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Multiquip GX390K1SM32 User's Manual

1. 32 509321160 GUIDE HOLDER 33 012210020 1 10 20 7 34 515448170 GUIDE 35 515448180 SLIDE PLATE 36 014206015 5 1 6 15 37 011008015 1 15 38 031108160 WASHER FLAT M8 44 515334240 CABLE AY VIB 50 _ 515447180 CABLE SUPPORT VIB 68 506010070 150 71 959021911 TUBE 250 8501 72 50191000 TURN BUCKLE ASS Y 91 515115910 MRH800GS VIBRATION ROLLER LOWER CONTROL ARM ASSY REMARKS REPLACES 020416100 REPLACES 00122120 REPLACES 001520615 REPLACES 001220815 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 73 HONDA GX 390K1SM32 CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 74 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NO PART NAME QTY REMARKS 1 12200ZF6W00 HEAD COMP CYLINDER jm INCLUDES ITEMS W 2 122047 2306 GUIDE IN VALVE OVERSIZE 1 3 12205ZE2305 GUIDE EX VALVE OVERSIZE 1 4 122162 2300 CLIP VALVE GUIDE 1 5 12251ZF6W00 GASKET CYLINDER HEAD 1 6 123104 2020 COVER COMP HEAD 1 950051110530 TUBE 11X105 1 8 12391ZE2020 PACKING HEAD COVER 1 12 90014ZE2000 BOLT HEAD COVER 1 13 90042Z
2. 90 81 Piston Assembiy 82 83 Camshaft Assembly 84 85 Recoil Starter Assembly 86 87 Fan Cover Assembly 88 89 Carburetor Assembly 90 91 Air Cleaner Assembly 92 93 Muffler Assembly 94 95 Fuel Tank Assembly 96 97 Fly Wheel Assembly 98 99 Ignition Coil Assembly 100 101 Starter Motor Assembly 102 103 Control Assembly 104 105 Control Box Assembly 106 107 Label Assembly 108 109 Terms and Conditions Of Sale Parts 110 Specification and part number are Subject to change without notice PAGE 4 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order via Internet Dealers Only Order parts on line using Multiquip s SmartEquip website ll View Parts Diagrams Order Parts ll Print Specification Information Goto
3. ROTARY SHAFT DRIVEN BOGEN MIG ROTATOR uu u SOCKET HEAD BOLT 12X60 BEARING 6308C4 GEAR SPACER GEAR 38 KEY AW WASHER 13446 BOLT 12X30 T WASHER LOCK M12 SEAL CAP SC 90 10 OIL SEAL SC 659013 STOP RING R 90 PULLEY 86D A2 KEY 10X8X33 WASHER 13X50X6 V BELT A 38 RED COVER GEAR PACKING COVER WASHER LOCK M8 PLUGO BOLT 14X30T OED WASHER FLAT M8 OO H Co FS YY O N QTY REMARKS 1 215 2 F2116 2 2115 2 F2116 2 2115 2 2115 2 REPLACES 951400081 REPLACES 001221230 REPLACES 001220820 REPLACES 505015380 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 67 MRH800GS VIBRATION ROLLER UPPER CONTROL ARM ASSY UPPER CONTROL ARM ASSY PAGE 68 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 NO MRH800GS VIBRATION ROLLER UPPER CONTROL ARM ASSY UPPER CONTROL ARM ASSY PART NO 959403840 953402930 909010130 952405700 952403690 020418110 915447410 011208030 030208200 02108060 501011162 011206020 952404470 030206150 515334230 509326970 080200180 509436911 011208035 515334240 959404760 959404370 025910080 010505
4. a ROD BUSHING MB1625DU DISC PLATE DEAD MAN WASHER LOCK M12 SPRING DEAD MAN PROTECTOR DEAD MAN CLAMP TC 200 ROD STOPPER DEAD MAN SOCKET HEAD SCREW 6X6 KNOB 44D 78L TRAVELLING LEVER 260L LEVER SUPPORT VIB E G LEVER COVER VIB LEVER E G 133L GUIDE WIRE E G COVER HANDLE BOX ot WASHER LOCK M6 BOLSAS T COVER FOR CRANK START MRH THROTTLE WIRE 3 REMARKS REPLACES 020312100 REPLACES 099206006 REPLACES 001220610 REPLACES 001220830 FOR L100 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 71 MRH800GS VIBRATION ROLLER LOWER CONTROL ARM ASSY LOWER CONTROL ARM ASSY 91 PAGE 72 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 LOWER CONTROL ARM ASSY NO PARTNO PART NAME 2 001222055 BOLT 20X75T 3 031120320 WASHER FLAT M20 4 0322204550 CONICAL SPRING WASHER M20 5 020320160 NUTM20 6 022522017 LOCK NUT U M20 16 030208200 WASHER LOCK M8 18 501011162 ROD END PR6 209 20 952404470 WASHER 6 5 15 1 6 21 030206150 WASHER LOCK M6 22 515334230 AY 33050E1700 23 515335780 LEVER PV10 E START 24 0254060382 SPRING PIN 6X32 26 030210250 WASHER LOCK M10 27 001220635 BOLT 6X35 T 28 515450560 SPACER PV10 29 022710607 NYLON NUT M6 30 505015150 SPRING PLUNGER 31 020116130 6 10
5. dr KL cl REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W m MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 91 HONDA GX 390K1SM32 AIR CLEANER ASSY AIR CLEANER ASSY PAGE 92 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 AIR CLEANER ASSY AIR CLEANER ASSY NO PARTNO PART NAME QTY REMARKS 1 16271ZE2000 PACKING ELBOW 1 2 172107 3010 ELEMENT AIR CLEANER m INCLUDES ITEMS W 3 172187 3000 FILTER OUTER 1 5 17281ZE3WO00 COVER AIR CLEANER 1 6 17232891000 GROMET AIR CLEANER 1 8 17235ZH9N00 NOSE SILENCER 1 9x 172387 2310 COLLAR AIR CLEANER 2 10 17239ZE1000 COLLAR B AIR CLEANER 1 11 174102 9 00 ELBOW COMP AIR CLEANER 1 INCLUDES ITEMS 13 90203ZA0800 NUT WING 6MM BLACK 1 14 90325044000 NUT 2 15 90009ZE2003 BOLT WASHER 6X22 1 16 9405006000 FLANGE NUT 6MM 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 93 HONDA GX 390K1SM32 MUFFLER ASSY MUFFLER ASSY PAGE 94 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 MUFFLER ASSY MUFFLER ASSY NO PARTNO PART NAME QTY REMARKS 1 18310ZE2W61 MUFFLER COMP 100DB 1 2 18320ZE2W61 PROTECTOR COMP M
6. 27 SI LET PSY Q PAGE 54 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER HYDRAULIC SYSTEM ASSY HYDRAULIC SYSTEM ASSY NO PARTNO PART NAME QTY REMARKS 42 515447160 HOLDER UPPER 2 43 515447170 HOLDER LOWER 2 44 001520820 SOCKET HEAD BOLT 8X20T 8 45 515447140 COVER PIPE 2 46 012210020 BOLT 10 207 4 REPLACES 001221020 47 081110160 WASHER FLAT M10 IN SYSTEM8 48 515447150 PIPE OM B OM A 1 49 515447300 STAY PIPE 1 50 607010040 CLAMP CLA 3200 7D 1 51 952404470 WASHER FLAT 6 2 REPLACES 031106100 52 020106050 NO lees REPLACES 020306050 53 507010110 CLAMP TC 200 5 55 014208020 8 20 REPLACES 001220820 56 080208200 WASHER LOCK 8 2 57 954001520 ADAPTER CIN 1 2XPT3 8 1 58 031108160 WASHER FLAT M8 2 59 515225200 CHECK VALVE 7 16 2 60 954001090 ADAPTER CIN 3 8 PT1 4 1 61 954001010 JOINT PT3 8 1 62 954001620 FITTING TEE STIN3 8 PT3 8 1 63 954001630 NIPPLE PT3 8 1 64 954001650 TUBE 9 5D 7D 370 1 65 954001640 TUBE 9 5D 7D 290 1 66 954001100 ELBOW LIN 3 8 PT1 4 1 67 454010020 CLAMP TC 100 12 68 959021817 SPIRAL TUBE 6D 350L 1 69 959021818 SPIRAL TUBE 6D 510L 1 70 954001040 CAP PF1 4 2 81 515335451 SPACER PV10 1 82 0109051045 BOLT 10 40 dun REPLACES 001221040 83 012010030
7. 281 9 920202810 L NP 517 P N 920105170 CAUTION BEFORE ENGINE STARTING Travel lever should be in neutral position BEFORE TRAVELING ROLLER Parking break should be disengaged P N 920202920 P N 920104280 A CAUTION operation ad Operation Manual thoroughly before operating the machine ar necessary protectors and proper work clothes en refueling stop the engine and allow it to cool and operate only in well ventillated area in umes can result in sickness or death Sy I and vibration lever in the OFF position he throttle lever held below full speed rl N ARON neutral engine with tl ntin our work and leave the roller make sure to stop arking brake Engage blockings to front and rear drums iece of the like but do not park your roller on slope il or off the drums to avoid slipping before loading or s of crane should be carried out in safety transport shutdown engine engage brake apply blocking to drums and secure i sing towing hook provided at front and ar end TNFEIEDUFAUNSSIFO RON 7 65953559 a 9 9 9 5 oO gt A CAUTION When moving with engine shutdown Release hydraulic brake as shown in sketch to the left Try not to tow the machine with vehicle as it may cause trouble Upon completion of moving be sure to tighten the valve Observe proper tightening trogue When loose or damaged due to o
8. ELECTRIC DEVICE HONDA GX390 ASSY 30 DC 38 28 71 es 70 Fa p a6 35 29 DC ig db 34 I CONTROL BOX SWITCH I 170 145 144 STARTER CB104 REGULATOR PAGE 62 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS ELECTRIC DEVICE ELECTRIC DEVICE HONDA GX390 ASSY PART NO 915448210 607010080 515447370 952404470 0037806000 515447360 055300500 955300510 507010110 506010070 601303150 955405910 955405450 915449840 915449850 915337110 915449230 012210020 031110160 030210250 001200430 031104080 022710405 0105050616 030206150 952404470 916337580 915450740 955300480 955300490 915453230 915451000 011606025 030206150 915450930 PART NAME ROD BATTERY COTTER PIN 6 HOLDER BATTERY 6 7 WASHER FLAT M6 WING NUT MG uuu u BATTERY CORD TERMINAL COVER TERMINAL COVER CLAMP TC 200 CLAMP TC 150 RUBBER PLATE 160 226 1T MICRO SWITCH 700 COVER MICROSWITCH MRX READ CORD 550L COM ST READ CORD 550L N C ST HOLDER MICRO SWITCH PLATE MICRO SWITCH BOLI WASHER FLAT M10 WASHER LOCK M10 BOLT 4X30 WASHER FLAT M4 NYLON NUT M4 BOLT rr ne errr WASHER LOCK M6 WASHER FLAT MG BASE BATTERY 55B24 BATTERY CORD 1100L BATTERY TERMINAL 4 BATTERY TERMINAL READ CORD M SWITCH 550L 2 BRACKET REGU
9. Flush fuel system and replace 2 with correct type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Replace with correct type of Spark plug heat value improper spark plug Engine overheats Correct type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Governor adjusted correctly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Check entire fuel system for Fuel flow restricted leaks or clogs Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace sprial spring MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 37 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availibility of the parts listed Sample Parts List NO PART NO PART NAME QTY REMARKS 1 12345 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8
