Napoleon Fireplaces GD45-N User's Manual
Contents
1. and any 11 4 overlaps between venting components 2 Apply high temperature sealant to the outer edge of the 4 inner collar of the fireplace Attach the first vent component and secure using 3 self tapping screws Re peat using 7 piping 3 Holding the air terminal lettering in an upright read able position insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant Secure the terminal to the exte rior wall and make weather tight by sealing with caulking not supplied The air terminal may be recessed into the exterior LA wall or siding by 172 the depth of the return flange ee SC REMS A OWERILAP 2 dg CAUL RIS A om gt Hi TEMP a i SF ALT SG i Fi PIPE j T f LF u 3 RGD i al fz aai APE SELF DRALUING 1 i SC REmS FIGURE 22 ae ee VERTICAL VENTING INSTALLATION 7 Attach 4 and 7 elbows to the stove Apply high tem perature sealant and secure the joints with 3 screws 2 Move the fireplace into position 3 Fasten the roof support to the roof using the screws provided The roof support is optional The venting is to be adequately supported using either an alternate method Suitable to the authority having jurisdiction or the optional roof support 4 Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal Slip a 4 diameter cou pler over the sleeve and2. curs natural gas or 13 11 minimum water column for propane Check 2 that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN al l SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT YY Te ci E OVERTORQUE Leak test with a soap and water solution Carbon is being Air shutter has become ensure air shutter opening is free of lint or other obstructions deposited on blocked glass logs or Flame is impinging on the check that the logs are correctly positioned combustion logs or combustion chamber open air shutter to increase the primary air chamber sur check the input rate check the manifold pressure and orifice size faces as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foor has been adhered to for any horizontal venting White grey film Sulphur from fuel is being de clean the glass with a recommended gas fireplace glass cleaner forms posited on glass logs or com DO NOT CLEAN GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may become permanently
3. ERIE Aad GAR 6 Apply a heavy bead of weatherproof caulking 2 inches above the flashing t STEM ee PELARE Slide the storm collar around B a e the air terminal and down to FA a the caulking Tighten to en wi sure that a weather tight seal SS Al cm between the air terminal and FIGURE 19 the collar is achieved Attach the other storm collar centred between the air intake and the air exhaust slots onto the air terminal Tighten securely Attach the vertical rain cap Spacers are attached to the 4 inner flex liner at prede termined intervals to maintain a 1 1 4 air gap to the 7 outer liner These spacers must not be removed 7 If more liner needs to be used to reach the fireplace follow the same procedure as found in HORIZONTAL AIR TERMINAL INSTALLATION The vent system must be sup ported approximately every 3 feet for both vertical and hori zontal runs Use Wolf Steel support ring assembly W010 0370 or equivalent noncombustible strapping to maintain the minimum 1 clearance to combustibles as well as to prevent sagging RESTRICTING VERTICAL VENTS a ADK TERMINAL Vertical installations running longer than 10 feet may dis play avery active flame If this appearance is not desirable remove the brick baffle from the firebox exposing the flue gas outlet openings Bend the restrictor plates up from their normal opening of 45 into the flue openings Re place the brick baffle This reduces the velocit
4. If the fireplace was not previously equipped with a fan route a grounded 2 wire 60hz power cable to the junction box At this point it must be strain relieved and insulated The wire harness provided in this kit is a universal har ness When installed ensure that any excess wire is con tained preventing it from making contact with moving or hot objects To ease installation of the fan remove the hinge screen and valve control door lower louvres from the base of the fireplace Position the vibration reducing pad into the clip and onto the threaded stud at the other end piercing a hole into the pad The fan assembly must be able to be positioned en tirely onto the pad Slide the fan assembly past the controls and into the clip Secure using the lock washer and nut provided Plug the harness cord into the receptacle GD36 THERMOSTATIC SENSOR CONTROL This optional kit is meant to be used only in conjunction with the GD65 Fan Kit shown above which may be or dered from your Wolf Steel Napoleon dealer With the thermostatic sensor option the fan when turned on becomes thermally activated and will automatically run approximately 15 30 minutes after the fireplace has been lit and for approximately 30 45 minutes after the fire place has been turned off TERMOS E a SENSOR Pry a a j BRACEET FIGURE 42 AR TON BIX Da W415 0100 D 01 13 04 Use of the fan increases the output of heat Unplug th
5. chart to calculate the total vertical rise required when the horizontal run is between 18 feet maximum or 3 feet maximum length when the initial vertical rise is at its minimum of 1 foot COMBIN VERTIC RISE ini FIGURES 8 18 FT MAX HORIZON IAL VENI RUN in feet W415 0100 D 01 13 04 8 AIR TERMINAL INSTALLATIONS FIGURE 9 AK INSTALLATIONS CANADIAN U S A 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES a horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES Clearance to unventilated soffit OINCHES OINCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding OINCHES OINCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter regulator assembly to a maximum vertical distance of 15ft l 3 FEET 3 FEET Clearance to a
