Napoleon Grills LD485RSIB User's Manual
Contents
1. 1 Open grill lid 1 Open grill lid 1 Open side burner cover 2 Push and turn any main burner knob 2 Remove the warming rack 2 Push and turn side burner control to slowly to the position This action will high position ignite the pilot flame which will in turn light the selected burner If the pilot lights continue to push down on the control knob until the burner lights and then release 3 If the pilot does not ignite then 3 Push and turn the rotisserie burner 3 Press and hold immediately turn the control knob back to control knob slowly to the hi position igniter button until burner lights or light the off position and repeat step 1 several This action will ignite the pilot flame by match times which will in turn light the burner If the pilot lights continue to push down on the burner control knob until the burner lights then release 4 If the pilot and burner will not ignite 4 If the burner does not ignite then 4 If the burner will not ignite within 5 within 5 seconds turn the control knob to immediately turn the control knob back seconds turn the control knob to the off the position and wait 5 minutes for any to the position and repeat step 2 position and wait 5 minutes for any excess excess gas to dissipate Either repeat steps several times gas to dissipate Either repeat steps 2 and 1 and 2 or light with a match 3 or light with2. www napoleongrills com Flames lift away from burner accompanied by the smell of gas and possibly difficulties in lighting Humming regulator Burners will not cross light each other Paint appears to be peeling inside lid or hood Infrared burner if equipped flashes back during operation the burner abruptly makes aloud whoosh sound followed by a continuous blow torch type sound and grows dim Improper air shutter adjustment Normal occurrence on hot days Plugged ports at back of burner Grease build up on inside surfaces Ceramic tiles overloaded with grease drippings and build up Ports are clogged Burner overheated due to inadequate ventilation too much grill surface covered by griddle or pan Cracked ceramic tile Leaking gasket surrounding the ceramic tile or a weld failure in the burner housing Close air shutter slightly according to combustion air adjustment instructions This must be done by a qualified gas installer This is not a defect It is caused by internal vibrations in the regulator and does not affect the performance or safety of the gas grill Humming regulators will not be replaced Clean burner ports See burner maintenance instructions This is not a defect The finish on the lid and hood is porcelain and will not peel The peeling is caused by hardened grease which dries into paint like shards that flake off Regular cleaning will prev
3. www napoleongrills com 37 Parts List o weseoos 345 0001 a woons ss wessoosas femmes o 8 os weaooi e os woo x s sooo www napoleongrills com 38 Parts List N455 0062 side burner orifice 60 side burner orifice 1 45mm side burner hose orifice retainer clip side burner electrode side burner drip pan ice bucket side burner igniter side burner igniter wire switch light cap door top bottom 14 x 3 4 screw door pivot pin top door pivot pin bottom LEGEND logo 8x 5 8 screw rotisserie kit vinyl cover stainless steel griddle charcoal tray replacement grease trays foil 5 pieces p propane units only n natural gas units only N570 0042 10 24 x 3 8 screw 79 81 82 83 84 85 87 88 91 92 9 10 24x3 8 screw o sw side burner orifice 60 NEN side burner orifice ru sidebumerhose orficeretaimercp ooo x 2 side burner electrode o B _ sideburnerdrippan oo x LN 85 side burner igniter _ de side burner igniterwire o ra cap door top bottom x 14 3 4 screw IX e doorpivotpintoo door pivotpinbottom Lu LEGENDIogo X 2 8x5 8 screw o
4. Fi E f 4 F a a en LAS GGF www napoleongrills com Propane Only Proper Hose Connection M N WARNING FIRE HAZARD The regulator must be attached so that no part of the hose touches the underside of the grill or drip pan A fire will result if these directions are ignored www napoleongrills com Ensure the regulator drops into the small opening between the tank heat shield and the right side of the cabinet DL Clip hose to side panel using hose retainer clip supplied Natural Gas Only Proper Hose Connection 3 4 19mm WARNING The installation must be performed by a licensed gas fitter and all connections must be leak tested before operating the grill Do not use pipe dope or teflon tape on this connection Tighten the connection with two wrenches gt Bushing is pre installed at factory www napoleongrills com Natural Gas Only Improper Hose Connection WARNING FIRE HAZARD WARNING Do not route hose underneath drip pan gt gt m GE ONG NONE HOS W ND H8 HD Gh Ub dH GB G6 GB GB dh SESE SE WARNING Ensure the hose does not contact any high temperature surfaces or it may melt and leak causing a fire www napoleongrills com Leak Testing Instructions WARNING leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced
5. ae EE jvinyleover fee NEN stainless steel griddle NEN charcoaltray replacement grease traysfoil Spieces Jae x Standard ac accessory www napoleongrills com 39 cdm ul 1 LL Ue 75 i rear des _ 51 67 Dra OFZ hey XXO 697 69 9 oy www napoleongrills com 40 705 727 4282 NAPOLEON GOURMET GRILLS ACCESSORIES amp PARIS ORDER FORM PLEASE PRINT CLEARLY CONTACT NAME SHIP TO TEL FAX EMAIL VISA OR MASTERCARD f EXPIRY DATE SIGNATURE __ a cM __ S TAXES MAY APPLY SHIPPING EXTRA IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS www napoleongrills com
6. WARNING Never use an open flame to check for gas leaks Be certain no sparks or open flames are in the area while you check for leaks Sparks or open flames will result in a fire or explosion damage to property serious bodily injury or death Leak testing This must be done before initial use annually and whenever any gas components are replaced or serviced Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator hose manifolds and valves Bubbles will indicate a gas leak Either tighten the loose joint or have the part replaced with one recommended by the Napoleon Customer Care department and have the grill inspected by a certified gas installer If the leak cannot be stopped immediately shut off the gas supply disconnect it and have the grill inspected by a certified gas installer or dealer Do not use the grill until the leak has been corrected www napoleongrills com 36 Parts List s p wes ses sete p o _ ho fenos 2s z
