                                  LHDCrure aram  tke perimeter cf the side of eachshelf palette apport  Thi  Protects against fire mthe def below  So fre can be detected early     Figure 5 11     Installation in rack storage    Each zone requires a length of Line Type Heat Detecting Cable and a MCU  which may be located  adjacent to the zone in a protected area  The MCU typically provides the deluge system actuation  signal  as well as remote monitoring signals  which can be monitored at a central location     The installation for a freezer warehouse is similar to that for rack storage  however precautionary  measures need to be taken to ensure trouble free installation and operation  as the following     e The TraceLine    sensor cable that is used in this application is the special material coated  type LHDC with a minimum operating level  40   C     e Installation should take place in temperatures no lower than  11   C     e Bends
40. d        TraceLine    Manual 089208  Issue 2 0  Page 11 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       Outdoor use    The alarm temperature for 1 m sensor cable should be at least 60   C above the maximum surface  temperature of protected objects  if LHDC is installed on the surface of protected objects  If LHDC  is installed at more than 50 mm above the surface  the alarm temperature should be at least 50  C  above the maximum surface temperature of protected objects     The installer can set the parameters arbitrarily if the parameters accord with the above method   The MCU can self adapt the surroundings environmental temperature and humidity     4 3 Parameter Configuration and Commissioning Software    LDS 2 0 configuration and commissioning software performs parameters setting and testing of the  detector  The software comes in both Windows amp  and Windows CEG versions  The main  features for both versions are identical  Connect with the detector through the RS 232 serial port  of the computer     The software is user friendly and does not create any registry in the computer operating system   Simply copying it to any disk will allow it to run     Compatible Windows   versions are Windows 20000  Windows 2000 Server    Windows XP    and  Windows 2003 Server amp   Windows 986 is not supported     The Windows CE   version is compatible with Pocket PC 2003 or higher operating system     3  coma   Winachsf     Y  Connect   Logn maiz  y
41. d our competitors can provide location of alarm position  however Zeta is better for the following reasons     a  Zeta products are Recoverable LHD  Competitors product is short circuit type LHD that can not recover when  the environmental temperature exceeds the alarm temperature     b  Zeta products can be set any alarm temperature  pre alarm and alarm  between suitable range of 68   C to  140  C  and can provide rate of rise temperature alarm     C  Zeta products can detect overheating or fire location without a short circuit  Competitors  products detect the fire  location only when the LHDC is short circuit  then can not be re used     3 The Zeta Locating type LHD is a unique analogue recoverable line type heat detector  which can locate overheating  points or the fire position        TraceLine    Manual 089208  Issue 2 0  Page 3 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       1 5 Features and Benefits    e Self adaptive and compensation for variation of environmental temperature and humidity   e Location and display of the linear distance in metres of overheating or alarm point     e Employed with the corresponding types LHDC to form fixed temperature  rate of rise or fixed  temperature and rate of rise Line Type Heat Detector     e Two levels of alarm  pre alarm and alarm  with different adjustable alarm temperature for  fixed temperature detector  or rate of rise alarm and fixed temperature alarm for FT RoR  detector     e All syst
42. der the parameters of equivalent  capacitance  inductance and L R ratio of sensor cable  interposing cable  junction box and EOL box   The maximum permitted parameters should be less than the parameters of the safe barrier  A  detailed introduction is given in the LHDC Installation section of this manual        Amction Box EOL Box  c   Hterposing Cable Sensor Cable  3 TT  RR       O  E Safe   Iterposing Cable  z Junction Box EOL Box  E   iterposing Cabk cited inte  in   um    um  Danger Zone    Figure 6 1     Ex barrier configuration       TraceLine    Manual 089208  Issue 2 0  Page 29 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       7 MCU Installation    7 1 Description    Mounting of the MCU in accordance with the following   a  Slacken the four retaining screws and ease the lid away from the base     b  Mount the base to the appropriate wall structure via at least two of the four securing points   Use 5mm   6mm screws or bolts   with a minimum length of 15 mm   25 mm     C  Fit cables to the PG entry locations on the side of the enclosure  The first entry location is  used for input and output power supply cable  The second entry location is for the relay  output and RS 485 cable  The third entry location is for sensor cable or interposing cable   Cables should be fixed to the enclosure carefully to maintain IP66 rating of the enclosure     Do not remove the PCB otherwise damage may result     7 2 Installation Dimensions    The outline d
