Napoleon Fireplaces GI3016-N User's Manual
Contents
1. A This stove has a pilot which must be lit by hand while following these instructions exactly B Before lighting smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this insert if any part has been under water Immediately call a qualified service technician to inspect the unit and replace any part of the control system and any gas control touched by water WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire de partment LIGHTING INSTRUCTIONS 1 Stop Read all the safety information above When lighting and relighting the gas knob cannot be turned from pilot to off unless the knob is depressed 2 Turn off all electrical power to the stove 3 Turn the gas knob N clockwise to off 4 Wait 5 minutes for any gas in the combustion cham ber to escape Continue to the next step if you do NOT smell any gas f you smell gas STOP and follo2. ice person Do not strike or slam shut the fireplace glass door Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be in spected before use and at least annually by a quali fied service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Do not use this fireplace if any part has been under water Immediately call a qualified service techni cian to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Under no circumstances should this fireplace be modified Do not burn wood or other materials in this fire place NOTE CHANGES OTHER THAN EDITORIAL ARE DENOTED BY A VERTICAL LINE IN THE MARGIN W415 0171 D 01 06 04 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete
3. E ASS BR FIGURE 14 UPPER LOUVRES Insert the back edge of the upper louvre into the upper louvre clips 13 3 LOWER LOUVRES Secure the lower louvre assembly to the insert using the 4 screws supplied A 1 3 Remove the backing of the logo supplied and place on the glass viewing area as indicated W415 0171 D 01 06 04 ORNAMENTAL FLUSH INSETS GI Ol EIGURE17 Assemble the flashing and mount to the inside of the outer shell using 4 securing screws and spacers supplied as shown Hook the ornamental inlays over the spacers FIGURE 18 ORNAMENTAL BAY INSETS GI Ol FIGURE 19 5 ji a B z Lp fal i LT E 4 With the bay chassis on a flat surface insert the front glass bottom first and centred to the mitred edges of the chassis Fit the bevelled edge of the each side glass piece tightly to either edge of the front glass Secure the glass by bend ing up the retainer tabs at the top and bottom Spread and insert thew spring clips between the side glass and the chas sis 2 per side Place the front brick pa pieces into place at the b a Secure the bay to the insert front at the top and bottom outside corners using 4 screws BAY LOUVRES GIB L Note Black louvre assembly if supplied must be installed as uppers due to the high fireplace temperature Both these options may be Ryte u I attached to the insert front MAGNET using 4 magnets posi tioned as shown
4. 18 W010 0333 W455 0025 W455 0006 19 W385 0245 20 W562 0012 21 KB 35 REPLACEMENT PARTS PART NO DESCRIPTION REPLACEMENT BLOWER NATURAL GAS VALVE C W ADJUSTABLE REGULATOR PROPANE GAS VALVE C W ADJUSTABLE REGULATOR 36 DMS NATURAL GAS BURNER ORIFICE 54 DMS PROPANE GAS BURNER ORIFICE 37 DMS NATURAL GAS BURNER ORIFICE HIALT 55 DMS PROPANE GAS BURNER ORIFICE HIALT SPILL SWITCH NATURAL GAS SPILL SWITCH PROPANE NATURAL GAS PILOT ASSEMBLY PROPANE GAS PILOT ASSEMBLY PIEZO IGNITER THERMOPILE THERMAL SENSING SWITCH BURNER ON OFF SWITCH BACK LOG FRONT LOG RIGHT LOG CENTER LOG LEFT LOG LOG SET c w CHARCOAL EMBERS CHARCOAL EMBERS BURNER ASSEMBLY NATURAL GAS PILOT INJECTOR PROPANE GAS PILOT INJECTOR NAPOLEON LOGO DOOR GASKET 2PC SIDE VARIABLE SPEED SWITCH W415 0171 D 01 06 04 oF O N PART NUMBER FINISH MopeL amp SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE DESCRIPTION OF PART ACCESSORIES PART NO DESCRIPTION GI FF W300 0012 W562 0011 GI BF W010 0325 W010 0326 GI 1LK GI 1LPB GI 1LAB GI 1LSS GI 1LG GIB LK GIB LPB GIB LAB GIB LG GIB LSS GI OIK GI OIG GIB OIK GIB OIG GI 778KT W470 0002 GI 700KT 111 KT W690 0001 W660 0011 GD 660 W500 0033 GI 900AB6 GI 900B6 GI 900K6 GI 900AB9 GI 900B9 Gl 900SS6 Gl 900SS9 GI 900K9 GI 909S6 GI 909F6 GI 909K6 GI 909S9 GI 909F9 GI 909K9 W175 0145 W175 0146 W175 0148 FLUSH
