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MGE UPS Systems UPS User's Manual

1. 4 8 4 10 Multi Module Test and Maintenance Mode on UPS 4 9 4 11 Multi Module Test and Maintenance Mode on Bypass 4 10 4 12 Multi Module Transfer Mode 4 11 4 13 Multi Module Communication Fault 4 12 Contents Section 5 Section 6 User Manual GCC Alarms section o teriojito DE page 5 0 Seg 5 1 5 1 Alarm and Event System 5 1 5 2 Alarms and Events Lists 5 1 5 3 Alarm Event Present Log Screen 5 2 5 4 Alarm Event History Log Screen 5 4 GCC Troubleshooting section COSCIIDUON ios rear Read page 6 0 SCODO oy rr a a IA 6 1 6 1 Communications and Configuration 6 1 6 2 RS232 RS485 Interface Connections 6 1 6 2 1 Twisted Pair Connection using Terminal Blocks 6 1 6 3 Communications Port Switch Settings 6 2 6 4 Communications Port 2 Personalization 6 4 6 4 1 Slave Address for Single Module 6 5 6 4 2 Slave Address for Multi Module with GCC in S9C Cabinet sens see RR eee d 6 5 6 4 3 Slave Address for Multi Module with GCC in Each Cabinet 0 0 ee eee 6 6 6 5 GCC Port Connectors and Future Product Updates 6 6 6 6 RS232 RS485 Interface Converter 6 7 6 6 1 Switch Setting ad ay auia a hid
2. Comm System GCC 6 5 GCC Port Connections GCC port connections are located in the rear of the unit and accommodate power and DB 9 RS232 connectors The remaining connectors are not used Future product features may utilize some of these items DB 24VDC Power Supply D RS232 for MGE s RS485 converter D PS2 amp Keyboard Video Out VGA SVGA J 10 100 ethernet future application upload amp networking D Parallel Port page 6 6 GCC Troubleshooting User Manual 6 6 RS232 RS485 Interface Converter The Patton Model 2089 RS232 to RS485 interface converter requires no AC power or batteries for operation as it is powered by the computer 6 6 1 Switch Setting This section shows how to access the Dip switches and describes how to set the configuration The Model 2089 is configured using two PC board mounted 4 position Dip switches There is amain PC board and a daughter board Dip switch S1 is located on the underside of the main PC board see Figure 6 7 Dip switch S2 is located on the top of the daughter board see Figure 6 8 Figure 6 7 Converters Location Dip Switch S1 Switch 1 Figure 6 8 Connections Location Dip Switch S2 Switch S2 To access the Model 2089 s internal PC boards insert a small flat blade screwdriver between the connector and the lip of the case and twist gently as shown in Figure 6 9 GCC Troubleshooting p
3. RAUZ1 OR RAUZ2 PCBA GTCZ COM2 RAUZ2 PCBA GT2Z COM2 UPS 1 XR11 11 213 4 5 e 7 8 9 10 1 2f314 5 6 7 s 9 10 No Connection No Connection No Connection 4 COND SHIELDED CABLE or DUAL TWISTED PAIR WIRE 6 3 Communications Port Switch Settings Communications port toggle switches are set to open or closed positions for proper transfer of data To set dip switches on RAUZ1 and RAUZ2 PCB s proceed as follows All cubicles must have the switches O and P set in the open position for a 4 wire link See Figure 6 3 Cubicle 1 position Cubicle 2 Switch N must be in the open position Switches M K L and J must be in the closed All other cubicles must have switches M K L and J in the open position If cubicle 2 is the end of line then switch N must be in the closed position If cubicle 2 is not the end of line there are more than 2 cubicles then switch N must be in the open position NOTE ERR Only the end of line cubicle will have the N switch in the closed position All other cubicles will have the N switch in the open position M For an example of two module system settings see Figure 6 4 page 6 2 GCC Troubleshooting User Manual Figure 6 3 GTCZ RAUZ1 and GT2Z RAUZ2 PCB Configuration Switches RAUZ 1 OR RAUZ 2 PCB L JL L
