Powermatic 2000 User's Manual
Contents
1. Motor Cord for 3HP 1Ph KE PM2000 296A Motor Cord for 5HP 1Ph Ee PM2000 296B Motor Cord for 5HP 3Ph see TS 0270101 Set Gcrew nn 98 ihe PM2000 298 Safety Key for Magnetic Switch 99 uius PM2000 299 Bearing Washer 100 BB 6805ZZ Ball Bearing POT uus TS 0271091 Set Gcrew aza 102 TS 0254022 Button Head Socket Screw 33 T PTS 3HP 230V 1Ph 1 TU 5HP 230V 1Ph 1 TEE 5HP 230V 3Ph 1 ted ee id 5HP 460V 3Ph 1 Trunnion amp Motor Assembly N 34 Blade Guard amp Miter Gauge Assembly Parts List Index No Part No Description Size Qty PM2000 301 El ue IT 1 PM2000 BGA Blade Guard Assembly Index 2 thru 16 21 22 ne 1 PM2000 302 En Une WEE 2 PM2000 303 Blade Guard BOOY AK Aa 1 PM2000 304 Blade Guard Side Ghield nn nn rn 2 PM2000 305 RI aile HEI A TS 1550041 REI EE MO Be rl 8 TS 1514021 Flat Head Socket Screw M6x16 8 PM2000 308 bront Shield era Banner 1 PM2000 309 BUSHING EE 1 PM2000 310 Top Sight Shield E 1 TS 1541021 N2. Nylon Insert Lock Nut 3 8 16 nne 1 sees PM2000 283 Shall Anke eier eei be a den ts 1 84 BB 6003ZZ UR ue DEEN 600322 nie 1 95 sius PM2000 285 Stop BloCk Suarane eae nisu bn mens 1 86 PM2000 286 E EE 1 Of cius PM2000 287 B SNINd in Rie em uem bedient 1 Trunnion amp Motor Assembly Parts List Index No Part No Description lo NR PM2000 288 DU Bushing 99 sache PM2000 289 Retaining Ring 90 enis PM2000 290 Retaining Ring Trees TS 0720081 Lock Washer s 92 ses PM2000 292 Switch Plate 99 iicet PM2000 293 Magnetic Switch Ek a ee PM2000 293A Magnetic Switch DPA PM2000 293B Magnetic Switch MAL PM2000 293C Magnetic Switch 94 PM2000 294 Strain Relief ene rete PM2000 294A Strain Relief for SHP 1Ph only 95i eat PM2000 295 Power Cord for 3HP 1Ph AREA PM2000 295A Power Cord for 5HP 1Ph EE PM2000 295B Power Cord for 5HP 3Ph 9062s PM2000 296
3. Starting Capacitor not shown 400MFD 250VAC 1 E PM2000 RCA Running Capacitor not shown SOUP 450VAC 1 eebe PM2000 SCCA Staring Capacitor Cover not sbown sss eg PM2000 RCCA Running Capacitor Cover not sbown nace E PM2000 JBA Junction Box not shown mee DES PM2000 JBC Junction Box Cover not shown WR PM2000 248B Motor DHP 230 460V 3Ph 1 DES PM2000 MF Motor Fan not shown meme 1 dori Ri YA PM2000 MFCA Motor Fan Cover not shown mH VEER PM2000 JB Junction Box not shown 1 eg PM2000 JBC Junction Box Cover not shown 49 asad PM2000 249 Salty eebe a ek os 1 EIEN PM2000 250 Retaining RING GE 1 915255 PM2000 251 Shoulder Screw ei a a Hee 4 DA ihi PM2000 252 Extension Support Bracket 1 e EE TS 0680031 Flat Washer eerte DING cim sim 2 ME PM2000 254 Bearing Alm at ne A am RE 1 DB PM2000 255 Gear Block E 1 D I sin TS 0680041 Flat Washer wa cds S hed ren 3 OT sursis TS 0060071 Hex Gap SCr6W een 3 8 16x1 1 2 1 Des TS 0060091 Hex Cap Screw nenne 3 8 16X2 1 59 sus TS 0255041 Button Head S
4. Safety Key Remove a U Lock START SWITCH and Power Indicator Light STOP RESET Figure 22 Operations Overview Familiarize yourself with the location and operation of all controls and adjustments and the use of accessories such as the miter gauge and rip fence Kickback Serious injury can result from kickbacks which occur when a work piece binds on the saw blade or binds between the saw blade and rip fence or other fixed object This binding can cause the work piece to lift up and be thrown toward the operator Listed below are conditions which can cause kickbacks e Confining the cutoff piece when crosscutting or ripping e Releasing the work piece before completing the operation or not pushing the work piece all the way past the saw blade e Not using the riving knife when ripping or not maintaining alignment of the riving knife with the saw blade e Using a dull saw blade e Not maintaining alignment of the rip fence so that it tends to angle toward rather than away from the saw blade front to back e Applying feed force when ripping to the cutoff free section of the work piece instead of the section between the saw blade and fence e Ripping wood that is twisted not flat or does not have a straight edge or a twisted grain To minimize or prevent injury from kickbacks e Avoid conditions listed above e Wear a safety face shield goggles or glasses e Donotuse the
5. 1 AOL PM2000 219 OUDDOIt Base eoruni eR TR Ruta t A HAMA 1 20 2 at PM2000 220 Raising Shaft tied testet tonta pite ftot 1 PATATE PM2000 221 Woodt ff E 2 22 xis PM2000 222 Felten ineft mer ane te de me ner 3 ZO et ure PM2000 223 BUSING WEE 1 24 PM2000 224 WOES EE 2 DOE PM2000 225 EI 1 2065 05 PM2000 226 EI ll WEE 1 re PM2000 227 WORM Ge eege lo eebe 1 EE TS 0209061 Socket Head Cap Gcrew neeese 3 8 16x1 1 4 9 29 iss TS 0680041 Flat Washer dcc ee ag es BIG Lili tases 3 SO ine TS 0720091 Lock WAS nee ae EE 18 31 PM2000 231 EIEC CE 1 BD iiu PM2000 232 Flat Head Machined Gcrew en 1 4 20x3 A 2 II TS 0254031 Button Head Socket Gcrew eeen 1 4 20x3 A 1 B4 nus PM2000 234 EIERE 1 35 sss TS 0060061 Hex Cap Gcrew ner 3 8 16x1 1 4 2 KEE PM2000 236 CM EE 2 Bis PM2000 237 LOCK Nut een PA 1 38 PM2000 238 Center TINO uti ee Rena Gee ee 1 SI un PM2000 239 geld gm E 1 40 PM2000 240 ET Eege ee 1 AT iaces PM2000 241 Motor Pulley ii rici end IHRER hielt 1 Aunt TS 0270031 SEESCIEWE ee ee este 5 16 18x3 8 4 AS siiis
6. the side Note Because of the weight of the machine both hands will be needed to turn the handwheel Raise the saw just enough to permit moving to another location When the saw has been repositioned 4 Retract the castors by handwheel C counterclockwise 5 Push the handwheel in F and tighten the lock knob A turning the Zero Clearance Insert Setup Under normal operations where the standard table insert which is provided is used the top edge of the saw blade will come to rest approximately 1 8 below the table surface when the blade height is positioned all the way down In situations where a zero clearance insert is desired the saw blade may be lowered further for accommodation of inserts that have potential clearance issues with the blade This is done as follows 1 Remove the guard and pawl Figure 9 Items C E 2 Open the side cover and locate the blade depth stop A Fig 12 located between the arbor pulley and motor 3 Using a 6mm hex wrench loosen the locking screw B Fig 12 4 This will allow the depth stop to swing free and the saw blade to be adjusted lower 5 With the height adjust handwheel B Fig 11 lower the saw blade all the way The zero clearance insert can now be placed into the table opening without contacting the saw blade ACAUTION Never use a zero clearance insert with the saw blade in a tilted position Never operate the saw without the blade guard r
