New Buck Corporation 85 User's Manual
Contents
1. Figure 4 6 Obtain four 1 4 self tapping screws and secure the stand to the heater 7 Reposition the heater to the upright position ALTERNATE FLOOR PROTECTORS MATERIAL Floor protector must be 3 8 minimum thickness non combustible material or equivalent With the floor protector or hearth extension material specified as one layer of 2 thick brick with a K factor of 5 0 you may use alternate materials as long as the K factor s is calculated as follows FORMULA Required thickness K of alternate material K of millboard X thickness of millboard EXAMPLE An alternate inorganic non combustible millboard with a K of 9375 would require a thickness as follows Required thickness 9375 5 0 x 2 in 3 8 inch K FACTORS OF ALTERNATE MATERIALS Material K Required Thickness Ceroform 126 21 1 8 Limestone 8 0 3 2 Concrete 8 0 3 2 Sandstone 13 0 5 2 Marble 18 0 Tae Hearth extension or floor protector thickness above four 4 inches are generally not acceptable due to cost floor load capacity and look The alternate we recommend is using Ceroform No 126 millboard 1 8 minimum and putting any type decorative brick or stone any thickness on top of it The K factor represents the thermal conductivity of a material and is the time rate of heat flow through a homogeneous material under steady state conditions through unit area per unit temperature gradient in the direction perpendicular to a surface Chimn2. 3 Add additional pipe until both of the following are met 27 a Chimney pipe is 3 higher than roof at the point where it penetrates the roof b Chimney pipe height is at least 2 higher than any part of the roof within 10 of the chimney See Figure 12 4 Next install a New Buck Corporation chimney connector to the flue of the heater or use 3 Ell brackets and secure to the top of the heater and pipe 5 Using single wall chimney connector connect the heater to the chimney by following manufacturer s installation instructions exactly See Figure 13 TN CEILING SUPPORT BOX CHIMNEY CONNECTOR LDS SINGLE WALL PIPE Figure 13 E cc 1 Recheck the specified clearances 2 Remove all foreign material from the firebox area 3 Open the primary air draft NOTE Plug the power cord into a 115V AC outlet Set switch to Manual and rheostat to High position to ensure motor operates properly Route the cord to prevent damage to the cord insulation from heat and sharp objects Keep the cord out of the way of traffic to prevent 28 4 Place crumpled pieces of newspaper in the stove Light it and close the doors Ensure that the stove draws properly through the primary draft 5 Check for smoke leaks around the doors 6 Open the doors and check for smoke escaping from the front of the stove Smoking usually indicates a defective or poorly positioned chimney Some chimneys wi
3. Period II applies If for any reason you are dissatisfied with the suggested procedures you may contact us in writing at 36 New Buck Corporation Customer Service Department P O Box 69 Spruce Pine NC 28777 CONDITIONS AND EXCLUSIONS A Replacement of parts may be in the form of new or fully reconditioned parts at NBC s option B There is no other express warranty All implied warranties of Merchantability and Fitness for Use are limited to the duration of the Express Warranty C Buck Corporation is not liable for indirect incidental or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non use Some states do not allow the exclusion of incidental or consequential damages so the above exclusion may not apply to you D All warranty repairs under this warranty must be performed by an authorized Buck Stove service representative Repairs or attempted repairs by anyone other than an authorized service representative are not covered under this warranty In addition these unauthorized repairs may result in additional malfunctions the correction of which is not covered by warranty OTHER RIGHTS This warranty gives you specific legal rights and you may also have other rights which vary from state to state 37
4. as the K factor s is calculated as follows FORMULA Required thickness K of alternate material K of millboard X thickness of millboard EXAMPLE An alternate inorganic non combustible millboard with a K of 9375 would require a thickness as follows Required thickness 9375 5 0 x 2 in 3 8 inch K FACTORS OF ALTERNATE MATERIALS Material K Required Thickness Ceroform 126 21 1 8 Limestone 8 0 3 2 Concrete 8 0 3 2 Sandstone 13 0 5 2 Marble 18 0 7 2 Hearth extension or floor protector thickness above four 4 inches are generally not acceptable due to cost floor load capacity and look The alternate we recommend is using Ceroform No 126 millboard 1 8 minimum and putting any type decorative brick or stone any thickness on top of it The K factor represents the thermal conductivity of a material and is the time rate of heat flow through a homogeneous material under steady state conditions through unit area per unit temperature gradient in the direction perpendicular to a surface CHIMNEY These models are designed for connection to Simpson Duravent Metal Fab and Ameritec HT 103 2100 deg pipe 24 TOOLS FOR INSTALLATION Drop cloth 3 32 Metal drill bit 5 16 Magnetic socket chuck adapter 5 16 wrench box or socket or adjustable wrench Jigsaw with masonry metal and wood blades WARNING DO NOT INSTALL IN A SLEEPING ROOM PREPARING THE HEATER FOR INSTALLATION 1 Inspect the unit for any obvious phys