10. V belt clutch Check CAUTION These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number hours roller is in use and particular working conditions Fuel piping and connections should be replaced every 2 years TABLE 6 MRH 800GS ENGINE CHECK ITEM HOURS OF OPERATION Spark Plug Check Every 40 hours every week Oil or Fuel Leak Every 8 hours every day Tightness of Fastening Every 8 hours every day Every 8 hours every day Replenish to specified maximum level After first 25 hours then every 50 to Engine Oil Replacement iGo honk Air Filter Cleaning Every 100 hours See separate engine manual for details on engine check Engine Oil Check and Replenishment Daily Service Check for leakage of fuel or oil Check for loose screws including tightness See Table 7 below tightening torque for retightening TABLE 7 TIGHTENING TORQUE in kg cm DIAMETER a n enn onn tw enn Sonn enn 200m 1 200 2 000 2 900 4 200 5 600 300 650 In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw Remove soil and clean the bottom of compaction plate Check hydraulic pump piping and hose for any leakage A loosened hydraulic hose can be a cause for leakage Check hydraulic hose connections with wren
11. 71 952404110 COLLAR 10225 2 72 301010950 RETURN SPRING 1 73 0080004000 REPLACES 020304030 75 953406230 DRAIN JOINT 2 76 953406240 DRAINWASHER 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 59 MRH800GS VIBRATION ROLLER ENGINE ASSY CONT ENGINE HONDA GX390 ASSY CONT PAGE 60 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 NO PART NO 954001760 954406080 959026002 915450940 515450941 014208020 030208200 506010070 912239006 915451010 915010070 955300420 959021812 959021811 915449910 915449920 011006010 030206150 90131883000 9410912000 PART NAME OIL HOSE 9 5X19X380L OIL HOSE 13 20 TUBE 20D 330L JOINT M12 P1 5 30L JOINT M12 P1 5 87L BOLT OX On WASHER LOCK M8 CLAMP TC 150 ENGINE GX390K1SM32 WIRE HARNESS GROMMET SG26A HORN AY DC12V SPIRAL TUBE 6D 800L SPIRAL TUBE 6D 400L SWITCH S 1B W CORD READ CORD LAMP BOLT Turn WASHER LOCK M6 BOLT DRAIN PLUG WASHER DRAIN PLUG M12 PO dt ht MRH800GS VIBRATION ROLLER ENGINE ASSY CONT ENGINE HONDA GX390 ASSY CONT REMARKS REPLACES 001220820 REPLACES 001220610 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 61 MRH800GS ELECTRIC DEVICE
12. 21 515447020 22 046006009 23 080200450 24 952400450 25 954001460 26 954001710 27 954001370 27 954001830 28 959020013 29 516010080 29 954001840 30 955404270 515010040 32 915446940 33 952400130 34 012210035 35 0105050616 36 030206150 37 915447130 38 050210180 39 912010120 40 915447110 41 915447120 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 53 PART NAME OIL FILTER CPO 3 80 FILTER HEAD OIL ELEMENT ELBOW LIN 1 2 PT3 8 TUBE 9 6 12 7 300 SPIRAL TUBE 11D 350L TUBE 9 6 12 7 360 SPIRAL TUBE 11D 400L OIL PUMP PV10 610 OIL PUMP PV10 625 BRACKET PV10 COLLAR 10225 BOLT 10X35T WASHER LOCK M10 COUPLING FLANGE PV10 COUPLING PIN BEARING 6009DDU STOP RING S 45 WASHER 7X30X4 5 BUSHING CP 3 8 ELBOW PF3 8 PF1 4X2 OIL HOSE ML90 ML90X560 OIL HOSE ML90 ML90X560 BS SPIRAL TUBE 11D 600L OIL HOSE ML90 1005X600 OIL HOSE ML90 1005X600 BS SPIRAL TUBE 11D 700L OIL MOTOR K2355 BLUE PINION 12 WASHER 9304 BOLT 10X35T BOLT 6X15T WASHER LOCK M6 JOINT 1 2 3 8 31 O RING P 18 1B JOINT LLM UE 10X3 8 B PIPE OM A E PIPE OM B E QTY REMARKS po NP NN Po dt C no no INCLUDES ITEMS W REPLACES 001221035 REPLACES 001221035 REPLACES 001220615 MRH800GS VIBRATION ROLLER HYDRAULIC SYSTEM ASSY HYDRAULIC SYSTEM ASSY
13. 312122 3003 BRACKET FR 1 7 312132 2003 GEAR DRIVE PINION 1 9 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE COMP 1 10 31219ZE2003 SPRING BRUSH RETURN 4 11 312222E3791 GEAR REDUCTION 1 12 312312 2003 HOLDER BRUSH 1 13 312322 3003 HOLDER BRUSH 1 14 312332 2003 INSULATOR 1 15 901104 2003 SCREW WASHER 4X6 1 16 916014 2003 PACKING 1 17 900072 2003 BOLT WASHER 5X14 2 18 938920503218 SCREW WASHER 5X32 4 19 9407006080 NUT WASHER 6MM 2 20 957010803508 FLANGE BOLT 8X35 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 103 HONDA GX 390K1SM32 CONTROL ASSY CONTROL ASSY PAGE 104 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 CONTROL ASSY CONTROL ASSY NO PART NO PART NAME QTY REMARKS 1 16551ZE3000 ARM GOVERNOR 1 2 16555ZE3000 ROD GOVERNOR 1 3 16561ZE3000 SPRING GOVERNOR 1 4 16562ZE3000 SPRING THROTTLE RETURN 1 8 16570ZE3W10 CONTROL ASSY REMOTE jp INCLUDES ITEMS W 9 16571ZE3W00 LEVER CONTROL 1 10 165742 1000 LEVER SPRING 1 11 16575ZE2W00 WASHER CONTROLLEVER 1 12 106576891000 HOLDER CABLE 1 13 16578ZE1000 SPACER CONTROL LEVER 1 14 16581ZE3W00 BASE COMP CONTROL 1 17 16584883300 ADJUSTING SPRING 1 18 106592883310 SPRING CABLE RETURN 1 19 16594883010 WIRE HOLDER 1 22 90013883000 FLANGE BOLT 6X12 2 23 90015ZE5010 BOLT GOVERNOR ARM 1 24 901145 0000 LOCK NUT 6
14. 4 012010030 PJ VOR OO REPLACES 001221030 5 030210250 WASHER LOCK M10 7 070503000 V BELT 3V 300 8 515447050 TIGHTENER PULLEY 9 046006004 BEARING 6004DDU 10 515447060 SHAFT TIGHTENER 11 080100420 STOP RING R 42 12 080200200 STOP RING S 20 13 515334180 HOLDER TIGHTENER 14 020314110 NUT M14 15 030214350 WASHER LOCK M14 16 031114260 WASHER FLAT M14 17 031104080 WASHER FLAT M4 19 607010040 CLAMP CLA 3200 7D h l c AD 20 0110060100 1 6 10 2 REPLACES 001220610 21 030206150 WASHER LOCK 2 22 955400800 SWITCH HORN BUTTON ASSY 1 23 955405980 COVER HORN BUTTON 1 24 515447320 READ CORD HORN WASHER LOCK 1 25 955405710 WIRE CLAMP 2 26 515449860 HARNESS L1200 1 27 955200030 HEAD LAMP AY 12V 25W 1 28 0105050616 1 6 15 2 REPLACES 001220615 29 030206150 WASHER LOCK M6 2 30 304402600 1 60 956100024 THROTTLE WIRE 2608 2700 1 61 515337100 ENGINE SPACER GX 1 62 011208025 2 REPLACES 001220825 63 030208200 WASHER LOCK 8 1 64 951400520 KEY 7X7X33 1 65 952400690 WASHER 9X35X4 5 1 66 515338220 ENGINE PULLEY GX390 1 67 0105051045 1 10 40 REPLACES 001221040 68 030210250 WASHER LOCK M10 8 69 001421040 BOLT 10X40T B 14 4 70 081110160 WASHER FLAT M10 2
15. CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Contact jmartin multiquip com COPYRIGHT 2008 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold Th
16. Engine Components 20 l 22 23 Operation 24 27 Mall EE 28 31 Roller Troubleshooting 34 35 Engine Iroubleshooting 36 37 PARTS ILLUSTRATIONS Explanation Of Code In Remarks Column 38 Suggested Spare 39 Decal 40 41 EP 42 43 44 45 Front Guard Assembly 46 47 Side Cover 0 48 49 Water Tank 0 50 51 Hydraulic System Assembly 52 55 Hydraulic Oil Tank Assembly 56 57 Engine Assembly Assembly 58 61 Electric Device Assembly 62 63 Clutch Vibration Assembly 64 65 LLL 66 67 Upper Control Arm Assembly 68 71 Lower Control Arm Assyembly 72 73 HONDA GX390K1SM32 GASOLINE ENGINE Cylinder Head Assembly 74 75 Cylinder Barrel Assembly 76 77 Crankcase Cover Assembly 78 79 Crankshaft Assembly
17. HYDRAULIC OIL 070503000 V BELT ENGINE 956100024 THROTTLE WIRE p 954300340 CAP WATER TANK 955200030 HEAD LAMP ASSY 070100381 V BELT VIBRATOR ASSY P 9807956840 SPARK PLUG lt ocupan 172107E3010 ELEMENT AIR CLEANER Po 11428855041 CAP ASSY FUEL TANK 341507H7008 OIL ALERT UNIT LR 35111880003 KEY STARTER MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 39 MRH800GS VIBRATION ROLLER DECAL PLACEMENT DECAL PLACEMENT PAGE 40 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER DECAL PLACEMENT DECAL PLACEMENT NO PART NO PART NAME QTY REMARKS 1 920205690 DECAL BRAKE LEVER us NPA 569 2 920209660 DECAL CAUTION ENGINE SPEED ass NPA 966 3 920206280 DECAL DANGER PINCH POINT ener NPA 628 4 920102490 DECAL LIGHT SWITCH NPA 249 5 920101480 DECAL CHECK OIL LEVEL ass NP 148 6 DCL210 DECAL MIKASA MOBILE DTE 25 1 7 920108070 DECAL FORWARD REVERSE LEVER 507 8 920100120 DECAL GREASE POINT NPA 120 9 920208070 DECAL PARKING BREAK NPA 907 10 920206160 DECAL CAUTION INC
18. IN 1 MQ 45T ONLY 3 12348 HOSE RC AR MAKE LOCALLY 4 12349 BEARING 1 S N2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarifiedin the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of
19. WATER TANK ASSY NO PARTNO 41 515114200 42 954300340 43 001241030 44 033910010 45 022910180 46 954404910 47 954401890 48 953404900 49 959404880 50 506403990 51 953404000 52 506434680 53 506434690 54 001221253 55 030212300 62 954405680 65 515447000 70 515449870 71 515448290 71 517338540 74 001220610 75 031106100 76 030206150 96 515449880 87 952405950 MRH800GS VIBRATION ROLLER WATER TANK ASSY PART NAME WATER TANK WATER TANK MR BOLT 10X30 U WASHER 10 5X21X2 SUS NYLON NUT M10 SUS HOSE JOINT 17D FILTER TANK MR PACKING 26X36X3 NUT 3 4 CAP PS1 PACKING CAP PS1 STOPPER FRONT SPACER WATER TANK 39L BOLT 12X65 T WASHER LOCK M12 CONNECTOR 1 4x10 WATER LOSE T 280 HOLDER STOPPER STOPPER STOPPER BOLT 6X10T WASHER FLAT 6 WASHER LOCK M6 HOLDER R WASHER 13506 REMARKS MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 51 MRH800GS VIBRATION ROLLER HYDRAULIC SYSTEM ASSY HYDRAULIC SYSTEM ASSY 53 e A eg 57 PAGE 52 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER HYDRAULIC SYSTEM ASSY HYDRAULIC SYSTEM ASSY NO PART NO 7 954001350 7 1 954001390 2 954001380 8 954001530 9 954001501 10 959020011 11 954001511 12 959404275 14 919010050 14 515010110 15 515114390 16 952404110 17 012210035 18 030210250 19 515334070 20 515334080
20. and clothing away from all moving parts to prevent injury PAGE 6 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting y Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in di s een when the vibration roller is ALWAYS wear approved respiratory protection Equipment Damage Messages A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your vibration roller other property ALWAYS wear approved eye and hearing or the surrounding environment protection This vibration roller other property or the surrounding environment could be damaged if you do not follow instructions MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 7 MRH800GS RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MIKASA MRH800GS Vibration Roller GENERAL SAFETY NOT operate or service this equipment before reading this entire manual W This equipment should not be operated by persons under 18 years of age NEVER operate this equipment