7. Raise lid and remove any components packed inside Use the parts list to ensure all necessary parts are included 2 Do destroy packaging until the grill has been fully assembled and operates to your satisfaction 3 Assemble the grill where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4 Most stainless steel parts are supplied with a protective plastic coating that must be removed prior to using grill 5 Follow all instructions in the order that they are laid out in this manual 6 Two people are required to lift the grill head onto the assembled cart If you have any questions about assembly or grill operation or if there are damaged or missing parts please call our Customer Care Department at 1 866 820 8686 between 9 AM and 5 PM Eastern Standard Time TOOLS REQUIRED FOR ASSEMBLY tools not included 3 8 10mm Flat and Philips Pliers Wrench screwdrivers ratchet or driver 1 www napoleongrills com 1 430 0002 1 Magnet Installation Snap magnet into slot in front of bottom shelf 16 X N570 0073 1 4 20 X 3 8 16 N450 0027 1 4 20 3 8 10mm 7 16 11mm 2 Caster Bracket Installation Attach 4 casters using 4 20 x 3 8 screws and 4 20 lock nuts for each caster Attach brackets under front casters as illustrated Tighten securely an non relvolving caster left side www n
8. death Read and follow all warnings and instructions in this manual prior to operating grill Sate Operating Practices This gas grill must be assembled exactly according to the instructions in the manual If the grill was store assembled you must review the assembly instructions to confirm correct assembly and perform the required leak tests before operating the grill Read the entire instruction manual before operating the gas grill e Under no circumstance should this gas grill be modified Follow lighting instructions carefully when operating grill Gas must be turned off at the propane cylinder or at the natural gas supply valve when the gas grill is not in use Keep children and pets away from hot grill DO NOT allow children to climb inside cabinet Do not leave the grill unattended while in use Donot move grill when hot or operating e This gas grill must not be installed in or on recreational vehicles and or boats This gas grill must only be stored outdoors in a well ventilated area and must not be used inside a building garage screened in porch or any other enclosed area e Maintain proper clearance to combustibles 16 410mm to rear of unit 7 178mm to sides Additional clearance 24 610mm is recommended near vinyl siding or panes of glass Atall times keep the ventilation openings of the cylinder enclosure free and clear from debris Donotoperate unit under any combustible constructi
9. 1 4 20 x 3 8 screws www napoleongrills com 8 570 0076 8 1 2 4 570 0013 8 5 8 11 Side Shelf Assembly Peel the protective coating from the side shelf Insert the top of the side shelf into the end cap engaging the edge of the shelf under the ribs in the end cap as illustrated Push the bottom tabs into the end cap and line up holes Attach the end cap to the side shelf using 4 8 x 1 2 screws per shelf On the underside of the side shelf fasten the end cap using 2 8 x 5 8 screws one on either end N570 0013 8 X 5 8 www napoleongrills com 4 570 0082 1 4 20 5 8 4 x N735 0001 insulated washer 3 8 10mm 12 Side Shelf Installation Insert 4 1 4 20 x 5 8 screws through the washers into the threaded holes in the side of the base do not tighten all the way Slide the assembled side shelf over the screw heads and finish tightening _ 90 ml 72 27 wm 8 95 4 N570 0082 1 4 20 X 5 8 4 N735 0001 insulated washer 1 N160 0016 clip 3 8 10mm 13 Side Burner Installation Insert 4 1 4 20 x 5 8 screws through the washers into the threaded holes in the side of the base do not tighten all the way Slide the assembled side burner over the screw heads and finish tightening Ti WARNING The Infrared side burner is supplied with drip pan which holds only a minimal amount of grease To X preve
10. ensure higher more even temperatures that can reduce cooking time and cook meat more evenly Food that has a cooking time longer than 30 minutes such as roasts can be cooked indirectly with the burner lit opposite to the food placement When cooking very lean meats such as chicken breasts or lean pork the grids can be oiled before pre heating to reduce sticking Cooking meat with a high degree of fat content can create flare ups Either trim the fat or reduce temperatures to inhibit this Should a flare up occur move food away from the flames and reduce the heat Leave the lid open See Your All Season Grill cookbook by Napoleon for more detailed instructions Direct Cooking Place food to be cooked on the grill directly over the heat This method is generally used for searing or for foods that do not require prolonged cooking times such as hamburgers steaks chicken pieces or vegetables The food is first seared to trap in the juices and flavor and then the temperature is lowered to finish cooking the food to your preference Indirect Cooking With one or more burners operating place food to be cooked on the grill over a burner that is not operating The heat circulates around the food cooking slowly and evenly Cooking with this method is much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts chickens or turkeys but can also be used for cooking foods that are prone to flare ups or for smoking foo
11. materials readily absorb infrared energy in a wide range of wavelengths causing an increase in its temperature The same phenomenon causes us to feel warmth when we are exposed to sunlight The infrared rays from the sun travel through the vacuum of space through the atmosphere and penetrate our skin This causes increased molecular activity in the skin which creates internal friction and generates heat allowing us to feel warmth Foods cooked over infrared heat sources are heated by the same principle Charcoal grilling is our most familiar choice for infrared cooking The glowing briquettes emit infrared energy to the food being cooked with very little drying effect Any juices or oils that escape from the food drip onto the charcoal and vaporize into smoke giving the food its delicious grilled taste The Napoleon infrared burner cooks in the same way In each burner 10 000 ports each with its own tiny flame cause the surface of the ceramic tile to glow red This glow emits the same type of infrared heat to the food as charcoal without its hassle or mess Infrared burners also provide a more consistently heated area that is far easier to regulate than a charcoal fire For instant searing the burners can be set to high yet they can also be turned down for slower cooking We all know how difficult that is on a charcoal fire Traditional gas burners heat the food in a different way The air surrounding the burner is heated by the combustion pr
