Paxton Automotive Tablet Accessory Dodge Durango User's Manual
Contents
1. diNNd 431VM OL OD T CN CO SF LO CO cO OD cO ll eie ei elei e el e Tr gt 30018 3NI9N3 OL A 5 HA9HVHOHAdNS OL r xipuoddy 40 L 133HS ONIMVHO 31V9S LON OG cL 11V9S Sq19 1H5I3M ON INON Add 5869 101 9Ma d ang HddV HSINI 3NVINI HIV ASY 090 1S1 SIHVd 33S 39000 72 10 00 a gut emm a F H EL guy AAG 1 SNOLLOVH 50055000 STVINIO3G 31V0dn ATIYNNVIN LON OG 10 DOC S39NVH3101 SJHONI NI 3HY SNOISNINIG SNIMVEO PINS AVO gigas 3SIMM3H1O SSTIN 3SOH 2 1 31441 911 0066642 v9 ISOH dINV19 0EPESOL 994 ISOH dINV19 OLvESOL 0G X00 T 4115 ISOH LIPSEZZ 3XVINI HIV 98910185 918 X VE ONNFZ OL OH Nvd M3H9S 006808 M901 LNI Ol H3HSVM 1007122 MO1d HOIH HIV 43114 2088087 HJNIVI3H 431114 ONY 012008 GQ3I3IQOIN 431114 9SH 661008 NOLLdIHOS3d ON Luvd ASV SSVd A8 d0SS4ddN09 OL p FQN ASV 9 S OL j IN SE LO cO OO Co C 1NdA 3SVOMNVHO OL A 6 pr Secured ts Reserved Intl Co SY e e Q D Q o Q gt N h 0 2002 Paxton Automotive P N 4809632 All Ri 25SE Au9 9 1138 S0 9v0Vo2. 3 008 G VdZ g xipueddy Te CO SE ooa S SSS L 40 L 133HS ONIMVHO 31 95 LON OO EL TIYIS Sg10 Z 1H9I3M m Y EO Zu 91101 GIE 9 3zIs_L0 L NOLdWO9 9 uddv HSINIJ SEEKS H3NOISNAL 1138 ASV SE deu 1 335 225 L0 8L L NOLdINO9 9 oNIH33NIDN3 m TVId31VIN 3S001 d HS S1HYd ISJHL L Se gt O9NVHnd 39000 17v 1002 0002 0 62 LL HOLOOMd V em 9l I7 S319NV Sm EE EE ET WE 1 03893045 3SIMH3HL1O SSFINN S310N Ss a 2 1 b09 608 XV4 9E 1 P 09 909 IL PITE 1 3lvddn ATIYNNYN LON OG LO DOC 3uv S39NVH3101 NS os 0 6 VO CHYNXO 39714 NOOV38 00 At ONIMWHG Q31VH3N39 AYI S3HONI NI SNOISN3INIQ SELS dade 03190345 3SIMH3H1O SSTINN cr o P S Gc gt lt Li e HLOOWS AH9 9 OLLSV1d 41101 0S1 910V4 ANH Ai HdHSVM 00 009 7 8c JNn0c c L LAN 60 00927 91001 X 2 00 HSH M389S 001 0GcV HO8HY HANOISNAL 00c 0064d M389SQV31 L O 010v1d4 91SZ L XVG OND91 8 MAHOS 9 1 G VZ 91008 X 0 I 06 x Q 0 928 H39VdS 90 6 8 10Vc 97 v87 d31S HV1109 190 L039dt MHL 8 31V1d OL HANOISNAL L 0 0L039dt IN SF O CO co NOLLdIH9S3Q ON 1dVd i lt 9 xipuoddy dO L 133HS DNIMWHG 31V9S LON 00 ZL 11V9S eng IHOIaM ben CH Z
3. DURANGO ONLY Engine Management installation please refer to assembly drawing 1017718 This shows the pin locations and correct connector on the factory ECM Mount Paxton s Engine Control Unit to the cover of the power distribution box in the engine compartment Route the 8 wire har ness across the firewall of the engine compartment to the factory ECM Locate the black connector on the ECM and strip back enough of the factory tape and split loom to allow locating the pins and colored wires in the factory harness Make your cuts in the harmess approximately 2 to 3 from the plug to the ECM This allows working room to make the connection from the Paxton supplied Engine Management Unit to the factory ECM Although Paxton supplies 8 butt connectors in the kit to make the connections between the Engine Control Unit and the ECM we recommend you solder the connection in place of the supplied connectors assuring a good connection If you use the connectors be sure to carefully crimp them to make a good connection u Route the injector harness straight across and over the engine Connect to the two injectors in the discharge tube v _ Re install the fan shroud and re connect all electrical connections Install the supplied 90 rubber elbow on the washer pump dis charge port nearest the dual idler pulley Re connect the remaining pump as stock See Fig 3 17 MO Fig 3 17 y Install the air intake assembly Conn
4. 9EXYFO OEONL G OEXAFO OEON 60 00 L LNZ 0L 00L ENZ c 1 X CE G NNNIVA H3ldvav 616 49 47 26 5 WNNOWA 331 690 99 47 914 dINV10 ISOH 910 c004 SSVd A8 NOILd149S30 100 0008 ON IHVd ON WALI 411314 NO 140d WANOWA OL TVLAC NOLIVOIdIGOMN Z Ill 90700 LU XX JHV S30NVHU310L SI3HONI NI 3HV SNOISN3IWIG dldl9ddS 4SIMMdHIO SSTINN Q103INVIA 39V LNI NO 140d Nnn9VA OL ASV 398VHOSIG HIV OL A 12 pr Secured ts Reserved Intl Co SY e e Q D Q o Q gt gh 02002 Paxton Automotive 25SE P N 4809632 All Ri AVS 1v 14 HL H3HSVM 600 0824 MO TAN HLIM S49 T331S 8c ONnOc v L OHXH LAN Lc0 06037 13318 9187 X Vc 9NDOC v L CHXH MIHIS V 0 08cV4 1041N09 3SINH9 DLN Diug 090 010490dr NOLLdIHOS3d ON 1dVd LL xipu ddv EES 6s Su Boas SESS E NES TT 133HS 9NIMYY0 31V9S LON OG ESL 31V9S sgg HOI lt ad Mad HD Oma 9 _3zis_ 0 21 2 N01dW03 9 HddY HINI a NOI1V20 13H 10HLNO9 3SIN49 ASY 0 61 6 293 1 q9H 1 335 SE LO v OL NOLdINOO 9 SNIH33NISN3 TVId31VIN age O9NVHNG 39000 17v 1004 0002 QWLF S319NV ADS EE dun LO vl 8 d0190Hd V NMWHa SNOLLOWH4 e LA Alvd STWAQUddY 900 FXXX S1VWI330G NGO SUE E ji J X UNES