7. 5 Tighten the lock handle A Verify that the scale indicator G reads 0 If further adjustment is necessary 6 Loosen the screw F the indicator G until it reads 0 and adjust 7 Tighten the screw F Figure 15 Drive Belt The saw is equipped with a poly V belt Referring to Figure 16 To adjust the belt tension loosen the hex nut B on the motor pivot and hex cap screw A on the bracket with a 19mm socket or wrench Pivot the motor C and bracket to the right to increase the belt tension Retighten both screws A B To remove and replace belt loosen the hex nut B on the motor pivot and hex cap screw A on the bracket with a 19mm socket or wrench Pivot the motor C and bracket to the left as far as possible Remove the old poly V belt D and replace Adjust the belt tension as described above Figure 16 17 Riving Knife Adjustment Lateral alignment The saw blade and riving knife must be in line as close as possible with each other lateral alignment for the prevention of kickback Upon initial blade guard and riving knife installation no further adjustment should be necessary Alignment should be checked and adjusted if required after each blade change Check the alignment as follows 1 Remove the blade guard and pawl C E Fig 9 2 Place a straightedge A Fig 17 on the table So it rests against the blade B Fig 17 and riving knife C Fig 17 Rotate the
8. AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded to help prevent electrical shock and possible fatal injury A power plug is not provided with the Model 2000 You may either connect the proper UL CSA listed plug or hardwire the machine directly to your electrical panel provided there is a disconnect near the machine for the operator Consult electrical drawings on pages 37 39 for further clarification of wiring setup This machine must be grounded Grounding provides a path of least resistance to help divert current away from the operator in case of electrical malfunction Make sure the voltage of your power supply matches the specifications on the motor plate of the machine Extension Cords If an extension cord is necessary make sure the cord rating is suitable for the amperage listed on the machine s motor plate An undersize cord will cause a drop in line voltage resulting in loss of power and overheating The chart in Table 1 shows the correct size cord to use based on cord length and motor plate amp rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Extension Cord ExtensionCordLength F ES 25 50 75 100 150 200 me FEES S Tele re ele CREER rape peje Pee re KK ne pea pwpepepepe e A based on limiting the line voltage drop to 5V at 150 of th
9. Two extension tables are packaged in individual boxes Extension Tables Side Cover Box 2 Hinge Pin N 1 Side Cover O U Note Door and pins not to scale Contents of Side Cover Box Fence and Rail Carton contents and installation instructions for the fence rail system and optional wooden extension table are described in the Accu Fence Owner s Manual No M 0460284 Assembly Mounting Extension Wings Referring to Figure 1 1 Mount a cast iron extension wing A to the right or left side of the table B using three each 3 8 16x1 hex head screws C 3 8 lock washers D and 3 8 flat washers E Have an assistant hold the extension wing up to the table while inserting the screws and washers Finger tighten only Note If an assistant is not available hold the wing in vertical position up to the saw table insert the middle screw and lock washer finger tight then pivot the wing to level position Insert the other two screws and washers finger tight Mount the remaining extension wing to the other side of the table in the same manner Make sure that the front edge of the extension wings are flush with the front edge of saw table Figure 2 Level the extension wing with the saw table across its entire width Figure 3 using a straight edge and hammer with block of wood or rubber hammer As each area of the wing becomes flush with the table tighten the screw under tha
10. in the unlock position 4 The floating clamp block L is spring loaded and will move away O from the fixed block M leaving a gap 5 Insert the bottom of the riving knife Ny N all the way into the gap between the clamp blocks L M then lock the handle K 6 Replace the insert J back on the table The saw blade and riving knife should protrude through the slot in the insert Referring back to Figure 9 7 Attach the anti kickback pawl E by pressing and holding the quick release button D and inserting the lock pin of the pawl into the appropriate s ot F on the riving knife 8 In similar manner attach the guard C by pressing and holding the quick release button B and inserting the lock pin of the guard into the appropriate slot G on the riving knife You should feel a snap as each piece locks in position Attempt to lift as a test to make sure that they are securely locked in place Adjustment The clamping blocks L M Fig 10 are adjusted at the factory and no further adjustment of the blade guard and riving knife assembly should be necessary However proper alignment is very important Before operating the table saw read the Riving Knife Adjustment section page 18 to verify and follow the adjustment procedure if necessary 13 I I D gt Anti kickback Riving Knife Front View Right Side View Figure 9 Figure 10 Grounding Instructions
11. 0680044 Flat Washe cita a a i a KT EE 10 KE TS 0720091 Lock Was Herida etc ei e e TEE 10 29 TS 0720071 EE it in tie E DEE 2 SOU PM2000 1 30 StrainReli f if ott m er a En te 1 ee Eege PM2000 130A Strain Relief for 5HP 1Ph only ss 305 sni TS 0060061 Hex Cap Screw nenn 3 8 1641 10 O2 be PM2000 132 RIIT 1 Co TS 0720081 Lock Washer eter erre Deh ee ba 4 Sacs TS 0255021 Button Head Socket SCreW v 5 16 18x1 2 4 EE PM2000 135 SIE e 1 9087s PM2000 136 Retaining Ring e Dt m e d i p e ec bn ed 5 OL citur PM2000 137 KOV zit trh ites E a te KARTE ln 4 DOG acs PM2000 1 38 SPrOCKET EE 5 e RE TS 0208131 Socket Head Cap Screw 5 16 18x2 1 2 8 Z A BB 6904ZZ Ball Bili ico orita tada ees BI0AZ2 EE 3 Alis PM2000 141 SITE LL VI 3 42 hate PM2000 142 kai WA EE 1 Ge WEE PM2000 143 Adjusting Hee EE 4 AA EE TS 0640111 Nylon Insert Lock Nut nenn 1 2131 ee 4 A PM2000 145 Elevating Bee 4 465 PM2000 146 TM 4 AT inihi PM2000 147 Bracket iei rede e tcd tien dise bas TA Lomas 1 48 BB 51104 Bal gl Le AE 51104 ee 1 49 PM2000 149 GAM EE
12. 1 D nicis PM2000 150 Dust Collection Tube 2 u u 2 taa 1 29 Table amp Cabinet Parts Assembly 30 Trunnion amp Motor Assembly Parts List Index No Part No Description Size Qty lines PM2000 201 ioc 2 Zinn PM2000 202 Hand Wheelin caters naar Haren 2 E AA TS 0270091 EE 5 16 18K1 2 2 not PM2000 204 Coll cot mmn odere tee etait die edited 1 Danes TS 0270011 SGUSGTOW o India a Ra tp redis 5 16 18x1 4 4 GE PM2000 206 KEE teen etit mmt oat EN a r 2 Wee n s ni TS 0810012 Round Head Gcrew sss 10 2441 4 1 Sirenen PM2000 208 Pointer EE 1 d sir PM2000 209 EE motion nett ne Babee len i di vids 1 105 iis PM2000 210 ROILIPIN mote t te fe btc a Me tt 1 dde sess TS 0271131 SET SCTOW een 3 8 16X2 1 12 niis TS 0561031 Hex NUES omn tede es 3 8 16 m ds 14 PA PM2000 213 Eront TF NNIONE is k tats een obo tbe 1 L uns TS 0267041 EE 1 4 20x3 8 9 Vorne PM2000 215 Keynes leo ei OXOX2 niet 3 16 ues PM2000 216 Worn Gear icti ea e eet ete CHE arn eh 1 Maren TS 0256051 Button Head Socket Gcrew nen 3 8 16x1 8 WEE PM2000 218 Bore 5 8 18 L H
13. 13x0 a Z 5 o amp 211 472 673 14wo vo l l l a e Z u 211 472 67 c 98 97 96 95 2 ul x z E U Te H A x x DEST D m o RED WHITE YELLOW BLACK 41 Electrical Board BLACK RED WHITE YELLOW o o o wz v2 ue wt vi ur ST uj amp E ul lt a H c a m x v a D Notes 42 Notes 43 POWERMATIC WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com
