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Multiquip MDR-9DYE User's Manual

1. mn INCLUDES ITEMS W aa aa qa INCLUDES ITEMS W 27727077 INCLUDES ITEMS W A INCLUDES ITEMS W t YANMAR L100EE DEVMK2 TOOL LABEL AND GASKET SET ASSY TOOL LABEL AND GASKET SET ASSY 6 7 Z Ra HOW START I COOLED EEE SEL E 20020211 p PAGE 86 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 YANMAR L100EE DEVMK2 TOOL LABEL AND GASKET SET ASSY TOOL LABEL AND GASKET SET ASSY NO PARTNO PART NAME OTY REMARKS 4 11425007090 LABEL AIR COOLED 1 5 11425007111 LABEL 1 6 11426807240 LABEL CAUTION 1 7 11426107350 LABEL 1 26 71465192620 GASKET SET s certes INCLUDES ITEMS W 27 11465101330 GASKET CYLINDER HEAD 1 28 11465001380 O RING 1 29 11465001412 GASKET CRANKCASE 1 30 11429901950 O RING 1 31 11425001841 1 32 22190160002 SEAL WASHER 165 4 33 11465011340 SEAL VALVE STEM 2 34 11477111461 GASKET NOZZLE 1 35 11465111310 GASKET BONNET 1 36 11465012301 AIR 1 37 11465012211 AIR CLEANER 1 38 11465013201 GASKET NON ASB 2 39 10333832570 O RING 1 40 24341000224 O RING 1A 5 22 4 1 41 24311000125 O RING 1A P 12 5 1 40 23414080000 GASKET 8 ROUND 1 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 87 Effective October 1 2002 TERMS
2. PAGE 12 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 13 MDR 9DYE GENERAL INFORMATION The Mikasa Model MDR 9DYE is a powerful compacting tool capable of applying a tremendous force consecutive impacts to a soil surface With 28 inch drums and 32 inches overall width virtually any asphalt or mixed granular soil compaction job is guickly cut down to size The impact force of the MDR 9DYE levels and uniformly compacts voids between soil particles to increase dry density Features include m Hydraulic variable speed transmission assures easy handling Deadman device which when pressed or hit will cause the travel lever to return to neutral position bringing the machine to a stop m Non corrosive water tank for the sprinkler system with a capacity of 6 gallons m Simple dual lever controls assure operator safety and convenience m Sight gauge for hydraulic oil tank Front mounted auxiliary travel lever Four large rubber shock mounts minimize vibrations to the engine and hydraulics Convenient tie downs front and rear Scraper Bar Drum sprinkler system Handle folds to 90 degrees for storage and transport FREQUENCY SPEED The vibrating roll
3. 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbe in new andresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are not returnable Obsolete parts If an item is the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts thatwere pur chased more than six months priorto thereturn date c Anylineitemwith anextendeddealer netprice of less than 5 00 d Special order items Electrical components f Paint chemicals and lubricants 9 Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returnedtothe sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based onthe listprice thatwas effective twelve months prior to the RMA date 11 Credit issued will be applied to future
4. COPYRIGHT 2003 MULTIQUIP INC OPERATION AND PARTS MANUAL fy a MULTIQUIP Vibratorv Walk Behind Roller Mikasa Model MDR 9DVE Vanmar Diesel Revision 0 12 19 03 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com 9 www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQPOWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421
5. 104 001520815 SOCKET HEAD BOLT 8X15 T 2 105 501407810 ROD SPRING D C 1 106 501407820 D C 1 107 501416950 LINK D C 1 108 099206008 SOCKET HEAD SCREW 6X8 T 1 109 501407840 LINK PIN D C 6X28 23 1 110 031106100 FLAT WASHER M6 2 111 025202012 SPLIT COTTER PIN 2 12 2 112 501416970 LEVER D C 1 113 001200830 BOLT 8X30 1 114 501407880 GUIDE ROLLER D C 1 115 020308060 NUT M8 1 116 501407890 LEVER SPRING D C 1 117 031108160 FLAT WASHER M8 1 118 001220815 BOLT 8X15 T 1 119 502910020 HANDLE STOPPER 1 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 59 MDR 9DYE LOWER CONTROL HANDLE ASSY LOWER CONTROL HANDLE ASSY pe g 90 W h a oo 2 29 Ti 30 47 484746 9 1 17 8 39 34 NOTES UPPER CONTROL ARM ASSY ITEM 30 B UPPER CONTROL ARM ASSY ITEM 53 PAGE 60 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE LOWER CONTROL HANDLE ASSY LOWER CONTROL HANDLE ASSY NO PARTNO 2 501302670 3 501302680 4 501402860 5 001221245 6 020312100 7 030212300 8 031112230 9 501402870 10 501402880 11 020310080 12 959010413 28 020120160 29 501011162 30 502314420 31 501011180 34 001210615 36 502402900 37 001221020 38 030210250 39 001210620 45 0830000010 46 020306050 47 031106100 56 502402890 57 001220820 58 030208200 59 031108160 60 0012 20615 64 351010
6. 35 11425053400 36 11425001800 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 81 PART NAME PUMP ASSY FUEL INJECTORS GASKET PLATE BODY F I PUMP SPRING VALVE ASSY DELIVERY SPRING DELIVERY VALVE HOLDER F I P DELIVERY GASKET DELIVERY LEVER ASSY CONTROL SEAT A SPRING SEAT B SPRING SPRING PIN 2 X 6 SPRING PIN 3 X 8 SPACER NOZZLE VALVE ASSY F INJECT GASKET NOZZLE NOZZLE ASSY NUT NOZZLE CASE SPRING NOZZLE RETAINER SPACER VALVE STOP PIN HOLDER ASSY PIN SPRING SHIM PACK SHIM SET o lt c la PO N REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK2 FUEL TANK AND FUEL PIPE ASSY FUEL TANK AND FUEL PIPE ASSY 18 PAGE 82 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 YANMAR L100EE DEVMK2 FUEL TANK AND FUEL PIPE ASSY FUEL TANK AND FUEL PIPE ASSY NO PART NO 1 71465055130 3 11428855041 5 11428855081 6 11425055100 7 11465055150 8 10385455220 9 23414080000 10 10530055080 11 11425055201 12 11425055121 134 11425055130 14 11429955210 15 11469955230 16 11425055300 17 24341000150 18 11465159802 19 11456055810 20 11465059850 21 22117080000 22 2
7. ROD ASSY CONNECTING BUSH PISTON PIN BOLT ROD BEARING CRANKPIN SHAFT ASSY BALANGER BALL BEARING WASHER KEY 7 X 36 BOLT M 8 X 20 PLATED BEARING CRANKPIN U S 0 25 BEARING MAIN BEARING CRANKPIN U S 0 50 BALL BEARING BALL BEARING NEEDLE BEARING ss pp YANMAR CRANKSHAFT PISTON AND CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK2 LUB OIL PUMP AND GOVERNOR ASSY LUB OIL PUMP AND GOVERNOR ASSY PAGE 76 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 77 PART NO 11465032010 11425032070 10333832570 22312030160 26476060142 11425035110 11425035070 24341000224 26106060162 71468561700 11477061520 11477061600 11477061610 22137080000 11497066010 11425066200 26776100002 13521061090 22451060000 11425066550 71468561500 11425035110 22322030200 11425266051 18336066110 11425266252 11425066440 10522566990 26106060202 26476060142 26757060002 11477161800 11477161820 11477161900 11477161930 24311000125 PUMP ASSY LUB OIL COVER LUB OIL PUMP O RING PARALLEL PIN 3X 16 BOLT M 6 X14 TAPPING STRAINER LUB OIL ASSY STRAINER
8. about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER vou WILL be KILLED or SERIOUSLY injured if you do not follow directions WARNING vou CAN be KILLED or SERIOUSLY injured if you do not follow directions CAUTION vou CAN be injured if you do not follow directions Potential hazards associated with this vibratory roller operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS A Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Bu
9. amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE DECAL PLACEMENT DECAL PLACEMENT NO PARTNO PART NAME QTY REMARKS 1 920200591 PLATE CAUTION 1 2 920200630 PLATE SERIAL NO 1 3 920201590 DECAL MQ MARK 98X70 1 4 920101510 DECAL MIKASA MARK 440MM 1 5 920203290 DECAL CAUTION 1 6 920200450 DECAL OIL FILTER 1 7 920101290 DECAL VIBRATION 2 8 920201100 DECAL CLUTCH LEVER 2 9 920200320 DECAL WATER TANK 1 10 920200440 DECAL PROHIBIT TOW 1 11 920200470 DECAL OIL TANK 1 12 920101480 DECAL OIL LEVEL 1 13 920101280 DECAL FORWARD amp REVERSE 1 14 920101200 DECAL GREASE 1 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 35 MDR 9DYE BODY ASSY BODY ASSY PAGE 36 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS 8 OPERATION MANUAL REV 0 12 19 03 MDR 9DYE BODY ASSY BODY ASSY NO PARTNO PART NAME QTY REMARKS 1 502101270 BASE 1 2 502100720 SIDE PLATE RIGHT 1 3 502100710 SIDE PLATE LEFT 1 4 502200960 RUBBER PLATE 2 5 001211430 BOLT 14X30 H 8 6 030214350 LOCK WASHER M14 8 8 930407021 SHOCK ABSORBER MED 4 9 020312100 NUT M12 8 10 030212300 LOCK WASHER M12 8 42 502201150 SPRINKLING PIPE FRONT 1 43 502201160 SPRINKLING REAR 1 4 502402930 VINYL PIPE 10 13 280 1 45 502402940 VINYL PIPE 10X13X950 1 46 001221025 BOLT 10X25 T 6 48 030210250 LOCK WASHER M10 6 49 501010150 CAP 1 4 4 51 502302511 SCRAPER END
10. 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 3 TABLE OF CONTENTS MIKASA MDR 9DYE VIBRATORY ROLLER Proposition 65 Warning i aid kriet b fa dettal 2 Here s How To Get 3 Table Of Contents 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules for Safe Operation 8 9 Operation and Safety Decals 10 Specifications 11 DIMENS 12 General Information 14 15 Vibratory Roller Components 16 Yanmar Engine Components 17 linfa sia ee 18 19 EPO ardet be fu 21 23 Maintenance iii 24 29 Troubleshooting 30 31 Explanation Of Code Remarks Column 32 Suggested Spare 33 PARTS ILLUSTRATIONS Decal 34 35 Body Assembly snike 36 37 Front Cover 38 41 Axle 224422 42 45 Transmission 46 47 Hydra