21. machine 6 Light ON OFF Switch Turns headlight on and off MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 19 MRH800GS ENGINE COMPONENTS n Figure 5 Engine Controls and Components INITIAL SERVICING The engine Figure 5 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers engine manual for instructions amp details of operation and servicing 1 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean Spark plug once a week 2 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 3 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 4 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 5 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 6 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 7 Throttle Lever Used to adjust eng
22. oil or performing service and maintenance functions Contact with hotcomponents can cause serious burns BI NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Emergencies ll ALWAYS know the location of the nearest fire extinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in case of an emergency Maintenance Safety m NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source Lifting The vibration roller has an operating weight of approximately 1530 Ibs 694 kg Use lifting equipment capable of lifting this weight li Make sure the engine is off before lifting the machine Use
23. pump if the engine is hot or running Checking Water Tank 1 Check the water tank to see if filled Add water if necessary The water tank has a capacity of approximately 10 gallons 40 liters Figure 10 TM Figure 10 Checking Water Tank CAUTION Be careful not to confuse the water tank with the oil tank Checking Levers and Horn 1 Check travel vibration and throttle levers to make sure they are functioning properly Figure 4 With travel lever placed in reverse push the deadman device and verify that the travel lever returns to neutral position The travel lever stays in neutral position once the deadman device is released 3 Press the horn and verify that it functions properly Checking Scrapers 1 Check scrapers and make sure that they are not clogged with mud bent or damaged Figure 11 2 Adjust clearance between drums and scrapers as necessary Scrapers Figure 11 Checking Scrapers Checking Bolts Nuts and Screws 1 Check bolts nuts and screws on various parts of the machine including the engine for proper tightness Positioning the Handle Bar 1 Release the handle bar release pin Figure 12 and position the handle bar to the lowered position before starting operation 2 When machine is not in use release the handle bar release pin and position the handle bar to the upright position Handle Bar Release Pin Figure 12 Positioning the Handle Ba
24. reliable cable in lifting the machine Bi Lift upright with sufficient bearing capacity to prevent machine from tilting or slipping When lifting keep the machine away from workers and animals MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 9 MRH800GS OPERATION AND SAFETY DECALS Figure 1 displays the operation and safety decals as they appear on the vibration roller Should any of these decals become damaged or unreadable contact the Multiquip Parts Department for a replacement set CAUTION SET ENGINE SPEED at 2 450 2 500 R P M Without vibration for this roller P N 020205690 Do not set the engine speed not more than 2 500 rpm revolution per minute which cause the machine damage The set engine speed makes this roller the ideal vibration speed of 3 300 vpm vibration per minute NPA 966QYS 920209660 OIL LEVEL P N 920101480 P N 920102490 P N 920206280 Mobil DTE 25 P N 920108070 4 lhasa P N DCL 210 PARKING BRAKE RELEASE PULL AND em TURN THE P N 920100120 LOCK KNOB o P N 920208070 WATER TANK CAUTION PARKING ON AN INCLINE When stopping or parking the machine on an incline adhere to towing procedure 1 Place travel lever in stop position 2 Apply parking brake and block front and rear drums OFF d lia LAN ON E Hel F SPRINKLE PIPE gt R SP
25. that the machine is shut off before machine is lifted 5 Use reliable cable for lifting 6 ALWAYS lift the machine vertically and keep the machine away from workers and animals 7 DO NOT lift the machine higher than the required height TRANSPORTING 1 ALWAYS make sure that the machine is shut off while being transported 2 Check that the fuel cap is properly closed and tightened 3 When traveling long distances or on rugged terrain drain the fuel of the machine before transporting 4 Tie down the machine securely on the transportation so that it will not move or topple over MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 27 MRH800GS MAITENANCE CAUTION Inspection and other services should always be carried out on hard and level ground with the engine shutdown Inspection and Maintenance Service Tables 1 Tomake sure your roller is always in good working condition before using carry out the maintenance inspection in accordance with Tables 5 through 7 TABLE 5 MRH 800GS MACHINE INSPECTION HOURS OF Loose or Missing Every 8 hours Screws every day Damaged Parts every day Function of Controlling Every 8 hours System Part every day Stem Lenk Every 100 hours See page 23 Every 300 hours See page 23 Every 100 hours See page 23 First after 200 hours then every 1 000 hours Every 200 hours See page 23 See page 24
26. the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 38 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 SUGGESTED SPARE PARTS MRH 800DS VIBRATION ROLLER 1 TO 3 UNITS WITH HONDA GX390K1SM32 ENGINE Qty P N Description 954401890 FILTER WATER TANK 954001380 FILTER
27. www multiquip com and click on Parts tolog in and save p com Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7 800 672 7877 Order via Phone uqa Dealer Account Number Dealer Name and Address Shipping Address if different than billing address Return Fax Number Applicable Model Number Quantity Part Number and Description of Each Part QOQQQ00a0e 0 to 3PM PST 22151 MO VIOL SUIE Effective January 13 2006 If you have an MQ Account to obtain a Username and Password E mail us at parts multiquip com To obtain an MQ Account contact your District Sales Manager for more information 1 Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers L 1 Fax your order in and qualify for a 2 Discount on Standard orders for all orders which include complete part numbers L Note Discounts Are Subject To Change Domestic US Dealers Call 1 800 427 1244 PR RER 7 RR RER RR REE 7 Non Dealer Customers Contact your local Multiquip Dealer for International Customers should contact locating dealer near you Parts Ordering information 7 J L iii When ordering parts please supply 1 Specify Preferred Method of Shipment V UPS Fed Ex DHL Pri
28. 0616 PART NAME BAR GRIP 1 0 12MM COPPER PACKING 19X30X1 BUSHING MB1825DU WASHER 19X49X0 6 CONICAL SPRING WASHER M18 NUT M18 H 11 LEVER JOINT TRAVELLING BOLT ST WASHER LOCK M8 NU ROD END PR6 209 BOLT 520 T oisi nu E WASHER 6 5X15X1 6 WASHER LOCK M6 CABLE SHAFT LEVER STOP RING S 18 LEVER VIB BOLT 8X95 T pce CABLE ASSY VIBRATION CLEVIS 8D X44 PIN 8X22 SNAP PIN SSP 8 TY REMARKS 3 REPLACES 001220830 REPLACES 020308060 REPLACES 001220620 3 5 2 1 4 14 1 1 1 1 M REPLACES 001220835 1 1 1 1 12 REPLACES 001220615 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 69 MRH800GS VIBRATION ROLLER UPPER CONTROL ARM ASSY CONT UPPER CONTROL ARM ASSY CONT PAGE 70 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER UPPER CONTROL ARM ASSY CONT UPPER CONTROL ARM ASSY CONT NO PART NO 951401431 952404790 032212250 0039312000 915334820 909010140 915447720 030212300 509436980 509436990 507010110 509436960 014206010 959405920 515336490 515212950 515334460 515336500 509326320 509436950 011006010 030206150 011208030 517452260 956100024 5 5 8 WASHER 13306 CONICAL SPRING WASHER 12 NUTM12
29. 12 WATER HOSE T V 300L WATER HOSE F 1200L WATER HOSE R 260L SPRINKLING PIPE AY MRH CAP SPRINKLING PIPE CAP AY W BOLT WASHER BOLT 6X20T WASHER FLAT M6 CLAMP 00 GREASE FITTING A M6F SOCKET PT3 8 3 8 HOOK L100 GUARD L100 BOLT 10X35T BOLT 10X20t WASHER LOCK M10 WASHER FLAT M10 gt O ON Po REMARKS REPLACES 020312100 REPLACES 001221020 REPLACES 001220615 REPLACES 031106100 REPLACES 001220820 INCLUDES ITEMS W INCLUDES ITEMS W MRH800GS VIBRATION ROLLER FRONT GUARD ASSY FRONT GUARD ASSY FRONT OF BASE 22 PAGE 46 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER FRONT GUARD ASSY FRONT GUARD ASSY NO PART NO PART NAME QTY REMARKS 19 031110160 FLAT WASHER M10 2 76 030210250 LOCK WASHER M10 2 77 001221035 BOLT 10x35 mm 2 78 515336200 FRONT GUARD 1 19 515336210 BUMPER 2 80 515449720 SPACER BUMPER 6 81 001221040 BOLT 10X40 T 4 82 031110160 WASHER FLAT M10 4 84 953405940 PIPE INSERT PZ 7 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 47 MRH800GS VIBRATION ROLLER SIDE COVER ASSY SIDE COVER ASSY PAGE 48 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER SIDE C
30. 3 Engine oil capacity is 1 16 quarts 1 1 liters DO NOT overfill 5 Install drain bolt with sealing washer and tighten se curely Figure 29 Engine Air Filter ROLLER INSPECTION AND ADJUSTMENT 1 Refer to Table 7 for oil and grease requirements 2 Check oil tank level daily DRAIN SEALING 3 Check the machine for oil leak and proper function of lever BOLT WASHER cables and links daily Figure 28 Engine Oil Draining MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 29 MRH800GS MAINTENANCE MACHINE MAINTENANCE 1 At the end of each day s operation wash down dust and dirt off the machine Clean area around drums ad scrapers making sure all mud is removed 2 Drain water tank completely 3 Cover the machine to prevent dust and store in dry place away from sun exposure LONG TERM STORAGE 1 Conduct thorough lubrication and oil change 2 Disconnect battery terminals and dismount battery from machine Store battery 3 If there a possibility that ambient temperature will drop below freezing point add antifreeze agent to coolant 4 Cover the inlet and outlet of air cleaner and muffler securely 5 Store machine indoors DO NOT leave outdoors 6 Refer to Table 7 for lubrication necessary for the machine BATTERY MAINTENANCE DANGER 2900 Lead acid battery contains sulfuric acid which may damage eyes or skin on contact FOR YOUR
