Neuton EM 5.1 User's Manual
Contents
1. B11 Hinge fixed base 1 175911 B12 Housing screws 4 175921 B14 Screws 7 196911 B15 Discharge bar Chute amp Bagger 1 210421 B16 E Clip 2 210901 B17 Safety key 1 175931 B18 Safety key strap 1 206511 Deck amp Motor Assembly C Item Description Qty Part Number C1 Lower Deck 1 210431 C2 Motor 1 210441 C3 Motor mounting plate 1 175971 C4 Motor screws and washers 4 175981 C5 Blade adapter 1 196731 C6 Cutting blade 1 203841 C7 Hex adapter 1 196671 C8 Blade nut with flange 1 176031 C9 36 mm wrench 1 176281 C10 Rear axle cap 1 210451 C11 Screw 20 176991 C12 Rear Flap 1 210461 C13 Lever spring 1 176131 C14 Lever spring Pin 1 176141 C15 Binding Clip 1 176151 C16 Washer 1 196701 C17 Brake wire 1 196521 C18 Ground Wire 1 196711 C19 Electrical Contacts Connectors 2 176101 C20 Contact Srews amp Washers 2 176111 C21 Contact Nuts 2 1176061 C22 Battery Arm 1 196441 C23 Wire black 1 196051 C24 Wire Red 1 176161 C25 Safety key plate 1 176051 C26 Trimmer rela 1 196741 C27 Mower relay lower housing 1 196891 C28 Mower relay wire 1 196751 C29 Mower relay 1 196471 C30 Mower relay screws 2 196241 C31 Mower relay spring washers 4 176231 C32 Mower relay nuts 4 176221 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Wheel Assemblies D C33 Mower relay cov2. Voltage 24V DC AMP 10 amp hour Type Sealed lead acid Weight 15 pounds Run Time Approximately 60 minutes for fully charged battery Charging 24 Volt charger plugs into standard electrical outlet Charge Time 12 hours to fully recharge Replacement Easy to lift out and replace with optional spare battery NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions LIMITED TWO YEAR WARRANTY Terms and Conditions The NEUTON EM 5 1 Cordless Electric Mower is warranted for two 2 years against defects in materials or workmanship when put to personal residential household use For the purposes of the warranty personal residential household use refers to non commercial residential use and further excludes misuse accidents or damage due to inadequate maintenance Country Home Products Inc certifies that the NEUTON EM 5 1 Cordless Electric Mower is fit for ordinary purposes for which a product of this type is used Country Home Products Inc however limits the implied warranties of merchantability and fitness in duration to a period of two 2 year in personal residential household use The Limited 2 Year Warranty on the NEUTON EM 1 Cordless Electric Mower starts on the date the machine is shipped from our factory The Limited 2 Year Warranty is applicable only to the original owner The owner is responsible for the performance of all the required maintenance as defined by the manufacturer s
3. 00 0 cece e mh mr 36 Chapter 8 Troubleshooting Tips 0020 e cece ee eee eens 37 Addendum A Parts List and Schematic Drawings e 39 schematic DrawingS e ioter p Ex ot Shee LeESx del ek PEA SERV acu aded iud 44 NEUTON Mower Product Specifications 000 e eee eee eee 46 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Chapter 1 Introducing the NEUTON Mower EM 5 1 Congratulations on purchasing your new NEUTON Mower EM 5 1 the Swart Mower for Small Lawns The advanced technology built into your NEUTON Mower makes lawn care easy and enjoyable year after year As you get to know your NEUTON Mower you ll discover that it s strong light easy to maintain and whisper quiet It s clean too because it runs on a battery You ll breathe easy and keep your lawn beautiful the smart fun way with your NEUTON Mower These Safety amp Operating Instructions ate shipped with the NEUTON Cordless Electric Mower Model EM 5 1 It explains how to set up and safely operate your new NEUTON Mowet Carefully adhering to the safety and operating instructions in these instructions will ensure many years of productive use Please let us know if you have any questions Just call us at our toll free phone number 1 866 NEUTON1 638 8661 our Technical Support Department will be happy to help you When you call please have your serial number or order number available so we can help
4. 2 6 65 mm 2 3 4 2 2 56 mm 5 6 3 0 75 mm NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Starting the Motor and Engaging the Blade WARNING Starting stopping and restarting an electric motor repeatedly within a few seconds can generate a great deal of heat and damage the motor To protect the life of your NEUTON Mower always wait at least five seconds after stopping before restarting the Mower Important The cutting blade always turns when the motor is running there is no clutch to allow the blade to stop rotating while the motor is running 1 Perform the pre start checks listed previously 2 Insert the safety key into the key slot Figure 19 The safety key can be inserted either way The green indicator light on the lower crossbars should come on Starting the Mower Figure 19 Insert the safety key 1 Slide the orange start knob to your left Figure 20 2 Squeeze and hold the orange control bar Figure 21 The orange start knob fits snugly into the slot on the top of the handlebars 3 Continue to hold the control bar against the handlebar for as long as you want the motor to run Figure 20 Push the start slide to the left Figure 21 Squeeze the orange control bar uy If the Mowet does not start first check for some simple solutions Make sure the battery is in the safety key is in and the indicator light is green Make sure the
5. Figure 29 Utility shelf attached to the Mower Owning a spare cutting blade can make mowing more efficient When your existing blade becomes dull you can either sharpen the blade see Sharpening the Blade in Chapter 7 for more information ot purchase a replacement blade NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Chapter 7 Maintaining and Storing Your NEUTON Mower This chapter explains how to clean your Mower change sharpen and balance blades and store your Mower for the long term WARNING ALWAYS remove the safety key and battery before performing any adjustments maintenance blade change or repairs to your Mower Cleaning Your Mower Periodically clean your Mower to ensure peak performance Supplies needed Clean damp cloth or sponge Mild soap ot detergent if needed Soft nylon brush if needed 1 Remove the safety key and battety 2 Using a damp cloth or sponge with a mild soap or detergent clean the Mower Never use water gasoline solvents or other petroleum based or solvent based products when cleaning remember this is an electric mower 3 Usea soft nylon brush or non metallic scrubbing pad to remove any clippings that have accumulated on the underside of the deck and in the rear discharge plate Do not use a wire brush it will scratch and harm the surface of your Mower 4 You may use water to clean the reat bagger but not the Mower itsel
6. WARNING Use normal household voltage 110 volts when charging your A battery Plug the charger directly into the electrical outlet Do not abuse the cords Never carry the charger by the cord Always pull the plug and not the cord when disconnecting the cords from the electrical outlet wall outlet and from the charger Note When using an extension cord with your charger use a heavy duty extension cord of a type suitable for outdoor use although you should never charge the battery in the open outdoors Important Always connect the charger to the battery first and then plug it into the wall outlet When unplugging reverse the process unplug the charger from the wall outlet first and then disconnect it from the battery Charging the Battery in the Mower 1 Make sure all four wheels of the Mower touch the floor Remove the safety key Plug the charger s round plug into the key slot on the Mower Figure 22 4 Plug the charger into a wall outlet A full charge takes at least 12 hours and up to 24 hours For the first five hours the charger will be warm to the touch This is normal and does not indicate a problem Figure 22 Charging the battery in the Mower NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Charging with the Battery Removed from the Mower 1 Remove the battery from the Mower 2 Connect the charger plug to the charger receptacle on the battery Fi
7. Safety amp Operating Instructions 1 210511 Label Set G Item Description Qty Part Number Mower Danger label 176701 Warning and Safety Instructions label 210521 Neuton label small 210531 Small Neuton label 196241 PC label right and left 196931 Battery operating tips label 207911 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 43 44 Schematic Drawings NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 45 46 NEUTON Mower Product Specifications Bagger Capacity Model EM 5 1 Motor RPM 4300 AMP Idle 4 5 AMP Cutting 10 15 Size 24V DC 21 amp Noise Under 80 decibels Controls Start Stop Safety control bar start and stop Shape Comfortable ergonomically designed housing Key Removable safety key Housing Material Molded ABS Wheels 7 inches front 8 inches rear molded rubber tread Weight 48 pounds including battery Length 30 inches Width 18 inches Height 36 inches to top of handlebars Cutting Blade 14 inch steel blade Height Easily adjustable to cut from 1 2 inches to 3 0 inches Bagger Rear bagger included Trimming Optional trimmer edger attachment Mulching Optional mulching plug 1 Bushel 1 26 cubic ft Battery MA 2 0
