Norcold N260 User's Manual
Contents
1. cernerent 9 Safety Awareness i o Ee E Pues 9 Safety Instructions ux Certification and Code Requirements 10 Ventilation Requirements sese 10 Assemble the 11 Install the Lower and Upper Vents 11 Reverse the Door Swing 11 Install the 12 Connect the Electrical Components 12 Connect the 120 volts AC supply 12 Connect the 12 volts DC supply 3 way models only 12 Connect the chassis ground Connect the Propane Gas Components Connect the propane gas supply system Examine the propane gas supply system for leaks 13 Installation and Owner s Manual 2 NORCOLD Gas Absorption 3 Year Limited Warranty Policy Norcold Box 4248 Sidney OH USA 45365 4248 Provided it is properly installed properly maintained and placed under normal service and use Norcold Inc warrants its refrigeration equipment to be free from defects in material and workmanship for three years with respect to the equipment s component parts and for two years with respect to the labor to repair or replace such parts commen2. WARNING To avoid possible gas leaks always use two wrenches to tighten or loosen the gas supply line at the manual shutoff valve of the refrigerator 2 Open the lower intake vent and remove the gas supply line from the manual shut off valve of the refrigerator Installation and Owner s Manual 8 3 Remove the AC power cord from the receptacle On 3 way models only mark the DC wires so you can put them back in the correct location Remove the DC fuse or remove the DC wiring from the battery or the converter of the vehicle Remove the DC wires from the refrigerator 4 Remove the screws which attach the rear of the refrigerator to the floor 5 Remove the screws which attach the refrigerator to the wall 6 Remove the refrigerator Reinstall the Refrigerator NOTE A dealer or Norcold authorized service center must do this procedure WARNING Make sure the seal strips are not broken are completely around the refrigerator mounting flanges and are between the refrigerator mounting flanges and the wall of the enclosure If the seal is not complete exhaust fumes can be present in the living area of the vehicle The breathing of exhaust fumes can cause dizziness nausea or in extreme cases death 1 Push the refrigerator completely into the enclosure 2 Put the screws though the mounting flanges and into the wall CAUTION The rear of the refrigerator has sharp edges and corners To prevent cuts or
3. This refrigerator is made for food storage Total capacity oo ee anA aANT 2 4 cubic feet Leveling CAUTION The refrigerator is made to operate within 3 off level side to side and 6 off level front to back as looking at the front of the refrigerator Operating it at more than these limits can cause damage to the cooling system and create a risk of personal injury or property damage Make sure the vehicle is level before you operate the refrigerator Operation during travel While the refrigerator should be level when the vehicle is stopped performance during travel is not usually effected Food compartment Ignite or start up the refrigerator and let it cool for eight hours before loading with food If the refrigerator does not start to cool down after about two hours contact your dealer or a Norcold authorized service center For the best cooling performance Let air move freely inside the entire food compartment Do not cover the shelves with plastic paper etc To decrease the amount of ice that forms on the cooling fins Cover all liquids and moist foods Let hot foods cool before putting them in the refrigerator Do not open the door any longer than necessary Travel latch NOTE During daily use turn the travel storage latch so that is parallel with the edge of the door See Art01101 Use the travel latch feature to lock the refrigerator door in the closed position When you en
4. for the NORCOLD limited warranty to be in effect Installation must obey local codes In the absence of local codes the installation must obey these standards Art01290 In the United States National Fuel Gas Code ANSI 2223 1 Manufactured Home Construction and Safety Standard Title 24 CFR Part 32 80 Standard for Recreational Vehicles RVIA A119 2 latest edition For installations which need an electric outlet that is energized by an external power source the refrigerator must be electrically grounded as written in local or state codes the National Electrical code and ANSI NFPA 70 In Canada Current CGA B149 1 and CGA B149 2 Installation code for Propane Appliances and Equipment Current CSA Z240 4 2 Installation Requirement for Propane Appliances and Equipment in Recreational Vehicles Current CSA Z240 6 2 C22 2 No 148 Electrical Requirement for Recreational Vehicles When installed the refrigerator must be electrically grounded as written in local or state codes and the Canadian Electrical Code C22 2 Parts 1 and 2 Installation and Owner s Manual 10 All propane gas supply piping and fittings must obey local state and national codes about type and size These components must also obey the current NFPA 501C section 2 4 and in Canada the current CAN 1 6 10 Standard Ventilation Requirements A The completed installation must Make sure there is sufficient intake of f
5. Gas Absorption Warranty Information Gas Absorption Warranty Safety Awareness Safety Instructions About Your Refrigerator Storage volume Leveling Operation during travel Food compartment Travel latch Storage latch Ignition and Start Up Ignition propane gas operation Do a test of the gas safety valve Start Up AC operation Start Up DC operation 3 way models only DC operation precautions DC operation guidelines se Shutdown aia anat Refrigerator Care Checklist Defrosting and Cleaning Defrosting Cleaning Door Sealing Refrigerator Maintenance Checklist Refrigerator Maintenance Gas flame appearance Remove and clean the burner orifice Remove the Refrigerator Reinstall the Refrigerator Wiring Pictorial Wiring Diagram E Replacement Parts O0 O0 O0 JAS SY Y 0 0 C C C C C O1 O1 CT Installation Manual
