Napoleon Fireplaces EPA 1100 User's Manual
Contents
1. FIREBRICKS 2 SIDES BACK BOT ON GERM CONTROL CLOSED NL COMBUSTION AIR INTAKE PRIMARY AIR SECONDARY AIR FIGURE 1 Be sure to provide sufficient combustion air There are many other appliances in your home competing for air such as a kitchen range hood forced air heating de vices or a bathroom exhaust fan Expansion contraction noises during heating up and cooling down cycles are normal and to be expected After extended periods of non operation such as fol lowing a vacation or a warm weather season the fire place may emit a slight odour for a few hours This is caused by dust particles in the firebox burning off Open a window to sufficiently ventilate the room W415 0360 11 05 02 CALIFORNIA PROP 65 WARNING Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm PEDESTAL MODELS ONLY If the outside air feature of the stove is utilized you will never experience a shortage of combustion air If you choose not to utilize outside air and experience draft or smoking problems you may need to open a door or window WARNING Burning your unit with the ash dump door open or ajar creates a fire hazard that may result in discoloration to the gold plated door in ternal damage to the stove or a house and or chim ney fire To ensure that the ash dum2. 1100C 11001 1400 1401 14001 1900 GREEN T LETTERS bs BASE PART NUMBER 30 KB 36 VARIABLE SPEED CONTROL C W KNOB MODEL 1101 BROWN E 31 W010 0243 ASH PAN NO FRONT PLATE MODELS 1100 1400 1900 pi ack 32 W325 0011 ASH PAN HANDLE 1100 1400 1900 BLUE B 33 W510 0001 5 16 PLUG MODELS 1100L 1400L 1401 34 W135 0143 CAST TOP 35 W135 0144 CAST SIDES 36 W135 0145 CAST ASHLIP 37 W135 0146 CAST LEG 38 W135 0147 CAST DOOR FOR AVAILABLE PORCELAIN COLOURS ADD THESE LETTERS TO THE BASE PART NUMBER GREEN F BROWN N BLACK W415 0360 11 05 02 16 T SS EX 1 TI 5 N z HR r i i hash Toes p i 5 7 i 5 1 x E ame EY eS 13 k W415 0360 11 05 02
3. side bricks from inside the firebox 4 7 s and 2 2 s Then remove the rest of the side and back bricks from the right side of the 1101 insert It is not necessary to remove the bottom bricks 3 The access panel can be removed by taking out the 8 10 self taping screws 5 16 nut driver will be required to com plete this job Unplug wires from the thermal switch on the panel See FIGURE 13 4 Remove the securing wingnut from the fan mounting bracket slide the bracket to the right and rotate the left side of the assembly out of the cavity to clear the blower motor Disconnect the two wires from the fan motor Re move the ground wire from the fan mounting bracket then the assembly can be taken out of the rear cavity through the access door opening 5 Remove the 3 screws that hold the fan to the mount ing bracket Service or replace the fan as required GASKET SWITCH FIGURE 13 GROUND STUD WINGNUT SECURIN TAB Li FIGURE 14 6 Reinstall the blower assembly making sure the blower bracket is seated under the securing tab FIGURE 14 Reattach the wire con nectors FIGURE 15 7 Replace the gasket on the ac cess door To replace the access panel reverse Step 3 8 Replace the bricks into the fire box Reinstall the door FIGURE 15 1401 FAN SERVICE OR REPLACEMENT 1 Turn off all electrical power to the insert Remove the glass door and set aside in a safe place 2 Re
4. Replacement Parts Accessories SPECIFICATIONS MODEL 1100 MODEL 1101 MODEL 1400 MODEL 1401 MODEL 1900 1100 amp 11000 INSERT 8 14001 INSERT WIDTH 295 1 2 in 65 cm 28 in 71 cm 25 1 2 in 65 cm 25 1 2 in 65 cm 25 1 2 in 80 cm DEPTH 22 1 2 in 57 cm 24 in 61 cm 27 in 69 cm 27 in 69 cm 31 1 2 in 65 cm DEPTH BEHIND FLASHING 16 1 2 to 21 in 14 1 2 in 37 cm 42 to 54 cm 7 1 2 19 05 cm 12 3 4 32 39 om PEDESTAL MODEL 33 1 4 in 84cm 21 1 4 in 55cm 33 1 4 in 84cm 21 1 4 in 54cm 33 1 4 in 84cm HEIGHT CAST MODEL 28 1 2 in 72cm LEG MODEL 32 in 81cm 32 in 81cm 34 x 46 31 34x 46x 31 cm 46 x 46 x 31 cm 46 x 46 x 31 cm 57 x 46 x 32 06 112 m 56 112 m 92 167 m 92 167 m 139 186 m 5 kg WEIGHT W O BRICKS 215 Ibs 97 5 kg 185 Ibs 83 9 kg 250 Ibs 113 kg 250 Ibs 113 kg 285 Ibs 129 kg WEIGHT OF BRICKS 110 Ibs 50 kg 120 Ibs 54 4 kg 145 Ibs 66 kg 145 Ibs 66 kg 114 106 52 kg FIGURES WILL VARY CONSIDERABLY WITH INDIVIDUAL CONDITIONS WOLF STEEL LTD ESTIMATED REALISTIC BTU H WITH HARDWOOD LOGS AND REGULAR REFUELING NOTE Changes other than editorial are denoted by a vertical line in the margin W415 0360 11 05 02 INTRODUCTION GENERAL INFORMATION Except for their different depths models 1100 1400 1900 and the fireplace inserts 1101 and 1401 are iden tical and use the same burning principles They were specifica
5. burning fire and when ig nited make an extremely hot fire So the smoke pipe and chimney should be inspected monthly during the heating season to determine if a buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire RUNAWAY OR CHIMNEY FIRE Runaway fires can be the result of three major factors 1 Using incorrect fuel or small fuel pieces which wood normally be used as kindling 2 Leaving the door ajar too long and creating extreme temperatures as the air rushes in the open door 3 Burning your stove with the ash dump door open SOLUTIONS 1 Do not burn treated or processed wood coal charcoal coloured paper or cardboard 2 Be careful not to over fire the unit by leaving the door open too long after initial start up A thermometer on the chimney connector and or stove top helps 3 Always operate the stove with the ash well in a closed position WHAT TO DO IF ARUNAWAY OR CHIMNEY FIRE STARTS 1 Close the door and draft fully 2 Call local fire department 3 Examine flue pipes chimney attic and roof of the house to see if any part has become hot enough to catch fire If necessary spray with a fire extinguisher or water from a garden hose 4 Do not operate the stove again until you are certain the chimney and its lining have not been damaged GASKET REPLACEMENT At the end of each burning season inspect the shield and gasket below the manifold for warping or