8. When Finished Mowing 00 c eee eect ttt M e 24 Mowing and Lawn Care Tips mmn 25 Chapter 5 Charging and Caring for the Battery 00 cee e eee 25 The Battery i e Lo ped Adel bh eid idee bled ede dee Deep ee ae ter Poets 25 Charging the Battery 222500 dee Pe sae cts READER RR Cass aa ec wd S UR RED REDE 26 Recharging to a Full Charge for Off Season Storage 0000 c cece eee 28 Caring forthe Battery sace Lepide ed uaa 28 Recycling Your Used Battery 0 cece tte 29 Chapter 6 Optional Attachments 000 cece e eee eee 30 NEUTON Ttimmler cite tees meer d tat s e ati tli WE alate hue etwas 30 NEUTON Mulching Kit ioo m9 ee ee eee 30 Spare Battery cosse race n hep a natin ave hdc Re E ola Sowa Toh alse ARE Rc ORO 32 Spare Cutting Blade sire eee elt E ie ee Oe eed DTE 32 Utility S hel iste Lire oie D eire eet s re SEE Atte nude etu aede Lt eua 32 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions iii Chapter 7 Maintaining and Storing Your NEUTON Mower 33 Cleaning Your Mower Sabrane sae Che D ee t teen ut aede A E UR ROO d a o CR Rd n 33 Removing and Attaching the Blade lllllileee e 33 Sharpening the Blade it gu Rer REMO etu tay Rd a RR heed 34 Balancing the Blade rob Eee esce RE HE er ed hens 35 Lubricating Your Mower i ces is Sees ee ep Raa eres Neng Sone ee ee A 35 Storing your NEUTON Mower
9. away used batteries in your household trash Please dispose of your used batteries responsibly by recycling them Call your local Solid Waste Management District or your local waste handler to locate the collection site nearest you Some collection sites recycle batteries year round others collect them periodically You can also visit the Web site of Earth 911 for more information www earth911 org Once there you have two options Click Hazardous Household Waste then click Municipal HHW and enter your zip code Or click Reuse and Recycling Center then click Rechargeable Batteries non NiCd and enter your zip code The site lists recycling centers located near you For a fee you can recycle yout batteries with the International Metals Reclamation Company Visit them at www inmetco com and click Service ot contact them at INMETCO PO Box 720 245 Portersville Road Ellwood City PA 16117 724 758 2825 fax 724 758 2845 To learn more about hazardous waste recycling visit the Web site for Battery Council International www batterycouncil org ot for the Environmental Protection Agency www epa gov NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 29 Chapter 6 Optional Attachments You can purchase several optional attachments for your NEUTON Mower To order any of these optional attachments please call Country Home Products toll free at 1 866 NEUTON1 638 8661 Your NEUTON Mow
10. how to use the rear discharge plate rear bagger and mulching plug as appropriate Do not insert the safety key into the Mower until you are ready to operate the Mower Store the safety key away from children and people not authorized to use the Mower The cutting blade always turns when the motor is running Learn how to quickly stop the Mowet s motor simply release the orange control bar Remember that the blade will continue to rotate for up to three seconds after the orange control bar has been released Do not put your hands or feet near or under rotating parts Keep clear of the discharge area at all times Never operate the Mower in the rain or when the grass is wet Always be sure of your footing Keep a firm hold on the handle and walk never run e Never cut grass by pulling the Mower towards you The NEUTON Mower is designed to only be pushed forward while cutting Use extreme caution when maneuvering backwards Always look first to check your footing look down and behind you before moving backwards Stop the motor when crossing over loose materials such as gravel drives walks or roads as objects discharged by the Mower can be hazardous After striking a foreign object or if the Mower vibrates abnormally stop the motor and remove the safety key Inspect the Mower for any damage and repair the damage before restarting and operating the Mower Note Excessive vibration is generally a sign of troubl
11. keep the Mower from rolling while removing the battery put one foot behind a wheel for stability 3 Pull the battery straight up to remove it Step 3 Charge the Battery Before Your First Use You MUST charge the battery for 12 hours before you use the Mower for the first time If you do not charge it before using the Mower the battery s charging capacity may decrease Figure 3 Turn the battery retainer arm For instructions on removing and charging the battery read Chapter 5 Charging and Caring for the Battery before you operate the mower Step 4 Attach the Lower Handlebar Sections To keep the Mower from moving while you assemble it put a foot behind one of the wheels Use the green quick connect knobs to attach the lower handlebar sections to the Mower You install both handlebars the same way 1 Set the cutting height lever to the highest adjustment position 6 as molded into the Figure 4 Set cutting height to position 6 Note position numbers have been highlighted for clarity NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 13 Mower body Figure 4 This makes it easier to reach the slots on the Mower frame 2 Position the lower handlebar with the smooth side against the frame of the Mower Slide it down fully into the slot on the frame until the holes line up Figure 5 Be sure you slide the handlebar all the way down to the bottom of the slot When you do t
12. nut steel hex adapter blade plastic spacer and steel blade adapter in that order Figure 31 7 To replace a sharpened blade or to install a new blade reverse steps 1 to 6 Be sure to replace all parts exactly as they were removed Make sure the blade is properly seated Figure 30 Removing the blade 8 Place the 36 mm wrench over the steel hex adapter then place the 4 inch socket wrench over the blade nut 9 While holding the steel hex adapter in place tighten the blade nut by turning clockwise Make sure the blade is firmly attached to the Mowet 10 Turn your Mower uptight Sharpening the Blade When the blade is dull the cut ends of the grass will be ragged and may turn brown soon after mowing A dull blade also causes the battery to discharge more quickly When this occurs sharpen the blade as long as the blade is otherwise in good condition Important You must remove the blade from the Mower to sharpen it Tools amp supplies needed Fine toothed file or sharpening stone Gloves Safety glasses Sharpening the Blade in a Vise 1 Remove the safety key and the battery Oa Hex Adapter C39 Blade Nut Figure 31 The order of the parts holding the blade to the Mower 2 While holding the handlebars as if you are mowing turn the Mower over on its right side to expose the blade NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Re
13. owner s manuals The owner is responsible for replacement of normally wearing parts including blades and batteries Attachments and accessories to the machine are not covered by this warranty During the warranty period the warranty holder is responsible for any and all shipping and transportation charges if required SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU Country Home Products Inc shall not be liable under any citcumstances for any incidental or consequential damages or expenses of any kind including but not limited to cost of equipment rentals or cost of hiring setvices to perform tasks normally performed by the NEUTON EM 5 1 Cordless Electric Mower SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU Technical Support Hotline Country Home Products Inc s objective is to have 100 satisfied customers For that reason we operate a 6 day per week Technical Support Department for our NEUTON owners You can access a Representative by dialing our toll free hotline at 1 866 NEUTON1 638 8661 The sole job of our well trained and friendly folks is to ensure that you get any help you need in a timely fashion They are there to answer all your questions including 1 inquiries on any of the above warranties 2 inquiries about replacement parts and 3 your q
14. to maintain maximum Mower performance and extend the useful life of the battery If you are using the Mower and the green indicator light goes out suggesting low battery charge then you should stop using the Mower and either replace or recharge the battery Unlike smart batteries found in devices such as cell phones the NEUTON Mower s battery should NOT be run until it is completely drained Running the battery until it is fully depleted will reduce the long term performance of the battery Leaving the battery on the charger for an extended period of time up to six months will not damage the battery It is impossible to overcharge the Mower s battery NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 27 28 Important If a depleted battery is stored the battery s charging capacity might decrease Recharging to a Full Charge for Off Season Storage When storing the battery for periods up to six months Country Home Products recommends that you leave the battery connected to the charger It is important that the battery be stored in a dry location and that the temperature remains between 4 F 20 C and 104 F 40 C For off season storage of the battery it is important that the battery is fully charged Consider these facts when choosing your method of storing the battery Leaving the battery with a full charge is the best way to store the battery Over time batteries will slowly discharge thei
