Porter-Cable H450IS User's Manual
Contents
1. IMPORTANT Exceeding the rated capacity of your generator can result in serious damage to your generator and connected electrical devices See the Wattage Calculation section in this manual to assist you in determining the appliances and tools that can be run with the wattage capacity of your generator CIRCUIT BREAKERS Each receptacle has a circuit breaker to protect the generator from overloading If the circuit breaker trips unplug all electrical loads from the generator Let the circuit breaker cool down Push circuit breaker button to reset LOW OIL PROTECTION Your generator engine is equipped with Low Oil Shutdown Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil level in the crankcase is low If while the engine is running the oil gets low it will automatically shut itself down and will not restart until the oil is added If the oil is low before start up the generator will not start until oil is added NOTE The Low Oil Shutdown mechanism is very sensitive You must fill the engine to the full mark on the dipstick to inactivate this safety device FULL POWER When placed in the 120V position it allows you to receive the full capacity of the generator by using all 120 volt receptacles When in the 120 240 position you will only be able to receive half the available watts when using the 120 volt re ceptacles and the full available watts when using the 240 4 prong twistlock recept2. 3 FREEZER z 2400 600 3 P SMALL REFRIGERATOR 1800 2400 x AIR COND ROOM 7200 1000 x 2 SUMP PUMP 1 2 HP 2000 800 x 3 FURNACE FAN 1 3 HP 2400 1000 2 WELL PUMP 1 2 2000 CAUTION rorecare 1500 7 SS Se ee ee a m 1 DO NOT CONNECT VOLTAGE SENSITIVE 1 4 TELEVISION 1 l 300 1 CAUTION ELECTRONIC EQUIPMENT TV SET COMPUTER ope ee ETC DIRECTLY TO YOUR GENERATOR IF YOU USE THE GENERATOR TO POWER SENSITIVE EQUIPMENT YOU MUST USE A U L LISTED VOLTAGE SURGE PROTECTOR MICROWAVE 800 NOTICE FAILURE TO USE A LISTED VOLTAGE 1 SURGE PROTECTOR WILL DAMAGE YOUR AND VOID YOUR WARRANTY j SPACE HEATER 1500 THE IDLE CONTROL MUST BE IN THE WATER HEATER 4000 OFF POSITION WHEN OPERATING LARGE MOTOR LOADS FREEZERS REFRIGERATORS ETC OR VOLTAGE TIMES NUMBER SENSITIVE ELECTRONIC EQUIPMENT LIGHTING WATTS OF BULBS TV COMPUTERS ETC 60 WATT BULBS gt 60 75 WATT BULBS gt 75 x 100 WATT BULBS gt 100 x 300 WATT BULBS 300 x FOR PRODUCTS NOT LISTED REFER TO ELECTRIC LOAD GRAND TOTAL CALCULATION INSTRUCTIONS THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING AVERAGE VALUES ACTUAL INDIVIDUAL WATTAGE RATING OF YOUR GENERATOR DEVICE VOLTAGES MAY BE HIGHER OR LOWER THIS TOTAL MUST BE GREATER THAN YOUR H
3. Every Every MAINTENANCE TASK Season Check oil level Clean Air Filter Assembly Check Spark Plug Prepare Unit for Storage Prepare unit for storage if it is to remain idle for more than 30 days Note 1 Change oil after first two 2 operating hours and every 50 operating hours thereafter more often if operated in extreme dusty or dirty conditions Note 2 Check oil after 5 hours of operation GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain the generator as instructed in this manual ENGINE MAINTENANCE Refer to the Engine Operator s manual for service and maintenance of the engine GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corrosive vapors If these substances are on the generator clean with a cloth or soft bristle brush Do not use a garden hose or anything with water pressure to clean the generator Water may enter the cooling air slots and could possibly damage the rotor stator and the internal windings of the gen head GROUND FAULT CIRCUIT INTERRUPTER GFCI RECEPTACLE MONTHLY For maximum protection against electrical shock the GFCI should be tested monthly To test 1 Depress the TEST button The RESET button should e
4. PARTS 1 Oil is supplied see engine operators manual for correct procedure to add oil and fuel to engine 2 The locking plugs maybe used when needed or required AWARNING The locking plugs are to be installed and or used in accordance with appropriate local electrical code regulations Refer to instructions enclosed with each plug for proper installation 3 12V DC cables to be used with the 12V DC outlets See Operation section IMPORTANT Before any attempt to start your generator be sure to check engine oil See Engine Operator s manual GROUNDING THE GENERATOR A grounding lug is supplied with the generator for Grounding Lug use when required by local electrical ordinances Refer to article 250 of the National Electrical Code to clarify any needed grounding information Your ee local electric company or a certified electrician should be able to help you with this information 9 ENG D28512 OBTAINING ELECTRICITY FROM THE GENERATOR There are basically 2 ways to obtain electricity from a generator 1 Use of extension cords directly from the generator to the appliance lights tools etc 2 Use of a double throw transfer switch installed directly to the main electrical supply outside of house EXTENSION CORDS When using an appliance or tool at a considerable distance from the generator a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that accepts the tool s plug MUST be used in or
