Napoleon Fireplaces BGD90NT User's Manual
Contents
1. Receiver Hearth Mount Receiver 12 Pin Connector FIGURE 32 RECEIVER 30 9l9 e Modulating 820 White Green W415 0580 C 04 07 08 DOOR REMOVAL FIGURE 35 LOG SHIPPING BRACKET HEARTH STRIP RETAINER Before the glass door can be removed With the control doors pulled open The glass door is secured to the firebox with 7 the control doors must be opened and you can now lift the hearth strip up and latches 2 on each side and 3 across the top plus the hearth strip and screen assembly away from the front of the fireplace The 2 screws Pull the handle of the latch forward must be removed curtain assembly can be removed by then lift the hooks out from the slot in the door lifting the rod out from the three hooks frame to release the top and sides of the door at the top inside edge of the door open Using a Screw Driver remove the 2 screws in the ing bottom corners of the door Lift the door out from the retainer along the bottom of the door We recommend 2 people remove door due to size and weight Pull the bottom edge of the door out from the fireplace until the top will pivot forward Handle carefully as the door is extremely heavy LOG SHIPPING BRACKET Before installing the logs you must first remove the log shipping bracket Lift up to remove Discard once removed2. Thermocouple shorting faulty loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve Faulty valve replace W415 0580 C 04 07 08 30 SYMPTOM PROBLEM TEST SOLUTION Pilot burning no Remote receiver disconnect switch wires amp connect a jumper wire across terminals gas to main burner 1 amp 3 if the main burner lights check the wires for defects and or Flame height is on replace wires HI Remote and ae eT Main burner orifice is remove stoppage in orifice transmitter ON plugged Faulty thermopile test and replace if required Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters diminishes or standing Main extinguishes especially when main burner ignites Monitor appliance burner is in OFF supply working pressure position check if supply piping size is to code Correct all undersized piping Pilot will not light No spark at pilot burner check if pilot can be lit by a match PILOT check that the wire is connected to the spark module BURNER THERMOPILE check batteries l MT M THERMOCOUPLE replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken S replace spark module T T Out of propane gas fill the tank Spark gap is incor
3. a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON amp dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licensed authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chip ping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life su
4. INSTALLATION OVERVIEW FIGURE 2 See the section MINIMUM MANTEL AND ENCLOSURE CLEARANCES See the section FRAMING and MINIMUM MANTEL AND ENCLOSURE CLEARANCES for Drywall or other combus tible material See the section FRAMING W415 0580 C 04 07 08 See the section FRAMING for Non combustible material See the section VENTING and IN STALLATION See the section FRAMING GENERAL INSTRUCTIONS This gas fireplace should be installed and serviced by a qualified installer to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches A Carbon Monoxide detector is required in all rooms containing gas fired appliances The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachu setts In absence of local codes install to the curre
5. Replacement Viii ERA 21 REMOTE AND VALVE ACCESS Fireplace Dimensions Installation Overview Inner Access Panel General Instructions Remote Receiver Removal General Information Control Module Removal Care of Glass Valve Removal 6 10 VENTING Auto Spark Battery Removal Venting lengths and Air Terminal Locations 22 25 OPERATION MAINTENANCE Definitions General Transmitter Layout Elbow Vent Length Values Fireplace Operation Horizontal Termination Hand Held Remote Operation Vertical Termination Temperature Display Minimum Air Terminal Locations dd 11 16 INSTALLATION FRAMING Flame Height Wall amp Ceiling Protection Fan Speed Horizontal Installation Child Proof Function Vertical Installation Remote Auxiliary Outlet Using Flexible Vent Components Low Battery Manual Bypass Horizontal Air Terminal Locations Power Failure Vertical Air Terminal Locations Fan Control Module Fireplace Vent Connection Operating Instructions Gas Installation Lighting Instructions Mobile Home Turn off Gas Bend Vertical Vents 26 ADJUSTMENTS Minimum Clearance to Combustibles Pilot Burner Adjustment Minimum Mantel and Enclosures Clearances Flame Characteristics 16 ELECTRICAL CONNECTION Venturi Adjustment Hard Wiring Diagram Maintenance Schematic 27 28 REPLACEMENTS 17 20 FINISHING Ordering Replacement Parts Door Removal Replacement Parts Log Shipping Bracket Removal Terminal Kits Glass Door Replacement Vent Kits Brick Panel Installation Accessories Andiron Placem
6. 23 3 4 to top of fireplace opening See Venting Section FIGURE 29 Use only non combustible material such as cement board ceramic tile marble etc when finishing to the fireplace DO NOT USE WOOD OR DRYWALL EXC A T3 th 51h 5 1f 60 3 Facing and or finishing material must never overhang into the fireplace opening W415 0580 C 04 07 08 16 MINIMUM MANTEL AND ENCLOSURE CLEARANCES IMPORTANT Combustible mantel clearance can vary according to the mantel The requires a minimum inside enclosure height of 84 depth Use the graph to help evaluate the clearance needed measured from the bottom of the fireplace For temperature requirements this area must be left unobstructed It is recommended that the enclosure be ventilated at the top and bottom to circulate the hot air with 2 40 square openings COMBUSTIBLE NON COMBUSTIBLE FIGURE 30 i na N 6 0 IF NON TOP OF T na e COMBUSTIBLE FIREPLACE T 4 FINISHING IS 10 USED SUCH AS 84 BRICK AND STONE FIREPLACE OPENING FIGURE 31a b TOP OF L FIREPLACE L 9 OF M H 8 OPENING AE 7 NI 6 TG EH 5 EIE 0 See Venting Section Within the fireplace enclosure a 9 clearance between the vertical vent run and the combu
7. Flame OFF Flame at level 1 FIGURE 56 FIGURE 57 Flame at level five Flame at HI level six If the appliance is equipped with a hot air circulating fan the speed of the fan can be controlled by the remote system The fan speed can be adjusted through six 6 speeds 1 Use the Mode key to guide you to the fan control icon 2 Use the Up Down Arrow keys to turn ON OFF or adjust the fan speed A single beep will confirm reception of the command FIGURE 58 FIGURE 59 Blower Off Blower at HI W415 0580 C 04 07 08 24 CHILD PROOF FUNCTION This function will lock the keys to avoid unsupervised operation 1 Press the MODE and UP keys at the same time 2 To de activate this function press the MODE and UP keys at the same time FIGURE 60 NIGHT LIGHT The auxiliary function controls the AUX power outlet on the Control Module which controls the NIGHT LIGHT oF 1 Use the Mode Key to guide you to the AUX icon imam 7 6 2 Pressing the Up Arrow Key will activate the NIGHT LIGHT 3 Pressing the Down Arrow Key will turn the NIGHT LIGHT off A single beep will confirm the reception of the command FIGURE 61 FIGURE 62 LOW BATTERY MANUAL BYPASS The life span of the remote batteries depends on various factors quality of the batteries the number of ignitions the number of changes to the room thermostat set point etc When the transmitter batteries are low a Battery