6. marked Exhaust fumes Fireplace is spilling check door seal and relief flap seal smelled in room check for chimney blockage headaches check that chimney is installed to building code room is in negative pressure increase fresh air supply Remote wall Wall switch is mounted upside reverse switch is in OFF down position main Remote wall switch is ground replace burner comes on jng when gas knob is amp wa i emote wall switch wire is check for ground short repair ground or replace wire turned to ON po g short repair g p grounding sition i Aa Faulty valve replace W415 0100 D 01 13 04
7. oF ie HE A Min ELI FIGURE 45 FIGURE 44 W415 0100 D 01 13 04 VENTURI ADJUSTMENT Natural gas models have air shutters set at 1 4 250 inch open Propane gas models have air shutters set at 3 8 375 inch open Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be established pos s FEN URI FIGURE 46 am i gAlR SHUT CPENING AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BYA QUALIFIED GAS INSTALLER 2 1 REPLACEMENTS MopeL amp SERIAL NUMBER OF FIREPLACE Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the follow ing information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM OONDARWM ROOF TERMINAL KITS REPLACEMENT PARTS PART NO DESCRIPTION GL 618 W135 0097 W135 0098 W135 0030 W135 0031 W135 0032 W135 0033 W135 0034 W135 0035 W135 0036 W390 0001 W715 0196 W010 0933 W010 0464 W562 0024 W225 0050 GD 784KT W475 0168 W475 0166 W475 0167 W475 0165 W160 0032 W573 0008 W430 0001 W385 0245 W725 0025 W725 0026 W100 0050
8. qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room Purge the gas line with the glass door open assure that a continuous gas flow is at the burner before closing the door Allow several minutes 5 15 for the flame to stabilize after ignition WHAT TO DO IF YOU SMELL GAS Turn off all gas to the fireplace F Open windows Do not try to light any appliance Do not touch any electric switch do 1 not use any phone in your building GAS KNOB e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire de artment a P pr s i em EROT eo ACH Oe og E A a 2 nos rear iA a LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocou ple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and relighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all
9. secure using 3 screws W415 0100 D 01 13 04 5 Apply high temperature sealant to the outer edge of the outside sleeve of the air terminal Slip a 7 diameter coupler over the sleeve and secure as before Trim the 7 coupler even with the 4 coupler end 6 Thread the air terminal pipe 1 al FIGURE 3 assembly down through the roof Ki support and attach ensuring that ST a minimum 16 of air terminal will AR TERMINAL penetrate the roof when fas tened If the attic space is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic The air terminal must be located vertically and plumb 7 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly cen tred within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flash ing with roofing material 8 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach th
10. two leads to terminals 1 and 3 located on the gas valve Do not connect either the wall switch thermostat or gas valve to electricity 110 volts FIGURE 29 4 Install rigid black pipe 1 2 type L copper tubing or if local codes permit a 3 8 flex connector and shutoff valve to the gas line and the fireplace gas valve Seal and tighten securely An adapter fitting is required between the gas valve and the copper tubing or flex connector Do not kink flex connector FLEXIBLE SHIT OFF iy ce V0 Bee athens TOR Li AL W UTES i Er ai T Tih r T oan Ta ITING MPA PE FIGURE 30 La Hpac E 7 FIT a Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door 5 Check for gas leaks by brushing on a soap and water solution Do not use open flame FIGURE 31 BRICK PANEL INSTALLATION 1 Remove the two brick retainers located on either of the firebox sides as illustrated 2 Remove the protective plastic wrap from all four pan els Centre the rear brick panel against the back of the firebox 3 Tilt and insert the left brick panel against the left side of the firebox ensuring that it butts up to the rear panel Excess material may be trimmed with a utility knife Secure in place using a retainer bracket and 2 of the screws Re peat for the right side 4 Slide the upper brick baffle into place over the side brick panels When s
11. wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch replace W415 0100 D 01 13 04 24 SYMPTOM PROBLEM TEST SOLUTION Main burner goes Refer to MAIN BURNER GOES OUT PILOT STAYS ON out pilot goes out Vent is blocked check for vent blockage Vent is re circulating check joint seals and installation 4 flexible vent has become re attach to fireplace disconnected from fireplace Main burner Blockage in vent remove blockage In really cold conditions ice buildup may occur flame is a blue on the terminal and should be removed as required ee Incorrect installation refer to Figure 16 to ensure correct location of storm collars Flames are very Aggressive venting action due Restrict vent exit See RESTICTING VERTICAL VENTS active to vent height VENT HEIGHT LESS THAN 10 FEET close air shutter slightly to reduce primary air VENT HEIGHT 10 TO 20 FEET close restrictor plate by 2 3 to 30 open from the normal factory setting VENT HEIGHT MORE THAN 20 FEET close restrictor plate com pletely from normal factory setting Flames are con Unitis over fired or under fired check pressure readings sistently too large Inlet pressure can be checked by turning screw A counter clock or too small wise 2 or 3 turns and then placing pressure gauge tubing over the Carboning oc test point Gauge should read 7 minimum 4 5 water column for