5. GLASS DOOR ASSEMBLY DOOR GLASS DOOR GASKET TOP BAY GLASS DOOR ASSEMBLY SIDE BAY DOOR GLASS each C W GASKET FRONT BAY DOOR GLASS C W GASKET BLACK UPPER amp LOWER LOUVRES BLACK UPPER amp POLISHED BRASS LOWER LOUVRES BLACK UPPER amp ANTIQUE BRASS LOWER LOUVRES BLACK UPPER amp BRUSHED STAINLESS STEEL LOWER LOUVRES GOLD PLATED UPPER amp LOWER LOUVRES BLACK BAY LOUVRES c w Trim POLISHED BRASS BAY LOWER LOUVRES c w Trim ANTIQUE BRASS BAY LOWER LOUVRES c w Trim GOLD PLATED BAY LOUVRE ASSEMBLY BRUSHED STAINLESS STEEL BAY LOWER LOUVRES c w TRM BLACK INSET W POLISHED BRASS LOWER DOOR TRIM GOLD PLATED ORNAMENTAL INSETS BLACK BAY ORNAMENTAL INSETS C W LOWER DOOR TRIM GOLD PLATED BAY ORNAMENTAL INSETS BRICK PANEL KIT ENAMEL TOUCH UP AND BRUSH sprcciry coour ZERO CLEARANCE SHELL OUTSIDE AIR KIT MILLIVOLT THERMOSTAT REMOTE CONTROL ADVANTAGE PLUS WALL SWITCH 20FT WIRE V S S MOUNTING PLATE FOR WALL SWITCH ANTIQUE BRASS FLASHINGS 6 POLISHED BRASS FLASHINGS 6 BLACK FLASHINGS 6 ANTIQUE BRASS FLASHINGS 9 POLISHED BRASS FLASHINGS 9 BRUSHED STAINLESS STEEL FLASHINGS 6 BRUSHED STAINLESS STEEL FLASHINGS 9 BLACK FLASHINGS 9 PORCELAIN ALMOND FLASHINGS 6 PORCELAIN GREEN FLASHINGS 6 PORCELAIN BLACK FLASHINGS 6 PORCELAIN ALMOND FLASHINGS 9 PORCELAIN GREEN FLASHINGS 9 PORCELAIN BLACK FLASHINGS 9 CONVERSION KIT NAT LP HIGH ALTITUDE CONVERSION KIT Na LP HIGH ALTITUD
6. NOTE The ornamental bay inlays can be adjusted to align with the bay door as sembly Wena W415 0171 D 01 06 04 10 OPERATION MAINTENANCE When lit for the first time the stove will emit a slight odour for a few hours This is a normal temporary condition caused by the curing of the logs and the burn in of inter nal paints and lubricants used in the manufacturing proc ess and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room If your masonry fireplace is equipped with a fresh air inlet in the floor of the firebrick chamber the insert is able to take outside air directly into the unit through an opening in its base thereby eliminating the need to use preheated room air for combustion The flow of air may be adjusted through the use of a damper located below the louvre ac cess door The damper should be kept closed pushed all the way in when the unit is not in operation or if no outside air is available The damper is fully open when pulled for ward one inch from the closed position FIGURE 22 er ce m m Never obstruct the flo w of combustion or ventilation air FOR YOUR SAFETY READ BEFORE LIGHTING
7. The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN1 B149 Installation Code in Canada or to the National Fuel Gas Code ANSI 2223 1 and NFPA 54 in the United States Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow ts at the burner before installing the door Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition Altitudes greater than 4 000 ft require a minimum vent run of 12 ft The heater and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply pip ing system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa A 1 8 inch NPT plug accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the fireplace This fireplace must be connected to any accepted lined chim ney system list
8. film forms Sulphur from fuel is being de clean the glass with a gas fireplace glass cleaner DO posited on glass logs or com NOT CLEAN GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may be come permanently marked Remote wall switch is A Wall switch is mounted up reverse in off position main side down burner comes ON B Remote wall switch is replace wen ene IS grounding urned to oe 2 ca tion i C Remote wall switch wire is check for ground short repair ground or replace wire grounding D Faulty valve replace Main burner flame isa A Insufficient secondary air increase fresh air Supply open door window add make blue lazy transparent up air Supply flame B Downdraft or blockage in remove blockage chimney check that chimney is installed to building codes 3ft above highest roof line or 2ft higher than any portion of a building within a horizontal radius of 10ft of the chimney Main burner goes out A Pilot flame is not large turn on pilot flame Gently twist the pilot head to improve pilot stays on enough or not engulfing the ther the flame pattern aroung the thermopile mopile B Thermopile shorting clean thermopile and thermopile connection to valve W415 0171 D 01 06 04 15 vO 90 10 C 1LZLO SLVM Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Date Dealer Name PAR
9. fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled com ponents and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registrati
10. replace wires C Main burner orifice is remove stoppage in orifice plugged D Remote gas valve operator connect a jumper wire across terminals 1 and 3 if main is defective burner does not light replace gas valve Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters standing Main burner diminishes or extinguishes especially when main burners is in OFF position ignite Monitor supply pressure check if supply piping size is to code Correct all under sized piping Pilot will not light A No spark at pilot burner check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace pilot assembly if the wire insulation is broken or frayed replace pilot assembly if the ceramic insulator is cracked or broken replace the push button ignitor B Spark gap is incorrect spark gap should be 1 16 to 1 8 from the electrode tip and the pilot burner Light the pilot with a match and adjust the electrode tip to the required spark gap and proper loca tion C No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage IGNITER replace the valve THERMO PILOT call the gas distributor PILE BURNER D Out of propane gas fill the tank and purge the gas line with the glass door removed W415 0171 D 01 06 04 SYMPTOM PROBLEM TEST SOLUTION Main burne
11. E CONVERSION KIT NG NG W415 0171 D 01 06 04 13 14 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Pilot goes out when the A System is not correctly purge the gas line with the glass door removed gas knob is released purged B Out of propane gas fill the tank and purge the gas line with the glass door removed C Pilot flame is not turn up the pilot flame large enough D Pilot flame is not engulfing gently twist the pilot head to improve the flame pattern the thermopile around the thermopile E Thermopile shorting clean thermopile and valve connection check that thermopile insulation is not frayed and ground ing out on the housing or the burner support replace thermopile replace valve F Faulty thermopile test amp replace if necessary G Faulty valve test amp replace if necessary Pilot burning no gas to A Wall switch is defective connect a jumper wire across the wall switch terminals main burner gas knob if the main burner lights replace the wall switch is on wall switch is on heat flame adjustment B Wall switch wiring is defec disconnect switch wires from valve and connect a jumper valve is on if so tive wire across terminals 1 and 3 if the main burner lights equipped check the wires for defects and or
12. Efficiency rating is 64 for both natural and propane gas Where the fireplace has been factory equipped for hi altitude the input has been downrated by 10 This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mo bile home installation Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane No external electricity 110 volts or 24 volts is required for the gas system operation Change in flame appearance from HI to LO is more evident in natural gas than in propane The self generating pilot provides current for a remote burner On Off switch 5 CARE OF GLASS ENAMELLED AND PLATED PARTS Do not use abrasive cleaners to clean these parts Buff lightly with a clean dry cloth Porcelain enamelled compo nents must be handled with care The baked on finish is glasslike If struck it will chip Touch up paint is available through your Napoleon dealer NSTALLATION The glass is 3 16 ceramic glass available from your Na poleon dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recom mended gas fireplace glass cleaner Thereafter clean as r
13. IE Technician Service Performed Special Concerns Name Ji
14. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS QUALITY FIREPLACES GAS INSERT INSTALLATION AND OPERATION INSTRUCTIONS FOR GAS FIRED VENTED ROOM HEATER NATURAL GAS MODEL GI3016 N PROPANE GAS MODEL GI3016 P GAS ZERO CLEARANCE WHEN INSTALLED WITH GI 700 KIT FLUSH FRONT amp LOUVRES WITHOUT GI 700 KIT INSTALL RECESSED INTO A WOODBURNING NON COMBUSTIBLE FIREPLACE CERTIFICATION LABEL AFFIXED TO UNDERSIDE OF FRESHAIR DAMPER WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Immediately call your gas supplier from e Do not touch any electrical switch a neighbor s phone Follow the gas sup Do not use any phone in your building Plier s instructions e f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier www napoleonfireplaces com ask napoleon on ca W415 0171 D 01 06 04 2 TABLE of CONTENTS PG 2 5 INTRODUCTION Warranty General Instructio
15. and dan gerous operation Verify proper operation after servicing This insert and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of combustible materials gasoline or other flammable va pours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter Opening and the area surrounding the logs clean by vacu uming or brushing at least once a year BLOWER REPLACEMENT INSTALLATION BLOWER SYSTEM The Napoleon gas fireplace insert comes standard with a blower a heat sensor variable on off speed control and a power cord Because the blower is thermally activated when turned on it will automatically start approximately 15 minutes after lighting the fireplace and will run for approxi mately 30 minutes after the fireplace has been turned off Use of the fan increases the output of heat Air drawn in through the lower louvre access door is driven up the back of the firebox and exhausted as hot air between the upper louvres i i FIGURE 21 LER Saas i p l 1 it r oe es eee ee Bi i T wai SERSA r TAH E HPEH KI Te Ay ef 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burn ing
16. cessive venting configu rations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEELLTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 amp DES 417 497 12 07 1999 WOLF STEELLTD W415 0171 D 01 06 04 4 GENERAL INSTRUCTIONS Installation practices vary from region to region and it is important to Know the specifics that apply to your area for example in Massachusetts State e The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log e The appliance off valve must be a T handle gas cock e
17. crew to the front of the dilution plate FIGURE 5 Install rigid black pipe a flex connector if local codes per mit or 1 2 type L copper tubing with a 3 8 to 1 2 adapter and a shut off valve to the fireplace Seal and tighten se curely The adapter will be required between the gas valve and the copper tubing or flex connector Do not damage or kink flex connector Check for gas leaks by brushing on a soap and water solution Do not use open flame An on off switch has been included and can be located at the lower right behind the louvre access door or at the right side trim For ease of accessibility this switch may be replaced with a wall switch or substituted with a millivolt thermostat that may be installed in a convenient location on any wall Route 2 strand solid core millivolt wire through the electrical hole located at the bottom right side of the unit The rec ommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve Do not connect either the wall switch or the gas valve to electricity 110 volts or 24 volts W415 0171 D 01 06 04 6 SPILL SWITCH VENTING ACTION CHECK This is a thermally activated switch attached to the back of the unit and extending up into the dilution draft hood which senses the change in temperature and shuts down the gas valve in the event
18. ed to ULC S635M in Canada or UL 1777 in USA The venting connection must be in compliance with the chimney manufacturers installation instructions The draft hood must be installed so that it is in the same atmospheric pressure zone as the combustion air inlet to the fireplace This heater can be installed two different ways If installed as is it must be recessed into a vented noncombustible woodburning fireplace prefabricated or masonry only This is referred to as an INSERT type of installation The minimum fireplace size in which the heater is to be installed is HEIGHT 21 inches WIDTH 2612 inches DEPTH 1712 inches If installed in conjunction with kit GI 700 it may be framed into an enclosure made of combustible materials This is referred to as a ZERO CLEARANCE type of installation This heater may only be installed in the GI 700 when using the glass front kit GI FF as well as one louvre kit GI LPB GI LAB GI LG or GI LK The minimum clearance to com bustible construction in this form of installation is MANTLE HEIGHT 7 inches SIDES BACK BOTTOM amp TOP 0inches B VENT 1 inch RECESSED DEPTH 18 inches MEASUREMENTS TAKEN FROM KIT STANDOFFS SEE KIT INSTRUCTIONS MAXIMUM HORIZONTAL EXTENSION IS 6 INCHES Objects placed in front of the fireplace must be kepta minimum of 48 away from the front face W415 0171 D 01 06 04 The fireplace when installed must be electrically con nected and grounded in accordance w