5. an authorized representative of Porter Cable Corporation and this decision will be final Porter Cable Corporation reserves the right to inspect the electrical connections at the customer s site of operation and test the generator for proper operation before any determination of liability is made Failure to maintain the equipment or wiring for inspection will void any claim for damages by the customer Porter Cable Corporation will not be responsible for equipment damaged as a result of voltage surges improper operation or improper installation of the generator CONNECTING PROCEDURE FOR RAISING OR SUSPENDING GENERATOR AWARNING Failure to properly connect lifting cables chains or straps can cause properly damage serious injury or death and void the manufacturer s warranty AWARNING Always use cables chains or straps rated at 2000 Ibs working load or more to raise or suspend generator AWARNING Never operate generator while suspended This could cause property damage serious injury or death DO NOT suspend objects other than generator from skyhook 1 Route cable chain or strap through lift ring as shown ALWAYS use lift ring when raising or suspending generator NOTE Make sure the generator is level position before raising or suspending to prevent damage D28512 16 ENG MAINTENANCE CUSTOMER RESPONSIBILITIES TABLE Before Every 25 Every 50 Every 100 Hours of Hours of Hours of Every
6. determine the approximate starting wattage requirement for most appliances and tools with inductive type motors multiply the wattage that was calculated by 2 to 4 times to assure adequate generator capacity If the nameplate information is not available use the values on the following chart as a guide 3 Remember that the starting and running wattage for resistive loads are the same Example a 100 watt light bulb requires only 100 watts to start Most resistive loads will be listed in wattage Application Guide To select the right generator for your needs total the wattage of the items to be run at the same time Electric Appliance 88 8558 83 8 8 3 8 sg Hand Drill Light Bulb Home Security Television Toaster Oven Portable Heater 5 000 BTU Furnace Fan Refrigerator Freezer Clothes Washer Water Heater Air Conditioner 20 000 BTU 12V DC Battery Charger Slow Cooker tae eee Blanket Maker Small Refrigerator The wattage ratings shown are averages Wattage requirements may vary with different brands of appliances 2 8 gt 028512 20 ENG HOUSEHOLD WATTAGE CALCULATOR DEVICES WITH HIGH STARTING INDUCTIVE LOADS APPLIANCE OR TYPICAL DEVICE REFRIGERATOR 11
7. the throttle or governor to achieve higher performance This will only alter the factory Pre set settings and damage anything connected to the generator Be sure a volt amp surge protector is used when sensitive electronic equipment is used such as televisions computers stereos and etc The damage of such equipment without the use of a protector WILL NOT be covered under warranty Do not adjust or attempt maintenance without consulting engine manual or an authorized engine service center Add stabilizer to fuel tank and run engine for 5 minutes before storage When in long term storage operate the generator every 60 days for at least 10 minutes with a load on it This will prevent the loss of residual magnetism that produces the electricity Allow the generator to run 5 minutes at no load for the engine and the gen head to stabilize Make sure the adequate size of extension cord is used Refer to the Grounding Instructions Extension Cord section of the owners manual If the generator is operating equipment that is drawing half of the rated watts it is considered 50 load Using all of the rated watts is considered 100 load ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT D28512 24 ENG
8. Become familiar with the oper ation and controls of the generator Know how to shut it off quickly e Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires e Keep children or others away from the generator at all times Always use a ULL listed voltage sensitive surge protector to connect voltage sensitive appliances TV computer ste reo etc Failure to use a U L listed voltage surge protector will void the warranty on your generator Notice A multiple outlet strip is not a surge protector Make sure you use a ULL listed voltage surge protector Always use proper connecting procedures as described in this manual when connecting cables chains or straps for raising or suspending generators equipped with lift rings Always use cables chains or straps rated at 2000 Ibs working load or more to raise or suspend generator Never operate generator while suspended or in an unlevel position Always operate generate on a flat level surface RISK OF HOT SURFACES WHAT CAN HAPPEN Contact with hot surfaces such AWARNING HAZARD Contact with hot engine and as engines exhaust components generator could result in serious burns components RISK OF MOVING PARTS AWARNING HAZARD WHAT CAN HAPPEN The generator contains parts which rotate at high speed during operation These parts are covered by guarding to prevent injury Contact with moving parts can re