12. 1 64 approx from the electrode tip and the pilot burner To en sure proper electrode location tighten securing nut finger tight plus 1 4 turn No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor Pilot burning no gas Themostat or switch is defective connect a jumper wire across the wall switch terminals if to main burner gas main burner lights replace switch thermostat knob is on HI wall wall switch wiring is defective disconnect the switch wires amp connect a jumper wire across switch thermostat is terminals 1 amp 3 if the main burner lights check the wires for on defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Faulty valve replace Pilot goes out while Gas piping is undersized turn on all gas appliances and see if pilot flame flutters standing Main burner diminishes or extinguishes especially when main burner is in OFF position ignites Monitor appliance supply working pressure check if supply piping size is to code Correct all under sized piping Main burner goes out Pilot flame is not large enough or turn up pilot flame pilot stays on not engulfing the thermopile replace pilot assembly Thermopile shorting clean thermopile connection to the valve Reconnect replace thermopile valve Remote wall switch wire is too shorten
13. 2 IF VENTING IS VERTICAL FIGURE 26 i i ar Te Eia wh U H Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity INSTALLATION FRAMING Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face areas of the fireplace Noncombustible material brick stone or ceramic tile may protrude in these areas It is not necessary to install a hearth extension with this fireplace system When roughing in the fireplace raise the fireplace to ac commodate for the thickness of the finished floor materi als i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accesso ries Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face MANTLE CLEARANCES amp ENCLOSURES Combustible mantle clearance can vary according to the man tle depth Use the graph to help evaluate the clearance needed FIGURES 28 PRESTOP BRACER E Fh 1 clearance to combustibles from the vent pip
14. E ALUMINIUM LINER 5 FT GD 330 10 FOOT PART NO DESCRIPTION W010 0370 W010 0300 W410 0018 WALL SUPPORT ASSEMBLY 4 FLEXIBLE ALUMINIUM LINER 10 FT c w spacers 7 FLEXIBLE ALUMINIUM LINER 10 FT PART NO DESCRIPTION W500 0096 W500 0136 W010 0370 W175 0013 W175 0001 W573 0008 W660 0013 GD825N GD825P W 660 0011B KB35 W500 0033 W690 0001 GZ550 1KT GD65 GD36 GDL45K GDL45PB GDL45SS L45K L45PB L45SS GA 566 W690 0005 GA 72 GA 70 W175 0053 W585 0072 W585 0071 W175 0069 W175 0068 FIRE STOP FLEXIBLE VENTING FIRE STOP RIGID VENTING WALL SUPPORT ASSEMBLY 7 COUPLER 4 COUPLER HI TEMP SEALANT 3 OZ MODULATING REMOTE MODULATING VALVE REGULATOR For W660 0018 NG MODULATING VALVE REGULATOR For W660 0013 P REMOTE CONTROL ADVANTAGE PLUS VARIABLE SPEED SWITCH V S S MOUNTING PLATE for wall switch MILLIVOLT THERMOSTAT BLOWER KIT FAN KIT THERMOSTATIC SENSOR CONTROL KIT For USE wiTH GD65 ONLY BLACK LOUVRE KIT POLISHED BRASS LOUVRE KIT STAINLESS STEEL LOUVRE KIT BLACK LOUVRE KIT POLISHED BRASS LOUVRE KIT STAINLESS STEEL LOUVRE KIT HOT AIR DISTRIBUTION KIT THERMOSTAT 110V For USE wiTH GA 566 HOT AIR EXHAUST KIT EXTENSION KIT 5 Ft DURA VENT ZERO CLEARANCE ADAPTOR VENT PIPE SHIELD VENT PIPE COLLAR CONVERSION KIT NG LP CONVERSION KIT LP NG W415 0100 D 01 13 04 22 W415 0100 D 01 13 04 WARNING This is a fast acting thermocouple It is an integral safe
15. ING Warranty Brick Panel Installation General Instructions Log Placement General Information Door Opening Trim amp Louvres Care of Glass amp Plated Parts 17 OPTIONAL BLOWER INSTALLATION 5 8 VENTING 18 OPTIONAL FAN INSTALLATION Vent Lengths OPTIONAL THERMOSTATIC SENSOR Venting Options 19 20 OPERATION MAINTENANCE Air Terminal Locations Operating Instructions 9 13 INSTALLATION FRAMING Maintenance Horizontal Venting Installation 20 ADJUSTMENTS Vertical Venting Installation Pilot Burner Adjustment Restricting Vertical Vents Venturi Adjustments Fireplace Vent Connection 2 22 REPLACEMENTS Installation Ordering Replacement Parts Replacement Parts Mantle Clearances and Enclosures Terminal Kits Mobile Home Installation Vent Kits 14 GAS INSTALLATION Resneennae 23 24 TROUBLE SHOOTING GUIDE PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the fireplace Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace Framing It is imp
16. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 FOR VENTED GAS FIREPLACE HEATERS QUALITY FIREPLACES GAS DIRECT VENT MILLIVOLT SYSTEM INSTALLATION AND OPERATION INSTRUCTIONS FOR LISTED DIRECT VENTED GAS FIRED WALL FURNACE NATURAL GAS MODEL GD45 N PROPANE GAS MODEL GD45 P CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicin ity of this or any other appliance WHAT TO DO IF YOU SMELL GAS e Do not try to light any appliance e Immediately call your gas supplier Do not touch any electrical switch from a neighbour s phone Follow Do not use any phone in your build the gas supplier s instructions ing If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warnock Hersey TF C I am US Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca W415 0100 D 01 13 04 2 TABLE of CONTENTS PG2 5 INTRODUCTION 1416 FINISH
