Napoleon Fireplaces GD82PT-PA User's Manual
Contents
1. Remote wall switch Wall switch is mounted up reverse is in DFF position side down main burner comes Remote wall switch is ground replace on when gas knob ing is turned to ON position Remote wall switch wire is check for ground short repair ground or replace wire grounding Faulty valve replace W415 0665 B 02 11 08 31 SNH3ONOO IVI23dS 39NVIWHOH H3d 39IAH3S 3IAVN NVISINHOAL 32IAH3S Ajjenuue padiajas oq SIYL AJO JSIH EINER e PI 19915 SOM 13 1V3Q W415 0665 02 11 08 32 NOTES W415 0665 B 02 11 082. 8 1 ft H H H 5 5 8 1 13 6 ft H V 13 6 5 5 19 1 ft Formula 1 lt 4 2 4 2 V 4 2 x 5 5 23 1 ft 13 6 23 1 Formula 2 H V lt 24 75 feet 19 1 lt 24 75 Since both formulas are met this vent configuration is ERMINATION VERTICAL T when H lt V FIGURE 10 See graph to determine the required vertical rise for the required horizontal run H HS FH m E SS BESSA REQUIRED VERTICAL HEH RISE IN FEET EE V EU uuu LII B it EA 0 5 10 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than zero 90 elbow top exit or one 90 elbow rear exit the following formulas apply Formula 1 Formula 2 H lt V H V lt 40 feet Example 4 FIGURE 11 V 5ft V 6 ft V 10 ft Vi V V V 5 6 10 21 ft H 8 ft H 2 5 ft Hk H H 8 2 5 10 5 ft H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H 10 5 8 1 18 6 ft H V 18 6 21 39 6 ft Formula 1 H lt V 18 6 lt 21 Formula 2 V lt 40 feet 39 6 lt 40 Since both formulas are met this vent configuration is acceptable W415 0665 02 11 08 10 VERTICAL TERMINATION when H
3. BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN SYMPTOM Main burner flame Blockage in vent is a blue lazy transparent flame PROBLEM TEST SOLUTION remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as required Incorrect installation refer to Figure 13 to ensure correct location of storm collars Flames are consis tently too large or too small Carbon ing occurs Unit is over fired or under check pressure readings fired Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B bF Gauge should read 3 5 water column for natural gas or 10 water col umn for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution Carbon is being de posited on glass logs or combustion chamber surfaces White grey
4. H 03 three 90 elbows 90 03 270 90 5 4 ft H H H 4 5 54 9 9 ft H V 99 11 209 ft Formula 1 H 9 9 11 Formula 2 H V lt 40 feet 20 9 lt 40 Since both formulas are met this vent configuration is acceptable W415 0665 02 11 08 HORIZONTAL TERMINATION when H gt V Simple venting configuration only one 90 elbow FIGURE 7 See graph to determine the required verti cal rise V for the required horizontal run H T REQUIRED VERTICAL RISE IN INCHES V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for and V For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 H lt 4 2 V Formula 2 H V lt 24 75 feet Example 2 FIGURE 8 W415 0665 B 02 11 08 V V 6ft H 3ft H 5ft Hk H H 3 5 8ft H 03 two 90 elbows 90 03 180 90 2 7 ft H H H 8 2 7 107 ft H V 10 7 6 16 7 Formula 1 lt 4 2 V 4 2V 42x6 252ft 10 7 lt 25 2 Formula 2 V lt 24 75 feet 16 7 lt 24 75 Since both formulas are met this vent configuration is ac ceptable FIGURE 9 m x V 4 ft 1 5 V V 4 15 55 ft H 2 tt 1 fi H 1 ft 1 5ft Hk H H H H 2 14 1 1 5 55ft H 03 four 90 elbows 90 03 360 90
5. gt V FIGURE 12 2 Simple venting configurations See graph to determine the required vertical rise V for the required horizontal run H MAXIMUM VERTICAL RISE IN FEET V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90 elbow top exit or one 90 elbow rear exit the following formulas apply Formula 1 H lt Formula 2 H V lt 40 feet W415 0665 02 11 08 0 5 10 15 20 25 30 FIGURE 13 5 ll N 1 ft 1 5 ft V V V 2 1 1 5 4 5ft 6 ft 2 ft H H 6 2 8ft 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H 8 8 1 16 1 ft 16 1 4 5 20 6 ft lt 3x 4 5 13 5 ft 16 1 gt 13 5 Since this formula is not met this vent configuration is unacceptable Formula 2 H V lt 40 feet 20 6 lt 40 Since only formula 2 is met this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas O JNa K lt lt lt 4 lt T Formula 1 11 MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 14 INSTALLATIONS CANADIAN U S A 12 INCHES 12 INCHES Clearance above
6. 0 to stand offs Non combustible fireplace finishing 4 from the sides of fireplace opening 22 3 3 to the top of fireplace opening Combustible fireplace finishing 0 to rear and sides 2 all around the vent pipe 22 1 2 recessed depth 72 from bottom of unit to enclosure top 72 from bottom of unit to ceiling FIGURE 32 4 MINIMUM MINIMUM 17 HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe on all horizontal runs to combustibles is required Use firestop spacer W010 1799 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clearances in fireplace enclosures Use firestop spacer W500 0096 not supplied Use only non combustible material such as cement board ceramic tile marble etc when finishing to the fire place DO NOT USE WOOD OR DRY WALL Any fire rated drywall is not acceptable MINIMUM 60 MINIMUM Facing and or finishing material must never overhang into the fireplace opening Do not distort or force the frame kit components When using a rough finish material i e stone maintain a 2 12 border from the framing components W415 0665 02 11 08 18 MINIMUM MANTEL AND ENCLOSURE CLEARANCES Combustible mantel clearance can vary according to the mantel depth Use the graph to help evaluate the clearance needed
7. 5 Check for gas leaks by brushing on a soap and water solution Do not use open flame Purge all gas lines with the glass door of the stove removed Assure that a continuous gas flow is at the burner before re installing the door RESTRICTING VERTICAL VENTS TOP OF FIREBOX FIGURE 28 RESTRICTOR PLATE FLUE COLLAR Vertical terminations may display a very active flame If this appearance is not desirable the vent exit must be restricted using restrictor plate W500 0205 This reduces the velocity of the exhaust gases slowing down the flame pattern and creating a more traditional appearance The plate has a series of holes to allow for adjustment Remove the two screws on either side of the exhaust collar inside the firebox Install the plate in the desired set of holes then replace the screws It is recommend to secure in the third set of holes which causes the greatest amount of restriction for vent length between 15 and 30 feet MINIMUM FRAMING CLEARANCES WARNING ATTENTION ATENCI N LES ESPACEURS SONT LAS TRABAS PERMANECEN EMBALLES A PLAT AVANT DE PLANAS DURANTE EL ENV O BEFORE FRAMING CONSTRUIRE L OSSATURE ANTES DE LA INSTALACI N ENSURE THE STANDOFFS ASSUREZVOUSQUELES VERIHIQUE QUE LAS TRABAS ARE BENT UP AND ESPACEURSSONTPLI S SE PLIEGUEN HACIA ARRIBA SCREWED INTO PLACE ET FIXES EN PLACE A Y SE ATORNILLEN L AIDE DE VIS CORRECTAMENTE It is best
8. 9 W725 0048 PROPANE GAS VALVE MODULATING 10 W455 0017 10 W455 0003 NATURAL GAS ORIFICE 42 PROPANE GAS ORIFICE 54 11 W680 0005 THERMOCOUPLE 12 W240 0005 ELECTRODE c w LEAD 13 W680 0004 THERMOPILE 14 W010 1194 14 W010 1201 15 W455 0070 15 W455 0068 NATURAL GAS PILOT ASSEMBLY PROPANE GAS PILOT ASSEMBLY NG PILOT INJECTOR LP PILOT INJECTOR 16 W385 0245 NAPOLEON LOGO 17 W562 0008 DOOR GASKET 100 INCHES 18 W100 0087 BURNER 19 GD552 BLOWER 20 W660 0041 SPARK SWITCH 21 W660 0071 22 W660 0070 23 W190 0017 24 W300 0067 25 W387 0006 26 W750 0107 27 W290 0080 28 W361 0027 29 W475 0401 30 W475 0402 31 WA475 0403 REMOTE TRANSMITTER REMOTE RECEIVER DC SPARK UNIT CONTROL ACCENT LIGHT GLASS ACCENT LAMP ACCENT LIGHT WIRE ACCENT LENSE GASKET INSULATION SLEEVE PANEL REAR FIBRE PANEL RIGHT FIBRE PANEL LEFT FIBRE 32 W225 0171 DOOR 33 W300 0082 GLASS 34 W500 0205 RESTRICTOR 35 W010 1799 36 W660 0069 FIRESTOP SPACER FAN CONTROL MODULE WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd 1 amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 Part NUMBER 4 DESCRIPTION OF PART 5 FINISH Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in