11. 2 52 001221030 BOLT 10X30 T 8 53 030210250 LOCK WASHER M10 8 54 502424050 SCRAPER CENTER 2 55 001220825 BOLT 8X25 T 6 56 030208200 LOCK WASHER M8 6 57 952401560 WASHER 8 5X20X3 6 58 031110160 FLAT WASHER M10 8 59 502200990 BASE SCRAPER 1 60 001521225 SOCKET HEAD BOLT 12X25 T 18 68 502403940 CHAIN COVER 2 69 001521020 SOCKET HEAD BOLT 10X20 T 4 82 020310080 NUT M10 4 83 030210250 LOCK WASHER M10 4 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 37 MDR 9DYE FRONT COVER ASSY FRONT COVER ASSY NOTES A BODY ASSY ITEM 44 BODY ASSY 45 PAGE 38 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE FRONT COVER ASSY FRONT COVER ASSY NO PARTNO PART NAME QTY REMARKS 13 031110160 FLAT WASHER M10 4 14 502103800 1 16 001220820 BOLT 8X20 T 4 17 030208200 LOCK WASHER 8 7 18 952401560 WASHER 8 5X20X3 7 20 502302490 CHECK COVER 1 21 001220815 BOLT 8X15T 4 22 030208200 LOCK WASHER 8 4 23 031108160 FLAT WASHER M8 4 24 502302500 SUPPORT COVER 1 25 001221020 BOLT 10X20 T 1 26 030210250 LOCK WASHER M10 1 27 021110160 FLAT WASHER M10 1 28 001220825 BOLT 8X25 T 3 31 502215470 BELT COVER GX340 1 32 001221020 BOLT 10X20 T 2 33 030210250 LOCK WASHER M10 2 34 031110160 FLAT WASHER M10 2 35 001221015 BOLT 10X15T 2 36 030210250 LOCK WASHER M10 2 37 031110160 FLA
12. 220 1 80 502301050 BATTERY CORD 380 1 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 63 MDR 9DYE IGNITION SWITCH MOUNTING PLATE ASSY IGNITION SWITCH AND MOUNTING PLATE ASSY INCLUDED WITH ITEM 2 gt 67 PAGE 64 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE IGNITION SWITCH MOUNTING PLATE ASSY IGNITION SWITCH AND MOUNTING PLATE ASSY NO PARTNO PART NAME QTY REMARKS 1 34578 SWITCH HOLDER 1 2 11435177500 SWITCH IGNITION 1 3 10610077630 KEY IGNITION 1 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 65 YANMAR L100EE DEVMK2 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY 49 37 L100EE DEVMK2 38 49 42 61 R PAGE 66 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 CYLINDER BLOCK ASSY NO PARTNO 1 71497001560 6 11435001700 7 26106100122 8 10502501220 9 11465001230 10 11465001240 11 11465001250 12 11465001260 13 11465101330 19 11425001800 25 11465001380 26 11427001600 27 26226060182 28 26226060222 29 26366060002 30 11465001412 31 11466001471 34 11465002100 36 11425035150 37 26106080352 38 10542501690 39 11469901760 41 11429901950 42 22190160002 43 11429902030 44 11465002150 45 11425001830 46 11425001841 47 24162
13. AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY parts orders will be shipped collect or prepaid with the charges addedto the invoice All shipments are F O B point of origin Multiquip s responsibility ceases whena signed manifest has been obtained from the carrier andanyclaimforshortage ordamage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers willbe asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtaina Return Material Authorization alist must be provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c Thelist must state the reason s for thereturn d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number ofthe person request ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythereturnshipment
14. COVER 2 35 001210820 BOLT 8X20 H 12 36 030208200 LOCK WASHER M8 12 37 502403090 BEARING HOLDER 2 38 075080001 CHAIN RS80 61 1 39 502402920 TIGHTENER 1 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 43 MDR 9DYE AXLE ASSY CONTINUED AXLE ASSY PAGE 44 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE AXLE ASSY CONTINUED AXLE ASSY NO PART NO PART NAME QTY REMARKS 40 502302480 TIGHTENER PLATE SHAFT 1 4 044006205 BEARING 6205VV 2 42 080100520 STOP RING R 52 1 43 001210820 BOLT 8X20 1 44 030208200 LOCK WASHER M8 1 45 952400130 WASHER 9304 1 46 502402750 TIGHTENER PLATE HOLDER 1 47 001521230 SOCKET HEAD BOLT 12X30 T 3 48 502402760 FELT SEAL 6X8X1350 2 49 502402770 FELT SEAL 6X8X188 2 50 502402780 FELT SEAL 5X6X217 2 51 952401330 COLLAR 72803 2 52 060604030 OIL SEAL VC 45686 2 54 042006309 BEARING 630977 4 55 502408150 FELT RING BRACKET 4 61 351010050 GREASE FITTING A MT6X1 2 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 45 MDR 9DYE TRANSMISSION ASSY TRANSMISSION ASSY 22 PAGE 46 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE TRANSMISSION ASSY TRANSMISSION ASSY NO PART NO PART NAME QTY REMARKS 1 502010530 GEAR CASE 1 2 502010540 CO
15. DO NOT overfill oil tank This could cause oil leaks and sluggish operation Clean cap and surrounding area before opening to prevent dirt from entering tank o Figure 9 Refueling Fuel spillage hot engine can case a fire explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards NEVER smoke around or near the roller Figure 8 Oil Dipstick PAGE 18 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 AEA A XV MDR 9DYE INSPECTION CHECKING HYDRAULIC SYSTEM CHECKING THE CLUTCH BOX OIL LEVEL 1 Check the oil tank level gauge Figure 10 Oil level 1 Check clutch box for any oil leakage should be at the middle indication of the gauge or 2 Remove the level plug and check oil level Figure 12 higher Fill as required 2 Check the surroundings of the oil tank hydraulic pump and motor for oil leakage 3 Addoilif necessary OIL TANK UPPER LIMIT LOWER LIMI HYDRAULIC SYSTEM OIL LEVEL GAUGE OIL LEVEL A CHECKING PLUG Figure 10 Hydraulic System Oil Level Gauge Figure 12 Clutch Box Oil Level Check DANGER CHECKING THE VIBRATOR OIL LEVEL ALWAYS keep hands and fingers away from 1 Remove the red filler plug and the oil level inspection hole pinch points DO NOT allow anyone to reach in plug from the vibrator case Figure 13 on dangerous sections of the machine to
16. ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK2 MUFFLER ASSY MUFFLER ASSY PAGE 70 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MUFFLER ASSY NO PARTNO 17 11465013201 24 11497013551 25 16026001580 26x 11497013561 27x 11497013700 28 11497013710 30x 26106080182 31 26216080182 32 26366080002 37 10519813621 40 10509813990 41 11498513701 42 10509813990 43 26113060082 YANMAR L100EE DEVMK2 MUFFLER ASSY PART NAME NON ASB QTY 1 MUFFLER ASSY 1 BOLT M 6 X 6 MUFFLER COVER A MUFFLER COVER MUFFLER BOLT M 8 X 16 PLATED STUD M 8 X 18 PLATED NUT M8 EXTENTION SILENCER O BOLT PIPE SILENCER BOLT BOLT M 6 X8 1 4 Oo REMARKS INCLUDES ITEMS W INCLUDES ITEM W INCLUDES ITEMS W MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 71 YANMAR L100EE DEVMK2 AIR CLEANER ASSY AIR CLEANER ASSY PAGE 72 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 40 12 19 03 YANMAR L100EE DEVMK2 AIR CLEANER ASSY AIR CLEANER ASSY NO PARTNO PART NAME OTY REMARKS 1 11465012211 GASKET AIR CLEANER 1 2 71465012560 CLEANER ASSY AIR INCLUDES ITEMS W 4x 114
17. Quebec ks UK Rio De Janiero BR ER MX MIKASA SANGYO C0 LTD Tokyo Japan
18. as follows 1 Loosen the hex socket head bolt M10 used for mounting the control lever on the underside of the transmission Figure 37 For forward movement move the control lever slightly to the left for backwards movement move the control lever slightly to the right CHARGE R IE VALVE ONTROL LEVER Figure 37 Unscrewing Left Lock Nut BATTERY MAINTENANCE DANGER 42900 Lead acid battery contains sulfuric acid which may damage eyes or skin on contact FOR YOUR SAFETY ALWAYS wear face shield to avoid acid getting into the eyes If acid gets in contact with eyes flush immediately with clean water and get medical advice Wear rubber gloves and protective clothes to keep acid off skin If acid gets in contact with skin wash off immediately with clean water Use a flashlight to check battery electrolyte level ALWAYS check the engine is stopped DO NOT charge battery or jump start engine when the battery is frozen Warm the battery to 15 degrees F or battery may explode Replace the battery with the same or similar capacity battery or battery may explode DO NOT close the exhaust outlet of battery The gas pressure building up in the battery may cause explosion Before using a battery charger read and understand the charger instruction manual thoroughly Charge the battery in a non spark well ventilated area Avoid fire from cigarette sparks or matches If a battery has not been
19. avoid 2 Fill with oil until oil overflows from inspection hole any accidents VIBRATOR OIL CHECKING THE V BELT 1 Check all bolts and screws and make sure all are securely tightened 2 Check V belt for proper tension The normal slack should be approximately 1 8 inch 3 to 5 mm when the belts are forcibly depressed between the two sheaves Figure 11 Insufficient tension causes weak vibration and machine damage Figure 13 Vibrator Oil Level Check CLUTCH BOX CORRECT ALIGNMENT WRONG ALIGNMEN Figure 11 V Belt Tension MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 19 MDR 9DYE INSPECTION CHECKING WATERTANK 1 Check the water tank to see if filled Add water if necessary The water tank has a capacity of approximately 6 gallons 23 liters Figure 14 WATER TANK WATER TANK Figure 14 Water Tank Check CAUTION Be careful not to confuse the water tank with the oil tank CHECKING LEVERS 1 Check travel and vibrator levers to make sure they are functioning properly Figure 6 2 With travel lever placed in reverse push the deadman device and verify that the travel lever returns to neutral position The travel lever stays in neutral position once the deadman device is released CHECKING SCRAPER BAR 1 Check scraper bar and make sure that they are not clogged with mud bent or damaged Figure 6 2 Adjust c