6. VDC Power supply 3 way models only DC heater 3 way models only Wiring Diagram The parts of the wiring diagram are See Art01023 PE 120 VAC Dan 3 Amp fuse 3 Thermostat PT ELLEN AC heater 5 120 VAC 6 ground AA AA PEN pep HRS Spark gap Piezo lighter 9 Gas safety valve jl Thermocouple _ Thermocouple interrupter a iria 12 VDC 3 way models only 13 20 Amp fuse 3 way models only MA ts DC heater 3 way models only ETA E 12 VDC 3 way models only Replacement Parts You may purchase these items through your local RV dealer or authorized Norcold Service Center Item Part Number Door Bin Small 619242 Door Bin large 619235 Door Gasket 619233 Wire Shelf small 619237 Wire Shelf large 619236 Selector switch knob only 619070 Thermostat knob only 919069 Installation and Owner s Manual 620292 3 Amp Fuse 61654622 20 Amp Fuse DC 3 models only 61440522 NOTE These fuses type 3AG 1 1 4 in x 1 4 in are available at most auto supply stores Installation Manual Safety Awareness Read this manual carefully and understand the contents before you install and operate the refrigerator Be a
7. the metal refrigerator frame To disengage the storage latch 1 Turn the travel storage latch out of the slot of the metal refrigerator frame 2 Close the door of the refrigerator Ignition and Start Up Controls os C Thermostat 1 Selector switch 512 Gas safety valve ud Plezo lighter es A ale ie ies aan 4 The thermostat 1 changes the amount of propane gas that goes to the burner See Art01029 This acts as the tempera ture control of the refrigerator Number 5 is the coldest tem perature setting NOTE This is not an automatic gas control It does not change the flame from high fire to low fire as do some RV refrigerators If the cooling load changes you must manually change the gas control to maintain the same temperature inside the refrigera tor When the outside air temperature is less than 50 F the refrigerator may have a tendency to freeze food at the colder temperature settings To reduce the tendency to freeze food Turn the thermostat to a warmer temperature setting Keep the refrigerator full Put foods that are more likely to freeze on the upper shelf The selector switch 2 changes the energy source of the refrigerator between propane gas V AC electric C and DC electric 3 way models only and shuts down the refrigerator at the OFF position The gas safety valve 3 is buil
8. use of this product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above may not apply to you How long does this warranty last This warranty is effective for a period of two years from date of purchase or for a period of three years from date of puchase if the required maintenance is done What will Norcold do Norcold will provide free service and replacement of defective parts at no charge at all authorized Norcold Service Centers Norcold has the option of replacing the defective parts or the entire refrigerator If the refrigerator is replaced Norcold is not responsible for replacing dealer installed options How do you get service Bring the refrigerator to any authorized Norcold Service Center and Show proof that the defective item is within warranty coverage Show proof that required maintenance has been performed if applicable Required maintenance during the second year or before the third year after purchase is cleaning and checking of the Burner Flue Spiral Baffle Roof Cap Screen and Control Board Sequence If you are unable to bring the refrigerator to an authorized Norcold Service Center Send a written notice of the defect to Norcold Norcold will promptly advise you how to obtain warranty service What rights do you have This warranty gives you specific legal rights You may also have other rights which vary from state to state Installa
9. NORCOLD Owner s Manual and Installation Manual For model N260 a 2 4 cu ft 2 way or 3 way refrigerator Awarnine Improper installation adjustment alteration service or mainte nance can cause injury or property damage Refer to this manual For assistance or additional information contact a qualified in staller service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquid in the vicinity of this or any other appliance FOR YOUR SAFETY If you smell gas 1 Open windows 2 Don t touch electrical switches 3 Extinguish any open flame 4 Immediately call your gas supplier WARNING DO NOT install this refrigerator in below deck marine applications Do not install this refrigerator in fixed English indoor cabin or other dwelling applications This refrigerator must use only NORCOLD designed and approved outside air intake and exhaust ventilation for correct and safe operation Any other ventilation could cause lethal combustion exhaust fumes and or explosive propane gas fumes to be in the living French area and or to be below deck NORCOLD Inc Norcold Customer Support Dept P O Box 4248 Telephone 800 543 1219 Sidney OH 45365 4248 Fax 937 497 3183 Web Site www norcold com Part No 620292F 11 01 Table of Contents Owner s 2 Gas Absorption 3 Year Limited Warranty Policy