5. Fig 2 10 Remove the three bolts securing the A C compressor using a 13mm and 15mm sock et Lift compressor up and let it rest on top of the valve cover Using a 1 1 8 wrench or socket remove the large bolt on the front of the cylinder head See Fig 2 11 Fig 2 11 Trim the plastic hose that connects to the oil filler by cutting 1t off Just before the second barb approx 3 4 Do not remove the sec ond barb as this keeps the hose from coming off under boost See Fig 2 72 Install the supplied longer hose p Detach the cruise control cable at the throttle body See Fig 2 13 Using a 10mm socket unbolt the cruise control actuator and seper ate it from its mounting bracket Fig 2 13 g Once you have removed the two 10mm nuts securing the cable to the actuator pull out the small pin using a pair of pliers See Fig 2 14 2 3 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 r Re route the cruise control cable behind the A C lines at the firewall Unbolt the comput er from the inner fender panel using an 8mm socket and route the cruise control cable behind it See Fig 2 15 Fig 2 17 v Bolt the oil filler neck to the plate using the supplied hardware See Fig 2 18 Re attach the PCV hose a m L Wy c d ART s Re assemble the act
6. gh 02002 Paxton Automotive 25SE P N 4809632 All Ri N LO C 6 xipueddy BEST GEES S ER FLV E 30 L 133HS 9NIMVHG 3IVOS LON Od E THIIM TSS 3NON D Ecs 120201 ddl HSINI4 SES C NOIJV2073H 3SOH H31V3H ASV ag 1511 SIHVd 335 DE SNIH33NI9N3 VIEN cu OONVHNG 39000 Up 1002 0002 00 10 21 HO190Md V 91 1 S319NV esa EE DOL seen TT ZE d IECH o Gun n AUD awan rom dovon Deieren gs a S3H2NI NI SNOISN3WIG ER ONIMVMEO Q31V83N39 AVO ca tn ie 3SIWH3H10 SSTIND ec GS 012 ISOH dWV120 0968p0L N N081313381S ver 914 0 996 Sa 8 X 8 6 H M 914 6c008 D JSOH 3NIINI 9NI1dn09 LyGLOOS tc 971 00 cp X 8 S g31V3H ISOH zr 0LLE99 i NOLLdIH9S3d ON IMVd AIP ON WALI P e 3NI9N3 JO 3015 H39N3SSVd NO 9NILLIJ 1SONH3ddN OL x 3 a Q A 11 S9NIddS Ad019V4 3Sf1 3H 4SOH d31V3H Ad019V4 OL OL xipueddy JO 133HS ONIMVUG 3IV9S ION Od 89 TWIS seier HOE _ ON dM HISSIOL ON og 37IS uddV HSINIJ SSVd A8 HOSS3HdINOO ASV deu 1SI1 Sluvd 33S 9NIH33NIDN3 VIN 1u 09Nvuna 39000 1 p 10 00 SUP NOIdWOD 9 mu Snow GL ee 900 300 STVWID3G Je 1 v09 508 XV4 9EEL vO9 909 TAL f 0 6 V2 OHYNXO 29V1d 0438 008 LLATH GLX9FO OEONL di 41VOdn ATIVANVIN LON OG S it 9NIMVHd Q31VH3N39 AY
7. See Figs 3 3 bracket You may need to bend the A C lines sd for a perfect fit b Measure and cut the supplied oil drain hose to 22 1 2 long Secure hose to drain fitting on supercharger using supplied clamp See Fig 3 1 Fig 3 1 c Lower the supercharger into place making sure that the oil drain hose goes over the A C line See Fig 3 2 Fig 3 4 Make sure the drain hose is routed smoothly down hill without dips or kinks Drain restriction may cause supercharger failure Fig 3 2 3 1 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 e Bolt the belt tensioner assembly to the front of the supercharger using a 7 32 allen wrench or socket See Fig 3 5 E Fig 3 5 f Install the supercharger drive belt and ten sion by turning the leadscrew clockwise using a 10mm socket The belt should be very tight as it will stretch after being run and loosen up See Fig 3 6 Fig 3 7 Under the vehicle near the oil filter you will find the oil pressure sender Unplug and remove using an oil pressure sender socket available at most auto parts stores Install the brass TEE fitting using Teflon sealant on the threads See Fig 3 8 The sender is now re installed pointing toward the front of the vehicle Fig 3 6 g Tighten the nut on the tensioner pulley using a 3 4 wrench You will have to b