17. N dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective pa
18. NET aan FIGURE 33 ASSEMBLY DOOR OPENING To open the door the trim must be removed When opening the fire viewing door a simple procedure must be followed in order to not damage the door First open the valve control door Next remove the louvres CATC located above the door The door is se cured by two latches at the top and an HANDLES other two at the bottom Pull the latch han dies towards you and release each catch The door may now be safely opened To close the door repeat in reverse order DOOR REMOVAL To remove the door fully open to 90 lift up and off TRIM INSTALLATION The 2 vertical trim pieces are each held on with two mag nets Attach the trim to the magnets GDL45 LOUVRE INSTALLATION The louvre assemblies are installed as illustrated in figure 33 In addition the louvre hood located above the upper louvres is held in place with 4 clips Slide the short leg of the louvre hood into the clips as shown W415 0100 D 01 13 04 L45 LOUVRE INSTALLATION FIGURE 34a c fA A S A J f f f f f A A AA S A gr pag rr A f A A HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening Secure using two screws located through the slots UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots located a
19. Pa When the fireplace is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the fireplace shall be installed on a metal or wood panel extend ing the full width and depth The optional heat circulating blower is supplied with a cord If installed the junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELEC TRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States Mobile home installation must conform with local codes In the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Se ries in Canada or the manufactured home construction and safety standard Title 24 CFR part 3280 or the Fire Safety Criteria for manufactured home installations Sites and Community Standard ANSI NFPA 5OIA in the United States ELECTRICAL INLET W415 0100 D 01 13 04 LEFT SDE FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUAL ITY Maximum input is 45 000 BTU hr for natural gas and 40 000BTU hr for propane When the fireplace is installed at elevations above 4 500ft and in the absence of specific recommendations from the local authority having jurisdic tion the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum ou
20. URE 11 This application occurs when venting through a roof In stallation kits for various roof pitches are available from your Napoleon dealer See Accessories to order the spe cific kit required 1 Determine the air ter minal location and move the stove into po sition Cut and frame 9 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the stove pipe and any combustible material Try to centre the ex haust pipe location midway between two _ joist to prevent hav ing to cut them Use a plumb bob to line up the centre of the openings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insu lation from filling up the 1 air space around the pipe Nail headers between the joist for extra support 2 Apply a bead of caulking not supplied to the frame work or to the Wolf Steel vent pipe shield plate or equiva lent in the case of a finished ceiling and secure over the Opening in the ceiling A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant bet
21. W455 0067 W455 0041 W660 0042 W357 0001 W455 0067 W455 0069 W010 0794 W010 0795 W680 0005 W680 0004 LOG SET COMPLETE EMBER FRONT BRICK 8L EMBER FRONT BRICK 8R LOG 1 LOG 2 LOG 3 LOG 4 LOG 5 LOG 6 LOG 7 LATCH TRIM DOOR c w GLASS GLASS c w GASKET DOOR GASKET 120 BLACK DOOR FRAME BRICK PANEL KIT REAR BRICK PANEL RIGHT SIDE BRICK PANEL LEFT SIDE BRICK PANEL BRICK BAFFLE LOUVRE HOOD CLIP HIGH TEMPERATURE SEALANT 3 oz CERAMIC MAGNET NAPOLEON LOGO NATURAL GAS VALVE PROPANE GAS VALVE BURNER 30 BURNER ORIFICE NG 49 BURNER ORIFICE LP BURNER ON OFF SWITCH PIEZO IGNITER NATURAL GAS PILOT INJECTOR PROPANE GAS PILOT INJECTOR NATURAL GAS PILOT ASSEMBLY PROPANE GAS PILOT ASSEMBLY THERMOCOUPLE THERMOPILE 35 1 12 TO 7 12 PITCH GD 110 36 8 12 TO 12 12 PITCH GD 111 3 FLAT ROOF GD 112 38 W010 0569 AIR TERMINAL 39 W120 0036 VERTICAL CAP 40 W170 0063 STORM COLLAR 41 W010 0567 ROOF SUPPORT 42 W263 0054 W263 0055 W263 0056 ROOF FLASHING TERMINAL KITS 43 PERISCOPE 44 WALL TERMINAL KIT GD 201 GD 222R INSTALLATION DATE OF FIREPLACE DESCRIPTION OF PART 2 3 PART NUMBER 4 5 FINISH IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER VENT KITS GD 220 5 FOOT PART NO DESCRIPTION 45 46 W010 0397 W410 0017 4 FLEXIBLE ALUMINIUM LINER 5 FT c w SPACERS 7 FLEXIBL