14. 19 Note These screws are accessible through openings on the floating clamp block B located diagonally on either side of the lock handle A They secure the fixed clamp block C to the riving knife extension plate F Loosening these screws E will allow the fixed clamp block C to slide back and forth on the extension plate F 3 Slide the fixed clamp block F toward or away from the saw blade as required 4 Tighten the socket head button screws E Reinsert the riving knife tighten the lock handle A Fig 18 and check that the saw blade knife gap is between 3 8mm Figure 20 Note Attempt to make the gaps as even as possible Insert Adjustment Adjust the setscrews in the insert with a 3mm hex wrench Figure 21 to ensure that the insert is stable and flush with the table top Arbor and Arbor Bearing Removal The saw arbor is press fit in the saw raising arm housing If the arbor needs to be removed for bearing replacement it should be done by a qualified service technician Call your customer service representative at the phone number on the front cover 19 Spacing specification between saw blade and riving knife minimum gap 3mm maximum gap 8mm Figure 20 Straight Edge E Figure 21 Operating Controls Start Stop Power Indicator Light The start switch has a power indicator lamp which is on whenever there is power connected to the saw not just when the saw is running
15. 4 1 PM2000 335 Pointer era etn tie let ates Meinl Mm hl a E 1 PM2000 336 ell EE 1 PM2000 337 A a a ad 1 PM2000 338 ee EE 1 PM2000 339 EI 2 PM2000 340 Handle sieves eti ttd iii 1 TS 0680031 Flat Washer nunca DTO neues 1 PM2000 342 SE 1 35 Blade Guard amp Miter Gauge Assembly 36 Side Cover Assembly Index No Part No GE 6827044 Tisha PM2000 401 2 sna PM2000 402 Suis PM2000 403 LE PM2000 404 Le REH PM2000 405 Gris TS 0640071 dA atin TS 081C0232 Or TS 069204 Qi TS 0560071 Description Size Qty PM2000 Motor Cover Assembly Index 1 thru 9 1 COVEN EE 1 Hinge GIE 2 Bracket EE EE 1 Latch Clip E 1 Button Head Socket Screw en 1 4 20x1 1 4 1 Nylon Insert Lock Nut 1 4 20 5 eire 1 Pan Head Screw ssssssssseseee 10 24X1 2 1 Elat Vase catalina lbs LA LAN 1 FIO NUE ies sen rem A WAA 1 d y gt AJ 37 Wiring Diagrams 3HP 230V 1Phase Magnetic Switch Electrical Board NI uj Y ul 5 LI ch E E Z E 7 In 112 312 513 13wo Io RED 5 a z H WHITE DI lt Im i z a a AA YELLOW
16. PM2000 243 Motor BaSe EE 1 44 PM2000 244 SEU Ya TEE 1 45 icones TS 0680061 Flat Washer onte edito GE 2 4063 2 es TS 0640111 Nylon Insert Lock Nut wa A era 2 AT sisse TS 0070031 Hex Gap SCleW tont bte eich 1 2 13x1 1 2 1 AB sise PM2000 248 Motor senken 3HP 230V 1Ph 1 desserts PM2000 MF Motor Fan not shown nemen PM2000 MFC Motor Fan Cover not sbown mem erences ets PM2000 CS Centrifugal Switch not shown KE PM2000 SC Starting Capacitor not shown 250MFD 250VAC 1 TE PM2000 RC Running Capacitor not shown 204F 450VAC 1 ion TL as PM2000 SCC Starting Capacitor Cover not shown 17 ide se PM2000 RCC Running Capacitor Cover not shown 1 A LOL PM2000 JB Junction Box not shown 7 31 Trunnion amp Motor Assembly Parts List Index No Part No Description Size Qty GEERT devas PM2000 JBC Junction Box Cover not shown eeh e DMZOOO 2494 Motor DHP 230V 1Ph 1 e PM2000 MF Motor Fan not shown E cede rd PM2000 MFCA Motor Fan Cover not sbown seemed DE PM2000 CSA Centrifugal Switch not shown eme TE AT PM2000 SCA
17. as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source A machine under repair should be RED TAGGED to show it must not be used until maintenance is complete Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Check the alignment of the riving knife fence and miter slot to the blade A caution decal is installed on each guard to remind the operator of the dangers of improper machine operation Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced A Warnings 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Prov
18. blade B and fence A Stand out of line with the saw blade and workpiece to avoid sawdust and splinters coming off the blade or a kickback if one should occur If the work piece does not have a straight edge attach an auxiliary straight edged board on it to provide one against the fence To cut properly the board must make good contact with the table In ripping use one hand to hold the board down against the fence or fixture and the other to push it into the blade between the blade and the fence If the workpiece is narrower than 6 or shorter than 12 use a push stick or push block to push it through between the fence and saw blade Figure 27 Never push in a location such that the pushing hand is in line with the blade Move the hand serving as a hold down a safe distance from the blade as the cut nears completion For very narrow ripping where a push stick cannot be used use a push block or auxiliary fence Always push the workpiece completely past the blade at the end of a cut to minimize the possibility of a kickback Push stick When ripping long boards use a support at the front of the table such as a roller stand and a support or tailman at the rear as shown in Figure 28 Never use the rip fence beyond the point where the carriage is flush with the end of the rails Have the blade extend about 1 8 above the top of the workpiece Exposing the blade above this point can be hazardous USE REAR SUPPORT
19. blade so the top of the blade tooth touches the straightedge The saw blade and riving knife must be in line If adjustment is required 3 Remove the blade guard C Fig 9 and fable insert 4 Loosen the ock handle A Fig 18 and remove the riving knife making a note as to which direction the riving knife needs to be moved to align it with the saw blade 5 Using a 3mm hex wrench make adjustments to four set screws D Fig 19 accessible through openings located in the corners of the floating clamp block B Fig 19 Adjust any number of setscrews required to bring the riving knife in alignment with the saw blade Then reinsert the riving knife secure by tightening the ock handle A Fig 18 and check the alignment per step 2 Note Position the lock handle towards the saw blade as shown in Figure 18 This will avoid the table insert from being lifted when the blade is raised with the handwheel 6 Repeat steps 3 5 until the alignment is correct Blade proximity alignment The gap between the saw blade and riving knife must be between 3 and 8mm Figure 20 If adjustment is needed note whether the blade to knife gap needs to be increased or decreased Then adjust as follows 1 Remove the blade guard pawl table insert and riving knife Referring to Figure 19 2 With a 5mm hex wrench loosen two socket head button screws E 18 y y f Front e P Figure 17 Figure 18 Figure