43. e Conveyors escalators  where there is no risk of mechanical damage    6 1 5 Polytetrafluoroethylene Coated Sensor Cable    Polytetraflourethylene coated sensor cable is recommended for harsh environments  petrochemical   cold warehouse and outdoor use in general  Polytetraflourethylene coated sensor cable can also  be used in areas where the standard sensor cable is used if more rigidity or a discreet installation is  required     Typical Installations   e Floating roof tanks    e Cold warehouse       TraceLine    Manual 089208  Issue 2 0  Page 27 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       e Silos and driers   e Tank storage areas   e Engine bays   e Paint spray areas   e Oil rig open area protection   e Areas subject to chemical contamination   e Car parks where unsupervised  6 1 6 High Temperature PVC and Bronze Braided Sensor Cable  High temperature PVC with bronze braided sensor cable is recommended for areas where friction  or mechanical damage may occur or explosive gas dust may exist  Other installations suitable for  the high temperature PVC coated sensor cable are also appropriate   6 1 7 Polytetrafluoroethylene and Bronze Braided Coated Sensor Cable  Polytetraflourethylene with bronze braided coated sensor cable is recommended for areas where  friction or mechanical damage may occur or explosive gas dust may exist  At the same time   corrosive agents or damage to the cable may occur  Other installations suitable for the  po
44. e and successfully identified  the information will be display in the  Title bar and the Login button changes to the Logout button        The software will also change to a Control window  see below    12 2 1 5 Quit button  Click the Quit button to terminate the software operation        12 2 1 6 Status Bar  The Status bar indicates     e The connection status of the currently connected TraceLine             Close             e Whether the COM port is not activated          Connecting                e Connection closure The process of establishing connection with TraceLine M     e Indicates successful connection with the Linear Heat Detector           Connected             Note  However  there is one exception  a false connection may occur for computers installed with  some special Modem  see FAQ No 2     12 2 2 Control window   12 2 2 1 Line Type Heat Detector Control window    The self check feature of the software is able to identify all five types of TraceLine     For different       TraceLine    Manual 089208  Issue 2 0  Page 49 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       detectors inherent parameter settings  the software relies on selecting the appropriate control    window for display     The five different control windows are shown as below           MAX E T ALARM T Cable L   25   88 200  DOC E T PREALARM T  am 168  Restore Default Read   Set          Figure 12 1     Fixed temperature type control window       MAX E T DOC E 
45. e clip       TraceLine    Manual 089208  Issue 2 0  Page 36 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       8 3 3 Knock on Clip    KNOCK ON CLIP    CABLE TIE    NEOPRENE SLEEVE    A 2 20mm    CABLE   LHDC    Figure 8 4     Knock on clip    8 3 4 Thermal Spacer       NEOPRENE SLEEVE  nt       A 75 250mm       UNISTRUT SECTION       Figure 8 5     Thermal spacer    8 3 5 V Type Clip    CLIP TANGS MATE WITH TRAY SLOTS  M ZL EN X             CABLE TRAY   gt  VTYPE CLIP        NEOPRENE SLEEVE    LINEAR HEAT DETECTING CABLE   LHDC    Figure 8 6     V type clip       TraceLine    Manual 089208  Issue 2 0  Page 37 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       8 3 6 T Type Clip       USE SCREW OR   d M6 PERCUSSION PIN       4     i     CEILINGOR WALL               LHDC Z                     T CLIP    Figure 8 7     T type clip    8 3 7 L Bracket             ES  NYLON BUSH    7 L BRACKET    6 5 mm Dia hole          Figure 8 8     L bracket    8 4 Junction Box and EOL box  8 4 1 General    Four types junction boxes and EOL boxes are available for any applications  e  JB92198 normal type junction box  e  EOL92198 normal type EOL box  e JB92198EX explosive proof type junction box  e EQOL92198EX explosive proof type EOL box   The installation hole dimensions are  50H x 70W  mm        TraceLine    Manual 089208  Issue 2 0  Page 38 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector      
46. ector       Heating units  Oil pipe temperature monitoring   Power plant  Conveyors   Cereal plant  Freezing chamber   high rack food storage  Sugar refinery  Sugar conveyors    Electronic component manufacturers  Storage racks    Rail authorities  Buildings  Underground railway tunnels  stations and  escalators  cable tray  transformer  Rolling stock  Flexible couplings and exhaust manifolds    Industrial kitchens  Canopy protection    Postal service  Sorting conveyors  Multi storage car parks    5 2 Cable Trays and Racks    Cable trays and racks are located in factories  tunnels and large  buildings  and are usually densely filled with a variety of cables such  as electric power  control and communications  They are the central  nervous system of a factory  city  or a large building  The typical  characteristics of the cable tunnels are        e Link the power  control  and communication systems  between  building structures  so once a fire occurs  the impact and  damage to a business due to an inadequate fire detection system can be crippling     e Fire caused by burning cables spreads quickly and results in considerable amounts of  poisonous gas and high temperatures  making it difficulty to control the spread of the fire  and to perform life safety rescues     e Typical fire detection systems  such as point detection do not function well in these  environments because of high humidity and strong electromagnetic interference sources     TraceLine    is suitable for use in
