NobelCom FAC/D-DP User's Manual
Contents
1. GAMBE DI SOSTEGNO LEGS 4 3 Placing amp commissioning Place the unit according to the available room of the site and the required room for current maintenance and service of the equipment See the dimensional drawing Place the column of media filter on a perfectly flat surface See the dimensional drawing concerning the placing of the unit according to the walls of the site and required room for maintenance and service The shown scheme is only suggested the column can be placed in different positions according to the inlet outlet connections on the valve groups e Fix the valves manifold to the vessel see installation drawing e Fix the control board to the valves manifold DUAL arrangement only Repeat the same operations for both columns yet the control panel is only one for both columns and must be fixed on column A see installation drawing za Y 0 3 5 qv ITALY Page 7 of 21 RE INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 4 4 Hydraulic connections see DRAWINGS installation and components In order to avoid shut off during maintenance operations an emergency by pass line should be provided e Complete the line from inlet fittings to the raw water line e Complete the line from outlet fittings valve V2 to the treated water line e Connect the drain valves V1 and V5 to a floor drain The gate valve mounted downstream of the valve V5 will be used to adjust the back2. AUTOMATIC FILTERS WITH DIFFERENTIAL PRESSURE CONTROL SERIE FC D DP FAC D DP FC D DP DUAL FAC D DP DUAL INSTRUCTIONS MANUAL WARNING The equipment must be used only for the utilization for which they have been designed as shown in the technical documentation Read carefully this leaflet until the end before starting any operation Proceed strictly according to all directions included in this manual Automatic filters series FC D and FAC D are designed to treat raw water supplied from municipalities or from well ANY OTHER APPLICATIONS OF THE EQUIPMENT DIFFERENT THAN THE MENTIONED ONES IS MADE UNDER THE ONLY RESPONSIBILITY OF THE USER For any assistance concerning the installations maintenance or utilization of the equipment apply the NOBEL Service Center closest to you or directly NOBEL S r l via Monfalcone 8 1 20132 Milano tel 39 02 2827968 fax 39 02 2610839 rev 2 Page 1 of 21 fed dp_mi r2 doc INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP MESE ENER TI EUN UE 3 A O 3 1 2 How to displace thie unlt uon ect a A cele ee 3 TSCM yaraulll S 3 2 doin rd Rn RA I tc RU btc estne eni 3 1 4 Electrical n iit t eoo eran Ra dedo e eR i etae dod e e e ade 3 1 5 How to store ad dl ici E e E PR ee UE pO a tr cerne 3 2 Principles of working medioambiente enne ERO dee 4 2 1 Quartz sand filters FC D iii a ie air een e Rn Reit dtes 4 2 2 Activated carbon miters PACD U S 2 ein iere
3. N DUAL arrangement only e the hydraulic connections must be made for both columns e each group of pilot solenoid valves E1A E2A E3A E1B E2B E3B is coupled to its own filtering columns A B e put in the 2 pressure sensors on the inlet and outlet manifolds of the 2 columns see transducers drawing za Y 0 3 5 qv ITALY Page 8 of 21 ideas INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 4 5 How to load the media filter The media filter must be loaded inside the vessel afterthat the placing of the filter is completed or in the case the media have to be replaced Open both the side man holes Check that the filter nozzles are correctly fixed and not damaged Load the supplied quartz sand 2 3 mm size for FC D filters 1 2 mm size for FAC D filters into the vessel through the lower man hole until the sand covers completely the filter nozzles Make a flat surface of the sand using a wooden tool in order to avoid any damage to the coating of the vessel Close the man hole after checking the integrity and correct position of the gasket by tightening the nuts Load the rest of supplied media filter into the vessel through the upper man hole or through the upper head see components drawing The media filter are shipped separately check that the shipped and available quantity complies exactly with the quantity listed in the Weight Table see 3 5 pag 6 Filtering media must be loaded
4. one after the other one and according to the following order Q quartz sand 2 3 mm only for filters FC quartz sand 1 2 mm quartz sand 0 4 0 7 mm only for filters FC anthracite only for filters FC activated carbon only for filters FAC Take care to make a flat surface of each layer of sand before load the next one After completed the loading close the upper man hole or upper head after checking the integrity and correct position of the gasket by tightening the nuts 4 6 Electrical wiring connections Make the electrical wiring connections inside the control panel as below explained see also WIRING DIAGRAM lo o Power supply 110 240V 50 60 Hz directly to the clamps of the main switch CA lo o pressure inlet trasducer P IN AE AA ___ _ mo o o_yri o o pressure outlet trasducer P OUT erejecE NR Zz ARAS PPE aa A NA 20 A free voltage contact for remote segnalation of running regeneration max 1 A max 24 V is also available directly on the output Q4 of the programmer DUAL arrangement only the free voltage contact of output Q4 of the programmer reports the running regeneration of column A while the running regeneration of column B is reported by free voltage contact of output Q4 of expansion card It is also possible to inhibit the starting of regeneration by mean of a free voltage external contact It will be connected to one ofany clamp and the input I2 of the programmer