6. deteriora tion Replace if necessary Both are held to the mani fold with machine screws The shield and the 1 8 fibre cloth gasket are available from your Wolf Steel Ltd dealer See FIGURE 27 At this time also check that the door gasket is not worn or loose Replace with 3 8 high density fiberglass rope if necessary DOOR REMOVAL 1100C ONLY 1 Remove cast top 2 Pull pin from top door hinge It is important to hold the door while removing the pin Pivot the door to clear the top door hinge Lift the door off of the lower pin Do not pivot the door any further than necessary W415 0360 11 05 02 14 WOOD PILE MAINTENANCE Burn only dry clean unpainted wood that has been seasoned It produces more heat and less soot or creosote Freshly cut wood contains about 50 moisture while after proper seasoning only about 20 of the water remains As wood is burned this water boils off consuming energy that should be used in heating The wetter the wood the less heat is given off and the more creosote is produced Both hardwood and softwood burn equally well in this stove but hardwood is denser will weigh more per cord and burn a little slower and longer Firewood should be split stacked in a manner that air can get to all parts of it and covered in early spring to be ready for burning that fall Dry firewood has cracks in the end grain Cut the wood so that it will fit horizontally front to back making for easier loading and less o
7. following materials and workmanship in your new NAPOLEON wood fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel baffle retainer ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enam elled components aluminum extrusion trims ashdrawer and cast iron castings Electrical 110V components and wearable parts such as blowers thermal switch switches wiring fire brick gasketing and high temperature paint are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is non transferable and may not be extended whatsoever by any of our
8. has been replaced with a new 5mm thick plate of ceramic glass available from your Napo leon Wolf Steel Ltd dealer DO NOT SUBSTITUTE MATERIALS TO REMOVE THE GLASS When the unit is cool open the door and remove the screws and brackets holding the glass in place Remove all broken glass Wrap the edges of the new glass with a U shaped strip of fiberglass gasket covering 1 4 on each side Place the glass with the fiberglass gasket in position and replace the brackets and screws When finished you should be able to move the glass slightly horizontally and vertically STOVE INSTALLATION INSTALLING THE LEGS To avoid being damaged during shipping the stove has been bolted to the pallet and must be unbolted FIGURE 2A before the stove can be installed 1 Remove the 4 nuts and washers from the underside of the pallet 2 Lift the stove up and away from the pallet to clear the threaded studs sticking through the pallet Place the stove on its back onto a protective surface such as a carpet or blan ket to avoid scratches dur ing leg installation FIGURE 2B 3 Remove the four additional nuts from each of the four studs 4 Use four of the nuts and washers removed above to install the legs as illustrated in FIGURES 2a amp 2b 5 Lift the stove up and gently set down on all four legs Do not pivot unit up on its legs as this could result in damage to the legs ALCOVE INSTALLATION Model 1100 only may be installe
9. GASKET amp SHIELD 49 EPA RK SOLID BRASS RAILING KIT 1100L 1400L 18 W570 0007 SCREWS for MANIFOLD amp SHIELD 50 AK ADAPTER KIT FOR CISK MODEL 1101 19 GZ551 REPLACEMENT FAN 51 AK 2 ADAPTER KIT FOR CISK A MODEL 1401 20 W200 0077 BLACK TRIVET MODEL 1100 52 CISK CAST IRON SURROUND KIT PAINTED BLACK 21 EP 11MS 20 Saat Abi 52 CISK A CAST IRON SURROUND KIT ENAMEL PORCELAIN 53 EI 900K10 10 FLASHING C W BULL NOSE TRIM 1101 22 W580 0001 COMPLETE BRICK SET 1100 1100C 54 AIR CIRCULATION CHAMBER LOUVRES BLACK 22 W580 0002 COMPLETE BRICK SET MODEL 1400 MODELS 1100L 1400L 22 W580 0005 COMPLETE BRICK SET 1401 1400L 22 W580 0003 COMPLETE BRICK SET vopEL 1900 SERES 20 acr p OREO 22 W580 0006 COMPLETE BRICK SET 5 1101 1001 55 W320 0011 BLOWER GUARD mopeLS 1100L 1400L 23 EP 14MS Em 56 EP36 THERMOSTATIC SENSOR CONTROL KIT 24 690 0002 HEAT SENSOR MopELs 1101 1401 Sor Sear 2 ES 25 GS 330K BLACK TRIVET MODELS 1400 amp 1900 MODEL 1100L 1400L 26 EP 19MS MANIFOLD GASKET amp SHIELD mopEL 1900 _ 27 CL28 BLACK CANOPY LOUVRES vopgLs 1100 1400 1900 200 SE ENA RON E GOLD 27 CL28G GOLD PLATED CANOPY LOUVRES MODEL 1100L 1400L MODELS 1100 1400 1900 28 WO010 0349 PEDESTAL TRIM MODELS 1100 1400 1900 29 35 VARIABLE SPEED CONTROL c w KNOB FOR AVAILABLE PORCELAIN COLOURS MODELS 1100
10. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER U S ENVIRONMENTAL PROTECTION AGENCY E P A JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY D E Q PARTICULATE EMISSION STANDARDS BY E E M C THESE STOVES HAVE BEEN TESTED AND LISTED BY WARNOCK HERSEY LTD TO STANDARDS CSA B366 2 ULCS627 ULC 628 UL 1482 MODEL 1100 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES QUALITY FIREPLACES INSTALLATION AND OPERATION INSTRUCTIONS FOR HI TECH LISTED SOLID FUEL BURNING STOVES AND INSERTS FREE STANDING MODELS EPA 1100 1100L 1100C 1400 1400L amp 1900 INSERT MODELS EPI 1101 1401 WARNING If this unit is not properly installed a house fire may result FOR YOUR SAFETY Follow the installation directions This unit can be very hot when burning Combustible materials such as firewood wet clothing etc placed too close can catch fire Children and pets must be kept from touching the unit when it is hot The chimney must be sound and free of cracks Before installing your unit contact the local building or fire authority and follow their guidelines Operate only with door tightly closed Burn wood directly on firebricks Do not use a grate or elevate the fire At least 14 square inches 90 sq cm of outside air must be admitted to the room or directly to the unit through a 4 inch 10cm diameter pipe This unit is designed to burn natural wood only Higher effic