19. efective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation ex
20. equired DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blem ishes may result L m m ee 2h Clean out the ashes from the inside of the woodburning fireplace Make sure that the chimney and woodburning fireplace are in clean and sound condition Do not remove bricks or mortar from the masonry fireplace If necessary have any repair work done by a qualified person before installing the insert Remove the existing fireplace damper or lock into an open position Line the chimney with a 4 inch diameter approved liner Pack insulation around the liner in the damper area to prevent air flow from entering the chimney Chimney installation must conform to both national and local code requirements The liner must be continuous from the fireplace to the chimney cap FIGURE3 phy i a Te DRAF K Sa r aN E ELTH I pss i LFE N i Remove the securing screw from the front of the dilution plate Push the dilution hood out of its securing clip and attach the liner using 3 screws equally spaced Move the insert into the centre of the woodburning fireplace making sure that the dilution draft hood inserts back into its secur ing clip Level using the four levelling screws located front and back on either side of the fireplace base FIGURE 4 wam HE Levelling the insert will eliminate rocking or excessive noise when the fan is in operation Replace the securing s
21. ith local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded receptacle The grounding prong must not be removed from the cord plug Provide adequate ventilation and combustion air Pro vide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front open ing of the fireplace MANTLE CLEARANCE Mantle clearance while FIGURE1 E conforming to the MANTLE stated clearance to MANTLE combustible materials wy can vary according to the mantle depth These clearances do not apply to a GI 700 kit i type installation i GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUAL ITY Maximum input is 30 000 BTU hr for natural gas and 24 000 BTU hr for propane When the fireplace is installed at elevations above 4 500 ft and in the absence of spe cific recommendations from the local authority having ju risdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000 ft Maxi mum output for natural gas is 22 800 BTU hr at an effi ciency of 76 with the fan on 72 with the fan off and 18 240 BTU hr for propane at an efficiency of 76 with the fan on 71 with the fan off Minimum A F U E Annual Fuel Utilization
22. ls have air shutters set at 1 16 063 inch open Propane gas models have air shutters set at 5 16 313 inch open Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not ap pear yellow immediately allow 15 to 30 minutes for the final flame colour to be established AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BYA QUALIFIED GAS INSTALLER eee ee 3 Replace the pilot adjustment cap THERMOPILE CAP PILOT ASSEMBLY amp FIGURE 25 FLAME MUST ENVELOP UPPER 3 16 TO Ye OF THERMOPILE W415 0171 D 01 06 04 11 12 REPLACEMENTS When ordering replacement parts always give the following information Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FUR THER INFORMATION CONTACT YOUR NAPOLEON DEALER NOR BRWBWWOWOND GZ 551 W725 0036 W725 0037 W455 0004 W455 0003 W455 0013 W455 0002 W660 0007 W660 0006 W010 0337 W010 0338 W357 0001 W680 0004 W690 0002 W660 0009 W135 0007 W135 0052 W135 0015 W135 0009 W135 0016 GL 610 16 W550 0001 17 18