4. GCC Screens page 3 3 Graphical Command Center 3 2 2 UPS Status Panel The UPS Status Panel is located at the top of the Main Menu screen It consists of five items that give the User current information such as load alarms battery backup time name of UPS and load status pertaining to the selected Single or Multi Module UPS See Figure 3 2 0 Name of UPS Name of UPS in configuration To modify refer to the Setup screen menu 2 Load Status Lamp Circle icon indicates if load is protected When green it is protected when red it is not protected 3 Backup Time Shows battery backup time in minutes Must be selected in the Setup screen to be displayed 4 Status Window Displays the UPS status and various alarms 5 Load Shows the percentage of the UPS kW load Figure 3 2 Main Menu Screen UPS Status Panel 13 50 02 01 24 2003 Load Protected UPS Online Load Protected noia Battery Mimic Diagram Area See Note 2 NOTE 1 Specific to Single Module only Menu buttons NOTE 2 Specific to Single Module or Multi Module page 3 4 GCC Screens User Manual 3 3 System Main Menu Screen The System Main Menu screen is shown for a three UPS Multi Module system configuration in Figure 3 3 Up to 6 UPS modules can be displayed Figure 3 3 M M System Main Menu Screen 07 51 39 Load Protected UPS 1 Jers Online UPS 2 Jers Online UPS 3 lus Online UPS 4 lus Online UPS 5
5. Jers Online UPS 6 Jers Online Up to 6 UPS s can be displayed GCC Screens page 3 5 Graphical Command Center 3 4 Inverter Screen The Inverter screen in Figure 3 4 displays inverter information such as voltage L L and L N current and frequency Three indicators are present to show inverter is connected to load overload and out of synchronization with bypass status The inverter indicators are displayed only when conditions are present Figure 3 4 Inverter Screen 13 41 27 01 24 2003 Load Protected Inverter Battery Online Trend UPS 1 Inverter Voltage A B 477 V B C 478 V A C 475 V Inverter connected to load A N 275 V a alae Inverter overload C N 276 V Inverter Out of Sync with Bypass Current Appears A 38 A when B 36 A condition c 38 A occurs Frequency 60 0 Hz Menu for Single Module page 3 6 GCC Screens 3 5 Rectifier Screen User Manual The Rectifier screen displays information such as input voltage DC bus voltage the status of the input device battery circuit breaker and other conditions common to the Rectifier Charger See Figure 3 5 Figure 3 5 Rectifier Screen 13 41 27 01 24 2003 ALARMS UPS 1 fi Load Protected Inverter UPS 1 Rectifier Utility 1 Voltage Rectifier Charger Input Frequency Rectifier Charger Voltage Utility 1 Input Switch Battery Circuit Breaker Low Battery Shutdown Warning Battery Charge Status Major