12. pa o we v 1 a a 3 As e www napoleongrills com 28 16 Condiment Basket Installation Rotate basket slightly to allow wire to enter the holes in the side panel Push through and upwards rotating to allow the bend in the wire to pass through the holes Lay basket flat against the side panel 17 Sear Plate Installation Insert sear plates into base position one over each tube burner with slots down to allow drippings to travel through M PELL ca LET a www napoleongrills com 29 18 Grids and Warming Rack Installation Position grids and warming rack into base as shown Rest warming rack on brackets inside hood and grids on front and back lip of base 19 Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel Place the aluminum grease tray into the grease tray holder www napoleongrills com 30 20 Drip Pan Installation Slide drip pan into rear of base as shown Ensure dip pan rides along rails on bottom of base www napoleongrills com Rotisserie Kit Assembly Instruction optional Assemble rotisserie kit components as shown Ensure stop bushing is tightened on inside of hood casting S ra Pj g i PF i
13. 5 0250 OCT 19 11 THANK YOU FOR CHOOSING NAPOLEON NAPOLEON products are designed with superior components and materials and are assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak tested and test fired at a quality test station This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you the customer receive the quality product you expect from NAPOLEON We at Napoleon are dedicated to you our valued customer It is our goal to provide you with the necessary tools for an unforgettable grilling experience This manual is provided to assist you in assuring your new grill is assembled installed maintained and cared for properly It is important to read and understand this entire manual before operating your new grill to ensure you fully understand all the safety precautions and features your grill has to offer By carefully following these instructions you will enjoy years of trouble free grilling If this product fails to meet your expectations for any reason please call our customer care department at 1 866 820 8686 between 9 AM and 5 PM Eastern Standard Time or visit our Website at www napoleongrills com Napoleon Gas Grill President s Limited Warranty NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for twenty five years This covers aluminum castings excluding paint LUXID
14. IO trays stainless steel side shelves stainless steel control panel excluding screen printing stainless steel burners stainless steel or porcelain lid inserts and lid handles subject to the following conditions During the first five years NAPOLEON will provide replacement parts at our option free of charge From the sixth year to 25years NAPOLEON will provide replacement parts at 5096 of the current retail price Components such as stainless steel sear plates stainless steel or cast iron cooking grids valves with ignition system temperature gauges knobs and ceramic infrared burners excluding screens are covered and Napoleon will provide parts free of charge during the first two years of the limited warranty All other components including regulators casters warming racks hoses and connectors I GLOW fasteners and accessories are covered and NAPOLEON will provide parts free of charge during the first year of the limited warranty NAPOLEON shall not be liable for any transportation charges labor costs or export duties Conditions And Limitations NAPOLEON warrants its products against manufacturing defects to the original purchaser only provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licens
15. This grill must used only outdoors well ventilated space and must used inside building garage screened in porch gazebo or any other enclosed area APPLY SERIAL NUMBER LABEL FROM CARTON Serial No XXXXXX000000 MODEL NO GOURMET GRILLS DO NOT DISCARI LD485RSIB DO NOT RETURN TO PLACE OF PURCHASE PLEASE CONTACT 1 866 820 8686 FOR ASSISTANCE WE CAN HELP WITH DAMAGED OR MISSING PARTS ASSEMBLY AND OPERATION QUESTIONS N DANGER WARNING IF YOU SMELL GAS Do not try to light this appliance without reading the LIGHTING instructions section of e Shut off gas to the appliance this manual e Extinguish any open flame l Do not store or use gasoline or other flammable Open lid liquids or vapors in the vicinity of this or any If odor continues keep away from the other appliance An L P cylinder not connected appliance and immediately call your gas for use must not be stored in the vicinity of supplier or fire department this or any other appliance If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Notice to Installer Leave these instructions with the grill owner for future reference Napoleon Appliance Corp 214 Bayview Dr Barrie Ontario Canada LAN 4Y8 Phone 1 866 820 8686 Fax 705 725 2564 email wecare napoleonproducts com web site www napoleongrills com N41
16. a match 5 If the burner will not ignite within 5 seconds turn the control knob to the off position And wait 5 minutes for any excess gas to dissipate Either repeat steps 2 and 3 or light with a match WARNING rhe propane cylinder is equipped with an excess flow device Unless all burners are turned off prior to turning the cylinder on only small flames and low heat will be achievable WARNING po not use the rear burner rotisserie burner with the main burners operating WARNING if lighting the unit with a match clip the match into the supplied lighting rod Hold the lit match down through the grill and sear plate while turning the ponding burner valve to high gt gt gt www napoleongrills com Operating The Grill Initial Lighting When lit for the first time the gas grill emits a slight odor This is a normal temporary condition caused by the burn in of internal paints and lubricants used in the manufacturing process and does not occur again Simply run the main burners on high for approximately one half hour Main Burner Use When searing foods we recommend preheating the grill by operating all main burners in the high position with the lid closed for approximately 10 minutes Food cooked for short periods of time fish vegetables can be grilled with the lid open Cooking with the lid closed will