9. the fireplace must be fastened in place Use 10 hex head screws inserted through the holes in the base to secure Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly This appliance is certified to be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This fireplace is only for use with the type of gas indicated on the rating plate This fireplace is not convertible for use with other gases unless a certified kit is used Conversion Kits The mobile home appliance is field convertible between Natural Gas NG and Propane LP To convert from one gas to another consult your Napoleon dealer distributor GAS INSTALLATION Proceed once the vent installation is complete NOTE All gas connections must be contained within the fireplace when complete 1 Move the fireplace into position and secure to the floor through the 1 4 holes located at either side of the base 2 The fireplace is designed to accept 3 8 gas supply line The fireplace is equipped with a 3 8 manual shut off valve 3 Connect the gas supply in accordance to local codes In the absence thereof install according to the National Installation Code 15 4 When flexing any gas line support the gas valve so that the lines are not bent or kinked
10. 0007 not supplied 4 Repeat using the outer ROOF SUPPORT IS flexible vent pipe 5 Thread the air terminal connector pipe assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal connector to TERMINAL FIGURE 22b roof support ensuring that the TOR top of the air terminal is 16 above the highest point that it HIGH penetrates the roof If the attic TEMPERATURE space is tight we recom SEALANT mend threading the Wolf gt s INNER FLEXIBLE Steel vent pipe collar or VENT PIPE equivalent loosely onto the air terminal assembly as it is passed through the attic 6 Remove nails from the DO NOT CLAMP THE shingles above and to the FLEXIBLE VENT PIPE sides of the chimney Place the flashing over the air terminal connector leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material OUTER FLEXIBLE VENT PIPE W415 0665 02 11 08 14 7 Aligning the seams of the terminal and air terminal connector pla
11. 11 3 4 wide by 11 3 4 high to accommodate the firestop assembly Dry fit the firestop assembly before proceeding to ensure the brackets on the rear surface fit within the horizontal framing As an alternative to framing the vent pipe can be enclosed in the wall using Napoleon vent sleeve VS47KT NOTE THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP The length of the vent shield may be cut shorter for combustible walls that are less than 8 1 2 thick but the vent shield must extend the full depth of the combustible wall 1 Apply a bead of caulking not supplied around the outer edge of the inside surface of the firestop assembly fit the firestop assembly to the hole and secure using the 4 screws W415 0026 supplied in your manual baggie 2 Once the vent pipe is installed in its final position apply high temperature sealant W573 0002 not supplied between the pipe liner and the firestop NOTE DO NOT FILL THE CAVITY BETWEEN THE PIPE AND THE FIRESTOP SLEEVE WITH ANY TYPE OF MATERIAL FIGURE 15 VENT SHIELD FIRESTOP SPACER DETER MINE THE CORRECT HEIGHT Pd d W415 0665 B 02 11 08 1 Determine the air terminal location cut and frame 9 3 4 openings in the ceiling and the roof to provide the minimum 1 clearance between the vent pipe and any combustible material Try to center the vent pipe location midway between two joist to prevent having to cu
12. 28 GAS INLI INSTALLATION OVERVIEW See the section See the section FRAMING for MINIMUM MANTEL AND ENCLOSURE CLEARANCES Non combustible See the section material VENTING and INSTALLATION Ne See the section FRAMING and MINIMUM MANTEL AND ENCLOSURE CLEARANCES for Drywall or other combustible material See the section FRAMING FIGURE 2 See the section FRAMING W415 0665 B 02 11 08 GENERAL INSTRUCTIONS This gas fireplace should be installed and serviced by a qualified installer to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product A carbon monoxide detector is required in all rooms containing gas fired appliances WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN CGA B149 Installation Code in Canada or to the National
13. CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years N replace or repair the defe
14. FIGURE 34 COMBUSTIBLE NON COMBUSTIBLE FIGURES 33 p i COMBUSTIBLE BRICK 0 IF NON COMBUSTIBLE 8 MANTEL j FINISHING IS E USED SUCH AS BRICK AND STONE NON COMBUSTIBLE cm 12 1 4 i 24 i FIREPLACE OPENING 72 NON COMBUSTIBLE e 14 PLUS RISE 13 12 11 N I 40 TG EH g LT 7 o 1 MANTEL DEPTH 0 FIGURE 35 IMPORTANT a The Park requires a minimum inside enclosure height of 72 For temperature requirements the enclosure space around and above the fireplace must be left unobstructed See venting section ELECTRICAL CONNECTION Do NOT use the fireplace if any part has been under water HARD WIRING CONNECTION Call a qualified service technician IMMEDIATELY to have the e fireplace inspected for damage to the electrical circuit It is necessary to hard wire this fireplace Permanently framing the fireplace with an enclosure requires the If access to the control area is necessary BEFORE INSTALLATION f fireplace junction box to be hardwired remove the access panel Gr This fireplace must be electrically connected and grounded in The access panel must be re installed bef
15. Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Suitable for mobile home installation if installed in accordance with the current standard CAN CSA Z240MH Series for gas equipped mobile homes in Canada or ANSI Z223 1 and NFPA 54 in the United States The fireplace and its individual shutoff valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping System by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extending the full width and depth The optional heat circulating blower is supplied with a cord If installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 canadian electrical code in Canada or the ANSI NFPA 70 national electrical code in the United States Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace Objects placed in front of the fireplace m
16. Log Shipping Bracket Warranty Decorative Brick Panel Installation Fireplace Dimensions Log Placement Installation Overview Glowing Embers General Instructions AFK WI FACE KIT Installation General Information Care of Glass 21 22 SERVICING REPLACEMENTS Glass Door Replacement 6 11 VENTING Blower Replacement Vent lengths Burner and Valve Replacement Venting Specifications Spark Module Battery Replacement Minimum Air Terminal Location Clearances Night Light Replacement 12 18 INSTALLATION Wall amp Ceiling Protection 22 24 OPERATION Horizontal Installation Fireplace Operation Vertical Installation Hand Held Remote Operation Using Flexible Vent Components Operating Instructions M oue 2 cee Cee 25 OPERATING INSTRUCTIONS ertical Air Terminal Installation Fireplace Vent Connection 26 ADJ USTMENTS Using Rigid Vent Components Maintenance Horizontal Air Terminal Installation Pilot Burner Adjustment Extended Horizontal Air Terminal Installation Flame Characteristics Vertical Air Terminal Installation Venturi Adjustment Mobile Fome 27 28 REPLACEMENTS Gas Installation Ordering Replacement Parts Restricting Vertical Vents Replacement Parts Minimum Framing Clearances Flexible Vent Kits Minimum Enclosure Clearances e Terminal Kits Minimum Mantel and Enclosure Clearances Roof Terminal Kits 18 ELECTRICAL CONNECTION Accessories Hard Wiring Connections 29 30 TROUBLE SHOOTING GUIDE Electrical Schematic 31 FIREPLACE SERVICE HISTORY 19 20 FINISH