5. sheet metal screws or rivets Next install an optional New Buck Corporation chimney connector to the flue exit of the heater or you may use Ell brackets to fasten the pipe to the stove 4 Install Single Wall Connector and chimney system per manufacturer s written operating in structions See manufacturer s list of tested pipes in this manual Figure 5 ATTIC heb L LLII LIII III ILII CEILIN ENTER 7 LINE OF ELBO Figure 6 B Wall Exit Into Metal Tee Box 1 Mark the plumb line on the wall directly behind the center of the heater See Figure 6 NOTE When using 24 ga minimum blue or black steel pipe maintain 18 between pipe and ceiling 2 Place the vertical portion of the heater pipe and the elbow in position and project a point onto the plumb line level with the center of the elbow 3 Measure up so there will be at least 1 4 rise per foot of horizontal connector pipe 4 maintaining clearances to the ceiling as noted in Figure 6 This will give you the center of the hole for the chimney penetration After locating the center of the penetration install the tee box and chimney as per the chimney manufacturer s specifications Connect the chimney collar to the tee box using 24 ga minimum blued or black steel connector pipe DO NOT USE GALVANIZED PIPE Connect each section so the crimped end faces downward and secure each section to e
6. should be inspected once every two months Any build up of soot should be removed to prevent the risk of a chimney fire To remove chimney or chimney connector Remove screws or fasteners Remove pipe and clean with steel brush Replace chimney or chimney connector and replace screws and or fasteners CAUTION NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THE HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE DON T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire RE sco OPER
7. stove Light it and close the doors Ensure that the stove draws properly through the primary draft NOTE Do not use grate or elevate fire Build wood fire directly on floor of stove 5 Check for smoke leaks around the doors 6 Open the doors and check for smoke escaping from the front of the stove Smoking usually indicates a defective or poorly positioned chimney Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact your dealer for assistance CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM IN SOME CASES THESE FUMES WILL ACTIVATE A SMOKE ALARM OPENING A WINDOW NEAR THE UNIT WILL ALLOW THESE FUMES TO ESCAPE DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE DAMAGED The connector and or chimney should be inspected at least once a month during the heating season to determine if a creosote buildup has occurred CAUTION NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER F
8. ATION This section of the manual is to help you get the maximum efficiency and maximum smoke particulate reduction from your heater If you should experience any difficulty or have any questions concerning your heater contact your dealer for assistance The manufacturer recommends that for maximum performance burn seasoned hard wood Build a fire for maximum efficiency These models burn wood and extract heat so efficiently a large fire is not necessary A large fire not only wastes energy it usually results in the home being too warm for comfort The following steps will serve as a guide for operating your stove 30 8 BUILDING A FIRE Open the door Open the primary air controls located on the right and left sides of the stove under the hearth To open push all the way in To close pull all the way out Adjustments to airflow may be made by positioning the handle anywhere in between Twist two pieces of non colored newspaper into a roll and place them on the floor of the firebox These models are not designed for the use of grates andirons or other methods of supporting the fuel Lay several pieces of dry kindling on top of the newspaper Place three or four small pieces of firewood 2 3 in diameter on top of the kindling Light the newspaper in the front close and latch the door Don t leave the fire unattended at this point The draft system of the heater should start quickly It may be neces
9. CLEARANCES TO COMBUSTIBLES FREE STANDING BACK WALL ze Z z uw 8 Q n poc naaal 16 ro h HEARTH PAD Figure 9 MODEL A B C D MODEL 85 24 24 25 16 NOTE All clearances are to combustibles without low clearance shields and using single wall pipe and minimum floor protector Clearances above may be reduced Follow NFPA 211 codes if available or follow instructions on next page Floor Protector at rear needed for thru the wall exit only 21 CLEARANCES FOR MODEL 85 MINIMUM CLEARANCES TO COMBUSTIBLES SINGLE WALL CHIMNEY CONNECTOR AND OPTIONAL SHIELDS MOBILE HOME AND ALCOVE INSTALLATIONS BACK WALL Yj a aaa ars B C l 2 a u g a 09 16 E A es Figure 10 MODEL A B C D MODEL 85 13 17 12 5 12 NOTE All clearances are to combustibles using single wall pipe and all low clearance shields and minimum floor protector Floor protector at rear needed for thru the wall exit only 22 MODEL 85 INSTALLATION OF CLOSE CLEARANCE SHIELDS Optional 1 Loosen the three 3 phillips head screws that secure the front cover plates to the front sides of the stove 2 Take rear close clearance shield and center with back and flushing with the bottom of the stove using the self tapping screws provided 2 Remove self tapping screws from rear of stove Align holes in side shield with holes in rear shield and attach to stove NOTE The r