20. normally reguired 6 After starting the engine continue to warm up the However when ambient engine for about 3 to 10 seconds especially in cold temperature or battery weather charger level is low use of a decompressor will help make the start up easier Recoil Start 1 Open the fuel cock by turning it clockwise to the down position Figure 16 2 Pull the starting handle slowly until you feel some resistance Figure 18 Return handle to original position Figure 18 Engine Start Handle Push down the decompression lever Figure 19 Pull the starting handle hard and fast to start engine If the engine does not start repeat steps 2 through 4 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 21 MDR 9DYE OPERATION TRAVELING CAUTION Make sure tofollow all safety rules referenced in the safety section ofthis manual before operating roller Keep work area clear of debris and other objects that could cause damage tothe rolleror bodily injury 1 Tomake the roller move in the forward direction push the travel lever Figure 20 forward This roller has a hydraulic variable speed transmission By moving the travel lever varioys increments you can vary the speed from 0 to 1 8 mph Oto 3 km hr TRAVEL LEVER NEUTRAL POSITION FORWARD Figure 20 Travel Lever 2 Tomaketheroller movein the reverse direction pull the travel lever Figu
21. parts of the roller for lifting will cause severe damage to the roller OPERATING ON SLOPES Special care must be taken when operating the roller on hills or slopes There exist the possibility of serious injury to the operator and severe damage to the roller in the event of a roll over ALWAYS operate the roller up and down hills rater than from side to side For safe operation hillside slopes should not exceed 12 degree 21 grade See Figure 4 below Figure 4 Recommended Slope Tipping Rollovers NEVER operate the roller on side slopes Figure 5 The possibility exist that the roller could tip over roll over thus causing bodily harm even death and serious damage to the equipment SIDE TO SIDE OPERATIO 2 NOT RECOMMENDED ROLL OVER Figure 5 Recommended Slope In the event the roller does tip over extreme care must be taken to prevent damage to the engine When the roller has been tipped over oil from the engine crankcase can flow into the combustion chamber which can severely damage the engine the next time it is started IMMEDIATELY after a unit has tipped over upright the unit as soon as possible to prevent oil from leaking into the combustion chamber CAUTION To prevent damage to the engine after a rollover the unit must NOT be started NEVER start a unit after a rollover CONTACT your nearest authorized Multiquip dealer for instructions or servicing NEVER operate the roller on
22. side slopes The roller may tip over causing injury to personnel and severe damage to the equipment MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 15 MDR 9DYE VIBRATORY ROLLER COMPONENTS Figure 6 MDR 9DYE Vibratory Roller Components Figure 6 illustrates the location of the major components for the MDR 9D Vibratory Roller The function of each component is described below 1 Handle Bar When operating the roller this handle is to be in the downward position When the roller is to be stored move the handle bar to the upright position Hand Grip When operating the roller use this hand grip to maneuver the roller Also has dead man device when pressed or hit while traveling in reverse causes the travel lever to return to neutral position to stop the machine Travel Lever Push the lever forward the roller will move in a forward direction pull the lever backwards the roller will move in backwards direction Placing the lever in the middle midway will cause the roller not to move neutral Vibrator Lever Turns the vibration on and off Hydraulic Oil Tank Cap Stores hydraulic fluid Open cap to fill with recommended hydraulic oil Shell Tellus 46 V Belt Cover Remove this cover to gain access to the v belts NEVER run the vibratory roller without the v belt cover If the v belt cover is not installed the possibility exist that your
23. 0 501010823 SPACER 1 0T CLUTCH AR 10 501010824 SPACER 2 3T CLUTCH AR 10 501010825 SPACER 3 2T CLUTCH AR 11 501010830 CLUTCH CASE 1 13x 501010830 PACKING BEARING HOLDER 2 14x 060102010 OIL SEAL 5 25388 2 15 001520620 SOCKET HEAD BOLT 6X20 T 8 16 501010850 SHIFTER FORK 1 17 501010860 FORK BLOCK 2 18 001520625 SOCKET HEAD BOLT 6X25 T 2 19x 501010870 SHIFTER SHAFT 1 20x 050200110 O RING P 11 2 21 501301160 COVER CLUTCH CASE 1 22 501010890 PACKING CLUTCH CASE 1 23x 001520625 SOCKET HEAD BOLT 6X25 T 4 24x 501010900 PLUG 3 4 1 25 501010910 PACKING 3 4 1 26 502302640 CLUTCH PULLEY OUT 1 27 951400070 7 7 26 2 28 952400140 WASHER 13304 2 29 030212300 LOCK WASHER 12 2 30 020312100 NUT M12 2 31 001221035 BOLT 10X35 T 4 32 030210250 LOCK WASHER M10 4 33 952401860 WASHER 112545 4 34 953400270 PLUG 1 4X14 10L 2 34 953405270 PLUG 1 4X14 13L 2 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 51 MDR 9DYE CLUTCH BOX ASSY CONTINUED CLUTCH BOX ASSY PAGE 52 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE CLUTCH BOX ASSY CONTINUED CLUTCH BOX ASSY NO PARTNO PART NAME QTY REMARKS 35 953405260 PACKING 1 4 CU 2 36 502302650 CLUTCH LEVER 1 37 959402980 BALL GRIP 40D M12 1 38 001521025 SOCKET HEAD BOLT 10X25 T 1 39 501010950 BEARING HOLDER 1 40x 502302660 BEARING HOL
24. 050 76 001220620 87W 956300060 88W 502303040 89W 501310130 90W 001220820 91W 030208200 96 920101200 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 61 PART NAME HANDLE BRACKET RIGHT HANDLE BRACKET LEFT BOLT 20X170 BOLT 12X45 T NUTM12 LOCK WASHER M12 FLAT WASHER M12 HANDLE STOPPER SPRING HANDLE 1 4X18X44 NUTM10 EYE M10 NUT M20 P1 5 ROD END PR6 209 CABLE ASSY C2110 CLAMP HC 40 BOLT 6X15 H CABLE STOPPER BOLT 10X20 T LOCK WASHER M10 BOLT 6X20 H COIL SPRING NUT M6 FLAT WASHER M6 CABLE STOPPER BOLT 8X20 T LOCK WASHER M8 FLAT WASHER M8 BOLT 6x15 T GREASE FITTING A MT6X1 BOLT 6X20 T THROTTLE LEVER AY 22 THROTTLE WIRE 8520 640 LEVER HOLDER BOLT 8X20 T LOCK WASHER M8 DECAL GREASE QTY REMARKS 1 Po po B NP PO P P aa SW HS SM MDR 9DYE BATTERY ASSY BATTERY ASSY PAGE 62 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE BATTERY ASSY BATTERY ASSY NO PARTNO PART NAME QTY REMARKS 70 502215490 BATTERY BASE 1 71 001200815 BOLT 8 15 4 72 030208200 SW 8 4 73 502403310 BATTERY PROTECT 1 74 502403320 BOLT BATTERY 2 79 020308060 NUT M8 4 76 030208200 WASHER LOCK M8 2 77 031108160 WASHER FLAT M8 2 78 607010030 BATTERY 12N24 3 26A19L 1 79 502301040 BATTERY CORD
25. 11487076560 11487076570 11487076580 11487076620 11465076631 11466076592 26106060082 26106060122 11466221593 PART NAME COVER RUBBER SEAL COLLAR GROMMET BOLT M 6 X 20 PLATED CASE FAN SILVER 17 RUBBER CUSHION COLLAR SEAL FAN CASE BOLT FAN CASE RECOIL STARTER D 5 RECOIL ASSY REEL RECOIL CASE D W NO LABEL RATCHET SPRING SPRIAL GUIDE RATCHET SPRING FRICTION SPRING RETURN SET SCREW KNOB STARTER ROPE RECOIL STARTER PULLEY STARTER BOLT M 6 X 8 PLATED BOLT M 6 X 12 PLATED FLYWHEEL DEJ W GEAR lt REMARKS I N INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK2 FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY 15 O x Dy PAGE 80 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 YANMAR L100EE DEVMK2 FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY NO PARTNO 2 71465651110 3 10554651020 4x 11425051080 5 11497051100 10x 11425051160 11 11465051300 14 10554651330 15 11425051340 16 12455051350 17 11425051600 18 11425051640 19 11425051650 20 22351020006 21 22351030008 22 11477111470 23 71487553101 24 11477111461 25 11487153000 26 11959353080 27 11425053120 28 11959353130 29 11477553140 30 11477553210 31 11487553100 34 55 11425053331
26. 152112 48 24423355008 49 22423355008 50 26106080122 51 11465002200 52 11465002210 53 22312040080 54 11498401940 55 23000019000 58 16011001870 59 12125239450 60 11498508350 61 11435239400 62 22190160002 MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 67 PART NAME BLOCK ASSY CYLINDER COVER STARTER BOLT M10X 12 PLATED NUT 10 STUD CYLINDER HEAD STUD CYLINDER HEAD NUT 10 WASHER GASKET CYLINDER HEAD CMP SHIM SET O RING PARALLEL PIN 8 X 12 STUD M 6 X 18 PLATED STUD M 6 X 22 PLATED NUTM6 GASKET CRANKCASE COVER D CRANKCASE BEARING MAIN PIPE L O INLET BOLT M 8 X 35 PLATED PLUG M16 CAP W LUB OIL GAUGE O RING SEAL WASHER 16 RETAINER BALL BEARING COVER INSPEC WINDOW GASKET NEEDLE BEARING SEAL OIL SEAL OIL BOLT M 8 X 12 PLATED MAIN BEARING US 0 25 MAIN BEARING US 0 50 PIN 4 X 8 STRAIGHT PIPE CLAMP 19 PLUG RUBBER W SCREW SENDER OIL PRESSURE NIPPLE DRAIN JOINT DRAIN SEAL WASHER 16 N PI N YANMAR L100EE DEVMK2 CYLINDER BLOCK ASSY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK2 CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND BONNET ASSY PAGE 68 MQ MIKASA MDR 9DYE VIBRATORY
27. 25 001200835 BOLT 8X35 1 26 020308060 NUT M8 1 27 031108160 FLAT WASHER M8 1 29 501011162 ROD END PR6 209 3 30 502314420 CABLE ASSY C2110 1 31 501011180 CLAMP HC 40 4 32 501203980 HANDLE D C 1 34 001210615 BOLT 6 15 4 39 001210620 BOLT 6X20 H 2 40 501202200 LEVER COVER D C 1 41 501011220 LEVER GUIDE 1 42 001520652 SOCKET HEAD BOLT 6X60 T 3 43 001210615 BOLT 6 15 4 44 031106100 FLAT WASHER M6 4 48 501011310 VIBRATING LEVER 1 49 050200160 O RING P 16 1 50 020312100 NUT M12 1 51 030212300 LOCK WASHER 12 1 52 031112230 FLAT WASHER M12 1 53 502314410 CABLE ASSY C2550 1 60 001220615 BOLT 6X25 T 4 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 57 MDR 9DYE UPPER CONTROL HANDLE ASSY CONTINUED UPPER CONTROL HANDLE ASSY 32 115 106 4 PAGE 58 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE UPPER CONTROL HANDLE ASSY CONTINUED UPPER CONTROL HANDLE ASSY NO PARTNO PART NAME QTY REMARKS 61 025202020 SPLIT COTTER PIN 2X20 1 62 502010930 CLEVIS 1 63 502010940 CLEVIS PIN 1 93 920101290 DECAL VIBRATION 1 94 920201100 DECAL CLUTCH LEVER 1 95 920101280 DECAL FORWARD amp REVERSE 1 97 501413650 TURN BUCKLE 1 98 501413660 ADJUST BOLT 1 99 020306050 NUT M6 1 100 022910090 NUT 6 L 1 101 501407790 HANDLE PIN D C 1 102 501305190 ROD D C 1 103 502416960 ROD GUIDE 1