47. em parameters are set by easy to use software   e Equivalent temperature display     e  n built RS 485 communication mode to allow all alarm parameters  Alarm type  Location  to  be displayed on a management computer     e Rugged construction for use in harsh environments    e Compatible with many existing zone monitors   control equipments   e  Recoverable and resetable  testable  operation    e UL Approved and Listed        TraceLine    Manual 089208  Issue 2 0  Page 4 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       2 Line Type Heat Detecting Cable    2 1 General    The Traceline    Line Type Heat Detector is  designed to provide early detection of fire conditions  and overheating in circumstances where other  forms of detection would not be viable  either due to  inability to sustain the environmental requirements  or through prohibitive costs     Extensive single zonal lengths of the Line Type  Heat Detecting Cable  LHDC  may be installed with  the ability to trigger alarms for  hot spots  occurring  on very small sections of the overall cable   Location type LHDC can be used to measure the  linear distance from MCU to hot spots     The LHDC may be employed in a wide variety of  applications but is particularly suited where there  are harsh environmental conditions  physical or  hazardous maintenance access constraints in the  protected area  or a requirement to cost effectively install detection in close proximity to the risk s     
48. fault event        TraceLine    Manual 089208  Issue 2 0  Page 52 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector          Alarm A1    Activating the Alarm A1 button simulates a TraceLine M A1 event          Alarm A2             Activating the Alarm A2 button simulates a TraceLine    A2 event   The definition for alarm functions A1 and A2 differs for different linear heat detectors   e For F Type detector  Alarm A1 means pre alarm  Alarm A2 means fire alarm     e For FR Type detector  Alarm A1 means rate of rise temperature alarm  Alarm A2 means fixed  temperature alarm     e For R Type detector  Alarm A1 is not used  Alarm A2 means rate of rise temperature alarm   e For LF Type detector  Alarm A1 means pre alarm  Alarm A2 means fire alarm     e For LFR Type detector  Alarm A1 means rate of rise temperature alarm  Alarm A2 means fixed    temperature fire alarm   Simulate Events      Select the event for simulation then activate by pressing the Simulate Events button  The software  will send appropriate preset signals corresponding to the options selected to the TraceLine      Successful simulation will trigger the associated indicators on TraceLine        Restart      Once the event is simulated  there is no other means to terminate it other than clicking on the  Restart button to restart the software  After pressing Restart  the software will logout from the  control window  therefore the user must login again to gain access to the control wind
49. fdo  Side elevation Elevation    Figure 5 13     Sensor cable layout for transformers    LHD Sensor Cable LHD Sensor Cable  PN    Oil Tank    Fig 5 14 Sensor Cable layout for Oil Equipment Fig 5 15 Sensor Cable Layout for Oil Area             3 0m Oil Pipeline    AA    5 11 Escalators    TraceLine    sensor cable provides total protection of an escalator with coverage provided at all  potential fire risk areas i e  drive motor  return roller bearings  dust collection tray and truss rollers   The use of the bronze braided sensor cable option is recommended together with temperature  sensor pads strategically located at primary risk locations        TraceLine    Manual 089208  Issue 2 0  Page 25 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector          Bonze Braid ed  Sensor Cable    Sensor Cable pads connected to  motor or bearing if required    Figure 5 16     Escalator detection    Where protection is considered for escalator retrofit rather than a new construction stage  restricted  access to truss rollers may limit protection to the electrical plant at each end of the escalator  This  will provide protection of high risk areas i e  return roller  dust collection tray and drive motor        TraceLine    Manual 089208  Issue 2 0  Page 26 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       6 Design Considerations    6 1 Sensor Cable Selection  6 1 1 Fixed Temperature Detecting Cable   F Type    Fixed temperature
50. figured  considerable lengths of the sensor cable may be installed  whilst LHD  maintain the ability to trigger alarms for  Hot Spots  on small sections of the detector cable     Additionally  when the resistance becomes lower  the MCU locator can detect hot points and give a  linear distance location from MCU to the hot point     Termination of the cable is achieved with each temperature sensitive core connected to one of the  standard cables  This provides for open circuit or short circuit protection throughout the cable  length     2 3 Technical Specifications    Fifteen types sensor cable and five types MCU are available in different applications  as showed in  Tables 2 1 and 2 2   Table 2 1     Monitor and Control Units    Self adaptive Compensation Line Type Heat Detector       Fixed Temperature and    Fixed Temperature Detector    Rate of Rise Heat Detector    Rate of Rise Heat Detector       Sensitive Cable    NBC800 F    NBC800 R    NBC800 FR       Zone Monitoring  Control Unit    NBM800 F    NBM800 R    NBM800 FR       Main Parameter       Alarm Temperature Range  for 1 m  68   C   140   C       Rate of Rise Temperature  Range  8 3   C min    30  C min       Alarm Temperature Range  for 1 m  68   C   140      Rate of Rise Temperature    Range 8 3   C min    30   C min       Note  if detector is Locating Type Products      L    should be added to the model  For example  NBC800 L  F and  NBM800 L  F mean Locating type fixed temperature detector           TraceLine   M