20. body B of the miter gauge to the desired angle 3 Pull the spring loaded knob C out and turn until the body B of the miter gauge is at the desired angle as indicated on the scale 4 Tighten the lock handle A Indent settings There are indents at the 0 30 and 45 right and left positions At these settings release the knob C to engage the stop rod Then tighten the lock handle A Note Do not rely solely on the indents for an accurate setting After the stop rod engages at the 0 30 and 45 positions make a fine adjustment with the knob C if necessary setting it against the scale indicator Extension plate The extension plate D can be adjusted by sliding to the right or left or removed entirely To adjust loosen two lock handles E position the extension plate and tighten the lock handles To remove slide the extension plate completely off and remove the lock handles E and mounting hardware Calibrating the miter gauge 1 Place the miter gauge in one of the s ots H on the table top 2 Set the miter gauge to 90 0 setting on the scale by loosening the lock handle A then pulling the spring loaded knob C out and turning the body B until 0 is indicated on the scale F 3 Measure the accuracy of the gauge against the slot with a combination square If adjustment is necessary 4 Adjust the body B until it is perfectly square 90 to the miter slot H
21. miter gauge and rip fence in the same operation unless provision is made by use of a facing board on the fence so as to allow the cutoff section of the workpiece to come free before the next cut is started see Figure 30 e As the machine receives use the operation of the anti kickback pawls should be checked periodically Figure 23 If the pawls do not stop the reverse motion of a workpiece resharpen all the points e Where possible keep your face and body out of line with potential kickbacks including when starting or stopping the machine Blade Guard Riving Knife Figure 23 Dull badly set improper or improperly filed cutting tools and cutting tools with gum or resin adhering to them can cause accidents Never use a cracked saw blade The use of a sharp well maintained and correct cutting tool for the operation will help to avoid injuries Support the work properly and hold it firmly against the gauge or fence Use a push stick or push block when ripping short narrow 6 width or less or thin work Use a push block or miter gauge holddown when dadoing or molding For increased safety in crosscutting use the provided extension plate Figure 24 attached to the miter gauge using the holes provided in the gauge Extension Plate Figure 24 Never use the fence as a length stop when crosscutting Do not hold or touch the free end or cutoff section of a workpiece On through sawing operations the cutoff
22. o gt 5 fn 2 BLACK 211 472 673 14x0 9 P m O S UI 111 S a C m 211 472 673 YA a OOo 98 97 96 95 SU te E ex 250VAC 250MFD 450VAC w x a ul s 20UF 7 Ss s S m a A Motor L ia lye Fe ed GREEN BLACK WHITE 38 SHP 230V 1Phase Magnetic Switch Electrical Board A z a g x ul x 5 w E 5 E 4 2 et Js 1 OD MES 112 312 513 13wo I lt RED m m z SH ES WHITE LL lt UI a i a ee YELLOW o 2 3 o 1 b c BLACK 211 472 613 14wo hd 3 v ES FE um Ce 271 412 673 GREEN RED 98 97 96 95 250VAC 400MFD 450VAC 35UF WHITE BLACK GREEN GREEN BLACK WHITE 39 5HP 230V 3Phase GREEN BLACK RED Magnetic Switch WHITE WHIET z ul x ul LI a lt o u c o d zi I 112 312 513 13x0 a Z 2 o 4 211 412 673 14x0 9 l l l 3 z m a 211 472 673 2 D Gr 98 97 96 95 d RENE RN EA Ei ul x i H 9 u H A lt r ujj x z m v WHITE YELLOW BLACK 40 Electrical Board zn xt w2 v2 2 wi Vi ut M UI ul Z a 5 4 l Lu I U e D 3 5HP 460V 3Phase GREEN BLACK RED Magnetic Switch WHIET WHITE 771 z ui x ul E Di lt o u 5 c m a zi y K 112 312 513
23. of cut mn 1 3 1 8 at 90 degrees 2 1 8 at 45 degrees Maximum diameter of dado un 8 Maximum width of dado cut mn 13 16 Drive System ie petu edente etd RS Poly V Belt TTable heightto Noor Mia rem PREND 34 1 2 Dustiport diameter in oiii t A eee es 4 Shipping weight saw only All Models Net 540 Ibs Gross 604 Ibs Note For 460V operation magnetic switch Part No PM2000 293C must be purchased separately and installed A qualified electrician is recommended The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the right to change specifications at any time and without prior notice without incurring obligations AWARNING Read and understand the entire contents of this manual before attempting assembly or operation Failure to comply may cause serious injury Shipping Contents Unpacking Remove box and wood crating completely from around saw Check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Table Saw is assembled and running properly Compare the contents of your container with the parts lists in the next two pages to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions 1 Unbolt the s
24. 16 grooves in workpieces is accomplished by the use of a stacked dado blade set or an adjustable type blade mounted on the saw arbor By using various combinations of the stacked dado blades or properly setting the dial on an adjustable blade an accurate width dado can be made This is very useful for shelving making joints tenoning etc The guard riving knife and anti kickback pawls supplied with the saw should be used for all cutting operations where they can be used When performing operations where the guard can not be used as in some dadoing operations alternative safety precautions should be taken These include push sticks feather boards filler pieces fixtures jigs and any other appropriate device that can be utilized to keep operator s hands away from the blade Upon completion of the operation requiring removal of the guard the entire guard assembly must be placed back on the machine in its proper working order ACAUTION Never use a dado head in a tilted position Never operate the saw without the blade guard riving knife and anti kickback pawls for operations where they can be used Safety Devices Feather Board and Push Blocks A feather board or push block is not provided but can be purchased by calling customer service at the number shown on the cover and ordering stock number 709721 feather board or 708815 push block In addition a multitude of after market products are available that can be used in
25. 95063K Accu Fence and rail system for ripping 30 to right and 12 to left of saw blade 1791787 Low Profile Riving Knife 1791790 Table Insert 1791788 Dado Insert Plate for 8 dado head Wt 1 Ib 45 kg 2726008 Replacement side panel kit for Model 66 Accu Fence 1791789 Miter Gauge Wt 4 lbs 1 8kg 6827044 Motor cover 708295 Tenoning Jig Zero Clearance Insert 6441000Z Set of 2 legs for 6827028 table 6682004 Rout R Lift with deluxe fence 6827041 Wooden Extension Table for 50 capacity with Rout R Lift hole 6827043 Wooden Extension Table for 30 capacity with Rout R Lift hole 6827040 Wooden Extension Table for 50 capacity without Rout R Lift hole 6827042 Wooden Extension Table for 30 capacity without Rout R Lift hole Ordering Replacement Parts To order parts or reach our service department call 1 800 274 6848 between 7 30am and 5 30pm CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 28 Model 2000 Table Saw Parts List Table amp Cabinet Assembly Index No Part No Description Size Qty RE PM2000 101 Bases tr ent zen te A a te LET Li a 1 DT E PM2000 102 Cabinet AA ge bo qux ee dee kit 1 Suid iur TS 0255041 Button Head Socket SCreW v 5 16 18x3 4 8 Y RE TS 0680031 Flat Wacher no vvn 546 tss 8 PS DE PM2000 105 Po