10. Figure 1 MODEL 85 A Unit to adjust to Side Wall 12 Front Floor Protector 16 B C Side Floor Protector 8 D Side Wood Trim 7 E Top Wood Trim 10 F Mantel or Brackets 21 MINIMUM CLEARANCES 1 The hearth must be of masonry construction and must extend a minimum of 16 in front of the firebox opening and a minimum of 8 to either side of the firebox opening 2 If there is not minimum hearth protection from the front of the firebox opening and the front of the masonry hearth a floor protector must be used in front of the hearth to protect combustible materials The floor protector must be 3 8 minimum thickness non combustible material or equivalent With the floor protector or hearth extension material specified as one layer of 2 thick brick with a K factor of 5 0 you may use alternate materials as long as the K factor s is calculated as follows FORMULA Required thickness K of alternate material K of millboard X thickness of millboard EXAMPLE An alternate inorganic non combustible millboard with a K of 9375 would require a thickness as follows Required thickness 9375 5 0 x 2 in 3 8 inch K FACTORS OF ALTERNATE MATERIALS Material K Required Thickness Ceroform 126 21 1 8 Limestone 8 0 3 2 Concrete 8 0 3127 Sandstone 13 0 5 2 Marble 18 0 7 2 Hearth extension or floor protector thickness above four 4 inches are generally not acceptable due to cost floor load capacity and look The al
11. LUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THE HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE DON T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY RS scr PRE FAB INSERT INSTALLATION The Model 85 may be installed into any UL listed pre fabricated fireplace that is large enough to accept it NOTE The ash lip smoke baffle and smoke shelf of the pre fab fireplace may be removed if NOTE When installing the Model 85 into a Pre Fab Zero Clearance fireplace a UL 1777 LINER must be installed the Full Length of the chimney and attached to the flue exit of the insert necessary to provide room for these models Any other alteration to the unit will void ALL NBC manufacturer s responsibility liability The warning label below must be attached to the back of the fireplace NOTE Plug the power cord into a 115V AC outlet Set switch to Manual and rheostat to High position to ensure motor operates properly Route the cord to prevent damage to the cord insulation from heat and sharp objects Keep the cord out of the way of traffic to prevent damage caused by tripping etc NOTE DO NOT BLOCK ANY EXISTING LOUVERS OR VENTS ON THE EXISTING PRE FAB WITH ANY TRIM PANELS FOR THE MODEL 85 Except for the NOTES above please follow the instruction of masonry installation Section II Instruction Minimum
12. Manual and rheostat to High position to ensure motor operates properly Route the cord to prevent damage to the cord insulation from heat and sharp objects Keep the cord out of the way of traffic to prevent damage caused by tripping etc 32 PS secon vi PROBLEM 1 Sluggish heater 2 High Fuel Consumption 3 Backpuffing 4 Smoke rollout when heater door is opened l TROUBLESHOOTING POSSIBLE CAUSE Obstruction in chimney 1 Improperly sealed trim kit 2 or direct connect kit Wet or unseasoned wood 3 being burned Poor chimney draft 4 Improper regulation of 1 draft or inlet air Improper door fitting 2 Gusts of Wind 1 Wind gusts blowing down 1 the chimney Opening heater door too F fast 33 SOLUTION Check for and remove obstruction a Check trim kit gasketing seal to fireplace and gasket as necessary to seal unit Gasket under front bottom of stove if needed b Check seal if direct connect and correct Burn dry seasoned wood Improper chimney height or wrong size flue is being used Cooler temperatures caused by external chimney Close inlet air control as much as possible to maintain desired heat output Check gaskets reinstall fiberglass gasketing around doors and glass as necessary Check door gasket check adjustment of door latch check door hinges Smoke shelf in chimney is filled with creosote amp ash Chimney may need wind diverter Raise c
13. Unmatched B American Quality NON CATALYTIC UNIT MODEL 85 SAFETY NOTICE FEATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY IF THIS HEATER IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW THE INSTALLATION INSTRUCTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS CONCERNING RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA MANUFACTURED BY NEW BUCK CORPORATION SPRUCE PINE NC 28777 This product is listed by Warnock Hersey International Inc to the UL Standard No 1482 Effective Mar 2002 Pn TABLE OF CONTENTS Important Instr ctions seeren ee tacit cave E Ea eaa a A rS SS 3 SECTIONE Introduction nriran naa le dg a dad vane eda i 4 SECTION II Masonry Insert Installation ssseseeeenseeesseeeessessessrssroeseesresseesresesssresseseess 5 Installation Preparation Fireplace i x ssaessacte ick tk tokaenspacd en damin ai aldvee tease acte danas T Monte the Trum Panels zenan aaa e a a a a adele 8 SECTION III Pre Fab Insert Installation cssssssecssssecrceesceseesseesetenesenceesceseeseenaes 12 SECTION IV Residential Freestanding Installation e cece eecceseceeeeeeseeeeeeeteeeteeeeees 13 Freestanding Installation Clearances lt c c0s21452 ssacudaneetncsastenzessavieiaasanacebalaestucsintontessaciaiasiesa 21 Installation of Close Clearances Shields 5 c 2 c sshscccssssesetugivacdestndeceon
14. ach other using three 3 sheet metal screws or rivets C Wall Exit Into Masonry Using Single Wall Pipe l Before connecting these units toa masonry chimney determine that the masonry fireplace wall pass through connector thimble meets the NFPA 211 Code and local building codes and isa minimum of 18 from the ceiling Ifthe connector thimble does not meet these codes the pass through connector must be modified See Figure 7 ATTIC Mie fife di file life dl ble bifid fi fbi fi bili fife ji ligt CEILING E TER 7 7 MIN M LINE OF E ELBOW F ATTACH PIPE ae E JM 5 JNTING CLIPS TO E HEATER AND WALL i SHIM NE ae gt ASS THROUGH C Ee IECTOR PIPE CONNECTOR L ALL E A HIMNEY E QI Uy Jy pu G GGG G GGG G R G G p Figure 7 Connectors may pass through walls or partitions constructed of combustible material if the connector is a Either listed for wall pass through or is routed through a device listed for wall pass through and is installed in accordance with the conditions of the listing b Selected or fabricated in accordance with the conditions and clearances as stated in the NFPA 211 Code Any unexposed metal that is used as part ofa wall pass through system and is exposed to flue gases shall be constructed of stainless steel o