9. Cigarettes sparks fires or Add fuel to tank in well other hot objects can cause ventilated area Make sure there gasoline or gasoline vapors to are no sources of ignition near ignite the generator Improperly stored fuel could Store fuel in a OSHA approved lead to accidental ignition Fuel container designed to hold improperly secured could get gasoline Store container in se into the hands of children or cure location to prevent use by other unqualified persons others Materials placed against or near Operate generator a clean dry the generator or operating the well ventilated area a minimum of generator in areas where the four feet from any building object temperature exceeds 104 F am jor wall DO NOT OPERATE bient such as storage rooms UNIT INDOORS OR IN ANY garages can interfere with its CONFINED AREA proper ventilation features caus ing overheating and possible ig nition of the materials or build ings Engine speed has been factory Never attempt to speed up set to provide safe operation the engine to obtain more per Tampering with the engine speed formance Both the output adjustment could result in voltage and frequency will be overheating of attachments thrown out of standard by this could cause a fire practice endangering attachments and the user 4 ENG ADANGER HAZARD Overfilling the fuel tank fuel spillage ADANGER HAZARD Fire Inhalation Damage to Ve
10. Instruction manual Model 45015 ESPANOL PAGINA 25 FRANCAIS PAGE 49 Generator To learn more about Porter Cable visit our website at http www porter cable com PORTER CABLE Copyright 2003 Porter Cable Corporation IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No Part No D28512 032 0 SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and understand This infor mation relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these sections ADANGER ndicates an imminently hazardous situation which if not avoided will result in death or serious injury indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury ACAUTION CAUTION used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage CONSUMER SAFETY INFORMATION Re
11. OUSEHOLD WATTAGE LOAD 21 ENG D28512 TROUBLESHOOTING GUIDE PROBLEM cause Engine will not 11 start No electrical output Repeated circuit breaker tripping Generator overheating No auto idle DC does not have power with the circuit breaker depressed D28512 Low on fuel or oil Ignition switch in Off position Faulty spark plug Choke in wrong position Fuel shut off valve in closed position Unit loaded during start up Spark plug wire loose Faulty receptacle Circuit breaker kicked out Defective capacitor Faulty power cord GFCI switch breaker kicked out Overload Faulty cords or equipment Generator overloaded Insufficient ventilation Faulty solenoid Faulty idle control switch Faulty windings in stator Faulty circuit board Faulty wire harness Faulty rectifier Faulty windings in stator Faulty wire harness 22 ENG CORRECTION Add fuel or oil Turn to ON position Replace spark plug Adjust choke accordingly Open fuel shut off valve Remove load from unit Attach wire to spark plug Have Service Center replace Depress and reset Have Service Center replace capacitor Repair or replace cord 5 Depress and reset Reduce load Check for damaged bare or frayed wires on equipment Replace Reduce load Move to adequate supply of fresh air Have Service Center replace Have Service Center replace Have Service Cen
12. WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Porter Cable Corporation Jackson TN USA 1 888 559 8550 23 ENG 028512 QUICK FACTS CALL 1 888 559 8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REPAIRS AND SERVICE PART PURCHASES ENGINE GAS ENGINE OIL WATTAGE WIRING BATTERY VOLT REG ENGINE STORAGE OPERATION Use clean fresh gasoline with a minimum 87 octane rating Do not add gasoline during or immediately after use Refer to engine owner s manual for oil recommendations Most generators are equipped with a low oil shutdown If the oil is low or if the Generator is not level the engine will not start Make wattage calculations before use Refer to general operator s manual for further instructions Contact an electrician for any wiring instructions If wiring into a house a double throw transfer switch and a heavy duty cord set must be used Use a standard 12V lawn and garden battery with a minimum of 45 A H or 210 CCA The voltage and frequency are regulated by the rpm s of the engine Do not adjust