8. c0 0101 GGO OLOO 010 09149d T CN CN N CN OO CO OO LO CO OO O NI MNVHO 97 18 AV A9 NI WW MOTI3A NV LL NI d0SN3S 0 N3349 19V 18 e Q38 N3349 1H9I1 SHO19AFNI d3rtddns OL LIGHT GREEN RED BLACK GREEN TAN YELLOW GRAY BLACK XO8 NOLLIN9I 8 4311114 NO LXVd pr Secured PIN 26 02 SENSOR PIN 24 02 SENSOR PIN 18 GAM SENSOR PIN 8 CRANK SENSOR Cry co o C CO D 5 C3 o C3 C 19V18 HOL93NNO9 1194 S ts Reserved Intl Co gh 25SE P N 4809632 2002 Paxton Automotive All Ri CL xipueddy 40 L 133HS 5NIAVMG 3IVOS LON OG LZ 11V9S ag 10 mm oe V Mu 810001 OM 8 3zIs 10 21 62 01411029 HddV HSINId NOILV2IJIQOIN ISOH H3HSVM ASY LO e VC N03W1 deal ISHSluvd33S L0 9L L NOLdINOO D 59NIu33NIDN3 TVId31VIN O9NVANd 39000 14 F L0 00 L Suio9uvHouidns JEC L 09 S08 XV4 9 1 p09 S08 AL T 0 6 V9 qHVNXO 39V1d NODV38 OOS L EZ 0 9L L NOLdINO9 9 NMWHG 3lVd IVA0dddV 8 1 8 G HJLdVOV 914 11vadn ATIVANVIN LON OG DNIMVHO 31VA3N19 AY 616 9 44 9WIF S419NV SNOLLOVHd GO0FXXX SIVINIO3Q LO FXX JHV SIONVHTIOL S3HONI NI SNOISNANIQ 04223945 3SIMH3H10 SSFINN diNNd H3HSVM OL di iid d3HSVM 913 0L0 ScLRZ L NOILdI49S30 ON IHVd
9. BR A 13 iii PIN 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632V1 0 e TOOLS INSTALLATION Metric and Standard sockets sets Metric and Standard combination wrenches Phillips and common screw drivers 12 crescent wrench or 36mm open end wrenches Pliers Wire cutters and wire crimping Tool Hose cutters 1 8 drill bit and hand drill Allen wrenches 10 Small heat source 11 3 8 Tap NPT P N 4809632 iv 2002 Paxton Automotive All EN Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 Section 1 INTRODUCTION finest street Supercharger available for the 2000 2001 4 7L Dodge Durango The centerpiece of this kit is the highly effi cient and reliable Paxton Automotive Corp NOVI 1000 supercharger A mechanically driven by belt centrifugal blower super charger This kit comes with all of the parts you ll need for a successful installation The operations required have been grouped in order of sequence Photos and drawings accompany the text allowing quick orientation and parts iden tification Installation requires a selection of tools which are listed in a table at the end of this section We also suggest that you obtain a Dodge shop manual and become familiar with the details of your cars systems Manuals may be obtained from your local Dodge dealer or you can order one from Helm publicatio
10. A 5 1016623 ASY S C MTG BRKT 4 A 6 1015934 ASY AIR INTAKE 5 A 7 1017416 ASY BELT TENSIONER 6 A 8 1019342 ASY S C OIL FEED HOSE fi A 9 1019343 ASY S C OIL DRAIN HOSE 8 A 10 1020116 ASY AIR DISCHARGE WITH FUEL INJECTION 9 A 11 1020217 ASY HEATER HOSE RELOCATION 10 A 12 1015511 ASY COMPRESSION BYPASS 11 A 13 1020216 ASY CRUISE CONTROL RELOCATION 12 A 14 1017718 ENGINE MANAGEMENT WIRING DIAGRAM 13 A 15 1020218 ASY WASHER HOSE MODIFICATION PIN 4809632 A 2 2002 Paxton Automotive All aM Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 xipu ddv N oD Q C co AM O 2 S s E SS a SY 40 L 133HS ONIMVHQ 31V9S LON OQ EL 31v5S eg vi 1H5I3M a ON Add 91621061 OMG 8 37IS HddV HSINIJ O9NVHDG 39000 Up 1002 0002 LIX au 15 1 SIHVd 335 9NIU33NI9N3 TWIYALVIN 09Nvuna 19000 UE 1000 0006 LO 9L L NOLdINO9 9 oU S319NV NAMVEQ RE PRE EAR ALERE 3 0 S IVA08ddV S00 ROK Synod E D 1 aT DN NOU zr ONIAVMG G31VH3N39 QV9 roe 3SIWH3H10 SSTINN All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 91 066 311 NOTAN 00ZLc8t JNION3 qd39uvH3H3dfis T3Nvd 49VN9 WIIG cOOEL8P AINO 1314 3NV190 26 dV9 13N4 W930 LOOEL8r NOILONYLSNI 1311008 669608 NOILVOISIGOW 3S0H H3HSVM ASY 8120201 A 3 1NAINA9VNVIN 3NI9N3 BLZZLOL
11. NOI1V90 T3H 10H1NOO 4SINH9 ASV 9120201 SSVdA8 HOSS3HdlN09 ASV 9196 6 NOLLIV9013M 3S0H H31V3H ASY AV1c0c0l NOLLO30NI T4N4 HLIM 398VHOSIG HIV ASV 9110001 3SOH NHDLL3M 110 9 S ASV EPEGLOI 3SOH A1ddNS 110 9 S ASV GYEGLOI YANOISNAL 1138 ASV 9LYLLOI 3XVINI HIV ASV VEGSLOI DIH8 91IN 9 S ASV c99101 NOLVLOH HVMMHOd 0001 IAON 9 S ASV 9199101 NOILdIH9S4 ON IHVd i ON WALI s u93u07 WY c xipuoddy L JO L H3HS ONIMVHG 31V2S ION OG LL vos sgri m 9199101 Oma q 37IS HddV 3NON NOLVLOH Md 0001 IAON 9 S ASV au 1SI1 SIMVd 235 ONIH33NION3 TEE TVId31VIN OONVYNG 29000 1 L0 00 LO SL L HOL9OMd V mem zu STON oa PD di 3IVOdN ATIVANVI LON OG LO DOC JHV S49NVH3101 j Le S3HONI NI 3HV SNOISNANIQ SNIMVHQ HINDI QV9 gadlio3dS 1SMHAHLO SSTINN A349 40084 H3dllVL dV9 Gaail 00 LX vZ 8 MdMOS 10722087 18 9 S AATINd 13H POZZLZE AdTl d YMI dN9 13H 062717 i8 L X 91 8C I AI EOGLLZZ GE AY9 9 9 AATINd F8809r HOSIG HV3M 0001 WON HAWI8 7001008 NOLLdIHOS3d ON LYVd A 4 O d3NO180qVNO01 gH NOLLVLOH 9 5 310H ONILNNOW HLIM 1108 NOFTV pr Secured ts Reserved Intl Co SY e e Q D Q o Q gt gh 25SE 2002 Paxton Automotive P N 4809632 All Ri xip