15. you quickly About this Manual This manual is organized into the following chapters Chapter 1 Introducing the NEUTON Mower EM 5 1 Explains the organization of and conventions used in this manual Provides contact information for Country Home Products Inc Chapter 2 Important Safety Considerations Describes the safety labels on your Mower e Explains guidelines for safely operating your Mower Chapter 3 Setting Up Your NEUTON Mower Describes the contents of the Mower package as shipped Explains how to easily set up your Mower Describes and explains the Mower s features and controls Chapter 4 Operating Your NEUTON Mower Provides instructions for starting and stopping your Mower Explains how to adjust the Mower s cutting height e Offers useful tips when using your Mower to cate for your lawn Chapter 5 Charging and Caring for the Battery Explains how to use and care for the battery that powers your NEUTON Mower Chapter 6 Optional Attachments e Describes the attachments available for use with your NEUTON Mower and how to use them NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 1 Chapter 7 Maintaining and Storing your NEUTON Mower e Provides tips on maintaining your Mower e Describes how best to store your Mower Chapter 8 Troubleshooting Tips e Lists common problems and their solutions In addition to these chapters the manual includes a parts list schema
16. Mower Auxiliary switch is set to Mower Make sure the white circuit breaker button on the safety key is depressed Did you follow the two step start sequence slide the orange start knob to the left then squeeze and hold the control bar Note If the Mower still does not start follow the steps in Chapter 8 Troubleshooting Tips A WARNING The orange control arm is a safety device Do not tamper with it NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 23 24 Stopping the Motor and Blade Simply releasing the orange control bar stops the motor and blade Important The blade continues to rotate for a few seconds after the motor is shut off When Finished Mowing Remove the safety key when the Mower is unattended and the motor is shut off Remember to recharge the battery after each use no mater how short a time it was used See Charging the Battery on page 26 for details never be inserted during adjustments or blade replacement Removing the safety key will prevent accidental starting and help avoid serious personal injury 1 WARNING The safety key with its built in circuit breaker and the battery should Mowing and Lawn Care Tips For best results mow at a steady pace If you try to walk too quickly especially in tall or thick gtass the quality of the cut may not be uniform To avoid damage and extend battery life always mow at a pace which allows the motor to
17. P5 23 neuton Cordless Electric Mower Safety amp Operating Instructions Model EM 5 1 COUNTRY HOME PRODUCTS INC www neutonowners com And congratulations on your purchase of the NEUTON Cordless Electric Mower EM 5 1 the Smart Mower for Small Lawns The NEUTON Mower EM 5 1 is designed with state of the art battery technology to make mowing your lawn as easy and enjoyable as possible If you haven t already ordered it be sure to try the EM 5 1 s Trimmer Attachment too This option makes the EM 5 1 the only mower that can also trim and edge your lawn saving you steps plus a whole garage full of separately powered equipment Please call us toll free at 1 866 NEUTON 1 638 8661 if you have any questions or difficulties as you get used to your new mowet We also hope to hear from you on how much you like your new helper Thanks once again Pd for all of us at MA Country Home Products Inc D NATURALLY SMARTER POWER EQUIPMENT Country Home Products Inc Meigs Road P O Box 25 Vergennes VT 05491 Toll free phone 1 866 NEUTON1 638 8661 Fax 1 802 877 1213 Web site www neutonowners com E mail info chp com COPYRIGHTS AND TRADEMARKS 2005 Country Home Products Inc NEUTON and the NEUTON logo are trademarks of Country Home Products Inc All rights reserved DOCUMENTATION Written by PDI Creative Communication Produced in Taiwan R O C excl
18. UTON Power Equipment 190961 mot NEUTON Mower Warning and Safety Instructions label 210521 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions KEEP HANDS and FEET AWAY Mower Danger label 176701 The following label appears on your NEUTON Battery NEUTON Battery operating tips label 207911 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Protecting Yourself and Those Around You Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the Mower and the activity of mowing Never assume that children will remain where you last saw them throwing objects Failure to observe the following safety instructions could result WARNING This cutting machine is capable of amputating hands and feet and in serious injury or death e Be sure the area is clear of other people before mowing Do not allow children other bystanders or pets in your work area when the Mower is being operated Stop the Mower if anyone enters the area Keep children out of the mowing area and under the watchful care of a responsible adult Be alert and turn the Mower off if children enter the area e Only allow responsible individuals who have a thorough understanding of these instructions to operate the Mower Never allow children to operate the Mower Before and while pulling the Mower backwards look behind and down for sma
19. at the electrical system is ready and that the Mower Figure 15 Green indicator light can be started again until the battery is fully charged otherwise the battery s charging capacity WARNING If the green indicator light goes out do not operate the Mower might be decreased Note Although you may notice that a short period of rest may restore the indicator light you must still fully charge the battery before continuing to mow For best results be sure to always fully charge the battery after every use Cutting Height Lever The cutting height lever Figure 16 allows you to easily adjust how high or low you cut the grass Notice that there are six different height positions etched into the Mower s body To easily move the cutting height lever hold the handlebars with your tight hand to keep the Mower steady and adjust the lever with your left hand Figure 16 Cutting height lever To easily adjust this lever pull the lever out before lifting or lowering it Once you pull it out it very easily adjusts to a different level Mower Auxiliary Switch The Mower Auxiliary switch Figure 17 controls the optional Mower attachments This switch has two settings Mower used for normal mowing Auxiliary used when operating an attachment For more information about options available for your NEUTON Mower see Chapter 6 Optional Attachments Figure 17 Pushing the Mower Auxiliary switch
20. attery energy Try to work continuously and smoothly when mowing Keep your mower blade sharp A sharp mower blade cuts the grass quickly and cleanly using less of the Mowet s powet which conserves battery life For best results inspect the blade often and have an extra sharp blade ready to install as a replacement while the dull blade is being sharpened Mow across slopes never up and down NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Chapter 5 Charging and Caring for the Battery un ur ur Important Before charging the battery read all instructions and cautionary markings in this manual and on your Mower Do not operate your Mower until you have read and understand all instructions and the battery has been fully charged The Battery The NEUTON Mower comes with a sealed lead acid battery already installed at the factory The battety is rated for 24 volts and 10 amp hours The battery should not leak regardless of the position in which the Mower is stored Read Handling the Battery Safely in Chapter 2 for additional information The battery is completely maintenance free You never need to add water However as with all rechargeable batteries after years of use they will eventually need replacement With proper care this battery should last up to 5 years Please refer to Chapter 7 Maintaining and Storing Your NEUTON Mower for more information A WARNING Do not att
21. ble end Figure 10 with the cable housing on the handlebars and slide together 3 Hand tighten the locking nut to connect the cable Figure 11 J LE Figure 10 The half moon Figure 11 Hand tighten the cut out on the cable end locking nut Figure 9 Cord clip on the lower right handlebar NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 15 Step 7 Attach the Side Discharge Chute or Rear Bagger The side discharge allows the cut grass to be properly discharged which prevents clogging 1 Raise the hinged discharge guard on the back of the mower Figure 12a 2 Orient the chute as shown in Figure 12 Position the top front groove of the chute over the support tod Figure 12a and lower the chute into place Figure 12b 3 Lower the hinged discharge guard Other discharge options are available for your NEUTON Mower With the rear bagger you can bag the cut grass with the mulching kit you can mulch your grass Please refer to Chapter 6 Optional Attachments to learn more Discharge Guard 7 2 Side Discharge eS a e Chute in Place 7 7 P Vo 4 2 lt 1 RE Support ft am T Ro 4 T d IN n Rear Flap Figure 12a Figure 12b hou 7 Rear Bagger The NEUTON Rear Bagger MA 4 1 lets you catch your grass clippings as they are cut eliminating the need to rake The Rear Bagger easily attaches to the Support Rod Figure 12a on the back of your Mowe