17. button is turned the front will want to fall forward See Figure 51 2 Control Panel Removal Tilt control panel away from the door and lift from slots See Figure 53 3 Turn Power and Gas off to the unit 4 Door Removal See door removal section 5 Burner Removal Start by removing the logs being careful since the logs may still be warm Remove the 2 screws holding the air deflector Figure 52a then remove the 3 screw holding the burner Figure 52b Lift burner from firebox FIGURE 52 p e AIR lt DEFLECTOR 6 Remove the 5 screws securing the burner base Once the gas has been disconnected the valve train assembly will lift out Service components as required W415 0665 02 11 08 22 SPARK MODULE BATTERY REPLACEMENT 1 Remove optional front Instructions on Pg 19 2 Tilt the control panel forward and remove allowing access to the electode box which is screwed to the base of the firebox Fig 53 3 Pull back on the battery compartment door latch and remove 4 Replace battery 5 Reinstall battery compartment and control doors PANEL RECEIVER ELECTRODE BOX FIGURE 53 AA Battery Required NIGHT LIGHT REPLACEMENT Your ADEN comes equipped with our Night Light The light has been pre wired and is controlled from the remote control If in the event the lamp or lens needs to be replaced follow the instructions below Unplug the wire harn
18. film forms Exhaust fumes smelled in room headaches Pilot goes out when the gas knob is re leased The gas valve has an interlock device which will not al low the pilot burn er to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool Air shutter has become ensure air shutter opening is free of lint or other obstructions blocked check that the logs are correctly positioned open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any hori zontal venting clean the glass with a gas fireplace glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become per manently marked Flame is impinging on the logs or combustion cham ber Sulphur from fuel is being deposited on glass logs or combustion chamber sur check door seal and relief flap seal check for chimney blockage check that the paint curing process is complete Fireplace is spilling System is not correctly purge the gas line with the glass door open purged fill the tank Pilot flame is n
19. grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 121NCHES Clearance to unventilated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding kkk kkk 0 INCHES 0 INCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com kkk kkk 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter KKK 3 FEET 3 FEET regulator assembly to a maximum vertical distance of 15ft 3 FEET FEET Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance 6 FEET FEETt Clearance to a mechanical air supply inlet mm Clearance above a paved sidewalk or paved driveway located on 7FEETY 7FEET public property unless fitted with a heat shield kit GD 301 42 INCHEStt 12 INCHES Clearance under a veranda porch deck or balcony 16 INCHES 16 INCHES Clearance above the roof 2FEET1 2FEET1 Clearance from an adjacent wall including
20. neighbouring buildings Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t 3 feet above if within 10 feet horizontally vent shall terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor t Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0665 02 11 08 12 INSTALLATION WALL AND CEILING PROTECTION HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe on all horizontal runs to combustibles is required Use firestop spacer W010 1799 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clearances in fireplace enclosures Use firestop spacer W500 0096 not supplied VERTICAL INSTALLATION HORIZONTAL INSTALLATION This application occurs when venting through an exterior wall Having determined the correct height for the air terminal location cut and frame a hole in the exterior wall
21. roof support and attach ensuring that a minimum 16 of air terminal will penetrate the roof when fastened If the attic space is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as itis passed through the attic The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 4 RIGID VENT PIPE FIGURE 27 SHIELD 7 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal Secure with the three screws provided Figure 22c 8 Apply a heavy bead of weather proof caulking 2 above the flashing NOTE Maintain a minimum 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal connector and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal connector and collar is achieved 9 Continue add
22. step until the flame is turned off The Up Arrow Key will increase the flame height each time it is pressed If the Up Arrow Key is pressed while the system is on but the flame is off the flame will come on the high position A single beep will confirm reception of the command FIGURE 63 Flame OFF FIGURE 64 Flame at level 1 FIGURE 65 Flame at level five FIGURE 66 Flame at HI level six W415 0665 02 11 08 24 If the appliance is equipped with a hot air circulating fan the speed of the fan can be controlled by the remote system The fan speed can be adjusted through six 6 speeds 1 Use the Mode key to guide you to the fan control icon 2 Use the Up Down Arrow keys to turn ON OFF or adjust the fan speed A single beep will confirm reception of the command FIGURE 67 Blower off CHILD PROOF FUNCTION This function will lock the keys to avoid unsupervised operation 1 Press the MODE and UP keys at the same time 2 To de activate this function press the MODE and UP keys at the same time FIGURE 68 Blower HI level six FIGURE 69 REMOTE AUXILIARY OUTLET The auxiliary function controls the Night Light 1 Use the Mode Key to guide you to the AUX icon 2 Pressing the Up Arrow Key will activate the light 3 Pressing the Down Arrow Key will turn the light off A single beep will confirm the reception of the command FIGURE 70 FIGURE 71 W415 0
23. that the wire is connected to the push button ignitor BURNER check if the push button ignitor needs tightening THERMOGGURL THERMOPILE replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor W Out of propane gas fill the tank Spark gap is incorrect spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode loca tion tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor Main burner goes Pilotflameisnotlargeenough turn up pilot flame out pilot stays on not engulfing the thermo replace pilot assembly pile Thermopile shorting clean thermopile connection to the valve Reconnect replace thermopile valve Remote wall switch wire istoo shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace Main burner goes Refer to MAIN BURNER GOES OUT PILOT STAYS ON out pilot goes out Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 4 flexible vent has become re attach to fireplace disconnected from fireplace