23. ns Mantle Clearance General Information Care of Glass Enamelled amp Plated Parts INSTALLATION Gas Installation Spill Switch Venting Action Check FINISHING Brick Panel Installation Log Placement Charcoal Embers Glass Flashing Kit Logo Placement Louvre Inset amp Bay Kit Installation 5 6 6 9 10 11 11 1 1 14 15 OPERATION MAINTENANCE Operating Instructions Fresh Air Damper System Maintenance BLOWER INSTALLATION Blower Replacement Instructions ADJUSTMENTS Venturi Adjustments Pilot Burner Adjustment REPLACEMENTS Ordering Replacement Parts Replacement Parts Accessories TROUBLE SHOOTING GUIDE 1 2 13 PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING e Adults and especially children should be alerted to It is imperative that the control compartments the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Su pervise young children when they are in the same room as the fireplace Clothing or other flammable material should not be placed on or near the fireplace Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appli ance Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified serv
24. of a severe downdraft of air or a blocked or disconnected vent It acts as a safety shutoff to prevent a build up of carbon monoxide or an explosion of unburnt gases during start up If the flue is blocked or has no draw the spill switch will automatically shut off the supply of gas within about 5 10 minutes SATISFACTORY UNSATISFACTORY TAMPERING WITH THE SWITCH CAN RESULT IN CARBON MONOXIDE CO POISONING AND POS SIBLE DEATH A check for correct venting action must be made before the installed insert is left with the customer Test after installing the unit into either the GI 700 ZERO CLEARANCE KIT or a vented noncombustible fireplace in the following manner 1 Close all doors and windows in the room start exhaust fans in the home turn fireplace blower off 2 Set controls to high and light the unit 3 Wait 5 minutes Light a match and hold it to the spill tube opening 4 Venting action is satisfactory if smoke is drawn into the spill tube Venting action is unsatisfactory if the flame and smoke are not drawn into the tube 5 If venting action is unsatisfactory turn the unit off wait 10 minutes and try again If the smoke or flame is still not drawn into the spill tube turn the unit off and check for adequate fresh air supply vent blockage or restriction If necessary consult with a qualified inspector OPTIONAL BRICK PANEL INSTALLATION Remove the se x curing screws lo cated on either of the fi
25. on card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are d
26. properly right brick panel must be removed in order to facilitate burner removal 4 Check to see that the pilot flame is large enough to engulf the thermopile on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer dis tributor 7 Check that the gasketing on the door is not broken or missing Replace if necessary e Turn off the gas and electric power to the unit Remove the glass door Remove the lower glass bracket Remove the logs Remove the burner assembly right brick panel must be removed in order to facilitate removal e Remove the four screws holding the access door in place on the control assembly located to the back of the burner assembly For location see picture in re placement parts Disconnect the electrical connectors at the blower e Remove the blower i Drywall dust will penetrate into blower bearings causing irrepairable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy ADJUSTMENTS 1 Remove the pilot adjustment cap 2 Adjust the pilot screw to provide properly sized flame VENTURI ADJUSTMENT Natural gas mode
27. r goes out A Refer to Main burner goes out pilot stays on pilot goes out B Chimney down drafting wait ten minutes Shut off all exhaust fans in the house ie kitchen and bathrooms furnace and clothes dryer Open windows and or doors Start fireplace and monitor its operation Close doors and windows and start appliances as before room is in negative pressure increase fresh air supply C Chimney is blocked check for chimney blockage D Liner disconnected from in re attach liner sert E Faulty spill switch replace Carbon is being de Air shutter has become blocked ensure air shutter opening is free of lint or other obstruc posited on glass logs tions or combustion cham Ba ber surfaces Flame is impinging on the logs check that the logs are correctly positioned or combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that the 4 vent liner is free of holes and well sealed at all joints check that minimum rise per foor has been adhered to for any horizontal venting Exhaust fumes Fireplace is spilling check for chimney blockage smelled in room head check that chimney is installed to building code aches room is in negative pressure increase fresh air supply White grey