8. Secure with 6 screws Seal the joint and screw holes LAS using the high temperature sealant W573 0007 not supplied FIGURE 22 GS 2 Install the 10 diameter flexible vent pipe to the fireplace Attach and seal the joints a 22 wsxi2 2 SELF DRILLING screws M VB D AL S p HI TEMP SEALANT GAS INSTALLATION Proceed once the vent installation is complete NOTE All gas connections must be contained within the fireplace when complete 1 Move the fireplace into position and secure to the floor through the 1 4 holes located at either side of the base 2 The fireplace is designed to accept 3 8 gas supply line The fireplace is equipped with a 3 8 manual shut off valve 3 Connect the gas supply in accordance to local codes In the absence thereof install according to the National Installation Code 4 When flexing any gas line support the gas valve so that the lines are not bent or kinked 5 Check for gas leaks by brushing on a soap and water solution Do not use open flame Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burners before re installing the door MOBILE HOME This appliance is certified to be installed as an OEM Original Equipment Manufacturer installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer s instructions and the Manufactured Home Construction and Safety Standa
9. 34 W135 0314 FRONT CHUNK 9 35 W135 0315 REAR CHUNK 10 36 W720 0098 PILOT TUBE 37 W361 0014 VERMICULITE 38 W300 0067 ACCENT LIGHT GLASS 39 W387 0006 ACCENT LIGHT 40 W750 0107 ACCENT LIGHT WIRE 41 W290 0080 ACCENT LENSE GASKET PANEL REAR FIBRE PANEL RIGHT FIBRE PANEL LEFT FIBRE PANEL BAFFLE HEARTH LEFT FIBRE HEARTH RIGHT FIBRE HEARTH RIGHT MIDDLE HEARTH LEFT MIDDLE HEARTH FRONT CENTRE CONCRETE HEARTH FRONT LEFT CONCRETE HEARTH FRONT RIGHT CONCRETE 42 WA475 0499 43 W475 0493 44 WA75 0494 45 W475 0492 46 W475 0496 47 475 0495 48 475 0497 49 W475 0498 50 W333 0011 51 W333 0010 52 W333 0012 53 W660 0069 CONTROL MODULE 54 W750 0171 WIRE HARNESS 55 W135 0305 ANDIRON This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FoR FURTHER INFORMA TION CONTACT YOUR AUTHORIZED DEALER For WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM FLEXIBLE VENT KITS GD620 5 FT 56 W010 0772 8 FLEXIBLE ALUMINIUM LINER 5 FT C W SPACERS 56 W730 0026 10 FLEXIBLE ALUMINIUM LINER 5 rr GD630 10 FT 56 W7
10. FIGURE 36 S lt x LOG SHIPPING BRACKET GLASS DOOR REPLACEMENT 1 Place the door frame face down careful not to scratch the paint 2 Center the gasketed glass inside the door frame with the thick side of the gasket facing up GASKET 3 Bend the glass retainers located along the edge of the door frame over the gasket holding the glass in place Careful not to break the glass FIGURE 37 NOTE Care must be taken when removing and disposing of any broken glass or damaged components Be sure to vacuum up and broken glass from inside the GLASS fireplace before operation RETAINER DOOR FRAME W415 0580 C 04 07 08 18 BRICK PANEL INSTALLATION Brick panels are shipped separate from unit due to the brittle material of the bricks care must be taken not to bend or force them into place When shipped the brick panels range in varying shades of Sandstone During initial use the panels will darken temporarily The appearance of the panels will permanently lighten in color with use INSTALL PANELS IN THE FOLLOWING ORDER FIGURE 38 Secure the Left Panel and Right Panel using the retainers located in the top left and right corners of the firebox To install the Front Left 9 Centre 09 and Right KE Hearth Panels you must first remove one of the Right or Left End Hearth Retainers EARTH RETAINERS END H W415 0580 C 04 07 08 19 Andi
11. H V 40 feet VERTICAL TERMINATION when gt V Simple venting configurations FIGURE 10 See graph to determine the required vertical rise for the required horizontal run For vent configurations requiring more than two 90 elbow top exit or one 90 elbow rear exit the following formulas apply VERTICAL RISE IN FEET V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET The shaded area within the lines represents acceptable values for H and V Formula 1 H lt Formula 2 V lt 40 feet 7 FIGURE 11 V V 2 1 1 5 4 5 6 ft H 2 ft H H H 6 2 8ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H Ho 8 8 1 16 1 ft V 16 1 4 5 206 ft Formula 1 lt 3V 3 4 5 13 5 ft 16 1 gt 13 5 Since this formula is not met this vent configuration is unacceptable Formula 2 V lt 40 feet 20 6 40 Since only formula 2 is met this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas W415 0580 C 04 07 08 10 MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 12 12 INCHES 12 INCH
12. Icon will appear on the LCD display before all battery power is lost When the batteries are replaced this Icon will disappear E 76 When the receiver batteries are low no beep will be emitted from the receiver when it receives an ON 6 OFF command This is an alert for the receiver that there s low battery When the batteries are replaced the beep will be emitted from the receiver when the ON OFF Key is pressed If the batteries of the receiver or transmitter are low the appliance can be turned on manually by sliding the three position slider switch on the receiver to the ON position This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the ON position FIGURE 63 IN THE EVENT OF A POWER FAILURE Refer to fireplace operation when communications between receiver and transmitter have been lost The receiver is equipped with batteries which enable the on off or thermostat function to control the fireplace during a power failure The blower and night light features will not operate during a power failure The receiver will emit a beep sound to confirm programming has been successful once power is restored CONTROL MODULE Control Module CM offers the added ability to control the fan speed through six 6 speeds a remotely actuated 120V AUX outlet for the night light and a constantly powered 120V outlet NOTE Control module O
13. clockwise direction to reduce the gas flow FIGURE 67 FLAME CHARACTERISTICS It s important to periodically perform a visual check of the pilot and burner flames Compare them to the illustrations provided FIGURE 68 PILOT BURNER THERMOPILE 3 8 112 f THERMOCOUPLE FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE AND U THERMOPILE 1 FIGURE 69 E A VENTURI ADJ MENT Air Shutter Openings mne 5 32 3 16 Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame color to be established VENTI BURNER FIGURE 70 55 7 SHUTTER n OPENING ORIFICI T MAINTENANCE Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burner before installing the door TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when servic ing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area