17. apoleongrills com 17 3 Propane Tank Ring Installation Insert propane tank ring into slots in bottom of shelf as shown Fold tabs over to secure in place 4 x N570 0080 14 x 1 2 3 8 10mm 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top rest panel on bottom shelf and line up holes Fasten using 4 14 x 1 2 screws www napoleongrills com 6 570 0080 14 1 2 3 8 10mm 5 Rear Cart Panel Installation Fit rear cart panel between the two end panels ensure large hole in panel is to the bottom right corner as illustrated Fasten using 6 14 x 1 2 screws three on each side www napoleongrills com 1 570 0080 14 1 2 3 8 10mm 6 Tank Inhibitor Bracket Propane Tank Mount Installation Insert tank inhibitor bracket into slot in rear panel as illustrated Fasten to bottom panel using 1 14 x 1 2 screw Clip top propane tank mount into slots in back panel Insert one end at a time gently bending wire When not in use tank mount will lay flat against back panel Propane Only www napoleongrills com 4 x N570 0080 14 x 1 2 1X 430 0002 3 8 10mm 7 Front Cabinet Support Installation Fasten top rail assembly to the front of side panels using 4 14 x 1 2 screws For ease of installation start all
18. be installed in an upward direction and a readily accessible manual shut off valve must be installed upstream of and as close to the quick disconnect as is feasible The flared end of the hose must be connected to the fitting on the end of the flex tube as illustrated in the Natural Gas Hose Attachment diagram Tighten using two wrenches Do not use thread sealer pipe dope These connections must be made by a licensed gas installer Leak test all joints prior to using the gas grill WARNING The installation must be performed by a licensed gas fitter and all connections must be leak tested before operating the grill Do not route hose underneath drip pan Do not route hose between space in bottom shelf and back panel Do not route hose over top of back panel Ensure all hose connections are tightened using two wrenches Do not use teflon tape or pipe dope on any hose connection Ensure the hose does not contact any high temperature surfaces or it may melt and leak causing a fire Do not use enclosure to store excess hose as there is a greater chance of the hose contacting a hot surface it may melt and leak causing a fire Leak test all the connections using a soap and water solution as per the leak testing instructions found in the this manual Leak Testing Instructions WARNING a leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced WARNING Never use an
19. dish washer Rinse thoroughly with hot water and dry completely with a soft cloth This is important to avoid moisture from entering the cast iron Seasoning Using soft cloth spread VEGETABLE SHORTENING over the entire grid surface ensuring all grooves and corners are covered Do not use salted fats such as butter or margarine Pre heat your grill for 15 minutes then place the seasoned cooking grids in the grill Turn the burner control knobs to medium with the lid closed Allow the cooking grids to heat for approximately one half hour Turn all the burners to the OFF position and turn the gas off at the source Let the cooking grids stand until cool This procedure should be repeated several times throughout the season although it is not required for daily use follow daily usage procedure below Daily Usage Before pre heating and cleaning with a brass wire grill brush coat the entire top surface of the cooking grids with VEGETABLE SHORTENING Pre heat the grill and then brush away any unwanted residue with a brass wire brush Stainless Steel Cooking Grids upgrade kit available see replacement parts list Stainless steel cooking grids are durable and corrosion resistant They require less seasoning and maintenance than cast iron cooking grids It is recommended that you follow the daily usage procedure listed above although you may find pre heating and cleaning your grids with a wire brush is sufficient for your grilling needs C
20. ds Lower temperatures and slower cooking times result in tender foods Rear Burner Use If Equipped Remove the warming rack prior to use Cooking grids should also be removed if they interfere with the rotisserie The rear burner is designed to be used in conjunction with the rotisserie kit included with most rear burner units available from your dealer See the rotisserie kit assembly instructions To use the counterbalance remove the rotisserie motor from the gas grill Place the spit with meat being cooked across the hangers inside the grill The meat will naturally hang with the heavy side down Tighten the counterbalance arm and weight so the arm is facing up Slide the counterweight in or out to balance the load and tighten in place Re install the motor and begin cooking Place a metal dish underneath the meat to collect drippings for basting and naturally delicious gravy Basting liquid may be added as required To seal in juices first operate rear burner on high until brown then reduce the heat to thoroughly cook foods Keep the lid closed for best results Your roasts and fowl will brown perfectly on the outside and stay moist and tender on the inside For example a 3 pound chicken on the rotisserie will be done in approximately 1 hours on medium to high See Your all Season Grill cookbook by Napoleon for more detailed instructions WARNING Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas gr
21. e orifice enters the burner tube before lighting your gas grill If the valve is not inside the burner tube a fire or explosion could occur Troubleshooting Low heat Low flame For propane improper lighting procedure Ensure lighting procedure is followed when valve turned to carefully All gas grill valves must be in the high off position when the tank valve is turned on Turn tank on slowly to allow pressure to equalize See lighting instructions For natural gas undersized supply line Pipe must be sized according to installation code For both gases improper preheating Preheat grill with both main burners on high for 10 to 15 minutes Excessive flare ups Sear plates installed incorrectly Ensure sear plates are installed with the uneven heat holes towards the front and the slots on the bottom See assembly instructions Improper preheating Preheat grill with both main burners on high for 10 to 15 minutes Excessive grease and ash build on sear plates Clean sear plates and drip pan regularly and in drip pan Do not line pan with aluminum foil Refer to cleaning instructions Burners burn with yellow Possible spider web or other debris or Thoroughly clean burner by removing flame accompanied by improper air shutter adjustment See general maintenance instructions the smell of gas Open air shutter slightly according to combustion air adjustment instructions This must be done by a qualified gas installer