51. ich other types detection  methods would not be viable  TraceLine    sensor cable and associated MCU allows full integration  with fire alarm control panels and extinguishing systems     In view of these factors  the purpose of this manual it to ensure that coverage of the area to be  protected is in accordance with accepted fire protection principles and to provide uniform installation  guidance  We would be pleased to advise on the suitability of TraceLine    for any other  application     1 2 Application Specification  1 2 1 Design    TraceLine    design  installation and maintenance must be in accordance with the manufacturer s  application and installation manuals  according to the application being considered  As a variance  exists on most applications  it is recommended that the manufacturer s guidance is sought for each  project  Consideration shall be made of the following     e nature of risk  e maximum ambient temperature  e characteristics of the ambient conditions  e alarm or fire zones  e risk of mechanical damage  e location of display and controls  e requirement for Zener Barriers  e interfaces to other fire alarm or extinguishing systems  A range of LHD to cover the specification temperature range from  40   C to  140   C is available     Analogue Line Type Heat Detecting Cable  LHDC   rate of rise and point of risk  shealthings are  available for a wide range of applications     e Standard coating  e Polytetrafluoroethylene coating    e Standard coating with
52. imension of the MCU enclosure is  200H x 138W x 70D  mm  The installation holes  dimension is  188H x 107W  mm  Four deep installation holes will be used to fix the MCU on  metope or in electrical box  Generally  several MCUs may be installed together in the same place  or electrical box                              TU    m  x      er  HAT  ino  C    e  so   LHDC ZONE MOMTOR UNT          M  A  SelfAdaptive Compensation Line Type Heat Detector    LOMS2198  FR Locafing Type Fixed  Temperalurs and Rate o Hise Heet  Detector                                              Figure 7 1     Monitor and control unit       TraceLine    Manual 089208  Issue 2 0  Page 30 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       7 3 Connections    DC24   Supply    Fault Alam  Contact  Px A lam  Contact    Fire Alarm                     Sensor Cable  Femina ey  if Required  Figure 7 2     MCU terminals  Table 7 1     Terminal connections  1 Power supply 0 V 11   Earth  2   Power supply 0 V 12   Sensor cable 1  red   3   Power supply 24 VDC 13   Sensor cable 2  white   4   Power supply 24 VDC 14   Sensor cable 3  blue   5   Fault contact relay  COM  15   Sensor cable 4  orange   6   Fault contact relay  N O  16    Transmit  7   Fire A1  N O  17    Receive  8  Fire A1  COM  18    GND  9   Fire A2  N O   10   Fire A2  COM     RS 485 or RS 232 communication             Note     1  The MCU can be reset by interrupting 24 V power supply via a suitable switch or by press
53. ing     RESET    button on the front of the MCU     2  For rate of rise and fixed temperature type detector  Fire A1 displays the rate of rise alarm  and Fire A2 displays the fixed temperature alarm  For fixed temperature type detector  Fire  A1 displays pre alarm  the first level alarm  and Fire A2 displays the alarm  the second level  alarm      3  Terminal 11 is used for explosive proof type TraceLine    or shielding type TraceLine           TraceLine    Manual 089208  Issue 2 0  Page 31 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       7 4 Wiring Details   7 4 1 Connection With the Fire Alarm System  Generally  TraceLine    can be connected to most fire alarm systems through an input module  In  order to get pre alarm and alarm signal  it is necessary to use two one input module or one    dual input module   one input for pre alarm  another one for alarm and fault  see Figure 7 3   The  terminal resistor value of input module should be specified by the fire control panel of manufacturer     Fault Contact Fire Al Contact Fire   2 Cortact    T     e   A          o   a      2   O  o       Ey    Monitor Control Unit       Figure 7 3     Connection to a fire control panel  7 4 2 RS 485 FieldBus Connection Mode    TraceLine    has flexible bus communication  TraceLine    can be used conveniently  especially for  applications such as road tunnel  cable tunnel etc  In this mode  a Bus Relay Device is used to  connect MCUs by RS 485 Fieldbus wi
54. ironmental conditions are harsh inside a tunnel   Environmental factors such as high humidity  high oil and  gas fumes  dust  electromagnetic interference  etc  must be  considered in your fire protection plan        e The temperature in the tunnel changes in accordance with outside weather and vehicle flow   These changing environmental conditions will usually cause false alarms for a point  detection system without an environmental compensation function     When used in a tunnel  the fire detection systems must overcome three problems   e Detection of the fire in its early stage of development     Immunity to false alarms     e Environmental compensation function to cope with the fast changes of temperature and  humidity     TraceLine  meets the above requirements  Its rate of rise temperature alarm function can detect  the fire in its early stage  The environmental compensation function of the sensing cable and the  construction of the MCU resists the effects of adverse environmental conditions     The design of the detection zone may be decided by the following   Physical barriers  Fire Zone or Fire Breaks  Access ways etc   for fire fighting personnel  Zoning of Deluge System or other extinguishants    For each  zone  a length of LHD cable is connected to the MCU  the latter being housed in a  protected location     The length of detecting cable in any zone is determined by the  Characteristics of Line Type Heat  Detecting Cable Systems   When confronted with long distan