26. Do not assume that no light means there is no power to the machine If the bulb is bad there will no indication Always check before use AWARNING Do not rely that no light means no power to the machine Always check for power first Failure to comply may cause serious injury Referring to Figure 22 Start Press the green start switch When power is connected to the machine the green light is always on regardless of whether the saw is running or not Stop Press the red switch to stop Reset In the event that the saw stops without pressing the stop button as the result of a tripped fuse or circuit breaker etc 1 2 Press the green button to restart the machine Press red button to reset Safety Key The start stop switch on the Model 2000 comes equipped with a magnetic safety key When in place on the switch as shown in Figure 22 the magnetic safety key trips a relay which will allow the machine to start and stop when the respective switches are pressed Being magnetic the lock can be removed to make the machine inoperable and can be hidden for safe storage by attaching it underneath the rail or an other magnetic surface When using the saw place the key on the switch cover lining up the arrow on the key with the REMOVE arrow on the cover Then rotate the key so the arrow lines up with the LOCK arrow This will prevent the safety key from coming loose from vibration when the machine is in use 20
27. HE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU WMH Tool Group sells through distributors only The specifications in WMH catalogs are given as general information and are not binding Members of WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever Table of Contents WARRANTY AND SERVICE ae eese a ettet gescddet 2 Tabl 6f Contents ua e Ie e nr et T de a ee at ae hte demise aaa a 3 VE UnL E EE A tre tele e EE n 6 Se T 6 Shipping OMNEN S zip ET 7 UnpackIN DEE 7 Cleaning EE 7 Contents of the Shipping Container cece o 8 Assembly EE 10 Mounting Extension WINGS era nurin as 10 Lock Knobs and Swivel Handles ss 11 Dust GA EE 11 Blade Installatton bepnlacement nn nn 12 Mounting Rails and Aceu Fente uncans vl r a vb 12 Optional Wood Extension Table 12 e BETEN e EE 12 Riving Knife and Guard Installation ss 13 Grounding Instrctioris EE 14 Extension e Ke EEEE EE eco ten tht E KAA dE 14 Zero Clearance Insert Setup ses 15 Miter Slot ANG DE u ee ca is ole dare aei rant aed Ae ees 16 Filt tee Ee E EE 16 Precision Miter Gauge nn ei KENE deine 17 Riving Knife Adjustment u en ee ea ae ee ea 18 Insert Adjustment ee ae ae a a ae at a le ne nn ov di ed ieee 19 Arbor and Arbor Bearing Removal ran 19 Operating Controls sut ut in k ln ch ek ak ne bien nn tte ue 20 O e 20 safe
28. OR TAILMAN V FRONT SUPPORT Figure 28 Crosscutting Crosscutting is where the workpiece is fed cross grain into the saw blade using the miter gauge to support and position the workpiece Figure 29 Figure 29 23 Crosscutting should never be done freehand nor should the fence be used as an end stop unless an auxiliary block is clamped to the front of the blade area such that the cutoff piece comes free of the block before cutting starts Figure 30 Auxiliary block Length stops should not be used on the free end of the workpiece in the cutoff area Do not crosscut workpieces shorter than 6 Before starting a cut be sure the miter gauge is securely clamped at the desired angle Hold the workpiece firmly against the table and back against the miter gauge Always use the saw guard and riving knife and make sure the riving knife is properly aligned For 90 degree crosscutting most operators prefer to use the left hand miter gauge slot When using it in this position hold the workpiece against the gauge with the left hand and use the right hand to advance the workpiece When using the right hand slot for miter and compound crosscutting so that the blade tilts away from the gauge the hand positions are reversed When using the miter gauge the workpiece must be held firmly and advanced smoothly at a slow rate If the workpiece is not held firmly it can vibrate causing it to bind on the blade and dull the saw te
29. This Manual is Bookmarked POWERMATIC WMH TOOL GROUP Operating Instructions and Parts Manual 10 inch Cabinet Saw Model 2000 Model 2000 Table Saw shown with optional extension table and legs WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60123 Part No M 1791997 Ph 800 274 6848 Revision B 04 06 www wmhtoolgroup com Copyright WMH Tool Group WARRANTY AND SERVICE WMH Tool Group Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Center located throughout the United States can give you quick service In most cases any of these WMH Tool Group Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your POWERMATIC tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit powermatic com WARRANTY POWERMATIC products carry a limited warranty which varies in duration based upon the product One Year Standard Industrial option available on select Products POWERMATIC machines Bandsaws Shapers Brush Sanders Dust Collectors Rip Saws Dovetail Machines Jointers Cut off Saws Drill Presses Two Year Option Available Visit our distributors or our website Boring Mac
30. aw from the skid 2 Carefully slide the saw from the pallet onto the floor ACAUTION Make sure that the castors do not get damaged when removing from the skid The Table Saw should be placed in an area with a sturdy level floor good ventilation and sufficient lighting Leave enough space around the machine for mounting extension wings and rail assemblies and loading and off loading stock and general maintenance work Cleaning Exposed metal surfaces such as the table top and extension wings have been given a protective coating at the factory This should be removed with a soft cloth moistened with kerosene Do not use acetone gasoline or lacquer thinner for this purpose Do not use solvents on plastic parts and do not use an abrasive pad because it may scratch the surfaces Contents of the Shipping Container Main Saw Container 1 Table Saw A 1 Table Insert B The following items are inside the saw Miter Gauge Assembly C Blade Guard Assembly D Switch in box E Owner s Manual F Warranty Card not shown dd Main Saw Container Small Box The small box consists of the following items 1 1 2 2 1 1 Push Stick G 27mm Arbor Wrench H Lock Knobs J Swivel Handles K Riving Knife and Pawl Assembly L Hardware Bag M consisting of 6 3 8 16 x 1 Hex Cap Screw AA 6 3 8 Lock Washer BB 6 3 8 Flat Washer CC Contents of the Small Box Extension Tables
31. conjunction with the miter slot and fence These can be purchased at most woodworking stores that sell table saws and accessories Push Stick The use of a push stick provides an added level of safety for the operator and is provided with this machine Filler Piece A filler piece Figure 34 is necessary for narrow ripping and permits the blade guard to remain on the machine It also provides space for the safe use of a push stick 25 FILLER PIECE HARDWOOD Cut to suit length of table CLEAT TO SUIT CLEARANCE BETWEEN RIP FENCE GUIDE lt AND TABLE Figure 34 Filler Piece Maintenance AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious personal injury Cleaning Note The following maintenance schedule assumes the saw is being used every day Daily e Wipe down the table surface and grooves with a rust preventive e Clean the pitch and resin from the saw blade Weekly e Table surface must be kept clean and free of rust for best results Apply a coat of paste wax to the surface to facilitate this An alternative is to apply white talcum powder rubbed in vigorously once a week with a blackboard eraser this will fill casting pores and form a moisture barrier This method provides a table top that is slick and allows rust rings to be easily wiped from the surface Important also is the fact that talcum po