22. e Stay alert and watch what you are doing Do not operate the Mower when you ate tired or under the influence of drugs or alcohol Remove the safety key when the Mower is not in use NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 7 Do not modify your Mower or over speed the motor Remember modifications to your Mower void yout watranty Do not use your NEUTON Mower for any job other than those for which it is intended Mowing on Slopes Slopes ate a major factor related to slip and fall accidents which can result in severe injury All slopes require caution If you feel uneasy on a slope do not mow it Do e Use caution on slopes Whenever possible mow across slopes not up and down Exetcise caution when changing directions on slopes e Remove objects such as rocks and tree limbs or any other potential object that could be thrown by the Mower blade Objects struck by the lawn mower blade can cause severe injuries e Watch for holes ruts or bumps Tall grass can hide obstacles Do Not e Do not mow steep slopes or other areas where stability or traction is in doubt Do not mow near drop offs ditches or embankments You could lose your footing or balance Do not mow on wet grass Unsure footing could cause you to slip Servicing Your Mower Never make adjustments or repairs with the motor running Remove the safety key and battery to prevent accidental starting Keep all nu
23. ear Bagger or side discharge chute from the Mower 2 Install the mulching plug Figure 27 Be sure to push the plug all the way in until the notch in its bottom is engaged uy There s a slight knack to installing the plug push with a slightly arcing motion Align the plug in the Mower start to push the top of the plug first then put pressure towards the bottom and slide in the plug 3 Remove the cutting blade and install the mulching blade For detailed instructions and safety precautions please refer to Chapter 7 Removing and Attaching the Blade Figure 27 Installing the mulching plug Please refer to Figure 28 for a comparison of the two blades Notice that the cutting blade has a longer stabilizer in the blade s center and one edge of both ends is turned up The mulching blade on the other hand has a much smaller stabilizer and does not have any edges turned up Figure 28 Cutting blade top and the mulching blade bottom compared NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 31 32 Spare Battery Owning a spate battery MA 2 0 can bea wonderful time saver A spare battery allows you to quickly insert a fully charged battery when the one you ate using to mow loses its charge Utility Shelf The utility shelf attaches to the handlebar frame Figure 29 and is a convenient place to hold small tools or a water bottle while you are mowing Spare Cutting Blade
24. empt to alter or open the battery Undet normal conditions the battery should run for approximately 45 to 60 minutes per use The length of time depends on the length density and dampness of the grass If you generally intend to use your Mower and Trimmer for a longer duration Country Home Products recommends that you purchase an extra battery That way while you te using your Mower the second battery can be charging It may take up to 5 charging and discharging cycles before your battery provides maximum life A battery may last much longer if it is charged as soon as it starts to loose power and is not discharged completely You should not try to coax a little more out of your battery NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 25 Charging the Battery You must charge your battery before using your Mower for the first time and in between every use You can charge the battery in the Mower or removed from the Mower The performance of your Mower is the same regardless of which charging method you choose Important While the battery in your Mower has been charged at the factory you must recharge it fully at least 12 hours before first using your Mower Otherwise the battery s charging capacity may be decreased As your battery ages you may need to charge the battery longer even up to 24 hours A good time to consider purchasing a replacement battery is when the battery takes longer to charge
25. er 1 196771 C34 Terminal 1 196781 C35 Ground wire 1 196791 C36 Main cable 1 196801 C37 Contact piece 1 196511 C38 Rear Flap bar 1 210471 Item Description Qty Part Number D1 Front wheel right 1 196811 D2 Front wheel left 1 196821 D3 Steel axle bearings 8 176301 D4 Front axle 1 176311 D5 Flat axle washers 6 176321 D6 Axle nuts 4 176331 D7 Front wheel caps 2 176341 D8 Metal axle plates 5 176351 D9 Rear wheel assembly right 1 196831 D10 Rear wheel assembly left 1 196841 D11 Rear axle with cutting height lever 1 210481 D12 Rear wheel caps 2 176391 D13 Axle connecting rod height adjustment 1 176401 D14 Trimmer Arm Support 1 176421 D15 Trimmer Arm Support flap 2 176431 D16 Leading channel hinges 2 176441 D17 Leading channel hinge springs 2 176451 D18 Electrical contact channels 2 176461 D19 Electrical contact channel screws 2 176471 D20 Metal Axle Plate rear 1 210491 D21 Connector nut 2 176411 Rear Bagger Set E Item Description Qty Part Number E1 Complete bagger Green 1 208921 E2 Bagger steel frame 1 210501 ES Discharge Chute 1 208901 E4 Mulching Blade 1 176571 E5 Mulching Plug 1 203831 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 41 Battery Set F Item Description Qty Part Number F1 Battery charger 1 196081 F2 Battery 1 178781 F3 Mower
26. et is shipped with the reat discharge plate allowing you to discharge grass clippings as the standatd mowing mode To mulch or to collect clippings you must order the apptoptiate optional attachments NEUTON Trimmer The NEUTON Trimmer MA 3 0 is a unique attachment that used with your NEUTON Mowet Figure 24 enables you to trim and edge your lawn and yard without having to buy a separate trimmer and edger it s like having three machines in one The Trimmer simply plugs into the front of your Mower The Trimmer is described in a separate manual the NEUTON Trimmer Safety amp Operating Instructions which is shipped with the NEUTON Trimmer For more information about the NEUTON Trimmer attachment please contact Country Home Products toll free at 1 866 NEUTONI1 638 8661 or visit us on the Web at www neutonownerts com Figure 24 NEUTON Trimmer attached to the front of the Mower NEUTON Mulching Kit The NEUTON Mulching Kit MA 1 1 allows you to mulch your grass clippings Mulched grass doesn t need to be raked it just stays on your lawn and acts as a fertilizer The Mulching Kit contains a mulching blade and mulching plug Figure 26 Figure 26 NEUTON Mulching Kit mulching plug and mulching blade 30 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Installing the Mulching Kit To mulch your grass install both the mulching plug and blade 1 If necessary remove the R
27. expose the battery to abnormal shaking or shocks Store the battery away from children and animals Do not press bend or use force on the terminals Do not apply heat such as a soldering iron to the terminals Store the battery in as dry an environment as possible Do not store it on a floor that may be damp or subject to accidental flooding Regularly observe the external appearance of the battery and keep it clean and dry Never use a battery that shows cracks changes shape leaks or otherwise is obviously damaged During long term storage of batteries that are intended for reuse periodically recharge the battery as recommended in Chapter 5 Charging and Caring for the Battery NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Chapter 8 Troubleshooting Tips Most difficulties are easy to fix Consult the troubleshooting table for common problems and their solutions If you continue to expetience problems or need repairs beyond these minor adjustments call Country Home Products Inc toll free at 1 866 NEUTONI1 638 8661 for assistance WARNING Always remove the safety key and battery before performing any adjustments maintenance or repairs Problem Corrective Action Motor fails to start when safety key is inserted and control bar is depressed Check to make sure the safety key is properly inserted and the indicator light is on Check to see if the white button on
28. f For proper grass collection make sure the grass bag is clean and the mesh holes are not clogged Allow the Rear Bagger to dry thoroughly before using it again Note A wet Rear Bagger will clog quickly and hamper grass collection Removing and Attaching the Blade You must remove the blade to sharpen it or to change to a different blade ul Always check the blade fot sharpness damage and tightness before and after each use Replace the blade promptly if it has been bent or damaged Tools amp supplies needed 36 mm wrench supplied with Mower e inch socket or adjustable wrench Gloves or rag to protect your hands Wear heavy gloves to protect your hands when removing and attaching blades 1 Remove the safety key and the battery If you are charging the battery first disconnect the charger from the electrical wall outlet 2 While holding the handlebars as if you are mowing turn the Mower over on its right side to expose the blade 3 Place the 36 mm wrench over the steel hex adapter holding the blade the large metal piece that holds the blade in position NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 33 Place the 3 4 inch socket wrench over the blade nut While holding the steel hex adapter in place loosen the blade nut by turning counterclockwise Be careful hold the steel hex adapter in place so the blade does not spin and strike your hand Figure 30 Remove the blade