22. ed authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance grease fires hostile environments accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents painted finishes corrosion or discoloring by heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any components used in the installation of the gas grill Should deterioration of parts occur to the degree of non performance within the duration of the warranted coverage a replacement part will be provided In the first year only this warranty extends to the replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s NAPOLEON will not be responsible for the installation labor or any other costs or expenses related to the
23. ent this See cleaning instructions Turn burner off and allow to cool for at least two minutes Relight burner and burn on high for at least five minutes or until the ceramic tiles are evenly glowing red Ensure that no more than 75 of the grill surface is covered by objects or accessories Turn burner off and allow to cool for at least two minutes then relight Allow burner to cool and inspect very closely for cracks If any cracks are found contact your authorized Napoleon dealer to order a replacement burner assembly Contact your authorized Napoleon dealer for instructions on ordering a replacement burner assembly www napoleongrills com 14 KEEP YOUR RECEIPT AS PROOF OF PURCHASE VALIDATE YOUR WARRANTY Ordering Replacement Parts Warranty Information MODEL DATE OF PURCHASE SERIAL NUMBER Record information here for easy reference Before contacting the Customer Care Department check the NAC Website for more extensive cleaning maintenance troubleshooting and parts replacement instructions at www napoleongrills com Contact the factory directly for replacement parts and warranty claims Our Customer Care Department is available between 9 AM and 5 PM Eastern Standard Time at 1 866 820 8686 or fax at 1 705 727 4282 To process a claim we must be provided with the following information 1 Model and serial number of the unit 2 Part number and description 3 A concise description of the proble
24. ill components unless cleaned regularly When finished cooking disassemble rotisserie components wash thoroughly with warm soapy water and store indoors Infrared Side Burner Use if equipped The gas grill should be located so that the side burner is protected from the wind because the wind will adversely affect its performance The side burner is equipped with a cast iron cooking grid which can be positioned at two different heights The lower position can be used like any range top burner for gravies soups etc The higher position is for searing meats see instructions located on side burner lid WARNING Do not close the side burner lid while it is operating or hot WARNING Do not adjust cooking grid while hot or operating WARNING Do not use side burner to deep fry foods as cooking with oil can create a dangerous situation www napoleongrills com 1 Follow the infrared side burner lighting instructions and operate on high for 5 minutes with the lid opened or until the ceramic burners glow red 2 Place food on grills and cook according to times listed in the Infrared Grilling Chart 3 Depending upon your taste continue cooking over infrared burners on high medium or low turning food frequently or place food on the main burner area of the grill close lid and allow oven temperature to slowly finish cooking your food CAUTION Due to the intense heat the infrared burners provide food left unattended over burners
25. lties when lighting Adjusting the air shutter 1 Remove cooking grids and sear plates and leave lid open 2 Loosen air shutter lock screw located at the mouth of the burner and open or close air shutter as required The normal opening settings are Main Tube Burner Propane 5 32 4mm Natural 5 32 4mm Infra Red burners have no air adjustment 3 Light the burners and set to high Visually inspect burner flames When the shutters are set correctly turn burners off tighten locking screws and replace removed parts Ensure that the insect screens are installed Pd Yellow Tipping Light Blue Burner Burner Port Dark Blue Approximately 1 2 13mm www napoleongrills com 11 Grids And Warming Rack grids and warming rack best cleaned with a brass wire brush during the pre heating period Steel wool can be used for stubborn stains It is normal that stainless grids if equipped will discolor permanently from regular usage due to the high temperature of the cooking surface Cast Iron Cooking Grids The cast iron cooking grids supplied with your new grill offer superior heat retention and distribution By regularly seasoning your grids you are adding a protective coating which will aid in resisting corrosion and increase your grids non stick capabilities First Time Use Wash the cooking grids by hand with mild dish soap and water to remove any residue from the manufacturing process never wash in a
26. m broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for inspection before providing replacement parts These parts must be shipped prepaid to the attention of the Customer Care Department with the following information enclosed 1 Model and serial number of the unit 2 A concise description of the problem broken is not sufficient 3 Proof of purchase photocopy of the invoice 4 Return Authorization Number provided by the Customer Care Representative Before contacting customer care please note that the following items are not covered by the warranty Costs for transportation brokerage export duties Labor costs for removal and reinstallation Costs for service calls to diagnose problems Discoloration of stainless steel parts Part failure due to lack of cleaning and maintenance use of improper cleaners oven cleaner www napoleongrills com CAUTION During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection Although we make every effort to make the assembly process as problem free and safe as possible it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly Getting Started 1 Remove all cart panels hardware and grill head from carton
27. nt grease fires the pan must be Nes after each use 25 Fit the orifice into the burner tube secure with the hose retainer clip supplied Attach the wire from the manifold to the side burner electrode Fit orifice into burner tube and secure with hose retainer clip supplied Cooking Grid Placement The cooking grid can be placed at two different heights The lower height is for use with pots or pans The higher position is to be used when searing meats Ensure the burner is off and the grid is cool to the touch before changing between the two heights The grid must be at the lower height in order to close the lid www napoleongrills com 2 x 485 0016 1 1 4 top pivot 4 x 570 0099 14 x 3 4 4 x N340 0007 tool hook 2x N485 0017 7 8 bottom pivot pin 14 Door Assembly Install the door handle onto the front of the door and the tool hooks onto the back of the door using 2 14 x 3 4 screws per door Press the door pivot pins into the holes in the top and bottom of each door as illustrated gently tapping with a hammer 3 8 10 www napoleongrills com 15 Door Installation First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in the bottom shelf Once secure snap the top pivot pin clip over the top pivot pin as illustrated w pr p 4 TELLE