12. prior to beginning installation will result in a charge for any missing parts We look forward to hearing from you particularly if you have any comments or suggestions regarding this manual P N 4809632 1 2 2002 Paxton Automotive All AM Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 Section 2 INITIAL PREPARATION AND DISASSEMBLY egin the initial preparation and disassembly process by disconnecting the battery cables 2 1 FAN AND FAN SHROUD REMOVAL a Remove the plastic panel under the front of the vehicle by prying out the seven plastic clips Drain the radiator b Remove the upper fan shroud reservoir by first disconnecting the three elctrical plugs and two small hoses on the passenger side See Fig 2 1 c Disconnect the coolant overflow hose at the filler cap See Fig 2 2 Make sure to clamp or plug this hose to avoid coollant loss Remove the two bolts securing the shroud using a 10mm socket Lift up and remove shroud d Remove the fan using a 36mm or a large crescent wrench Hitting the wrench with a brass hammer will break it loose The fan unscrews counter clockwise as viewed from the front of the engine See Fig 2 3 AIR FILTER REMOVAL Remove the air filter assembly See Fig 2 4 by first loosening the clamp at the throt tle body then disconnect the S shaped pcv hose See Fig 2 5 Remove the nut secur i
13. CO mmm Lon oa aa sus s teste SNIMVSO C3IVH3NJ9 QV9 genade eu SS3TND PR tu Gc gt EN lt tO Co CL xipueddy 40 L I33HS 31V9S LON OG qvos ON any S lvic 3NON NOLLVZIBOHLRV du LI Ag SE HddV HSINI N3LLIHA LNOHLIM 40343HL SLHVd HO SNLVHYddY WVH9VIG 9NIHIM LN33OVNVIN ANTON a24 ISHSluVd33S Aen SLNId JSBNIAAYN 40 ONDNN NIYJINI NI SE JHL NI A1L93HIGNI HO ATL93HIG 0061 VM OONVANG 20000 Z r d04 20 0 9 n Vueug 9WIF S319NV O3SN HO d3id09 aa9ndogdas suiouvuoasans j Vd STWAOUddY s See 38 OL LON SI LI LVHL NOLLIGNO9 RER PR dif 3ivOdn ATIVANVIN LON OG IO FXX MY S3ONYN3TOL Au JALONO I NOLXY JO 66066 VO THVNXO 39714 NOOV38 O0E ONIMYUG 031V83N39 0V9 SJHONI NI 3HV SNOISNINIG t DAS SAP IE esa Nr KIM3d0Hd SI ONIMWHC SIEL 1S008 ANNNIVA OL mI 8 5 22 GNNOYDOL O 9v18 AV13H NO 48 TWNIWHAL AVT3H O3 IddNS OL m RER P TN INOOT13WIM OLLSV ld 12 1 Lc0 LOOMS b b o o 3NI INI dVL 3HIM LOO LOOMS 10805835 20 N3389 1H9Tl YOLOANNOO S 41d4d 105 GL LOOMS 1n0 HOSNAS 20 EET 3 1VIN33 V90L cI OFO LOOAMS 100 IAW iem HiMOd LN3IN39VNVIN 3NI9N3 SSANYVH 0v0 LOOVS INO YNVED 5 1LNHS M349S 9H XH 91 0S X 01 DIN MOTAN 72 01 dV9 GHNOLINA c L X va 0l d90dd 10 00 LINN LN3IN39VNVIN 3NI9N3 NOILdld9S3 ON Lu Vd ON NILI 0 01027
14. Owner s Installation Guide for the Paxton Automotive Novi 1000 Supercharger for the 2000 2001 Dodge Durango Paxton Automotive 1300 Beacon Place Ounard CA 93033 888 9 PAXTON FAX 805 604 1337 DP N 4809632 V1 0 09 25 02 FOREWORD Paxton supercharger kit expressly designed for the 2000 2001 4 7L Dodge Durango Contact Paxton Automotive Corporation for any additional Information regarding this kit and any of these modifications at 805 604 1336 7 00am 3 30pm PST An understanding of the Information contained herein will help novices as well as experi enced technicians to correctly Install and receive the greatest possible benefit from their Paxton supercharger When reference is made in this manual to a brand name number spe cific tool or technigue an eguivalent product may be used in place of the item mentioned All information illustrations and specifications contained herein are based on the latest product information available at the time of this publication All rights reserved to make changes at any time without notice T manual provides information on the installation maintenance and service of the O 2002 PAXTON AUTOMOTIVE All rights recerved No parts of this publication may be reproduced transmitted transcrived or translated Into another language in any form by any means without written permission of Paxton Automotive P N 4809632 2002 Paxton Automotive All EN Reserved Intl Copr Secure