31. 7 156252 1003 8 16510ZE3000 9 t 16511ZE8000 10 165122 3000 11 16513ZE2000 124 165314 2000 144 906027 1000 15 90701HC4000 164 91201ZE3004 17 9410106800 18 957010804000 19 961006202000 208 961006207000 PART NAME COVER ASSY CRANKCASE PACKING CASE COVER OIL PLUG ASSY CAP ASSY OIL FILLER PACKING OIL FILLER CAP GOVERNOR ASSY WEIGHT GOVERNOR HOLDER GOVERNOR WGHT PIN GOVERNOR WEIGHT SLIDER GOVERNOR CLIP GOVERNOR HOLDER PIN DOWEL 8X12 OIL SEAL 35X52X8 PLAIN WASHER 6MM BOLT FLANGE 8X40 BEARING RADIAL BALL 6202 BEARING RADIAL HONDA GX 390K1SM32 CRANKCASE COVER ASSY QTY REMARKS 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 79 HONDA GX 390K1SM32 CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 80 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 6 13310ZF6W70 CRANKSHAFT COMP INCLUDES ITEMS W 13351ZE3010 WEIGHT BALANCER 1 8 92101080250A BOLT 8X25 1 9 90534706010 WASHER LOCK 8MM 1 11 91001ZF6003 BEARING RADIAL BALL 62075 1 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 81 HONDA GX 3
32. 72 1003 SUB HARNESS 1 28 34150ZH7003 ALERT UNIT OIL 1 29 9410104800 WASHER PLAIN 4MM 1 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 107 HONDA GX 390K1SM32 LABEL ASSY LABEL ASSY PAGE 108 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 LABEL ASSY LABEL ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZF6W01 EMBLEM 1 4 87528ZE2810 MARK CHOKE ORANGE Lene RECOIL TYPE 4 87528777000 MARK CHOKE Len SELFSTARTER 5 8 530ZF6W00 LABEL SPECIFICATION 1 13 87520ZH8000 LABEL COMBINATION 1 14 87526ZH8000 LABEL COMBINATION 1 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 109 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Ret
33. 90K1SM32 PISTON ASSY PISTON ASSY PAGE 82 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 PISTON ASSY PISTON ASSY NO PARTNO PART NAME QTY REMARKS 13010ZF6003 RING SET PISTON STD 1 1 13011ZF6003 RING SET PISTON 0 25 1 1 13012ZF6003 RING SET PISTON 0 50 1 1 13013ZF6003 RING SET PISTON 0 75 1 2 13101ZF6W00 PISTON STD 1 2 13102ZF6W00 PISTON 0 25 1 2 13103ZF6W00 PISTON 0 50 1 2 13104ZF6W00 PISTON 0 75 1 3 _ 13111ZF6W00 PIN PISTON 1 4 13200ZE3010 ROD ASSY CONNECT STD 1 INCLUDES ITEMS 4 132007 3315 ROD ASSY CONNECT 0 25 1 INCLUDES ITEMS W 900017 8000 BOLT CONNECTING ROD 2 6 906017 3000 CLIPPISTON PIN 20MM 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 83 HONDA GX 390K1SM32 CAMSHAFT ASSY CAMSHAFT ASSY PAGE 84 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 CAMSHAFT ASSY CAMSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 14100ZF6W01 CAMSHAFT ASSY Fanen INCLUDES ITEMS W 2 144102 3013 ROD PUSH 2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 144512 1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE IN 1 8 14721ZE3000 VALVE EX 1 9 14751ZE2003 SP
34. BT en REPLACES 001221030 84 515447020 COUPLING PIN 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 55 MRH800GS VIBRATION ROLLER HYDRAULIC OIL TANK ASSY HYDRAULIC OIL TANK ASSY NOTE SEE PAGE 52 FOR OIL TANK HOSE CONNEGTIONS PAGE 56 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER HYDRAULIC OIL TANK ASSY HYDRAULIC OIL TANK ASSY NO PARTNO PART NAME QTY REMARKS 515114221 OIL TANK GREEN 1 1 515010140 OIL TANK ORANGE 1 2 953405840 DRAIN PLUG 18 1 REPLACES 953102781 3 953402030 COPPER PACKING 19X30X1 1 4 953400270 PLUG 1 4X14 10L 1 5 953405260 PACKING 1 4 CU 1 13 959010120 LEVEL GAUGE L 60 1 18 030210250 WASHER LOCK M10 22 34 012210035 BOLT 10 357 14 REPLACE S 001221035 47 081110160 WASHER FLAT M10 IN SYSTEM 8 54 0105091025 BOLT 10 257 2 REPLACES 001221025 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 57 MRH800GS VIBRATION ROLLER ENGINE ASSY ENGINE HONDA GX390 ASSY 30 PAGE 58 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER ENGINE ASSY ENGINE HONDA GX390 ASSY NO PART NO PART NAME QTY REMARKS 1 515447020 COUPLING PIN 2
35. E8000 BOLT STUD 8X31 5 2 14 92900080320E BOLT STUD 8X32 2 15 90441ZE2010 WASHER COMP HEAD COVER 1 16 9430112200 PIN DOWEL 12X20 2 17 957251008000 BOLT FLANGE 10X80 4 18 9807956846 SPARK PLUG NKG 1 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 75 HONDA GX 390K1SM32 CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 76 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PART NO PART NAME QTY REMARKS 1 12000ZF6415 BARREL ASSY CYLINDER ere INCLUDES ITEMS W 2 155104 2043 SWITCH ASSY OIL LEVEL 1 3 165412 010 SHAFT GOVERNOR ARM 1 7 90131883000 BOLT DRAIN PLUG 2 8 90446KE1000 WASHER 8 2X17X0 8 1 9 90801ZE2003 PLUG SEALING 1 10 91201ZE3004 OIL SEAL 35X52X8 1 11 91203952771 OIL SEAL 8X14X5 1 12 91353671004 O RING 14 MM 1 15 9410912000 WASHER DRAIN PLUG M12 2 16 9425110000 PIN LOCK 10MM 1 17 957010601200 FLANGE BOLT 6x12 2 18 961006202000 BEARING RADIAL BALL 6202 1 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 77 HONDA GX 390K1SM32 CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 78 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 CRANKCASE COVER ASSY NO PART NO 1 113004 3020 2 11381ZE3800 3 15600704003 4 15600735003
36. ION After test travel shut down engine and check for any problems including oil leakage If any trouble is found correct the problem before attempting to operate the roller again VIBRATING 1 Shift the vibration lever away from its off position The vibration lever will automatically spring forward and the roller will start vibrating Figure 24 Off Position of Vibration Lever Figure 24 Vibration Lever CAUTION Using vibration with clutch slipping causes the clutch to burn Also vibration should not be used over completely compacted area paved road surface or with stationary roller WATERING 1 For watering work turn the water cocks clockwise at the rear of the machine to start sprinkling Figure 25 Watercock for Front Drum Watercock for Rear Drum Figure 25 Water Cocks PAGE 26 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS OPERATION SAFETY FEATURES 1 A horn is provided to warn of approach 2 The dead man device prevents accidental traveling in reverse It automatically makes the travel lever return to neutral position by stopping the machine when an object comes in contact with the dead man device STOPPING 1 With travel lever in the neutral position and the vibration lever in the off position return the throttle lever to the START position Allow the machine to cool down for 3 to 5 minutes 2 Push th
37. KASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER BASE ASSY BASE ASSY NO PART NO 915114460 2 939010010 3 030210250 4 020310080 5 6 7 930710031 020316130 030216400 8 001221625 10 001221440 11 030214350 12 515447010 13 001520815 14 501402870 15 959010413 15 959010416 16 501402880 17 001221230 18 0039312000 30 9153344100 32 012210020 33 031110160 34 0105050616 35 030206150 36 952404470 56 915334050 57 014208020 58 030208200 99 509010010 60 954403240 61 954405660 63 915446980 64 915446990 66 915447470 67 915910030 68 906425750 68A 515910050 68 1 001220620 68 2 031106100 69 515449900 72 171010120 73 954001590 91 515213600 92 515113710 93 001221035 94 001221020 95 030210250 96 091004016 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 45 PART NAME BASE YANMAR L100 SHOCK ABSORBER STOPPER 45 WASHER LOCK M10 NUT M10 SHOCK ABSORBER RV1 100 NUT M16 WASHER LOCK M16 BOLT 16X25 T BOLT 14X40T WASHER LOCK M14 SAFETY GUARD SOCKET HEAD BOLT 8X13 T HANDLE STOPPER EYE NUT M10 T KNOB M10 SPRING HANDLE 1 4X18X44 BOLT 12X30T NUT ee STAY COVER F BOLT WASHER FLAT M10 en WASHER LOCK M6 WASHER FLAT M6 SUPPORT WATER COCK BOLA DD Lene SWM8 CAP 3 8 COCK PT1 4 BH 1211 PL ELBOW 3 8X
38. LATOR BOLT WASHER LOCK M6 WIRE HARNESS 300L C9 DN DN PNS a po cl NO REMARKS REPLACES 031106100 REPLACES 022410616 REPLACES 001221020 REPLACES 001220615 REPLACES 031106100 REPLACES 001220625 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 63 MRH800GS VIBRATION ROLLER CLUTCH VIBRATION ASSY CLUTCH VIBRATION 0 mH PAGE 64 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER CLUTCH VIBRATION ASSY CLUTCH VIBRATION ASSY NO A 1 2 3 Bx 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24x 29 26 27 28 29 30 31 PART NO 915910010 915447070 915212980 951403020 043006206 080100620 952402470 012010030 030210250 909434770 509434780 044006008 080100680 080200400 515447080 515447090 515447100 044006305 012210020 509324690 509434850 509434860 952401690 010505506 030206150 509434870 509434880 515334200 515334210 409434840 012010030 505015060 1 REMARKS CLUTCH VIB anan INCLUDES ITEMS W COUNTER PULLEY 130D 3V1 COUNTER BRACKET KEY 7X7X26 BEARING 6206V STOP RING R 62 WASHER 11366 BOLT 10X30 WASHER M10 CLUTCH S
39. LINE PARKING m NPA 616 11 920206200 DECAL WATER TANK SPRINKLE PIPE NPA 620 12 920203330 DECAL HEARING PROTECTION Vi NPA 333 13 920201910 DECAL MULTIQUIP CARSON je NPA 191 14 920101510 NP 151 15 920200320 DECAL WATERTANK NP 32 16 920207610 DECAL MRH800GS Tous NPA 761 17 920206290 DECAL CAUTION OWNERS MANUAL Toon NPA 629 18 920202810 DECAL CAUTION VIBRATION LEVER RN NPA 281 19 920104280 DECAL FREEZING PREVENTION 1 NPA 428 20 920200470 DECAL M date 1 47 21 920202870 DECAL CAUTION INSTRUCTIONS PLATE 1 NPA 287 22 920205640 DECAL WARNING INCLINE PARKING jun NPA 564 23 920105170 DECAL THROTTLE uu uu l u u 5 517 24 920202860 DECAL CAUTION MOVING PLATE NPA 286 20 920201450 EL FN 1 NPA 145 26 920202920 DECAL CAUTION STARTING ENGINE 292 27 920205680 DECAL WARNING INCLINE PLATE s NPA 292 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 41 MRH800GS VIBRATION ROLLER AXLE ASSY AXLE ASSY NOTE SEE ITEM 31 HYDRAULIC 1 SYSTEM ASSY PAGE 52 PAGE 42 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATI
40. MM 1 26 90605230000 CIR CLIP 5MM 1 30 93500040060H SCREW 4X6 1 31 93500050320 PAN SCREW 5 32 1 32 93500050160 SCREW 5X16 1 33 9405006000 FLANGE NUT 6MM 1 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 105 CONTROL BOX ASSY CN OD lt gt lt t lt O Q L LO gt LLI cc lt t o cc lt t lt lt cc LLI Cc LLI cc o e co JL cc lt 42 lt t ie lt CONTROL BOX ASSY HONDA GX 390K1SM32 CONTROL BOX ASSY CONTROL BOX ASSY NO PART NO PART NAME QTY REMARKS 2 31600ZE2861 REGULATOR ASSY RECT 1 4 31610ZE3W33ZA BOX ASSY CONTROL a aa INCLUDES ITEMS W 31612ZE2003 CASE CONTROL 1 6 31614ZE2003 BRACKET CASE MOUNTING 1 7 31615ZE3003ZB PANEL CONTROL 1 11 32902892003 BAND 1 12 351004 2862 SWITCH ASSY COMBINATION ge INCLUDES ITEMS W 13 35111880003 2 17 90013883000 FLANGE BOLT 6X12 2 18 90380 6010 SCREW SPECIAL 6X12 1 19 90630751000 CLIP PURSE LOCK 1 20 90672SA0003 STRAP CABLE 118MM 1 21 91406ZE2003 TUBE FASTENER 30MM 1 23 93500040120 PAN SCREW 4X12 1 24x 940010439005 NUT HEX 4MM 1 25 9411104800 WASHER SPRING 4 1 26 9820031500 FUSE BLADE 15A 1 2 3219
41. NG 1 4 28451ZE3W01 PULLEY STARTER 1 5 31100ZE3W01 FLYWHEEL COMP 1 9 90201ZE3V00 NUT SPECIAL 16MM 1 10 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 99 HONDA GX 390K1SM32 IGNITION COIL ASSY IGNITION COIL ASSY PAGE 100 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 IGNITION COIL ASSY IGNITION COIL ASSY NO PARTNO PART NAME QTY REMARKS 1 30500ZF6W01 COIL ASSY IGNITION 1 2 30600ZE1013 SPARK PLUG CAP 1 7 31511ZE3000 CLAMPER CORD 1 8 315127 2000 GROMMET CORD 1 11 31630ZE2861 COIL ASSY CHARGE 1A 1 13 36101ZE2701 CORD STOP SWITCH 430MM 1 14 36103ZE1000 HOLDER STOP SWITCHCORD 1 15 90012888000 FLANGE BOLT 4 16 90013883000 FLANGE BOLT 6X12 1 18 90015883000 FLANGE BOLT 6X28 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 101 HONDA GX 390K1SM32 STARTER MOT R ASSY STARTER MOTOR ASSY PAGE 102 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 STARTER MOTOR ASSY STARTER MOTOR ASSY NO PART NO PART NAME QTY REMARKS 1 31204ZA0003 CONTACTOR ASSY 1 2 31206ZE3003 ARMATURE COMP 1 312072 3003 CLUTCH COMP OVERRUN 1 4 31210ZE3013 MOTOR UNIT STARTER INCLUDES ITEMS W 5 31211ZE2003 BRACKET CENTER 1
42. ON ROLLER AXLE ASSY AXLE ASSY NO PART NO 1 915112960 2 515112970 3 915333990 4 915334000 5 509429660 6 001121630 7 915117050 8 906425980 9 060605020 10 042006308 11 020130240 12 031130450 13 515334010 14 050100850 15 001221025 16 030210250 17 505015060 18 351010050 19 915113000 20 915113010 21 906425670 22 060705010 23 915334040 24 050300950 20 915446960 26 915446950 27 025405025 28 915446970 29 020410060 30 915117040 31 515114350 32 001221430 33 515341930 34 515341940 Jo 915334020 36 915447510 37 001121435 38 001221030 39 031110160 40 915334030 41 959010330 PARTNAME DRUM DRUM GEAR PLATE GEAR 39 COLLAR 405510 BOLT 16X30T DRUM BRACKET R FELT DRUM 5X5X1200 OIL SEAL VC 55727 BEARING 6308DU NUT M30 P2 0 WASHER M30 BEARING COVER R O RING G 85 BOLT 10X25 T WASHER M10 GREASE FITTING A PT1 8 GREASE FITTING A MT6X1 DRUM BRACKET L DRUM BRACKET LB COLLAR 405520 OIL SEAL TB4 55729 BEARING COVER L O RING 5 95 LOCK PUN BRAKE SPRING BRAKE SPRING PIN 5X25 KNOB BRAKE NUT M10 H 6 SIDE PLATE R SIDE PLATE L BOLT 14X30T BRACKET A SCRAPER VRACKET B SCRAPER SCRAPER OUT MOUNT NUT SCRAPER BOLT 14X35T BOLT 10X30T WASHER M10 SCRAPER IN GREASE FITTING B M6FX1 REMARKS MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 43 MRH800GS VIBRATION ROLLER BASE ASSY BASE ASSY PAGE 44 MQ MI
43. OPERATION AND PARTS MANUAL WRL MULTIQUIP Mikasa SERIES MODEL MRH800GS Vibratory Roller HONDA GX390K1SM32 GASOLINE ENGINE Revision 5 05 27 08 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are Known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 NOTES MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 3 TABLE OF CONTENTS Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering 5 MIKASA MRH800GS VIBRATION ROLLER Safety Message Alert Symbols 6 7 Rules for Safe 8 9 Operation and Safety Decals 10 11 Roller 12 Engine Specifications een 13 MENS aa AEE A ES 14 lC aes 15 Vibration roller Components 16 17 Handle Bar Lever Components 18 19
44. OVER ASSY SIDE COVER ASSY NO PARTNO PART NAME QTY REMARKS 3 030210250 WASHER LOCK M10 9 20 515336250 SUPPORT COVER I 21 515449890 ROD HOLDER 1 24 515334600 RUBBER HINGE 1 25 515010090 RIVET 2 26 515010100 RIVET 14 29 515113900 COVER ENGINE HONDA 1 31 515447030 STAY COVER R 1 32 012210020 BOLT 10 20 REPLACES 001221020 33 031110160 WASHER FLAT M10 7 34 0105050616 Buen REPLACES 001220615 35 030206150 WASHER LOCK M6 8 36 952404470 WASHER FLAT 8 REPLACES 031106100 38 0105091025 BOLT 10X25 T 06 D oem REPLACES 001221025 39 515447380 ROD COVER 1 40 607010080 COTTER PIN 6 1 97 091004016 SCREW 4X16 1 98 91104080 WASHER FLAT M4 2 99 020304030 NUT M4 1 170 515114870 COVER EXP 1 171 515214240 STAY COVER EXP 1 172 515450780 HANDLE BRACKET 2 173 515450790 HANDLE COVER 2 174 091004015 SCREW 4X15 4 175 031104080 WASHER FLAT M4 4 176 030204100 WASHER LOCK M4 4 177 001220815 BOLT 8X15 T 2 178 031108160 WASHER FLAT M8 2 179 030208200 WASHER LOCK M8 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 49 MRH800GS VIBRATION ROLLER WATER TANK ASSY WATER TANK ASSY PAGE 50 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08
45. P 3600 R P M Fuel Tank Capacity 1 72 gallons 6 5 liters sl LxWxH 380 X 450 X 443 mm Dry Net Weight 68 4 Ibs 31 Kg Unleaded Automobile Gasoline MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 13 MRH800GS VIBRATION ROLLER DIMENSIONS TABLE 3 DIMENSIONS s sn nm 779 mn som mm Pr WIDTH 77171 Figure 2 MRH800GS Vibration Roller Dimensions PAGE 14 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS FEATURES The Mikasa Model MRH800GS is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MRH800GS levels and uniformly compacts voids between soil particles to increase dry density Features include B Hydraulic transmission to allow speed change without gear shifting B Deadman device which when pressed or hit will cause the travel lever to return to neutral position bringing the machine to a stop A horn to warn of machine s approach B Low engine oil level shut down BI Non corrosive water tank for the sprinkler system with a capacity of more than 10 gallons B Lifting hook to transport machine B Front bumper and working light B Narrow profile with les
46. PRING RELEASE COLLAR 62X78X40 BEARING 6008VV STOP RING R 68 STOP RING S 40 PRESSURE PLATE INSIDE PLATE DISC PLATE BEARING 6305VV BOLT RELEASE FORK STUD BAR 18D X80L LOCK WIRE WASHER 7173 BOL OATS WASHER 6 FORK PIN COLLAR FORK PIN 12 5X20X5 COUNTER SHAFT CLUTCH PULLEY 113D A2 BRACKET RELEASE FORK BOLTTOX GREASE FITTING 1 8 1 1 1 2 3 2 2 8 1 1 1 1 1 1 1 1 1 2 2 1 1 4 6 6 2 2 1 1 1 4 1 ee REPLACES 001221030 um REPLACES 001221020 REPLACES 001220615 REPLACES 001221030 oe REPLACES 301010100 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 65 MRH800GS VIBRATION ROLLER VIBRATOR ASSY VIBRATOR ASSY OLD TYPE PAGE 66 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 VIBRATOR ASSY NO PART NO 915113090 915334110 515334111 515334120 515334121 515334130 001521252 040406308 501011020 501011000 951400080 952400900 012212030 030212300 953405570 060206020 080100900 515447040 951400090 952401590 070100381 515334140 515334150 014208020 030208200 894230 001221430 001221425 031108160 MRH800GS VIBRATION ROLLER VIBRATOR ASSY PART NAME VIBRATING CASE ROTARY SHAFT DRIVE ROTARY SHAFT DRIVE 00 ROTARY SHAFT DRIVEN
47. RING VALVE 2 10 14771ZE2000 RETAINER IN VALVE SPRING 1 11 14773ZE2000 RETAINER EX VALVE SPRING 1 12 14775ZE2010 SEAT VALVE SPRING 1 13 14781ZE2000 ROTATOR VALVE 1 14 14791ZE2010 PLATE PUSH ROD GUIDE 1 15 90012ZE0010 PIBOT BOLT 8MM 2 16 90206ZE1000 NUT PIBOT ADJUSTING 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 85 HONDA GX 390K1SM32 RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 86 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 28400ZE3W08ZA STARTER ASSY RECOIL INCLUDES ITEMS W 2 28410ZE3W08ZA CASE COMP RECOIL START 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RACHET STARTER 2 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 11 284627 01 ROPE RECOIL STARTER 1 13 90004ZE2W01 SCREW CENTER 1 14 957010600800 FLANGE BOLT 6X8 3 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 87 HONDA GX 390K1SM32 FAN COVER ASSY FAN COVER ASSY PAGE 88 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 FAN COVER ASSY FAN COVER ASS
48. RINKLE PIPE _ 3 Stop the engine If engine is stopped first the machine may roll on incline and cause damage or injury Wherever parking the machine LOCK POSITION keep travel lever in the stop REAR DRUM IN THE LEFT SIDE position NPA 6169 P N 920206200 P N 920206160 Figure 1 Operation and Safety Decals NPA 620Q PAGE 10 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS OPERATION AND SAFETY DECALS IVIL MULTIQUIP CARSON CALIF P N 920201910 P N 920203330 WATER TANK P N 920200320 P N 920101510 MRH OOGS P N 920207610 IN COLD SEASON FOR HOUSING DRAIN FROM WATER TANK AND HOSES TO PREVENT FREEZING A CAUTION ami READ OWNER S MANUAL NPA 629 P N 920206290 OIL TANK USE THE FOLLOWING BRAND HYDRAULIC OIL MOBIL DTE 25 26 SHELL TELLUS OIL T46 T56 2 DO NOT MIX OIL BRANDS P N 920200470 AN WARNING Should the machine be necessary to be parked on an incline place travel lever in stop position first and block front and rear drums Then stop the engine If engine is stopped first the machine may roll on incline and cause damage or injury Whenever parking the machine keep travel lever in the stop position NPA 564 P N NPA 564 HORN lt NPA 537 P N 920201450 CAUTION TO OPERATE WITHOUT VIBRATION KEEP THE LEVER AT OFF POSITION
49. SAFETY Always wear a face shield to avoid acid getting into the eyes If acid gets in contact with eyes flush immediately with clean water and get medical advice Wear rubber gloves and protective clothes to keep acid off skin If acid gets in contact with skin wash off immediately with clean water Use a flashlight to check battery electrolyte level Always check the engine is stopped DO NOT charge battery or jump start engine when the battery is frozen Warm the battery to 15 degrees F or battery may explode Replace the battery with the same or similar capacity battery or battery may explode 5 Do not close the exhaust outlet of battery The gas pressure building up in the battery may cause explosion Before using a battery charger read and understand the charger instruction manual thoroughly Charge the battery in a non spark well ventilated area Avoid fire from cigarette sparks or matches If a battery has not been used for some time reduce the charge level initially to protect each plate inside the battery Check the battery terminals periodically to ensure that they are in good condition Use wire brush or sand paper to clean the battery terminals Check battery for cracks or any other damage If white pattern appears inside the battery or paste has accumulated at the bottom replace the battery Measure the specific gravity of electrolyte completely charged 1 270 1 290 needs charging 1 260 o