28. 4 Fax 310 631 5032 line items via Web or Fax Warranty Department FedEx Ground Service at no charge for freight 800 421 1244 Ext 279 Fax 310 537 1173 No other allowances on freight shipped by any other 310 537 3700 Ext 279 carrier ar NOTE DISCOUNTS SUBJECT TO CHANGE 310 537 3700 MULTIOUIP INC Direct TOLL FREE access 18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON CALIFORNIA 90749 310 537 3700 800 421 1244 Toll free nationwide 800 427 1244 FAX 310 537 3927 MULTIQUIP tras MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 5 to our Parts Department MDR 9DYE SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others mV Before using this vibratory roller ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MDR 9DYE Vibration Roller Refer to the engine manufacturers instructions for data relative to its safe operation The three 3 Safety Messages shown below will inform you
29. 6106080452 23 26366060002 24 26476060142 25 10699044660 26 11426859061 27 11465259300 28 lt 12472259050 29 lt 11465059060 305 11465259310 31 lt 12175059890 32 71465651110 33 71465653101 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 83 PART NAME TANK ASSY FUEL CAP ASSY FUEL TANK VALVE FILTER FUEL PIPE GAUGE CLAMP GASKET 8 ROUND PLUG DRAIN DAMPER FUEL TANK FILTER FUEL OlL GASKET STAY STAY B FUEL TANK COCK ASSY FUEL O RING 1A S 15 0 PIPE FUEL INJECTION BOLT LIFTING BRACKET PIPE WASHER 8 BOLT M 8 X 45 PLATED NUT M 6 BOLT M 6 X 14 TAPPING CLIP HOSE PIPE FUEL OIL PIPE FUEL RETURN CLAMP 9 PIPE FUEL RETURN TUBE PROTECT CLAMP 140 PUMP ASSY FUEL INJECTION VALVE ASSY FUEL INJECTION o TY REMARKS S SS PO PO DD 2 2 DODO qasa sek INCLUDES ITEMS W INCLUDES ITEMS W RE s INCLUDES ITEMS W INCLUDES ITEMS W MA INCLUDES ITEMS W YANMAR L100EE DEVMK2 STARTING MOTOR AND DYNAMO ASSY STARTING MOTOR AND DYNAMO ASSY PAGE 84 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 YANMAR L100EE DEVMK2 STARTING MOTOR AND DYNAMO ASSY STARTING MOTOR AND DYNAMO
30. 65012520 COVER AIR CLEANER 1 5 11465012530 CASE AIR CLEANER 1 6 11425212560 WASHER M 8 SEAL 1 7 11465012590 ELEMENT W PRE FILTER 1 10 11425212550 WING NUT M 8 1 11 11425012300 U NUT 3 12 11469912020 PIPE AIR INTAKE 1 13 11465012301 GASKET AIR INTAKE 1 14 26106060252 BOLT M 6 X 25 PLATED 3 15 26226060142 STUD M 6 X 14 PLATED 1 16 26226060752 STUD M 6 X 75 2 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 73 YANMAR CRANKSHAFT PISTON AND CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY PAGE 74 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 75 PART NO 71466014100 11465014200 11477114260 11465014401 71465421730 12271001220 11465021551 11466221593 11466221601 22512050140 71465222720 71497022500 11469922300 12979222400 71465023100 12406023100 10530023200 71465023600 71497028100 24101062034 16031014550 22512070360 26106080202 71465023610 11465002100 71465023620 11465002150 24101063034 24162152112 CAMSHAFT ASSY D TAPPET TAPPET F O ROD PUSH CRANKSHAFT ASSY NUT M18 WASHER FLYWHEEL FLYWHEEL DEJ W GEAR GEAR RING KEY 5 X 14 PISTON WIRINGS RING SET PISTON PIN PISTON D 23 CIRCLIP 23
31. ACER BOLT 8X20 LOCK WASHER M8 FLAT WASHER M8 QTY REMARKS 1 DZD R P MDR 9DYE AXLE ASSY AXLE ASSY PAGE 42 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE AXLE ASSY AXLE ASSY NO PARTNO PART NAME QTY REMARKS 1 502101570 DRUM 2 2 502202290 ROLLER SHAFT 2 3 044006309 BEARING 6309VV 4 4 952400940 SPACER 45605 4 5 502302420 BEARING COVER 2 6 060406010 OIL SEAL TC 689012 4 7 001521025 SOCKET HEAD BOLT 10X25 T 12 8 502200930 BRACKET L 2 9 502302430 SPACER 2 10 001521240 SOCKET HEAD BOLT 12X40T 12 11 502200940 BRACKET R FRONT 1 12 502200950 BRACKET R REAR 1 13 020130240 NUT M30 P2 0 4 14 030230750 LOCK WASHER M30 4 15 502302440 GEAR 57 2 16 001521040 SOCKET HEAD BOLT 10X40 T 12 17 502303370 GEAR SHAFT 2 17 502338050 GEAR SHAFT 2 18 044006370 BEARING 6307VV 2 19 047910050 ROLLER BEARING NF307W 2 20 952401240 SPACER 35453 2 20 952406190 SPACER 35X45X3 S 2 22 502302460 COVER GEAR SHAFT 2 23 060305010 OIL SEAL TB 55729 2 24 001520820 HEAD BOLT 8 20 8 25 502402720 SPROCKET 15 2 26 951400090 KEY 10X8X33 2 27 020118150 NUT M18 P1 5 2 28 030218460 LOCK WASHER M18 2 29 952400950 WASHER 19456 2 30 502305360 BLOCK 2 31 502303590 CYLINDER BLOCK 2 32 001521235 SOCKET HEAD BOLT 12X35 T 30 33 001521240 SOCKET HEAD BOLT 12X40T 30 34 502402740 BRACKET
32. ASSY NO 1 2 4x 5 6 7 8 9x 10 11 12 13 14 15 16 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 85 PART NO 11436277011 11438177110 X2114811000 X2114715500 11438177130 11438177140 11437177160 11437179040 11437179050 11437179060 X211485016 11438177151 11437177170 11437177180 12429877020 12419577770 11437179070 X2114274200 26106100302 16071078710 26106060122 26106060202 26577060142 11438577400 26106060122 26106060202 11435177210 11435177640 29411200000 10519878570 11498578560 11435178261 11435178771 11435178781 26716080002 STARTER 114 651 WASHER KIT THRUST STOPPER SET PINION COIL ASSY FIELD COVER REAR HOLDER ASSY BRUSH BRUSH BRUSH SPRING BRUSH PINION ASSY HOUSING ASSY GEAR COVER KIT DUST SHIFT LEVER KIT SWITCH MAGNET BOLT THROUGH BOLT M 6 X 37 COVER TERMINAL BOLT M 10 X 30 PLATED CLAMP CORD BOLT M 6 X 12 PLATED BOLT M 6 X 20 PLATED SCREW M 6 X 14 BRACKET BOLT M 6 X 12 PLATED BOLT M 6 X 20 PLATED REGULATOR FUSE ASSY FUSE 20A CARTRIDGE HARNESS C WIRE HARNESS WIRE DYNAMO ASSY STATOR ASSY 132 1MM WHEEL STATOR 132 1MM NUTM8 REMARKS DD HK HSH CD RDR
33. DER INPUT SIDE 1 42x 501402260 SET BOLT L50M10M12 CLUTCH 4 43 501402400 TIGHTENER PULLEY 1 44 501302160 TIGHTENER SUPPORT 1 45 042006204 BEARING 620477 2 46 952400930 COLLAR 20252 1 47 080100470 STOP RING R 47 1 48 952400130 WASHER 9304 1 49 001200820 BOLT 8 20 1 50 030208200 LOCK WASHER M8 1 51 001221035 BOLT 10X35 T 2 52 030210250 LOCK WASHER M10 2 53 031110160 FLAT WASHER M10 2 54 501910040 BELT TIGHTENER ASSY Tate INCLUDES ITEMS W MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 53 MDR 9DYE VIBRATION CASE ASSY VIBRATION CASE ASSY VIBRATION CASE ASSY NO PARTNO 1 502302570 2 502201010 3 502201020 4 1 502302582 4 2 502302581 5 951400081 6 951400090 7 952400900 8 001211235 9 030212300 10 502302590 11 001521040 12 040006309 13 080101000 14 080200450 15 060106010 15 060206020 16 952400911 17 502100650 18 502302600 20 001521025 21 502201030 23 953400270 23 953405270 24 953405260 25 001520652 26 031106100 27 001221445 28 030214350 29 502403140 30 502010860 31 070100360 32 502402300 33 953405260 34 502303010 35 502303020 36 502305480 37 920101480 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 55 MDR 9DYE VIBRATION CASE ASSY PART NAME VIBRATING PULLEY ROTARY SHAFT L ROTARY SHAFT R GEAR DRIVE 1P GEAR 44 DRIV
34. DRAULIG OILTANK ASSY HYDRAULIC OIL TANK ASSY NO PARTNO PART NAME QTY REMARKS 44 050200160 O RING P 16 1 45 501010720 JOINT 3 4 16 1 46 501010590 JOINT 3 8 1 47 501010600 JOINT 1 4 1 48 502302850 OIL HOSE 3 8 320L 1 49 502302840 OIL HOSE 1 4 320L 1 50 502201000 OIL TANK 1 51 502010640 ELBOW 90 DEG 3 8 1 52 502010650 ELBOW 90 DEG 1 4 1 53 953405270 PLUG 1 4 14 131 1 54 953405260 PACKING 1 4 CU 1 55 953405840 DRAIN PLUG 18 1 56 953400020 PACKING 19302 1 57 001221035 BOLT 10X35 T 4 58 030210250 LOCK WASHER M10 4 59 031110160 FLAT WASHER M10 4 60 959010110 LEVEL GAUGE SP 1 W P 1 61 952401960 COLLAR 11X30X16 1 104 920200470 DECAL OIL TANK 1 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 49 MDR 9DYE CLUTCH BOX ASSY CLUTCH BOX ASSY PAGE 50 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE CLUTCH BOX ASSY CLUTCH BOX ASSY NO PARTNO PART NAME QTY REMARKS A 502910010 CLUTCH BOX ASSY a G AR INCLUDES ITEMS W 1 502302610 CLUTCH PULLEY IN 1 2 502302620 CLUTCH SHAFT IN 1 3 502302630 CLUTCH SHAFT OUT 1 4x 040006205 BEARING 6205 5 5 040006202 BEARING 6202 1 6 501010800 CLUTCH 1 2 20 0 225 1 7 080200250 STOP RING 5 25 1 8 951400060 5 5 58 1 9 501010810 COLLAR 25322 BEARING 3 10 501010822 SPACER 0 8T CLUTCH AR 1
35. EN 2P KEY 10X8X17 KEY 10X8X33 WASHER 13446 BOLT 12X35 H LOCK WASHER M12 ECCENTRIC ROTATOR SOCKET HEAD BOLT 10X40 T BEARING 6309 STOP RING R 100 STOP RING S 45 OIL SEAL SB 659013 OIL SEAL SC 659013 SPACER 801003 VIBRATING CASE CASE COVER SOCKET HEAD BOLT 10X25 T GEAR COVER PLUG 1 4X14 101 PLUG 1 4X14 13L PACKING 1 4 CU SOCKET HEAD BOLT 6X60 T FLAT WASHER M6 BOLT 14X45 T LOCK WASHER M14 T JOINT NIPPLE PT1 4 V BELT A 36 BREATHER PACKING 1 4 CU PACKING VIBRATION CASE A PACKING VIBRATION CASE B ECCENTRIC DECAL OIL LEVEL QTY REMARKS A M E NO ca q amp CO CO lt MDR 9DYE UPPER CONTROL HANDLE ASSY UPPER CONTROL HANDLE ASSY PAGE 56 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE UPPER CONTROL HANDLE ASSY UPPER CONTROL HANDLE ASSY NO PARTNO PART NAME QTY REMARKS 1 502101480 BAR HANDLE D C 9D 1 13 501011090 TRAVELING LEVER 1 14 501011100 LINK 1 15 959402980 BALL GRIP 40D M12 2 16 001520620 SOCKET HEAD BOLT 6X20 T 1 17 030206150 LOCK WASHER M6 15 18 031106100 FLAT WASHER M6 6 19 501011110 STEEL BALL 1 20 501011120 SPRING 1 2 8 34 1 21 505422750 GUIDE 1 22 001520615 SOCKET HEAD BOLT 6X15 T 2 23 501011140 BUSH 8918 LINK 1 24 501011150 CONICAL SPRING WASHER 1