15. _ ON WALI 3SOH AHOL9VA OL N oD Q C co AM 2 S s E SS a SY A 15 All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 SUPERCHARGERS 1300 Beacon Place Oxnard CA 93033 e Tel 888 9 PAXTON e www paxtonautomotive com P N 4809632 2002 Paxton Automotive All AM Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0
16. d 25SEP02 v1 0 Dodge Durango 4809632v1 0 TABLE OF CONTENTS PORE WORD tege l de een ee ee w DEUED YN OR ii TABLE OF CONTENTS FF ene 9 heh iii IMPORTANT NOTES 2 2 56 RG RD DG UR GR FEYDD O nd bn BU eae bo Ee ROS iV RECOMMENDED TOOLS vi ATI l E ME vii LO INTRODUCTION 2542244559 son FFROEN FN w Qk huu Q HA DRR Q oq Q ces 1 1 2 0 INITIAL PREPARATION AND DISASSEMBLY 2 1 3 0 SUPERCHARGER INSTALLATION AND ASSEMBLY 3 1 4 0 FINAL CHECK OUT AND START UP 4 1 APPENDIX 1201216 KIT PARTS ES Re A 1 1016416 ASY S C NOVI 1000 A 2 1016623 ASY S C MOUNTING BRACKET A 3 1015934 ASY AIR INTAKE A 4 1017416 ASY BELT TENSIONER A 5 1019342 ASY OIL FEED ese ad harus eos a doma der p W ee oc A 6 1019343 ASY OIL DRAIN i ond GAR FERE uUum Sa Eege aak eg A 7 1020116 KIT AIR DISCHARGE A 8 1020217 KIT HEATER HOSE RELOCATION A 9 21015511 ASY COMPRESSOR BYPASS A 10 1020216 ASY CRUISE CONTROL RELOCATION A 11 1017718 ASY FUEL CONTROL 54545 99039 em aea ed A 12 1020218 ASY WASHER HOSE MODIRICATION
17. dIH9S3d ON LuWd ON WALI 3S001S1dVd 3S3H1 dlHS L 02219345 3SIMH3H I0 SSTINN S3LON NVd 110 OL N oD Q C co AM 2 S s E SS a SY A 9 All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 40 L 133HS DNIMVHO 3IVOS LON OG L 9110201 oma a 49S 9 2 1H9I3M 9 xipueddy 3NON 3zis H0 6V 6 NOLdWOO 9 HddV HSINI3 1N3INHOIHN3 13N4 M 398VHOSIG HIV ASY 4939 1 q9 u 1SI1 SLAVd 33S 09Nvana 39000 UF 10 00 L0 cV c NOLdINO9 9 9NIH33NIDN3 JAVId3 VIA L0 0L L HO190Hd V 1304 ASY 9L L S319NV jlvd IVAOHddV SNOLLOVHA 3ivddn ATIVANVI LON OG SNIMVuUG Q31V83N39 avd 168101 8v ISOH dINV19 8Y0 GO0H 9100 2 X G O 00 088 ISOH 00c 00 Sd YZ NNOZ Y L OH 90S Q1HS MIHIS G c 0GcVd 901 1304 ASV vv09L0L 8125 1303 80193fNI Gy0 09048 J9HVHOSIG HIV LEO GLO3YdE NOILdIH9S3 ON IHVd ON WALI S007XXX STVINIO4G LU DOC 3uv SIONVHATOL SdHONI NI SNOISNAWIG da3tii93dS 3SIMH3HIO SSJINN ASV 9 S OL ASV SSVd A8 d0SS4ddN09 OL 114 OI OL 4008 A1LLOHHL MIOLS OL TL A 10 pr Secured ts Reserved Intl Co SY e e Q D Q o Q gt
18. ect the S shaped hose to the small hose barb Connect the compressor bypass to the larger hose barb and secure z Refill the radiator with coolant Congratulations you are done a oerlion 4 FINAL CHECK OUT AND START UP his section covers pre start checks and Inspec tions as well as initial start up 41 INSPECT THE FOLLOWING Wires harnesses and electrical connections Are all items properly dressed connected and secured If any electrical connections have been dis connected re connect them before you start your vehicle Hoses lines and fittings Are all items prop erly dressed connected and secured Fasteners brackets and clamps Are all items properly installed and tightened Fluid levels Is the radiator coolant and the engine oil at their proper levels Are there any fluid leaks Belt s Is the serpentine drive belt or accessory drive and supercharger drive belts depending on the requirement of your vehi cle properly installed aligned and ten sioned 4 2 Perform the following a Cycle the ignition key from off to on position three 3 times at fifteen 15 sec ond Intervals Afterwards check the entire fuel system for any leaks Start the car Verify that the oil pressure is within the normal operating range Listen closely The engine should idle and sound the same as it did before you began the installation Shutdown the engine discon nect the oil feed