28. ocess and then rises to the food being cooked This generates lower grill temperatures that are ideal for more delicate cuisine such as seafood or vegetables whereas Napoleon s infrared burners produce searing heat for juicier tastier steaks hamburgers and other meats For cooking times and tips refer to the Infrared Grilling Chart www napoleongrills com Infrared Grilling Chart Steak High setting 2 min each side 4 min Rare When selecting meat for grilling ask for marbled fat distribution 1 in thick High setting 2 min each side 6 Medium ME e cc then medium setting while cooking and keeps it moist High setting 2 min each side 8 min Well done then medium setting Hamburger High setting 2 min each side 4 min Rare Preparing hamburgers to order neth 1 2 in thick High setting 2 1 2 min each side 5 min Medium High setting 3 min each side 6 min Well done thickness of your patties To add an exotic taste to your meat try adding hickory flavored woodchips to Napoleon s woodchip smoker Chicken pieces High setting 2 min each side then medium low to low setting 20 25 min The joint connecting the thigh and the leg from the skinless side should be sliced 3 4 of the way though for the meat to lay flatter on the grill This helps it to cook faster and more evenly To add a trademark tas
29. on Donotlocate in windy settings High winds adversely affect the cooking performance of the gas grill e When the gas grill is stored indoors the propane cylinder must be disconnected from the grill and stored outdoors in a well ventilated area disconnected cylinders must not be stored in a building garage or other enclosed area Natural gas units must be disconnected from the supply when being stored indoors Inspect the gas line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specified by the grill manufacturer e Never store a spare LP gas cylinder under or near this grill e Never fill the cylinder beyond 80 full Donotattempt to use a cylinder which is not equipped with a QCC1 type connection Leak test all connections before initial use even if the grill was purchased fully assembled annually or whenever any gas component has been replaced e Never use natural gas in a unit designed for liquid propane gas e Never use lighter fluid in a gas grill Usecharcoal briquettes only with a Napoleon charcoal tray designed for this unit Burner controls must be off when turning supply cylinder Donotlight burners with lid closed Donotoperate rear burner with main burners operating The lid is to be closed during the preheat period Donotroute hose underneath drip pan proper hose clearance to bo
30. on device compatible with the connection for outdoor cooking appliances The propane cylinder must be provided with a shut off valve terminating in a propane cylinder valve type 1 and a safety relief device having direct communication with the vapor space of the cylinder The cylinder supply system must be arranged for vapor withdrawal and the cylinder shall include a collar to protect the cylinder valve The cylinder shall incorporate a listed OPD overfill protection device Do not store a spare LP gas cylinder under or near this appliance Never fill the cylinder beyond 80 percent full Propane Cylinder Installation Cylinder Connection Ensure that the gas regulator hose is kink free Remove the cap or plug from the cylinder fuel valve Insert the black QCC1 regulator nipple onto the QCC1 fuel valve Hand tighten clockwise Do not use tools Leak test all joints prior to using the barbecue A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced Check that the cylinder valve is closed by turning the knob clockwise Check that the grill s burner knobs in the off position e Open cabinet doors e Place the cylinder into the tank holder in bottom of shelf e Position the cylinder so that the valve faces toward the front of the unit e Attach regulator hose WARNING use only the pressure regulator and hose assembly provided with this barbecue Replacement
31. ontrol Panel The control panel text is printed directly on the stainless steel and with proper maintenance will remain dark and legible To clean the panel use only warm soapy water or stainless steel cleaner available from your Napoleon dealer Never apply abrasive cleaners on any stainless surfaces especially the printed portion of the control panel or the printing will gradually rub off Cleaning Inside The Gas Grill Remove the cooking grids Use a brass wire brush to clean loose debris from the casting sides and underneath the lid Scrape the sear plates with a putty knife or scraper and use a wire brush to remove the ash Remove the sear plates and brush debris from the burners with the brass wire brush Sweep all debris from inside the gas grill into the drip pan Drip Pan Accumulated grease is a fire hazard Clean the drip pan frequently every 4 5 uses or as often as required to avoid grease buildup Grease and excess drippings pass through to the drip pan located beneath the gas grill and accumulate in the disposable grease tray below the drip pan To access the disposable grease tray or to clean the drip pan slide the drip pan free of the grill Never line the drip pan with aluminum foil sand or any other material as this could prevent the grease from flowing properly The pan should be scraped out with a putty knife or scraper Replace the disposable grease tray every 2 4 weeks depending on gas grill usage For supplies see yo
32. open flame to check for gas leaks Be certain no sparks or open flames are in the area while you check for leaks Sparks or open flames will result in a fire or explosion damage to property serious bodily injury or death Leak testing This must be done before initial use annually and whenever any gas components are replaced or serviced Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator hose manifolds and valves Bubbles will indicate a gas leak Either tighten the loose joint or have the part replaced with one recommended by the Napoleon Customer Care department and have the grill inspected by a certified gas installer If the leak cannot be stopped immediately shut off the gas supply disconnect it and have the grill inspected by a certified gas installer or dealer Do not use the grill until the leak has been corrected www napoleongrills com Lighting Instructions Side Burner e MEIR R E m TNT LATI N Side Burner Igniter ights Left Rear Left Centre Right Centre Right Burner Burner Burner Burner Burner WARNING open lid Off Position WARNING Ensure all burner controls are in the off position Turn on the gas supply valve