5. 01 175 210 Passaggio integrale BSP FL UNI 2277 VERSIONE NORMALMENTE APERTA N O FUNCTION Valvola non pilotata a senza pressione Valvola pilotata a con pressione Valve not driven a without pressure Valve driven a with pressure MATIC VALVE Note The control pressure in the valve is the same as the Line pres sure The control of the valve is possible with a fluid different from the line fluids but it is necessary to respect the mini mun control pressure La pressione di pilotaggio uguale in valore alla pres sione di linea Il pilotaggio della valvola possibile con fluidi diversi da quelli di linea a condizione di rispettare la A 2 pk Press min 0 5 bar pressione minima di pilo Press max 15 bar taggio Temp min 0 C Temp max 75 C CODICI E DIMENSIONI D INGOMBRO CODES AND DIMENSIONS PESO m x15 Te TS z como ne PE 1 8 1 j MV A2C 01 3 4 117 105 75 MV A2C 02 MV A3C 01 mMV A3C 02 MV A7C 01 MV A4C 02 MV A4C 03 MV ASC 00 MV A6C 00 Passaggio integrale BSP FL UNI 2277 VERSIONE NORMALMENTE CHIUSA N C FUNCTION Valvola non pilotata b senza pressione Valvola pilotata b con pressione Valve not driven b without pressure Valve driven b with pressure
6. N 0 3 5 qe ITALY Page 9 of 21 fed dp_mir2 doc 1 2 INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 5 End cycle and regeneration 5 1 End cycle The unit is equipped with 2 pressure sensors plumbed on inlet and outlet line of the filters the sensors gauge the correspondent pressure IN OUT and therefore also the differential pressure when the pressure drop across the filtering bed reaches the value of 0 8 bar 80 kPa the end cycle is driven During normal service possible peaks of pressure could cause a wrong indication of reached max allowable pressure drop in order to avoid that the end cycle driving is delayed of an adjustable time Hence the max pressure drop must remain for all the time of adjusted delay to drive the end cycle The electronic micro processor programmer allows also to run the regeneration according to time schedule at pre set time and day max 3 regeneration per day To set the regeneration by time only regardless of pressure drop proceed as follows set at least 1 regeneration by time schedule enter as max allowable pressure drop end cycle the value 10000 To set the regeneration by pressure drop only regardless of time proceed as follows delete any programmed regeneration by time control enter as max allowable pressure drop end cycle the desired value standard 80 5 2 Regeneration The regeneration is automatically controlled by the electronic programmer ac
7. PA 1 1 control panel NOBEL made 2 2 pressure transducers stainless steel range 0 10 bar output 0 10 V connection Y galvanized steel piping fittings several diameters The quantities indicates between brackets are the ones related to DUAL arrangement Fete diaphragm valves MODEL numbertype NO 1 NO 1 NC 1 NO 1 NC TANO TANC 1 NO 1 NC 1 NO 1 NC TANC TANC TANC TANC TNC VNC TANC 2VNC TANC VNC TANC TANC TANC FC80 D 17 NC DN100NO DN80NC DN100NO DN80NC 142 plate Ps diaphragm valves MODELLO numbertype NC 1 NO 1 NC 1 NO 1 NC TAINO TANC TNC NO T PNC TANC TANC TANC TNC 2 N0 NC PNC TANC 2PNC TANC 2VNC TANC TANC za N 0 3 5 nas ITALY Page 19 of 20 naro INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 11 TROUBLE SHOOTING GUIDE e The electronic e electrical power is e connect electrical power programmer does not disconnected e replace the programmer switch ON e the programmer is defected e The regeneration does not e electrical power is e connect electrical power disconnected e the programmer is not correctly e adjust correctly the adjusted programmer e the programmer is defected e replace the programmer e Regeneration is e there is not supplying of pilot e connect properly the supplying electrically started but it fluid air or water of pilot water or compressed air does not run hydraulically e replace the de
8. inhibited by means of a membrane valve mounted on the outlet line F N 0 3 5 eras ITALY Page 4 of 21 aa INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 3 Technical characteristics 3 1 Assumed raw water characteristics e water temperature min max C F 5 40 41 104 bar kPa 1 5 8 0 150 800 3 2 Technical characteristics general power suppl V ph Hz W 110 240 1 50 60 30 20 30 bar kPa 0 2 1 0 20 100 3 3 Characteristics for each model MODEL connections flow m3 h m water consumption IN OUT drain operating max backwash Fcosb we v 32 68 48 1600 Fcosip 7 w 49 80 60 FC80 D DNi00 ON 400 500 600 2999 MODEL connections flow i Pe men water consumption WOUT drm max ZON A DST en as wm II FACIAD 1 97 mo 88 mo FACISD z 97 80 8080 za N 0 3 5 sai ITALY Page 5 of 21 AEO INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 3 4 Dimensions See DRAWING 1 dimensions 3 5 Weights WEIGHT MODEL quartz sand kg anthracyte shipping on service kg 0407 mm 122mm 23mm kg approx kg approx kg IECOND 1835 100 1 990 9s 4009 9807 7j RITI ee 420 IE 390 al 509 ESE J 700 FC11D 180 200 80 50 7049 600 100 ECTS REC 117 2597 EG ELL
9. 233q3A 18901 VWAVaDO0SYA Wad 3NDIZV 10934 VT ddd GA PA EA 2A IA 3ON3INHdSINNUO SIAYA GIDN3TDS 3 HA WADALI313 WZN3UNDASISADO AlddNS TJEON 40 SLIWIT IEON VANLINAOA Y 1134 ALIWIN S3A IVA WNIVIHAVIA Y YWWYAAVIO Y 3 HA IVA Nivad DL UJ3ISVOS UT JAWWYAJDUAd 380 LYWWYAJDUA TANVd 1 O CONVWOI DaAdvn Nivad SIA IVA GADN3 ID 3 IDA IVAL311313 L91359 S3A IVA AHUN31 JIDATAUALLJIJ 3 NIVad HSYMAJVA OIDDVAV IDYLNUS DIIIVIS JS NIYAd 3SNIA IDDVAVT DIIIVIS IS 831VA LUTId X04 ONILLI4 IDOVIDIIA VNDIV YSddd M 1371100 VLIOSN IN 131NI OSSIAINI NI ino cap Revell SSVd A8 T112V 4 LZ TIS 802V 4 802 4 1 S0993 eou T 7Jy4J 0 8004 pow T 8661 50 crop SININOdAWNO9 ILNINOdWO9I UNV HI gf E 3SH19 ATIYWADN YSNIHJ 31N3W1 YWADN IN 3d0 ATIVNION VLIIAV 3l AWIVWYON VN S3A IVA WOVAHdVIT ONO8NQ VNOOTNG INOBNO VNOOING 1 0823 IN e VNOBNU YNO8NQ q 0v2V 3 33 VWAVSAVIOG W SILA IVA INOBNA YNOOTNG JNOSNQ YNOOINQ 1 0223 IN Xe VNOBNd YNOBNA AJWWYADOAd JAOLYWWYADOJAd INO8NU YNOOTNG INOBNA YNOOINO 1 09 3V1 01 TANVd IDALNO ONOBNO YNOOTN