6. oe vr 1_1 gt om u The alarm file capacity is 120 days FIFO Information past 120 days will be removed from memory GCC Alarms User Manual Figure 5 2 Alarm Event History Screen ALARM EVENT History UPS 1 Load Protected Active Alarms 12 Unack Alarms 11 Clear Log Present Alarms Activatipon Time Message Bos rl Start date 14 es o January E End date 16 Alarms Only Acknowleged An GCC Alarms page 5 5 Graphical Command Center Figure 5 3 Clear Alarm Event Log Password Screen To clear Alarm Event Log Enter Password Password manager Enter Back to Alarms Double tap on cursor to bring up keyboard Figure 5 4 Clear Log Screen B Clear Log Back to Alarms page 5 6 GCC Alarms 6 0 6 1 6 2 6 2 1 User Manual GCC Troubleshooting Scope This section contains a troubleshooting guide to assist the User with any communication and configuration problems Communication and Configuration The GCC is factory tested and ready to use upon receipt Proper hardware connections personalization and Dip switch settings are necessary for operation The following sections may provide assistance for any communications fault and GCC start up issues If support is required contact MGE Customer Support Services at 1 800 438 7373 DB RS485 Interface Connections DB Communications Port Switch Settings DB Communications Port 2 Perso
7. GUI Graphical User Interface Electrical ground Hertz frequency measurement unit 1Hz is one cycle per second Main AC input source An electrical circuit that generates an AC sinewave output from a DC input See on line mode KiloVolt Ampere a measure of apparent power is equal to 1000 Volt Ampere KiloVolt Amperes reactive KiloWatt a measure of real power equal to 1000 watts Line Liquid Crystal Display Light Emitting Diode Connected to the UPS output such as computer systems or critical devices The attached load is being supplied by the UPS module inverter output and the battery is avail able in the event that incoming utility power is lost The attached load is being supplied but the battery system is unavailable The battery has reached the lowest permitted operating voltage and the inverter has shutdown disconnecting the load to protect the battery from damage due to further discharge Main AC input source Bypass AC input source Optional maintenance bypass cabinet that attaches to the SSC in shared systems MGE UPS Systems Inc Multi Module Refers to an UPS module Rectifier oattery charger inverter and attached battery cabinet Neutral Normally close National Electrical Code National Fire Protection Association Glossary NO On battery operation On line mode Off line mode OSHA P F PCB Q1 Q3BP Q4S Q5N QF1 Rectifier Charger RS232 RS485 Convert
8. Connections with GCC 6 2 GTCZ RAUZ1 8 GTQZ RAUZ2 PCB Config Settings 6 3 S M Slave Address Settings 6 5 M M with GCC Slave Address Settings 6 5 M M with GCC in Each Cabinet Slave Address Settings 6 6 Converters Location Dip Switch S1 6 7 Converters Location Dip Switch S2 6 7 Converter Switch Access 6 8 Dip Switches fice scannen 6 8 ABSCHIPLIOM AA RR page Two Module Communications Port Switch Settings 6 4 M M with 1 GCC in each cabinet the slave address settings 6 6 Converter Dip Switch Settings 6 8 Contents page c v Graphical Command Center This page left blank intentionally page c vi 1 0 1 1 1 2 User Manual Introduction Scope This section is a general introduction and overview of the MGE Graphical Command Center GCC Reference Manuals 86 132203 00 EPS 8000 625 800kVA User Manual Single Module 86 132202 00 EPS 8000 625 800kVA User Manual Parallel System 86 132201 55 EPS 8000 625 800kVA Installation Manual Single and Parallel Systems 50 60 Hz 86 130033 00 EPS 6000 User Manual 150 750kVA Single Module 86 130034 00 EPS 6000 User Manual 150 750kVA Multi Module 86 131107 00 EPS 6000 User Manual Parallel Connected Single UPS Units 6739390XU EPS 6000 Communication Manual 50 60 Hz Section Descriptions This manual is divided