11. ORIES OPTIONS 4 PART NO DESCRIPTION PART NO DESCRIPTION 1 W325 0002 SPRING HANDLE SMALL 39 H222G GOLD PLATED DOOR 1 W325 0007 SPRING HANDLE LARGE 39 H222 BLACK DOOR 2 090 1 BRICK 1 40 W300 0017 DOOR GLASS ONLY 3 W090 0002 BRICK 2 41 WO020 0043 DOOR GASKET 4 W090 0003 BRICK 3 MODELS 1100 1100C 11001 1101 1900 42 N020 0050 GLASS GASKET 5 W090 0004 BRICK 4 LEFT 43 GS200 G ORNAMENTAL TRIVET GOLD PLATED MODEL 1100 6 W090 0005 BRICK 4 RIGHT 43 GS 330G GOLD PLATED TRIVET 1400 1900 7 W090 0016 BRICK 5 MODELS 1100 1100C 1400 1900 43 GS 530G ORNAMENTAL TRIVET 8 W090 0017 BRICK 6 MODELS 1100 1100C 1400 1900 GOLD PLATED MODELS 1400 1900 9 W090 0015 BRICK 7 44 EP62 1 VARIABLE SPEED BLOWER 10 090 0018 BRICK 4 8 MODELS 1100 11001 1400 1400L 1900 11 W090 0019 BRICK 9 45 W500 0064 FRESH AIR COVER PLATE 1100 1400 1900 12 W018 0077 10 FIBRE BAFFLE vopEL 1100 1100C 1100L 1101 46 444KT OUTSIDE AIR KIT 1100 1400 1900 13 W018 0078 11 FIBRE BAFFLE 1400 14001 1401 47 470 0002 ENAMEL TOUCH UP amp BRUSH sPECIFY COLOUR 14 W018 0079 12 FIBRE BAFFLE _ 1900 MODELS 1100 1400 1401 1900 15 W715 0073 ASH FENDER TRIM C W CORNER BRACKETS 48 5 LOW CLEARANCE FLUE CONNECTOR MODEL 1401 16 W160 0014 SPRING CLIP FOR ASH FENDER 49 EPI RK SOLID BRASS RAILING KIT MODEL 1401 17 WO010 0347 AIRWASH
12. The paint may also smell a little for the first few fires as it cures and you may wish to open a door or window to alleviate the smell To start a brisk fire is required Place loosely crum pled paper on the floor of the stove and cover with dry kindling Open the draft control fully by pulling the lever forward Light the paper and leave the door slightly ajar one inch until all kindling is burning To maintain a brisk fire a hot coal bed must be established and main tained Slowly add larger wood 2x4 size pieces Lay the pieces lengthwise from side to side in the hot coal bed with a shallow trench between so that the primary air can flow directly into this trench and ignite the fuel above When the fire seems to be at its peak medium sized logs may be added Once these logs have caught fire care fully close the door Closing the door too quickly after refueling will reduce the firebox temperature and result an unsatisfactory burn Remember it is more effi cient to burn medium sized wood briskly and refuel frequently than to load the fireplace with large logs that result in a smouldering inefficient fire and dirty glass As soon as the door is closed you will observe a change in the flame pattern The flames will get smaller and lazier because less oxygen is getting into the combustion cham ber The flames however are more efficient The flames will remain lazy but become larger again as soon as the firebricks have been
13. anything that may be stuck at the opening Flip the cover up onto the ash pan when transporting the ashes to a closed container with a tight fitting lid for storage Carry the ash pan using the front and back handles FIGURE 26 UNITS WITHOUT ASH PAN Since these models have no ash pan shovel some ashes out through the door into a metal container with a tight fitting lid Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed Keep the closed container on a noncombustible floor or ground well away from all combustible materials The ashes should be retained in the closed container until all cinders have thoroughly cooled Cold wood ashes can be used on the garden or in the compost MANIFOLD SHIELD FIGURE 27 13 MAINTENANCE Check your chimney and chimney connector for creosote and soot buildup weekly until a safe frequency for cleaning is es tablished If accumulation is excessive disconnect the stove and clean both the chimney and the stove You may want to call a professional chimney sweep to clean them Both have to be cleaned at least once a year or as often as necessary Remove fibre baffles and clean above them once a year Re place any broken bricks CREOSOTE FORMATION AND REMOVAL When wood is burned slowly it produces tar and other organic vapours which combine with expelled moisture to form creosote These vapours condense in the relatively cooler chimney flue of a slow
14. arranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0360 11 05 02 PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE TABLE of CONTENTS PG 2 4 INTRODUCTION 10 11 FINISHING Warranty Brick Installation General Information Ornamental Trivet Installation Care of Plated amp Enamelled Parts Care of Glass 5 6 INSTALLATION Installing the Legs Alcove Installation Stove Installation Door and Handles Installation Pedestal Trim Installation 11 13 OPERATING INSTRUCTIONS Achieving Proper Draft Fire Extinguishers and Smoke Detectors Chimney Connection Fuel Loading and Burn Cycle Adding Chimney Sections Flash Fire Outside Air Extended Fire 6 7 MOBILE HOME INSTALLATION Smoking Venting Ash Removal Procedures Outside Air 13 MAINTENANCE 7 8 FIREPLACE INSERT Creosote Formation and Removal INSTALLATION Runaway or Chimney Fire Prior to Installation Gasket Replacement Installation into a Masonry Fireplace Door Removal Installation into a Factory Built Fireplace 14 WOOD PILE MAINTENANCE 8 9 OPTIONAL FAN amp SERVICE HISTORY INSTALLATIONS 15 16 REPLACEMENTS Stove Models Insert Models Ordering Replacement Parts
15. as the chimney had time to get hot Is the smoke passage blocked anywhere in the stove chimney connector or chimney Is the room too airtight and the air intake not connected to the out side Try with a window partly open Is the smoke flow impeded by too long a horizontal pipe or too many bends Is it a weak draft perhaps caused by a leaky chimney a cold outside chimney too large a diameter of a chim ney too short a chimney or a chimney too close to trees or a higher roof Has a direct flue connection been used rather than a chimney liner continuous from cap to fire place flue collar ASH REMOVAL PROCEDURES Allow the ashes in your firebox to accumulate to a depth of two or three inches they tend to burn themselves up When the fire has burned down and cooled remove any excess ashes but leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot char coal bed UNITS WITH ASH PAN To use your ash pan pull the ash dump handle forward FIGURE 26 rotate approximately 90 counterclockwise to the open position Rake the excess ashes into the ash pan Close the ash well NEVER OPERATE YOUR STOVE WITH THE ASH WELL IN AN OPEN POSITION This creates a fire hazard that may result in a house chim ney fire internal damage to the stove or discoloration to the gold plated door plated finishes are not covered by the warranty To ensure that the ash well is fully closed allow the door to snap shut dislodging