15. box using 24 ga minimum blued or black steel connector pipe DO NOT USE GALVANIZED PIPE Connect each section so the crimped end faces downward and secure each section to each other using at least three 3 sheet metal screws or rivets Next install an optional New Buck Corporation chimney connector to the flue exit of the heater or you may use Ell brackets to fasten the pipe to the stove Install Single Wall Connector and chimney system per manufacturer s written operating instructions See manufacturer s list of tested pipes in this manual CEILING SUPPORT BOX CHIMNEY CONNECTOR a SINGLE WALL PIPE ES L f Figure 8 Close Clearance Installation using 1 6 Simpson Dura Vent single wall chimney connector Dura Black and 6 Simpson Dura Vent 2100 Deg Ht Type DP chimney 2 6 Metal Fab Type single wall connector 6 Metal Fab 2100 HT chimney 3 Ameritec For minimum clearances see pages 20 amp 21 ALCOVE INSTALLATION CLEARANCES Must use 6 Single Wall Connector and 6 Type HT Pipe listed for close clearance reduction listed in this manual For minimum clearances see pages 21 amp 22 Must also use close clear ance shield kit BR ccc CCEA 1 Recheck the specified clearances 2 Remove all foreign material from the firebox area 3 Open the primary air draft NOTE Plug the power cord into a 115V AC outlet Set switch to Manual and rheo
16. clearances for stove Minimum clearances for floor protector WARNING This fireplace must be restored to its original condition for safe use if the fireplace insert is removed ME scovr 7 RESIDENTIAL FREE STANDING INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL PREPARING THE STOVE FOR INSTALLATION 1 Inspect the unit for any obvious physical damage NOTE Plug the power cord into a 115V AC outlet to test the fan and motor Set switch to Manual and rheostat to High position to ensure motor operates properly Route the cord to prevent damage to the cord insulation from heat and sharp objects Keep the cord out of the way of traffic to prevent damage caused by tripping etc 2 Check the primary air draft control to ensure that it slides freely 3 Remove any items from within the firebox Spread the drop cloth on the floor behind the heater Next tilt the heater so that the back is on the drop cloth 4 If leg kit is to be used follow steps 1 3 Then obtain legs bolts washer amp nuts Attach the legs to holes in bottom of unit 5 If pedestal kit is being used open the corresponding freestanding kit and obtain the stand Place the stand against the bottom of the heater angle side to heater at the marked line Center the stand left and right and mark screw locations on bottom through outer holes of stand mounting angles Set stand aside and drill four 7 32 holes in heater bottom See Figure 4 A
17. e 4 1 4 hole Push up until the face of the outside air duct contacts the underside of the floor of the mobile home For certain floor thickness you may have to shorten the length of the outside air duct 15 Secure the outside air duct to the floor using the four 4 10 x 1 screws provided See Figure 12 26 _ RAIN CAP _ RAIN CAP ray T 24 min 26 min 610 mm 36 TYP 610mm 36 TYP FLASHING FLASHING eee J RADIATION SHIELD RADIATION SHIELD 20 FT MAX ll 7 OUTSIDE AIR DUCT THROUGH FLOOR WHEN E MOBLE HOME IS NOT UNDERPENNED OUTSIDE AIR DUCT THROUGH UNDERPENNED Ceiling Exit Using Close Clearance Listed Chimney 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the ceiling where the string is suspended to locate the center of the chimney hole 2 After locating the center of the hole install the ceiling support box chimney or chimney connector flashing and rain cap using listed chimney only Only use pipe listed in this manual CAUTION REFER TO CHIMNEY MANUFACTURERS INSTRUCTIONS FOR ASSEMBLY AND DISASSEMBLY OF CHIMNEY PARTS BE SURE TO FOLLOW CHIMNEY INSTRUC TIONS FOR PROPER CLEARANCES TO COMBUSTIBLE AND PROPER AIR SPACING REQUIRED
18. ear of the side shields must go over the lip of the rear shield 3 You must measure one inch 1 out from the side of the stove to the inside of the shield and main tain approximately one inch 1 clearance while securing the shield to the back of the stove with the 10 16x1 2 self tapping screws provided 4 Before tightening the screws insert the front end Lip of the side shield under the front cover plate on the front side of the stove Use the same step to install side shield on the op posite side of the stove 5 Tighten all screws 6 Place pipe shield on the back of the rear shield and align the two 2 holes on the parts and secure with the phillips head screws provided THREE 3 PHIL LIPS HEAD SCREWS FRONT COVER PLATES REAR SHIELD S Taa SIDE SHIELDS PIPE SHIELD TWO 2 PILLIPS HEAD SCREWS FOUR 4 10 16X1 2 SELF DRILLING SCREWS NOTE Use the figure above to install the Close Clearance Shields Do not use page 23 in the Model 85 In stallation Operation Owners Manual 23 RS seccion FREE STANDING MOBILE HOME INSTALLATION FOR MINIMUM CLEARANCES SEE PAGE 21 FLOOR PROTECTION Floor protector must be 3 8 minimum thickness non combustible material or equivalent With the floor protector or hearth extension material specified as one layer of 2 thick brick with a K factor of 5 0 you may use alternate materials as long