55. location  The length  of detecting cable in any zone is determined by the     Characteristics of Line Type Heat Detecting Cable  Systems        The MCU provides remote monitoring signals  which  can be monitored at a central monitoring location     By utilizing NBM800 series MCU or Locator  systems  can be provided with the following features     e Fixed temperature or rate of rise and fixed  temperature alarm    e Location of overheat and alarm point  e Adjustment of pre alarm and alarm level    e Fire alarm and actuation only in a true fire  condition    e fault of the detection cable     When installed as SINE  the length of sensor cable is  calculated using the following formula     LHDC Length  L    Length of Cable Tray x k  Coefficient  k  is choosen according to the Table 5 1     Sine Wave Installation    Qo sensor Cab le          Specialized Clamp _   ME 18n    UNZN    7      1  8         pce    Figure 5 1     Sine installation    Table 5 1     Times coefficient  k  for SINE layout                               Item Width of Tray  m  Coefficient  K   1 1 2 1 8  2 0 9 1 6  3 0 6 1 3  4 0 5 1 2  5 0 4 1 1             Line Installation       TraceLine    Manual 089208  Issue 2 0  Page 16    Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       5 3 Road and Rail Tunnel    Road and rail tunnels have following fire protection issues     e Length of tunnels and limited exit and entry points make  early detection a critical requirement     e Env
56. lytetrafluoroethylene coated sensor cable are also appropriate   6 1 8 Location Type Sensor Cable  Location type sensor cable is recommended for areas where it is necessary to know the  overheating or fire spot  such as road tunnel  cable tunnel  oil pipeline tunnel  etc   F   R   FR alarm  characteristics are also suitable for these applications   6 1 9 Other Types of Cable    Other special types cable can be manufactured according to the customer s demand  such as nylon  coated sensor cable  etc     6 2 MCU Selection  The MCU has IP66 rating  so it can be used in many harsh environments   6 2 1 Fixed Temperature Alarm MCU    The fixed temperature alarm MCU should be used with  F type sensor cable and is recommended  for the same areas as  F type sensor cable     6 2 2 Rate of Rise Heat Alarm MCU    The rate of rise heat alarm mCU should be used with  R type sensor cable and is recommended for  the same areas as  R type sensor cable     6 2 3 Fixed Temperature and Rate of Rise Heat Alarm MCU    The fixed temperature and rate of rise heat alarm MCU should be used with  FR type sensor cable  and is recommended for the same areas as  FR type sensor cable        TraceLine    Manual 089208  Issue 2 0  Page 28 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       6 2 4 Locating Type MCU    The locating type MCU should be used with  L F or  L FR type sensor cables and is recommended  for the same areas as  L F and  I FR type sensor cables     6 3 Ap
57. nd    Megger    check  screen to core and screen core to earth  Ensure measured results exceed 1000 MO     5  Re connect EOL box and check for continuity from the MCU  For normal type LHD   resistance between red core and white core  blue core and orange core should be less  0 5 O m average  For Location type LHD  resistance between red core and white core to  should be 23 Q m average  and resistance between blue core and orange core should be  less 0 5 Q m average     6  Power on and ensure no fault information occurs     9 2 Setting and Debugging    When default parameters of MCU are not suitable for the protected area  it is necessary to set and  debug LHD according to the practical conditions  Generally  the following parameters need to be  set     1  Maximum environment temperature and the total length of the loop sensor cable     2  Pre alarm value and alarm value  The value should be set according to the former  requirements     Or rate of rise temperature speed     Variational ratio DOC E T of environment temperature  In order to achieve better  self adaptive compensation capability  it is significant to input a suitable DOC E T level     For location type LHD  follow the above procedures and them set the location calibration  parameters through a test of the head and end of the sensor cable as shown in Section 11     9 3 Procedure  9 3 1 MCU Self test Functions    FAULT test     With the MCU in the quiescent condition  press the FAULT TEST button on the MCU for  3 se
58. of TraceLine M to a sensor  cable temperature rise  If conducted with naked flame  precautions must be observed to mitigate  the risk of mishap and permanent damage to the cable     Boiling water  portable heat oven or heat gun are recommended to be used for the heat test  To  obtain a precise test  a heat oven should be used to produce a rate of rise in the temperature and  fixed temperature value     9 3 4 Sensor cable heat test  9 3 4 1 Boiling Water Method    The sensor cable is a stable product  In many situations  it is not necessary to undertake a precise  temperature test  so boiling water may be the best and easiest choice  Generally  1 m of sensor  cable immersed in boiling water will active pre alarm and alarm conditions     9 3 4 2 Portable Heat Oven Method    Commissioning and routine testing of TraceLine M may be of benefit to the end user by providing  site verification of the calibrated alarm temperature levels  This is best achieved by use of a  portable heat oven  The oven is the most accurate method of testing by providing a controlled and  monitored exposure to high temperature  without damage to the sensor cable     Where this proves impractical  eg restricted access to a high level installed sensor cable  or  impossible  eg hazardous intrinsically safe environments   a 1 m length of sensor cable can be  connected with sensor cable loop in safe area  Thus the conventional test method can be used     9 3 5 Location Function    For location type TraceLine  
