NAMCO Bandai Games 1 User's Manual
Contents
1. namco Update 1 AQUA JET ROSTA SPRING SHAFT ASSEMBLY REPLACEMENT INSTRUCTIONS SAFETY WARNINGS Ensure that the machine is switched OFF and disconnected from the mains supply before commencing any work To maintain safety and minimise the risk of injury to personnel or damage to the machine follow the Instructions for Replacement precisely Some of the parts to be removed are heavy Ensure that at least two people are available to remove these items The air line connectors design is such that the more the tube is pulled the tighter the connection becomes so it is imperative that the blue locking ring is pushed towards the connector when removing the air tubes The compressor used in this machine has a reservoir tank and a loud hissing noise will be heard as the air is released when the first air tube is disconnected Take care not to squash or bend any of the air tubes during disassembly or reassembly If there are any doubts or queries please telephone Technical Service on 0181 324 6120 for advice before continuing TOOLS and PARTS REQUIRED Ratchet Handle Ratchet Handle Extension Bar Hex Sockets 10mm 13mm 17mm ie AF Spanner 13mm Pozi Driver No 2 Hex Wrench 8mm Security Wrench for M5 Security Button Head Screws Rosta Spring Shaft Assembly Part No 46000088A Supplied 10ml Loctite 242 Part No 95000004 Sup2. Bi decradera A a e Mont Peer Suppi river into either socket Refit the Air Tubes to connectors A and B The tubes are just pushed fully into the connectors Raise the level adjusters on the ride base and move it to the monitor cabinet Reconnect the Air Tube from the Ride Base to the Monitor Cabinet Turn the machine ON and listen for any air leaks If there are any leaks push the air tubes in fully until the connection is sealed Turn the machine OFF and disconnect from the mains Disconnect the air tube from the monitor cabinet and move the Ride Base away from the monitor cabinet and lower the level adjusters again Place the Control Arm Assembly onto the Wooden Plate and fit finger tight the 80ff Hex Head Screws M8x45 Tighten fully all of the M8x25 screws Note This item is heavy Ensure that two people are available to replace this item Reconnect the 3way and 15 way connectors to the Control Arm Assembly and make sure that the wires are re clipped and do not get caught or are under strain when the Control Arm is moved up and down Refit the rear Vac Form using 2off Security Head Screws M5x16 Refit the Side Vac Forms using MSx16 Security Screw the Goff Security Screws M5x16 3ea side Rear Vac Form Refit the Stand On Vac Form using the 4off Security Screw u M5x16 and 4off Security Se N o Screw M5x20 M3x16 Secunly Screw Side Vac Form Refit the Tank Vac Form using 4off Secur
3. and On dG u se A Metal Plate E NES m Remove 8off Hex Head Screws M10x25 retaining the Ride Base to the bearings Remove 4off Hex Head Screws Jom Heos M10x25 retaining the Ride Base to SEX the Joint Box on the underside aed Ride Base sserli y 24 0 25 Hex Head Soren Bearings Remove the Ride Base Assembly we Note This item is heavy Ensure that two people are available to remove this item Remove 7off Hex Head Screws M8x25 and remove the Rosta Spring Shaft Assembly from the Main Base Note This item is heavy Ensure that two people are available to remove this item Rosta Spring Brkt Rosta Spring Retaining Washer Spacer Washer M6x16 Hex Head Screw Swing Arm Swing Shaft Assembly 21 Remove the Hex Socket Head Screw M12x16 and remove the Retaining Washer 22 Remove 4off Hex Head Screws M6x16 and remove the Rosta Spring Bracket 23 Slide the Rosta Spring off the shaft 24 Remove the Spacer Washer and slide the Swing Arm Assembly off the shaft 25 Repeat steps 21 24 to remove the other Swing Arm Assembly CAUTION All Hex Head Screws must have Loctite 242 applied to the thread when being refitted Ensure that all Spring and Flat Washers are refitted and all screws tightened fully Failure to comply could lead to screws coming loose and creating a danger by causing injury or damage Note Take care not to spill Loctite 242 onto any painted surfaces as it could damage the
4. ity Head Screw M5x16 and 4off Security Head Screw M5x20 Refit the Vac Form Closing Bracket using 4off Security Head Screw M5x16 Ensure that all Security Head Screws are fully tightened 54 55 56 57 58 59 a b c d e f Replace the Rubber Skirts and fixing brackets using the 8off Security Head Screws M5x30 4ea side Raise the level adjusters on the Ride Base and move the Ride Base to the Monitor Cabinet Reconnect the air tube and loom connectors Refit the 4off Hex Head Screws M8x60 to join the Ride Assembly to the Monitor Cabinet ensuring that the air tube or wiring is not trapped Lower the level adjusters on the Ride Base so that the castors are approx 5mm from the ground Tighten the locking nut on each level adjuster to prevent it from moving Reconnect the mains lead and turn the machine back ON Re initialize the game Ensure that the Control Arm assembly and the Ride assembly are in the neutral stand by position Slide the Test Switch ON while pressing the Service Button The VOLUME INITIALIZE screen will be displayed At this time the Ride assembly and the Accelerator Lever are initialized Press the Start Button to initialize the Control Arm The HANDLE POLE ADJUST screen will be displayed Move the Control Arm fully UP and then fully DOWN The motion will be registered as the limits of the Control Arm Slide the Test Swi