10. E Lu ET 105 EET 3485 900 ii 200 1 2200 1L 20000140 I 1000 ECU IEE E A OR BI I 1100 ES FC80 D 100 1250 TT 5001 350 4000 6400 WEIGHT o WEIGHT MODEL vessel quartz sand activated on service TET Bep d FACO5 D mm 988 20096 300 500 FACOS D 180 50 280034 Lo FAC11 D 300 50 35006 560 900 78 500240 700 1900 1600 FAC60 D 1100 300 2000960 2600 4800 za Y 0 3 5 qv ITALY Page 6 of 21 ido dde ond INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 4 Installation 4 1 Howto remove packaging The vessels are shipped wrapped in a plastic foil remove it with care before starting up Keep the cards and everything contained inside the packaging The media filter are shipped as separated e in bags of 25 kg 35 liters approx each or fraction anthracite e in bags of 25 kg each or fraction quartz sand e in bags of 25 kg 50 liters approx each or fraction activated carbon 4 2 How to move and lift the unit The vessels can be displaced when they are empty hooking and lifting by the special rings mounted on the upper part of the vessels see fig 1 It is recommended to use proper sized hooks and ropes according to the weight It is also possible to hook and lift the vessel by the bearing legs GOLFARI HOOKING CAUTION DO NOT LIFT OR MOVE THE UNIT HOOKING OR CATCHING BY THE PRE ASSEMBLED PARTS
11. E regarding the unification of States members laws in so far as machines are concerned It has been designed and constructed according to European Norms UNI EN 292 1 UNI EN 292 2 UNI EN 292 2 A1 UNI EN 983 CEI EN 60439 1 CEI EN 60 204 1 Only authorized and skilled personnel will be allowed to carry out installation start up as well as routine and planned maintenance 1 2 How to displace the unit Particular care and attention should be put in during moving and displacing of heavy items in order to avoid injuries to persons or damage see 3 5 pag 6 The heavy parts must be lifted and displaced always hooking and lifting them by the points shown on the drawings see fig 1 and using only suitable ropes hooks and or chains according to the weight see weight table 13 Hydraulics All operations must be performed by and or under direct supervision of skilled and authorized operators using proper tools and personal protection devices if required CE marked Before any operation of taking out pipes or part of hydraulic system it is required to release the pressure inside and empty the part of the system 1 4 Electrical Before starting any operation on electrical devices be sure that main power supply is OFF All operations must be performed by skilled and authorized operators In case of liquid leakage switch off the main power supply before operate Before the switching ON be sure all the parts of the system are perfectl
12. G INOBNO YNOOINO 4 08 2V3 23 3 DGNYWDS UaTvNO NIYYO SJATYA CADNATOS ON Ae YNOBNQ IN 2 VNOBNG a Sv94 1 0 9394 94 S2 2V3 24 1 02 IVI 1 0223 JIA WAD311313 DITIVIS G YA SA CA TON Q GI IVI 93 S3A IWA GADN TOS S3A INA WOVslHdvIG VWWVa AVIO Y ITMDATIVA J3IBATIVALDSLIL313 AI COW NIYAd HSVMAJVA HdVIC VWWVAAVIC Y 4 IDA IVA IDDVAV IOALNOD D2JISVOS OS Nivad 3SNI2 IIDOVAV 1 OSIAY0S AS JJLYM LU Td 8D ONILLI4 OI95vLU dd YNDIV PYSddd M 13110U 7 YVLIOSN IN 131NI ZSS345NI NI pag 8ui48314 1 24 pag Gulay T JVH 1 94 e3u94414 0448 29V4 83u94314 09497 029993 0 S19v3 POM TZ d 1 0893 0d ST93 bow 77 jJ salaias Sell lis 3Iel3S Tews 8661 90 z NUILY I IYLSNI ANDUIZY TIVISNI DNVIIW SOMME TWANVYW NAD SLI 33S DNILSAPAY AAW vdDLdd 403 3H314193d4S INUIZNALSI 31 3 233A 1901 VWNAVaD0dd 130 AN IZV 1 034 VI ddd GA PA EA 2A IA RER _N AlddNs TAON 40 SLIWIT JOINJGNUdSIAAUJ S3A IVA CIONADOS JIA IVADSLL313 VZN3INDaSISSIDO 1340N VINLINIDI Y 1130 3LIWT ES S3A IVA WOVE NV2J3VI Y 31 NIVad JIAVIS AAWWYADUdd 3AD LYWWVAD TANVd Wal QNVWOD OAY NIVAd S
13. IA IVA rade V d 3 o S AWA IVADB23111313 D3ISV2S S3A WA GADNG TIOS 3 8 S d S 3 IDA WALUSLL3 NIVIO HSVMAIV OIDDWAV IDSINDO DIIIVI NIV3I ASNI IDDVAV 1 DIIIVI 831V 10d X04 ONIL114 OI99VLO Wd YVNDIYV YSJdd M 131100 7 YLIOSN LAD 131NI OSS349NI NI 3 JIS ds SSVd A8 q 7099V3 0 SL9vV3 POM OV d T 0894 0 SI94 POW Saladas Set s d Jd 3JIel3S 141 113 S002 90 sup SAJJNASNYJL INOSNIS UNV IN Spjojlubw IND NI 24 uo panosu sq 1snu SUSINPSUVUI auia IND NI 403328102 INS 40 01sul a48SSa ouo ep IJOSU S ua sAs one uun jo2 ej6uis OUuOc o2 olddop OUuOcj Oo2 o0joOuis dd U 43 JOULUOD eunssaud jonjuau28JjJjIp M 2 d I 1 2V 4 ajolzusJsjjip auolssaud OOAJUOD UN ad sl I3 JJS Se31l a aladas IE 113 dad d 4i d9V 4 024 NV IIN w Seon Ed NOILVASNS9SS JD LAVLS 3Hl LIGIHNI OL LAdNI 318 TIVAV A ve el IZYJAN3JIA DIAAY 2NUIZIAINI ddd 3NDIZISHUdSIG V OSSIZONI A ved cl ZH09 0S A0 2 021 NLI
14. ILV33N3938 DNINNNI LS L NI 3NDIZVAIN3D14 40 D UUOD uil d 403 AJJAWNN SdWV19 34073 3UUOD UOD odi usd ILLISYOW DAAWNN 1Qo03 paxij y m ada 403 S SHTH3 S3NIA ug u OSSI OAOD UOD odi ued TAVJ 390709 ug u e e 2 2 A n avere BS Jlcdd Pow Jledd Pow 91 SI tl I el U ed O coe 25 O O O LO e g o I I y y 49801 02A01 0 40901 0 A01 0 YSINASNVAL JANSSJAd YSFINASNVAL AJANSSJAd aNUISSJdd JAMSNAS aNUISSJAd JALSNAS CEE UD SUM 48 UD UMA T 4IMO4 0901 NOT1V33IN3033 40 IZIZAINIDIA IAAV AN 13VIS SHL LIGIH IZIAINI ddd 3N 1 i t 14 12v 4 023 IZIS dSIQ V NANI 318V IVAV lt SS3 bo el YONI A ve el a3 L INDIZYIY INIDIA 8 NIUILV33N393838 DNINNNI 8 OS309 NI 11 8070 LOEO UNV ITW JNUIZYAAN3JIA V NDIILV33N3D938 DNINNNA V OS3I09 NI 9020 SOTO ai dvbe cl 8WU dFe el AIDEI CANDIA O O OTDI O C6DII O cd O Td 8I O