19. econdary air is admitted into the firebox through the secondary air tubes at the top of the firebox This secondary air burns the impurities in the smoke released from the initial wood burning The temperature necessary for this combustion is maintained through the firebrick refractory If any more technical information is necessary contact your local dealer This heater is equipped with a standard room air blower For operation and use of these electrical assemblies see instructions provided in this manual on page 30 CON MASONRY INSERT INSTALLATION The Model 81 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association NFPA The first step in this type of installation is to determine the acceptability of the fireplace and chimney for use with a woodstove Both the construction and condition of the fireplace are important consid erations when installing a woodstove It is not necessary to direct connect this unit unless installed in improper drawing fireplace or oversized flue The chimney should extend at least 3 above the roof and at least 2 above any point of the roof within 10 CAUTION REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE BEFORE YOU INSTALL YOUR STOVE
20. erence line for mounting 3 Slide the unit out of the fireplace far enough to work behind the trim panel reference lines 4 Mount the side trim panels See Figure 2 a Position the trim panel on the reference line b Drill mounting holes in center of trim panel mounting brackets to allow for adjustment in and out if necessary c Mount the trim panel using the self tapping screws provided 5 Place top panel back on reference mark Take top trim panel mounting bracket supplied with unit Position bracket so it overlaps rear lip of top trim panel Drill mounting holes in top of stove using holes in bracket as guide Tighten down screws 6 Now follow the installation procedures in the listed direct connect or positive connect kit you are using and install the heater and connect kit in the fireplace 10 11 12 13 14 15 Slide the unit back into the fireplace Check to be sure that the trim panels are properly po sitioned and lie flat against the front of the fireplace If one of more of the panels is out of position slide the unit out and reset by loosening the mounting screws and repositioning in the slot Reinstall the top trim panel by sliding the rear lip of the top trim panel underneath the front lip of the mounting bracket already secured to top of unit NOTE Mount the top trim panel so that it sits in front of the top of the side trim panels Obtain the brass trim kit provided with unit and slip over the top a
21. ey These models are designed for connection to 1 Simpson Duravent Dura Black 2 Metal Fab 3 Ameritec BSR NOTE This Room Heater must be converted to 1 a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys Factory Built Residential Type and Building Heating Appliance UL 103 or 2 a code approved masonry chimney with a flue liner The chimney size should not be less than nor more than 3 times greater than the cross sectional area of the flue collar CAUTION SPECIAL METHODS ARE REQUIRED WHEN PASSING THROUGH A WALL OR CEILING SEE INSTRUCTIONS AND BUILDING CODES DETERMINING THE CHIMNEY LOCATION A Ceiling Exits Using 6 Single Wall Pipe and UL 103 HT type chimney system listed with manufacturer in this section of manual 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the ceiling where the string is suspended to locate the center of the chimney 2 After locating the center of the hole install the ceiling support box chimney flashing and rain cap per the chimney manufacturer s instructions 3 Now connect the stove and ceiling support box using 24 ga minimum blued or black steel connector pipe DO NOT USE GALVANIZED PIPE Connect each section so the crimped end faces downward and secure each section to each other using at least three 3
22. gersedanvede tebedasdedcewadercens 23 SECTION V Freestanding Mobile Home Installation eee eeeceeceseceeeneeeeeceaeeneeenee 24 SECTION VI Wood Heater Saletyescignai suse nettles ceeded ene inds eee suai 29 SECTION Wille Operation eshe ena in E E oscars E A E A RE 30 SECTION VIII Room air blower operation ccccccccceessseesseceeceeeeeeeeesseeceaeeneeeneeeensees 32 SECTION IX Troubleshooting esseessessssseesseossessesseossessesseossessessrossessosseesseenseseesseosoese 33 aE a A BS A ET E E E E he oa 36 Wairani y neirens Ea R E EERE A RTA E T EOE E E RAATS 37 INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS MODEL 85 READ THIS FIRST IMPORTANT INSTRUCTIONS WARNING THESE UNITS GENERATE A LOT OF HEAT SO TREAT THEM WITH CARE HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE FAILURE TO FOLLOW INSTRUC TIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES The New Buck Corporation non catalytic system has been tested by Intertek Testing Services Warnock Hersey to ANSI UL Standards 1482 Install and operate your units according to instructions provided in this manual Local building codes may apply therefore contact your local building inspector or fire marshal for necessary installation requirements and permits which may go beyond
23. gnet holder Cover door Magnet Door latch Door latch screw Blanket Hinge pins 6 Flue exit ArANIDNDMNBRWN KR O 10 11 12 13 14 15 16 I7 18 19 20 21 22 23 24 25 26 27 28 REPLACEMENT PARTS FOR THE MODEL 85 Air Control Bar MF 882040 Door Handle Assembly PA 910096 Door Latch PC 910098 Door Handle Washer PO 91WASH Front door bushing PO 910102 Door Gold PC 212400G Door Black PC 212400 Carling Fan Auto Man Switch PE RC211RB Thermostat 110 disc PE 400132 Power Cord PE 400240 Strain Relief PE 400320 Motor PE 910714 Rheostat PE BC204 Rheostat knob PE BC204A Glass PG 2124GL No Parts Glass clip PH 103212HWSPS5 Spring Handle PO 100150 U Drive Screw 5 16 x 1 2 PO 516U Top Firebox Blanket PO 810013 Secondary Air Tube PO 810050 Bottom Firebox Blanket PO 810054 Primary Air Block MF 852038 Side Brass Overlay PO 810104G Top Baffle Plate PO 810116 Hearth Brass PO 1 x 1 x 1 8 thick magnet PO DM841 Firebrick PR 900050 35 NEW BUCK CORPORATION NBC LIMITED WARRANTY FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the new Buck Stove heating unit so long as it is owned by the original purchaser including optional and standard accessories purchased at the same time subject to terms limitations and conditions herein set out PRODUCTS NOT COVERED This warranty does not cover the f