5. paint Take care when reassembling not to squash or bend the Air Tubes or to trap any wires 26 Apply a thin coating of grease to the full length of each of the shafts on the new Rosta Spring Shaft Assembly 27 Slide the Swing Arm Assembly onto the shaft and replace the Spacer Washer Ensure that the Swing Arm is fully on the shaft and that it swings freely 28 Slide the Rosta Spring onto the shaft until it is in contact with the Spacer Washer 29 Refit the Rosta Spring Bracket using the 4off Hex Head Screws M6x16 30 Replace the Spacer Washer and fit and tighten fully the Hex Socket Head Screw M12x16 31 32 33 34 35 36 37 38 39 40 41 42 Repeat steps 27 30 to fit the other Swing Arm Assembly Replace the Rosta Spring Shaft Assembly to the Main Base Assembly and fit finger tight the 7off Hex Head Screws M6x25 Fully tighten the screws Note This item is heavy Ensure that two people are available to replace this item Replace the Ride Assembly on to the bearings and Joint Box making sure that the wires and air tube are passed through and taking care not to trap Dee Ja Box MJA Base Agge m bly fingers or clothing Note This item is heavy Ensure that two people are available to replace this item ar r Ar Fit finger tight the 80ff Hex Head Screws M10x25 to retain the Ride Assy to the Bearings 4112 75 Has Hean Sr es Push the Ride Base fo
6. plied Castrol LM Grease Part No Supplied Remove 4off Hex Head Screws M8x60 Raise the level adjusters on the Ride Assembly and separate the ride assembly from the monitor cabinet only sufficiently enough to disconnect the connectors and air line Note Ensure that the blue locking ring is pushed towards the connector when removing the air tube There may be a loud hissing noise as the air in the compressor tank is released Move the ride assembly away from the monitor cabinet to give sufficient room to work and lower the level adjusters to keep the ride assembly stationary whilst working Remove 8off Security Screws M5x30 4ea side and remove the rubber skirts complete with fixing brackets and lay on the Main Base Assy Note Take care not to bend or distort the long fixing brackets Remove 8off Security screws MSKZO Seca ly Siew MSE Sota Seite M5x16 4ea side and remove Yr needs N the Vac Form Closing Bracket re ee ie N Remove 4off Security Screw ae Er as M5x16 and 4off Security Screw M5x20 and remove the Tank F Vac Form Note Lift the Vac Form and turn it Se J E through 90 to remove it from the A Control Arm assembly Tame va cto f Remove 4off Security Screw M5x16 and 4off Security Screw M5x20 and remove the Stand On Vac Form MSx16 Security Screw ee SS AA he Remove 6off Security Scre
7. rward to align the holes in the Joint Box with the threaded holes in the Ride Base and fit the 4off Hex Head Screws M10x25 Tighten fully all 12 Hex Head Screws M10x25 Replace the Stand On Metal Plate on to the Ride Base making sure that the wires and air tube are passed through Sard On Metal Plale MB 25 Hes Head Scrows Fit finger tight the 2off Hex Head nr A OR T Screws 3 s x 9 4 AF to the top of the air e TE spring fy A NS exe wer AE rm S Fit finger tight the 8off Hex Head Screws M8x25 retaining the Stand On Metal Plate to the Ride Assembly Tighten fully the M8x25 and s x 3 4 AF screws Replace the Wooden Plate ensuring that the wires and air tube pass into the tank speaker box and are not trapped por mairena State S EN I ARA Suar Aratati Replace the Vac Form Support A Brackets and retain finger tight using eg Aoff Pozi Head Screws M5x25 a Note The Vac Form support Brackets are handed Ensure that they are fitted the correct way Fit finger tight 6off Pozi Head Screws M5x25 retaining the Wooden Plate to the Stand On Metal Plate Tighten fully all ten M5x25 screws Reconnect the 15way connector and refit the Earth wire using the Pozi Head Screw M4x12 in the Tank Speaker Box Ensure that the Earth Wire connection is tight 43 44 45 46 47 48 49 50 51 52 53 Reconnect the two 2way connectors on the air valves The plugs can go
8. tch to the OFF position to end initialization and to return to normal game mode REPLACEMENT IS NOW COMPLETED
9. w ae BE pe M5x16 3 screws each side and Re i remove the Side Vac Forms Remove 2off Security Screw u M5x16 and remove the Rear Vac Form M5x16 Security Screw Side Vac Form 10 11 12 13 14 15 16 17 18 19 20 Disconnect the 3way and 9way connectors located at the base of the control arm on the right hand side pta mes hun Remove 8off Hex Head Screws M8x45 and remove the control arm assembly The 13mm spanner will be required to remove the two front screws as there is insufficient room to use a socket Note This assembly is heavy ensure that at least two people are available to remove this unit Disconnect the 15way connector and remove the Pozi Head Screw a M4x12 retaining the Earth wire PREE E E E cri Siero inside the Tank Speaker Box FRE Eu ER Disconnect the Air Tubes from the connectors A and B and disconnect the two 2way connectors from the Air Valves Note Ensure that the Blue Locking Ring is pushed towards the connector when removing the air tube Remove 4off Pozi Head Screws M5x25 and remove the Vac Form Support Brackets Remove 6off Pozi Head Screws M5x25 and remove the Wooden Plate Remove 2off Hex Head Screws 7 X La AF from the top of the Air Sand On Metal Pale i MASSE Hax Haad Ber mars Spring f a ae a West Hoa end Scan 3 Br IN J i o E Au Spg Remove 8off Hex Head Screws se El Te VA e en M8x25 and remove the St
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