9. Data Rate 9600 Baud Data Bits 8 always Parity None Stop Bits 1 Slave Address Hexadecimal For Single Module see section 6 4 1 For Multi Module see sections 6 4 2 and 6 4 3 Interface RS485 page 6 4 GCC Troubleshooting User Manual 6 4 1 Slave Address for Single Module For a Single Module UPS the slave address settings are shown Also see Figure 6 4 GTCZ RAUZ1 UPS 1 COM 1 20H COM 2 20H Figure 6 4 S M Slave Address Settings Small green display on front of UPS 6 4 2 Slave Address for Multi Module with GCC in SSC For a Multi Module with 1 GCC in the SSC the slave address settings are shown Also see Figure 6 5 GTCZ RAUZ1 SSC UPS 1 UPS2 UPS 3 UPS 4 UPS 5 UPS 6 COM 1 20H 30 H 40 H 50 H 60 H 70H 80 H COM 2 90 H 30 H 40 H 50 H 60 H 70H 80 H Figure 6 5 M M with GCC in SSC Slave Address Settings GCC Troubleshooting page 6 5 Graphical Command Center 6 4 3 Slave Address for Multi Module with GCC in Each Cabinet Table 6 2 Multi Module with 1 GCC in each cabinet the slave address settings are shown Also see Figure 6 6 GTCZ RAUZ1 SSC UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 UPS 6 COM 1 20H 30 H 40H 50 H 60 H 70H 80 H COM 2 90 H 20 H 20H 20H 20H 20H 20H GT2Z RAUZ2 SSC UPS 1 UPS2 UPS 3 UPS 4 UPS 5 UPS 6 COM 1 N A N A N A N A N A N A N A COM 2 N A 30H 40 H 50H 60 H 70H 80 H Figure 6 6 M M with GCC in Each Cabinet Slave Address Settings SSC
10. Input CB UPS 5 Input CB UPS 6 Input CB UPS 1 Output CB UPS 2 Output CB UPS 3 Output CB UPS 4 Output CB UPS 5 Output CB UPS 6 Output CB Static Switch Input Brteaker Static Switch System Output Breaker Maint Bypass Breaker Input 1 UPS Input Input 2 Bypass Opens the System Configuration Screen GCC Setup page 2 3 Graphical Command Center Figure 2 4 M M System Configuration Screen System Load Protected Change Password Control Panel Back to Setup page 2 4 System CB lt Config as E Q5N Q3BP E azs Ba UPS s Present UPS 1 E ursz EN UPS 3 UPS 4 AA 9 UPS 6 urse E Battery Temp lt Sensor present UPS 1 Burs NI UPS 2 Mourss W UPS 3 Bluse B Show battery Backup time UPS 1 Blus4 M UPS 2 Mivess W UPS 3 Bluse M Set to have Alarm Screen automatically open when new Alarm Event happens Select if UPS is a 225 300 375 or 500KVA 5 Returns to the Identification Setup Screen GCC Setup User Manual 2 1 3 Change Password Change Password will allow the User to change the default password manager to a new User password EMM NOTE Must be in the Setup Screen to change password See section SN 2 1 1 Enter Setup Screen for instructions O ERREUR Proceed as follows Lower case and 20 characters maxi