14. exactly department Before operating smell all around the fireplace area Turn off all gas to the fireplace for gas and next to the floor because some gas is Do not try to light any appliance FIGURE 65 heavier than air and will settle on the floor Immediately call your gas supplier L Use only your hand to turn the gas control knob from a neighbor s phone Follow the Q manual shut off knob Never use tools If the knob gas supplier s instructions will not turn by hand do not try to repair it Call a WARNING if you do not follow these qualified service technician Force or attempted instructions exactly a fire or explosion may z pair may result in a fire or explosion result causing property damage personal Do not use this fireplace if any part has been under injury or loss of life Initial lighting of the pilot water Immediately call a qualified service technician and main burners must be done with the to inspect the fireplace and replace any part of the glass door off GAS KNOB control system and any gas control which has been under water LIGHTING INSTRUCTIONS Do not connect valve or wall switch to electricity See installation This unit is equipped with an auto spark instructions Depress and hold gas knob Keep knob fully When lighting and re lighting the gas knob cannot be turned from depressed for one minute then release If pilot does not pilot to off unless the knob it depressed slightly c
15. pin on log 1 Again log 10 should be aligned as though it has burnt off of log 7 3 Place the locating hole on the underside of log 4 onto the locating pin on top of log 3 The notch at the opposite end of log 4 sits on the third grate post in from the right side 6 Place the log 7 the hole in log 6 The log should sit in the notch on log 2 and the bottom should rest along the right side of the Andiron W415 0580 C 04 07 08 NO 0 CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the Hearth Panels in a realistic manner Fine dust found the bottom of the bag should not be used VERMICULITE Sprinkle vermiculite around the charcoal embers NOTE Both charcoal embers and vermiculite are not to be placed on the burner GLOWING EMBERS Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs 2 amp 3 Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow The ember material will only glow when exposed to direct flame however care should be taken to not block the burner ports Blocked burner ports can cause an incorrect flame pattern carbon deposits and delayed ignition phazer logs glow when exposed to direct flame Use only certified glowing embers and phazer logs available from your Authoriz
16. 30 0027 10 FLEXIBLE ALUMINIUM LINER 10 rr 56 W010 0773 8 FLEXIBLE ALUMINIUM LINER 10 FT c w sPACERS 57 W010 0810 WALL SUPPORT ASSEMBLY HORIZONTAL TERMINAL KIT WALL TERMINAL KIT ROOF TERMINAL KITS 58 GD622R 59 GD610 1 12 TO 7 12 PITCH 60 GD611 8 12 TO 12 12 PITCH 61 GD612 FLAT ROOF 62 W490 0075 63 W670 0008 64 W170 0016 65 W010 0453 66 W263 0083 W263 0084 8 10 INNER OUTER SLEEVE 8 10 TERMINAL STORM COLLAR ROOF SUPPORT ROOF FLASHING 1 12 7 12 PITCH ROOF FLASHING 8 12 12 12 PITCH 67 W573 0007 HI TEMP SEALANT 68 60501 HEAT GUARD 69 GA 566 HOT AIR DISTRIBUTION KIT 70 GA 72 HOT AIR EXHAUST KIT 71 GA 70 EXTENSION KIT 5FT FLEX VENT 72 010 0370 WALL SUPPORT ASSEMBLY 73 W175 0249 10 COUPLER 74 W175 0002 8 COUPLER 75 W175 0260 75 W175 0261 CONVERSION KIT NG To LP CONVERSION KIT LP NG 76 CP90 CRANE AND POT 77 F90SA DECORATIVE FRAME SQUARE ARTSAN 78 DK90RA RECTANGULAR DOUBLE DOORS ARTISAN 79 W585 0222 80 W170 0116 81 NZ64 82 GA65 VENT PIPE SHIELD 10 STORM COLLAR BLOWER KIT 10 FLEX WITH 6 COLLAR For USE WITH Nz64 W415 0580 C 04 07 08 28 W415 0580 C 04 07 08 29 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM Main burner flame is a blue lazy transparent fl
17. CAUSE BURNS Thereafter clean as required DO NOT TOUCH GLASS DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean UNTIL COOLED permanent discoloration and or blemishes may result NEVER ALLOW CHILDREN TO TOUCH GLASS W415 0580 C 04 07 08 6 VENTING VENTING LENGTHS AND AIR TERMINAL LOCATIONS For safe and proper operation of the fireplace follow the venting instructions exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed Vent lengths that pass through unheated spaces attics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation When using Wolf Steel Ltd venting components use only approved Wolf Steel Ltd flexible vent components with the following termina tion kits WALL TERMINAL KIT GD622 or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD610 8 12 TO 12 12 ROOF TERMINAL KIT GD611 FLAT ROOF TERMINAL KIT GD612 With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD620 or the 10 foot vent kit GD630 These vent kits allow for either horizontal or vertical venting of the fireplace The maximum allowable vertical vent length is 40 feet The maximum number of allowable 8 vent connections is three hori zontally or vertically exclud
18. ES 12 INCHES 18 INCHES 12 INCHES 0 INCHES 0 INCHES 2 INCHES 3 FEET 3 FEET 12 INCHES 6 FEET 7 FEET 12 INCHEStt 16 INCHES 2FEET1 INSTALLATIONS CANADIAN U S A 12 INCHES 9 INCHES 12 INCHES 18 INCHES 12 INCHES 0 INCHES 0 INCHES 2 INCHES 9 INCHES FEETt 7FEET 12INCHES 16 INCHES 2FEET1 Clearance above grade veranda porch deck or balcony Clearance to windows or doors that open Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal Clearance to unventilated soffit Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on public property Clearance under a veranda porch deck or balcony Cl
19. INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE AAPO UN INSTALLATION AND Suartvemeriaces OPERATION INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 22 ANSI Z21 50 FOR VENTED GAS FIREPLACES The BGD90NT NATURAL GAS BGD90PT PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS SAFETY INFORMATION If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance pe Do not touch any electrical switch do not use a an Coed any phone in your building HPBA Isg Immediately call your gas supplier from a DX 0 7 9001 2000 AL neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department TERTE Installation and service must be performed by a qualified installer service agency or the supplier Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 10 00 W415 0580 C 04 07 08 2 TABLE of CONTENTS PG2 5 INTRODUCTION Glowing Embers Warning Night Light
20. N OFF switch should always be in the ON position If for any reason the module is turned OFF the SURE con components plugged into the dul th MODULE ON OFF SWITCH module won t have power 6 Tu r COMMUNICATION BUS 3 PIN FIGURE 64 120V AUX OUTLET 7 FAN OUTLET gt CONSTANTLY POWERED 120V OUTLET W415 0580 C 04 07 08 25 OPERATING INSTRUCTIONS When lit for the first time the fireplace will emit a slight odor for a few hours This is a normal temporary condition caused by the curing of the paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odor for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burner before installing the door FOR YOUR SAFETY READ BEFORE WHAT TO DO IF YOU SMELL GAS LIGHTING Do not touch any electric switch Do not use any phone in your building This fireplace is equipped with a pilot which must be If you cannot reach your gas supplier call the fire lit by hand while following these instructions