10. abrasions when working on the refrigerator be careful and wear cut resistant gloves 3 Open the lower intake vent and put the screws through refrigerator and into the floor WARNING To avoid possible gas leaks always use two wrenches to tighten or loosen the LP gas supply line at the refrigerator s manual shut off valve 4 Attach the gas supply line to the manual shut off valve of the refrigerator 5 Open the valve at the propane gas tank s WARNING Do not allow the leak detecting solution to touch the electrical components Many liquids are electrically conductive and can cause a shock hazard electrical shorts and in some cases fire 6 Using a leak detecting solution examine the gas supply line for leaks 7 Connect the DC wiring to the refrigerator Install the DC fuse and connect the DC wiring to the battery or the converter Connect the DC wires from the refrigerator 8 Connect the AC power cord to the receptacle Wiring Pictorial The parts or the wiring pictorial are See Art01022 Midis 120 VAC Power cord X _ Chassis ground Interrupter Oh Ss gs tees iain o 3 Amp fuse 6 7 8 9 Jumper Terminal block Ie Thermostat gas safety valve Selector switch 20 Amp fuse 3 way models only 12
11. ance during the second year or before the third year after purchase is cleaning and checking of the following Burner Flue Spiral Baffle Roof Cap Screen and Control Board Sequence Limitation of remedy 1 The responsibility of Norcold under this or any warranty is limited to the repair or replacement at Norcold s option of the defective part or assembly 2 In no event and under no circumstances shall Norcold be responsible under this limited warranty for any other charge whatsoever including but not limited to charges or claims for labor lost business lost time lost profits loss of use or any kind of incidental or consequential damages however denominated or described The remedy under this warranty is limited to replacement or repair 3 Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion may not apply to you Disclaimer of other warranties This warranty is expressly in lieu of all other warranties either expressed or implied All other warranties expressed or implied including any warranty of merchantability or fitness for a particular purpose are hereby disclaimed and excluded Legal rights This warranty gives you specific legal rights and you may have other legal rights which vary from state to state Gas Absorption Warranty Information Your refrigerator is made to provide the ultimate in cooling satisfaction and will serve you reliably in t
12. cessary Make sure the propane gas pressure is correct Adjust if necessary Make sure the combustion seal is complete and intact Replace or repair it if necessary Make sure the burner and the burner orifice are clean Clean if necessary Make sure the electrode spark gap 3 is 1 8 3 16 inch See Art00955 Adjust if necessary Make sure the AC and DC voltages are correct Adjust if needed Make sure the thermocouple tip is clean and secure Make sure the area at the rear of the refrigerator is free from any combustible materials especially gasoline and other flammable vapors and liquids Refrigerator Maintenance Gas flame appearance While in propane gas operation examine the gas flame Open the lower intake vent Turn the thermostat to the 5 position CAUTION The burner box cover can be hot Wear gloves to avoid burns Open the burner box door 3 and look at the gas flame 1 See Art01035 and Art00955 The flame should be a darker blue inside and a lighter blue outside and should be a constant and steady shape If the flame is yellow or has an erratic and unstable shape contact your RV dealer or Norcold authorized service center Installation and Owner s Manual 7 Make sure the flame does not touch the inside of the flue tube 2 If the flame touches the inside of the flue tube contact your dealer or Norcold authorized service center Close the burner bo
13. cing from the original date of purchase Limitations of warranty 1 This Warranty applies only to Norcold gas absorption refrigerator operating equipment This Warranty does not extend to glassware electric light bulbs and replaceable fuses 2 This warranty does not apply to parts and assemblies that have been subjected to misuse improper installation improper or abnormal service transit damage recharging of the cooling system accident fire improper repair tampering or abuse 3 Irrespective of the nature of the warranty protection offered or claimed the period of warranty shall in no case extend beyond three years for component parts and two years for the labor to repair or replace such parts commencing from the original date of purchase of the new equipment 4 In order to obtain the remedy of repair and replacement the refrigerator must be brought to any Norcold Service Center for warranty service The end consumer is responsible for all expenses resulting from any remote service call if the refrigerator cannot be brought into the Norcold service center 5 It is the responsibility of the end consumer to have mainte nance performed upon the warranted equipment one time during the second year or before the beginning of the third year after original purchase Such maintenance is required to maintain this warranty in effect and failure to perform such maintenance will void the remainder of the warranty Re quired mainten
14. ding or thermostat changes If changes occur contact your dealer or service center Make sure the gas supply is propane gas only and is not butane or a butane mixture When in propane gas operation examine the appearance of the flame See Gas Flame Inspection Make sure the air flow in the lower intake vent through the refrigerator coils and condenser and out the upper exhaust vent is not blocked or decreased Make sure the area behind the refrigerator is clear Do not use the area behind the refrigerator for storage of any combustible materials especially gasoline and other flammable vapors and liquids Defrosting and Cleaning Defrosting It is normal for frost to collect on the cooling fins inside the refrigerator Excess frost decreases the cooling performance of the refrigerator To defrost the refrigerator as necessary Turn the thermostat to the 1 position and the energy selector to the OFF position Remove all food from the refrigerator NOTE Defrosting the refrigerator makes excess water inside the refrigerator Put dry towels etc inside the refrigerator to absorb the water Put trays of hot water in the refrigerator until the frost is melted Remove the wet towels etc and dry the interior Put all food in the refrigerator Do the ignition procedure or start up the refrigerator Cleaning A good time to clean the refrigerator is just after you defrost it To avoid f