33. pane Installation Code in Canada or to the National Fuel Gas Code NFPA54 ANSI 7223 1 in the United States If a rotisserie motor is used it must be electrically grounded in accordance with local codes or in absence of local codes with the current CSA C22 1 Canadian electrical code in Canada or the National Electrical Code ANSI NFPA 70 in the United States California Proposition 65 The burning of gas fuel creates by products some of which are on the list as substances known by the State of California to cause cancer or reproductive harm When cooking with gas always ensure adequate ventilation to the unit to minimize exposure to such substances Propane Cylinder Specifications WARNING if these instructions are not followed exactly a fire causing death or serious injury may occur A dented or rusty cylinder may be hazardous and should be checked by your propane supplier Never use a cylinder with a damaged valve Use only a propane supply cylinder constructed and marked in accordance with the specifications for LP gas cylinders of the National Standard of Canada CAN CSA b339 Cylinders Soheres and Tubes for Transportation of Dangerous Goods and Commission as applicable or the Specifications for LP Gas Cylinders of the U S Department of Transportation D O T This appliance has been designed for use with 20 lb 9 1 kg size propane cylinder only not supplied The propane cylinder must be provided with a cylinder connecti
34. pressure regulators and hose assemblies must be specified by the manufacturer Do not store a spare propane cylinder on the shelf beneath the barbecue The regulator must be attached so that no part of the hose touches the underside of the grill or drippan A fire will result if these directions are ignored The regulator supplies a pressure of 11 inches water column to the gas grill and has a QCC1 type fitting Cylinders to be used with this unit must be supplied with a QCC1 cylinder valve A QCC1 cylinder has a positive seating connection which will not allow gas flow until a positive seal has been achieved It is also equipped with an excess flow device In order to attain full flow to the grill the valves must be in the off position when the cylinder valve is turned on www napoleongrills com Natural Gas Hook Up This natural gas grill is supplied with a 10ft supply hose complete with a quick disconnect designed for natural gas and certified for outdoor use The gas grill is designed to operate at an inlet pressure of 7 inches water column Piping and valves upstream of the quick disconnect are not supplied The installation must comply with CAN B149 1 Natural Gas and Propane installation code in Canada or to the National Fuel Gas Code ANSI 7223 1 in the United States The gas supply pipe must be sufficiently sized to supply the BTU h specified on the rating plate based on the length of the piping run The quick disconnect must not
35. re installation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provision contained in this President s Limited Lifetime Warranty NAPOLEON s responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing blow outs caused by environmental conditions such as strong winds or inadequate ventilation Any damages to the gas grill due to weather damage hail rough handling damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON NAPOLEON reserves the right to have its representative inspect any product or part prior to honoring any warranty claim NAPOLEON shall not be liable for any transportation charges labor costs or export duties www napoleongrills com WARNING Failure to follow these instructions could result in property damage personal injury or
36. screws before tightening completely Snap magnet into place as shown 4 x N570 0080 14 x 1 2 3 8 10mm 8 Heat Shield Installation Attach heat shield using 4 14 x 1 2 screws Attach one end under lip of back panel and other end to underside of front cabinet support Tr Ji Fk Hi Ju www napoleongrills com 4 570 0091 1 4 20 1 2 3 8 10mm 9 Grill Head Installation PROPANE ONLY To avoid assembly difficulties prior to mounting the grill head remove zip tie holding regulator up under control panel This was installed at the factory to protect the regulator hose during shipping and is no longer required Take care when removing the tie not to damage the hose Ensure the regulator drops into the small opening between the tank heat shield and the right side of the cabinet Lift grill head and place on assembled cart lining up holes in top of side cart panels with holes in bottom of base Fasten from inside using 4 1 4 20 x 1 2 screws two per side Two people are required for this step www napoleongrills com 3 8 10 10 Battery Pack Rotisserie Mount Installation Install battery pack below vent slots on left hand panel using magnet supplied with battery pack Plug wire from LED lights located underneath control panel into wire from battery pack Install rotisserie mount bracket to left side of barbecue as shown using 2
37. te to your cooking try adding mesquite flavoured woodchips to your Napoleon woodchip smoker Pork chops Medium 6 min per side Trim off the excess fat before grilling Choose thicker chops for more tender results Spare ribs High setting for 5 minutes 20 min per side Choose ribs that are lean and Gri il natch meaty Grill until meat easily pulls away from the bone Lamb chops High setting for 5 minutes 15 min per side Trim off the excess fat before mediumto tnih grilling Choose extra thick chops for more tender results Hot dogs Medium Low 4 6 min Select the larger size wieners Slit the skin lengthwise before grilling www napoleongrills com 10 Maintenance Cleaning Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person WARNING Always wear protective gloves and safety glasses when cleaning your grill WARNING To avoid the possibility of burns maintenance should be done only when the grill is cool Avoid unprotected contact with hot surfaces Ensure all burners are turned off Clean grill in an area where cleaning solutions will not harm decks lawns or patios Do not use oven cleaner to clean any part of this gas grill Do not use a self cleaning o