13. acle D28512 12 ENG IDLE CONTROL Choose the correct application 1 For normal application such as power tools small electric appliances light bulbs and radios Place the idle control switch in the ON position The generator will idle down when there is no load This lowers the engine noise saves on fuel consumption and engine life 2 Idling down IS NOT recommend on large motors refrigerators freezers etc or voltage sensitive electronic equipment computers televisions etc For these applications Place the idle control switch in the OFF position 12V DC OUTLET IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine to stabilize IMPORTANT When the unit is running the battery will charge DO NOT connect the 12V DC cables to the generator s battery To charge battery 1 Using the 12V DC cables supplied connect the red positive 12V DC cable to the battery s positive terminal 2 Attach the other end of the red positive 12V DC cable to the generators positive 12V DC outlet 3 Connect the black negative 12V DC cable to the battery s negative terminal 4 Attach the other end of the black negative 12V DC cable to the generators negative 12V DC outlet 5 Charge the battery according to battery or equipment manufacturer recommendations BEFORE START UP This generator has been shipped from the factor
14. ad Operators Manual Do not operate equipment until you have read A WARNING operators Manual for Safety Assembly Operation and Maintenance Instructions This product may not be equipped with a spark arresting muffler If the AWARNING product is not equipped and will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or other similar items then an approved spark arrester must be installed and is legally required in the state of California It is a violation of California statutes section 130050 and or sections 4442 and 4443 of the California Public Resources Code unless the engine is equipped with a spark arrester as defined in section 4442 and maintained in effective working order Spark arrester are also required on some U S Forest Service land and may also be legally required under other statutes and ordinances Engine exhaust contains chemicals known in certain quantities to cause AWARNING cancer birth defects or other reproductive harm IMPORTANT SAFETY INSTRUCTIONS Improper operation or maintenance of this product could result in serious AWARNING injury and property damage Read and understand all warnings and operating instructions before using RISK OF ELECTROCUTION AND FIRE ul ADANGER HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Attempting to Back feeding electricity through Never backfeed electricity connect generator a building s electri
15. cal system to through a structure s electrical directly to the the outside utility feed lines system electrical system could endanger repair persons of any building attempting to restore service structure D28512 2 ENG ADANGER HAZARD Attempting to connect generator directly to the electrical system of any building structure Continued Operation of generator in rain wet icy or flooded conditions Use of worn damaged under sized or un grounded exten sion cords Placing generator on or against highly conductive surface such as a steel walkway or metal roof Improper connection of items to generator RISK OF ELECTROCUTION AND FIRE Continued WHAT CAN HAPPEN Attempting to connect to the in coming utility service could result in electrocution Restoration of electrical service while the generator is connected to the incoming utility could result in a fire or serious damage if an isolator switch is not installed Failure to use a double throw transfer switch when connecting to a structure s electrical system can damage appliances and WILL VOID the manufacturer s warranty Water is an excellent conductor of electricity Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone con tacting them Contact with worn or damaged extension cords could result in electrocutio
16. ce Read the load rating chart and instructions in the Wattage Cal culation section Make sure that the summation of electrical loads for all attachments does not exceed the load rating of the generator D28512 ADANGER HAZARD Operation of unit when damaged or with guards or panels removed ADANGER HAZARD Attempting to fill the fuel tank while the engine is running Sparks fire hot objects Improper storage of fuel Inadequate ventilation for generator Tampering with factory set engine speed settings D28512 124 RISK OF ELECTROCUTION AND FIRE 7 Continued WHAT CAN HAPPEN HOW TO PREVENT IT Attempting to use the unit Do not operate generator with when it has been damaged or mechanical or electrical when it is not functioning problem Have unit repaired by normally could result in fire or an Authorized Service Center electrocution Removal of guarding could Do not operate generator with expose electrically charged protective guarding removed components and result in electrocution RISK OF FIRE WHAT CAN HAPPEN HOW TO PREVENT IT Gasoline and gasoline vapors Turn engine off and allow it to can become ignited by coming cool before adding fuel to the in contact with hot components tank Equip area of operation such as the muffler engine with a fire extinguisher certified exhaust gases or from an to handle gasoline or fuel fires electrical spark