15. ductors The DC power supply wires including the fuses are routed directly from the battery to the refrigerator 2 Connect the D C power supply wires Attach a 1 4 inch female Quick Connect terminal to each DC power supply wire Push each power wire onto the terminal block 1 at the rear of the refrigerator See Art01035 Make sure each DC power supply wire is on the correct polarity terminal Connect the chassis ground Connect a ground wire between the refrigerator and the vehicle chassis Use 8 AWG wire with a 8 ring terminal for the ground wire Remove the nut and washer from the grounding terminal of the refrigerator Put the ground wire the washer and nut on the terminal Tighten the nut Connect the Propane Gas Components This refrigerator operates on propane gas at a pressure of 11 inches Water Column Propane Connect the propane gas supply system WARNING Be very careful when working on or near the propane gas supply system Do not smoke or use an open flame near the propane gas system Do not use an open flame to examine for leaks Do not connect the refrigerator to the gas tank without a pressure regulator between them To avoid possible propane gas leaks always use two wrenches to tighten or loosen the gas supply line connections Leaking propane gas can ignite or explode and result in dangerous personal injury or death Connect the gas supply line to th
16. e refrigerator Make sure all tubing and fittings obey all local state and national codes about size and type Make sure that all flexible metal connectors obey the current CAN 1 6 10 Standard Use 3 8 diameter copper tubing as the gas supply line and use a 3 8 SAE UNF5 8 18 female flare fitting as the connection to the refrigerator Put the gas supply line up through the floor of the enclosure and in a manner to prevent vibration and abrasion Make sure the hole through the floor is large enough to allow clearance for the gas supply line Put a weather resistant seal grommets sealant etc around the gas supply line where it goes through the floor to prevent vibration and abrasion Attach the gas supply line to the bulkhead fitting 2 of the refrigerator See Art01035 Examine the gas supply system for leaks WARNING Do not allow the leak detecting solution to touch the electrical components Many liquids are electrically conductive and can cause a shock hazard electrical shorts and in some cases fire Using a solution of liquid detergent and water make sure the gas supply line and all gas connections have no leaks Do not use any liquid that contains ammonia If you use compressed air for the test The pressure of the compressed air at the manual shutoff valve of the refrigerator must not be more than 1 2 psig 14 inches Water Column If the pressure of the compressed air is more t
17. ecifica tions are subject to change without notice What does this warranty cover This warranty covers labor and U P S ground transportation costs incurred in removing and reinstalling the refrigerator when necessary to replace a defective part and any parts replaced under warranty including cooling units What is not covered by this warranty Travel expenses for bringing the refrigerator to an autho rized Norcold Service Center for warranty coverage Additional costs caused by the inability to bring the refrigerator to an authorized Norcold Service Center Defects which are caused by transit damage misuse neglect or accident Manufacturing defects found at the time of purchase parts replaced under warranty and associated labor which the original consumer purchaser do not communicate to Norcold within 30 days Labor performed without need for parts replacements which the original consumer purchaser does not commu nicate to Norcold within 30 days Defects in glassware electric light bulbs or replacement fuses Defects caused by improper installation maintenance or adjustment Normal maintenance of this refrigerator as described in this manual Defects caused by the improper use of parts or parts not manufactured or supplied by Norcold for repairs or replace ments to the refrigerator Norcold will not be liable for any incidental or consequential loss or damage due directly or indirectly to the
18. gage the travel latch the door cannot accidentally open during travel To engage the travel latch 1 Open the door 1 of the refrigerator See Art01102 2 Turn the travel storage latch 2 so it is parallel with the edge of the door 3 Close the door of the refrigerator 4 Push the door closed to compress the gasket and turn the travel storage latch into the slot of the metal refrigerator frame 3 5 Continue to turn the travel storage latch until the ball shaped stop 4 engages the ball shape 5 of the metal refrigerator frame To disengage the travel latch 1 Push the door closed to compress the gasket and turn the travel storage latch until the ball shaped stop disengages the ball shape of the metal refrigerator frame 2 Continue to turn the travel storage latch so it comes out of the slot in the metal frame and is parallel with the edge of the door 3 Open the door of the refrigerator Storage latch Use the storage latch feature to prevent the build up of odors when the refrigerator is shut down for a long period of time When you engage the storage latch the refrigerator door will not be fully closed To engage the storage latch 1 Open the door 1 of the refrigerator enough to break the seal of the gasket Art01103 2 Turn the travel storage latch 2 into the slot of the metal refrigerator frame 3 Make sure the groove 6 in the travel storage latch en gages the edge 7 of