22. e LT aL eet 40 FT MAX rece EICURESS E111 FT MIN VERTICAL COC ee i RISE in feet TITTAT z zE AO R 8 FT MAX HE pa j i a 8 PEACH 1FTMAX J FAL HORIZONTAL VENT RUN in feet VENTING OPTION 2 Use this chart to calculate vertical rise for horizontal run between 3 feet maximum length when the vertical rise is at its minimum of 1 foot and 20 feet ___20FTMAX _ w 3 FT MAX ea FIGURES 6 Hoo LLU 20 FT MAX VERTICAL 4 H IE FT MIN RISE in feet 7 F l l maman e i it j F m i E D oy itt FCT HORIZONTAL VENT RUN When venting the horizontal run must be kept to a in feet minimum of 10 inches or a maximum of 20 feet W415 0100 D 01 13 04 VENTING OPTION 3 Use this chart to calculate the vertical rise when using a total of 2 horizontal runs When the vertical rise is at its minimum of 1 foot the first horizontal run can be a maximum of 2 feet and 1 foot maximum for the second run When the vertical rise is at its maximum of 20 feet the first horizontal run can be a maximum of 8 feet and 10 feet maximum for the second run 10 FT MAX i gt e ol e ot 20 1FTMAX et FIGURES 7 _ t 16 n ie val F4 20FTMAX VERTICAL am 1 FT MIN RISE in feet ii i 8 FT MAX il i ph hele tae i 2 FT MAX i al ad l 4 j COMBINED HORIZON TAL VENT RUN in feet VENTING OPTION 4 Use this
23. e must be maintained The U channel may be removed if framing is faced with a noncombustible material cement board not supplied These same mantle clearance requirements apply to any combustibles protruding on either side of the fireplace ee i 2 ee n a ee oe a z n f j 3 f E MOBILE HOME INSTALLATION The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 screws inserted through the holes in the base to secure It is recommended that the fireplace be secured in all installations In Canada mobile home installation may be vented hori zontally or vertically In the United States it may only be installed vertically See Vertical Venting or Horizontal Air Terminal Installation for installation W415 0100 D 01 13 04 13 14 GAS INSTALLATION 1 Route a 3 8 N P T black iron gas line 1 2 type L copper tubing or equivalent to the fireplace 2 For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a conven ient location Route double strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length de pends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet 3 Attach the
24. e other storm collar centred between the air intake and air exhaust slots onto the air terminal Tighten securely Attach the rain cap 9 Continue adding rigid venting sections sealing and securing as above Attach a 4 collapsed telescopic pipe to the last section of rigid piping Secure with screws and seal Repeat using a 7 telescopic pipe 10 Run a bead of high temperature sealant around the outside of the 4 elbow Pull the adjustable pipe a mini mum 2 onto the elbow Secure with 3 screws Repeat with the 7 telescopic pipe 11 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air Space around the pipe INSTALLATION Proceed once the vent installation is complete Move the fireplace into position and secure using the nail ing tabs 2 per side and or secure to the floor using 10 screws not supplied It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local build ing codes To install the fireplace face flush with the fin ished wall position the framework to accommodate the thickness of the finished wall Pull out the four nailing tabs attached on either side of the fireplace and secure to the 2x4 framing to facilitate drywall installation i Ti FIGURE 24 Ty T FIGURE 25 22 IF VENTING IS HORIZONTAL 271
25. e power cord from the receptacle Connect all wires as shown Attach and secure the sensor assembly bracket to the se curing stud located next to the receptacle junction box at the bottom left of the unit using the lock washer and wing nut Ensure that the thermodisc touches the firebox wall Plug the power cord back into the receptacle When installed ensure that any excess wire is contained preventing it from making contact with moving or hot ob jects OPERATION MAINTENANCE OPERATING INSTRUCTIONS When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or at tempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a
26. electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise _ to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button igniter Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7 With pilot lit depress and turn gas knob counter clock wise to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed 2 For a complete shutdown procedure push in gas con trol knob slightly and turn clockwise to off Do not force 3 For a temporary showdown procedure set thermostat to lowest setting or remote switch to off Press and turn the gas knob clockwise to pilot W415 0100 D 01 13 04 19 20 MAINTENANCE Turn off the gas and electrical power before servicing the fireplace CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation a
27. erative that the control compartments burners and circulating blower and its passageway in the fire place and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materi als gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd NOTE CHANGES OTHER THAN EDITORIAL ARE DENOTED BY A VERTICAL LINE IN THE MARGIN W415 0100 D 01 13 04 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certi
28. ficate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new napoleon gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEO
29. fter servicing This fireplace and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of combustible materials gasoline or other flammable va pours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot as sembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 to 10 second total light up period is sat isfactory If ignition takes longer consult your Napoleon dealer distributor 7 Check that the gasketing on the door is not broken or missing Replace if necessary ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow Pio 7h Es HERH ee TA ae LARE WAT PALO Pe oe oa