21. ame Flames are consis tently too large or too small Carbon ing occurs PROBLEM Blockage in vent TEST SOLUTION remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as required Incorrect installation Unit is over fired or under fired Carbon is being de posited on glass logs or combustion chamber surfaces White grey film forms Exhaust fumes smelled in room headaches Air shutter has become blocked refer to Figure 13 to ensure correct location of storm collars check pressure readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water col umn for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution ensure air shutter opening is free of lint or other obstructions Flame is impinging on the logs or combustion cham b
22. ar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from lt ty filling up the 1 air space around the pipe a HI TEMP SEALANT FIGURE 16 A W415 0580 C 04 07 08 12 SING FLEXIBLE VENT COMPONENTS S For safe and proper operation of the fireplace follow the venting instructions exactly All inner exhaust and outer intake vent pipe joists may be sealed using either red RTV high temperature silicone sealant or black high temperature Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac not supplied Use only approved flexible liner kits marked WERE SIN Do not allow the inside vent pipe to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 3 4 air gap be tween the liner and the outer liner all around is required for safe op eration A spacer is required at the start middle and end of each elbow to ensure this gap is main tained Spacers are attached to the inner flexible vent pipe at pre determined intervals to maintain a 3 4 air gap to the outer flexible vent pipe These spacers must not be removed FIGURE 17 Wolf Steel Approved Venting as identified by the stamp only on the 10 outer liner Eight inches 8 is the minimum bend radius allowed for the ten inch 10 diameter flexible liner For optimum per
23. as and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is certified for mobile home installation The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas This fireplace is only for use with the type of gas indicated on the rating plate This fireplace is not convertible for use with other gases unless a certified kit is used FIREPLACE We Suggest that our gas No external electricity 110 volts or 24 volts is required for the gas system operation INSTITUTE hearth products be installed Expansion contraction noises during heating up and cooling down cycles are normal zd and serviced by profession and are to be expected Change in flame appearance from HI to LO is more evident als who are certified in the NATIONAL in natural gas than in propane U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org CARE OF GLASS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth Refer to REPLACEMENT PARTS to find out what this product is equipped with and the thickness of the glass Use only replacement glass available from your Authorized dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 HOT GLASS WILL hours of operation with a recommended gas fireplace glass cleaner
24. bject to the following conditions During the first 10 years NAPOLEONG will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEONG will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are exclu
25. ded NAPOLEONG neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NA POLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEONG The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEONG reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS AREGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 9 WOLF STEEL LTD W415 0580 C 04 07 08 FIREPLACE DIMENSIONS FIGURE 1
26. earance above the roof Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits This is a recommended distance For additional requirements check local codes t 3 feet above if within 10 feet horizontally t A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings Tf Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor t Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0580 C 04 07 08 11 INSTALLATION FRAMING WALL CEILING PROTECTION HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe on all horizontal runs to combustibles is required except for clearances in fireplace enclosures Use firestop spacer assembly W010 1797 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clearances in fireplace enclosures Use firestop spacer W615 0075 not supplied Horizontal and vertical sections require 5 and 9 clearance from combustibles respectively See minimum enclosure clearances sec tion HORIZONTAL INSTALLATION This applica
27. ectors wires and thermocouple 6 Remove screws securing gas valve to the mounting bracket AUTO SPARK BATTERY REMOVAL 1 Open the right control door by pulling bottom portion away from magnet catch 2 Remove the hearth strip by lifting up and away from unit _ WING NUT VALVE SLOT 3 The spark module is located in the front right corner of the unit see photo below 4 Disengage the battery compartment door from the top of module w a RECEIVER 5 Replace battery and re install compartment door SPARK MODULE FIGURE 47 FIGURE 46 W415 0580 C 04 07 08 22 OPERATION MAINTENANCE GENERAL TRANSMITTER LAYOUT FIGURE 48 TRANSMISSION THERMOSTAT CHILD SAFETY OFF ON SMART LOCK OUT ROOM TEMPERATURE LOW BATTERY ALARM 188 TEMPERATURE SET POINT LEVEL STATUS Q 3 n FLAME FAN AUX OUTPUT FIREPLACE OPERATION 1 Install 4 AA batteries into the receiver battery bay as indicated on the battery cover 2 Place the 3 position slider switch in the Remote position 3 Using the end of a paper clip or other similar object insert the end of the paper clip into the hole marked PRG on the receiver front cover The receiver will beep three 3 times to indicate that it is ready to synchronize with the transmitter 4 Install the 3 AAA batteries in the transmitter battery bay located on the base of the tran
28. ed ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner PHAZER logs and embers ceramic glass thermal breakage gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as the blower gas valve thermal switch switches wiring remote control ignitor gasket and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Light bulbs are not covered by this warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based
29. ed dealer NIGHT LIGHT REPLACEMENT Your Dream comes equipped with 2 Night Lights The lights have been pre wired and is controlled from the remote control If in the event the lamps or lens need replacing follow these instructions Shut off breaker at main power supply Remove the four screws that secure the lens frame to the Firebox top This frame retains the glass lens The lamp can now be accessed FIGURE 41 FIREBOX TOP FIGURE 42 NOTE Do not handle the lamp bulb with bare fingers protect with a clean dry cloth The lamp will pull straight out of the socket Replace with Wolf Steel parts only as lamp and lens are special high temperature products When re installing ensure integrity of gasket seal THE FIREBOX MUST BE SEALED Over tightening the screws could break the lens Light Leakage from the holes in the housing lamp may be observed The holes in the lamp housing are necessary for ventilation and must not be covered REMOTE AND VALVE ACCESS The control area can be accessed either through the control door or through the access panel inside the firebox INNER ACCESS PANEL Follow the door removal instructions Remove the right side brick panel Remove the four screws from the access panel NOTE A new gasket will be required when re installing the access panel see replacement parts W415 0580 C 04 07 08 21 REMOTE RECEIVER REMOVAL 1 Open the right control doo