38. ts building nests inside the burner but does not entirely eliminate the problem A nest or web can cause the burner to burn with a soft yellow or orange flame or cause a fire flashback at the air shutter beneath the control panel To clean the inside of the burner it must be removed from the gas grill Remove the screw that attaches the burner to the back wall Slide the burner back and upwards to remove Cleaning Use a flexible venturi tube brush to clean the inside of the burner Shake any loose debris from the burner through the gas inlet Check the burner ports and valve orifices for blockages Burner ports can close over time due to cooking debris and corrosion use an opened paperclip or the supplied port maintenance bit to clean them Drill out blocked ports using this drill bit in a small cordless drill The ports are easier to clean if the burner is removed from the grill but it can also be done with the burner installed Do not flex the drill bit when drilling the ports as this will cause the drill bit to break This drill is for burner ports only not for the brass orifices jets which regulate the flow into the burner Take care not to enlarge the holes Ensure the insect screen is clean tight and free of any lint or other debris Reinstallation Reverse the procedure to reinstall the burner Check that the valve enters the burner when installing WARNING when reinstalling the burner after cleaning it is very important that the valv
39. ttom of unit must be maintained e Clean grease tray and sear plates regularly to avoid build up which may lead to grease fires Remove warming rack before lighting rear burner The extreme heat will damage the warming rack e Ensure sear plates are positioned properly according to sear plate installation instructions Do not use side shelves to store lighters matches or any other combustibles Keep gas line away from heated surfaces e Keep any electrical supply cord away from water or heated surfaces e Inspect infrared burner venturi tube for spider webs and other obstructions periodically Clean the tubes completely if you find any such obstructions Theoutdoor cooking gas grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of O 5psi 3 5kPa Theoutdoor cooking gas grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa www napoleongrills com Cylinder Specification Gas Hook Up THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CAN CSA 1 6 2005 AND ANSI 221 58 2005 RESPECTIVELY FOR OUTDOOR GAS GRILLS AND SHOULD BE INSTALLED TO CONFORM WITH LOCAL CODES In absence of local codes install to the current CAN CGA B149 1 Pro
40. ur Napoleon Gas Grill dealer Cleaning The Outer Grill Surface Do not use abrasive cleaners or steel wool on any painted porcelain or stainless steel parts of your Napoleon Grill Doing so will scratch the finish Exterior grill surfaces should be cleaned with warm soapy water while the metal is still warm to the touch To clean stainless surfaces use a stainless steel or a non abrasive cleaner Always wipe in the direction of the grain Over time stainless steel parts discolor when heated usually to a golden or brown hue This discoloration is normal and does not affect the performance of the grill Porcelain enamel components must be handled with additional care The baked on enamel finish is glass like and will chip if struck Touch up enamel is available from your Napoleon Grill dealer WARNING Hose Check for abrasions melting cuts and cracks in the hose If any of these conditions exist do not use the gas grill Have the part replaced by your Napoleon Gas Grill dealer or qualified gas installer www napoleongrills com 12 Tube Burner The burners made from heavy wall 304 stainless steel but extreme heat a corrosive environment can cause surface corrosion to occur This can be removed with a brass wire brush CAUTION Beware of Spiders Spiders and insects are attracted to the smell of propane and natural gas The burner is equipped with an insect screen on the air shutter which reduces the likelihood of insec
41. ven to clean cooking grids or any other parts of the gas grill Barbe cue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly Note Stainless steel tends to oxidize or stain in the presence of chlorides and sulfides particularly in coastal areas and other harsh environments such as the warm highly humid atmosphere around pools and hot tubs These stains could be perceived as rust but can be easily removed or prevented To provide stain prevention and removal wash all stainless steel surfaces every 3 4 weeks or as often as required with fresh water and or Stainless steel cleaner WARNING Turn off the gas at the source and disconnect the unit before servicing To avoid the possibility of burns maintenance should be done only when the grill is cool A leak test must be performed annually and whenever any component of the gas train is replaced or gas smell is present Combustion Air Adjustment This must be done by a qualified gas installer The air shutter is factory set and should not need adjusting under normal conditions Under extreme field conditions adjustments might be required When the air shutter is adjusted correctly the flames will be dark blue tipped with light blue and occasionally yellow e With too little air flow to the burner the flames are lazy yellow and can produce soot e With too much air flow the flames lift erratically and can cause difficu
42. will burn quickly Keep the lid open when cooking with the infrared burners on high The intense heat ensures adequate searing temperatures even with the lid open This also allows observation of the food so as to prevent burning Protection Of Your Infra Red Burners The infrared burners of your grill are designed to provide a long service life However there are steps you must take to prevent cracking of their ceramic surfaces which will cause the burners to malfunction e Never let water come in direct contact with your ceramic burner Donot allow hard objects to impact the infra red burner e Do not allow cold water rain sprinkler hose etc to come in contact with hot ceramic burners A large temperature differential can cause cracking of the ceramic tile Damage caused by failure to follow these steps is not covered by your grill warranty REPLACEMENT SCREEN N565 0002 Infrared Heat Most people don t realize that the heat source we are most familiar with our sun warms the earth using mainly infrared energy This is a form of electro magnetic energy with a wavelength just greater than the red end of the visible light spectrum but less than a radio wave This energy was discovered in 1800 by Sir William Herschel who dispersed sunlight into its component colors using a prism He showed that most of the heat in the beam fell into the spectral region just beyond the red end of the spectrum where no visible light existed Most
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