17. cle from leaks Remove generator from vehicle immedi ately upon arrival at your desti nation HOW TO PREVENT IT Operate generator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operat ing unit D28512 AWARNING HAZARD Operation of generator in careless manner Operation of voltage sensitive appli ances without a voltage surge protector Raising or suspending generators equipped with lift rings improperly Operating generator while suspended D28512 RISK OF UNSAFE OPERATION WHAT CAN HAPPEN All sources of energy include the potential for injury Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others Any gasoline operated household generator will incur voltage variations causing damage to voltage sensitive ap pliances or could result in fire Generator could fall causing serious injury or death to you or others Improper raising or suspending can cause damage to the generator Generator will not operate properly and will cause damage to the generator and could cause serious injury or death to you or others 6 ENG HOW PREVENT IT e Review and understand all of the operating instructions and warnings in this manual
18. der to reduce the risk of electrical shock A cord of adequate size must be used Using the following chart to determine the minimum wire size required Extension Cord Wire Gauge Chart Cord Wire Gauge Length Size Amperage to 100 ft Up to 20 amp draw 0 to 100 ft Up to 30 amp draw NOTE When amperage exceeds 20 amp a 12 gauge extension cord should not be used for long distances An extension cord that is hot to the touch is overloaded CAUTION Repair or replace damaged extension cords immediately DOUBLE THROW TRANSFER SWITCH Potential hazards exist when a portable electric generator is connected to the main electrical supply coming into the house It is at that point that the electrical generator could feed back into the utility company s system causing possible electrocution of workers who are repairing the electrical lines To avoid back feeding of electricity into utility systems a double throw transfer switch must be installed between the generator and utility power The Double Throw Transfer Switch should be installed by a licensed electrician and in com pliance with all state and local electrical codes When installing a Double Throw Transfer Switch a minimum of 10 gauge wiring must be used The electrician should also install a sub panel to isolate the circuits you would want to use during an emergency or electrical power outage Your generator will not be large enough to handle the load of all the ligh
19. e this unit until you have read and understand this Owners Manual for Safety Operation and Maintenance Instructions Do not operate this unit until you have read and understand the Engine Owners Manual for Safety Operation and Maintenance Instructions Note Photographs and line drawings used in this manual are for reference only and do not represent a specific model SPECIFICATIONS MODEL 45015 HORSE POWER 9 RATED SURGE WATTS 4500 5500 VOLTAGE 120 240V AMPERAGE 37 5A 18 8 A PHASE SINGLE HERTZ 60 Hz ENGINE SPEED 3600 RPM MAX AMBIENT TEMP 104 F FUEL CAPACITY 7 GALLON RUN TIME 50 100 13 4 8 7 HOURS D28512 8 ENG ASSEMBLY ACAUTION Read this manual Do not attempt to operate equipment until you have read this Manual for Safety Operation and Maintenance Instructions NOTE This manual is a general manual Information in this manual may or may not pertain to your model Please read carefully NOTE Left and right describes the location of a part with the operator facing the outlet panel REMOVE GENERATOR FROM CARTON e Open carton from top e Cut carton along dotted lines e Remove all carton inserts e Remove generator through opening in carton e Remove shipping block s from under the gen head Unscrew bolt s and remove the shipping block s It is very important that this is removed before starting your generator e See portability Kit instructions to assemble the portability kit OTHER LOOSE
20. enerator to stabilize STOPPING ENGINE 1 Disconnect all electrical loads 2 Turn ON OFF switch to OFF position 3 Close fuel shut off valve 7 CONNECTING ELECTRICAL LOADS 1 Let engine run and warm up for five minutes after starting with no electrical load Connect loads in the following manner to prevent damage to equipment 2 Connect inductive load equipment first inductive loads consist of refrigerators freezers water pumps air conditioners or small hand tools Connect the items that require the most wattage first See Wattage Calcu lation Section in this manual Connect the lights next 4 Voltage sensitive equipment should be the last equipment connected to the generator Plug voltage sensitive appliances such at TV s VCR s micro waves ovens computers and cordless telephones into a UL listed voltage surge protector then connect the UL listed voltage surge protector to the generator 15 ENG 028512 Failure to connect and operate equipment in this sequence can cause damage to equipment and will void the warranty on your generator Follow the wattage calculation table in the Wattage Calculation section of this manual Overloading the generator will cause power fluctuations and can damage equipment and appliances Porter Cable Corporation will only be responsible for damage to customer s equipment when the generator is determined to be defective This determination will only be made by