19. end the upper most a c line up slightly to clear the belt See Fig 3 7 Also bend it up slightly at the radia tor end until it clears P N 4809632 3 2 2002 Paxton Automotive All aM Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 uo Fig 3 8 Using Teflon sealant Install the straight fit ting into the remaining port and attach one end of the oil line using a 9 16 wrench Route the oil line up and across the top of the engine toward the supercharger Install the 90 deg fitting in the supercharger oil jet using Teflon sealant Support the jet with a 1 2 wrench as you tighten the fitting Next route the oil line See Fig 3 9 Fig 3 9 k Attach the oil line again supporting the oil jet at the top See Fig 3 10 A Re install the plastic undertray reusing the seven plastic fasteners Locate the fuel pressure test port directly under the dipstick on the passenger side fuel rail See Fig 3 11 Remove the plastic cap and place a rag over the port Hold the rag with one hand and depress the valve with a small screwdriver to relieve fuel system pressure Use caution when prforming this step to avoid getting fuel in your eyes Remove the valve core using a small screw driver or valve core removal tool Fig 3 11 n Attach the discharge tube so the injectors are situated under the throttle linkage See Fig 3 12 e A 2 RK 1 Fig 3 12 o At
20. f the pan measure and mark the center Now find the center point between the pan rail Coat a 3 16 drill bit with grease and drill the hole Coat the supplied punch with anti seize or heavy grease and drive it in only halfway using an air chisel with a blunt tip Do not use a ham mer Do not go in all the way or you will damage internal engine components Now you must cut off the front portion of the hardened steel punch with either a grinder or a cut off wheel Continue driving the punch in and expand the hole until it measures 09 16 Go slow with this It will affect your tapped hole if you go too far Now tap the hole using a greased 3 8 NPT tap Go slowly and make sure the tap goes in straight Stop periodically to clean and re grease the tap Run the tap in only 2 3 of the way and check to see that the fitting will screw In leaving at least three threads exposed Clean threads thoroughly coat fit ting with Teflon sealant and install P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank P N 4809632 2 6 2002 Paxton Automotive All aM Reserved Intl Copr Secured 25SE 02 v1 0 Dodge Durango 4809632v1 0 OBELIOI SUPERCHARGER INSTALLATION AND ASSEMBLY 3 1 SUPERCHARGER INSTALLATION d Fasten supercharger with 6 bolts and attach a Test fit the supercharger in the mounting drain hose to fitting on pan
21. line from the blower Remove the oil jet from the blower Blow through the oil jet to ensure there is no blockage or foreign matter plugging it Re Install oil jet and oil feed line and proceed Allow the engine to come to normal operat ing temperatures Bleed the cooling system and top off as necessary 4 2 Check for the following a b c d Fuel leaks Fluid leaks Belt slippage Throttle response 3 5 PCAUTION See the supercharger service manual included in your kit for information on supercharger servicing and mainte nance belt tightening troubleshooting special tuning and warranty information Now that the work is done it s time to enjoy your labor of love Take the car out on the road and let it flex it s muscles but remember the response and performance will now be different from that to which you have been accustomed Have fun P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank P N 4809632 3 6 2002 Paxton Automotive All aM Reserved Intl Copr Secured 25SE 02 v1 0 Dodge Durango 4809632v1 0 Appendix A 1 P N 4809632 02002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 APPENDIX INDEN APPENDIX NO Pg PART NO DESCRIPTION l A 3 1201216 KIT CONTENTS 2 A 4 1016416 ASY S C NOVI 1000 FORWARD ROTATION 3
22. ng rear of air box using a 10mm socket Lift assembly up and off the rubber mounts gt Gs Eise ve o di Abs nh P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 Remove both metal coolant lines and their mounts that run across the top of the engine On the passenger side of the engine remove the uppermost hose fitting that was connect ed to the coolant hose using a 3 4 wrench Using Teflon sealant Install the supplied 45 deg brass fitting so it points back and up slightly Thread the straight hose fitting into this using Teflon sealant See Figs 2 6 2 7 Attach the supplied coolant hoses being careful to get the orientation correct If nec essary hold the original metal lines in place to see which hose goes with what fitting Re use the factory spring type clamps removed from both ends of the original metal lines at the splice point See Fig 2 8 E Fig 2 8 Detach wiring harness from the front of the engine See Fig 2 9 2002 Paxton Automotive hts Reserved Intl Copr Secured 02 v1 0 Dodge Durango 4809632v1 0 ee AN Fig 2 9 Remove the fan belt by rotating the tension er using a 15mm wrench or socket Remove the four bolts securing the oil filler neck using a 10mm deep socket See Fig 2 10