30. hipped the brick panels range in colour from white to varying shades of brown During initial use the panels will darken temporarily and emit a slight odour for a few hours This is a normal condition that will not occur again Simply open a window to suffi ciently ventilate the room The appearance of the pan els will permanently lighten in colour with use W415 0100 D 01 13 04 LOG PLACEMENT PHAZER logs exclusive to Napoleon Fireplaces pro vide a unique and realistic glowing effect that is different in every installation Use only certified PHAZER logs avail able from your Napoleon Wolf Steel Ltd dealer POSITIONING THE LOGS IMPROP ERLY WILL CAUSE FLAME IMPINGE MENT AND CARBONING Position the logs as shown All logs are numbered S gt m i mmm m i e a Hi FIGURE 32c FIGURE 32a Log 6 has a leg that fits into an indentation on the top of log 3 gt Logs 5 and 7 fit onto the indentations of the lower logs Logs 2 and 3 have one leg on each underside that fits into the rectangular cutouts on the burner securing plate W415 0100 D 01 13 04 15 16 La v UPPER LOU RES lt PG SETS B na O ge E A joie n E a a T ema a a aa i p i L T pfu z r i ia es ee ee ee SS S Be Saad oe wee Ad Yih DOOR LATCH MAG
31. n nections is four excluding the fireplace and the air termi nal connections For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged e All horizontal runs must have a 1 inch rise per foot in all cases using Napoleon flexible venting components e Horizontal runs can have a 0 inch rise per foot using Simpson Dura Vent or Napoleon rigid venting components Foroptimum performance itis recommended that all hori zontal runs have a minimum 14 inch rise per foot using rigid venting e Provide a means for visually checking the vent connec tion to the fireplace after the fireplace is installed e Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 air gap between the inner and outer liner all around is re guired for safe operation e Use a firestop when penetrating interior walls floor or ceiling e For safe and proper operation of the fireplace follow the venting instruction exactly e Deviation from the minimum vertical vent length can cre ate difficulty in burner start up and or carboning Vent lengths that pass through unheated spaces attics garages crawl space should be insulated with the insu lation wrapped in a protective sleeve to minimize conden sa
32. oof using the screws provided The roof support is optional The venting is to be adequately supported using either an alternate method Suitable to the authority hav ing jurisdiction or the optional gt roof support ri mans T 2 Stretch the 4 diameter aluminium flexible liner to the required length Slip the liner a minimum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Seal using a heavy bead of the high temperature sealant iii eeue FIGURE 18 ii TERMINAL 3 Repeat using the 7 diam eter aluminium flexible liner 4 Thread the air terminal pipe assembly down through the roof The air terminal must be located vertically and plumb Attach the air terminal assembly to the roof support ensuring that a minimum 16 of air terminal will penetrate the roof when ce fastened 4 7 FLEX DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly cen tred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking AIR 4 FLEX PIPE PIPE Where possible cover the sides and a edges of the flash ing with roofing material
33. re the fireplace using the nailing tabs 2 per side and or secure to the floor using 10 hex head screws not supplied The liners should be flush with the exterior wall The air terminal may be recessed into the exterior wall or siding by 12 the depth of the return flange 4 From outside apply a bead of the high temperature sealant to the inside of both liners approximately 1 from the end of each liner 5 Holding the air terminal lettering in an upright read able position insert into both liners with a twisting motion to ensure that both the terminal sleeves engage into the liners sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking not supplied t CAaAULRING ene FLEX m OVERLAP PIPE i HI TEMP EALANT All horizontal runs must have a 1 inch rise per foot W415 0100 D 01 13 04 USING FLEXIBLE VENT COMPONENTS 6 If more than one length of liner needs to be used to reach the fireplace couple them together as illustrated Seal the joints using the same procedure as described in points 2 and 3 The vent system must be supported every 3 feet for both vertical and horizontal runs Use Napoleon support W010 0370 or equivalent noncombustible strap ping to maintain the 1 clearance from combustibles as well as to prevent sagging Epe bi UNG FIGURE 16 n JP WASHERS F COUPLER 1 A VERTICAL AIR TERMINAL INSTALLATION 1 Fasten the roof support to the r
34. rts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respec
35. service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance H 3 FEET 3FEE PA 12 INCHES 9 INCHES 6 FEET 3 FEETt Clearance to a mechanical air supply inlet PAA Clearance above a paved sidewalk or paved driveway located on TEREI 7 FEET public property unless fitted with a heat shield kit GD 301 J K L M 12INCHES tt 12 INCHES Clearance under a veranda porch deck or balcony N O 16 INCHES 16INCHES Clearance above the roof 2 FEETt 2 FEETt Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage Itis recommended to use a heat shield and to maximize the distance to vinyl clad soffits F The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes t Three feet above if within 10 feet horizontally A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single fami dwellings and serves both dwellings tt Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0100 D 01 13 04 INSTALLATION WALL AND CEILING PROTECTION For optimum performance i