32. d collar at this time but proceed to the Blade Installation Replacement section following page 11 Figure 4 mg Ce Figure 5 as ai X Blade Installation Replacement ACAUTION Use care when working with or around sharp saw blade to prevent injury To install or replace a blade refer to Figure 6 1 2 Disconnect machine from power source Raise the blade height all the way up and set the blade tilt to O refer to Handwheel Adjustments on page 14 Press the arbor lock D in the direction shown by the arrow to engage it into the slot in the arbor C At the same time remove the arbor nut loosen with a 27mm wrench if necessary Remove the collar B Install the blade making sure the cutting teeth at the top of the blade point toward the front of the saw If unsure refer to Figure 10 for the proper blade orientation Replace the collar B and arbor nut A Engage the arbor lock D and tighten the nut A with a 27mm wrench Lower the blade below the table Mounting Rails and Accu Fence With the extension wings properly aligned the rail guide tube and fence assembly can now be mounted to the saw Consult the Accu Fence Owner s Manual Part No M 0460284 for instructions Optional Wood Extension Table For instructions on mounting the accessory wood extension table or router table consult the Accu Fence Owners Manual Part No M 0460284 for instructions Sw
33. de Replace blade page 12 Miter slot misaligned Realign miter slot page 16 Fence misalignment Realign fence see Fence Manual No M 0460284 Cuts not true at 90 or 45 degrees Stop screws not set properly Readjust stop screws page 16 Tilt or saw raising handwheels difficult to turn Lock knob not released Loosen lock knob Worm and worm gear segment caked with sawdust and pitch Clean and re grease Worm and worm gear segment out of alignment Realign worm and worm gear segment Motor overheats Motor overloaded Correct overload condition such as reducing the feed rate Improper cooling of motor Clean sawdust from fan and duct areas of motor Motor starts slowly or fails to come up to speed Low voltage Request voltage check from power company and correct low voltage condition Centrifugal switch not operating Replace switch Bad motor Replace motor Motor fails to develop full power Power line overloaded Correct overload condition Undersize wires in supply system Increase supply wire size Low voltage Request voltage check from power company and correct condition Bad motor Replace motor 27 Optional Accessories 2195042K Accu Fence and rail system for ripping 50 to right and 12 to left of saw blade 2195079Z Accu Fence fence assembly only no rails 21
34. dge the table to bring the miter slot in line with the blade The blade must be kept centered with the slot in the table insert to ensure clearance at both the 90 and 45 positions After alignment secure the table to the cabinet by re tightening the four mounting screws Tilt Stop Adjustment 1 Adjust the blade tilt for 90 as described in Blade Tilt Adjustment on page 14 Using a combination square check the 90 stop Figure 14 shows the 90 stop being checked Adjust the 90 stop position if required using the stop screws as shown The 90 stop adjustment is accessible though the left side opening 14mm wrenches are required to loosen the lock nut and adjust the screw Check the accuracy of the pointer at 0 blade at 90 vertical position and adjust if required Adjust the blade tilt for 45 If required adjust the stop and pointer in the same manner as above The 45 stop adjustment is accessible though the slot on the front of the cabinet Marked Tooth Miter Gauge Combination Square Marked Tooth Miter Gauge Combination Square Figure 13 SQUARE Ba Figure 14 16 Precision Miter Gauge Setting the miter gauge angle Referring to Figure 15 The precision miter gauge has a rack and pinion adjustment for setting the angle To operate 1 Slide the miter gauge into one of the slots on the table top 2 Loosen lock handle A To adjust the
35. e rated amperes NR Not Recommended Table 1 Adjustments Handwheel Adjustments Referring to Figure 11 The front handwheel B controls the raising and lowering of the blade blade height The side handwheel C controls the blade tilt and castors The blade can be adjusted for a tilt between 90 vertical or a setting of 0 on the scale and 45 left tilt D The Model 2000 also has a retractable castor system that can be extended to permit the table saw to be rolled from one location to another Blade height 1 Loosen the lock knob A on the blade height adjust handwheel 2 Turn the handwheel B clockwise to raise and counterclockwise to lower the blade 3 Tighten the lock knob A Blade tilt adjustment 1 Loosen the lock knob handwheel C 2 Push the handwheel in F Turn the handwheel C counterclockwise to adjust the saw blade down to 45 left tilt D Turn clockwise to adjust the saw blade to maximum of 90 D A on the side 4 After selecting the position tighten the lock knob A 900 gt we f N E Push in for Blade Tilt Pull out for Adjust F Castor Adjust C Blade Height Adjust Figure 11 14 Castor system adjustment Retractable castors can be extended permitting the saw to be moved 1 Loosen the lock knob A on handwheel C Pull the handwheel out F Turn the handwheel C clockwise to extend the castors raising the saw
36. e name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO T
37. eth Bevel and Miter Operations Bevel Cut A bevel cut is a special type of operation where the saw blade is tilted at an angle less than 90 degrees to the table top Figure 31 Operations are performed in the same manner as ripping or crosscutting except the fence or miter gauge should be used on the right hand side of the saw blade to provide added safety in avoiding a binding action between the saw blade and the table top When beveling with the miter gauge the workpiece must be held firmly to prevent creeping _ Miter Gauge Figure 31 Crosscut Crosscuts made at an angle to the edge of the workpiece are called miters Figure 32 Set the miter gauge at the required angle lock the miter gauge and make the cut the same as a normal crosscut except the workpiece must be held extra firmly to prevent creeping Note When making compound miters with blade tilted use the miter gauge in the right hand slot to provide more hand clearance and safety Have the blade extend only 1 8 above the top of the workpiece Exposing the blade above this point can be hazardous Figure 32 24 Dado Cutting Dadoing is cutting a wide groove into a workpiece or cutting a rabbet along the edge of a workpiece A dado insert shown in Figure 33 is necessary for this type of operation ACAUTION Do not use the standard table insert for dadoing operations Dado Insert Figure 33 The process of cutting 1 8 to 13