50. UFFLER 4 4 18330ZE2W00 PIPE EXHAUST 1 5 18331ZE3810 CAP MUFFLER 1 6 18333ZF6W01 GASKET EX PIPE 1 7 18355ZE2W00 ARRESTER SPARK 1 8 18381ZE2W10 GASKET MUFFLER ARRESTER 1 11 90050ZE1000 TAPPING SCREW 5X8 4 12 90055ZE1000 TAPPING SCREW 4X6 3 13 90006ZE2000 TAPPING SCREW 6X10 1 14 9405008000 FLANGE NUT M8 5 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 95 HONDA GX 390K1SM32 FUEL TANK ASSY FUEL TANK ASSY PAGE 96 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 FUEL TANK ASSY FUEL TANK ASSY NO PART NO PART NAME QTY REMARKS 2 16854ZH8000 RUBBER SUPPORT 107MM 1 5 16955ZE1000 JOINT FUEL TANK 1 11 17510ZE3010ZA TANK COMP FUEL 1 13 17620ZH7023 FUEL TANK CAP CP pm INCLUDES ITEMS W 14 176312 7003 PACKING 1 15 176727E2WO01 FUEL FILTER 1 20 91353671004 O RING 14MM 1 22 9405008000 FLANGE NUT M8 2 24 950014523540 TUBE FUEL 4 5X235 1 20 9500202080 CLIP TUBE 2 26 957010802500 FLANGE BOLT 8X25 2 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 97 HONDA GX 390K1SM32 FLYWHEEL ASSY FLYWHEEL ASSY PAGE 98 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 HONDA GX 390K1SM32 FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLI
51. UTION vou CAN be injured if you do not follow directions Potential hazards associated with this vibration roller operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols H AZARD SYMBOLS A Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed al hl GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent y Rotating Parts NEVER operate equipment with covers or guards removed Keep fingers hands hair
52. Y NO PART NO PART NAME QTY REMARKS 2 16731ZE2003 CLIP TUBE 1 3 19610ZE3010ZA COVER COMP 1 5 19631ZE3W00 SHROUD 1 10 81329567020 GROMMET DRAIN HOLE 1 11 90013883000 FLANGE BOLT 6X12 6 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 89 HONDA GX 390K1SM32 CARBURETOR ASSY CARBURETOR ASSY PAGE 90 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 CARBURETOR ASSY NO 1 2 5 6 7 9 10 11 PART NO 160104 2812 16011ZA0931 16013ZA0931 16016ZE0005 16024ZE1811 16028ZE0005 16044ZE3W20 16100ZF6V01 16124ZE0005 16166ZF6V00 16173001004 16211ZF6000 16220ZA0702 16221ZF 6800 16223ZE3W00 16610ZE1000 169534 1812 169547E1812 16956ZE1811 16957ZE1812 16967ZE0811 93500030061H 9430520122 99101ZH80920 99204ZA00450 16015ZE8005 16172ZE3W10 16016ZH7W01 HONDA GX 390K1SM32 CARBURETOR ASSY PART NAME GASKET SET VALVE SET FLOAT FLOAT SET PILOT SCREW DRAIN SCREW SET SCREW SET CHOKE SET CARBURETOR ASSY BE85B B SCREW THROTTLE STOP NOZZLE MAIN PACKING CUP INSULATOR CARBURETOR SPACER COMP CARBURETOR PACKING CARBURETOR PACKING INSULATOR CHOKE LEVER COMP LEVER COCK PLATE LEVER SETTING SPRING COCK LEVER PACKING FUEL COCK CUP FUEL STRAINER SCREW 3X6 SPRING PIN 2X12 JET MAIN 92 PILOT JET SET PILOT 45 5 3 4 CHAMBER SET FLOAT COLLAR SET SCREW SET
53. al handling including bus shipments insured parcel post or in cases where Multiquip must personally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor asto any engine not manufac tured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description ofthe products on the face hereof Effective February 22 2006 PAGE 110 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 NOTE PAGE MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 111 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN
54. andle Bar Maintenance Vibrator Oil LLL Vibrator Oil Level Plug Drain Plug Figure 34 Vibrator Oil Maintenance Left SideBearing Cover Grease Fitting Figure 36 Bearing Cover Maintenance Right Side Bearing Cover Grease Fitting Figure 36 Bearing Cover Maintenance 2 Hydraulic Oil Filter Figure 39 Hydraulic Oil Filter Location MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 33 NOTE PAGE PAGE 34 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS ROLLER TROUBLESHOOTING TABLE 9 TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Unit does not travel Parking brake still engaged Release parking brake lever Defective centrifugal clutch Repair or replace clutch Replace rubber coupling and i Damaged rubber coupling and flange flange Repair or replacetravel cable and Defective travel cable and link link Damaged scraper or too much mud in scraper Replace or repair scraper Damaged or clogged oil filter Replace filter Unit does not travel or travel is not smooth Damaged or leaking hydraulic pipe Repair or replace parts Low oil level or contaminated oil Replenish or replace oil Damaged or leaking hydraulic pump Repair or replace hydraulic pump Damaged or leaking hydraulic motor Repair or replace hydraulic motor Damaged drum gear and bearing Repair parts Bad drum ro
55. banks of ditches as well as in front of obstacles the operator must stay in a standing position at a safe distance from the machine E When operating near any house building or pipelines always check the effect of machine vibration Stop the work if necessary Unauthorized equipment modifications will void all warranties Refer to the Engine Owner s Manual for engine technical questions or information ll DO NOT operate the vibration roller with the front or rear cover open lll Replace any worn or damaged vibration roller components immediately ALWAYS turn the engine OFF before performing maintenance lll ALWAYS make sure vibration roller is correctly secured to the trailer Check all supports attaching the vibration roller to the trailer and make sure they are tight lll ALWAYS keep the machine away from workers and obstacles Also keep the immediate area free of bystanders ALWAYS check the machine for loosened threads or bolts before starting BI ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using vibration roller A copy of this manual shall accompany the vibration roller at all times lll DO NOT use worn out hoses or couplings inspect daily High Temperatures Always stop engine and allow the engine to cool before adding fuel
56. ch applied for tightness Check engine oil PAGE 28 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS MAINTENANCE Spark Plug Air Filter 1 Remove and clean the spark plug Figure 27 1 Remove the air cleaner cover and foam filter element as 2 Adjust the spark gap to 0 028 0 031 inch 0 6 0 7 mm This shown in Figure 23 unit has electronic ignition which requires no adjustments J Tap the paper filter element Figure 29 several times hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter elementfromthe aircleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty GAP Ng 0028 0031 IN 4 07 0 MM 3 Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze outthe excess oilfrom the Figure 27 Spark Plug Gap element before installing Engine Oil Replacement 1 Replace engine oil first in 25 hours of operation and every 50 to 100 hours afterwards AIR CLEANER WING 2 Drain the engine oil when the oil is warm as shown in Figure 28 3 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 4 Replace engine oil with recommended type oil as listed in Table
57. ded dealer net price of less than 5 00 d Specialorderitems e Electrical components f Paint chemicals and lubricants g Decalsandpaper products h Items purchased in kits 7 Thesenderwillbe notified of any material receivedthatis notacceptable 8 Suchmaterial willbe held for five working days from notification pending instruc tions Ifa reply is not received within five days the material will be returned to the sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not be determined the price will be based on thelist price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or after that date will be billed atthe revised price Rebates for price declines and added charges for price increases will notbe made for stock on hand atthetime of any price change Multiquip reserves the rightto quote and sell directto Government agencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00surcharge will be addedtothe invoice forspeci
58. draulic pump and motor for oil leakage Level should be middle of gauge or higher Figure 7 Hydraulic System Oil Level Gauge DANGER Always keep hands and fingers away from pinch points Do not allow anyone to reach in on dangerous sections of the machine to avoid any accidents Checking The V Belt 1 Remove the 2 bolts one on each side of the center cover with a 13 socket wrench Open the center cover of the machine and support it with the strut by inserting its end to the hole in the base Figure 8 2 Check V belt for proper tension Insufficient tension causes weak vibration Figure 8 Checking V Belt Tension PAGE 22 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS INSPECTION Checking The Vibrator Oil Level 1 Check vibrator casing for any oil leakage 2 Ifanyleakage is noticed remove the level plug on the side of the plate Figure 9 3 Check the oil level Vibrator Oil Level Plug ll Figure 9 Checking Vibrator Oil Level Fuel Check 1 Remove the fuel cap located on top of the engine fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded gasoline using a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately DANGER Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the