24. 665 B 02 11 08 LOW BATTERY MANUAL BYPASS The life span of the remote batteries depends on various factors qual ity of the batteries the number of ignitions the number of changes to the room thermostat set point etc When the transmitter batteries are low a Battery Icon will appear on the LCD display before all battery power is lost When the batteries are replaces this Icon will disappear When the receiver batteries are low no beep will be emitted from the receiver when it receives an ON OFF command This is an alert for the receiver that there s low battery When the batteries are replaced the beep will be emitted from the receiver when the ON OFF Key is pressed If the batteries of the receiver or transmitter are low the appliance can be turned on manually by sliding the three position slider switch on the receiver to the ON position This will bypass the remote control fea ture and the appliance main burner will come on if the gas valve is in the ON position FIGURE 72 To restore button function temporarily press the Up and Down buttons in the following sequence up down down up down If no button is pressed within 2 minutes the transmitter will return to the Child Proof mode IN THE EVENT OF A POWER FAILURE Refer to remote operation The receiver will emit a beep sound to confirm program ming has been successful once power is restored Fan Control Module FCM offers t
25. GD110 8 12 to 12 12 roof terminal kit GD111 flat roof terminal kit GD112 or periscope kit GD201 for wall penetration below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330 These vent kits allow for either horizontal or vertical venting of the fireplace The maximum number of allowable 4 vent connections is three horizontally or vertically excluding the fireplace and the air terminal connections For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Horizontal runs may have a 0 rise per foot in all cases using Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent rigid vent components and Wolf Steel flexible vent components W415 0665 B 02 11 08 For optimum performance it is recommended that horizontal runs have a minimum 1 4 rise per foot when using Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent rigid vent components and a minimum of 1 rise per foot when using Wolf Steel flexible vent components When venting the horizontal run must be kept to a maximum of 20
26. ING 32 NOTES Door Removal PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Clothing or other flammable material should not be placed on or near the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the fireplace is out the glass and or screen will remain hot for an extended period of time Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These Screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting System are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified Service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear an
27. INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE INSTALLATION AND OA NAPOLEON QUALITY FIREPLACES Award Winning Products OPERATION INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI Z21 88 FOR VENTED GAS FIREPLACE HEATERS Dark Adon GD82NT PA NATURAL GAS GD82PT PA PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS SAFETY INFORMATION AXWARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier IS 2000 ji Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 10 00 W415 0665 B 02 11 08 2 TABLE of CONTENTS PG2 5 INTRODUCTION
28. SEALANT feet for both vertical and horizontal runs OU LER Use non combusible strapping to maintain the minimum 1 clearance to combus tibles FIGURE 21 For safe and proper operation of the fireplace follow the venting instructions exactly All inner exhaust and outer intake vent pipe joists may be sealed using either red RTV high temp silicone sealant or black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac not supplied Use only approved flexible vent pipe kits marked by the stamp only on the 7 outer vent pipe Six inches 6 is the minimum bend radius allowed for the seven inch 7 diameter flexible vent pipe For optimum performance it is recommended that all horizontal runs have a minimum 1 rise per foot using flexible venting VERTICAL AIR TERMINAL INSTALLATION 1 Move the fireplace into position FIGURE 22a 2 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately supported using either an alternate method K suitable to the authority having jurisdiction or the optional roof support 3 Stretch the inner flexible vent pipe to the required length Slip the liner a minimum of 2 over the inner vent pipe of the air terminal connector and secure with 3 8 screws Seal using a heavy bead of the high temperature sealant W573
29. ame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet 5 Replace the cleaned log and burner 6 Check to see that the main burner ignites completely on all open ings when the gas knob for the burner is turned on A5 to 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer distributor 7 Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary 8 If for any reason the vent air intake system is disassembled reinstall and re seal per the instructions provided for the initial installation 27 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following infor mation FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER REPLACEMENT PARTS PART NO DESCRIPTION 1 W135 0267 1 REAR LOG 2 W135 0268 2 MIDDLE LOG 3 W135 0269 3 RIGHT LOG 4 W135 0270 4 LEFT LOG 5 W135 0273 5 LEFT STICK 6 W135 0274 6 RIGHT STICK 7 GL 654 LOG SET ASSEMBLY 8 1390 0002 DOOR LATCH EA 9 W725 0047 NATURAL GAS VALVE MODULATING
30. ance all around the vent pipe from combustible materials on all horizontal vent sections is required for the following symbols used in the venting calculations and examples are greater than equal to or greater than less than equal to or less than z total of both horizontal vent lengths Hp and offsets Hj in feet combined horizontal vent lengths in feet o Offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet Ir TIA AIV V 1 lt 4 1 ELBOW VENT LENGTH VALUES feet inches 1 0 03 0 5 15 0 45 6 0 30 0 9 11 0 45 1 35 16 0 90 2 7 32 0 the first 90 offset has a zero value and is shown in the formula as 90 HORIZONTAL TERMINATION when H lt V Simple venting configuration only one 90 elbow FIGURE 5 HH HH VERTICAL RISEIN FEET V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V See graph to determine the required vertical rise V for the required horizontal run H For vent configurations requiring more than one 90 elbow the following formulas apply Formula 1 lt V Formula 2 H V 40 feet 90 2 FIGURE 6 v 2 90 1 90 V Example 1 V 3ft 8ft V V 3 8 11ft H 2 5ft 2 tt H 2 5 2 4 5
31. bustibles for both vertical and horizontal runs All inner exhaust and outer intake vent pipe joists may be sealed using either red RTV high temp silicone sealant or black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac not supplied HORIZONTAL AIR TERMINAL INSTALLATION 1 Move the fireplace into position Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 1 overlaps between venting components 2 Apply high temperature sealant W573 0007 not supplied to the outer edge of the 4 inner collar of the fireplace Attach the first vent component and secure using 3 self tapping screws Repeat using 7 piping 3 Holding the air terminal insert the terminal into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking W573 0002 not supplied EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION 1 Follow the instructions for Horizontal Air Terminal Installa tions items 1 to 3 2 Continue adding components alternating inner and outer venting Ensure that all 4 venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior Attach the 4 telescopic sleeve to th