30. ent 29 30 TROUBLE SHOOTING GUIDE Log Placement 31 SERVICE HISTORY Charcoal Embers 32 NOTES Vermiculite INTRODUCTION Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Clothing or other flammable material should not be placed on or near the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the fireplace is out the glass and or screen will remain hot for an extended period of time Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material e
31. er Sulphur from fuel is being deposited on glass logs or combustion chamber sur faces Fireplace is spilling check that the logs are correctly positioned open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasket is not broken or missing and that the seal is tight check that both 8 and 10 vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any hori zontal venting clean the glass with a gas fireplace glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become per manently marked check door seal and relief flap seal check for chimney blockage check that the paint curing process is complete Pilot goes out when the gas knob is re leased The gas valve has an interlock device which will not al low the pilot burn er to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool System is not correctly purged purge the gas line with the glass door open Out of propane gas fill the tank Pilot flame is not large enough turn up the pilot flame Pilot flame is not engulfing the thermocouple gently twist the pilot head to improve the flame pattern around the thermocouple
32. ermine the required vertical rise V for the required horizontal run For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 H V Formula 2 H V 40 feet Example 1 90 FIGURE 5 2 VERTICAL RISE IN FEET E Vr 10 V V 8ft V V V 3 8 11ft 0 H 25ft 2ft HORIZONTAL VENT RUN PLUS OFFSET IN FEET H H H 2 5 2 4 5ft The shaded area within the lines represents acceptable 03 three 90 elbows 90 03 270 90 5 4 values for H and V ft H H H 4 5 54 99ft H V 9 9 11 20 9ft Formula 1 H V 9 9 11 Formula 2 V lt 40 feet 20 9 40 Since both formulas are met this vent configuration is acceptable W415 0580 C 04 07 08 8 HORIZONTAL TERMINATION when H gt V Simple venting configuration only one 90 elbow FIGURE 6 See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN INCHES V T 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 H lt 4 2 V Formula 2 V lt 24 75 feet Example 2 FIGURE 7 T H 3ft H 5ft H H H 3 5 8ft H 03 two 90 e
33. esired temperature to control the comfort level in the room 1 Press the Thermostat Key The LCD display on the Transmitter will show that the room is FIGURE 52 ON and the set temperature is now displayed 2 To adjust the set temperature press the Up Down Arrow Keys until the desired set tem perature is displayed on the LCD screen of the Transmitter ROOM TEMPERATURE SET TEMPERATURE SMART THERMOSTAT The Smart Thermostat function adjusts the flame height according to the difference between the set temperature and the actual room temperatures As the room temperature gets closer to the set point the Smart Function will automatically adjust the flame down 1 Press the thermostat key unit the word SMART appears to the right of the temperature bulb graph ic 2 To adjust the set temperature press the Up Down arrow keys until the desired set temperature is dis played on the LCD screen at the Transmitter FIGURE 53 FLAME HEIGHT The remote control has six 6 flame levels With the system on and the flame level at the maximum press the Down Arrow Key once and it will e F reduce the flame height by one step until the flame is turned off The Up Arrow Key will increase the flame height each time it is pressed If the Up Arrow Key is pressed while the system is on but the flame is off the flame will come on the high position A single beep will confirm reception of the command FIGURE 54 FIGURE 55
34. everal minutes 5 15 for the flame to stabilize after ignition Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace Objects placed in front of the fireplace must be kept a minimum of 48 from the front face of the unit It is recommended that the walls of the fireplace enclosure be finished This would ensure that clearance to combustibles is maintained with the cavity Non combustible finishing material i e cement board brick stone tile must be used to finish the front of the unit GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 50 000 BTU hr for both natural gas and propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 496 for each additional 1 000ft Maximum output for natural gas is 33 540 BTU hr at an efficiency of 6396 and 34 000 BTU hr for propane at an efficiency of 6196 Minimum inlet gas supply pressure is 4 5 water column for natural gas and 11 water column for propane Maximum inlet gas pressure is 7 water column for natural gas and 13 water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural g
35. formance it is recommended that all horizontal runs have a minimum 1 4 rise per foot using flexible venting HORIZONTAL AIR TERMINAL INSTALLATION NOTE Direct vent terminals shall not be recessed into a wall or siding 1 Stretch the 8 diameter flex vent pipe to the required length taking into account the additional length needed for the finished wall surface Slip the vent pipe a minimum of 2 over the inner sleeve of the air terminal and secure with 6 8 screws Apply a heavy bead of the high temperature sealant W573 0002 not supplied FIGURE 18 2 Using the 10 diameter flex vent pipe slide over the outer combustion air sleeve of the air terminal and secure with 6 8 screws Seal as before 3 Insert the flex vent pipe through the firestop maintaining the required clearance to combustibles Secure to the exterior wall and make weather tight by sealing with caulking not supplied 4 Apply a heavy bead of the high temperature sealant W573 0007 not supplied with the unit to the inside of the 8 liner approximately 1 from the end Slip the liner a minimum of 2 over the fireplace vent collar and secure with 6 8 screws 5 If more than one liner is run we recommend supporting every 3ft 6 Using the 10 diameter flex vent pipe apply sealant slide a minimum of 2 over the fireplace combustion air collar and secure with 6 8 screws EX PIPE VERTICAL AIR TERMINAL INSTALLATION 1 Move the fireplace