11. Structure 3 1 3 2 Main Menu Screen 3 2 3 2 1 Menu Buttons iii rd en ah 3 2 3 2 2 UPS Status Panel d emaria a a 3 4 3 3 System Main Menu Screen 3 5 3 4 Inverter Screen aa diaaa ee 3 6 3 5 Rectifier Screen 2 0 0 0 nemai tee 3 7 3 6 Single Module Load Screen 3 8 3 7 Multi Module Load UPS Screen 3 9 3 8 Multi Module System Load Screen 3 10 3 9 Single Module Battery Screen 3 11 3 10 Multi Module Battery Screen 3 12 3 11 Online Trending Screen 3 13 3 11 1 Online Trending Selection Menu 3 13 3 11 2 UPS Status Menu 3 13 3 12 Input Sereen er un 08 rara eae era eed 3 14 GCC Mimic Diagrams section description acom a las page 4 0 SCOPE Haase sere Eee e a RE 4 1 4 1 Color Status Indicator onen 4 1 4 2 POWER FIOW capita a 4 1 4 3 Single Module UPS Online 4 2 4 4 Single Module UPS On Bypass 4 3 4 5 Single Module UPS On Battery 4 4 4 6 S M UPS Battery CB Open 4 5 4 7 Multi Module Online 4 6 4 8 Multi Module 1 UPS on Battery 4 7 4 9 Multi ModuleonBypass
12. form MGE 1660 Scenic Avenue UPS SYSTEMS SSS Costa Mesa CA 92626 Use this form to order additional copies of this document or to report any errors omissions or other problems you have experienced NAME COMPANY STREET ADDRESS CITY STATE ZIP would like to order quantity 50 00 each additional copies of the Graphical Command Center User Manual 86 132204 00 would like to report the following problems with this document www mgeups com MGE UPS SYSTEMS 1660 Scenic Avenue Costa Mesa California 92626 714 557 1636 Ia
13. 2089 RS232 to RS485 6 7 Power Flow Indicators 4 1 Present Alarms 5 4 Power Supply 24VDC 6 6 R Rebooting 6 9 Rectifier 3 2 Rectifier Screen 3 7 RS232 for MGE s RS485 converter 6 6 RS232 RS485 6 1 RS232 RS485 Interface Converter 6 7 RS485 Interface Connections 6 1 S Select if UPS is a 225 300 375 or 500KVA 2 2 SETUP 3 1 3 2 Show CB s System CB Configuration 2 2 SINGLE MODULE 3 1 Single Module Battery Screen 3 11 Single Module Load Screen 3 8 Single Module UPS Battery CB Open 4 5 Single Module UPS On Battery 4 4 page I 2 S Single Module UPS On Bypass 4 3 Single Module UPS Online 4 2 Slave Address 6 4 Slave Address for Multi Module with GCC in Each Cabinet 6 6 Slave Address for Multi Module with GCC in SSC 6 5 Slave Address for Single Module 6 5 Specific to Single Module only 3 4 Specific to Single Module or Multi Module 3 4 Status Window 3 4 Switch Setting 6 7 System Main Menu Screen 3 5 T Time date 3 3 Trend 3 2 Test Maint Mode 3 2 Twisted Pair Connection Using Terminal Blocks 6 1 Two Module port settings 6 4 U Up Down Arrows 5 2 5 4 UPS 1 GTCZ RAUZ1 COM 2 6 4 UPS 1 6 3 3 UPS 2 GTCZ RAUZ1 COM 2 6 4 UPS Offline 3 2 UPS Status Menu 3 13 UPS Status Panel 3 4 UPS s Present 2 2 Y Year Month Type Filter 5 4 Index Reorder
14. 30 S55 1 Min Hour Min Min Hour Duration ALARMS UPS 1 Load Protected UPS Status Menu Utility 1 Utility 2 Batteries Load Volt A B Load Volt B C Load Volt A C Load Amps A Load Amps B Load Amps C Load KW Load KVA Online Trending Selection Menu GCC Screens page 3 13 Graphical Command Center 3 12 Input Screen The Input screen allows the User to view all the input measurements such as voltage current and frequency of the UPS s configured See Figure 3 12 Figure 3 12 Input Screen 11 57 27 page 3 14 UPS 1 Voltage A B 488 V B C 486 V A C 485 V Current A 101 A B 100 A C 95 A Freq 60 0 Hz UPS 2 Voltage A B 488 V B C 486 V A C 485 V Current A 101 A B 100 A C 95 A Freq 60 0 Hz UPS 3 Voltage A B 488 V B C 486 V A C 485 V Current A 101 A B 100 A C 95 A Freq 60 0 Hz UPS 4 Voltage A B 488 V B C 486 V A C 485 V Current A 101 A B 100 A C 95 A Freq 60 0 Hz UPS 5 Voltage A B 488 V B C 486 V A C 485 V Current A 101 A B 100 A C 95 A Freq 60 0 Hz UPS 6 Voltage A B 488 V B C 486 V A C 485 V Current A 101 A B 100 A C 95 A Freq 60 0 Hz GCC Screens 4 0 4 1 4 2 Users Manual GCC Mimic Diagrams Scope This section provides GCC mimic diagrams representing the common status and fault modes Color Status