32. ce the terminal over the FIGURE 22c air terminal connector making sure the liner goes into the hole in the terminal Secure with the three screws provided 8 Apply a heavy bead of weatherproof caulking 2 above the flashing NOTE Maintain a minimum 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal connector and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal connector and collar is achieved CAULKING STORM COLLAR WEATHER FIREPLACE VENT CONNECTION 1 Install the 4 diameter flexible vent pipe to the fireplace Secure with 3 screws and flat washers Seal the joint and screw AC holes using the high FIGURE 23 e 7 temperature sealant d pun EU W573 0007 not f supplied 8 x 1 2 2 Install the 7 SELF DRILLING EJ jh diameter flexible vent SCREWS N D 8 pipe to the fireplace NN SC UERLAB Attach and seal the Ee HI TEMP joints using high SEALANT temperature sealant W573 0002 not supplied The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers or equivalent every 3 feet and either side of each elbow to maintain the minimum 174 clearance between the outer and inner vent pipes Use Wolf Steel support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to com
33. ch must be lit by hand while following these instructions exactly Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor Use only your hand to turn the gas control knob manual shut off knob Never use tools If the knob will not turn by hand do not try to repair it Calla qualified service technician Force or attempted re pair may result in a fire or explosion Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water WHAT TO DO IF YOU SMELL GAS Do not touch any electric switch Do not use any phone in your building If you cannot reach your gas supplier call the fire department Turn off all gas to the fireplace Do not try to light any appliance Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions FIGURE 74 GAS KNO LIGHTING INSTRUCTIONS Warning if you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Initial lighting of the pilot and main burners must be done with the glass door off Do not connect valve or wall switch to electricity See installation instructions When lighting and re lighting the gas knob cannot be turned
34. ctive parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any othe
35. d free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monox ide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Only doors optional fronts certified with the unit are to be installed on the appliance W415 0665 B 02 11 08 NOTE Changes other than editorial are denoted by a vertical line in the margin NAPOLEON products are manufactured under the strict Standard of the world recognized ZSO 9001 2000 Quality Assurance Certif
36. e vent pipe to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 1 4 air gap between the liner and the outer liner all around is required for safe operation A spacer is required at the start middle and end of each elbow to ensure this gap is maintained Spacers are attached to the inner flexible vent pipe at predetermined intervals to maintain a 1 1 4 air gap to the outer flexible vent pipe These spacers must not be removed Note Direct vent terminals shall not be recessed into a wall or siding 1 Stretch the 4 diameter flexible vent pipe to the required length taking into account the additional length SEALANT needed for the finished wall surface Slip the liner a minimum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Apply a heavy bead of the high temperature sealant W573 0007 not supplied 10x2 SCREWS 2 Using the 7 diameter flexible vent pipe slide over the outer combustion air sleeve of the air terminal and secure with 3 8 screws Seal as before 3 Insert the vent pipe through the firestop maintaining the required clearance to combustibles Secure to the exterior wall and make weather tight by sealing with caulking W573 0002 not supplied 4 If more vent pipe needs to be used to reach the fireplace couple them together as illustrated in Fig 20 The vent system must be supported HIGH TEMP approximately every 3
37. e vent run Repeat using a 7 telescopic sleeve Secure and seal as before To facilitate completion attach 4 and 7 couplers to the air terminal FIGURE 24 W415 0665 B 02 11 08 3 Install the air terminal See AIR TERMINAL item 3 of the Horizontal Air TELESCOPIC Terminal Installation Extend the ji SESEUE 4 telescopic sleeve connect to ts the air terminal assembly Fasten 20 with self tapping screws and seal COUPLER Repeat using the 7 telescopic VENTING Sleeve FIGURE 25 VERTICAL VENTING INSTALLATION 1 Move the fireplace into position 2 Fasten the roof support to the roof INNER using the screws provided The roof support is optional In this case the FIGURE 26 venting is to be adequately supported using either an alternate method AR suitable to the authority having TERMINAL jurisdiction or the optional roof CONNECTOR pups TEMPERA 3 Apply high temperature sealant TURE W573 0007 not supplied to the outer SEALANT edge of the inner pipe of the air terminal connector Slip a 4 diameter coupler a minimum of 2 over the pipe 7 RIGID and secure using 3 screws VENT PIPE 4 Apply high temperature sealant W573 0007 not supplied to the outer edge of the of the outside pipe of the air terminal connector Slip a 7 diameter coupler over the pipe and secure as before PIPE Trim the 7 coupler even with the 4 coupler end 5 Thread the air terminal pipe assembly down through the
38. ess transformer from the FCM Fan Control Module inside the fireplace FIGURE 54 Remove the four screws that secure the lens frame FIGURE 56 This frame retains the glass lens The lamp can now be accessed Note Do not handle the lamp bulb with bare fingers protect with clean dry cloth co ouneD SIDEVE LENSE The lamp will pull straight out of the socket Replace with Tant ERAME Wolf Steel parts only as lamp i 4 and lens are special high temperature products When re installing ensure integrity of gasket seal GASKET THE FIREBOX MUST BE SEALED Over tightening the screws could break the lens Light Leakage from the upper area may be observed The holes in the lamp housing are necessary for ventilation and must not be covered OPERATIO THERMOSTAT OFF ON SMART CHILD SAFETY LOCK OUT ROOM TEMPERATURE Tes LOW BATTERY ALARM 176 ou 188 EMPERATURE SET POINT LE Q 5 FLAME FAN VEL STATUS AUX OUTPUT W415 0665 B 02 11 08 FIREPLACE OPERATION 1 Install 4 AA batteries into the receiver battery bay as indicated on the battery cover 2 Place the position slider switch in the Remote position 3 Using the end of a paper clip or other similar object insert the end of the paper clip into the hole marked PRG on the receiver front cover The receiver will beep three 3 times to indicate