36. ing the fireplace and the air terminal connections For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged When venting the horizontal run must be kept to a maximum of 20 feet If a 20 foot horizontal run is required the fireplace must have a minimum vertical rise immediately off the fire place of 57 When terminating vertically the vertical rise is a minimum 3 feet and a maximum 40 feet above the fireplace FIGURES 3a b FIGURE 3a 24 MAXIMUM 13 1 2 MINIMUM 71 3 4 MINIMUM PLUS RISE W415 0580 C 04 07 08 M 16 MINIMUM 7 EE FEET MINIMUM FIGURE 3b 40 FEET MAXIMUM For optimum performance it is recommended that all hori zontal runs have a minimum rise per foot Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed Do notallow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 3 4 air gap between the inner and outer liner all around is required for safe operation Use a firestop when penetrating interior walls floor or ceil ing For safe and proper operation of the fireplace follow the venting instruction e
37. into position FIGURE 19 2 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support Figure 18 3 Stretch the inner exhaust vent pipe to the required length Slip it a minimum of 2 over the inner pipe of the air terminal connector and secure with 6 8 screws Seal using a heavy bead of the high temperature sealant W573 0002 not supplied Figure 19 4 Repeat using the air intake vent pipe Figure 19 5 Thread the air terminal connector pipe assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal connector assembly to the roof support ensuring that the top of the rerum auta air terminal is 16 above the highest point that it penetrates the roof Figure 22 DO NOT CLAMP THE A INNER FLEXIBLE VENT PIPE If the attic space is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic FIGURE 20 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal LA leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shing
38. it must be restricted using restrictor plate W500 0321 This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional appearance The plate has a series of holes to allow for adjustment Remove the two screws on either side of the exhaust collar inside the firebox Install the plate in the desired set of holes then replace the screws It is recommended to secure in the third set of holes which causes the greatest amount of restriction for vent lengths between 15 and 30 feet The Dream can be installed with a rectangular opening It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local building codes NOTE In order to avoid the possibility of exposed insulation or vapor barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished i e drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity For convenience the stand offs have been shipped flat Before framing ensure the stand offs are opened and screwed in place It is not necessary to install a hearth extension but the fireplace should be raised to be flush with FIGURE 24 either the hearth or the finished floor When roughing in the fireplace raise the fireplace to accommodate for the
39. lbows 90 03 180 90 2 7 ft H H H 8 2 7 107 ft H V 10 7 6 16 7 Formula 1 H 4 2 V 4 2V 42x6 252ft 10 7 lt 25 2 Formula 2 H V lt 24 75 feet 16 7 lt 24 75 Since both formulas are met this vent configuration is ac ceptable W415 0580 C 04 07 08 Example 3 FIGURE 8 A gt 1 5 ft V V 4 15 55tt 2 ft 1 ft 1 ft 1 5 ft H H H H 2 1 1 1 5 55ft 03 four 90 elbows 90 03 360 90 8 1 ft H H 5 5 8 1 13 6 ft 13 6 5 5 19 1 ft H 4 2 V 4 2 V 42x 5 5 23 1 ft 13 6 23 1 H V lt 24 75 feet 19 1 lt 24 75 N a lt lt lt IIIIIIII Hon ou Ho n m Hg no m 407 pwn ea lt 1 Formula 2 Since both formulas are met this vent configuration is acceptable MAXIMUM VERTICAL TERMINATION when lt FIGURE 9 See graph to determine the required vertical rise V for the required horizontal run 40 REQUIRED VERTI CAL RISE IN FEET V T fanana HUE EI ELE E Y 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than zero 90 elbow top exit or one 90 elbow rear exit the following formulas apply Formula 1 H lt V Formula 2
40. les Ensure that the air terminal connector is properly centred ores within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material Figure 20 TEMPERATURE 7 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector SEALANT making sure the liner goes into the hole in the terminal Secure with the three screws provided Figure 20 8 Apply a heavy bead of weatherproof caulking 2 inches above the flashing Note Maintain a minimum 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal connector and slide wr EHE down to the caulking Tighten to ensure that a weather tight seal between the air terminal connector and the collar is achieved Figure 21 9 If more vent pipe needs to be used to reach the fireplace couple them together The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain a clearance to combustibles 27 AIR INLET BASE CAULKING STORM COLLAR FIGURE 21 WEATHER SEALANT LASHING W415 0580 C 04 07 08 FIREPLACE VENT CONNECTION 1 Install the 8 diameter flexible vent pipe to the fireplace
41. minal location cut and frame 141 2 x 141 2 openings in the ceiling and the roof to provide the minimum 2 clearance between the ae fireplace pipe liner and any combustible material Try to centre the exhaust pipe location midway 2 x between two joist to prevent having to cut them Use a plumb bob to line up the centre of the FIRESTOP openings Do not fill this space with any type of material UNDERSIDE OF JOIST A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space FIGURE 15 around the pipe Nail headers between the joist for extra support 2 Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield pply 9 pplied pip CAULKING plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant W573 0002 not supplied between the pipe and the firestop spacer pad PAN SELF DRILLING SCREWS VENT PIPE 3 In the attic after the pipe has been installed slide the vent pipe coll
42. must be kept clear and free of combustible materials gasoline or other flammable vapors and liquids The flow of combustion and ventila tion air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacuuming or brush ing at least once a year W415 0580 C 04 07 08 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Authorized dealer distributor 7 Check that the gasket on the sides top and bottom of the door is not broken or missing Replace if necessary 8 If for any reason the vent air intake system is disassembled re install and re seal per the instructions provided for the initial installation Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Authorized dealer or distributor When orde
43. ner AO is operating on HI a Q 9 105 E Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution a7 sU W415 0580 C 04 07 08 31 SNYAINOO IVI23dS SJONVINNOSYAd 39IAH3S AINVN NVISINHOAL 32IAH3S uo Ajjenuue padiAjas SIL 2 RESI S TIS 19316 a H3 1V3a W415 0580 C 04 07 08 W415 0580 C 04 07 08
44. nt CAN CGA B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Suitable for mobile home installation if installed in accordance with the current standard CAN CSA Z240MH Series for gas equipped mobile homes in Canada or ANSI Z223 1 and NFPA 54 in the United States The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that System at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extending the full width and depth The optional heat circulating blower is supplied with a cord If installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 Canadian electrical code in Canada or the ANSI NFPA 70 national electrical code in the United States Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door Under extreme vent configurations allow s