21. hicle Surfaces ADANGER HAZARD Gasoline engines produce toxic carbon monoxide exhaust fumes RISK OF FIRE Continued WHAT CAN HAPPEN Spilled fuel and its vapors can become ignited from hot surfaces or sparks RISK OF INJURY AND PROPERTY HOW TO PREVENT IT Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refueling area or any spillage before starting engine Allow for fuel expansion Keep maximum fuel level inch below the tip of the fuel tank Never refuel with the engine running DAMAGE WHEN TRANSPORTING WHAT CAN HAPPEN Fuel or oil can leak or spill and could result in fire or breathing hazard serious injury or death can result Fuel or oil leaks will damage carpet paint or other surfaces in vehicles or trailers RISK OF BREATHING INHALATION HAZARD WHAT CAN HAPPEN Breathing exhaust fumes will cause serious injury or death 5 ENG HOW TO PREVENT IT If generator is equipped with a fuel shut off valve turn the valve to the off position before transporting to avoid fuel leaks If generator is not equipped with a fuel shut off valve drain the fuel from tank before transport ing Transport fuel only in an OSHA approved container Always place generator on a protective mat when transport ing to protect against damage to vehi
22. ion and the availability of replacement parts All decisions of Porter Cable Corporation with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return it to the retailer The product must be evaluated by an Porter Cable Authorized Warranty Service Center For the location of the nearest Porter Cable Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain original cash register sales receipt as proof of purchase for warranty work e Use reasonable care in the operation and maintenance of the product as described in the Owners Manual s e Deliver or ship the product to the nearest Porter Cable Authorized Warranty Service Center Freight costs if any must be paid by the purchaser e Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements e f the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRANTY DOES NOT COVER e Merchandise sold as reconditioned used as rental equipment and floor or display models e Me
23. n Use of undersize extension cords could result in overheating of the wires or attached items resulting in fire Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Exceeding the load capacity of the generator by attaching too many items or items with very high load ratings to it could result in overheating of some items or their attachment wiring resulting in fire or electrical shock 3 ENG W 24 HOW PREVENT IT To connect to a structure s electri cal system in a safe manner always have a Double Throw Transfer Switch installed by a qualified electrician and in compli ance with local ordinances When installing a Double Throw Transfer Switch a mini mum of 10 gauge wiring must be used Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Inspect extension cords before use and replace with new cord if required Use proper size wire gauge cordset for application see chart in the Assembly section of this manual Always use a cordset having a grounding wire with an appropriate grounding plug DO NOT use an ungrounded plug Place generator on low conduc tivity surface such as a concrete slab ALWAYS operate generator a minimum of six feet from any conductive surfa
24. of the engine GENERATOR e Clean the generator as outlined in the Maintenance Section on this manual e Check that cooling air slots and openings on generator are open and unobstructed 028512 18 ENG WATTAGE CALCULATIONS IMPORTANT Never exceed the rated capacity of your generator Serious damage to the generator or appliance could result from an overload 1 Starting and running wattage requirements should always be calculated when matching a generators wattage capacity to the appliance or tool 2 There are two types of electrical appliances that can be powered by your generator Items such as radios light bulbs television sets and microwaves have a resistive load Starting wattage and running wattage are the same Items such as refrigerators air compressors washer dryer and hand tools that use an electrical motor have an inductive load Inductive load appliances and tools require approximately 2 to 4 times the listed wattage for starting the equipment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used C Always start your largest electric motor first and then plug in other items one at a time NOTE On 120 volt loads the maximum starting wattage should NOT exceed one half of the rated generator wattage Example a 5000 rated wattage generator 2500 maximum starting wattage DETERMINING WATTAGE REQUIREMENTS Befo