16. ctions twist lock ing clockwise securely to the re quired height The chimney must extend at least 3 feet above its point of contact with the roof and at least 2 feet higher than any wall roof or building within 10 feet FIGURE 6 If your chimney sys tem is enclosed within the attic area a rafter radiation shield is FIGURE 6 required PEDESTAL MODELS OUTSIDE AIR If possible connect the M air intake at the Uo CENA pedestal s back or E E b bottom to the outside with a 4 inch 100mm 7 aye k diameter fresh air kit p ud 32 E available at your X 4 ae Napoleon Wolf Steel ger Ltd dealer Follow D detailed instructions under Mobile Home Bling Outside Air oo 141101 11 3 8 A ae FIGURE 7 1S0 14 usa W415 0360 11 05 02 MOBILE HOME INSTALLATION PEDESTAL MODEL 1100 IS APPROVED FOR IN STALLATION IN MOBILE HOMES IN BOTH CANADA AND THE UNITED STATES PEDESTAL MODEL 1400 IS APPROVED FOR IN STALLATION IN MOBILE HOMES IN THE UNITED STATES ONLY PACK VLL be 45 SIDE WALL FIGURE 8 The pedestal base must be firmly bolted to the floor with 1 4 inch lag bolts Minimum clearances to combustibles are as shown in FIGURE 8 VENTING Connect the stove to a chimney system using a listed double wall con nector Security DL6 in Canada or Dura Vent DVL in the U S A Use chimney system listed to ULC 5629 in Canada or ei
17. d using a listed double wall connector such as Security DL6 in Canada the Simpson Duravent Plus DVL in the USA or an equiva lent double wall connector into an alcove having a depth of no more than 4 feet and a height of at least 7 feet The minimum clearances are as shown in FIGURE 3 ALCOVE FIGURE 3 STOVE INSTALLATION If the stove is to be installed on a combustible floor it must be placed on a approved non com bustible hearth pad that extends 8 200mm beyond the stove sides and back and 18 455mm to the front FIGURE 4A 18 acra v TLL 1 1 a 2 dE 1 M 3 2 FIGURE 4B SINGLE WALL CHIMNEY CONNECTOR 1100 1100L 1400 1400L 1900 12 305mm 10 254mm Ci 6 152mm 12 305mm 12 305mm 6 152mm 22 560mm 12 305mm 8 205mm DOUBLE WALL CHIMNEY CONNECTOR 1100 1100L 1400 1400L 1900 10 254mm 10 254mm 22 560mm 6 152mm 6 152mm 12 305mm 2 50mm 4 102mm 8 205mm CLEARANCES CAN BE REDUCED WITH SHIELDING ACCEPTABLE TO LOCAL AUTHORITIES CHIMNEY CONNECTION Vent the stove into a masonry chimney or an approved insulated solid fuel stainless steel chimney with as short and straight a length of six inch 150mm diameter smoke pipe as possible Connection to a masonry chim ney must be by a metal or masonry thimble cemented in place An insulated stainless steel chimney must be supported at the ceiling o
18. e on the stove to install an optional blower kit EP62 1 that comes complete with a variable speed switch to turn the blower on and off as well as adjusting the blower speed An optional thermostatic sensor control kit EP36 to thermally activate the fan is also available LEG MODELS ONLY Note if the optional blower EP62 1 is installed the blower guard W320 0011 must be installed This guard is available from your Napoleon dealer Attach the mounting bracket to the blower assembly Then attach the mounting bracket to the back of your stove push on the variable speed knob and plug into any grounded electrical outlet FIGURE 12 INSERT MODELS The 1401 insert comes equipped with two fans while the 1101 has one fan These fans are thermally acti vated Depending on the intensity of the fire the fans will start 15 30 minutes after lighting The heat sensor for the 1401 is located on the right hand side of the unit and the 1101 has a heat sensor located at the back on the blower access door When first starting the fire the sensor may be impeded by a large log or an unevenly burning fire causing the fans to cycle on and off To control this either build your fire up evenly or turn down the fans until the right side of the firebox is hot 24 75 a MOUNTING 1101 FAN SERVICE REPLACEMENT 1 Turn off all electrical power to the insert Remove the glass door and set aside in a safe place 2 Remove the top right
19. e to lie directly below the fireplace flue opening Allow two inches of material for a flange on all sides and cut to these measurements Bend down the flanges If you have never done this before it might be a good idea to make a cardboard pattern and test it first Fasten this flue cover in posi tion as high as possible with two masonry screws per side through the flanges into the fireplace FIGURE 11 DAMPER REMOVED OR FASTENED OPEN FLUE COVER INSTALLATION FIGURE 11 MODEL 1401 Illustrated In Canada Install a listed 6 inch diameter flexible stainless steel liner from the top of the chimney to the insert flue collar Attach a stainless steel liner connec tor or elbow to the liner and insert onto the flue collar Fasten with three screws Secure the top of the liner to the chimney cap using a liner support and chimney flashing Cap the top of the chimney liner assembly using an approved rain cap In the United States While it is not required it is recommended that a chimney liner be installed that is continuous from the insert to the top of the chimney particularly when the insert is installed in a basement For this type of connection use the In Canada instal lation instructions above W415 0360 11 05 02 In the United States continued If a continuous liner is not installed a direct flue con nection must be made The direct flue connection re quires a non combustible connector that extends from the i