15. NOISNAWIC INUISNAWIQ J9NYNALNIYW 3903 WOON 33I0032 WOWINIW 2NDIZNALANYW 3 3NDIILS39 Add OWINIW DIZVdS H d 1 1 09 4 0 S00V 4 1 0801 1 G001 pow 1 38 AS 7 4 SaaS SERIE IRIS dale 8661 50 crop SININOdAWNO9 ILNINOdWOI UNV HI gi o E ATIYWADN YLAddY JLNAW IVNA 19 ATIYWADN YSNIHJ 3LNIW TYWALIN IN AI IN KT 1 0 99343 33 AL IN AT 1 80 3V1 0 1 S3A IVA WNIVIHAVIA AL ON IT VN 1Z1 1 S0 9934 3343 YWWYAHYIA Y AIDATYA NIvad HSYMAJVA g 2A COW AAWWYADOAd 3AO0LYWWYADOAd GEAR E try JS LNO NI SIAIVA WOVIHAVIC VWNNVAJVIA Y 3 HA vA J3NYd 1031N09 DANYWOJ DXTYN DIDOVAv1 DOIMVOS IS 8 310A WAUALI313 DOISY DIDDVLOTId YNDIV YSddd M s 3 S3A IVA TAONI1 131NU YLISSN LAO ANA IVAL21131 L37NI 0SS385NI NI SU L pag ulua4114 1 24 pag Oui4a314 d JVH 0 93 320042113 0143 0 2V4 2ZUOUIIZ 03123 I HJ3V3 04 1193 I 802V 3 07 8094 1 S0993 pow Y Y 0 8004 pow 7 94 EX 8661 90 z NUILY 119 1SNI 3NO1ZV TIVISNI DNYTIW SOMES TWANVYW NAO SLI 33S ONILSAC CY SINWN93S9Tdd ALA 3H2314I93dS INOIZNALSI 31 3
16. ZI Oo 91 SI VI I cl II O O O O O 40428uuo2 y m adA4 404 NAANNN S 840448uuo2 UOD odi 23190 paxi4 uii ad OSSIj OADD UOD odi ved ILLISYON dWv 13 8 3ACN 403 Sal IO SAAI A J ved TAVJ 390 ug un ug un e Jledd pou A0901 0 A01 0 YSINASNVAL JAN ISSJdd 33 JN ceug DIA d DUI SS32J SN3S g 4 10 O AJINASNVJI Jledd Pow 499801 0 A01 0 sns Seld AN ISS3 cea DIA NI d DUI o 9 dd AALISNIS QIUM 1N0 N N v REONE ZHO9 0G AOE2 0e2I T a3A ld OD MATIC VALVE Note La pressione di pilotaggio TM presio de ate es ale in valore alla pres control pressui the valve is the same as the res ngu bind diesel sure The control of the valve is possible with a fluid different sione di linea Il pilotaggio della valvola possibile con fluidi diversi da quelli di linea from the line fluids but it is necessary to respect the mini mun control pressure a condizione di rispettare la H gen Press min 0 5 bar Eon minima di pilo Press max 15 bar ggio Temp min 0 C Temp max 75 C CODICI E DIMENSIONI D INGOMBRO CODES AND DIMENSIONS wawa ru ia MV A7A
17. al pressure 80 equal to 0 8 bar 8 Must be necessarly the same of B5 ON time of delay starting regeneration of column B after conclusion of regeneration column A for DUAL arrangement onl Parameter utilization Day of time ON time OFF B3 1 Start of regeneration by time E i c S s a N W 3 ee ITALY Page 16 of 21 pO WEGO INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 8 Starting up The starting up of the unit consists of running a first regeneration cycle during which the filtering media column will be filled of water all automatic features will be checked and the unit will be prepared to start the service At the beginning it is suggested to operate manually and to hand driven the valves by hand driving the lever of the pilot solenoid valves the solenoid valve is closed when the lever is on parallel to the base and it is open when it is on perpendicular to the base itself This way will allow to stop to run for longer time or to repeat each phase as desired and to adjust the flow rates according to the attached table To start up the unit proceed as follows for DUAL arrangement operate on column A only e DISCONNECT ELECTRIC POWER e shut off the inlet outlet and by pass gate valves e close quite completely the gate valve along the backwash drain line e hand drive the solenoid valves E3 to open the backwashing membrane va
18. available for DUAL arrangement only FILTER A The signal indicates which column in on backwashing RIGENERATION RINSE This visualization is available for DUAL arrangement only FILTER A The signal indicates which column in on rinse 6 33 How to use the buttons function of the programmer The 4 buttons a lt can have special functions whether enabled by the software For their utilization proceed as follows e push several times the button until the display shows ESC C e push and keep pushed the button and immediately afterthat the desired button function awe Warning e by pushing the button without pushing the button functions within 2 seconds the display skips visualization to menu release and then push again the button to go back to visualization ESC C za Y 0 3 5 qv ITALY Page 13 of 21 One eee INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 7 SETTINGS 7 1 How to set current time and day of the week The programmer is equipped with internal clock keeping exact time for 80 hours in case of power failure To set the current time and day proceed as follows push the button push the button w until the pointer gt indicates Set push the button ok the pointer indicates Clock push the button the pointer indicates Set Clock push the button ok push the button to point the day or the number to be modified when the point
19. cee eee een Ate eat alano 14 7 1 How to set current time and day of the week u eene eene 14 7 2 How to set day and time of regeneration U ennemis 14 7 3 How to set time of phases delay pressure drop value I a 15 4 Factory Seti CEO NA eng ae ete a ede 16 g otarting Up deter aderenti dedica ten E ere Ad LE PA cda 17 9 SERVICE amp MAINTENANCE tnt timete de neat p e E etis 18 9 1 Media filter nozzles 3 2 A q it vag aha ae aaah Ga do n ER Rad 18 9 2 DisSposal EIE 19 10 MAIN COMPONENTS 5 5 a e e ee piece ta teneo e they ter dE deed 19 TA TROUBEE SHOOTING GUIDE b E Pese deo cdi aee tec E ete aa cele 20 Annex e DRAWING 1 dimensions e WIRING DIAGRAM e DRAWING 2 components models e running test certificate FC05 D FC11 D FAC05 D FAC11 D e DRAWING 3 components models e solenoid valves manual FC15 D FC80 D FAC15 D FAC60 D e DRAWING 4 installation models e diaphragm valves manual FC05 D FC11 D FAC05 D FAC11 D e DRAWING 5 installation models FC15 D FC80 D FAC15 D FAC60 D e DRAWING transducers installation s E N 0 3 5 EE ITALY Page 2 of 20 aaa INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 1 Safety 1 1 General The equipment has been designed and constructed according to D P R n 459 of 24th July 1996 regulation for accomplishment of Norms 98 37 CEE 91 368 CEE 93 44 CEE and 93 68 CE