29. f it does not start normally or does not stop normally when the control bar is released e Check the blade and motor mounting bolts at frequent intervals for proper tightness Use only authorized NEUTON replacement blades Keep Mower clean and dry Use a damp cloth or sponge with a mild soap or detergent when cleaning your Mower Never use water gasoline solvents or other petroleum based or solvent based products when cleaning remember this is an electric mower When not in use store the lawn Mower indoors in a dry place Handling the Battery Safely Do not charge the lawn Mower battery in the rain or in wet locations e Use only the charger provided with your mower to charge your battery Use of a different charger may cause a fire ot explosion Exercise cate in handling the battery in order not to short circuit it with conducting materials such as tings bracelets and keys When short circuited the battery or conductor may overheat and cause burns Do not attempt to replace the individual battery cells inside the battery Mixing fresh and discharged batteries could increase internal cell pressure and rupture the discharged battery Improper wiring within the battery could result in leakage or explosion Do not dispose of batteries in a fire as the battery cells may explode Do not open or mutilate the batteries Released electrolyte battery acid is corrosive and will cause damage to eyes skin ot clothes Bat
30. gure 23 3 Plug the charger into a wall outlet The red light on the battery lights up Note The red light on the battery only indicates that the charger is plugged in and the battery is charging the charger and the light will not automatically turn off or change color when charging is complete As with charging in the Mower a full charge takes at least Figure 23 Charging the battery out 12 hours and can take up to 24 hours For the first five of the Mower hours the charger will be warm to the touch This is normal and does not indicate a problem The fuse on the charger is replaceable Important Always keep the battery in a dry place Disconnecting the Charger Remember to disconnect the battery from the charger using this sequence 1 Pull the charger s plug out of the wall outlet 2 Disconnect the charger from the battery or the key slot on the Mower WARNING Always disconnect the charger from the electrical wall outlet first and then disconnect the round charger plug from the mower s key slot or the battery If the round charger plug is removed first the exposed connector can be accidentally short circuited by foreign material which might cause a fire Recharging After Each Use of the Mower Always fully recharge the battery immediately after each use no matter how short a time it was used Fully recharge even if the indicator light on the Mower is still green This is important in order
31. handlebar assembly 2 Line up the holes of the upper handlebars onto the lower handlebars shown after the black connector knobs and bolts are attached NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions with the holes in the lower handlebar sections 3 The handlebars have three height adjustments three holes in the upper handlebars Connect the handlebars at the height that is most comfortable for you 4 Slide the connector bolts from inside to outside through the holes in the upper and lower handlebar sections on each side of the Mower Screw on the black connector knobs then hand tighten them just enough to hold the upper and lower handlebar sections together on each side 5 Swing the upper handlebar assembly into an uptight position The bars will line up and slide into place Figure 8 Hand tighten the black connector knobs until they are snug 6 Check the length of the handlebars for comfort If Figure 8 Align the upper and lower handlebars and hand tighten the black necessary reconnect the handlebars up or down connector knobs to a height that is best for you ur To save space for storage you can loosen these black connector knobs to drop the upper handlebar assembly forward onto the Mower s deck Step 6 Attach the Cable to the Handlebar Assembly 1 Run the cable through the cord clip Figure 9 on the right lower handlebar section 2 Align the half moon cutout on the ca
32. hazatdous chemicals Always use the NEUTON Mower EM 5 1 Charger to charge your battery never attempt to use any other charger Use of a different charger may cause a fite or explosion Never use the charger with any other product Never operate the charger if it is damaged If a cord or the charger unit has been damaged replace the charger or have it repaired Do not worry about leaving the battery charging for longer than 12 hours the battery cannot be overcharged and will not be damaged after 12 hours It will not impact the battery to leave it on the charger for up to six months NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions When storing the battery after removing it from the Mower follow the storage guidelines in Chapter 7 Maintaining and Storing Your NEUTON Mower For long term storage please refer to Recharging to a Full Charge for Off Season Storage on page 28 If the motor will not run after you have fully charged the battery consult the techniques in Chapter 8 Troubleshooting Tips If you still need help call County Home Products Technical Support toll free at 1 866 NEUTON1 638 8661 our staff will be happy to assist you Recycling your Used Battery WARNING Do not attempt to dispose of your battery in a fire The cell may explode Important Please dispose of used batteries responsibly according to your local hazardous materials regulations Never throw
33. his the cutout notch on the end of the handlebar aligns with the base of the Figure 5 Slide the handlebar fully into the slot channel in the Mower s frame on the Mower Place the lower handlebar with the cord clip on the right side from the operator s point of view of the mowet 3 Insert a lock washer and a green quick connect knob through the lined up holes in the handle and Mower frame to attach each side of the lower handlebar to the Mower 4 Hand tighten the green quick connect knob until firmly snug Figure 6 5 Attach the other handlebar in the same manner Figure 6 Tighten the green quick connect Important Be sure to tighten the green knobs quick connect knobs by hand Do not use a tool to tighten you could easily over tighten them and damage the parts Step 5 Attach the Upper Handlebar Assembly Use the black connector knobs already attached to the lower handlebars to connect the upper and lower handlebar sections together 1 Remove the black connector knobs and connector bolts from the upper ends of the lower handlebars i gt Let the upper handlebar assembly lean on the ground during this process Figure 7 It is easier to start with the upper assembly in this position so you don t have to hold and balance it while connecting the sections Once you have the handlebars loosely connected you can swing the upper assembly into place and tighten it further Figure 7 Lean the upper
34. iary Switch is set to Mowing the Mowing side of the switch is pushed down Push the Mower before starting it to the lawn area to be mowed Note The length of time that a battery can hold its charge while mowing depends upon lawn conditions tall or thick grass makes the Mower work harder causing the battery to discharge faster NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 21 Adjusting the Cutting Height Using the cutting height lever Figure 18 adjust the cutting height so that you cut off only 1 to 2 inches of grass at a time 1 Remove the safety key 2 Make sure all four wheels are level 3 Pull the lever toward the wheel out of its position notch The cutting height lever is spring loaded To easily adjust the cutting height hold the handlebars with your tight hand to keep the Mower steady and adjust the lever with your left hand 4 Move the lever to any one of the six cutting height Figure 18 Cutting height lever set settings to leave your grass 1 6 inches high Each position adjusts the Mower blade s level to a different cutting height Pulling the cutting height lever up towards position 1 cuts more grass which leaves your grass shorter pushing it down towards position 6 cuts less grass leaving your grass higher The following table lists the final cut grass heights Lever Position Cut Height 1 1 2 30 mm 1 5 38 mm 1 9 47 mm
35. ith two black connector knobs attached used to connect the upper and lower handlebars together Side discharge chute Bagger Battery MA 2 0 inside the mower Battery charger x Safety key 36 mm wrench to remove the blade x NEUTON EM 5 1 Cordless Electric Mower Safety Operating Instructions Manual NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Package Contents Figure 1 3a Lockwashers 3 Quick connect knobs green 1 NEUTON Mower 2 Upper handlebar assembly Cord clip 4 Lower handlebars with black connector knobs 5 Side discharge chute 6 Rear Bagger 7 Battery 8 Battery charger 9 Safety key 10 36 mm wrench NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 11 Assembling Your NEUTON Mower To allow you to quickly begin using your NEUTON Mower it is shipped to you partially assembled The assembly process is easy and does not require any special tools knowledge or strength Assembling your NEUTON Mower takes just a few steps Step 1 Read these Safety and Operating Instructions before proceeding Step 2 Remove the battery Step 3 Charge the battery before your first use Step 4 Attach the lower handlebar sections Step 5 Attach the upper handlebar assembly Step 6 Attach the cable to the handlebar assembly Step 7 Attach the rear discharge plate Step 8 Insert the battery after it has been fu