19. han 1 2 psig 14 inches Water Column remove the gas supply line from the manual shutoff valve of the refrigerator before the test lf the pressure of the compressed air is equal to or less than 1 2 psig 14 inches Water Column close the manual shutoff valve of the refrigerator before the test Installation and Owner s Manual 13 SSIIIIN SSSSSS3SNS NCC Art00955 Art 00956 Art00980 YEL JAUNE PIE F777 YELI JAUNE 7 2 BLK I NOIR J 9 BLK RIB NOIR BLK I NOIR ORN ORANGE RED ROUGE Art01022 Art01023 Art01026 Art01027 Art01028 Art01035 Art01029 Art01036 Art01031 Art01101 Art01102
20. he years to come Norcold refrigerators are the only RV refrigerators made in the United States and offer a standard limited three year warranty Norcold also offers an additional warranty coverage plan which extends the standard limited three year warranty To activate your three year limited warranty and to receive an invitation to participate in the extended warranty plan complete and mail the warranty registration supplied Help us to help you Write the model number and serial number below for future reference These numbers are on the serial plate in the refrigerator The serial plate is located in the fresh food compartment on the top right hand side Use these numbers when receiving service or in any correspondence concerning your refrigerator Model number Serial number If a problem occurs with your refrigerator contact any of the service centers throughout the United States and Canada To find an authorized Norcold Service Center near you please telephone the Norcold Customer Support Dept at 800 543 1219 option 1 or visit our web site at www norcold com Norcold is committed to providing products that are in harmony with the environment Your Norcold refrigerator meets all environmental safety standards Gas Absorption Warranty Questions This warranty is the only warranty for your Norcold refrigerator There are no other express warranties The only uses for this product are described in this manual Part or model sp
21. ns from the door Turn out and save the upper hinge pin 1 Open the door a small amount and pull the top of the door away from the upper hinge of the refrigerator Lift the door off 2 of the lower hinge pin 3 Turn out and save the lower hinge pin 2 Change the position of the hinges Remove the screws from the front of the breaker 4 Remove the breaker Remove the screws 5 from the upper hinge 6 Put this hinge on the other side as the lower hinge Attach the hinge with the screws Turn the lower hinge pin down into this hinge Remove the screws 5 from the lower hinge 7 Put this hinge on the other side as the upper hinge Attach the hinge with the screws Turn the breaker over and assemble it to the front of the refrigerator 3 Install the door Turn the door over Put the door down onto the lower hinge pin Align the holes in the upper hinge and the hinge bushing and hold in ths position Screw the upper hinge pin down into the upper hinge and into the door Put the storage bins in the door Installation and Owner s Manual 11 Install the Refrigerator WARNING Make sure the seal strips are not broken are completely around the refrigerator mounting flanges and are between the refrigerator mounting flanges and the wall of the enclosure If the seal is not complete exhaust fumes can be present in the living area of the vehicle The breathing of exhaust fumes can cause dizzine
22. ood odors clean the inside of the refrigerator as often as necessary Remove all food from the refrigerator NOTE Do not use abrasive cleaners chemicals or scouring pads because they can damage the interior of the refrigerator Wash the interior with a solution of dish detergent and warm water Rinse with a solution of baking soda and clean water Dry with clean cloth Put all food in the refrigerator Door Sealing If the door does not seal correctly excess frost will collect inside the refrigerator Make sure the door seals correctly Close the door on a piece of paper that is about the size and thickness of a dollar bill See Art00980 Gently pull the paper You should feel a slight drag between the door gasket and the cabinet Do this on all four sides of the door If you do not feel drag on the paper the door gasket is not sealing correctly Contact your dealer or Norcold authorized service center Refrigerator Maintenance Checklist Read and understand the following maintenance sections of this manual NOTE Norcold is not responsible for installation adjust ment alteration service or maintenance per formed by anyone other than a qualified RV dealer or a Norcold authorized service center Have a qualified RV dealer or a Norcold authorized service center do these annual safety and maintenance checks Examine the gas supply lines for leaks Replace or repair if ne
23. or 3 Install the upper exhaust vent See Art01036 Make sure the distance 4 from the floor level to the top of the rough opening for the upper exhaust vent is at least 20 5 8 inches or poor cooling performance can occur Align the upper exhaust vent 5 vertically above with the coils and in line with the condenser of the refrigera tor For the best cooling performance and if the construction of the vehicle allows the distance 4 from the floor level to the top of the rough opening of the upper exhaust vent 5 should be as near 30 1 2 inches as possible See Art01027 Align the upper exhaust vent 5 vertically above the coils 2 and the condenser 3 of the refrigerator Install a baffle 6 to prevent stagnant hot air in the area 7 above the refrigerator See Art01028 Make sure there is less than 1 4 inch clearance 8 between the baffle and the top of the refrigerator Make sure the baffle is the full width of the inside of the enclosure If the distance from the back of the refrigerator to the wall of the vehicle is more than one inch install a baffle 9 at the top of the intake vent between the back of the refrigerator and the wall of the vehicle Reverse the Door Swing optional This refrigerator has door hinges that allow you to change the direction that the door opens by moving the hinges on a diagonal to the opposite side See Art01031 1 Remove the door Remove the storage bi