59. e OPEN position if starting a cold engine CHOKE LEVER CLOSED Figure 17 Choke Lever Closed 8 Beforethe roller is placed into operation run the engine for several minutes Check for fuel leaks and noises that would be associated with a loose component Figure 14 Engine Choke Lever Open PAGE 24 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS OPERATION Recoil Start 6 Grasp the starter grip Figure 21 and slowly pull it out The 1 Onthe control handle resistance becomes the hardest ata certain position corre sponding to the compression point Pull the starter grip A Move the throttle leverto the RUN position briskly and smoothly for starting B Move the travel leverto the NEUTRAL position ee C Move the vibration lever to the OFF position 2 Place the engine fuel valve lever Figure 18 to the ON IA E position AA GAJN RX lt IN Dem amp lt Figure 12 Starter Grip rs COMBUSTIBLE Z ABIERTO 7 If the engine has started slowly return the choke lever mmi Figure 22 to the CLOSED position If the engine has not Figure 18 Engine Fuel Valve Lever ON Position started repeat steps 1 through 6 3 Place the choke lever Figure 19 inthe OPEN position if starting a cold engine PALANCA DEL AHOGADOR Figure 22 Choke Lever Closed 8 Beforethe roller is placed into operation run the engine f
60. e and may cause injury to people and property Remember the vibration roller s engine gives off DEADLY gases lll ALWAYS refuel in a well ventilated area away from sparks and open flames lll ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the vibration roller in fire could result causing severe bodily harm or even death ll Jopping off to filler port is dangerous as it tends to spill fuel an explosive atmosphere or near combustible materials An explosion or ALWAYS store the vibration roller in a clean dry location out of the reach of children M NEVER run engine without air cleaner Severe engine damage may occur NEVER leave the vibration roller unattended turn off engine ll CAUTION must always be observed while servicing this vibration roller Rotating parts can cause injury if contacted NOT leave vibration roller with engine running Use chock blocks if parking vibration roller on a grade PAGE 8 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS RULES FOR SAFE OPERATION E ALWAYS use extreme care when operating near obstructions on slippery surfaces grades and side slopes Mi When reversing particularly on the edges and
61. e information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is NRL MULTIQUIP
62. e throttle lever forward to stop the engine In a motor start return the key switch to the STOP position as soon as the engine stops CAUTION Neglecting to return the key switch to the STOP position will cause the battery to discharge making start up impossible the next time After the engine stops close the fuel cock Lock the parking brake by pulling the brake lever and rotating it 90 degrees clockwise Parking brake system should always be kept clean to avoid mud deposits UNLOADING 1 If you need to move the roller by pushing it manually once engine is stopped loosen bolt of bypass valve on oil pump by one rotation counterclockwise This will cause the hydraulic break to disengage and allow the roller to be moved more easily Figure 26 2 After moving tighten the bolt again Tightening torque is 55 to 70 kgf cm JRR Figure 26 Location of Bypass Valve Bolt CAUTION NEVER tow roller with any type of vehicle Doing so will damage the hydraulic system NEVER perform unloading procedure ona Slope This may cause roller to roll down if parking brake or blocking is deficient LIFTING 1 Use a crane or lift to load and unload the machine skilled crane operator is required to perform the job 2 When lifting the machine check for any damaged or loose bolts lifting hooks and shock mounts 3 Check any damaged or loose bolts in the guard frame to avoid machine sliding off 4 Make sure
63. erate the compactorin a confined area or enclosed area structure that does not provide ample free flow of air ALWAYS wear approved eye and hearing protection before operating the compactor Before Starting 1 Read safety instructions at the beginning of manual 2 Remove dirt and dust particularly in theengine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness 6 Understand the geographical features and regulations of the job site Engine Oil Check 1 Tocheck the engine oil level place the compactor on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 6 and wipe clean TABLA 4 TIPO DE ACEITE Site Tent Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low fillto the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 1 16 quarts 1 1 liters Checking The Hydraulic System 1 Check the oil tank level gauge Figure 7 Oil level should be at the middle indication of the gauge or higher Fill as required 2 Check the surroundings of the oil tank hy
64. h fuel system and replace 9 J meg with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Piston ring and or cylinder worn ke ng pistol UNE Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line PAGE 36 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS TROUBLESHOOTING TABLE 10 ENGINE TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE SOLUTION Air cleaner not clean cleaner not clean clean Clean or replace air cleaner or Clean or replace air cleaner air cleaner Check float adjustment re build Weak in power compression is prop carbureator proper and does not misfire Defective Spark plug Clean or replace spark plug
65. ine RPM speed lever advanced forward SLOW lever back toward operator FAST 8 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual 9 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill 10 Muffler Used to reduce noise and emissions 11 Engine Oil Filler Cap Dipstick Remove to check amount DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry and condition of oil in crankcase Refill or replace with I WARNING Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed ecommended type oil as listed in table 2 12 Oil Drain Plug Remove to drain crankcase oil 13 Engine Starter Starts engine when ignition key is rotated to the ON position PAGE 20 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 NOTE PAGE MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 21 INSPECTION MRH800GS DANGER NEVER op
66. on in pump Retighten pipe and correct level of oil Emulsification means water in the hydraulic oil Replace the oil MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 31 MRH800GS MAINTENANCE TABLE 8 MRH 800GS LUBRICATION CHART MAINTENANCE ITEM NEEDED FREQUENCY TYPE LOCATION I Every 300 Hours of Vibrator Oil Replace Oil Operation SAE10W30 1 5 liters see Figure 22 SAE 30 or SAE10W30 Spring Summer Initially After 10 to 20 Hours of Operation SAE 20 or SAE10W30 Engine Oi Replace Oil Thereafter Every 50 to Fall Winter 100 Hours of Operation SAE10W30 Extremely Cold Region Viscosity ISO VG32 equivalent for E region Every 1000 to 1500 Hours ISO VG46 or 56 equivalent Replace Oil of Operation for warm region Shipped from factory with Shell Tellus 46 25 liters Add Lubrication Oil to Sliding Parts Hydraulic Oil see Figure 7 Travel Lever Vibration Lever Throttle Lever ER Every 50 Hours of Operation Lubrication Oil see Figure 4 Initially After 25 Hours of Operation Mikasa Genuine 10 micron Oil Filter Replace Oil Filter see Figure 39 Thereafter Every 500 Filter Paper Hours of Operation PAGE 32 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS MAINTENANCE Handle Bar Release Pin Grease Fitting Figure 37 H
67. or Figure 19 Engine Choke Lever Open several minutes Check for fuel leaks and noises that would be associated with a loose component 4 Placethe choke lever Figure 20 in the CLOSED position if starting a warm engine or the temperature is warm CERRADO Figure 20 Engine Choke Lever Closed MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 25 MRH800GS OPERATION TRAVELING 1 Before starting to travel make sure to release parking brake located on the left side of the rear roller If the parking brake lever is tight moving the roller back and forth will make it easier Figure 23 rg K D HER BIRN Parking Brake Released Position Figure 23 Parking Brake 2 With the throttle lever in the RUN position increase the engine rotation 3 Push the travel lever forward slightly This will cause the roller to travel forward at slow speed 4 increase the travel speed push the travel lever further 5 Travel speed can be varied between 0 and 3 km h both forward and reverse 6 Push the travel lever backward to go in the reverse direction CAUTION DO NOT reduce speed during work When shifting travel lever from forward to reverse be sure to stop the lever at the NEUTRAL position first before moving the lever to the opposite direction DO NOT shift the lever from forward to reverse or reverse to forward in one motion CAUT
68. ority One Truck Ground B Next Day Second Third Day All orders are treated as Standard Orders and will ship the same day if received prior WE ACCEPT ALL MAJOR CREDIT CARDS MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 5 MRH800GS SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MRH800GS Vibration Roller Refer to the enginemanufacturer s instructions for data relative to its safe operation Before using this vibration roller ensure that the operatin individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY injured if you do not follow directions WARNING vou CAN be KILLED or SERIOUSLY injured if you do not follow directions CA