36. ll children and for secure footing e Use extra cate when approaching blind corners shrubs trees ot other objects that may obscure 8 J y your vision If you ate ever unsure about an action you are about to take please don t do it Dressing Appropriately e Always use safety goggles or glasses when using your NEUTON Mower to protect your eyes from possible thrown objects Use a face ot dust mask if operating in dusty conditions e Wear shoes with non slip treads when using your Mower If you have safety shoes wear them Do not use the Mower while barefoot or wearing open sandals Wear long pants while trimming and mowing Avoid wearing loose clothing or jewelry which might be caught on the Mowet s moving parts NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 5 Preparing to Use Your Mower Read understand and follow all instructions on the Mower and in the manual Be thoroughly familiar with the controls and the proper use of the Mower before starting Never operate the NEUTON Mower without the proper guards safety switches or other safety and protective devices in place and properly connected Inspect the Mower and cutting blade to determine that these safety devices are properly installed in good repair and operate properly If the condition or operation of these devices is questionable you must repair them or replace them before using the Mower Follow the instructions for the proper insta
37. llation and operation of accessories Use only accessories approved by the manufacturer Do not alter any aspect of the Mower attachments or accessories in any way Modifying or changing your Mower or its attachments and accessories in any way could cause personal injuries and property damage and will void your warranty Thoroughly inspect the area where the Mower is to be used and remove all stones sticks wire pet supplies or lawn toys and any other foreign objects that could be thrown by the Mower blade Objects struck by the lawn mower blade can cause severe injuries Also note the location of holes ruts bumps stumps and other possible hazards Mow only in daylight or in an area well lit by artificial light Do not charge the lawn mower in wet or rainy conditions NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Operating Your Mower WARNING ALWAYS stop the motor wait for the blade to stop moving and remove the safety key whenever you leave the operating position behind the handlebars for any reason In addition remove the battery when inspecting and cleaning the Mower performing routine maintenance clearing grass making adjustments repairing the Mower and removing or attaching the rear bagger or other accessories Your Mower can operate either as a discharging mulching or bagging mower Learn how to use the proper cutting blade for the type of mowing you want to perform and know
38. lly charged Each of these steps is described in detail below See Figure 14 on page 18 for a photograph of the fully assembled Mower WARNING The safety key with its built in circuit breaker as well as the battery should never be inserted during assembly adjustments cleaning blade replacement or when the Mower is not in use Removing the safety key will prevent accidental starting and help avoid serious personal injury Step 1 Read the Safety and Operating Instructions Before Proceeding The NEUTON Mower is a motorized cutting machine that uses a sharp blade For your safety and for the best results it is important to read the information in Chapter 2 Important Safety Considerations before you assemble or use the Mower To familiarize yourself with the assembly features and operation of your Mower please read the remainder of this manual before proceeding Important Keep the box and packing material until you are sure you don t want to return your mower NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Step 2 Remove the Battery You can quickly and easily remove the battery un from your Mower 1 Open the battery cover Figure 2 Remember to press down on the Mower body next to the battery cover handle before pulling the cover open 2 Turn the battery retainer arm until it is no longer blocking the battery Figure 3 Figure 2 Lift the battery cover To help
39. more frequently rather than let the grass become excessively long For the best results see Mowing and Lawn Care Tips in Chapter 4 We hope you will enjoy many years of satisfied use with your NEUTON Mowet e neuton COUNTRY HOME PRODUCTS Inc MEIGS ROAD P O BOX 25 VERGENNES VERMONT 05491 1 866 NEUTON1 638 8661 www neutonowners com 2006 CHP Inc 210511
40. move the blade See Removing and Attaching the Blade on page 33 for details Secure the blade in a sturdy vise 5 While wearing safety glasses carefully file the cutting edges of the blade using even strokes Be sure to file both sides of the blade equally 6 Check the blade after sharpening to be sure it is still balanced Balancing the Blade An out of balance blade causes your machine to vibrate excessively Excessive vibration may cause damage to the Mower especially to its motor Because you are removing metal from the blade make sure to remove an equal amount from each side to keep the blade balanced The best way to balance a blade is with a blade balancer available at most local hardware stores or with a large screwdriver nail or bolt Tools amp supplies needed e Gloves e Blade balancer ot a large screwdriver nail or bolt 1 After sharpening the blade hang it on the balancer and check the level Figure 32 If one side of the blade tips lower sharpen that side a little at a time until the blade is balanced 2 When sharpening a used blade be especially careful to keep it balanced If in doubt replace the blade with a new one Of course you can always have a mower Figure 32 Balancing the blade with a large service sharpen and balance your blade screwdriver in a vice Lubricating Your Mower Your NEUTON Mower does not need to be lubricated please do not lubricate the Mower NEUTON EM 5 1 C
41. ndlebar assembly 1 202051 A1 Upper handlebar top housing 1 196311 A2 Upper handlebar bottom housing 1 196321 A3 Start knob housing 1 196331 A4 General connector screws 7 155191 A5 Control bar orange 1 196341 A6 Internal control bar fixed piece 1 196351 A7 Start knob orange 1 196361 A8 Screws for A6 amp C34 2 196371 A9 Control bar springs 2 196381 A10 Start knob extension spring 1 196391 A11 Cable Anchor 1 200191 A12 Screws for A15 12 175711 A13 Switch cable with indicator light 1 196631 A14 Mower Auxiliary switch Orange 1 182821 A15 Upper handlebar steel tubes 3 holes 2 196641 A16 Neuton Screws 4 6mm 1 175901 A17 Lower handlebar steel tube right 1 175731 A18 Lower handlebar steel tube left 1 175741 A19 Neuton Cable Guide 1 175721 A20 Handlebar connector bolts 2 175781 A21 Handlebar connector knobs black 2 175791 A22 Locking Washers 2 200061 A23 Quick connect knobs green 2 175771 Upper Mower Housing B Item Description Qty Part Number B1 Upper deck housing 1 196651 B2 Safety key cover 1 175811 B3 Safety key cover spring 1 175821 B4 Safety key cover pin 1 175831 B5 Discharge guard 1 175841 B6 Discharge guard spring 1 175851 B7 Discharge guard bar 1 175861 B8 End cap Discharge guard bar 2 175871 B9 Battery cover 1 175881 B10 Battery cover hinge 1 175891 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 39 40
42. ordless Electric Mower Safety amp Operating Instructions 35 Storing Your NEUTON Mower Whether you store the Mower for a short or long period of time always remember these important guidelines Always store the Mower with a full battery charge and follow the recharging instructions in Chapter 5 Charging and Caring for the Battery Always store the Mower in an environment where the temperature is between 4 F 20 C and 104 F 40 C Make sure the storage temperatures will never be outside these limits For long term storage store your battery in an environment where the temperature is lower since the battery self discharges slower at low temperatutes Store the Mower in a dry environment Water will damage the Mower and battery Do not store the Mower neat chemicals such as fertilizers These products are often highly corrosive and may cause permanent damage to your Mower Do not store the battery in proximity to organic or other solvents Always keep the safety key in a safe place and away from children You can safely keep the battery in the Mower when storing them for the long term If you must store the battery outside the Mower follow these rules 36 If the battery will be used again give it a full charge before removing it from the Mower Do not store the battery close to a source of heat sparks or open flames The surrounding temperature range must be between 4 F 20 C and 104 F 40 C Do not