20. e trim adhesive Insert one end of the brass trim into one of the slots located in the pedestal and pressing firmly guise proceed around to the other SD slot Cut trim to size Attach the rear knockout plate lo cated inside the ash pan for UL shipping purposes eee 2 pem FIGURE 24 OPERATING INSTRUCTIONS WARNING Remove all sources of gasoline or other flammable vapours and liquids in the vicinity of this or other appliances before lighting Your Napoleon EPA listed product is a Hi Tech unit designed with the most advanced technology The unit is extremely airtight It has an exclusive direct out side air supply optional kit a safety feature designed to prevent spillage and to keep your house free of car bon monoxide in case of a downdrafting chimney or an internal negative pressure The first fire s in your unit will be difficult to get going and keep going with little amount of heat being gener ated This is a result of the moisture being driven out of the fire brick Allow 30 to 40 hours of hot fires tem peratures in excess of 500 F 600 F before your unit will perform normally During the break in period the first 2 or 3 fires create only small hot fires using kin dling this will allow the firebrick to cure Do not be alarmed if small hairline cracks develop in the firebrick This is a normal occurrence and does not pose a safety hazard
21. ed prematurely and the unit itself has not reached optimum temperature Reopen the door and or draft control to re establish a brisk fire The other problem may have been wet wood The typical symptom is siz zling wood and moisture being driven from the wood ACHIEVING PROPER DRAFT Draft is the force which ASH FENDER moves air from the firebox ae up through the chimney The amount of draft in your ta chimney depends on the d length and diameter of 29 E chimney local geography nearby obstructions and FIGURE 25 other factors Adjusting the draft control regulates the temperature The draft can be adjusted from a low burn rate with the handle in fully to a fast burn rate with the handle fully out Inadequate draft may cause back puffing into the room through the stove insert and chimney connector points and may cause plugging of the chimney Too much draft may cause an excessive temperature in the stove glowing red stove parts or chimney connectors or an uncontrollable burn which can lead to a chimney fire or permanent damage to the unit Do not operate your stove insert for longer than 30 min utes with the draft control on HIGH fully open NOTE 1100C ash pan is not equipped with a cover or rear folding handle FIGURE 26 W415 0360 11 05 02 REAR FOLDING HANDLE O OPEN PULL AND ROTATE FIRE EXTINGUISHERS SMOKE DETECTORS All homes with a solid fuel burning f
22. f a likelinood that the wood will roll onto the glass Ideal lengths of wood are approximately 12 for EPA 1100 1100C 1100L and 1101 16 1 2 for EPA 1400 1400L and 1401 and 21 for EPA 1900 DO S DON TS Build a hot fire Take ash out immediately Let it accumulate to a Use only dry wood depth of at least one inch A good ash layer pro Several pieces of medium sized wood are vides for a longer lasting and better burning fire better than a few big pieces Burn wet wood Clean chimney regularly Close the door too soon or damper down too quickly Refuel frequently using medium sized Burn one large log rather than two or three smaller wood more reasonably sized logs Fine Tune the air settings for optimum Burn at continually low setting if glass door is performance constantly blackened This means the firebox tem perature is too low Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Service Performed Special Concerns W415 0360 11 05 02 15 ORDERING PROCEDURES Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following information 1 Model amp Serial Number of fireplace 2 Installation date 3 Part Number 4 Description of part 5 Finish REPLACEMENT PARTS ACCESS
23. heated thoroughly and the chimney becomes heated and provides a good draft At this point the roaring fire that you see when the door is opened is wastefully drawing heated room air up the chimney cer tainly not desirable Always operate with the door fully closed once the medium sized logs have caught fire W415 0360 11 05 02 11 12 You can now add larger pieces of wood and operate the stove normally Once the stove insert is entirely hot it will burn very efficiently with little smoke from the chim ney There will be a bed of orange coals in the firebox and secondary flames flickering just below the top fire brick You can safely fill the firebox with wood to the top of the door and will get best burns if you keep the stove pipe temperatures between 250 degrees Fahrenheit 120 degrees Celsius and 450 degrees Fahrenheit 270 de grees Celsius A surface thermometer will help regu late this Without a stove thermometer you are working blindly and have no idea of how the stove is oper ating A stove thermometer offers a guide to per formance Can t get the fire going Use more kindling and paper Assuming the chimney and vent are sized correctly and there is sufficient combustion air the lack of sufficiently dry quantities of small kindling is the problem Thumb size is a good gauge for small kindling diameter Can t get heat out of the unit One of two things may have happened The stove insert door may have been clos