36. ER TO PREVENT SLIPPING Figure 31 Cloth and Rope Around Filter 6 Forcibly pull the rope to remove the filter Figure 32 PULL ROPE TO REMOVE FILTER Figure 32 Filter Removal 7 Immediately replace with new filter screwing it on by hand to avoid hydraulic oil leak Use only genuine Mikasa replacement oil filters 10 micron filter paper Do not use automobile type oil filters PAGE 26 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE MAINTENANCE HYDRAULIC AIR EXTRACTION 1 After filling hydraulic oil tank with oil loosen the hose joint and check that oil is enough to reach the oil suction and outlet ports in the hydraulic transmission Tighten the hose joint securely after checking Loosen the charge relief valve located on the front side of the hydraulic transmission Figure 33 CHARGE Figure 33 Loosening Charge Relief Valve Check that oil flows out from the valve hole Replace the charge relief valve tightly With the travel and vibrator levers in neutral position start the engine and idle at low speed for 3 to 5 minutes Check the forward and reverse rotation of the output shaft by moving the travel lever slowly to its forward and reverse positions Check the oil level gauge and make sure that there are no air bubbles mixed in the oil After checking operate the roller slowly at first then at full speed When oil leve
37. Figure 27 Chain tension should be adjusted every 50 hours of operation Figure 27 Chain Tightener CAUTION NEVER attemptto check the V beltwith the engine running Severe injury can occurifyourhand gets caught betweenthe V beltand the clutch Figure 28 Always use safety gloves CLUTCH VIBRATOR PULLEY Figure 28 V Belt Hazard VIBRATION CLUTCH ADJUSTMENT 1 Remove the protective cover from the clutch by removing the 4 allen screws 2 Pulloutthe stop key and turn to the release position Figure 29 3 Viewing the clutch from the shifter pulley side if the clutch nut is turned to the right the clearance between the adjusting and pressure plate decreases as the amount of torque increases Normal adjustment is from 1 to 2 notches 4 Make sure that the shifting lever is not too stiff Lever should engage with moderate pressure 5 After adjustment return the stop key to the locked position Figure 29 Clutch Adjustment MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS 4 OPERATION MANUAL REV 0 12 19 03 PAGE 25 MDR 9DYE MAINTENANCE HYDRAULIC OIL CHECK 1 Check for any oil leakage from the hoses and joints daily 2 Check hydraulic oil level every 4 to 5 hours after starting operation 3 After one week of operation check hydraulic level twice a day 4 After two weeks of operation check hydraulic level once day 5 Replace hydraulic oil after first 200 hours an
38. ION TO DISENGAGE HYDRAULIC BRAKE DO NOT TOW ROLLER P N 920200440 OIL FILTER REPLACEMENT 1 PLACE RAG AROUND FILTER BODY FOR PROTECTION P N 920101280 2 LOOP ROPE AROUND FILTER AS SHOWN 3 PULL COUNTERCLOCK WISE TO REMOVE WISETO OIL LEVEL 4 REPLACE WITH NEW P N 920101480 MODEL ww SERIAL NO www P N 920200450 CONTACT SERVICE DEPT GREASE P N 920100120 M VIB bos P N 920101290 CAUTION READ OWNERS SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA 3294 P N 920203290 P N 920101510 MULTIQUIP 920201590 CAUTION THIS ROLLER CAN LOCKED WHEN TRAVEL LEVER IS IN NEUTRAL POSITION IMPORTANT TO MOVE ROLLER WITH ENGINE OFF PUSH RED KNOBS ON TRANSMISSION TO DISENGAGE HYDRAULIC BRAKE KNOB DO NOT TOW ROLLER OIL FILTER REPLACEMENT FIRST FILTER CHANGE 25 HOURS SECOND FILTER CHANGE 250 HOURS THIRD FILTER CHANGE 500 HOURS THEN CHANGE FILTER EVERY 500 HOURS OF OPE
39. LUB OIL O RING 1A 5 22 4 BOLT M 6 X 16 PLATED GOVERNOR ASSY BEARING NEEDLE SEAL OIL WASHER THRUST WASHER 8 POLISHED SPRING REGULATOR SPRING RETURN LOCK NUT M10 PLATED LEAD WIRE 0 6 TORQUE SPRING ASSY LEVER ASSY GOVERNOR STRAINER LUB OIL ASSY TAPER PIN 3 X 20 HANDLE REGULATOR BRACKET REGULATOR SPRING RETURN BOLT ADJUSTING SCREW BOLT M 6 X 20 PLATED BOLT M 6 X 14 TAPPING NUT 6 WASHER PLATE NUT O RING 1A P 12 5 lt YANMAR L100EE DEVMK2 LUB OIL PUMP AND GOVERNOR ASSY LUB OIL PUMP AND GOVERNOR ASSY REMARKS s L LI LA LI LA LI LA LA LA O O lA La l lA la la la la ak INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100EE DEVMK2 COOLING AND STARTING DEVICE ASSY COOLING AND STARTING DEVICE ASSY GN 572 E E d 9 PAGE 78 MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 YANMAR L100EE DEVMK2 COOLING AND STARTING DEVICE ASSY COOLING AND STARTING DEVICE ASSY MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 79 PART NO 11465045201 11435045320 11435045340 18372055210 26106060202 11466845102 11425045301 11425045310 11465045330 11437045351 11466076052 11466076251 11488076520 11466076531 11487076530 11487076540 11487076550
40. NG 9 Winter 0 or Lower SAE 10W 10 1 Read safety instructions at the beginning of manual 2 Familiarize yourself with the operating E and control elements of the machine and Explosive Fuel 21 the working environment This includes obstacles the working ie bearing capacity of the ground and the DANGER TR necessary safety provisions iesel fuel is highly flammable and can be dangerous ifmishandled DO NOT smoke while refueling DO NOT attempt to refuel the vibra tory roller if the engine is hot or running 3 Checktheairfilterfordirt and dust Ifthe air filter is dirty replace air filter with a new one as required 4 Check fastening nuts and bolts for tightness Loose threads may cause damage to the machine when vibrating CHECKING FUEL 5 Understand the geographical features and regulations of 1 Remove the fuel cap located on top of fuel tank the job site 2 Visually inspecttoseeiffuellevelislow If fuel is low replenish 6 Clean the vibratory roller removing dirt and dust particularly with diesel fuel Figure 9 the bottom of the plate engine cooling air inlet CHECKING ENGINE OIL LEVEL When refueling be sure to use a strainer for filtration DO NOT 1 Make sure that the machine is situated in a flat top off fuel Wipe up any spilled fuel surface so that level measurements will be accurate 2 Pull out the dipstick from the oil tank Figure 8 CAUTION
41. RATION KEEP OIL SUPPLY AT PROPER LEVEL USE FOLLOWING HYDRAULIC OILS MOBIL DTE25 DTE26 SHELL TELLUS T 46 T 56 DO NOT MIX BRANDS P N 902000591 WATER TANK P N 920200320 P N 920200470 MOVE THE CLUTCH LEVER STEADILY 2 P N 920201100 Figure 1 Operation and Safety Decals PAGE 10 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE SPECIFICATIONS Table 1 MDR 9DYE VIBRATORY ROLLER SPECIFICATIONS TIT 44 1 in 1 120 mm 1 940 Ibs 880 kg Working Input Revolution 2 000 rpm Continuous Rated Pressure 1 500 psi 105 kg cm Oil Tank Capacity 4 gallons 15 liters Water Tank Capacity 6 gallons 23 liters Working Ability 2 100 m hr Table 2 ENGINE SPECIFICATIONS YANMAR L100EE DEVMK2 Air cooled 4 stroke Single Cylinder Diesel Enginea MEER 24 77 cu in 406 cm 10 0 H P 3600 R PM 1 45 gallons 5 5 liters Diesel 2 1 75 quarts 1 65 liters Electric Recoil Start 164 x 18 5 X 194 in L x W x H 417 X 470 X 494 mm MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 11 1 MDR 9DYE DIMENSIONS 1 Ale lal foe V Lh RP ION HW QUI G D gt Figure 2 MDR 9DYE Vibratory Roller Dimensions TABLE 3 ROLLER DIMENSIONS unos KET o senoms O 11 in 279 meters
42. ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 YANMAR L100EE DEVMK2 CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY NO PART NO 1 11465111020 6 11465111100 7 11465111110 8 11465011121 9 11962011180 10 11465111250 11 11465111260 12 11465111650 14 11425011240 15 26856060002 16 11465111660 18 11425011240 19 26856060002 20 22242000150 21 11465011340 22 10421111370 23 11477111461 24 11477111470 25 11465011600 26 27310070000 27 26106060702 28 11425011901 29 22351040008 30 26106080552 31 26226060552 32 26366060002 33 11465111310 34 11465111950 36 11425003591 394 11425003640 41 22312030160 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 69 PART NAME CYLINDER HEAD VALVE SUCTION VALVE EXHAUST SPRING VALVE RETAINER SPRING SUPPORT CMP ARM SUPPORT ROCKER ARM ARM ASSY INTAKE SCREW VALVE ADJUST LOCK NUT 6 ARM ASSY EXHAUST SCREW VALVE ADJUST LOCK NUT 6 CIRCLIP 15 SEAL VALVE STEM CAP VALVE GASKET NOZZLE SPACER NOZZLE WASHER COTTER 7 BOLT M 6 X 70 PLATED RETAINER SPRING PIN 4 X 8 BOLT M 8 X 55 PLATED STUD M 6 X 55 PLATED NUT M6 GASKET BONNET COVER ASSY HEAD SHAFT ASSY DECOMP SPRING PARALLEL PIN 3 X 16 N gt BR PO DPD REMARKS INCLUDES ITEMS W INCLUDES
43. T WASHER M10 2 38 502010650 ELBOW 90 DEG 1 4 2 39 407310670 TANK CAP D108 120 RUBBER 1 41 954403241 COCK PT 1 4 1211 AL 2 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 39 MDR 9DYE FRONT COVER ASSY CONTINUED FRONT COVER ASSY NOTES A BODY ASSY ITEM 44 A BODY ASSY ITEM 45 PAGE 40 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 FRONT COVER ASSY NO PARTNO 65 001801050 66 020310080 81 001211030 82 020310080 83 030210250 88 920200501 89 920200630 90 920201590 91 920101510 92 920203290 93 920206450 94 920200450 95 920101290 96 920201100 97 920200320 98 920200440 100 959402990 101 091005020 102 020305040 103 030205130 104 031105080 105 025203020 106 959403251 107 502420150 108 001200820 109 030208200 110 031108160 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 41 MDR 9DYE FRONT COVER ASSY CONTINUED PART NAME BOLT 10X50 WHOLE THREAD NUT M10 BOLT 10X30 H NUT M10 LOCK WASHER M10 PLATE CAUTION PLATE SERIAL NO DECAL MQ MARK 98X70 DECAL MIKASA MARK 440MM DECAL CAUTION PLATE MADE IN JAPAN DECAL OIL FILTER DECAL VIBRATION DECAL CLUTCH LEVER DECAL WATER TANK DECAL PROHIBIT TOW ROPE SCREW 5X20 NUT M5 LOCK WASHER M5 FLAT WASHER M5 SPLIT COTTER PIN 3X20 PLATE SPRING SP