20. cording to time schedule or pressure drop The regeneration can also be started manually at any time out of any automatic programme by keeping pushed for 3 consecutive seconds the button function of the programmer For the correct use of the buttons function of the programmer proceed as follows see also the chapter How to use the buttons function of the programmer e push several times the button until ESC C appears on the display e push and keep pushed the button and immediately afterthat the desired button funtion 4 keeping both pushed for 3 consecutive seconds Warning e by pushing the button without pushing the button functions within 2 seconds the display skips visualization to menu release and then push again the button to go back to visualization ESC C e The pushing of manual start of the regeneration while the regeneration is already running has not any effect e An undesirable regeneration can be interrupted in any moment by keeping pushed the button RESET for 3 consecutive seconds When the manually started regeneration is completed the unit will continue to work according to previous programming DUAL arrangement only Regeneration can also be started manually for each column independent way press and keep pressed for 3 consecutive seconds the function button lt of the programmer the regeneration of column A is started while pressing and keeping pressed for 3 consecutive seconds the f
21. e filtering bed The purpose of the backwashing is to re built the filtering bed efficiency by removing the solids trapped during service it is featured by a counter flow of water through the filtering bed The programmer allows to set the regeneration according to the max allowable pressure drop across the filter and or at pre set time and days For the best working of the filter the backwashing must be featured before the pressure drop reaches the threshold level 1 bar 100 kPa During regeneration the water supplying is completely inhibited by means of a membrane valve mounted on the outlet line 2 2 Activated carbon filters FAC D Filtration through a bed of activated carbon is the process that allows to remove organic matters and chlorine from water The lower is the flow rate the better is the filtration action FAC D series filters are designed and sized for chlorine removal The expected life of activated carbon used as de chlorination chlorine removal is very long it works as chemical reduction of chlorine to chloride ion Activated carbon action is not selective in removing the substances contained in water and crossing the filtering bed hence it removes also the organics the water contains if any Therefore it could happen that the filtering bed is exhausted or clogged by the trapping of substances contained in water even if the purpose of treatment was not the removal of these substances but just the de chlorinatio
22. ed as follows to modify ROD oOo 10 11 12 13 push the button push several times the button v until the pointer gt points set param push the button ok push several times the button v until the display shows the parameter where to make the modification B3 1 or other push the button ok the blinking cursor will take place on the line of the days D by pushing the button the cursor moves on the positions correspondent to the days of the week push the button w to enable disable by pushing the button the cursor moves on the several digits of the hours lines ON and OFF when the cursor blinks on the digit to modify push several times the v until the desired number appears repeat the same operations with other digits whether required push the button to confirm the modifications push the button to visualize other parameters which must be modified and operate as explained at above points 5 11 or push the button to leave the modification menu push the button to go back to visualization of service 7 3 How to set time of phases delay pressure drop value Proceed as follows to modify NOOB WD A 00 11 push the button push several times the button until the pointed gt points set param push the button ok push several times the button until the parameter to modify is shown B1 or other push the button ok by pushing the b
23. entered numerical parameters marked as B The numbering of the inputs and outputs is arranged on several rows each of them correspond to a ten 11 19 110 119 ecc By pushing the buttons or the display shows alternatively the visualizations of the service current time and date inputs outputs M to be ignored function buttons ESC C By pushing the buttons and v the messages enabled by the programme are visualized The used functions are the following MARK 12 13 7 AM 18 AI2 Q1 DESCRIPTION input available for regeneration inhibit button RESET pressure sensor INLET P IN pressure sensor OUTLET P OUT output of the solenoid valve E1 E1A for DUAL arrangement output of the solenoid valve E2 E2A for DUAL arrangement output of the solenoid valve E3 E3A for DUAL arrangement output of running regeneration column A for DUAL arrangement output related to solenoid valve E1B for DUAL arrangement only output related to solenoid valve E2B for DUAL arrangement only output related to solenoid valve E3B for DUAL arrangement only output related to report of running regeneration column B for DUAL arrangement only time of BACKWASHING time of RINSING setting time and days of regeneration delay of driving of end cycle max allowable pressure drop time of delay starting regeneration of column B after conclusion of regeneration column A for DUAL arrangement only All settings of automatic wo