39. f mode the flame height may be chosen and the main burner left on regardless of the room temperature To turn off the flame either turn off the on off key or reduce flame height to the off position FIGURE 59 FIGURE 60 ROOM THERMOSTAT The remote control can operate as a room thermostat The thermostat can be set to a desired temperature to control the comfort level in the room ROOM TEMPERATURE FIGURE 61 SET TEMPERATURE 23 1 Press the Thermostat Key The LCD display on the Transmitter will show that the room isa ON and the set temperature is now displayed 2 To adjust the set temperature press the Up Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter SMART THERMOSTAT The Smart Thermostat function adjusts the flame height according to the difference between the set temperature and the actual room temperatures As the room temperature gets closer to the set point the Smart Function will automatically adjust the flame down FIGURE 62 1 Press the thermostat key unit the word SMART appears to the right of the temperature bulb graphic 2 To adjust the set temperature press the Up Down arrow keys until the desired set temperature is displayed on the LCD screen at the Transmitter The remote control has six 6 flame levels With the system on and the flame level at the maximum press the Down Arrow Key once and it will reduce the flame height by one
40. feet If a 20 foot horizontal run is required the fireplace must have a minimum vertical rise immediately off the fireplace of 57 When terminating vertically the vertical rise is a minimum 3 feet and a maximum 40 feet above the fireplace FIGURES 3a b FIGURE 4 16 MINIMUM H Y 24 MAXIMUM 10 MINIMUM 1 e FIRST ld PLUS RISE 2 FEET um REQUIRES INSULATION SLEEVE IS INSULATION REFER TO VENTING SECTION SLEEVE 3FEET MINIMUM E 9 40 FEET Z3 MAXIMUM D o 4 AAE E 12 MINIMUM 30 MINIMUM MAXIMUM 10 FOOT VENT LENGTH CAN BE USED WITH GD201 PERISCOPE KIT HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe on all horizontal runs to combustibles is required Use firestop spacer W010 1799 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clearances in fireplace enclosures Use firestop spacer W500 0096 not supplied The first 2 feet of outer 7 diameter vent pipe from the appliance must be wrapped in the 1 thick insulation sleeve supplied Make sure the insulation is pulled down tight to the fireplace when installed There after a 2 clear
41. from pilot to off unless the knob it depressed slightly STOP Read the safety information on the operating la bel Turn off all electric power to the fireplace Turn the gas knob clockwise 4 to off Wait 5 minutes to clear out any gas If you smell gas including near the floor STOP Follow on the op erating label If you don t smell gas go to the next step 5 If the fireplace is equipped with a flame adjustment valve turn clockwise to off 6 Find pilot located in front of the back log on the right side 7 Turn gas knob counter clocKwise w to pilot 8 This unit is equipped with an auto spark Depress and hold gas knob Keep knob fully de pressed for one minute then release If pilot does not continue to burn repeat steps 3 through 7 9 With pilot lit turn gas knob counter clockwise w to on 10 If equipped with flame adjustment valve push and turn knob to high 11 If equipped with remote on off switch main burner may not come on when you turn the valve to on or high Remote switch must be in the on position to ignite burner 12 Turn on all electric power to the fireplace FIGURE 75 9 SOLENOID TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 For a complete shut down procedure push in gas control knob slightly and turn clockwise to off Do not force 3 For a temporary shut down procedure set ther
42. h the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy 1 Turn off the power to the fireplace FIGURE 49 2 Turn off the gas valve BLOWER MOUNTING PLATE 3 Remove the glass door logs rear log supports brick panels air deflector burner assy panel support panel support bracket 4 The blower mounting plate can now be removed Remove the four screws that secure the plate to the firebox base 5 The blower is secured to the firebox Disconnect the wire connec tors before attempting to remove the blower from the firebox 6 Remove the two screws securing the blower and lift through blower access opening Note When re installing the replacement blower it will be necessary to replace the gasket W290 0104 on the blower mounting plate FIGURE 50 B 2 BURNER AND VALVE REPLACEMENT 1a Rectangular Front Removal Pull on the top of the optional front away from the fireplace until the male portion of the latch disengages Tilt forward slightly and lift from the 2 shoulder screws near the bottom 1b Heritage and Wrought Iron Front Removal Turn the head of each turn button from a horizontal position to verti cal Allow the front to tilt forward slightly and lift from the 2 shoulder screws near the bottom front Note Fronts are heavy so when the second turn
43. he added ability to control the fan speed through six 6 speeds a remotely actuated 120V AUX outlet and a constantly powered 120V outlet The FCM provides DC power to the receiver allowing the batteries to be used only when line power is interrupted or lost Note Control module ON OFF switch should always be in the ON position If for any reason the module is turned OFF the components plugged into the module won t have power FIGURE 73 MAINS VOLTAGE SUPPLY CORD COMMUNICATION BUS 3 PIN AUX OUTLET PLUG 2 FAN OUTLET PLUG MAINS VOLTAGE PLUG 25 OPERATING INSTRUCTIONS or a warm weather season the fireplace may emit a slight odor for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door When lit for the first time the fireplace will emit a slight odor for a few hours This is a normal temporary condition caused by the cur ing of paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation FOR YOUR SAFETY READ BEFORE LIGHTING This fireplace is equipped with a pilot whi
44. icate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride tn their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace ts again thoroughly inspected by a qualified technician before packaging to ensure that you the customer recetves the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers gold plated parts against tarnishing porcelainized enameled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer
45. ill cause a more yellow flame but can lead to carboning AIR SHUTTER Opening the air shutter will cause a OPENINGS more blue flame but can cause flame lifting from the burner ports The flame NG 1 16 may not appear yellow immediately al low 15 to 30 minutes for the final flame color to be established FIGURE 80 VENTURI BURNER BD AIR pA SHUTTER OPENING ORIFICE CEP TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service person The fireplace area must be kept clear and free of combustible materials gasoline or other flammable vapors and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the log and burner to expose both assemblies 2 Keep the control compartment log burner air shutter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year W415 0665 B 02 11 08 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot fl
46. ime 1 Carefully remove the glass door and all logs Refer to the FINISHING section BRICK PANEL INSTALLATION FIGURE 42 5 Rest the bottom edge of the rear panel on top of the rear portion of the air deflector at the back of the firebox and push into place The rear panel is held in place when both side panels are in position 2 Remove the two screws holding the front portion of the rear air deflector Remove the pilot shield by removing the two screws as illustrated Fig 40 FIGURE 40 6 Install the left brick panel using the same method described in step 4 7 Replace the burner air deflector logs and glass door 3 Remove the 3 screws holding the burner down and carefully remove the burner Fig 41 4 Install the right brick panel by sliding the bottom edge of the panel down the right firebox side then pivot the top edge of the panel into place against the firebox wall Hold in place with the brick retainers Fig 41 FIGURE 43 HERRINGBONE PATTERN ILLUSTRATED Note Due to the brittle material of the bricks care must be taken not to bend or force them into place Note Refractory panels require a 24 hour curing period on a low flame FIGURE 41 W415 0665 B 02 11 08 20 LOG PLACEMENT NOTE Decorative brick panels must be installed before the logs See installation instructions supplied with the panel kit PHAZER logs exclusive to Napoleon Fireplaces provide a u