59. ounding temperatures to give exact alarm  So if a cable  length of less than 200 m for fixed temperature and rate of rise heat detector  FT RoR Type  or  fixed temperature heat detector  FT Type  is used  only the alarm temperature for 1 m  or 0 91 m  is  requred to be set for the Zone Monitor Unit can give exact alarm     4 1 Parameter Setting Method  The parameters can be set through computer or PDA using special applied software  as shown in  Figure 4 1  The installer can set the following parameters    e Total Length of one Zone Loop   e Temperature of Pre Alarm and Alarm   e Maximum environmental temperature   e Network physical address     Sensitivity  precision and function are factory pre set parameters and not adjustable by the installer     Setting and Debugging for TraceLine LHD                         RS232       Specialized Debugging  Software LDS V2 0                                                                                                     USB   gt  RS232 DA Tae                               Monitor Control Unit    Figure 4 1     Parameter setting method    4 2 How To Set Parameters    The following parameters are recommended   Indoor use    The alarm temperature for 1 m sensor cable should normally be at least 45   C above the maximum  environmental temperature  For example  when the maximum environmental temperature is 45   C   then the pre alarm and alarm temperature should be equal to or more than 90   C  For a stable  environment  30  C can be use
60. our coloured cores and cut the  white fortified nylon line  as shown in Figure 8 12 below                6      5 10mm                    15 20mm  Figure 8 12     Strip conductor insulation    Connect the sensor cable to terminals of junction box  EOL box or MCU     8 6 Cable End Termination    Two modes can be used to terminate the end of line device  One is shrink sleeve mode  the other  one is EOL box mode     For shrink sleeve mode     1     gom ox d    Prepare the end of the sensor cable as instructed in Section 8 5  steps 1 5   Take the RED and WHITE cores  twist together and solder    Take the BLUE and ORANGE cores  twist together and solder    Insulate both of the soldered joints with the small shrink sleeves provided    Using an industrial heat gun  apply temperature until the sleeve shrinks securely around the  cable     Place the large clear shrink sleeve and then the black end cap over all four cable ends and  shrink firmly into position  applying the same temperature as in step 5     Figure 8 13 shows the completed termination        TraceLine    Manual 089208  Issue 2 0  Page 40 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector             Shrink Sleeve       Fig 8 12  Figure 8 13     Cable end termination using heat shrink insulation    For EOL box mode  use a junction box with IP66 rating  In some harsh environments  silica gel  may be used to cover the terminals  see Figure 8 14         silica gel covering    EOL Box    Figure 8
61. ow     12 3 FAQ  Windows   Version        12 3 1 COM Port Pull Down menu does not display any available port     Some Notebook computers do not have any COM ports  In this case  it is necessary to equip the  computer with USB to RS 232 connector or other appropriate COM converters           Connected          12 3 2 With status bar shows connected and  Login button is active state  but the software is unable to get passed the self check identification  process        During product testing  it was found that some types of special modems may appear to the  computer as a COM port facility  These modems send handshake signals to the software  creating  a false signal for successful connection  Because there is no physical connection with  TraceLine     the identification self check fails  If it is unsure which COM port in the menu is a  physical port  Checking on the path name may be a good approach                 ICOM1    Device Serial2   hd    COM1    Device Serial2      COMA   Device AgereModem5            For example  the registered path name for COM1 is  Device Serial2 while for COMA is   Device AgereModem5  This means that it is almost certain that COM1 is a physical port  while  COMA is the modem installed     However  if all the COM ports in menu fail to identify the TraceLine     contact Zeta Alarm System for  other technical options        TraceLine    Manual 089208  Issue 2 0  Page 53 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector   
62. plication Considerations    The TraceLine    sensor cable can cover a wide and diverse range of applications  Cable  selection can therefore be based upon the environmental conditions pertaining to the associated  risk     The alarm response threshold of the MCU  required for the correct operation of the system  is set  through the configuration and commissioning software  This will enable the system to be  commissioned against the known environmental temperature of the installation and ensure best  results for each installation     Because TraceLine    LHD has the self adaptive compensation function  there is no need to change  settings following commissioning of the installation  However  it is important to understand the  varying characteristics of environment temperature to set MCU more precisely     Generally  when the environment temperature varies quickly and by a large amount  then levelling  the self adaptive compensation at the third level should be used  When the environment  temperature varies slowly  but by a small amount  then levelling the self adaptive compensation at  the second level should be used  For normal environment  levelling the self adaptive  compensation at the first level should be used  Thus  the system will maintain the optimum  operation     6 4 Intrinsically Safe Applications of LHDC    When TraceLine    is used in explosive areas  design should be made as shown in Figure 6 1     When deciding to choose a safe barrier  it is necessary to consi