24. er blinks on the day or the number to be modified push the button a or v until the new desired day or value is shown symbols related to days of week are explained at following chapter 8 repeat the same operation with other values if required 9 push the button to confirm save the modifications 10 push twice the button to go back to the visualization of service The programmer is already factory set for automatic updating with european summer time S W Time ON EU NOOR ON 7 2 How to set day and time of regeneration The days of the week can be set one by one they appear on the display in the weekly row it is possible to select visualized the initial letter of the day or not visualized the symbol The row and explanation of the symbols that appear on the display are M T W T F S S T zo gt gt sS IE mg o D e G ko S 2 5 ra o a The available digits to set the time are between 00 00 and 23 59 the symbol indicate not any ON and or not any OFF The regeneration starts at the time set on the line ON The time on the line OFF MUST BE NECESSARILY SET one minute later than the time on the line ON The programmer allows to set up to 3 regeneration per day B3 1 B3 2 B3 3 za Y 0 3 5 qv ITALY Page 14 of 21 edie near INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP Proce
25. eration the water supplying is completely inhibited NOTE For DUAL arrangement when regeneration is required column A starts it immediately while in the same time column B enters in regeneration required state although it continues to feed water At the end of regeneration of column A with an adjustable delay see following how to adjust time of delay column B starts regeneration 5 3 Inhibit of the regeneration It is possibile to inhibit the automatic starting of regeneration by mean of an external contact using the input I2 of the programmer as described at paragraph Electrical wiring connection Hence when the end cycle is reached the filter will remain on REGENERATION REQUIRED until the inhibit signal is switched off Even if the inhibit signal is still on it is also possible to start manually the regeneration as above explained F N 0 3 5 qv ITALY Page 11 of 21 edie near INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 6 CONTROL PANEL 6 1 Functions of the logical programmer The logica programmer Siemens serie LOGO handles the logical working of the whole unit Its display allow the visualization of the status of the logical inputs marked as I the logical outputs marked as Q current time and date the several messages enabled by the programme It is also possible to modify the settings of the
26. ete de Rede UE eee en eerie dee 4 S Technical characteristics u rece Rea OE b depleted pal ai Conde 5 3 1 Assumed raw water characteristics U U U U u nennen 5 3 2 Technical characteristics general ian ER EEEREN A PRANTA NE TAANE PEARKE 5 3 3 Characteristics foreach model caia dad 5 3 4 DIMENSIONS a aa iii een oec ACR at otc den teat 6 3 5 W ighiSt tates da De de UR eode ei etie ree den ad OE T 6 installation u Q m ERE eee tere ire ptem reote 7 4 1 How to remove Packaging uu en ee te Q noe eee ert ee EE e RERO Nea 7 4 2 Flow to move anq lift th UNIEE aod oot m t eet Pee La en ODE cene 7 4 3 Placing amp commissioning od nia a cli B Oe ed 7 4 4 Flydraulic connectilorns l iii dt de de Ree TR e PON cale 8 4 5 How toload the media filter A eR RU riale 9 4 6 Electricalwiririg COnnectlonis otio icri a d Rn e ERE I Er Ee does 9 5 E d cycle and rege eratllona sa w defi ia de nO e E ERE i RE CERERI cda 10 End Cycle ici m inco atc A pdt ten diede ae dci 10 5 2 Regeneration s inet deb edd me dette epe dote ee e idend tpe D e td 10 9 3 Inhibit of the regeneration wes iin teo eh Pen Ep OE tet Rp eed 11 CONTROL PANEL ii Ade aii Lene Pd R z aan Lea ae ee ia 12 6 1 Functions of the logical programmer ie 12 6 2 Signals on the display of the programmer U U U ennemis 13 6 3 How to use the buttons function of the programmer ii 13 TSEFRNGS ewa dela
27. fected solenoid e one or more solenoid valves valves are defected e There is a leakage of e one among or both e check the proper working of water to drain during membrane valves no 1 and 5 the pilot solenoid valves service does not close properly e check and clean the seat of the plate of the membrane valve water not open the pilot solenoid valve e There is a leakage of e one nozzle of distribution e replace the nozzle filtering media to the drain system is damaged or broken or to the outlet line e The values of pressure e the manometers are not quite e check the real pressure values shown on the display of calibrated by using a standard instrument the programmer are by far then replace the instrument different than the ones e the pressure transducers are manometer or transducer gauged by manometers not quite calibrated i sensori di which gauge the uncorrect pressione sono starati value Normally a difference of approx 3 between the values gauged by the two different measurement systems is acceptable z F Y 0 3 5 e ITALY Page 20 of 20 edie nest 8661 90 wp SNHISN3AWIG INHISN3NWIG UNV IW Ug E 092V 3 082 3 OSET 0s22 0s2T G23V1 0 04 0021 OSTe DOTT 0223V 3 G224 062V 3 0923 0011 OSTe 0001 STIWA 0294 0v9V4 0S94 0001 OSTe 0S6 TI9V 3 ST24 Gp23 0001 0012 006 803V1 110 1 0 904 0794 006 0012 068 G02V 1 802 3 COW 008 0012 008 S094 Wu SNDISN3NIA 7 INDISN3NWIQ 9 a v TOW ww S
28. lves e open slowly and only partially the gate valve on inlet line The water will enter inside the vessel from the bottom and during filling will expel the air inside it e when only water will come out from the drain open completely the inlet gate valve and adjust the backwash drain gate valve in order that the flow rate will be the highest allowable without any leakage of media filter through the drain line when the proper flow rate of backwash has been stated adjust the gate valve definitely The backwashing phase must run until all the water coming out the drain is perfectly clear e Hand drive the solenoid valves E3 to close the backwashing membrane valves e Hand drive the solenoid valve E1 to open the membrane valve V1 RINSE the rinse phase must run until all the water coming out the drain is perfectly clear e Hand drive the solenoid valves E1 to close the valve V1 and to conclude the regeneration e Switch ON the control panel e Open the outlet valve Starting now the unit is on service and feeds treated water For DUAL arrangement repeat all listed operation on column B It is suggested to check during the running of the first automatic regenerations that the adjusted flow rates and times are correct F N W 3 Ya ITALY Page 17 of 21 SRO INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 9 SERVICE amp MAINTENANCE Normally these units do not require any regular maintenance operatio