24. ough the lower intake vent goes around the refrigerator coils where it removes the excess heat from the refrigerator components and goes out through the upper exhaust vent If this air flow is blocked or decreased the refrigerator may not cool correctly Each NORCOLD model is certified by AGA and CGA for correct ventilation Assemble the Enclosure Make sure the enclosure is 21 inches high x 19 3 8 inches wide x 24 inches deep Make sure the floor is solid and level The floor must be metal or a wood panel and extend the full width and depth of the enclosure The floor must be able to support the weight of the refrigerator and its contents Make sure there are no adjacent heat sources such as a furnace vent etc Install the Lower and Upper Vents 1 Determine the rough opening RO size for each vent Certified Vent Part No RO High RO Wide Upper Exhaust 617485 7 1 4 in 18 in Vent Lower Intake 617484 9 3 4 in 19 3 8 in Vent 2 Install the lower intake vent See Art01026 WARNING Make sure the bottom of the opening for the lower intake vent is even with or immediately below the floor level This allows any leaking propane gas to escape to the outside and not to collect at floor level Make sure the bottom of the opening of the lower intake vent 1 is even with or immediately below the floor level Align the lower intake vent vertically below the coils 2 and the condenser 3 of the refrigerat
25. ound within three minutes NOTE The gas safety valve should close with a sharp click sound 3 Open the manual gas shutoff valve of the refrigerator 4 Without pushing in the gas control push the igniter several times rapidly in succession The burner flame should not ignite This means that the gas safety valve is working correctly Start up AC operation Make sure that 120 volts AC is available Turn the selector switch to the AC position Ce Turn the thermostat to the temperature setting that you wish Start up DC operation 3 way models only Make sure that 12 volts DC is available Turn the selector switch to the DC position DC operation precautions This refrigerator is made to operate on DC power while your vehicle is in transit and AC power or propane gas sources are not available Operate the refrigerator on DC power only when the vehicle engine is running For the refrigerator to operate correctly on DC power the battery must be maintained in a fully charged condition For the battery to be fully charged at all times during refrigerator operation on DC the vehicle engine must be running and the alternator must be in good operating condition Installation and Owner s Manual 6 Keep in mind the following electrical precautions for DC operation of the refrigerator Good battery condition is necessary for correct DC opera tion The capacity of the battery charging system m
26. resh air for combustion Make sure the living space is completely isolated from the combustion system of the refrigerator Make sure there is complete and unrestricted ventila tion of the flue exhaust which in gas mode can produce carbon monoxide The breathing of carbon monoxide fumes can cause dizziness nausea or in extreme cases death Certified installation needs one lower intake vent and one upper exhaust vent Install the vents through the side wall of the vehicle exactly as instructed in this manual Any other installa tion method voids both the certification and the factory warranty of the refrigerator The bottom of the opening for the lower intake vent which is also the service access door must be even with or immediately below the floor level This allows any leaking propane gas to escape to the outside and not to collect at floor level American Gas Association Canadian Gas Association AGA CGA certification allows the refrigerator to have zero 0 inch minimum clearance at the sides rear top and bottom While there are no maximum clearances specified for certification the following maximum clearances are necessary for correct refrigeration Bottom 0 inch min 0 inch max Each Side 0 inch min 1 2 inch max Top 0 inch min 1 4 inch max Rear 0 inch min 1 inch max These clearances plus the lower and upper vents cause the natural air draft that is necessary for good refrigeration Cooler air goes in thr
27. ss nausea or in extreme cases death Put screws through the refrigerator mounting flanges and into the wall of the enclosure Put screws through the braces at the lower rear corners of the refrigerator and into the floor Connect the Electrical Components AC Operation 120 volts AC voltage 108 volts min 132 volts max 1 3 Amps at 110 volts AC 1 4 Amps at 120 volts AC Current Draw DC Operation 3 way models only Current Draw 12 volts DC voltage 11 5 volts min 15 4 volts max 11 7 Amps at 12 volts DC 13 6 Amps at 14 volts DC This refrigerator operates on these electrical sources Opera tion out of these limits may damage the refrigerator s electrical circuit parts and will void the warranty Connect the 120 volts AC supply WARNING Connect the AC power cord only to a grounded three prong receptacle Do not remove the round ground prong from the power cord Do not use a two prong adapter or an extension cord Operation of the refrigerator without a correct ground could cause danger ous electrical shock or death if you are touching the metal parts of the refrigerator or the vehicle Put the AC power cord into a grounded three prong receptacle Make sure the receptacle is within easy reach of the lower intake vent Make sure the power cord does not touch the burner cover the flue pipe or any hot component that could damage the insulation of the power cord Connect the 12 volts DC s