63. rate of rise heat alarm Blue colour  600 m  1968 ft  coil  NBC800 L F NC Location type fixed polytetrafluoroethylene sensor cable  92 0816 012  temperature alarm Orange colour  600 m  19668 ft  coil  NBC800 L FR NC Location type fixed polytetrafluoroethylene sensor cable 92 0816 013  temperature and rate of rise heat alarm Green colour  600 m  1968 ft  coil  NBC800 L F BB Location type fixed bronze braided sensor cable 92 0816 014  temperature alarm Red PVC and braid  600 m  1968 ft  coil  NBC800 L FR BB Location type fixed bronze braided sensor cable 92 0816 015  temperature and rate of rise heat alarm Blue PVC and braid  600 m  1968 ft  coil  Monitor and control units  NBM800F7F fixed temperature alarm Monitor control unit 92 0816 016  NBM800 R rate of rise heat alarm Monitor control unit 92 0816 017  NBMBOUIER fixed terpsratureand Monitor control unit 92 0816 018  rate of rise heat alarm  NBM800 L F fixed temperature alarm Location type monitor control unit 92 0816 019  deb Frio Temperatureand Location type monitor control unit 92 0816 020  rate of rise heat alarm  Boxes  JB92198 Standard junction box 92 0816 021  JB92198EX Explosion proof junction box 92 0816 022  EOL92198 Standard end of line box 92 0816 023  EOL92198EX Explosion proof end of line box 92 0816 024  Accessories  TraceLine    Manual 089208  Issue 2 0  Page 54 Zeta       Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector                                        Description Order  Number   L
64. tecting Cable Systems     When confronted with long  distances between the detection zone and the MCU  special low capacitance extension cable is  available     The MCU provides remote monitoring signals which can be monitored at a central location   Installation examples are shown in Figures 5 7 and 5 8     Comwyor Belt Imuwll          Self Adaptive C o mgema ton LHD Messenger Wie          Self Adapt Comparaton LHD    Cal   mort    Figure 5 7     Moving conveyor installation    uev    Calbimpr         NC    p  p    T IL   95      Comwyo1 Bs Y TX  m Vw    1 ke wt          Self Adapts Couguaraton LHD    Pr LN       e        self Allaptie Congenaten           ES    Ha R Ut       Figure 5 8     Moving conveyor installation    5 5 Floating Roof Fuel Storage Tanks    There is a great deal of storage tanks with oil  liquid gas  natural gas   gasoline  benzene  etc   in industry or in a city  These tanks are  flammable and explosive  They might cause great damage once a  fire occurs and not found and controlled in time  Therefore  early  detection and alarm is critical        The characteristics of the storage tanks for petro chem products        TraceLine    Manual 089208  Issue 2 0  Page 20 Zeta    Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       Larger capacity measure    They are mostly located outdoors  The environment is quite poor for detector usage   Somewhere may be subject to  30   C in winter and over  45   C in summer  with direct exposure to 
65. th one loop of FieldBus connecting to less than 128 MCUs   Bus Relay Device has an RS 485 or digital output to connect with fire alarm control panel              R5485   Bus Relay    R Power Suppl  Fire Alarm sii    Control  Panel    Bus Relay  Device    Power Source       Figure 7 4     RS 485 fieldbus mode       TraceLine    Manual 089208  Issue 2 0  Page 32 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       7 5 Function of Control    Figure 7 5 shows the front panel of MCU  The function of each control and indicator is described    below                 Temperature Fire Position Heated Length                   fo      _   _                                   FIRE A2 FIRE TEST Ld   FIRE A1  FAULT TEST E  L H D C ZA    FAULT   HA LHD  RUN FAULT RESET  LHDC ZONE MONITOR UNIT          M J  Self Adaptive Compensation Line Type Heat Detector       Figure 7 5     MCU front panel    Temperature Fire Position Heated Length Display    For normal type MCU  the display shows the type of LHD  or equivalent environment  temperature  if specialized requirement from customers   For Location type  the display also  shows fire  or overheating  position     Fire A2 LED    Continuous operation indicates alarm for fixed temperature  and the overheating of fire  condition     Fire A1 LED    Continuous operation indicates pre alarm for fixed temperature or alarm for rate of rise  temperature  and the overheating of fire condition     LHDC Fault LED    A yellow 
66. tion    ceret es 28  6 3 Application Considerations      oooonooccccnnnnnninconccccnnnccnnnnnoncononncnnnnnnnnnncnnnncnnnnn nn rra nnnccnnnnnnnncos 29  6 4  Intrinsically Safe Applications of LHDO                   sssssssssseseeeeennn enne 29   ram elici mese mtm 30  721  Besctlplior  s c het Etant tie ft dem Eg e  30  7 2 Installation Dimensions                    ssssssssseesseenneeeeeeneen nennen nennen nernn rennen 30  yc erenis ieie fu 31  4 4 Wiring Details             dine tete tee A Ee ne ERR eie ere ia Rue 32  725  FUNCION of Control  oos eie aded t Aide sete eee arn 33   8 TraceLine    Installation                                     sees eren eere eneeene 35  8 1 Installation Overview                  sssesssssssesseseeeeeeneneeennnnn nemen nn nne nemrtr reden nter ntrn nennen 35  8 2  Hazardous Areas    iue tiit dit 35  8 3       Gable FIXIMGS   ce pde e eben le Eget a a ed Sie RR niece ei ead 36  8 4  Junction Box  and  EOL  BOXE atr eda redeo Ye da acid 38  8 5  Cable Stripping vico rn e dE eer CR o RR ARES 40  8 6 Cable End Termination                   ssssssssssssssssssseeeeeee nennen nennen nennen rsen 40  A eei dee vies Eade podes ni dedo dadas 41   9     COMMISSIONING cS 42  9 1  Prepa O oir eeu tert e n dai mi tea tulzod ag Miata cee aaa 42  9 2 Setting and Debugging                  ssssssssssssssesseeeseeeeeeeneene eren nemen nnn n nnne nets nnns 42  9 3  Procedure da 42   10 Maintenance eR 44  HKO MEEN Aole p E E A EI 44  10 2     Routine  Maintenance