45. ontinue to burn repeat steps 3 through 7 1 STOP Read the safety information on the operating label With pilot lit push and turn gas knob counter clock 2 Turn off all electric power to the fireplace wise x toon 3 Turn the gas knob clockwise to off If equipped with flame adjustment valve turn knob to 4 Wait 5 minutes to clear out any gas If you smell gas high including near the floor STOP Follow B on the operating If equipped with remote on off switch main burner may not label If you don t smell gas go to the next step come on when you turn the valve to on or high Remote If the fireplace is equipped with a flame adjustment Switch must be in the on position to ignite burner valve turn clockwise to off 12 Turn on all electric power to the fireplace Find pilot located in front of the back log on the right Turn gas knob counter clockwise to pilot SOLENOID FIGURE 66 TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be 3 For a temporary shut down procedure set the switch to off performed Press and turn the gas knob clockwise to pilot 2 For a complete shut down procedure push in gas control knob TURN OFF THE GAS AND ELECTRICAL POWER BEFORE slightly and turn clockwise to off Do not force SERVICING THE FIREPLACE W415 0580 C 04 07 08 26 ADJUSTMENTS Adjust the pilot screw to provide properly sized flame Turn in a
46. r by pulling bottom portion away from magnet catch 2 Remove the hearth strip by lifting up and away from unit 3 Remove the receiver by pulling the left side of the plate away from the bracket 4 Once disengaged pull the wiring harness out from the back of receiver FIGURE 43 OFF REMOTE ON CONTROL MODULE REMOVAL 1 Remove access panel from inside the firebox 2 Unplug the control module from the junction box 3 Pull up on the control module being held down with velcro and disconnect the plugs fan aux Remove wiring harness from the front of the casing 4 Install the new control module see schematic Pg 16 MAINS VOLTAGE TT SUPPLY CORD DERE 10 a MODULE ON OFF SWITCH FIGURE 44 a i e a a Eg COMMUNICATION BUS 3 PIN 120 AUX OUTLET gt FAN OUTLET FIGURE 45 CONSTANTLY POWERED 170V OT INNER ACCESS PANEL SLOT ide yy RECEIVER SPARK MODULE VALVE REMOVAL The valve on The Dream is piped with two flex connectors one inlet one outlet It can be removed or pulled forward for service 1 Turn gas off 2 Open right control door 3 Remove the wing nut and pivot the valve out from the slot at the bottom of the valve 4 Slowly pull the valve through the control door being careful not to kink the gas lines or wires 5 Disconnect inlet outlet flex conn
47. rd Title 24 CFR Part 3280 in the United States or the Mobile Home Standard CAN CSA Z240 MH Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the mobile home appliance This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 hex head screws inserted through the holes in the base to secure Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly This appliance is certified to be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This fireplace is only for use with the type of gas indicated on the rating plate This fireplace is not convertible for use with other gases unless a certified kit is used Conversion Kits The mobile home appliance is field convertible between Natural Gas NG and Propane LP To convert from one gas to another consult your Authorized dealer distributor RESTRICTING VERTICAL VENTS Vertical terminations may display a very active flame If this appearance is not desirable the vent ex
48. rect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode loca tion tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage call the gas distributor Main burner goes Pilotflame is notlarge enough turn up pilot flame out pilot stays on not engulfing the thermo replace pilot assembly pile Thermopile shorting clean thermopile connection to the valve Reconnect test and replace thermopile if required Temperature setting trans turn up temperature setting mitter is satisfied Main burner goes Refer to MAIN BURNER GOES OUT PILOT STAYS ON out pilot goes out Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 8 flexible vent has become re attach to fireplace disconnected from fireplace Flames are consis Unit is over fired or under check pressure readings tently too large or fired Inlet pressure can be checked by turning screw A counter clock wise too small Carbon 2 or 3turns and then placing pressure gauge tubing over the test point ing occurs B Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main bur
49. ring replacement parts always give the following infor mation 1 amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 Part NUMBER 4 DESCRIPTION OF PART 5 FiNISH REPLACEMENT PARTS PART NO DESCRIPTION 1 W390 0002 DOOR LATCH ea 2 W725 0047 NATURAL GAS VALVE MODULATING 2 W725 0048 PROPANE GAS VALVE MODULATING 3 W455 0040 41 NATURAL GAS ORIFICE 3 W455 0058 35 NATURAL GAS ORIFICE 3 W455 0059 53 PROPANE GAS ORIFICE 4 W680 0014 THERMOCOUPLE 5 W240 0008 ELECTRODE c w LEAD 6 W680 0015 THERMOPILE 7 W010 1478 NATURAL GAS PILOT ASSEMBLY 7 W010 1479 PROPANE GAS PILOT ASSEMBLY 8 W455 0070 NG PILOT INJECTOR 8 W455 0068 LP PILOT INJECTOR 9 W385 0334 NAPOLEON LOGO 10 W290 0116 DOOR GASKET 11 W010 1797 FIRESTOP ASSEMBLY 12 W660 0041 SPARK SWITCH 13 W660 0069 REMOTE CONTROL MODULE 14 660 0071 REMOTE TRANSMITTER 15 W660 0070 REMOTE RECEIVER 16 W190 0017 DC SPARK UNIT CONTROL 17 WO010 1480 DOOR FRAME 18 WO010 1516 GLASS c w GASKET 19 W565 0089 SCREEN 20 W120 0054 CURTAIN ROD CAP 21 WO010 0978 PAN BURNER 22 W100 0078 TUBE BURNER 23 GL 659 LOG SET 24 W361 0016 GLOWING EMBERS 25 W550 0001 CHARCOAL EMBERS 26 W135 0316 REAR LOG 1 RIGHT MIDDLE LOG 2 LEFT MIDDLE LOG 3 FRONT CROSSOVER LOG 4 LEFT FRONT LOG 5 MIDDLE CROSSOVER LOG 6 RIGHT FRONT LOG 7 27 W135 0307 28 W135 0308 29 W135 0311 30 W135 0318 31 W135 0312 32 W135 0317 33 W135 0313 REAR CROSSOVER LOG 8
50. rons are packaged separately inside the unit and must be installed prior to the log installation Place the Andiron on the Andiron brackets located at the front of the unit lining up the holes Secure using the screws provided Repeat on other side FIGURE 39 LOG PLACEMENT PHAZER logs and glowing embers exclusive to Wolf Steel Ltd Fireplaces provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the glowing embers for a maximum glowing effect Log colors may vary During the initial use of the fireplace the colors will become more uniform as color pigments burn in during the heat activated curing process FIGURE 40a h 2 1 Center the rear log 1 behind the rear burner and onto the log Support 4 Place the small branch of log 5 into the notch on log 3 The notches on the bottom edge of log 5 should sit on the first and second grate posts from the left 7 Place the large end of log 8 into the rear notch of log 4 The small branch of log 8 sits in the notch located on top of log 1 2 Place log 2 and log 3 onto the locating pins The logs should sit flat on the burner 5 Place the small end of log 6 into the front notch of log 4 Place the locating hole in the large end of log 6 onto the locating pin on top of log 2 8 Place log 9 onto the grate as though it had burnt off log 5 Place log 10 onto the locating