25. peed has been factory set to provide safe operation ACAUTION Tampering with the engine speed adjustment could result in over heating of attachments and could cause a fire Never attempt to speed up the en gine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user ACAUTION You MUST unplug any load from the generator before starting to prevent permanent damage to any appliances TO START THE ENGINE ACAUTION Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains carbon monoxide an odorless and deadly gas 1 Open the fuel shut off valve on tank and engine 2 Move the choke control located on the engine to CHOKE position NOTE No choke is required on warm engines Make sure choke is in the RUN position on warm engine starts 3 Move the ON OFF switch on engine to the ON position 028512 14 ENG 4 Grasp handle on rope starter and pull slowly until resistance is felt Let the rope rewind slowly Pull rope with a rapid full arm stroke Let rope rewind slowly Repeat if necessary NOTE IF ENGINE OIL LEVEL IS TOO LOW ENGINE WILL NOT START CHECK OIL LEVEL AND ADD IF NECESSARY 5 When engine starts gradually move the choke to the RUN position IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine and g
26. rchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by Porter Cable or unauthorized repair or alterations An air compressor that pumps air more than 50 during a one hour period is considered misuse because the air compressor is undersized for the required air demand e Repair and transportation costs of merchandise determined not to be defective e Costs associated with assembly required oil adjustments or other installation and start up costs e Expendable parts or accessories supplied with the product which are expected to become inoperative unuseable after a reasonable period of use including but not limited to sanding disks or pads saw and shear blades grinding stones springs chisels nozzles o rings air jets washers and similar accessories e Merchandise sold by Porter Cable which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS
27. re operating this generator list all of the appliances and or tools that are going to operate at the same time Then determine the starting wattage requirements and the running wattage requirements by following example and or refer to household wattage calculator 1 First total the running wattage of all appliances and or tools that will be operated at the same time Running Watts Starting Watts Example 1 Lights 100 Watts 0 Television 300 Watts 0 Slow Cooker 250 Watts 0 TOTAL 650 Watts 0 2 Next the starting wattages of any appliances and or tools that will start and stop during operation Running Watts Starting Watts Example 2 Small Refrigerator 500 Watts 2000 Watts TOTAL 500 Watts 2000 Watts 3 The running wattage of examples 1 amp 2 totals 1150 watts The starting wattage of the small refrigerator is 2000 watts which is 1500 watts more than the running watts Take this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150 Example 3 1500 Starting Watts 1150 Running Watts TOTAL 2650 Total Watts Generator must have a maximum capacity of at least 2650 watts 19 ENG 028512 STARTING WATTAGE REQUIREMENTS 1 Some appliances and tools will list on the motor nameplate the starting and running voltage and amperage requirements Use the following formula to convert voltage and amperage to wattage Volts X Amp Watts Example 120 volts x 10 amps 1200 watts 2 To
28. sult in serious injury RISK FROM LIFTING AWARNING HAZARD WHAT CAN HAPPEN Lifting a very Serious injury can result from at heavy object tempting to lift too heavy an object 7 ENG HOW TO PREVENT IT During operation touch only the control surfaces of the generator Keep children away from the generator at all times They may not be able to recog nize the hazards of this product Re HOW TO PREVENT IT Never operate generator with guarding or cover plates removed Avoid wearing loose fitting clothing or jewelry which could be caught by moving parts HOW TO PREVENT IT The generator is too heavy to be lifted by one person Obtain as sistance from others before you try to move it D28512 CONSUMER GENERAL AND SERVICE INFORMATION e Please read and follow these instructions for proper use and maintenance e If you experience any problems and need assistance please call us at our toll free number 1 888 559 8550 Monday through Saturday f repair or service part purchase is required our many Authorized Warranty Service Centers are conveniently located and equipped to handle all in warranty and out of warranty service e For the location of the nearest Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain sales receipt as proof of purchase for warranty service e Read and understand all safety warnings e Do not operat