43. r Figure 122 Removal is just as easy so you can dump out your clippings Figure 12c NEUTON Rear Bagger attached to the Mower 16 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Step 8 Insert the Battery After It Has Been Fully Charged 1 Correctly otient the battery Align the black edge of the battery with the side of the housing where the label reads Insert battery with black side along this edge The indentations on the bottom of the battery must line up with the metal tabs in the bottom of the housing 2 After confirming the correct orientation of the battery insert the battery into the battery opening Figure 13 3 Turn the battery retainer arm back on top of the battery to secute it Important If the battery is not oriented correctly it will not fully depress into the opening If this happens remove the battery recheck the orientation and try again Figure 13 Orient and insert the battery NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 17 Your Fully Assembled NEUTON Mower Start knob Control bar Mower Auxiliary switch i Indicator light E Cable guide g Key slot Battery cover 7 Cutting height lever Figure 14 Your NEUTON Mower 18 NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Controls and Features Make certain that you are familiar with the controls parts and operation of yo
44. r power You will not damage the battery by leaving it on the charger for an extended period of time up to six months For continued storage of the battery for a period over six months fully charge the battery remove it from the charger and store it in a dry and temperate location If possible recharge the battery for at least 12 hours every two to three months When ready to use the Mower again you should recharge the battery for 12 hours prior to use Storage Temperature Range For superior battery performance always store the battery in temperatures between 4 F 20 C and 104 F 40 C Make sure the storage temperatures will never be outside these limits The lower the storage temperature is within the specified range the better The battery will discharge more slowly at low temperatures For more information on storing your Mower see Chapter 7 Maintaining and Storing your NEUTON Mower Caring for the Battery You can lengthen the life of your battery by following some simple guidelines e Always charge the battery indoors in a garage or other covered area where it will be dry and protected from the weather Only charge the battery when the temperature is at least 32 F 0 C above freezing but not more than 104 F 40 C Charging in lower or higher temperatures can be harmful to the battery e Always keep the battery away from water heat sources stoves radiators open flames etc and
45. read the following instructions for safely operating your new machine Important Please read these instructions before using your Mower Safety and Information Labels You will find the following two labels on your NEUTON Mower A WARNING AVOID SERIOUS INJURY OR DEATH Read the operator s manual before use Neuton NATURALLY SMARTER POWER EQUIPMENT NEUTON Power Equipment 127 Meigs Road Vergennes Vermont 05491 1 888 NEUTON1 www myneuton com slopes Inspect the bagger mulching plug battery and all parts on a regular basis and replace ff worn or damaged Wear safety goggles or glasses to protect eyes Use only specified NEUTON Mower battery charger STARTING Insert SAFETY KEY into slot Light on handlebar should be green indicating key and charged battery are in place Slide orange knob 1 to left Squeeze orange OPERATOR PRESENCE CONTROL BAR 2 and hold in place Make sure all bolts attachments covers etc are in place and securely attached Depending on use attach either rear discharge flap mulching blade and plug or rear bagger Make sure Mow Aux switch on handlebar is in mower Adjust wheel height to appropriate cutting level Place fully charged battery in battery STOPPING n Release OPERATOR PRESENCE CONTROL BAR Remove SAFETY KEY Meets CPSC blade safety requirements Before restarting allow motor to fully stop Produced in Taiwan R O C exclusively for INE
46. run smoothly The length of time that the Mower s battery can hold its charge while mowing a lawn depends upon lawn conditions tall thick or damp grass make the Mower work harder causing the battety to discharge faster Under normal mowing conditions the run time is between 45 and 60 minutes To mow longer consider purchasing a second battery and keep it fully charged Before starting the Mower adjust the cutting height so that you only cut 1 to 2 inches of grass at a time Cut thicker grass at a higher cutting height or cut a narrower swath Do not force the Mower forward in thick grass rather cut it with a couple of passes Your NEUTON Mower will do a better and safer job when cutting at a steady pace Mowing dense grasses such as St Augustine or Bermuda grass requires more power to cut properly For these grasses it may be necessary to move more slowly to ensure a quality cut Mow as often as needed so that you are only cutting 1 to 2 inches of grass each mowing session Trying to cut more than 2 inches will drastically reduce the charge life of the battery and quality of the cut For the healthiest lawn avoid removing more than one third of the leaf blade duting any one mowing session When more than one third of the leaf blade is removed the grass plant produces less food for itself and therefore becomes weaker and more susceptible to disease and insect damage Frequent stopping and restarting of the Mower will use additional b
47. ry again The wheels may not be rotating freely Remove the safety key and battery turn the Mower over and check the wheels for damage Was the battery fully charged when you began Charge the battery charge quickly if necessary e You will need to charge the battery at least five times to acheive maximum cutting time e The grass may be too high or too thick Try raising the cutting height or mowing a narrower swath The battery may be getting old After some time usually a few years the battery will need to be replaced Mower rear bagger is The rear bagger is full Empty the rear bagger and clean it if collecting grass poorly necessary The grass is too long or the Mower is cutting too low Raise the cutting height The Mower is moving too fast Slow down The rear discharge may be clogged Remove the safety key and battery turn the Mower over and clean away any debris from the rear discharge plate and below the deck The mesh holes on the rear bagger are clogged Clean them The rear bagger is wet Allow it to dry thoroughly before using it again NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Addendum A Parts List and Schematic Drawing The item number for each part corresponds to the numbers in the schematic drawings Handlebar Set A Item Description Qty Part Number A Neuton ha
48. t and try again If the Mower bogs down or stalls in heavy grass Raise the height of Mower Walk more slowly Cut a narrower swath If the grass is wet let it dry NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 37 Problem Corrective Action Excessive vibration or noise Mower runs but cutting performance is unsatisfactory or there is a loss of power The blade may be loose Remove the safety key and the battery turn the Mower over and check that the blade is tightly attached e The blade may be unbalanced bent or damaged Remove the safety key and battery turn the Mower over remove the blade and check its condition Replace with a new blade if necessary e Was the battery fully charged when you began mowing Charge the battery if necessary The blade may be dull Remove the safety key and the battery turn the Mower over and check the condition of the blade Sharpen or replace the blade if necessary The blade may be bent loose or damaged Remove the safety key and battery turn the Mower over and check the condition of the blade Sharpen or replace the blade if necessary The grass may be too high or too thick for the cutting height Raise the cutting height or narrow your cutting swath and try again Mower is hard to push Battery loses its The grass may be too high or too thick Raise the cutting height or narrow your cutting swath and t
49. tery acid is toxic if swallowed or if the fumes are inhaled Never throw away used batteries in your household trash Bring them to a recycling center or household hazardous waste depot for proper disposal Please refer to Recycling Your Used Battery on page 29 for more information WARNING Please dispose of used batteries responsibly according to your local hazardous materials regulations gt Note See additional details on battery care in Chapter 5 Charging and Caring for the Battery NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 9 Chapter 3 Setting Up Your NEUTON Mower 10 This chapter outlines a few simple steps needed to set up your new Mower Before beginning assembly it may be helpful to familiarize yourself with the controls and features on your Mower by reviewing the photograph of the Mower on page 18 Figure 14 and reading about the Mower s controls and features Please check that you have all of the components listed below If anything is missing please call Country Home Products toll free at 1 866 NEUTON1 638 8661 NEUTON Mower Package Checklist Country Home Products ships the following items Figure 1 in your Mower package Please check to make sure you have everything listed below NEUTON Mower Upper handlebar assembly Quick connect knobs green two used to connect the lower handlebars to the Mower Lower handlebars two pieces w