23. ns at 800 782 4356 For best results follow the instructions closely and in sequence The average installation time for this kit is 8 10 hours Your actual installa tion time will depend on skill level and work ing conditions The estimate does not include time for initial vehicle inspection cleaning fine tuning or troubleshooting Before even picking up a wrench read this entire manual We are available for technical assistance at 805 604 1336 7am 3 30pm pacific time After reading the manual verify that all major assembly groups are present in the main kit box You should have ample space to layout the components As you remove a box or bag from the main kit note the identification label and compare it with the parts list Please check the box for small parts Paxton makes every effort to insure that all parts are included in the box However if you discover any missing or mislabeled parts please contact Paxton by phone for service WARNING DO NOT attempt installation if any part s are missing from this Kit Failure to contact Paxton prior to beginning maer You have purchased the installation will result in a charge for any missing parts Before starting the installation we suggest your engine compartment be clean You can clean the engine and compartment with a pres sure washer such as those used at self serve car washes and a safe for aluminum cleaner degreaser Cover the distributor with a pla
24. oved set of jackstands to support the vehicle and place them under the recommended lift points When jacking a vehicle make sure it is on a level surface prefer ably concrete or asphalt The transmission should be in PARK or FIRST the parking brake engaged and the wheels blocked e Never start the car without first verifying that the transmission is in neutral and the parking brake is set Never remove the radiator cap while the engine is hot e Always wear eye protection when using power tools such as drills saws grinders etc or when working under a vehicle Never smoke use an open flame or have spark producing items around gasoline or flammable solvents Always have a fire extin guisher rated for chemical and electrical fires handy when working on motor vehicles e Run engines only in well ventilated areas Carbon monoxide gaso line and solvent vapors are colorless and sometimes odorless These can asphyxiate or explode without warning e Always disconnect at least the negative or ground terminal of the battery when doing any electrical fuel system or underdash work Paxton Automotive makes every effort to insure that all parts are included in the box but mistakes do occur If you discover that you are missing any part or that a part is damaged in transit please call Paxton Automotive for service DO NOT attempt installation if any part s are missing from this kit Failure to contact Paxton
25. p86101 oma d gzis SL N01dW09 uddV HSINIA 1334 110 ASV 10 61 6293 71 0 LSIT SIHVd 33S L0 9L L NOLdINOO 9 9NIu33NIDN3 TVId31VIN 09Nvuna 39000 19 p 1002 000 9 S319NV SEN _ q ANA er SNOILIVE G00 FXXX S IVINIO3Q a 3ivadn ATIYNNYN JON OG 10 FXX uv SJ39NVH3101 S3HONI NI SNOISNINIG NH O31V83N39 GVO geg 3SIMH3H1O SSTIND I 1HOd HION3S 1dN 8 1 331 911 ye0 SZldZ D 110 44019471 OL 1dN 8 1 HOL93NNO9 913 600 92 147 NV v4 06 M0913 914 y00 SZId z v SS 110 3SOH S9b 000 0S2NZ L 62 NOILdIH9SZO ON IHVd AD ON WALI HAON4S 110 Ad019V4 A 8 pr Secured ASV 9 S OL ts Reserved Intl Co SY e e Q D Q o Q gt gh 02002 Paxton Automotive 25SE P N 4809632 All Ri Z xipuoddy JO 1 133HS SNIMVHO 31V9S LON OQ LE 31V9S SH19 wua P 6101 a 3NON ED ga JZIS uddV HSINIJ NIVHQ 110 ASW Q9H mge 335 OONVUN 39000 12 TTT OL LF a P P 00 r0 CH 401904d V NMVHG SNOLLOWH4 guar OU 600500 STVIND3G eeose vo Cua zovu AN TI RE EER EE Sr SNIMVSO C3IVH3NJ9 CVO cgit io 3SUWE3H1O Sec IN 800 LOOH DNIddV1 413S NVd 110 HONNd 0692008 JTVIN NV 8 LYLS 91 8592008 38n 1N38 206 914 1994008 9 G 6 91 00 vc X I c L 110 ISOH VZ O0E G G L NOLL