67. tle bar is the COM Port Pull Down Menu  The software self checks during initiation  and list all COM ports available for use in this pull down menu     12 2 1 3 Connect Button    Connect    On the left of the COM Port Pull Down Menu is the Connect button  After selecting the COM port   click on the Connect button for the software to start communicating with TraceLine    through the  selected port     Note  The button will be hidden after being pressed  At the same time COM Port Pull Down Menu will be       TraceLine    Manual 089208  Issue 2 0  Page 48 Zeta             Zeta Alarm System   Self Adaptive Compensation Line Type Heat Detector       grayed out  as shown below            To safe guard the software and the detector during operation  changing of the COM port is not  permitted once selected  If COM port needs to be changed  terminate the program and re initiate  the software     12 2 1 4 Login Button    When running the software for the first time  no connection is established with COM port of detector     hence the Login button is inactive     Only after the COM port is selected  the Connect button activated  and communication with  TraceLine    established  will the software then display the successful connection at the bottom  Status bar           Connected             At this time  the Login button will be active       logn      Clicking on the Login button  will initiate a self check process to identify the TraceLine    type  If  the detector is of the preset typ
68. tro chemical  on shore      Petro chemical  off shore      Nuclear power plant     Gas board     Supermarkets     Cable trays and racks  power  control or communication  cables    Cable Tunnel  Cable Room   Boiler front   burner protection   Conveyors   bearing overheat   Transformers   Control room and computer suites   floor voids   Cooling towers   Oil Tank and Oil Pipeline   Alternator pits    Cable trays  cable tunnel  cable room   Underground hydraulic station   Underground lubrication oil station  Transformer   Electrical equipments   Painting room   Control room and computer suites   floor voids  Storage racks   Covered conveyor protection    Control cubicle protection    Construction   steelwork wooden supports  Ducting and pipework   Control cubicles   Radar installations   Missile storage   Marine   Cocooned  ships   Engine bay protection   leisure craft    Ethylene  sphere  storage   Storage tanks   floating roofs   Cable trays and road tanker protection  Chemical equipment areas    Well heads and cable trays    Cable tray   Transformer   Electrical equipments   Oil storage tank and pipeline   Laboratory test equipment   PCB component overheat    Power units and pumps    Cold storage wiring  Escalator       TraceLine    Manual 089208  Issue 2 0     Page 13 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       Hospitals   Rubber grinding plant   Aluminium works     Computer suites     Grain driers and storage   Water authorities    
69. verheating of fire condition    Fire A1 LED    Continuous operation indicates pre alarm for fixed temperature or alarm for rate of rise  temperature  overheating of fire condition     LHDC Fault LED   A yellow LED indicates a sensor cable fault within the TraceLine    system  either open circuit or  short circuit    LHD Run Fault LED   A green LED indicates normal system operation  A yellow LED indicates a system fault  either  low power PCB fault    Test  Fire and Fault Switch   A switch is provided to test for a pre alarm for fire alarm indication  To test for a pre alarm and  fire alarm indication  press the fire test button for up to 2 seconds and ensure that the FIRE A1    LED is lit  After a 2 second interval  press the fire test button again for 5 seconds and ensure  the FIRE A2 LED is lit     A switch is provided to test the fault indication  To test for a fault indication  press the fault test  button for up to 2 seconds and ensure that the FAULT LED is lit     A switch is provided to reset the MCU  To reset the MCU  press  Reset Button  or power down  the MCU        TraceLine    Manual 089208  Issue 2 0  Page 10 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       4 Setting Parameters and Commissioning the MCU    Generally  the calibration switch setting should be determined from the maximum ambient  temperature  the alarm temperature and the total length of sensor cable  However the NBM800  Series MCU can adapt to a variety of surr
70. ween the detection zone and the MCU  low  capacitance extension cable is available        TraceLine    Manual 089208  Issue 2 0  Page 21 Zeta    Zeta Alarm System     Self Adaptive Compensation Line Type Heat Detector       Roof Junction Box Sensor Cabk around Seal       m E Interposing Cable    Figure 5 10     Installation on a tank floating roof    5 6 Rack Storage and Freezer Warehouse    There are a large number of high density storage racking systems used within a warehouse or  distribution centre  even in freezer warehouses  Usually these warehouses are constructed of  steel  Once a fire occurs  the warehouse racking system is at risk of collapsing causing a  domino  effect   Therefore  early fire alarm detection and pre alarm detection is critical in minimizing fire  damage  Typically  air sampling type systems are used to protect storage racking systems  but  they have difficulty with dusty and very low temperature environments     TraceLine    can be used for fire alarm detection within the shelving of a high density storage racking  system as well as between the partitions of a high density storage rack system  Testing shows  that LHDC typically responds very quickly to a fire event  effectively avoiding significant loss     The temperature rate of rise alarm function of the NBC800 FR provides faster high density storage  racking system fire detection and NBC800L FR may offer more precision in pinpointing possible hot  spots and fire locations  thus shortening the a
    
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