38. hines Tablesaws Drum Sanders on select industrial machines for more information Dovetail Machines Scoring Saws Panel Saws with distributor installation Planers Panel Saws Power Feeders See your POWERMATIC Warranty reverts to 1 Year if above products are Sanders Accessories amp Abrasives Commercial use Industrial Distributor for details used for commercial industrial or educational of Non Industrial Products vp Mp Industrial Products Non Industrial Products WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general POWERMATIC warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED The Five Year Warranty does not cover products used for commercial industrial or educational purposes Products with a Five Year Warranty that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For th
39. ide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing safety keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep blade sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Check the saw blade for cracks or missing teeth Do not use a cracked or dull blade or one with missing teeth or improper set Make sure the blade is securely locked on the arbor Keep hands clear of the blade area Do not reach past the blade to clear parts or scrap with the saw blade running Never saw freehand Avoid awkward operations and hand positions where a sudden slip could cause your hand
40. itch Installation Referring to Figure 7 1 Place the switch assembly A under the rail B and guide tube C so that the two holes in the switch bracket D line up with the left two holes in the rail and guide tube Note The screws and lock washers may already have been installed when the rail and guide tube were installed and need to be removed for this operation Secure with two 1 4 lock washers E and 1 4 x 3 4 hex cap screws F 12 Loosen ja Figure 6 E Fl Figure 7 Figure 8 Motor Cover Line up the door hinges A Fig 8 with the cabinet hinges B Fig 8 and insert hinge pins C Fig 8 Note The locking mechanism may adjustment to insure proper alignment require Riving Knife and Guard Installation Description Referring to Figure 9 The complete riving knife and guard assembly is shown in A Before installing onto the saw the anti kickback pawl E must be separated from the riving knife H as described below 1 Press and hold the quick release button D on the base of the anti kickback pawl E and lift the pawl to remove from the riving knife H Installation Referring to Figure 10 1 Set the saw blade to the 90 degree position and raise it all the way refer to Handwheel Adjustments on page 14 Remove the table insert J Located inside the table and accessible through the insert opening Figure 10 inset place the quick release clamp lock handle K
41. iving knife and anti kickback pawls for operations where they can be used 15 When the standard insert is to be used again the saw blade must be readjusted as follows 6 With the height adjust handwheel B Fig 11 adjust height of the saw until the top of the saw blade is 1 8 below the top of the table 7 The blade depth stop A Fig 12 should be resting against the trunnion C Fig 12 Verify that this is the case then tighten the locking screw B Fig 12 8 Replace the standard insert pawl and blade guard Miter Slot Alignment AWARNING Disconnect machine from power source before making this adjustment To check the alignment of the miter slot to the blade 1 Raise the blade to its maximum height at the 90 vertical position 0 on scale Mark one tooth with a grease pencil and position the tooth slightly above the top edge of the table at the front Raise the miter gauge slightly out of its slot to serve as a shoulder Using a combination square against the side of the bar slide the scale over until it touches the tip of the blade and lock the scale in position A Fig 13 Rotate the marked tooth so that it is slightly above the table top at the rear B Fig 13 and using the square as before check whether the distance to the blade is the same If the distance is not the same loosen the four mounting screws that lock the table top to the cabinet two in front two in back Nu
42. ocket Gcrew eessen 5 16 18x3 A 4 60 PM2000 260 Blade Dust Chute 2 ea aa aan ha 1 61 PM2000 261 ArborN t nu0 N Rn 1 IA PM2000 262 Arbor Collar 1 iei antt A dete tenete 1 aTe ass PM2000 263 SPMNG mE 1 64 PM2000 264 AOT EE 1 Ae PM2000 AA Arbor Assembly Index 61 62 64 78 thru 80 oho EE PM2000 265 Fixed RE 1 GO NAP PM2000 266 Riving Knife Extension Plate 1 OT uisus PM2000 267 Clamping Te 1 68 PM2000 268 Clamping BI aida 1 BON inus PM2000 269 Lockkarndle cit real 1 TO iss PM2000 270 LOCKING Plains 1 T3 ies PM2000 271 Roll Pia A Un nt 1 12555588 PM2000 272 GA da 1 LE TS 0271051 EE 3 8 16x1 2 1 74 TS 081C032 Pan Head Screw Ua 3110 24x1 2 4 PES costas PM2000 275 Plate ana ds a cdo end 1 Ora PM2000 276 Arbor Lock Insert cias lu Heel 1 It PM2000 277 ferner dee ES Eed Ee Hes 1 EE PM2000 278 B shlrig inten terti edente 1 TI asas BB 6204VV Ball Bearing zil ees 6204VV nen 2 80 PM2000 280 B shirig 443 riore a 1 SUO PM2000 281 Arbor Pulley 2 aise a tattoo ot ice Dae trud 1 92 TS 0640091
43. or injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a Powermatic Model 2000 Table Saw This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or WMH Tool Group WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications Modelnumber ii IA 2000 Stock Number 3HP 230V 60Hz 1 Phase 3600 RPM TEFC aaa wa aaa 1791999 5HP 230V 60Hz 1 Phase 3600 RPM TEFC rarnana aaiae AA EEANN LEARAER AAA Ya TAARE ERRAN 1791998 5HP Prewired 230V for 460V see Note below 60Hz 3 Phase 3600 RPM TEFC 1791997 Table size with standard extensions L x W in ss 42 x 30 1 2 Table size without extensions L x Wim 22 x 30 1 2 Arbor Gia Meter Is EE 5 8 Saw blade diameter In aou Ati rn A A ie ee eee 10 Arbor speed REM ege 2a EE e SAARA ege DAR o 4300 L efttil range iioi peo vete nete CE CE TE tae pruden 0 45 Maximum depth
44. r use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a table saw do not use until proper training and knowledge have been obtained Do not use this table saw for other than its intended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this table saw Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this table saw remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples ofthese chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such
45. section must NOT be confined Always keep your hands out of the line of the saw blade and never reach back of the cutting blade with either hand to hold the workpiece Bevel ripping cuts should always be made with the fence on the right side of the saw blade so that the blade tilts away from the fence and minimizes the possibility of the work binding and the resulting kickback Rip Sawing Ripping is where the work piece is fed with the grain into the saw blade using the fence as a guide and a positioning device to ensure the desired width of cut Figure 25 Figure 25 ACAUTION Before starting a ripping cut be sure the fence is clamped securely and aligned properly e Never rip freehand or use the miter gauge in combination with the fence e Never rip workpieces shorter than the saw blade diameter e Never reach behind the blade with either hand to hold down or remove the cutoff piece with the saw blade rotating Always use the blade guard riving knife and anti kickback pawls Make sure the riving knife is properly aligned When wood is cut along the grain the kerf tends to close and bind on the blade and kickbacks can occur Note A caution decal is installed on each guard to remind the operator of the dangers of improper machine operation Figure 26 The rip fence A Fig 26 should be set for the width of the cut C Fig 26 by using the scale on the front rail or by measuring the distance between the