47. ing rigid venting sections sealing and securing as above Attach a 4 collapsed telescopic sleeve to the last section of rigid piping Secure with screws and seal Repeat using a 7 telescopic sleeve 10 Run a bead of high temperature sealant W573 0007 not supplied around the outside of the 4 collar on the fireplace Pull the telescopic sleeve a minimum of 2 onto the collar Secure with 3 screws Repeat with the 7 telescopic sleeve 11 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe Figure 27 MOBILE HOME INSTALLATION This appliance is certified to be installed as an OEM Original Equipment Manufacturer installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer s instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or the Mobile Home Standard CAN CSA Z240 MH Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the mobile home appliance This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of the base For mobile home installations
48. mostat to low est setting or remote switch to off Press and turn the gas knob clockwise Ato pilot W415 0665 B 02 11 08 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow Check Pressure Readings Fig 76 Inlet pressure can be checked by turning screw A counter clock wise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution FIGURE 76 PILOT BURNER THERMOPILE THERMOCOUPLE FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE FIGURE 77 FLAME CHARACTERISTICS It is important to peri odically perform a visual check of the pilot and Mu des burner flames Compare them to the illustration below FIGURE 78 FIGURE 79 VENTURI ADJUSTMENT Closing the air shutter w
49. nique and realistic glowing effect that is different in every installation FIGURE 39 a f 4 Place log 4 with the charred branch facing inward Position the pin in log 4 into the hole 1 Place the rear log 1 onto the right of log 2 the locating studs along the back edge of the PHAZERAM IC burner 5 Place log 5 so the locating hole on the bottom of the log 2 Position log 2 in the 2 sits on the screw and spacer locating holes behind the andirons 4 6 Finally align the rectangular y 5 peg on log 6 with the notch 7 on the front right portion of the burner r 3 Place log 3 with the charred branch facing in ward Position the pin in log 3 into the hole on the left of the log 2 GLOWING EMBERS Glowing embers are NOT recommended The burner has been designed to achieve maximum glow without embers AFK WI FACE KIT INSTALLATION 1 Attach screw and spacer as illustrated in Fig 44 to the bottom FIGURE 46 of both sides of the front housing FIGURE 44 9 SCREW 5 3 Lift and hook the amp SPACER faceplate over the d d spacers and push the SN top of the faceplate back S until it comes in contact i with the base of the turn button To secure the faceplate simply turn the head of the turn button to the horizontal position Fig 47 2 Attach
50. o be expected Change in flame appearance from to LO is more evident in natural gas than in propane NATIONAL FIREPLACE INSTITUTE NFI We Suggest that our gas hearth products be installed and serviced by profession als who are certified in the U S by the National Fire place Institute NFI as NFI CERTIFIED Gas Specialists www nficertified org CARE OF GLASS Do not use abrasive cleaners to clean glass Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Napoleon Wolf Steel Ltd dealer Do not substitute materials Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required Do not clean glass when hot If the glass is not kept clean permanent discolouration and or blemishes may result HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS W415 0665 B 02 11 08 VENTING VENT LENGTHS For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed Vent lengths that pass through unheated spaces attics garages crawl spaces should be insulated with the insulation wrapped in a protecti
51. ore operating the accordance with local codes In the absence of local codes use unit the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1996 NATIONAL ELECTRICAL CODE in the United States ELECTRICAL SCHEMATIC FIGURE 36 BLOWER A i ON i n i D x REvorE 10V OUT FAN AUX OUT Night Lights oa i Fan Control Module FCM Receiver Wall Mount Receiver 12 Pin Connector RECEIVER 30 6l9 o Modulating 820 White Green W415 0665 B 02 11 08 DOOR REMOVAL LOG SHIPPING BRACKET Before the glass door can be removed the optional front must be removed FIGURE 38 The glass door is secured to the top front edge of the firebox with two latches Pull the handles of the latches forward then lift the hooks out from the slots in the door frame to release the top of the door Next pivot forward until the top edge of the door clears the front of the fireplace Next gripping the sides of the door lift the door out from the retainer along the bottom of the door FIGURE 37 Before installing the logs you must first remove the log shipping brackets Lift up to remove LOG SHIPPING BRACKET FRONT DECORATIVE Decorative panels may discolor after t
52. ot large turn up the pilot flame Out of propane gas Pilot flame is notengulfing the gently twist the pilot head to improve the flame pattern around the thermocouple thermocouple Thermocouple shorting loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Faulty valve replace W415 0665 02 11 08 30 SYMPTOM PROBLEM TEST SOLUTION Pilot burning Themostat or switch is de connect a jumper wire across the wall switch terminals if main burner gas to main burner fective lights replace switch thermostat gas knob is on HI Wall switch wiring is defec disconnect switch wires amp connect a jumper wire across terminals wall switch ther tive 1 amp 3 if the main burner lights check the wires for defects and or mostat is on replace wires Main burner orifice is remove stoppage in orifice plugged Faulty valve replace Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters diminishes or standing Main extinguishes especially when main burner ignites Monitor appliance burner is in OFF supply working pressure position check if supply piping size is to code Correct all undersized piping Pilot will not light No spark at pilot burner check if pilot can be lit by a match PILOT check
53. property damage or personal injury FLEXIBLE VENT KITS GD220 5 FT 37 WO010 0397 4 FLEXIBLE VENT PIPE 5 FT c w SPACERS 37 W410 0017 7 FLEXIBLE VENT PIPE 5 rr GD330 10 FT 38 W010 0300 4 FLEXIBLE VENT PIPE 10 FT c w SPACERS 38 W410 0018 7 FLEXIBLE VENT PIPE 10 rr 39 W010 0370 WALL SUPPORT ASSEMBLY TERMINAL KITS 40 PERISCOPE GD201 41 WALL TERMINAL KIT ROUND GD222R 41 TERMINAL KIT GD222 ROOF TERMINAL KITS 42 1 12 TO 7 12 PITCH GD110 43 8 12 TO 12 12 PITCH GD111 44 FLAT ROOF GD112 45 WA490 0073 46 W670 0006 47 W170 0086 48 WO010 0453 49 W263 0065 4 7 INNER OUTER SLEEVE 4 7 TERMINAL STORM COLLAR ROOF SUPPORT ROOF FLASHING FLAT W263 0066 1 12 TO 7 12 FLASHING W263 0067 8 12 TO 12 12 FLASHING 50 W573 0007 HI TEMP SEALANT 51 60501 HEAT GUARD 52 GA 566 HOT AIR DISTRIBUTION KIT 53 GA 72 HOT AIR EXHAUST KIT 54 GA 70 EXTENSION KIT 5FT FLEX VENT 55 W010 0370 WALL SUPPORT ASSEMBLY 56 W175 0001 4 COUPLER 57 W175 0013 7 COUPLER 58 W175 0239 59 W175 0240 60 GD811 KT 61 W135 0148 62 GD812 KT CONVERSION KIT NG To LP CONVERSION KIT LP TO NG HERRINGBONE SANDSTONE BRICK KIT ANDIRON REFRACTORY PANEL KIT 63 RFK82 RECTANGLE FACING KIT 64 AFK82 ARCHED FACING KIT 65 RFK82WI WROUGHT IRON FACING KIT 66 W135 0271 ANDIRON OBELISK W415 0665 02 11 08 s N co TROUBLE SHOOTING GUIDE