26. stic bag to prevent water from entering CAUTION We do not recommend proceeding with the kit installa tion unless your vehicle is within normal operating parameters You are undoubtedly enthusiastic about getting started on your project but take just a little more time to insure that your safety 1s not jeopardized A moment s lack of attention can result in an accident as can failure to observe certain simple safety precautions The possibil ity of an accident will always exist and the following points should not be considered a comprehensive list of all dangers Rather they are intended to make you aware of the risk and to encourage a safety conscious approach to all work you do on your vehicle We look forward to hearing from you particularly if you have any comments or suggestions regarding this manu al at 805 604 1336 Paxton Automotive Corporation 1300 Beacon Place Oxnard CA 93033 E mail Address info amp Ppaxtonauto com KKK NOTE Throughout these procedures the word discard is used periodically in relationship to items that will no longer be utilized in conjunction with the supercharger installation It is recommended that these items be saved for future use should it become necessary P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 Never rely solely on a Jack when working under a vehicle Always use an appr
27. tach the straight end of the fuel to the fuel rail and the 90 deg end to the injector block Tighten using a 9 16 wrench See Fig 3 13 Fig 3 13 3 3 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 q Route the red and black wires along with the small four wire harness back and along the firewall but do not secure The relay will be mounted to the stud Just above and to the side of the brake booster See Figure 3 14 Fig 3 14 r Attach the ground from the relay and the Paxton engine management unit to the same stud Connect the red wire from the fueler to terminal 87 on the relay Route the wires from the relay back toward the fuse box Using the supplied blue shrink type butt connector splice the green wire into the green wire with the black stripe See Fig 3 15 This will be the trigger for the relay d i A h mm 111 I SH J P gy 21 Ee MATE oe z D 1111 Fig 3 15 Using a heat gun or lighter apply heat until the connector shrinks Attach the red to the main power terminal in the fuse box large black wire See Fig 3 6 Cover the wires with the black splitloom t Route the small four wire harness across the firewall to the factory computer P N 4809632 O2002 Paxton Automotive All aM Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0
28. uator onto the new bracket yE JE gt LE See Fig 2 16 il u A H NU on RN f od T AAT Aug KW Fig 2 18 Bolt the A C Compressor back in place using the original hardware You may need to bend the A C line slightly to fit in corner of plate See Fig 2 19 Fig 2 16 L Bolt the bracket to the fender panel using the two existing holes next to the large opening The plug portion should point straight down Re attach the cable at the throttle body Re attach the computer u Attach the rear support plate to the cylinder head using the supplied large bolt See Figure 2 17 Use at least two of the supplied 6mm bolts to align the bracket with the other mounting holes before tightening Make sure COMPRESSOR the supplied O ring is in place on the rear of i d the plate dm Fig 2 19 P N 4809632 2 4 O2002 Paxton Automotive All aM Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 x Bolt the front plate to the rear plate using a 9 16 3 4 and a 17mm socket See Fig 2 20 Check the tightness of the small idler attached to the plate with a 9 16 socket Fig 2 20 y Install the new Accessory drive belt See Fig 2 21 Re install the fan See Fig 2 22 From under the vehicle mark and drill the oil pan in preparation for the oil drain See Fig 2 23 On the front o
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