46. t area Continue until all three screws are fully tightened Repeat for the other extension wing Figure 1 Extension wing Front edges flush Figure 2 Figure 3 10 Lock Knobs and Swivel Handles Referring to Figure 4 1 Thread the swivel handles A into the front and side handwheels C and tighten with a 14mm wrench 2 Screw lock knobs B into the threaded openings on the end of the shafts located in the middle of the handwheels C Note Do not tighten the lock knobs all the way at this time Dust Chute Referring to Figure 5 The Model 2000 comes equipped with a dust chute and hose assembly Inset 2 for use with a dust collection system If you do not intend to use a dust collection system the dust chute may be disconnected and removed as described below To provide sufficient clearance for removal of the dust chute 1 Raise the blade height all the way up and set the blade tilt to O refer to Handwheel Adjustments on page 14 2 Remove the arbor nut and collar as described in the Blade Installation Replacement on page 12 steps 3 4 Removing the dust chute 3 Remove two socket head button screws D E with 4mm and 5mm hex wrenches respectively 4 Through the opening on the left side of the cabinet remove the hose Inset 1 2 by twisting and pulling back on the dust port F Take the entire assembly Inset 2 out through the side opening Do not replace the arbor nut an
47. to contact the blade Do not attempt to saw boards with loose knots or with nails or other foreign material on its surface Do not attempt to saw twisted warped bowed or in wind stock unless one edge has been jointed for guiding purposes prior to sawing Do not attempt to saw long or wide boards unsupported where spring or weight could cause the board to shift position Always use the riving knife blade guard push stick and other safety devices for all operations where they can be used On operations such as dadoing or molding where the blade guard cannot be used use feather boards fixtures and other safety devices and use extreme caution Reinstall the riving knife and blade guard immediately after completing the operation that required their removal Be sure the saw blade rotates clockwise when viewed from the motor side left side of the machine Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in min
48. ty etel tented wie ue chen Le eh la al o qubd da ecd 20 Motor ET 12 el UC 14 Handwheel Adjustments 4 itte edite ete EENS ae en 14 Drive Belt MEI 17 Operations ses LEE 21 EE 21 A Cure Lean tee state a ka deta Mae 21 Bevel and Miter Operations sisi ovat secede ee a daa 24 Safety IA D 25 Feather Board and PushyBloCkS tenen er deest Rn eue Hi ec 25 PUS SUCK EIE 25 Eller Piece innt ede enar e it N aN emet en ud tuu O 25 Maintenance Ann 26 RE TI KEE 26 Eubricatioj EE 26 Miscell neous nn a nr herds de Ne IR IE deste dis 26 Troubleshooting DEE 27 Optional Accessories TEE 28 Ordering Replacement Parts occur a deans CU aer de P AE AE 28 Model 2000 Table Saw Parts List sise 29 Wiring TE e TEE 38 The specifications in this manual are given as general information and are not binding WMH Tool Group reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever 3 A Warnings 10 11 12 13 14 15 16 Read and understand the entire owners manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels ifthey become obscured or removed This table saw is designed and intended fo
49. wder will not stain wood or mar finishes as wax pickup does e Clean the motor housing with compressed air e Wipe down the fence rails with a dry silicon lubricant Periodic 26 e Keep the inside of the cabinet and trunnion area clean e Check for excessive play in the tilting and raising mechanism and in the saw arbor and re adjust as required e Check for belt tension and wear Readjust or replace belt as required Lubrication e Grease the tilting worm gear raising worm gear castor system worm gear and the trunnion areas with a good grade non hardening grease e Check all adjustments after lubricating Miscellaneous Always be aware of the condition of your machine Routinely check the condition of the following items and repair or replace as necessary Mounting bolts Power switch Saw blade Blade guard assembly Troubleshooting Trouble Probable Cause Remedy Excessive vibration Tilt or raising clamp knobs not tightened Tighten knobs Blade out of balance Change blade page 12 Bad motor Replace motor Loose arbor or motor sheave Tighten set screws Cuts out of square when crosscutting Miter gauge out of adjustment Reset pointer page 17 Miter slot misaligned Realign table page 16 Motor stalls or workpiece binds or burns Excessive feed Reduce feed Bad motor Replace motor Dull or incorrect bla
50. wermatic Name Plate 1 Ose ate PM2000 106 Button Head Socket Screw eee 5 16 18x3 8 2 TERRES PM2000 107 LOCK SCreW EE LEE e hos er EE 2 Sansa TS 081C011 Flat Head Machine Gcrew 10 2441 4 2 One PM2000 109 Seu EE 2 dO ores PM2000 110 Pointer BIoCk xiu e eo A kde 2 Aires TS 081C032 Pan Head Screw kwa 10 24x1 2 2 KREEG PM2000 112 Tilt Angle Scaler einen aga en eet 1 Tas TS 0254021 Button Head Socket Gcrew 1 4 20K1 2 2 14 cea PM2000 114 Scale Base Re ere see eel ea nn 1 AAA PM2000 115 Eatchi Post ona Ach Na 1 LS E TS 0561021 Hex NUT urarena UWA e 5 16 18 1 T Lect PM2000 117 Dust Plate E LAE eee nee buste eed odes 1 g te PM2000 118 BUS DEE 1 19 63 is TS 0050011 Hex Cap SCreW EE eed 1 4 20x1 2 4 20 teca TS 0680021 Flat Washet 220 eite wa E DEE 6 21 hes PM2000 121 RI el GE 1 22 535 TS 0267021 A us once nta ete En 1 4 20x 1 4 13 2942 uie 1791790 Table nseries 1 2405 522 PM2000 124 Ball lune eege el necne eerte e ne ia 2 25 WASEMA SAT PM2000 125 Re EE 1 265 1 PM2000 126 Extensiorn Table 2 men nine nan ll 2 2T um TS
51. ylon Insert Lock Nut nennen MG ee 8 TS 081B012 Pan Head Screw www nnnnnnn 8 32K1 4 2 PM2000 313 ROM AAA a nat e es Selene hale 1 PM2000 314 ole a AE 5x12 ca 2 PM2000 315 Beie dl WE 1 PM2000 316 Soll PI etta ki eens te ee ie AX30 oss essemus 1 PM2000 AKPA Anti Kickback Pawl Assembly Index 17 thru 22 en 1 PM2000 317 Anti Kickback Pawl ssssssssssesses sese 2 PM2000 318 Pawl Basez io aeo Men ee RUE Deut um es 1 PM2000 319 TT 2 PM2000 320 Lo e Li E e 1 PM2000 321 leno e 2 PM2000 322 ET WEE 2 1791789 Miter Gauge Assembly Index 23 thru 47 1 PM2000 323 Miter Gauge Body see taten and 1 PM2000 324 Pil EE 1 PM2000 325 Miter Bai Aa 1 PM2000 326 Guide Washer ase n D neri ea 1 PM2000 327 Flat Head Machine Gcrew nenn A 1 TS 0050051 Hex Cap Gcrew nenn 1 4 20x1 2 PM2000 329 Socket Head Cap Screw MEXB seen 2 PM2000 330 Support Base iii 1 PM2000 331 Mare 1 TS 1521011 ii elu EE MAXA iaat iaaa 1 PM2000 333 LockingiHandles iint dl AAA WA AWA nail 2 TS 0810012 Round Head Gcrew non nnnnnnnnnnnnn 10 24x1
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