69. osition 2 Loosen the front and rear nuts at the end of vibration clutch cable Figure 32 3 Turn in the nut on the front side again and at the position that release fork starts to move turn in the nut by one or two threads Lock it a this position together with the rear nut Figure 32 Vibration Clutch Adjustment CAUTION NEVER attempt to check the V belt with the en gine running Severe injury can occur if your hand gets caught between the V belt and the clutch Figure 33 Always use safety gloves CLUTCH VIBRATOR PULLEY Figure 33 V Belt Hazard CAUTION Excessive turning of front nut may cause the sliding engagement of clutch to take place or no vibration takes place even when vibration lever is engaged On the other hand insufficient turn may cause sliding engagement of clutch even when the vibration lever is placed in the OFF position or for vibration to remain engaged HYDRAULIC SYSTEM INSPECTION AND SERVICE 1 Check motor and pump for any damage 2 Check hoses and pipes for proper tightness and make sure there are no leaks 3 Check nylon tubes for hydraulic oil intake and drain Retighten brass nut if loose and if a leak is detected If leak continues after retightening replace nylon tube nut and sleeve 4 Check oil tank for proper oil level using the hydraulic system oil level gauge See Figure 7 Make sure hydraulic oil has not whitened or emulsified Whitish color means aerati
70. r MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 23 MRH800GS OPERATION STARTING THE ENGINE 4 Placethe choke lever Figure 15 in the CLOSED position The engine can be started by motor electric or manually if starting a warm engine or the temperature is warm recoil Refer to Figures 3 and 4 for the location of CHOKE LEVER controls and components CAUTION Make sure to follow all safety rules referenced in the safety section ofthis manual before operating roller Keep work area clear of debris and other objects that could cause damage to the roller or bodily injury CAUTION When the engine is running NEVER turn the CLOSED starter key to the START position Figure 15 Engine Choke Lever Closed 5 Place the engine ON OFF switch Figure 16 in the ON 1 On the control handle A Move the throttle leverto the RUN position B Move the travel leverto the NEUTRAL position C Move the vibration lever to the OFF position ENGINE SWITCH 2 Place the engine fuel valve lever Figure 13 to the ON position ON Figure 16 Engine ON OFF Switch ON Position poo ANY 2 2 4 7 If the engine has started slowly return the choke lever 752275 LEVER Figure 17 to the CLOSED position If the engine has not Started repeat steps 1 through 6 A CHOKE LEVER Figure 13 Engine Fuel Valve Lever ON Position 3 Place the choke lever Figure 14 inth
71. r lower If the machine will not be in operation for a long period of time charge the battery sufficiently tighten all caps correctly store in cool dry place and check the battery charge level every month to maintain the performance of the battery BATTERY CABLE CONNECTION 1 When removing cable disconnect the ground side normally negative first Figure 30 Negative Terminal Positive Terminal Figure 30 Battery Connection 2 When installing cable connect the ground side normally negative last PAGE 30 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS MAINTENANCE FORWARD AND REVERSE TRAVEL ADJUSTMENT 1 If neutral position for forward and reverse travel has been displaced conduct the neutral adjustment 2 Ifrollertravels forward with the ball of ball plunger remaining in V slot of the guide loosen M8 bolt and slide the slide plate slightly toward the engine If the roller travels backward slide the plate towards side plate Figure 31 Plunger Slide Plate 8 Bolt Figure 31 Adjustment of Neutral Position 3 With M8 bolt tightened start engine and check the neutral for forward and reverse If still displaced repeat the procedure 4 f neutral position of forward reverse lever has been displaced use the turn buckle located on the oil pump side of forward reverse cable VIBRATION CLUTCH ADJUSTMENT 1 Move vibration lever to the OFF p
72. s than one inch wall clearance Narrower width allows access to tighter areas No exposed hydraulic hoses Oil bath lubricated bearings and external vibration for less servicing and more dependability B Front and rear drum scrapers B Drum sprinkler system controls located near the operator Easy access to hydraulic components and hydraulic filter MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 15 MRH800GS VIBRATION ROLLER COMPONENTS Figure 3 MRH800GS Vibration Roller Components PAGE 16 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS VIBRATION ROLLER COMPONENTS Figure 3 illustrates the location of the major components for the MRH800GS Vibration Roller The function of each component is described below 1 Fuel Tank Cap Fill with diesel fuel Fuel tank holds approximately 2 gallons 7 5 liters DO NOT top off fuel Wipe up any spilled fuel immediately 2 Hydraulic Oil Tank Fill with proper grade of hydraulic oil Check fluid level using the hydraulic oil gauge 3 Front Headlights Activate using switch on control handle Use to illuminate ground durring nighttime or low light operating conditions 4 Vibration Rollers 25 inch wide steel drums that provide compaction force in the compaction and patching of asphalt type surfaces 6 Center Cover When opened and supported by strut provides access
73. tation Repair or replace drum Defective centrifugal clutch Repair or replace clutch Damaged or slipping V belt Replace V belt or adjust tension Replace or repair vibration cable Damaged vibration cable and linkage and linkage Unit does not vibrate or has weak vibration Damaged vibration clutch Adjust or replace clutch Defective clutch vibrator pulley V belt Replace V belt Check and repair vibrator Check Vibrator does not turn smoothly with hand ae if oil level is not excessively high MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 35 MRH800GS TROUBLESHOOTING TABLE 10 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION T Check gap insulation or 9 Spark plug bridging replace spark plug Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry bes spark gap and SPARK is present at the spark plug clean points uae insulation worn or short ener Spark plug wire broken or short circuiting detective spark plug Flus
74. to oil pump and filter battery V belt and clutch box 6 WaterTank Holds 10 57 gallons 40 liters for the sprinkler system 7 Lifting Hook Used to lift the machine with crane or other lifting device 8 Hydraulic Oil Gauge Indicates the hydraulic oil level 9 Engine This machine uses the Honda GX390K1SM32 gasoline engine Refer to page 20 for more information 10 Parking Brake Makes sure machine will not accidentally move when parked or not in use 11 Vibrator Oil Level Plug Remove to check vibrator oil level MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 17 MRH800GS HANDLE BAR LEVER COMPONENTS Figure 4 MRH800GS Lever Components PAGE 18 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS HANDLE BAR LEVER COMPONENTS HANDLE BAR LEVER COMPONENTS Figure 4 illustrates the location of the major lever components on the handle bar of the machine Each component is described below 1 Travel Lever Controls the direction of travel of the machine forward and reverse 4 Horn Button When pressed gives a warning sound of the machine approaching 3 Vibration Lever Turns vibration on and off 4 Throttle Lever Controls the start up of the machine 5 Dead Man Device When pressed or hit while traveling in reverse causes the travel lever to return to neutral position to stop the
75. urn shipments will be accepted and credit will be allowed subjectto the following provi Sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtaina Return Material Authorization a list must be provided to Multiquip Parts Salesthat defines item numbers quanti ties and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e The list must include the name and phone number ofthe person request ingthe RMA 3 Acopy ofthe Return Material Authoriza tion mustaccompany the return shipment 4 Freight is at the senders expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbein new and resalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are not returnable a Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts that were pur chased morethan six months priorto the return date c Anylineitemwith an exten
76. ver tightening Machine may roll down the slope RELEASED A Never unload hydraulic system using above procedure while machine is on an incline Use 17mm wrench as machine roll down the slope TIGHTENING TORQUE Make sure that hydraulic oil level does 55 70Kg cm not fall below mid position on the gauge P N 920202860 AWARNING WORKING ON AN INCLINE 9 Always operate engine at full throttle Should engine speed stop or decrease in speed for any reason immediately place travel lever in stop position and block drum as gravity could cause the machine to go down incline e After correcting any problem run engine to full speed and resume safe work speed 9 Should it be necessary to stop on an incline for any reason place travel lever in stop position and block front and rear drums NPA 568 P N 920205680 Figure 1 Operation and Safety Decals Continued MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 PAGE 11 MRH800GS ROLLER SPECIFICATIONS TABLE 1 ROLLER SPECIFICATIONS PAGE 12 MQ MIKASA MRH800GS ROLLER OPERATION AND PARTS MANUAL REV 5 05 27 08 MRH800GS ENGINE SPECIFICATIONS TABLE 2 ENGINE SPECIFICATIONS Model HONDA GX390SK1M32 Air cooled 4 stroke Single Cylinder OHV Horizontal Shaft Gasoline Engine 2 90 in X 2 30 in Bore X Stroke 73 mm x 58 mm Displacement 23 70 cu in 389 cm Max Output 13 0 H
77. without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job ALWAYS wear slip resistant safety shoes or boots lll NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications lI Whenever necessary replace nameplate operation and safety decals when they become difficult read Bl ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the vibration roller The engine of this vibration NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or vibration roller HOT DO NOT High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns roller requires an adequate free flow of cooling air NEVER operate the vibration roller in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the vibration roller or engin

Multiquip GX390K1SM32 User's Manual

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