24. himney for better draft Smoke shelf in chimney is filled with creosote amp ash Chimney may need wind diverter Raise chimney for better draft Open air control Crack door for 15 seconds before fully opening door EPA COMPLIANCE STATUS The Model 85 heater meets the U S Environmental Protection Agency s Emission limits for wood heaters sold after July 1 1992 Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately 10 000 to 45 000 BTU hr for the Model 85 MODEL 85 WOOD STOVE 41 4 CONDNBWN rR 5 39 7 01 0 20 32 1 4 a Secondary air tubes Blower control rheostat Primary air control Warm air outlets Baffles interior of stove Air inlet Door Hearth extension Power cord Legs Stainless steel plate Automatic off man switch Brass cap Hinge Block NO PART 23 34 25 24 NO PART Door glass amp logo Glass clips Hearth Brass Door Gasket Side glass Leveling screws Firebrick Motor Motor mount bracket Cover Door Cover door screws Shot gun air box Ash pan 34 26 37 amp 38 30 Disc thermostat Door handle amp brass spring handle Air wash screen Glass gasket Cover door hinge Ma
25. ical damage NOTE Plug the power cord into a 115V AC outlet Set switch to Manual and rheostat to High position to ensure motor operates properly Route the cord to prevent damage to The cord insulation from heat and sharp objects Keep the cord out of the way of traffic to prevent damage caused by tripping etc 2 Check the primary air draft control to ensure it operates freely 3 Remove any items from within the firebox Spread the drop cloth on the floor behind the heater Next tilt the heater so that the back is on the drop cloth 4 Open the proper outside air freestanding kit and obtain the stand Place the stand against the bottom of heater angle side to heater Center the stand left to right and front to back and mark screw locations on bottom through outer holes of stand mounting angles Set stand aside and drill four 3 32 holes in heater bottom 5 Before attaching the heater to the stand take a large flat screwdriver or pliers and remove the 2 x2 knockout on bottom of the unit 6 Obtain four 3 16 self tapping screws and secure the stand to the heater 7 Reposition the heater to the upright position PREPARING THE ROOM HEATER LOCATION 1 Select an installation location that will give the best airflow from the front of the heater to the remainder of the home 2 Place the protective floor pad in position 3 Place the unit on the pad making sure the minimum clearance specifications are met 4 Lightly mar
26. k with a pencil the location of the pedestal on the protective pad 25 5 Next remove the four 4 screws holding the heater to the stand Position heater out of the way of the installation area 6 Check that the pedestal stand is still aligned with the marks and now mark the outside air opening of the stand on the pad 7 Next mark the center line of the outside air opening Set stand aside for now 8 Next cut a4 1 4 diameter hole in the pad and continue through the floor CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAINTAINED MOVE OPENING AND OR REPOSITION HEATER LOCATION IF NECESSARY 9 Now reposition the pedestal stand and set on the pad being sure to line the stand up with the reference marks 10 Using an electric drill and 3 8 masonry bit drill four 4 holes in the protective pad using the holes in the bottom side lips of the pedestal stand as a guide Be careful to drill only through the pad and not into the floor Change the bit to a 1 4 metal bit and drill through the floor 11 Using four 4 3 8 x 1 1 2 lag bolts secure the pedestal stand and pad to the floor of the mobile home CAUTION IF A THICK FLOOR PROTECTOR IS USED YOU MAY HAVE TO USE LONGER LAG BOLTS 12 Set the heater back onto the stand and resecure using the screws 13 Obtain the outside air duct from the box in the pedestal kit marked FA P21B 14 From under the mobile home slip the duct up through th
27. nd sides of trim panels Top ends of brass may need to be trimmed to fit If direct connect or positive connect kit is not used follow instructions in steps 1 4c on pre vious page Mount top trim panel by drilling mounting holes in center of trim panel mounting brackets with top end side of top panel overlapping side panel Using insulation provided peel and stick to back of panels overlapping fireplace dimensions by 1 on each side and top See Figure 3 Next using high heat silicone or furnace cement run heavy bead of caulking around where panels meet the stove See Figure 3 Slide the unit back into the fireplace Check to be sure that the trim panels and brass are properly positioned and lie flat against the front of the fireplace If panels are out of posi tion slide the unit out and reset by loosening the mounting screws and repositioning in the slot With bar lift stove in front Place insulation across front and the surface of hearth or bottom of fireplace to make complete seal To check seal of panels use candle flame and go around the entire area sealed by silicone and insulation If flame leans toward inside of fireplace add additional insulation This en sures an airtight seal z INSULATION HIGH TEMP F SILICONE __ 4 Final Check 1 Recheck the specified clearances 2 Remove all foreign material from the firebox area 3 Open the primary air draft NOTE Plug the power cord into a 115V AC ou