54. r liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configu rations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS AREGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0665 02 11 08 FIREPLACE DIMENSIONS FIGURE 1 dx 5 2l T Le
55. t them Use a plumb bob to line up the center of the openings Do not fill this space with any type of material A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space around the pipe Nail headers between the joist for extra support FIGURE 17 2 Apply a bead of caulking not supplied to the framework or to the Wolf Steel vent pipe shield plate or equivalent in the case of VENT PIPE a finished ceiling and SHIELD 77 secure over the opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking not supplied all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the vent pipe and the firestop spacer FIGURE 16 93 4 FIRESTOP UNDERSIDE OF JOIST CAULKING 3 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe VENT PIPE COLLAR VENT PIPE SHIELD FIGURE 18 13 USING FLEXIBLE VENT COMPONENTS FIGURE 19 Do not allow the insid
56. that it is ready to synchronize with the transmitter 4 Install the 3 AAA batteries in the transmitter as indicated in the battery bay located on the base of the transmitter With the batteries already installed in the transmitter push the ON button The receiver will beep four times to indicate the transmitter s command is accepted and set to the particular code of that transmitter The system is now initialized HAND HELD REMOTE OPERATIONS 1 Press the ON OFF key on the transmitter it controls all functions of the remote The transmitter display will show all active icons on the screen At the same time the receiver turns on the main burner and a single beep from the receiver will confirm reception of the command 2 Press the ON OFF key on the transmitter The transmitter LCD display will only show the room temperature and icon At the same time the receiver will turn the burner off and the appliance burner turns off A single beep from the receiver confirms reception of the command BLUE LCD DISPLAY ON OFF KEY THERMOSTAT KEY UP DOWN ARROW KEY MODE KEY FIGURE 58 TEMPERATURE DISPLAY 1 With the system in the OFF position press the Thermostat Key and the Mode Key at the same time to change the temperature from Fahrenheit to Celsius 2 Check the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display With the thermostat in the of
57. the face plate bracket provided to the top edge of the front housing using 2 8 1 2 truss head screws as illustrated in Fig 45 FIGURE 45 FIGURE 47 NOTE A 1 4 gap must be maintained between the front and all finishing material due to regular removal W415 0665 B 02 11 08 ERVICING REPLACEMENTS SS DOOR REPLACEMENT The glass door is secured at the top front edge of the fireplace Pull the latch forward then lift hook out from slot in the door Tilt door forward then lift out from retainer along the bottom edge of the fireplace 1 Place the door frame face down careful not to scratch the paint 2 Center the gasketed glass inside the door frame with the thick side of the gasket facing up 3 Bend the glass retainers GASKET located along the edge of the door frame over the gasket p holding the glass in place 4 Careful not to break the glass fo cu GLASS FIGURE 48 RETAINER NOTE Care must be tak k EX en when removing and 2 disposing of any broken glass or damaged components Be sure to vacuum up any broken glass from inside the fireplace before operation BLOWER REPLACEMENT Your comes equipped with heat circulating blower The blower is pre wired and is controlled by the remote control sup plied with the unit Drywall dust will penetrate into the blower bearings causing irreparable damage Care must be taken to prevent drywall dust from coming into contact wit
58. to frame your fireplace after it is positioned and the vent System is installed Use 2x4 s and frame to local building codes NOTE In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity For convenience the stand offs have been shipped flat Before framing ensure the stand offs are opened and screwed in place It is not necessary to install a hearth extension but the fireplace should be raised to be flush with either the hearth or the finished floor When roughing in the fireplace raise the fireplace to accommo date for the thickness of the finished floor materials i e tile carpeting hard wood Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face W415 0665 02 11 08 FIGURE 31 72 MINIMUM ENCLOSURE HEIGHT W415 0665 B 02 11 08 Do not build into this area it must be left clear to provide adequate clearance for the vent in this 14 wide area centered along the front of the fireplace No combustibles are allowed 1 2 MAXIMUM MINIMUM ENCLOSURE CLEARANCES Minimum clearance to combustible construction from fireplace and vent surfaces Combustible framing
59. ust be kept a minimum of 48 from the front face of the unit GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY Maximum input is 26 000 BTU hr for both natural gas and propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 16150 BTU hr at an efficiency of 6296 and 16150 BTU hr for propane at an efficiency of 62 Minimum inlet gas supply pressure is 4 5 water column for natural gas and 11 water column for propane Maximum inlet gas pressure is 7 water column for natural gas and 13 water column for propane Manifold pressure under flow conditions is 3 5 water column for natural gas and 10 water column for propane This fireplace is certified to be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes No external electricity 110 volts or 24 volts is required for the gas system operation 5 This fireplace is only for use with the type of gas indicated on the rating plate This fireplace is not convertible for use with other gases unless a certified kit is used Expansion contraction noises during heating up and cooling down cycles are normal and are t
60. ve sleeve to minimize condensation Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined Follow the installation procedure provided with the venting components For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high temperature sealant MillPac A starter adaptor must be used and may be purchased from the corresponding supplier Supplier 417 Duravent W175 0053 Amerivent 4DSC N2 Direct Temp 4DT AAN For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure found on the website for your venting supplier VENTING SUPPLIER Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent WEBSITE ADDRESS www duravent com www selkirkcorp com www americanmetalproducts com When using Napoleon venting components use only approved Wolf Steel Ltd rigid flexible vent components with the following termination kits wall terminal kit GD222 and GD222R or 1 12 to 7 12 pitch roof terminal kit
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