50. the safety key has popped up if it has then depress the button to reset it Check that the battery is installed correctly and that the battery is fully charged The green indicator light on the Mower should be on If not replace with a fully charged battery or recharge the battery Check the cable to make sure it is attached and properly connected Check to make sure the Mower Auxiliary Switch is set to the correct position Make sure you follow the correct starting sequence of sliding the orange start knob to the left and squeezing the orange control bar The blade may be obstructed Remove the safety key and battery turn the Mower over and check the blade Mower stops while mowing for reasons other than releasing the control bar The battery has been completely depleted Recharge the battery fully or replace it with a fully charged battery The Mower may be overloaded If the indicator light is out the circuit breaker inside the safety key has cut off power to protect the motor Reinsert the safety key reset the white button and restart the Mower The grass may be too high for the cutting height Raise the cutting height or narrow your cutting swath and try again The blade mower deck or rear discharge plate may be clogged with debris Remove the safety key and battery turn the Mower over and check below the deck Clean if necessary The white safety button on the safety key may not be fully engaged Reset i
51. tic drawings of the NEUTON Mower a section for your notes the warranty and a checklist of daily maintenance procedures on the back cover to help you keep your Mower performing well for years to come Conventions used in this manual WARNING The exclamation point within an equilateral triangle alerts you to essential operating safety and maintenance servicing instructions Important This information is important for the proper use of your machine Failure to follow this instruction could result in injury to you or damage to your Mower uy This is a helpful hint to guide you in getting the most out of yout Mower Note This information may be helpful to you in using your Mower Tools needed This indicates you will need a special tool to perform a maintenance function on your Mowet Note Country Home Products Inc reserves the right to discontinue change and improve its products at any time without notice or obligation to the purchaser The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illustrations may not be applicable to yout machine NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Chapter 2 Important Safety Considerations We want you to enjoy years of safe and productive use from your NEUTON Cotdless Electric Mowet We don t want you to get injured so please take a few moments to
52. to the Auxiliary setting NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Chapter 4 Operating Your NEUTON Mower This chapter explains how to start stop and adjust the cutting height of your Mower Note If the Mower battery is not fully charged or if you ate unpacking a new Mower for the first time read Chapter 5 Charging and Caring for the Battery before operating the Mower You should charge the battery for a minimum of 12 hours before using it in the Mower Pre Start Checks WARNING Do not insert the safety key until you have completed all of the pre start checks and you have moved the Mower to the area being mowed Perform the following checks before operating your Mower each time Check under the Mower deck and make sure you ate using the correct blade for mulching or cutting and that the blade is attached securely Make sure all knobs bolts attachments and covers are in place and securely attached Inspect for any visible damage to the blade or deck and remove any accumulation of dirt dust or dried grass clippings Attach either the rear discharge plate the rear bagger or the mulching blade and plug See Chapter 6 Optional Attachments for details on attaching the bagger and mulching kit Set the Mower to the desired cutting height See Adjusting the Cutting Height on page 22 for details e Be sure the battery is fully charged Be sure the Mower Auxil
53. ts and bolts tight especially blade attachment bolts and keep the equipment in good condition e Never tamper with safety devices Check their proper operation regularly Keep your Mower free of grass leaves or other debris build up e Allow the Mower to cool for at least 5 minutes before servicing or storing Never attempt to make wheel height adjustments while the motor is running e Grass catcher components are subject to wear damage and deterioration which could expose moving parts ot allow objects to be thrown Check components frequently and replace them with the manufacturer s recommended parts when necessary Mower blades are sharp they can and do cut Wrap the blade or wear gloves and use extra caution when working with them NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions Maintaining and Storing Your Mower WARNING ALWAYS remove the safety key before performing any adjustments or repairs or when storing your Mower Maintain the lawn Mower with care keep cutting edges sharp and clean for the best and safest performance Keep all nuts bolts and screws tight to be sure the Mower is in safe operating condition Follow the instructions in this manual for changing accessories e Periodically inspect the cords on the charger unit and the handlebar for damage If damage occuts do not use the Mower until the cords have been replaced or repaired Do not operate the Mower i
54. uestions regarding service maintenance and operation THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Daily Checklist for your NEUTON Mower To help maintain your NEUTON Mower for optimum performance we recommend you follow this checklist each time you use your machine Be sure the battery is fully recharged before each use Before inserting the safety key inspect the mower blade and clean it to remove any materials such as grass or twigs that might be clinging to the blade from its last use For the best performance and the longest life of the blade it is best to clean the blade of any clinging materials after each use Always follow all safety precautions when cleaning the blade If you notice anything unusual such as a vibration or odd sound shut the Mower down immediately Remove the safety key and following all safety procedures inspect the Mower blade and underside of the Mower for any obstructions If you cannot find the cause of the problem or are uncertain what to do then have it inspected by a qualified shop before using it or call the Country Home Products toll free Technical Support Department at 1 866 NEUTON1 638 8661 If you are uncertain whether the grass you want to cut is too long or thick for optimal cutting then raise the blade height and mow the yard in multiple passes cutting it slightly shorter each time It is best to mow
55. ur NEUTON Mower before using it Key Slot The key slot is used for both the external battery charger and the safety key You can never connect both the external battery charger and insert the safety key at the same time Safety Key The safety key after being inserted into the Mower allows the motor to start and run The safety key can be inserted either way it has no front or back The safety key has a built in circuit breaker to protect the motor Note When the built in circuit breaker is tripped the white button on top of the safety key will pop up Before attempting to restart the Mower push the white button all the way down until it locks into place Start Knob The orange start knob is a safety feature that you must push across before the control bar can be depressed Control Bar The orange control bar is a safety feature The bar must be pressed in for the motor to start and run and the cutting blade to spin When the bar is released the motor shuts off and the blade stops spinning within three seconds NEUTON EM 5 1 Cordless Electric Mower Safety amp Operating Instructions 19 20 Indicator Light The status indicator light on the lower crossbar Figure 15 lights up when a charged battety is installed and the safety key inserted The light is green Note A green indicator light does not guarantee that the battery is fully charged only that it has some charge the safety key has been inserted th
56. usively for Country Home Products Inc Meets CPSC blade safety requirements Table of Contents Chapter 1 Introducing the NEUTON Mower EM 5 1 lsusl ss 1 About this Manual kar seen coi RAPERE MEE Put Ned Ro RE 1 Chapter 2 Important Safety Considerations 002 00sec eee eee eee 3 Safety and Information Labels 0 cece eect ne 3 Protecting Yourself and Those Around YouU 0 000 e eee 5 Dressing Appropriately 0 e ee eR I Ine 5 Preparing to Use Your Mower 0020 c eee eee eee m 6 Operating Your Mower ssseseesese een mh 7 Mowing on Slopes si 205 526 23 22555 a take deh Run RR GA RD Meade SAL REEL 8 Servicing Your MOWED soc Dre Pal bd atl Ue Rr wr Uum Pe ed ae ee ee 8 Maintaining and Storing Your Mower 0 cece eects 9 Handling the Battery Safely 0 0 0 tte en 9 Chapter 3 Setting Up Your NEUTON Mower 00e cee e eee eee BB 10 NEUTON Mower Package Checklist 1 0 0 0 0c cece tenet eee 10 Assembling Your NEUTON Mower 00 c cece RR RI ms 12 Controls and Feature Sinin o xe RRRR ERREUR ERE EPOR AERE ATP Me RR eens 18 Chapter 4 Operating Your NEUTON Mower eese BI 21 Pr e Start Checks cer i i e clem UA YEA TER ERRARE me ee 21 Adjusting the Cutting Height 0 0 ett I 22 Starting the Motor and Engaging the Blade 0 cece cette ee 23 Stopping the Motor and Blade 0 eet teens 24
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