29. ter replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace LIMITED WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship Products covered under this warranty include air compressors air tools service parts pressure washers and generators which have the following warranty periods 3 YEARS Limited warranty on 2 stage oil free air compressor pumps that operate at 1725 RPM 2 YEARS Limited warranty on oil lubricated air compressor pumps 1 YEAR Limited warranty on all other air compressor components 2 YEARS Limited warranty on electric generator alternators 1 YEAR Limited warranty on other generator components 2 YEARS Limited warranty on pneumatic air tools as described in Porter Cable general catalog 1 YEAR Limited warranty on pressure washers used in consumer applications i e personal residential household usage only 90 DAY Pressure washers used for commercial applications income producing and service parts 1 YEAR Limited warranty on all accessories Porter Cable will repair or replace at Porter Cable s option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the service center locat
30. ts appliances TV etc at one time To select which items to run during the electrical power outage see Wattage Calculation section in this manual D28512 10 ENG ASSEMBLE SKYHOOK Tools needed 1 1 2 socket or open end wrench 1 Torque wrench Parts bag contains 1 Skyhook 2 Upper brackets 4 Bolts 5 16 18 x 7 8 4 Lockwashers 5 16 4 Nuts Whizlock 5 16 1 Place skyhook under frame as shown 2 With skyhook resting on fuel tank install upper bracket as shown 3 Wrap upper bracket around frame 4 Slide lockwashers onto bolts insert through brackets and secure with whizlock nuts NOTE DO NOT tighten bolts at this time 5 Repeat steps 5 7 on other side 6 Position skyhook between arrows on label When correctly positioned skyhook will be aligned to the center of the gen head and engine as shown AEN Failure to properly position skyhook can cause property damage serious injury or death and void the manufacturer s warranty D28512 7 Torque four bolts to 11 12 165 132 144 in lbs IMPORTANT DO NOT substitute hardware when assembling the skyhook OPERATION KNOW YOUR GENERATOR Read this General Manual and Safety Rules before operation of your Generator Compare the illustration in your parts manual with your generator to familiarize yourself with the location of various controls and adjustments Save all manuals for future references GENERATOR CAPACITY
31. xtend If the RESET button does not extend notify a DeVilbiss Air Power Company Authorized Warranty Service Center 2 Torestore power depress the RESET button firmly into the GFCI unit until an audible click is heard If reset properly the RESET button is flush with the surface of the test button When the button stays in the power is ON 17 ENG 028512 STORAGE If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store generator with fuel in the tank indoors or in CAUTION enclosed poorly ventilated areas where fumes reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances ENGINE PREPARATION 1 Add fuel stabilizer to fuel tank to minimize the formation of fuel gum deposits during storage 2 Run engine at least 10 minutes after adding stabilizer to allow it to enter the fuel system Next shut off engine Disconnect the spark plug wire and remove the spark plug Add one teaspoon of oil through the spark plug hole Place rag over spark plug hole and pull the recoil a few times to lubricate the combustion chamber 7 Replace the spark plug but do not connect the spark plug wire NOTE If a fuel stabilizer is not used all gasoline must be drained from the tank and carburetor to prevent gum deposits from forming on these parts and causing possible malfunction
32. y without oil in the ACAUTION crankcase Operating the unit without can damage the engine Always check engine oil level before every start Running engine low of oil or out of oil could result in serious damage to the engine Follow the steps listed below before starting generator 1 Check engine oil Refer to the Engine Operator s Manual for correct grade and quantity of oil 2 Check fuel level fill as required Make sure generator is turned off and has been allowed time to cool down Use clean fresh regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Never fill fuel tank completely Fill tank to ACRUTION 1 2 below the bottom of the filler neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starting engine Never fill fuel tank indoors Never fill fuel tank when engine is AWARNING running or hot Do not smoke when filling fuel tank 13 ENG D28512 Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains carbon monoxide an odorless deadly gas 3 sure generator is grounded in accordance with local requirements 4 All electrical loads MUST be disconnected 5 The idle control switch MUST be in the OFF position 6 sure skyhook bolts are tightened and torqued to 11 12 ft lbs 132 144 in lbs Engine s
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