28. t into the control panel As long as a flame is present the valve is open and allows propane gas to flow into the burner Any loss of flame empty gas tank blow Out etc closes and stops the flow of propane gas The igniter 4 makes a spark which ignites the flame in the burner Ignition propane gas operation 1 Open the valve at the propane gas storage tank 2 Turn the thermostat to the coldest temperature setting Installation and Owners Manual 5 3 Turn the selector switch to the propane gas position 4 Push and hold in the safety valve and in rapid succession push in the igniter several times for about five seconds WARNING Do not hold in the safety valve for more than 30 seconds If there is no flame in this time wait at least five minutes before you try ignition again If you continue to hold in the safety valve gas will collect in the burner area This could cause a fire or explosion and result in dangerous personal injury or death Open the burner box door and look for the flame When the flame ignites release the safety valve If the flame does not ignite wait about five minutes and do this step again 5 Turn the thermostat to the temperature setting that you wish Do atest of the gas safety valve With an established flame in GAS mode 1 Close the manual gas shutoff valve 2 of the refrigerator See Art01035 2 After the flame is extinguished you should hear a sharp click s
29. tighten or loosen the gas supply line connections Make sure the electrical installation obeys all applicable codes See the Certification and Code Requirements section of this manual Do not bypass or change the refrigerator s electrical components or features Do not spray liquids near electrical outlets connections or the refrigerator components Many liquids are electrically conductive and can cause a shock hazard electrical shorts and in some cases fire Installation and Owner s Manual 9 The refrigerator cooling system is under pressure Do not try to repair or to recharge a defective cooling system The cooling system contains sodium chro mate The breathing of certain chromium compounds can cause cancer The cooling system contents can cause severe skin and eye burns and can ignite and burn with an intense flame Do not bend drop weld move drill puncture or hit the cooling system The rear of the refrigerator has sharp edges corners To prevent cuts or abrasions when working on the refrigerator be careful and wear cut resistant gloves Certification and Code Requirements This refrigerator is certified under the latest edition of ANSI Z21 19 Standards by the American Gas Association for installa tion in mobile homes or recreational vehicles and is approved by the Canadian Gas Association The installation must obey these standards and this Installation Manual
30. tion and Owner s Manual Safety Awareness Read this manual carefully and understand the contents before you use the refrigerator Be aware of possible safety hazards when you see the safety alert symbol on the refrigerator and in this manual A signal word follows the safety alert symbol and identifies the danger of the hazard Carefully read the descriptions of these signal words to fully know their meanings They are for your safety WARNING This signal word means a hazard which if ignored can cause dangerous personal injury death or much property damage CAUTION This signal word means a hazard which if ignored can cause small personal injury or much property damage Safety Instructions A warnine The storage of flammable materials behind or around the refrigerator creates a fire hazard Do not use the area behind the refrigerator to store flammable materials gasoline cleaning supplies etc Do not remove the round ground prong from the refrigerator AC power cord Do not use a two prong adapter or extension cord on the AC power cord A circuit overload can result in an electrical fire if the wires and or fuses are not the correct size Either use the wire and fuse sizes as writtten in the Installation Manual or refer to your local codes or the applicable RVIA Standards for the correct wire and fuse sizes Incorrect installation adjustment change to or maintenance of this refrigerator can ca
31. upply 3 way models only As the distance from the vehicle battery to the refrigerator increases the correct AWG wire size and fuse size also increase If the wire size is too small for the distance a voltage drop occurs The voltage drop decreases the output of the system heater and causes decreased cooling performance WARNING A circuit overload can result if the wires and or fuses are not the correct size Refer to your local codes or the applicable RVIA Standards for the correct wire and fuse sizes Installation and Owner s Manual 12 1 For the best performance Norcold recommends that you use the following wire and fuse sizes Measure the distance from the vehicle battery to the refrigerator If the distance is 0 20 feet use 12 AWG min wire size and a 20 amp Max fuse If the distance is more than 20 feet use 10 AWG min wire size and a 30 amp Max fuse The wire connections must be clean tight and free of corrosion If any of these items are not correct A voltage drop to the refrigerator will occur The voltage drop will reduce the cooling performance of the refrigerator The red wire and the black wire for connecting the DC power supply are attached to the positive and negative terminals of the terminal block of the refrigerator Make sure that Each DC power supply wire is attached to the correct polarity wire The chassis or the vehicle frame is not used as one of the con