36. t put for natural gas is 36 900 BTU hr at an efficiency of 82 with the fan on 78 4 with the fan off and 33 200 BTU hr for propane at an efficiency of 83 with the fan on 80 with the fan off Minimum A F U E Annual Fuel Utilization Efficiency rating is 64 Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cool ing down cycles are normal and are to be expected Change in flame appearance from HI to LO is more evident in natural gas than in propane CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass avail able from your Napoleon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is no
37. t is recommended that all horizontal runs have a minimum inch rise per foot using rigid venting For safe and proper operation of the stove follow the venting instructions exactly VERTICAL INSTALLATION HORIZONTAL INSTALLATION This application occurs when vent Pas ing through an exterior wall Lit Pie entail Having determined the air termi il TER SOUABE nal location cut and frame a hole iis hk HOLE in an exterior wall with a minimum Pata Tt square or round opening of 9 ae As an alternative to framing a vent J pipe shield may be installed en suring a 1 clearance to combustibles FIGURE 10 1 Mark and cut the vent pipe s shield to the determined depth of the i combustible wall Apply a bead of caulk a ing not supplied to the framework or to the a shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the re quired clearance to the 7 vent pipe Do not fill this cavity with any type of material Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop spacer il DETERWIHE THE EXACT HEIGHT FIG
38. t kept clean permanent discol ouration and or blemishes may result Provide adequate ventilation and combustion air Pro vide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace Objects placed in front of the fireplace must be kept a minimum of 48 away from the front face of the unit iy GAS IRLET Minimum clearance to combustible construc tion from fireplace and vent surfaces sides back bottom and top 0 inches vent pipe 1 inch recessed depth 22 inches VENTING VENTING LENGTHS Use only Napoleon or Simpson Dura Vent Model DV GS venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air termi nal locations for either system are set out in this manual and must be adhered to When using Napoleon venting components use only the following vent kits WALL TERMINAL KIT GD 222R or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD 110 8 12 TO 12 12 ROOF TERMINAL KIT GD 111 FLAT ROOF TERMINAL KIT GD 112 or PERISCOPE KIT GD 201 for wall penetra tion below grade in conjunction with the various termina tions use either the 5 foot vent kit GD 220 or the 10 foot vent kit GD 330 For Simpson Dura Vent follow the installa tion procedure provided with the venting components These vent kits allow for either horizontal or vertical venting of the fireplace The maximum number of 4 flexible co
39. t the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assembly back Lift the clip 1 7 OPTIONAL BLOWER INSTALLATION INSTALLATION TO BE DONE BY A QUALIFIED IN STALLER and must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States FIGURE 35 SW ic Ha Ei The three slots on the blower mounting bracket allow ease of adjustment when j attaching the blower For a quiet running blower do not allow the FIGURE 36 assembly to sit on the firebox base Slide the vibration reducing pad B the clip C and up against eaded stud B at the other Mhe blower must be able to itioned entirely onto the A FIGURE 37 blower onto its Slide it past the Is and into the clip C Secure to the threaded stud using the lock washer and wing nut provided En sure that the blower does not touch the fire place base or the fire box Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the se curing stud at the bottom left of the unit using a lock washer and wing nut Ensure that the thermodisc touches the fire box wall Attach the connectors from the black and red wires to the blower A
40. t to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0100 D 01 13 04 4 GENERAL INSTRUCTIONS GENERAL INFORMATION This gas fireplace should be installed and serviced by a qualified installer to conform with local codes Installation prac
41. tices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State e The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log e The appliance off valve must be a T handle gas cock e The flexible connector must not be longer than 36 inches e The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current CAN CGA B149 Installation Code in Canada or to the National Fuel Gas Code ANSI 2223 1 and NFPA 54 in the United States Suitable for mobile home installation if installed in accordance with the current standard CAN CSA Z240MH Series for gas equipped mobile homes in Canada or ANSI 2223 1 and NFPA 54 in the United States The fireplace and its individual shutoff valve must be discon nected from the gas supply piping system during any pres sure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 k