29. n Furthermore it could happen that the filtering bed releases some of the substances previously trapped in higher concentration than before Since it is quite impossible to forecast the exhaustion of the activated carbon bed or to monitor the exhaustion itself with current instrumentation the utilization of an activated carbon filter must be strictly avoided without adequate pre treatments like quartz sand filtration chlorination etc Whether raw water contains organics and or is biologically polluted FAC D series filters CANNOT be used without written authorization by NOBEL Technical Department The activated carbon bed also works as a mechanic filter same way of quartz sand bed Although this working should be avoided it can happen that the pressure drop of activated carbon bed reaches a value of 1 bar 100 kPa in this case the backwashing of the filtering bed is required The programmer allows to set the regeneration according to the max allowable pressure drop across the filter and or at pre set time and days For the best working of the filter the backwashing must be featured before the pressure drop reaches the threshold level 1 bar 100 kPa It is recommended to run the regeneration only when it is strictly required the backwashing causes the mixing of the bed and could displace the higher layers of activated carbon most polluted from the top to the bottom of the column During regeneration the water supplying is completely
30. n and there is not any consumption material to be currently replaced The only parts that can be aged are the electrical components and moving parts as listed e the membrane of the automatic valves after years they can be aged and crack e the solenoid valves can break down electric or can get dirty if the pilot fluid is not perfectly clean e The average life of the media filter is approx 5 8 years according to the chemical phisical characteristics of the water and how often the regeneration is featured The correct handling of the equipment requires e check monthly the values of pressure and flow rate of water which have to comply with stated ones e check that the air and or water pressure are within the stated values e check that the values of pressure shown by the programmer meet the ones gauged by the manometers Not any further special maintenance operations are required Not any consumption material is required 9 1 Media filter nozzles Whether the filtering bed is clogged and packed in order that it is impossible to backwash it properly the replacing of the media filter is required Proceed as follows for the emptying Switch OFF the control panel Close the shut off valves upstream and downstream of Empty the column of water by opening the bottom drain valve Open the upper side man hole or upper head Open the lower side man hole leaving one nut inserted in It will allow to control the flow
31. of the media filter outside e Then open completely the lower and side man hole Keep the nuts and gaskets of the man holes e Flush water to take out the media filter still laying along the internal walls of the column and on the internal nozzles e Complete the emptying of the column using an aspirator if necessary e During the last part of the operation take care not to damage the nozzles mounted on the holding plate e Replace the damaged nozzles if any Proceed as explained at 4 5 to load the new media filter Proceed as explained at 8 to start up the unit after replacing of media filter za Y 0 3 5 qv ITALY Page 18 of 21 RO INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 9 2 Disposal In case of disposal of the unit or parts of it it must be made according to local laws concerning the waste of the materials Concerning media filter they are natural products that at origin state can be disposed of as natural products Whether the activated carbon had trapped special and particular substances the carbon will be classified as same class of the trapped substances 10 MAIN COMPONENTS Quantity DESCRIPTION 1 2 coated steel vessel see table DIMENSIONS 1 2 internal distribution system see next table x2 media filter see table WEIGHTS 5 10 diaphragm valves in cast iron see next table 3 6 pilot solenoid valves type 6012 24Vcc MAN
32. rking are factory made at the shipment See the chapter SETTINGS to check the factory set ZaNOBE Dm ITALY Page 12 of 21 fcd dp mi 2 doc F 2 INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 6 2 Signals on the display of the programmer The report messages enabled by the programmer are visualized on the display one at a time with a determinate priority The buttons and are used to scroll the messages The button is used to turn back to service visualizations The messages that can be visualized are These visualizations are always available They show respectively values are expressed in bar P IN current inlet pressure P OUT current outlet pressure DP current differential pressure value SET max differential pressure value to drive end cycle BACKWASH This visualization is available only when the filter is running the backwash phase The pre set time and the elapsed time from the starting of the phase are also shown This visualization is available only when the filter is running the rinse phase The pre set time and the elapsed time from the starting of the phase are also shown WAITING FOR This visualization appears only when the filter reaches the end REGENERATION cycle but the regeneration cannot run due to the inhibit signal input 12 For DUAL arrangement the visualization is available for each column RIGENERATION BACKWASH This visualization is