44. VER GEAR CASE 1 3 501010410 PACKING GEAR CASE COVER 1 4 001520620 SOCKET HEAD BOLT 6X20 T 6 5 031106100 FLAT WASHER M6 6 6 501010420 SET BOLT 87L M12 M10 HST 4 7 501010430 TRANSMISSION 1515 522 1 8 501010440 OIL FILTER 1 9 501010450 PACKING TRANSMISSION 1 11 030210250 LOCK WASHER M10 4 12 020310080 NUT M10 4 14 501010460 PINION 15 1 15 951400100 KEY 5X5X35 1 16 952400130 WASHER 9304 1 17 001210820 BOLT 8X20 H 1 18 030208200 LOCK WASHER M8 1 19 502303350 GEAR 80 1 20 502010570 DRIVE SHAFT 1 21 501010500 SPROKET 9 1 22 951400110 KEY 7X7X35 2 23 952400170 WASHER 19454 2 24 020118150 NUT M18 P1 5 2 25 030218460 LOCK WASHER M18 2 26 042006207 BEARING 620722 1 27 042006306 BEARING 630677 1 28 080200350 STOP RING S 35 1 29 060303030 OIL SEAL TB 30428 1 30 501010520 BEARING COVER 1 31 001220825 BOLT 8X25 T 4 32 030208200 LOCK WASHER M8 4 33 001211025 BOLT 10X25 H 4 34 030210250 LOCK WASHER M10 4 36 502302530 FLANGE FAN 1 37 080100160 STOP RING R 16 1 38 502010590 KEY 5X5X22 4DK 1 39 502321570 RUBBER COUPLING 1 40 515447020 COUPLING PIN 6 4 099208012 SOCKET HEAD SCREW 8X12T 2 63 502402800 LEVER 1 64 001521025 SOCKET HEAD BOLT 10X25 T 1 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 47 MDR 9DYE HYDRAULIC OIL TANK ASSY HYDRAULIC OIL TANK ASSY PAGE 48 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 40 12 19 03 MDR 9DYE HY
45. d in every 1 000 hours of operation CAUTION Make sure hydraulic oil is at a normal safe operating level DO NOT over fill REPLACING HYDRAULIC OIL 1 Change the hydraulic oil every 1 000 to 1 500 hours of operation Change the hydraulic oil more often in high ambient temperature operation 2 Remove the drain plug and hose tank and drain the hydraulic oil Reinstall the drain plug to the oil tank 4 Open the tank cap Figure 30 and fill tank with hydraulic oil Capacity About 4 5 gallons Use Shell Tellus Oil 46 equivalent HYDRAULIC OIL TANK CAP Figure 30 Hydraulic Oil Change 5 After filling tank tighten the tank cap firmly with a wrench CAUTION Make sure that dust water and other foreign objects do not enter tank It is recommended to filter the oil through a cloth HYDRAULIC OIL FILTER CHECK 1 The hydraulic oil filter should be replaced after first 25 hours of operation 2 After first replacement it should be replaced after 250 hours operation 2 months every 500 hours of operation 4 months and every 1 000 hours of operation thereafter 3 When the suction resistance exceeds 254 mmHg oil temperature in operation is 140 degrees F replace filter 4 Toremove the oil filter wind a cloth around the filter to prevent slipping Figure 31 5 Tie a rope securely around the filter Figure 31 TIE ROPE SECURELY ff AROUND FILTER WIND CLOTH AROUND THE FILT
46. day Every 8 hours every day Replenish to specified maximum level Engine Oil Check and Replenishment Damaged Parts Every Ghouri After first 25 hours then every 50 to every day 100 hours Function of Controlling Every 8 hours System Part every day Every 100 hours Chain Tension Adjustment Every 50 hours See page 26 Initially after 25 DAILY SERVICE Check for leakage of fuel or oil Hydraulic Oil Filter months every S 28 Check for loose screws including tightness See Table 6 Replacement 500 hours 4 below tightening torgue for retightening months every 1 000 hours thereafter TABLE 7 TIGHTENING TORQUE in kg cm DIAMETER Initially every 4 to 5 hours After one Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm week twice a day See page 27 4T 70 150 300 500 750 1 100 1 400 2 000 AE 68 100 250 500 800 1 300 2000 2 700 3800 once a day 11T 150 400 800 1 200 2 000 2 900 4 200 5 600 Hydraulic Oil Every 1 000 to E t 1 h See page 27 100 300 650 eplacemen ours 350 700 Vibration Clutch Check See page 27 In case counter part is of aluminum Threads in use with this machine are all right handed Material and guality of material is marked on each bolt and screw GAUTION These inspection intervals are for operation 9 Remove soil and clean the bottom of roller under normal conditions Adjust your inspection C
47. ed Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column lt belong to the same assembly or kit If more than one of the same reference number is listed the last one listed indicates newest or latest part available The contents of this parts catalog are subject to change without notice PAGE 32 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 SUGGESTED SPARE PARTS MO MIKASA MDR 9DYE WALK BEHIND ROLLER W YANMAR L100EE DEVMK2 DIESEL ENGINE 1 to 3 Units Qty PIN Description Se 501010440 OIL FILTER TRANSMISSION 075080061 CHAIN DRIVE Door EM505834 V BELT 502303040 THROTTLE WIRE Gruen 11465012590 ELEMENT AIR CLEANER 11465076631 STARTER 11425055100 FILTER FUEL SCREEN 6 11425055121 FILTER FUEL OIL 11425035110 STRAINER LUBE OIL ASSY 10610077630 KEY IGNITION MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 33 MDR 9DYE DECAL DECAL PAGE 34 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS
48. er maximum frequency is 3000 vpm vibrations per minute The forward and reverse travel speed of the vibratory roller is approximately 1 8 mph 3 km hour ENGINE The Mikasa MDR 9DYE Vibratory Roller is equipped with a YANMAR L100EE DEVMK2 CONTROLS Before starting the MDR 9DYE Vibratory Roller identify and understand the function of the controls and components as indicated in Figure 6 TRANSPORTATION Adjustable transport hooks allow an operator to place the roller on the tailgate of a dump truck without any assistance The control handle of the MDR 9DYE Vibratory Roller can be folded vertically for ease of transport and storage LIFTING THE ROLLER When lifting of the roller is required Figure 3 attach a suitable hook or shackle to the lifting hooks of the roller Make sure the lifting device is capable of lifting 1 940 Ibs 880 kg ATTACH TO LIFTING DEVICE LIFTING HOOKS gt E NOTE USE LIFTING HOOKS ON BOTH SIDES WHEN LIFTING Figure 3 Lifting The Roller PAGE 14 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE GENERAL INFORMATION CAUTION NEVER stand under or get onto the roller while it is being lifted or moved CAUTION ONLY use steel ropes or chains that are capable of lifting at least 1 940 Ibs 880 kg CAUTION NEVER use any other part of the roller for lifting purposes Use the lifting eye Using other
49. ergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest and first aid kit FIRST AID KIT In emergencies always know the location of the nearest phone or keep phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Maintenance Safety NEVER lubricate components or attempt service on running machine ALWAYS allow the machine proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 9 MDR 9DYE OPERATION AND SAFETY DECALS Figure 1 displays the operation and safety decals as they appear on the vibratory roller Should any of these decals become damaged or unreadable contact the Multiguip Parts Department a replacement set CAUTION az TO MOVE ROLLER WITH ENGINE OFF lt PUSH RED KNOBS I ON TRANSMISS
50. f 4 sure that the machine is shut off before machine is lifted Use reliable cable for lifting Always lift the machine vertically and keep the machine away from workers and animals 7 Do not lift the machine higher than the required height TRANSPORTING 1 Always make sure that the machine is shut off while being transported 2 Check that the fuel cap is properly closed and tightened 3 When traveling long distances or on rugged terrain drain the fuel of the machine before transporting 4 Tie down the machine securely on the transportation so that it will not move or topple over MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 23 MDR 9DYE MAINTENANCE CAUTION CAUTION INSPECTION AND MAINTENANCE SERVICE TABLES 1 make sure your plate vibratory roller is always in good TABLE 6 MDR 9DYE ENGINE CHECK working condition before using carry out the maintenance inspection in accordance with Tables 5 through 7 HOURS QFOFERATION Oil or Fuel Leak Every 8 hours every day Tightness of Fastening Threads Fuel piping and connections should be Inspection and other services should always replaced every 2 years be carried out on hard and level ground with the engine shutdown gt TABLE 5 MDR 9DYE MACHINE INSPECTION HOURS OF om omen Loose or Missing Every 8 hours Screws every day Every 8 hours every
51. hand may get caught between the v belt and clutch thus causing serious injury and bodily harm Engine This vibratory roller uses a YANMAR L100EE DEVMK2 diesel engine Refer to the owner s manual for engine information and related topics Vibrator Lever on the body of machine Turns the vibration on and off Water Tank Holds 6 gallons 23 liters of water for the sprinkler system Shock Absorber Scraper Bar This bar helps prevent buildup of material between the drum and the frame Vibration Rollers 18 inch diameter steel drums that provide the compaction force in the compaction and patching of asphalt type surfaces Checking Cover for Chains Take off the cover to check and lubricate chains Water Valves Turn on the water sprinkling system Hydraulic Oil Gauge Indicates the hydraulic oil level PAGE 16 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE YANMAR L100EE DEVMK2 ENGINE COMPONENTS Figure 7 YANMAR L100EE DEVMK2 Engine Components ENGINE COMPONENTS Figure 7 illustrates the location of the major engine components of the Yanmar engine Each component is described below 1 Fuel Filler Remove this to add unleaded gasoline to the fuel tank Make sure cap is tighten securely DO NOT over fill Fuel Tank Diesel engine holds 5 8 quarts of diesel fuel Air Cleaner Prevents dirt and other debris f