28. rebox sides as illustrated Remove protective plastic wrap from all four panels Centre the rear brick panel against the back of the firebox Place the left brick panel against the left side of the firebox ensuring that it butts up to the rear panel FIGURE 9a Excess material may be trimmed with a utility knife Secure in place using a retainer bracket and 2 of the screws Re peat for the right side W415 0171 D 01 06 04 When shipped the brick panels range in colour from white to varying shades of brown During initial use the panels will darken temporarily and emit a slight odour for a few hours This is a normal condition that will not occur again Simply open a window to sufficiently venti late the room The appearance of the panels will perma nently lighten in colour with use LOG PLACEMENT PHAZER logs and charcoal embers exclusive to Napo leon Fireplaces provide a unique and realistic glowing POSITIONING THE LOGS IMPROPERLY WILL CAUSE effect that is different in every installation Take the time to FLAME IMPINGEMENT AND CARBONING carefully position the charcoal embers for a maximum glow ing effect face LOG fh oe ee Ao coig FIGURE 10 I Bema 198 eS SS ff fA TA a i tp Si a O LT 4 et ai Paha Aa 2 amp 8 a FRONT LOG LEFT a is Soh faa LOD re 3 err iy e he gt ra fey P ay agase TER A Er OHAR OAL CHICH 1 Place the front log onto the main burner p
29. ushing it as CHARCOAL EMBERS close as possible to the burner ports without blocking covering them The left and right spacing between Randomly place the embers along the front burner ports the log ends and the burner ports should be equal Keep ember dust away from burner ports to avoid plugging 2 Place the back log onto the log support brackets located them on the rear wall of the combustion chamber The notch Fine dust found in bottom of bag not to be used situated at the lower left of the back log should be centred PHAZER logs and charcoal embers glow when exposed evenly above the pilot assembly to direct flame Use only certified PHAZER logs and char 3 While supporting the back log to prevent it from falling coal embers available from your Napoleon dealer forward set the three smaller logs into the pockets and grooves of the front and back logs respectively Log colours may vary During the initial use of the fire place the colours will become more uniform as colour pigments burn in during the heat activated curing proc ess FIGURE 11 W415 0171 D 01 06 04 FLUSH GLASS FRONT KIT GI FF FLUSH LOUVRE KIT GI 1L Aitach the lower glass bracket FIGURE 12a Seat the glass inside the bracket p and using two screws attach the i upper glass bracket as shown SIDE VIEW Assemble the flashing and mount to the inside of the outer shell using 4 securing screws supplied with the louvre kit
30. w the instructions in What to do if You Smell Gas listed above 5 If the unit is equipped with a flame adjustment valve turn clockwise to off N 6 Locate the pilot situated in front of the rear log 7 Turn the gas knob counter clockwise to pi lot position 8 Depress and hold the gas knob while lighting the pilot with the push button igniter Keep the knob fully de pressed for one 1 minute then release If the pilot does not continue to burn repeat steps 3 through 7 9 With the pilot lit turn the gas knob counter clock wise N to on position 10 If your insert is equipped with a flame adjustment valve push and turn the knob to high 11 If your insert is equipped with a remote on off switch the main burner may not come on when you turn the gas valve to on or high The remote switch must be in the on position as well to ignite the main burner pMa 12 Turn on all electrical power to the insert e IP OER PILOT BURN a TO TURN OFF GAS 1 Turn off all electrical power to the unit if service is to be performed W415 0171 D 01 06 04 2 Push in gas control knob slightly and turn clock wise to off N Do not force MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper
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