33. unction button of the programmer the regeneration of column B is started Z Y 0 3 5 INES ITALY Page 10 of 21 SARE INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP The regeneration can also run in case of power failure by hand driving the lever of the pilot solenoid valves the solenoid valve is closed when the lever is on parallel to the base and it is open when it is on perpendicular to the base itself Naturally the compressed air supplying air controlled valves or pilot water supplying water controlled valves must be assured The correspondent membrane valves controlled by the pilot solenoid ones if NC type is open when the solenoid valve is open and viceversa if the membrane valve is NO type PHASE SOLENOID VALVES OPEN VALVES EXCITED OPEN SERVICE V2 V4 BACKWASHING E2 E3 V3 V5 RINSE E1 E2 V1 V4 The regeneration phases run one after another as follows 1 Backwash during this phase the water flushes from the bottom to the top of the column lifting the filtering media and releasing the solids trapped on its surface during the service The backwashing water flows to drain from the top of the column This is the only phase during which the water crosses through the column from the bottom to the top 2 Rinse itis the phase during which the filtering media are rinsed at the end of this phase the column is ready to start again a new service cycle NOTE During regen
34. utton move the cursor on the digit to modify when the cursor blinks on the digit to modify push the button v until thge desired digit appears repeat the same operations with other digits whether required push the button to confirm the modifications 10 proceed as explained for other modifications of other parameter or push the per to leave the modification menu push the button to go back to visualization of service NOTE e during the modifications the normal service is NOT interrupted In modification menu ref to the timers the digits visualized on the line marked as Ta underneath the line of the time setting marked as T indicate the status of the present counting of the time related to the selected timer e time basis are S seconds 00 00 99 95 m minutes 00 00 99m 59s h hours 00 00 99h 59m e although the programmer allows to set values up to 19999 in the field of the max allowable pressure drop B5 let us remind that the real max allowable value is 100 correspondent to a pressure drop of 1 bar 100 kPa max allowable value pressure drop across the filter za Y 0 3 5 qv ITALY Page 15 of 21 edie near INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 7 4 Factory set Parameter utilization set value B1 imeBACKWASH 1500m B2 _ ftimeRINSE O 0500m B4 delay of the max differential pressure driving 6000 s IB5 ON max differenti
35. wash flow rate A common flexible pipe made in plastic or rubber can be used for the drain line its diameter must be of at least one size larger of the one mentioned on CHARACTERISTICS FOR EACH MODEL table It is suggested the drain line could be inspected in order to check quantity and quality of drain water as well as any leakage of media filter from the unit e Connect the inlet air fitting placed on the base manifold of the solenoid valves to a compressed air mains complete with pressure reducer dehumidifier filter and shut off valve The air pressure must be kept at value equal or higher of the pressure of water to be treated with max value of 8 0 bar e Whether water is used to pilot the valves the inlet fitting of the base manifold of the solenoid valves must be connected to the pilot water fitting 4 pre arranged on the inlet manifold of the column run to the drain a pipe from the drain fitting 4 of the base manifold of the solenoid valves e Complete the line between the outlet fitting of each solenoid valve to the correspondent membrane valve SOLENOID VALVE MEMBRANE VALVES v no 1 C C C All the solenoid valves can be hand driven by the lever placed at the base of each of them the turning of the lever simulate the action of the coil Then for valves NC type the valve is closed when the lever is on parallel to the base it is opened when the lever is on perpendicular to the base itself EE NE N N
36. y dry Check that the available electrical power is correct before connection Do not make preliminary wiring connections 1 5 How to store and delivery SA my E 41118 5r05 without condena OOOO OOO 41 113 5 95 without condensate protect from sun light and rain 41 113 5 95 without condensate protect from sun light and rain e installation 41 113 5 95 without condensate protect from sun light and rain za Y 0 3 5 qv ITALY Page 3 of 21 edie near INSTRUCTIONS MANUAL AUTOMATIC FILTERS FC D DP FAC D DP 2 Principles of working FC D and FAC D series filters are used for water treatment for residential and industrial applications as well All the materials are food grade and approved for drinking water 2 1 Quartz sand filters FC D The filtration through a sand media is a mechanical process that allows to remove suspended solids even of small dimensions from water The slower is the linear flow speed of water trough the filtering bed the better is the filtration action During the process as the filtering bed traps the suspended particles as filtration action increases since the trapped solids works the same way of a filtering bed But it also increases the resistance of the filtering bed against the water flow so the pressure drop between inlet and outlet increases as well The maximum allowed pressure drop is 1 bar 100 kPa after that it is required to backwash th
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