52. he proceeding page If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 8 ENGINE TROUBLESHOOTING Set speed control lever to START position Engine will not start or start is delayed although engine can be Check piston cylinder and valves Adjust or Compression too low turned over repair per engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Comply with cold starting instructions and proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line detach from injection pump If the fuel is turbid or separated warm up the At low temperatures engine will engine or drain the complete fuel supply not start system Refuel with winter grade diesel fuel Engine oil too thick Refill engine crankcase with correct type of oil for winter environment Throttle lever in STOP position Reposition throttle lever to RUN position Engine fires but stops soon as je filter blocked Replace fuel filter starter is switched off Fuel supply blocked Check the entire fuel system Engine stops by itself during Fuel tank empty Add fuel normal operation Fuel filter blocked Replace fuel filter Fuel tank empty Replace fuel filter Fuel filter clogged Replace fuel fil
53. heck the levers cables and linkage intervals based on the number hours vibratory roller is in use and particular working conditions 9 Check engine oil PAGE 24 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE MAINTENANCE ENGINE OIL REPLACEMENT 1 Replace engine oil in the first 25 hours of operation and every 50 to 100 hours afterwards 2 Oil may be drained more easily when it is warm after operation For more details see separate engine Owner s Manual AIR FILTER 1 Theairfilter element should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially Air cleaner Element Figure 25 Engine Air Filter and Element 2 To clean or replace air filter loosen the wing nut on the air filter housing Figure 25 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed CHECKING THE CHAINS 1 Take off the checking cover on roller and coat grease on the chain if necessary Figure 26 The chain should be lightly lubricated with motor oil gt COVER Figure 26 Chain Cover 2 Check the chain tension and if loose adjust the chain tension with the tightener
54. ing address if different than billing address O Return faxnumber O Applicable model number Quantity part number and description of each part O Specify preferred method of shipment FedEx or UPS Ground Note Unless otherwise indicated by customer all FedExorUPS S dD Third D orders are treated as Standard Orders and will RENT T MANSIS ship within 24 hours We will make every effort to FedEx or UPS Next Day ship Air Shipments the same day that the order is V Federal Express Priority One received if prior to 2PM west coast time Stock DHL Orders must be so noted on fax or web forms Truck Here s how to get help Place Your Parts Order Via Web or Fax Please have the model and serial number on For Even More Savings hand when calling Parts Department 800 427 1244 Fax 800 672 7877 Extra Discounts 310 537 3700 310 637 3284 All parts orders which include complete part numbers Mayco Parts and are received by our automated web parts order 800 306 2926 Fax 800 672 7877 system or by fax qualify for the following extra 310 537 3700 Fax 310 637 3284 discounts Service Department Ordered Standard Stock orders i 750 list 800 478 1244 Fax 310 537 4259 0000 310 537 3700 a i 10 Power Service Department ae 1 22 Fax 310 638 8046 Special freight allowances Technical Assistance when you order 10 or more AE 800 478 124
55. l in the tank is low replenish oil up to the specified level and screw the cap securely with a wrench If bubbles remain in the oil or foam is found air is being sucked through the suction side and should be checked NEUTRAL POSITION ADJUSTMENT Once the travel lever has been set to neutral position with the engine running the hydraulic brake is operating and the roller should not move If the roller inches forward or backwards with the lever in the neutral position turn buckle of the cable should be adjusted as follows 1 Stop the engine and set the travel lever in the neutral position Unscrew the two lock nuts on the sides of the cable Figures 34 and 35 3 UNSCREW RIGHT LOCK NUT Figure 34 Unscrewing Right Lock Nut LOCK NUT Figure 35 Unscrewing Left Lock Nut If the machine moves forward screw the turn buckle clockwise If the machine moves backwards screw the turn buckle counterclockwise Figure 36 Screw back the lock nuts on the turn buckle Startthe engine and make sure that the roller does not inch forward or backward at the neutral position of the travel lever w SCREW TURN BUCKLE Figure 36 Adjusting the Turn Buckle MQ MIKASA MDR 9DVE VIBRATORV ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 27 MDR 9DYE MAINTENANCE If the neutral position of the travel lever and the neutral point of e transmission do not match after adjustment is repeated align
56. learance between drums and scrapers as necessary CHECKING BOLTS NUTS AND SCREWS 1 Check bolts nuts and screws on various parts of the machine including the engine for proper tightness POSITIONING THE HANDLE BAR 1 Release the handle bar release pin Figure 15 and position the handle bar to the lowered position before starting operation 2 When machine is not in use release the handle bar release pin and position the handle bar to the upright position Handle Bar Release Pin Figure 15 Handle Bar Positioning INITIAL STARTUP ENGINE Electric Start 1 Onthe handle bar A Move the travel leverto the NEUTRAL position B Move the vibrator lever to the OFF position 2 Open the fuel cock by turning it clockwise to the down position Figure 16 Figure 16 Open Fuel Cock PAGE 20 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE OPERATION 3 Insert the starter key into the key switch and turn it to the RUN position Figure 17 STOP RUN START Figure 19 Decompression Lever Figure 17 Starter Key 4 Turn the starter key further to the right to the START position to start the engine 5 If the engine fails to start DO NOT continue to rotate the starter key for more than 5 seconds Return the When starting with a motor key to the RUN position and wait 20 to 30 seconds starter a decompressor is before starting again not
57. osition PAGE 30 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE ROLLER TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Roller Troubleshooting Table 9 information shown below and on the proceeding page If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 9 ROLLER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Defective centrifugal clutch Repair or replace clutch Damaged rubber coupling and flange Replace rubber coupling and flange Damaged vibration cable and linkage or repair vibration cable and Unit does not vibrate or Inkage has weak vibration Damaged vibration clutch Adjust or replace clutch Defective clutch vibrator pulley V belt Replace V belt Vibrator does not turn smoothly with hand pag Tape best level is not excessively high MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 31 EXPLANATION OF CODE IN COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is us
58. purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or afterthat date willbe billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand atthe time of any price change Multiquip reserves the right to quote and sell directto Government agencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be addedtothe invoice forspecialhandling including bus shipments insured parcel postorin cases where mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special conseguentialorincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories norasto any engine notmanufac tured by Multiquip Such warranties made in connection withthe sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for i
59. re 20 backwards 3 Firmly gasp the roller s hand grip the roller willbegin moving in the desired position when the direction lever has been placed in the desired position CAUTION DO NOT reduce speed during work When shifting travel lever from forward to reverse be sure to stop the lever at the neutral position first before moving the lever to the opposite direction DO NOT shift the lever from forward to reverse or reverse to forward in one motion CAUTION After test travel shut down engine and check for any problems including oil leakage If any trouble is found correct the problem before attempting to operate the roller again VIBRATING 1 Shift the two vibrator levers Figures 21 and 22 to the vibrate position to start vibrations VIBRATOR LEVER BODY OF ROLLER Figure 22 Vibrator Lever Body CAUTION Using vibration with clutch slipping causes the clutch to burn Also vibration should NOT be used over completely compacted area paved road surface or with stationary roller WATERING 1 To operate water sprinkling system turn on the front and rear water valves on the side of the roller Figure 23 Figure 23 Water Valves PAGE 22 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE OPERATION STOPPING 1 Place the vibrator and travel levers to the neutral position 2 Slow down the engine and allow