24. iencies and lower emissions generally result when burning air dried sea soned hardwoods as compared to softwoods or to green or freshly cut hardwoods Do not start a fire with chemicals or fluids such as gasoline engine oil etc Do not burn treated wood coal charcoal coloured paper cardboard solvents or garbage which tend to produce more pollution than wood Do not let the unit become hot enough for any part to glow red KEEP THE STOVE TOP TEMPERATURE BELOW 700 F 371 C Attempts to achieve heat output rates that exceed design specifications can result in steel distortion and damage Wolf Steel Ltd 24 Napoleon Rd Barrie ON Canada L4M 4Y8 705 721 1212 Fax 705 722 6031 www napoleonfireplaces com Email ask napoleon on ca 4 Li DU 3 n E ces fe Ha E m ch b 1 T x E E z Wamock C Farm US W415 0360 11 05 02 F Pou d Brt cu NAPOLEON wood fireplaces are manufactured under the strict Standard of the World Recognized ISO 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer recetves the quality product that you expect from NAPOLEON NAPOLEON WOOD FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The
25. ireplace should have at least one fire extinguisher in a central loca tion known to all and at least one smoke detector in the room containing the fireplace If it sounds an alarm correct the cause but do not deactivate or relocate the smoke detector FUEL LOADING AND BURN CYCLE When loading the stove ensure that the two upper courses of firebrick are not lifted up and off their ledge For maximum efficiency when the stove is thoroughly hot load it fully to the top of the door opening and burn at a medium low setting Maximum heat for minium fuel op timum burn occurs when the stove top temperature be neath the trivet is between 500 F 260 C and 600 F 315 C The bricks will be nearly all white and the glass mostly clear The whiteness of the bricks and the clean ness of the glass are good indicators of your operating efficiency Not enough heat is produced when only one or two pieces of wood are burned or the wood may not burn completely A minimum of three pieces are needed to encase a bed of coals that sustains the fire Loosely stacked wood burns quicker than a tightly packed load Wood burns in cycles rather than giving a steady output of heat It is best to plan these cycles around your household routine so that only enough coals are left to start the next load In the evening load your stove at least a half hour before bed to ensure a good fire hot enough to close the draft control for an overnight burn Burn only dr
26. lly designed over many months of research to meet the 1990 U S A EPA particulate emission stand ards and have been extensively tested in Canadian and American laboratories This system is the most effi cient simple and trouble free we know and works as follows Combustion air enters through two holes in the bottom covered by a single draft control Air from the front hole goes up on either side of the door into a preheating airwash located across the top and then down the win dow to feed the fire and also to ensure that the glass remains clean Air from this hole also feeds directly into the combustion chamber at hearth level Second ary air from the rear hole travels up the back in the secondary air housing to the manifold located at the top and shoots out laterally to oxidize the gases below the smoke exit The combustion chamber is lined with high tempera ture firebrick on 2 sides the back and across the bot tom with a layer of fibre baffles at the top to maintain a high temperature in the combustion chamber so that gases mixing with the preheated air from the second ary air manifold tube are easily ignited and burned In deed it is fascinating to watch blue flames flickering much of the time from the manifold The stove sides and back are shielded to direct the heat upwards and forwards into the room E FLUE GASES CONS Ce ka HOT SECONDARY AI
27. move the two screws from the outer edge of the side panel s 3 Push the side panel toward the door and pull away from the insert releasing the panel from the keyed slot 4 Service or replace the fan s as required 5 Re install the side panel s by reversing the proce dure HEAT SENSOR RHESZIA FIGURE 16 W415 0360 11 05 02 10 FINISHING SIZES 11001100 momoo 1400 1401 1400 1900 1 2 3 4 5 6 7 8 9 10 11 12 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 1 1 4 x 4 1 2 x 9 4 1 4 1 4411 4 1 4 7 x 4 1 2 x 4 1 2 8 1 8 1 12 1 12411 12 37 x 4 1 2 x 9 2 83 2 83 2 43 2 4 2 1 2 4 1 2 notched 2 x 1 1 2 x 4 1 2 22 m es O x 4 1 2 x 9 light weight 4 81 64 1 1 4 x 2 1 4 1 2 2 2 2 dd nd FLOOR 1 1 4 x 2 1 4 x 6 1 8 Fibre baffle 9 x 1 x 12 Fibre baffle 9 x 1 161 2 FRoNT 125 Fibre baffle 9 x 1 19 1 2 1 9 MODEL 1100 1100C FIGURE 17 MODEL 1101 1100L FIGURE 18 MODEL 1401 1400L FIGURE 20 e Diwa nod AREA CIRCLED ON EACH FIGURE INDICATES THE BRICK RETAINER DETAIL MODEL 1900 FIGURE 21 BRICK RETAINER DETAIL TYPICAL W415 0360 11 05 02 BRICK and BAFFLE INSTALLATION With stove and chimney installation completed move the bricks into place by working as illustrated for your unit on page 10 1 Ins
28. n only be achieved if the opening height is suffi cient enough to allow the connector to fit under the non combustible facing The fireplace and chimney must be constructed in accordance with all national and local build ing code standards HINT FOR INSTALLING PORCELAIN ENAMEL INSERTS Ensure the base of the porcelain side pan els are protected from rubbing against the hearth when sliding your insert into the masonry fireplace PRIOR TO INSTALLATION Clean all ashes out of the inside of the fireplace Make sure that the chimney and fireplace are free of cracks loose mortar creosote deposits blockage or other signs of deterioration If necessary have any repair work done by a qualified professional before installing the insert Do NOT remove bricks or mortar from the fireplace In case of an outside air inlet or ash dump fill with fiberglass insulation Adhere to minimum clearances as shown in FIGURE 10 Do NOT place any combustible materi als furniture fire wood etc within 48 inches in front or 36 inches at the side of the insert FIGURE 10 Combustible material must not protrude more that 1 to the side of the insert or between the mantle and the top of the insert INSTALLATION INTO A MASONRY FIREPLACE 1 Remove the fireplace damper or fasten it perma nently open 2 Measure the throat of the fireplace and mark this shape on a piece of 24 gauge sheet metal flue cover cut a six inch 150mm hol