28. ollowing Glass Refractory material such as refractory cement or firebrick Gaskets This Warranty will also not cover any damage and or failure caused by abuse or improper installation of the products covered WARRANTY TIME PERIODS A Period I For one year from the date of purchase NBC will replace or repair at its option any part defective in materials or workmanship The costs of parts only are included The customer pays any labor or transportation charges required Thereafter B Period II For the period after the first year from the date of purchase and extending for 5 years as long as the Buck Stove is owned by the original purchaser NBC will repair or replace at its option any part defective in materials or workmanship with the exception of electrical motors wiring switches and components optional and standard accessories and all parts not permanently attached to the heating unit Parts not permanently attached to the heating unit are defined as those items designed to be removed from the stove including those removable with common hand tools The costs of parts only are included The customer pays any labor or transportation charges required PROCEDURE Should you feel that your BUCK STOVE is defective you should contact any Buck Stove dealer for the name of your nearest authorized Buck Stove service representative who will instruct you on the proper procedure depending on which Warranty Time Period Period I or
29. r other equivalent material that will resist corrosion softening or cracking from flue gases at temperatures up to 1800 F NOTE In addition a connector toa masonry chimney shall extend through the wall to the inner face or liner but not beyond and shall be firmly cemented to masonry EXCEPTION A thimble may be used to facilitate removal of the chimney connector for cleaning in which case the thimble shall be permanently cemented in place with high temperature cement 25 Once the through the wall thimble codes are met simply connect the chimney collar to the wall pass through connector using 24 ga minimum blued or black steel connector pipe as follows a Maintain 1 4 rise per foot horizontal length from the appliance to the chimney b Connect each section so the crimped end faces downward or back toward the unit c Secure each section to each other using at least three 3 sheet metal screws or rivets d Use three 3 sheet metal screws to fasten pipe to connector collar on heater Ceiling Exit Close Clearance Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the ceiling where the string is suspended to locate the center of the chimney hole After locating the center of the hole install the ceiling support box chimney flashing and rain cap Now connect the stove and ceiling support
30. sary to preheat the chimney to get the draft started To do this open the door and add newspaper to the top rear of the wood Light or let this paper ignite and allow to burn while holding the door slightly cracked Once the draft has started close and lock the door You are over heating the unit if the chimney and or connector glows red After embers and a coal bed have been established load the heater with wood NOTE THE FUELING AND ASH REMOVAL DOORS MUST REMAIN CLOSED DURING OPERATION Your unit does not have a damper You must use the primary air levers for your control of the fire To open push the levers in and to close pull the levers out 31 ROOM AIR BLOWER OPERATION Your heater is equipped with a room air blower For operation and wiring see Figure 14 For your convenience your heater is equipped with a rheostat with which you are able to select the air flow The auto and manual switch will allow you to select the position at which the thermostat will function THERMOSTAT wHITE S 7 T m m Figure 14 Auto position After heater has warmed up and the Auto Manual switch is placed in Auto position and the rheostat is in the desired position then the fan will automatically come on When the stove cools off the fan will automatically shut off Manual position You must turn the room air blower on and off NOTE Plug the power cord into a 115V AC outlet Set switch to
31. stat to High position to ensure motor operates properly Route the cord to prevent damage to the cord insulation from heat and sharp objects Keep the cord out of the way of traffic to prevent damage caused by tripping etc 4 Place crumpled pieces of newspaper in the stove Light it and close the doors Ensure that the stove draws properly through the primary draft 5 Check for smoke leaks around the doors CAUTION Open the doors and check for smoke escaping from the front of the stove Smoking usu ally indicates a defective or poorly positioned chimney Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact your dealer for assistance CAUTION The unit is painted with a specially formulated high temperature paint that cures during the first two or three firings You may notice a slight smoking effect and an odor of burning paint when you build the first fires This is normal and is not a cause for alarm In some cases these fumes will activate a smoke alarm Opening a window near the unit will allow these fumes to escape DO NOT build a large roaring fire until this curing is complete or the heater finish may be damaged 20 CLEARANCES FOR MODEL 85 MINIMUM