32. use personal injury property damage or both Have service and maintenance work done by your dealer or by an Norcold authorized service center Disconnect both the AC and DC power sources before doing any maintenance work on the refrigerator All service work on this refrigerator must be done by a qualified service technician Do not bypass or change the refrigerator s electrical components or features When you discard an appliance remove all doors to prevent accidental entrapment and suffocation Do not spray liquids near electrical outlets connec tions or the refrigerator components Many liquids are electrically conductive and can cause a shock hazard electrical shorts and in some cases fire Installation and Owner s Manual 4 The refrigerator cooling system is under pressure Do not try to repair or to recharge a defective cooling system The cooling system contains sodium chro mate The breathing of certain chromium compounds can cause cancer The cooling system contents can cause severe skin and eye burns and can ignite and burn with an intense flame Do not bend drop weld move drill puncture or hit the cooling system The rear of the refrigerator has sharp edges and corners To prevent cuts or abrasions when working on the refrigerator be careful and wear cut resistant gloves Make sure all fasteners and connections are tight About Your Refrigerator Storage Volume
33. ust be more than what is necessary for the refrigerator and other DC appliances While the vehicle engine is running have a qualified service technician make sure the voltage of the DC power supply leads at the refrigerator is more than 11 5 VDC DC operation guidelines DC operation is intended only to maintain the temperature of the refrigerator and its contents when they are already cool The DC operation is not intended for the initial start up and cooling of the refrigerator Always use either the AC operation or propane gas operation to initially start up and cool the refrigera tor The refrigerator must be cooled and the temperature must be steady before you operate the refrigerator on DC Keep in mind the following guidelines for DC operation of the refrigerator Use DC operation of the refrigerator only while the vehicle is in transit Do not use DC operation until the refrigerator and its contents are completely cooled Shut down Turn the selector switch to the OFF position Refrigerator Care Checklist Your refrigerator will give you years of trouble free service if you do these simple checks every three to six months Keep the food compartment clean See Defrosting and Cleaning Defrost the refrigerator as necessary See Defrosting and Cleaning Make sure the door seals correctly See Door Sealing Be aware of any cooling changes that are not because of weather loa
34. ware of possible safety hazards when you see the safety alert symbol on the refrigerator and in this manual A signal word follows the safety alert symbol and identifies the danger of the hazard Carefully read the descriptions of these signal words to fully know their meanings They are for your safety WARNING This signal word identifies a hazard which if ignored can cause dangerous personal injury death or much property damage CAUTION This signal word identifies a hazard which if ignored can cause small personal injury or much property damage Safety Instructions This refrigerator is equipped for the use of propane gas only and can not be changed to use any other fuels natural gas butane etc Incorrect installation adjustment changes to or maintenance of this refrigerator can cause personal injury property damage or both Obey the instructions in this manual to install the intake and exhaust vents Do not install the refrigerator directly on carpet Put the refrigerator on a metal or wood panel that extends the full width and depth of the refrigerator Propane gas can cause a fire or an explosion that can result in property damage personal injury or death Do not smoke or create sparks while doing any work on the propane gas supply system Do not use an open flame to examine the gas supply piping or fittings for leaks To avoid possible propane gas leaks always use two wrenches to
35. x door Remove and clean the burner orifice NOTE A dealer or Norcold authorized service center must do this procedure To remove and clean the burner orifice Close the valve at the gas tank s Close the manual shut off valve of the refrigerator Turn the thermostat to the 1 position and the energy selector to the OFF positon CAUTION The burner box cover can be hot Wear gloves to avoid burns Open the lower intake vent Remove the flare nut from the orifice assembly 1 See Art00956 Remove the orifice assembly from the burner 2 WARNING When cleaning do not try to remove the orifice 3 from the orifice adapter 4 Removal will damage the orifice and seal of the orifice and can cause a propane gas leak Leaking propane gas can ignite or explode and result in dangerous personal injury or death Do not clean the orifice with a pin or other objects Clean the orifice assembly with air pressure and alcohol only Using a wrench assemble the orifice assembly to the burner Assemble the flare nut to the orifice assembly Examine all of the gas connections for leaks Remove the Refrigerator NOTE A dealer or Norcold authorized service center must do this procedure CAUTION The rear of the refrigerator has sharp edges and corners To prevent cuts or abrasions when working on the refrigerator be careful and wear cut resistant gloves 1 Close the valve at the propane gas tank s
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