Miller Electric Arc Welding Power Source User's Manual
Contents
1. conotig Light Industrial Applications Processes Farm TIG GTAW Ranch stick SMAW Hobby Quick Input Power 1 Phase Power The Power of Blue Upgraded circuitry gives you finer TIG output adjustment with the remote foot or fingertip control If you need more output while using the remote control simply increase the setting of the front panel amperage control AC output for superior aluminum welding and DC output for mild and stainless steel Four position polarity and range selector switch offers two AC current ranges DC electrode for TIG and DC electrode for Stick Special arc starting circuitry eliminates high frequency starts Built in arc assist starter for DC TIG Built in arc assist stabilizer for AC TIG on aluminum Process switch automatically sets machine for TIG or Stick Unique flow through shielding gas TIG torch connection allows removal of torch without tools Q Miller Miller Electric Mfg Co An Illinois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA Issued April 2003 Index No AD 1 2 Arc Welding Power Source Rated Output at 20 Duty Cycle TIG 150 A at 15 VDC 150 A at 15 VAC Stick 130 A at 25 VDC 150 A at 25 VAC Amperage Range AC High AC Low DC TIG 50 165 20 50 30 160 Stick 35 165 20 50 25 130 Max Open Circuit Voltage 78 Weight 140 Ib 64 kg Just supply Argon gas stick electrodes filler rod2. gloves and helmet and you are ready to weld Comes Complete With m Power source with primary cord plug provided on 230 V model m DB1712RDI TIG torch with backcap ceramic gas cup 3 32 in 2 4 mm collet and collet body and 2 thoriated tungsten m International style quick connect torch m 12 ft 3 7 m work cable and clamp m Stick electrode holder with 15 ft 4 6 m cable m RFCS 14 foot operated remote control with 20 ft 6 m cord m Gas regulator flowmeter and 12 1 2 ft 3 8 m shielding gas hose m How To DVD in English and opanish Preset automatic postflow timer protects tungsten tip workpiece and torch Automatic high temperature shutdown PRUE BEE Power source is warranted for 3 years parts and labor Original main power rectified parts are warranted for 5 years MADE IN B IA A APPLETON WI WP WP E R Web Site www MillerWelds com International Headquarters Phone 920 735 4505 USA FAX 920 735 4134 Canadian FAX 920 735 4169 International FAX 920 735 4125 130 9001 2000 REGISTERED QUALITY SYSTEM Specifications Subject to change without notice cc Rated Output Welding Amperage Range Input Amps at 20 Duty Cycle AC High ACLow DC Max Open Circuit Voltage at Rated Output ME 150 A at 15 VDC TIG Welding Range 200V 60A H 18 in 457 mm 140 Ib 64 kg 150 A at 15 ME 90 165 20 50 30 160 230V 52A W 13 in nd n Stick 130 A at 25VDC Stick Welding Range 460 V 33A D 25 1 2
3. des 20 ft 6 m cord and 14 pin plug Ordering Information Power Source Stock No Description Qty Price Econotig 903 422 60 Hz 200 V E 903 367 60 Hz 230 V 903 368 60 Hz 460 V 903 423 50 Hz 380 V CE 902 424 50 Hz 415 V CE Accessories LL d Universal Carrying Cart and Cylinder Rack 9042934 RCC LIONEL I I E NN RCCS 14 Fingertip control EE RHC 14 Hand control a RFCS 14 Foot control O Replacement Torches Seepg3 HEN Date Total Quoted Price 13 60 Hz models are certified by Canadian Standards Association to both Canadian and U S requirements 50 Hz models come with RCC 14 fingertip control instead of RFCS 14 foot control and include 25 ft 7 6 m TIG torch instead of 12 1 2 ft 3 8 m model Gas regulator not included Distributed by m Miller Litho in USA
4. in 648 mm 380 V 39A 150 A at 25 VAC 35 165 20 50 25 130 415V 36A Process and Material Thickness Guide Material Thickness Material and 22 ga 20 ga 18 ga 16 ga 14 ga 12 ga 11 ga 10 ga 6 ga 2 ga Weld Output 0 038 in 0 036 in 0 048 in 0 06 in 0 07 in 0 1 in 0 125 in 0 14 in 0 186 in 0 25 in 0 25 in 0 8 mm 0 9 mm 1 2 mm 1 5 mm 1 8mm 2 5mm 3 2 mm 3 6 mm 4 8 mm 6 3 mm 6 3 mm Steel or Stick Stainless Steel With SMAW e e7 DCEP 9 Output que DCEN Electrode Negative TIG GTAW IE TIG GTAW I e 9 9 AE _ TIG Not uminu Ny Difficult Recommended GTAW ee AC e Control Panel Performance Data DUTY CYCLE CHART 200071 1 L1 LI LLLLL L iy Sw RES 1 Range Polarity Switch tt 2 Process Switch aa I Ex 3 Amperage Control c Ei i AMEE 4 High Temp Light E ir T 9 Remote Receptacle 100 EAE 6 Power Switch Ta Tene SS a a id a 7 International Flow 8 YU EER M L1 LLIITLTL DN 60 is 15 25 30 50 60 70 8090100 DUTY CYCLE j Q Milter Genuine Miller Accessories la Universal Carrying Cart and Cylinder Rack 042 934 This cart adds convenience to the Econotig package The power source mounts securely to the top and a cylinder rack supports the argon cylinder The bottom tray can hold electrode leads or welding hood gloves etc Cylinder rack will accommodate 6 9 in 152 228 mm diameter and 24 56 in 610 1422 mm high cylinders The cart also supports f
5. ive standard TIG filler metal tubes and one Stick welding rod tube Net shipping weight is 69 Ibs 31 kg RCC 14 Remote Contactor and Current Control 151 086 Comes standard with 50 Hz units A fingertip control can be used instead of the supplied remote foot control Useful when welding where a foot control cannot be used Side to side rotary motion fingertip control fastens to TIG torch using two Velcro straps Includes 28 ft 8 5 m control cord Great for production or contractors that need quick ramp up RCCS 14 Remote Contactor and Current Control 043 688 North and South rotary motion fingertip Replacement Torches Note Torches are available through your local control fastens to TIG torch using two welding distributor Velcro straps Includes 28 ft 8 5 m control cord Great for applications that pues 150 A aj led flow th require a finer amperage control E B m SEQ see DI 917F 194 722 Flow thru connector Torches are equipped with quick connect International style connector Flow through shielding gas TIG torch connection allows complete removal of torch without using any tools RHC 14 Hand Control 129 340 Miniature hand control for remote current and contactor control Dimensions 4 in 102 mm x 4 in 102 mm x 3 1 4 in 82 mm Includes 20 ft 6 m cord and 14 pin plug RFCS 14 Foot Control 043 554 Comes standard with 60 Hz units Foot current and contactor control Inclu
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