32. t this cold air from entering the fireplace chamber CAUTION CHECK THE CHIMNEY AND SMOKE CHAMBER FOR EX CESSIVE BUILDUP OF CREOSOTE OR SOOT ALSO CHECK FOR OBSTR UCTIONS SUCH AS BIRD S NESTS IF THE CHIMNEY IS EXCESSIVELY DIRTY CLEAN IT OR HAVE SOMEONE CLEAN IT PROFESSIONALLY BEFORE INSTALLING OR USING THE ROOM HEATER Installation Procedure Positioning the Heater NOTE It is not necessary to direct connect this unit unless installed in improper drawing fireplace or oversized flue It is recommended a chimney connector be installed from the appliance flue collar to the first fireplace chimney section WHEN POSITIONING THE HEATER THE FOLLOWING CONDITIONS MUST BE MET 1 The front of the damper opening must be positioned BEHIND the rear edge of the lintel to ensure proper draft 2 Center the heater in the fireplace opening ERTICAL PLANE FIREPLACE 1 LINTEL EDGE DAMPER SIDE TRI ANEL Mounting the Trim Panels After the unit is positioned mark the mounting position of the trim panels as follows 1 Set the side trim panels in place flat against the face of the fireplace Mark down the inside edge of the trim panel to make a vertical reference line 2 Set the top long trim panel in place on top of the unit The panel should be flat against the outside face of the fireplace and standing vertically Mark along the lower edge of the trim panel with a pencil to make a ref
33. ternate we recommend is using Ceroform No 126 millboard 1 8 minimum and putting any type decorative brick or stone any thickness on top of it The K factor represents the thermal conductivity of a material and is the time rate of heat flow through a homogeneous material under steady state conditions through unit area per unit temperature gradient in the direction perpendicular to a surface POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove there are several hand tools you may need to do the job If you do not already have them they are readily available at most hardware stores Caulking gun Large adjustable wrench may not be needed Drop Cloths Vacuum cleaner or whisk broom Flashlight 1 tube of RTV silicone Code 103 or 106 or high temperature rubber cement rated between 450 F 600 F 7 32 drill bit and drill Socket Ratchet Set Insulation provided in trim kit package INSTALLATION PREPARATION FIREPLACE 1 Locate furniture and other materials away from the front of the fireplace to allow free access to the fireplace 2 Cover the hearth and adjacent floor areas with the drop cloth to protect from soiling or marring the surface 3 Remove the existing fireplace damper plate 4 Thoroughly clean the fireplace of ashes and soot 5 Ifthe fireplace has an ash dump or outside air provision these must be sealed off with metal or tightly packed non combustible insulation to preven
34. th a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem contact your dealer for assistance CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM IN SOME CASES THESE FUMES WILL ACTIVATE A SMOKE ALARM OPENING A WINDOW NEAR THE UNIT WILL ALLOW THESE FUMES TO ESCAPE DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING PROCESS IS COMPLETE OR THE HEATER FINISH MAY BE DAMAGED ME sco WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation You should be aware of these so that a safe and proper installation can be made 1 FAULTY CHIMNEY An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape 2 HEAT CONDUCTION Placing combustible materials too close to a heater or chimney can be a fire hazard By keeping these particular hazards in mind as you install and use your room heater you can ensure a safe reliable installation 29 The chimney and chimney connector
35. these instruc tions o If appliance is installed in mobile homes DO NOT INSTALL IN SLEEPING ROOMS Examine the masonry fireplace and chimney prior to installation of the fireplace accessory to determine that the construction meets the minimum fireplace construction requirements illustrated in the instructions that it is free from cracks loose mortar creosote deposits and other blockage or other signs of deterioration CAUTION DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY DO NOT USE A FLUE INTENDED FOR A GAS APPLIANCE DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM A factory built pre fabricated chimney may be used for your units when installed in compliance with the manufacturer s specification and uniform building code CAUTION YOUR CHIMNEY MUST BE CORRECTLY SIZED A CHIMNEY THAT IS TOO SMALL OR LARGE IN DIAMETER OR TOO SHORT CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED PS sco INTRODUCTION Your Buck Stove is a non catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor This effect is achieved through the use of a secondary air which is mixed with primary air in the unit s firebox For peak performance we suggest the use of hard seasoned wood DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS The primary air which is controlled by the user burns the wood S
36. tlet Set switch to Manual and rheostat to High position to ensure motor operates properly Route the cord to prevent damage to the cord insulation from heat and sharp objects Keep the cord out of the way of traffic to prevent damage caused by tripping etc 14 Slide the unit back into the fireplace Check to be sure that the trim panels and brass are properly positioned and lie flat against the front of the fireplace If panels are out of posi tion slide the unit out and reset by loosening the mounting screws and repositioning in the slot With bar lift stove in front Place insulation across front and the surface of hearth or bottom of fireplace to make complete seal 15 To check seal of panels use candle flame and go around the entire area sealed by silicone and insulation If flame leans toward inside of fireplace add additional insulation This en sures an airtight seal Se INSULATION HIGH TEMP S SILICONE __4 Final Check 1 Recheck the specified clearances 2 Remove all foreign material from the firebox area 3 Open the primary air draft NOTE Plug the power cord into a 115V AC outlet Set switch to Manual and rheostat to High position to ensure motor operates properly Route the cord to prevent damage to the cord insulation from heat and sharp objects Keep the cord out of the way of traffic to prevent damage caused by tripping etc 4 Place crumpled pieces of newspaper in the
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