29. no lou vres or cooling air inlet or outlet ports are blocked unless specifically tested as such for each factory built fireplace manufacturer and model line Note using a louvred face plate surround complies with this require ment 6 Alteration of the fireplace in any manner is not per mitted with the following exceptions a external trim pieces which do not affect the opera tion of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed b the chimney damper may be removed to install the chimney liner 7 Circulating air chambers i e in a steel fireplace liner or metal heat circulator shall not be blocked 8 Means must be provided for removal of the insert to clean the chimney flue 9 Inserts that project in front of the fireplace must be supplied with appropriate support means 10 A permanent metal warning label must be attached to the back of the fireplace stating that the fireplace must be restored to its original condition for safe use without the insert W415 0360 11 05 02 OPTIONAL FAN INSTALLATION Drywall dust will penetrate into the fan bearings causing irreparable damage Care must be taken to prevent drywall dust from coming into contact with the fan or its compartment Any damage re sulting from this condition is not covered by the warranty policy Use of the fan increases the output of heat STOVE MODELS Provisions have been mad
30. nsert into the chimney flue liner and also that the installed flue cover be sealed below the entry point of the connector to prevent dilution of combustion prod ucts in the chimney flue with air from inside the house Cap the top of the chimney using an approved rain cap 1401 INSERT MODEL An optional low clearance flue connector is available to facilitate hook up into a tight fitting fireplace Consult your local dealer for details INSTALLATION INTO A FACTORY BUILT FIREPLACE The following installation requirements must be ob served when installing solid fuel burning inserts into factory built fireplaces 1 The factory built fireplace must be listed per UL 127 or ULC 5610 2 Clearances to any combustible material surround ing this insert as identified in Figure 10 must be fol lowed These clearance requirements supersede any pre existing facing material clearances listed for the factory built fireplace 3 Installation must include a full height listed chimney liner meeting HT requirements 2100 F per 1777 U S ULC 5635 Canada The liner must be securely at tached to the insert flue collar and the chimney top 4 Means must be provided to prevent room air pas sage to the chimney cavity of the fireplace This may be accomplished by sealing the damper area around the chimney liner or sealing the fireplace front 5 he air flow within and around the fireplace shall not be altered by the installation of the insert i e
31. p door is tightly closed al low the door to snap shut dislodging anything ashes or pieces of coal that may be stuck in the opening LEG MODELS ONLY If you experience smoking problems you may need to open a door a window or otherwise provide some method of supplying combustion air to the unit CARE OF ALL PLATED AND ENAMELLED PARTS Do not use abrasive cleaners to clean these parts Buff lightly with a clean dry cloth Prolonged high temperature burning with the door ajar may cause a permanent rainbowing effect on the lower edge of a gold plated door Porcelain enamel components must be handled with care The baked on finish is glass If struck it will chip Touch up paint is available through your Napoleon dealer CARE OF GLASS If the glass is not kept clean permanent discolouration and or blemishes may result Normally a hot fire will clean the glass The most common reasons for dirty glass include not using sufficient fuel to get the stove thoroughly hot using green or wet wood closing the draft so far that there is insufficient air for complete com bustion If it is necessary to clean the glass use a soft cloth with a nonabrasive cleaner DO NOT CLEAN GLASS WHEN HOT The glass is very strong but do not let burning fuel rest against it and always close the door gently If the glass should ever crack while the fire is burning do not open the door until the fire is out and do not operate the stove again until the glass
32. r roof and its installation must comply with its manufacturer s instructions THE TOTAL HORIZONTAL VENT LENGTH SHOULD NOT EXCEED 40 OF THE CHIMNEY HEIGHT ABOVE THE STOVE All horizontal smoke pipe must slope slightly upwards a minimum of 1 4 per foot 6mm 0 3m and all connections must be tight and secured by three sheet metal screws equally spaced An uninsulated smoke pipe shall not pass through an attic roof space closet or similar concealed space or through a floor ceiling wall or partition or any combustible construc tion W415 0360 11 05 02 DO NOT USE ANY MAKESHIFT MATERIALS DURING INSTALLATION 1 Move the stove into position with the flue centered midpoint between two joists to prevent having to cut them Use a plumb bob to line up the centre 2 Cut and frame an opening in the roof to provide a 2 clearance between the outside of the chimney and any combustible material DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL Nail headers between the joist for extra support Firestop spacers must be placed on the bottom of each framed opening in any floor or ceiling that the chimney passes through 3 Hold a plumb bob from the underside of the roof to determine where the opening in the roof should be Cut and frame the roof opening to maintain proper 2 clear ances gt 3 0n FIRESTOP SPACER UNDERSIDE OF JOIST FIGURE 5 ADDING CHIMNEY SECTIONS Add chimney se
33. representatives The wood fireplace must be installed by an authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any venting components used in the installation of the fireplace In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal condi tions After the first year with respect to the President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty No