60. rn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed FIHA ae A Rotating Parts NEVER eguipment with covers guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury PAGE 6 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting A Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in 7 the OFF position when the vibration roller is not in use Pal A Equipment Damage Messages ALWAYS wear approved respiratory protection A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your vibration roller other property or the surrounding environment ALWAYS wear approved eye and hearing protection This vibratorv roller other NOTE property or the surrounding environment could be damaged if you do not follow instructions MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 7 MDR 9DYE RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even dea
61. rom entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Muffler Used to reduce noise and emissions Recoil Starter pull rope Type of engine starting method Alternate type would be electric start ignition key Recoil Starter Housing for pull rope and starter Oil Filler Cap Dipstick Remove this cap to add oil to the oil tank Use dipstick to check oil level Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in a safe manner Decompression Lever Press down before starting engine To prevent damage to the engine DO NOT use for any other purpose Fuel Cock Controls the flow of diesel fuel to the engine Must be in the ON position when starting and running the engine MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 17 MDR 9DYE INSPECTION CAUTION 3 If the oil level is low fill to the edge of the oil filler Never operate the vibratory x hole with the recommended oil type Table 4 roller in a confined area ku T Maximum oil capacity is 1 6 quarts 1 1 liters enclosed structure that does not provide ample free flow of air TABLE 4 OIL TYPE Season Temperature Oil Type ALWAYS wear approved eye and hearing N protection before operating the vibratory roller JED Spring Fall 25 C 10 C SAE 10W 30 20 BEFORE STARTI
62. t any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express impliedor statutory which extend beyondthe description ofthe products on the face hereof PAGE 88 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 89 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 MULTIQUIP ING POST OFFICE BOX 6254 R CARSON CA 90749 a 310 537 3700 800 421 1244 44 hu S FAX 310 537 3927 E MAIL multiquip com MULTIGUIP WWW com manufactured for Multiguip Inc b Boise Dallas Houston y
63. ted ll DO NOT leave vibratory roller with engine running Use chock blocks if parking vibratory roller on a grade PAGE 8 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE RULES FOR SAFE OPERATION WE NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Loading and Unloading Crane Before lifting make sure that machine parts hook and vibration insulator are not damaged and screws are not loosened or lost Always make sure crane or lifting device has been properly secured the hook of guard frame on vibratory roller NEVER lift the machine while the engine is running Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting Try notto lift machine to unnecessary heights Transporting Always shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting vibratory roller over long distances or bad roads Alwaystie down the vibratory roller during transportation by securing the roller s guard frame with rope Em
64. ter Low engine power output and Fuel tank venting is inadequate Ensure that tank is adequately vented speed Speed control lever does not remain in See engine manual for corrective action selected position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter ANA Incorrect valve clearances Adjust valves per engine specification low speed black exhaust smoke MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 PAGE 29 Fuel separates has inadeguate resistance to low temperatures MDR 9DYE ENGINE TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Engine Troubleshooting Table 8 information shown below and on the proceeding page If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 8 ENGINE TROUBLESHOOTING CONTINUED Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter i t an n LOU EDO ang Incorrect valve clearances Adjust valves per engine specification low speed black exhaust smoke speed 4 Speed control lever does not remain in selected See engine manual for corrective action p
65. th This eguipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MIKASA MDR 9DYE Vibratory Roller GENERAL SAFETY E DO NOT operate or service this equipment before reading this entire manual This equipment should not be operated b persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job ALWAYS wear slip resistant safety shoes or boots NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications IM Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the vibratory roller HOT bO NOT NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or vibratory roller High Tempera
66. to cool for at least 2 minutes In an electric start return the key switch to the STOP position as soon as the engine stops CAUTION Neglecting to return the key switch to the STOP position will cause the battery to discharge making start up impossible the next time After the engine stops close the fuel cock The hydraulic brake is automatically engaged when the travel lever is in neutral position When parked on a slope with the engine turned off place a block against the roller drum to prevent the roller from moving UNLOADING 1 If you need to move the roller by pushing it manually once engine is stopped push in the upper and lower knobs of the transmission check valve This will cause the hydraulic break to disengage and allow the roller to be moved without causing damage Figure 24 CONTROL LEVER Figure 24 Disengaging Hydraulic Brake 2 After moving reset upper and lower knobs CAUTION NEVER tow roller with any type of vehicle Doing so will damage the hydraulic system NEVER perform unloading procedure on a slope This may cause roller to roll down if parking brake or blocking is deficient LIFTING 1 Use crane or lift to load and unload the machine skilled crane operator is required to perform the job 2 When lifting the machine check for any damaged or loose bolts lifting hooks and shock mounts 3 Check any damaged or loose bolts in the guard frame to avoid machine sliding of
67. tures Allow the engine to cool Amt fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this vibratory roller requires an adequate free flow of cooling air NEVER operate the vibratory roller in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the vibratory roller or engine and may cause injury to people and property Remember the roller s engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the vibratory roller in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping offto filler port is dangerous as ittends to spill fuel ALWAYS store the vibratory roller in a clean dry location out of the reach of children NEVER run engine without air cleaner Severe engine damage may occur NEVER leave the vibratory roller unattended turn off engine CAUTION must always be observed while servicing this vibratory roller Rotating parts can cause injury if contac
68. ulic Oil Tank Assembly 48 49 Clutch Box Assembly 50 53 Vibrator Assembly Lana 54 55 Upper Control Handle Assembly 56 59 Lower Control Handle Assembly 60 61 Battery Assembly 62 63 Ignition Switch Mounting Plate Assembly 64 65 Yanmar L100EE DEVMK2 Engine Cylinder Block Assembly 66 67 Cylinder Head and Cover Assembly 68 69 Muffler Assembly sess 70 71 Air Cleaner 72 73 Crankshaft Piston and Camshaft Assembly 74 75 Lub Oil Pump and Governor Assembly 76 77 Cooling and Starting Device Assembly 78 79 Fuel Injection Pump Assembly 80 81 Fuel Tank and Fuel Line Assembly 82 83 Starting Motor and Dynamo Assembly 84 85 Tool Label and Gasket Set Assembly 86 87 Terms and Conditions Of Sale Parts 88 Specification and part NOTE number are subject to change without notice PAGE 4 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 When ordering parts please supply the following information Dealer account number O Dealer name and address Shipp
69. used for some time reduce the charge level initially to protect each plate inside the battery Check the battery terminals periodically to ensure that they are in good condition Use wire brush or sand paper to clean the battery terminals Check battery for cracks or any other damage If white pattern appears inside the battery or paste has accumulated at the bottom replace the battery Measure the specific gravity of electrolyte completely charged 1 270 1 290 needs charging 1 260 or lower If the machine will not be in operation for a long period of time charge the battery sufficiently tighten all caps correctly store in cool dry place and check the battery charge level every month to maintain the performance of the battery BATTERY CABLE CONNECTION 1 2 Negative Terminal When removing cable disconnect the ground side normally negative first Figure 38 When installing cable connect the ground side normally negative last Positive Terminal Figure 38 Battery Connection PAGE 28 MQ MIKASA MDR 9DYE VIBRATORY ROLLER PARTS amp OPERATION MANUAL REV 0 12 19 03 MDR 9DYE ENGINE TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take remedial action following the diagnosis based on the Engine and Roller Troubleshooting Tables 8 and 9 information shown below and on t

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