51. smitter With the batteries already installed in the transmitter push the ON button The receiver will beep four times to indicate the transmit ter s command is accepted and set to the particular code of that transmitter The system is now initialized HAND HELD REMOTE OPERATIONS 1 Press the ON OFF key on the transmitter The transmitter display will show all active icons on the screen At the same time the receiver connects the thermopile to the gas valve millivolt coil and the appliance main burner turns on A single beep from the receiver will confirm reception of the command 2 Press the ON OFF key on the transmitter The transmitter LCD display will only show the room temperature and icon At the same time the receiver disconnects the thermopile BLUE LCD DISPLAY from the gas valve millivolt coil and the appliance burner turns off A single beep from ON OFF KEY the receiver confirms reception of the command THERMOSTAT KEY UP DOWN ARROW KEY MODE KEY FIGURE 49 TEMPERATURE DISPLAY 1 With the system in the OFF position press the Thermostat Key and the Mode Key at the same time to change from degrees F to C 2 Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display W415 0580 C 04 07 08 FIGURE 50 FIGURE 51 23 ROOM THERMOSTAT The remote transmitter can operate as a room thermostat The thermostat can be set to a d
52. stible materials on the front facing of the enclosure is required Similarly a 5 clearance to combustible materials from the top of the horizontal vent run is required All other clearances within the enclosure including where the vent pipe exits the enclosure are subject to 2 for horizontal and 1 for vertical ELECTRICAL CONNECTION Do NOT use the fireplace if any part has been under water HARD WIRING CONNECTION Call a qualified service technician IMMEDIATELY to have the fire place inspected for damage to the electrical circuit It is necessary to hard wire this fireplace If access to the control area is necessary BEFORE INSTALLATION Permanently framing the fireplace with an enclosure requires the fire remove the access panel Located along the right side of firebox place junction box to be hard wired h lled ina th This fireplace must be electrically connected and grounded accor The access panel must be re installed before operating the unit with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1996 NATIONAL ELECTRICAL CODE in the United States SCHEMATIC i BLOWER ua ux i ON n 0 D d DX Remore 10V OUT FAN AUX OUT Night Lights OFF REMOTES T Fan Control Module FCM m
53. tc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monox ide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Only doors optional fronts certified with the unit are to be installed on the appliance W415 0580 C 04 07 08 NOTE Changes other than editorial are denoted by a vertical line in the margin NAPOLEON products are manufactured under the strict Standard of the world recogniz
54. thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the removal of the hearth strip which must be removed to access the firebox Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face W415 0580 C 04 07 08 14 29 1 2 FIGURE 26 82 FIGURE 25 FIGURE 27 FIGURE 28 Do not build into this area it must be left clear to provide adequate clearance for the vent in this 14 wide area centered along the front of the fireplace No combustibles are allowed 3 1 2 de MAXIMUM 84 MINIMUM ENCLOSURE HEIGHT S SS 59 1 E SN 1 ros W415 0580 C 04 07 08 It is recommended that the walls of the fireplace enclosure be finished MINIMUM CLEARANCE TO COMBUSTIBLES This would ensure that clearance to combustibles is maintained within the cavity Non combustible finishing material i e cement board brick stone tile must be used to finish the front of the unit Maintain these minimum clearances to combustibles from fireplace and vent surfaces Fireplace framing 0 to stand offs Combustible Fireplace finishing 0 to rear 29 1 2 recessed depth 84 from bottom of unit to enclosure top 2 to top sides and bottom of vent pipe 84 from bottom of unit to ceiling Non Combustible Fireplace finishing Front 5 1 2 to sides of fireplace opening
55. tion occurs when venting through an exterior wall Having determined the correct height for the air terminal location cut and frame a hole in the exterior wall 14 7 8 wide by 14 7 8 high to accommodate the firestop assembly Dry fit the firestop assembly before proceeding to ensure the brackets on the rear surface fit to the inside surface of the horizontal framing NOTE The firestop assembly must be installed with the vent shield to the top The length of the vent shield may be cut shorter for combustible walls that are less than 8 1 2 thick but the vent shield must extend the full depth of the DETERMINE combustible wall L CORRECT HEIGHT 1 Apply a bead of caulking not supplied around the corner edge of the inside surface of the firestop assembly fit the firestop assembly to the hole and secure using the 4 screws W415 0026 supplied in your manual baggy 2 Once the vent pipe is installed in its final position apply high temperature sealant W573 0007 not supplied between the pipe and the firestop I FINISHING MATERIAL NOTE Do not fill the cavity between the pipe and the framing with any type of material VERTICAL INSTALLATION This application occurs when venting through a roof Installation kits for various roof pitches are available from your Authorized dealer See Accessories to order the specific kit required FIGURE 13 FIGURE 14 1 Determine the air ter
56. xactly If vertical rises greater than 57 are necessary the increased rise must be deducted from the horizontal run HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe on all horizontal runs to combustibles is required except for clearances in fireplace enclosures Use firestop spacer assembly W010 1797 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clear ances in fireplace enclosures Use firestop spacer W615 0075 not supplied Horizontal and vertical sections require 5 and 9 clearance from combustibles respectively See minimum enclosure clearances section DEFINITIONS for the following symbols used in the venting calculations and examples are greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths Hp and offsets H in feet combined horizontal vent lengths in feet offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet lt ITI TA AIV V ELBOW VENT LENGTH VALUES feet 1 0 03 15 0 45 30 0 9 45 1 35 90 2 7 inches 0 5 6 0 11 0 16 0 32 0 the first 90 offset has a zero value and is shown in the formula as 90 HORIZONTAL TERMINATION When lt Simple venting configuration only one 90 elbow FIGURE 4 See graph to det
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