34. tall two or three courses of brick on both sides of the unit Install two courses on the back wall Install the final course of bricks on the back wall These bricks are held in place by a brick retainer Before installing the bricks loosen the screw holding the retainer and ensure that it has been moved forward Insert the final two bricks behind the retainer and while still holding the bricks in place slide the retainer snugly into place Retighten the screw 2 Carefully pivot fibre baffle up on to the top of the side brick Slide it over onto the flange of the manifold Ensure that the top baffles are pushed all the way to the rear of the firebox leaving a minimum of a 1 inch gap along the front This will allow the flue gases to escape the firebox 3 Install the bottom bricks working from the back of the unit 4 Install the 2 bricks along the front ORNAMENTAL TRIVET INSTALLATION Insert the ornamental trivet into the space on the stove top FIGURE 22 DOOR and HANDLES INSTALLATION Hang the door using the hinge pins supplied Twist the large wire handle over the end of the handle rod ie Twist the smaller wire handle over the end of the air damper rod be low the door Install ash pan pull handle using screws and washers See FIGURE 26 FIGURE 23 PEDESTAL TRIM INSTALLATION Ensure that the pedestal sur Soe faces are clean and dry peel ET the protective backing from th
35. th sheet metal to avoid cold air spill age into the room A cover plate is available from your Wolf Steel Ltd dealer Avoid cutting away floor joists wall studs electrical wires or plumbing Seal around the outside pipe with insulation to prevent drafts If room air starvation occurs becausethe fresh air intake is blocked with ice leaves etc or because the stove door was left open or due to a strong exhaust fan operating etc dangerous fumes and smoke from the operating stove could be drawn into the room FIREPLACE INSERT INSTALLATION Your EPI 1101 and 1401 insert firebox is the exact du plication of the clean burning technology found in all Na poleon EPA certified freestanding stoves and in particu lar that of the EPA 1100 and 1400 External modifica tions have been made to allow its installation as a func tional fireplace insert with a heat circulating blower sys tem and a means of enclosing the solid fuel burning fire place cavity for greater heating efficiency The EPI 1101 insert must be installed into a solid fuel burn ing fireplace that is at least 16 1 2 to 21 inches deep 28 1 2 inches wide and 21 1 2 inches high with an approved lined chimney at least 15 feet high 4 6m Your EPI 1401 fireplace insert must be installed only into a solid fuel burning fireplace that is at least 14 inches deep 26 inches wide and 22 inches high with an approved lined chimney at least 15 feet high 4 6m This minimum re cess ca
36. ther of Simpson Dura Vent chimney models SDP or Dura Tech in the U S A The chimney must be installed in accordance with the manufacturer s instructions Use only specified components with no substitutions The chimney and pipe must extend at least 8 feet above the stove and 3 feet above the highest point of the roof Install a rain cap at the top which will not impede the smoke exhaust The chimney must be sup ported at the ceiling or roof so that its weight does not rest on the stove It must be installed between ceiling joists with radia tion shield and roof flashing so that the structural strength insulation and waterproof qualities of the home are not lessened Seal with silicone to maintain a va pour barrier at the chimney and outside air pipe penetrations FIGURE 9 MOBILE HOME ROOF FLASHING RADIATION SHIEL A CEILING SUPPORT TRIM COLLAR STOVE BOLTED TO FLOO HEARTH PAD OUTSIDE AIR Connection from the stove s air intake to the outside is mandatory in mobile homes only either through a hole in the wall to line up with the knockout in the pedestal back or through a hole in the floor to line up with the hole in the pedestal base Use a fresh air kit Secure the 4 inch diameter aluminum liner by flaring the end once it is inserted through the 4 1 2 inch diameter hole in either the back or base of the pedestal If the air in take is through the floor the hole in the pedestal back must be covered wi
37. twithstanding any provisions contained in the President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON wood fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configurations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the w
38. y seasoned wood It produces more heat and less soot or creosote Do not burn ocean beach wood Its salt content can produce a metal eating acid When refueling open the door slowly to prevent smoke spillage Use a pair of long gloves barbe cue gloves when feeding the fire Because these stoves burn at the front they are clean and efficient but they are also very hot and gloves are useful Keep a small steel shovel nearby to use as a poker and to remove ashes Do not store the wood within 3 feet 1m of the stove FLASH FIRE A flash fire is a small fire burned quickly when you don t need much heat After your kindling has caught load at least 3 pieces of wood stacked loosely Burn with the draft control fully open or closed only slightly EXTENDED FIRE Load your larger pieces of wood compactly packed close enough to prevent the flames from penetrating it completely After approximately 30 minutes depending on the size of the load close the draft control completely making sure that the fire is not extinguished TO CLOSE ROTATE PULL HANDLE DO NOT OVERFIRE THE STOVE Overfiring can occur by a burning large amounts of smaller wood pieces such as furniture scraps skids or treated wood b vigorously burning large loads of wood with the draft control on HIGH fully open for long periods of time one or two hours SMOKING A properly installed Napoleon unit should not smoke If yours does check the following H
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