42. tion e Purge all gas lines with the glass door of the fireplace open Assure that a continuous gas flow is at the burner before closing the door 5 e Under extreme vent configurations allow several min utes 5 15 for the flame to stabilize after ignition e Eight 8 inches is the minimum bend radius allowed for the 7 diameter flexible air liner When terminating vertically the i z vertical rise is a minimum 36 prm k 7 inches and a maximum 40 feet T above the fireplace Me z FIGURE 2 Do not radius vertical vent rises X FIGURE3 U Lat E CEEE oe 1 FIGURES 4a Eh i pode WS l 4 When venting the immediate horizontal run must be kept to a minimum of 10 inches or a maximum of 3 feet a z a _ Z i iiia Fn i ote Ni a m m ae al os u ama n i e a soa E m a FIGURES 4b ah W415 0100 D 01 13 04 Use the venting option charts to calculate vertical rises for horizontal runs between 3 and 20 feet When calculating maximum run lengths include 10 feet for each 90 elbow or 5 feet for each 45 elbow DO NOT INCLUDE THE FIRST ELBOW DIRECTLY OFF THE UNIT VENTING OPTION 1 Use this chart to calculate vertical rise for horizontal run between 1 foot maximum length when the vertical rise is at its minimum of 1 foot and 8 feet z l 40 HeH BEAN i B EAN NEE NENEN E E F eF n
43. ttach and secure the variable speed switch using the nut provided Plug the harness cord into the receptacle i r i m a ml f Lda ine ba l JUNCTION BOX FIGURE 39 FIGURE 40 alt M YARIABI E ar Ane SPEED RAE The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained preventing it from making con fact with moving or hot objects Because the blower is thermally activated when furned on it willautomatically start approximately 10 minutes after lighting the fireplace and willrun forapproximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bear ings causing irreparable damage and must be pre vented from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy W415 0100 D 01 13 04 OPTIONAL FAN INSTALLATION ELECTRICAL INSTALLATION TO BE DONE BY A QUALI FIED INSTALLER and must be connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States To safely install the fan turn off the electricity first _ 7 HERM TATE 1h BEWSA A OP DORAL RAE E PETU roe GRaLKET
44. ty component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd 23 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Pilot goes out when System is not correctly purged purge the gas line with the glass door open the gas knob is re f leased Out of propane gas fill the tank The gas valve has an Pilot flame is not large enough turn up the pilot flame interlock device Pilot flame is not engulfing the gently twist the pilot head to improve the flame pattern which will not allow thermocouple around the thermocouple the pilot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool Faulty valve replace Thermocouple shorting faulty loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve Pilot will not light No spark at pilot burner check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace electrode if ceramic insulator is cracked or broken replace the push button ignitor E pa Bl I I I I Out of propane gas fill the tank Spark gap is incorrect spark gap should be 0 150 to 0 175 5 32 to 1
45. ween the pipe and the firestop spacer 3 In the attic after the pipe has been installed slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insu lation from filling up the 1 air space around the pipe W415 0100 D 01 13 04 9 10 Use only eee aluminum flexible liner kits marked Wolf Steel Approved Venting as identified by the stamp only on the 7 outer liner For safe and proper operation of the fireplace follow the venting instructions exactly The vent system must be supported every 3 feet for both vertical and horizontal runs Use Wolf Steel support W010 0370 or equivalent non combustible strapping to maintain the 1 clearance from combustibles as well as to prevent sagging HORIZONTAL AIR TERMINAL INSTALLATION 1 Stretch the 4 diameter aluminium flexible liner to the required length taking into account the additional length needed for the finished wall surface Apply a heavy bead of the high temperature sealant supplied with the unit to the inside of the 4 liner approximately 1 from the end Slip the liner a minimum of 2 over the fireplace vent collar and secure with 3 8 screws 2 Using the 7 diameter flexible aluminium liner apply sealant slide a minimum of 2 over the fireplace combus tion air collar and secure with 3 8 screws 3 Insert the liners through the firestop Position and secu
46. y of the ex haust gases slowing down the flame pattern and creating a more traditional gentle appearance Specific instructions are shown in Trouble Shooting FIGURE 20 FIREPLACE VENT CONNECTION 1 Install the 4 inch diameter aluminium flexible liner to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature seal ant provided 2 Install the 7 inch diameter aluminium flexible liner to the fireplace Attach and seal the joints FIGURE 21 W415 0100 D 01 13 04 12 USING RIGID VENT COMPONENTS For safe and proper operation of the fireplace follow the venting instructions exactly For optimum performance it is recommended that all horizontal runs have a minimum 14 inch rise per foot using rigid venting The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers W615 0033 every 3 feet and either side of each elbow to maintain the minimum 11 4 clearance be tween the outer and inner vent pipes Use Wolf Steel sup port ring assembly W010 0370 or equivalent noncombus tible strapping to maintain the minimum 1 clearance to combustibles for both vertical and horizontal runs HORIZONTAL AIR TERMINAL INSTALLATION 1 Move the fireplace into position Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface
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