15. 4 CUBICLE 3 UPS 2 6 4 D Data Bits 6 4 Data Rate 6 4 Date amp Time 3 2 Date and Time 2 6 Default names 2 2 Index User Manual Index E Enter Setup Screen 2 1 Events UPS Modules 5 2 G GCC Identification label 6 9 GCC Menu Structure 3 1 GCC Port Connections 6 6 GCC Setup Screens 2 1 GCC System Overview 1 2 GTCZ RAUZ1 6 4 H History Alarms 5 2 l Identification Setup Screen 2 2 Input 3 2 Input Screen 3 14 Inverter Screen 3 6 K Keypad 1 3 Keypad Alphanumeric Characters 1 3 L Load 3 4 Load 3 2 Load Status Lamp 3 4 M Main Menu Screen 3 2 Menu Buttons 3 2 MGE Customer Support Services at 1 800 438 7373 6 1 Minor Fault 3 2 Model 2089 s internal PC boards To access the 6 7 MULTI MODULE 3 1 Multi Module 1 UPS on Battery 4 7 Multi Module Battery Screen 3 12 Multi Module Communication Fault 4 12 Multi Module Load UPS Screen 3 9 Multi Module on Bypass 4 8 Multi Module Online 4 6 Multi Module System Load Screen 3 10 Multi Module Test and Maintenance Mode on Bypass 4 10 Multi Module Test and Maintenance Mode on UPS 4 9 Multi Module Transfer Mode 4 11 page 1 Graphical Command Center N Name of UPS 3 4 Inverter 3 2 O On Battery 3 2 Online Trending Screen 3 13 Online Trending Selection Menu 3 13 P Patton Model
16. BEE OC NCJ DIL E EM PL L1 L eraz DODO XR11 NE 0M ON 8B SWITCHES CLOSED POSITION OPEN POSITION two dots visible one dot visible 4 WIRE LINK Termination for Termination for O end of line cubicle intermediate cubicle s PER NEJ NI E IN A CUBICLE THAT SETS POLARITY 4 WIRE LINK OTHER CUBICLE ME MEH KET LCH JEH ze GCC Troubleshooting page 6 3 Graphical Command Center Table 6 1 Two Module Communications Port Switch Settings CUBICLE 1 SSC GTCZ RAUZ1 Dip Switch O OPEN Dip Switch pr OPEN Dip Switch N OPEN Dip Switch M CLOSED Dip Switch K CLOSED Dip Switch ok CLOSED Dip Switch J CLOSED 6 4 Communications Port 2 Personalization CUBICLE 2 UPS 1 UPS 1 GTCZ RAUZ1 COM 2 Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Q pr OPEN OPEN OPEN OPEN OPEN OPEN OPEN CUBICLE 3 UPS 2 UPS 2 GTCZ RAUZ1 COM 2 Dip Switch O OPEN Dip Switch P OPEN Dip Switch N CLOSED Dip Switch M OPEN Dip Switch K OPEN Dip Switch L OPEN Dip Switch J OPEN Each cubicle must be personalized for its own communication port address Personalization of each cubicle is set at the time of order Changing of personalization requires qualified personnel Contact MGE Customer Support Services at 1 800 438 7373 Data for each configuration
17. Diagrams User Manual 4 8 Multi Module 1 UPS on Battery When a Multi Module UPS is in battery mode the UPS icon will display in yellow If all UPS s that are online are in battery mode then the line to the load will be yellow as shown in Figure 4 6 Figure 4 6 M M UPS on Battery 11 11 06 GCC Mimic Diagrams page 4 7 Graphical Command Center 4 9 Multi Module on Bypass If all UPS s are faulted or offline then the system will transfer to bypass The power flow will show green from Utility 2 to the load UPS s that are faulted will show red If they are shutdown without fault then they will show gray See Figure 4 7 Figure 4 7 M M UPS on Bypass 11 11 06 Q5N page 4 8 GCC Mimic Diagrams User Manual 4 10 Multi Module Test and Maintenance Mode on UPS When Q3BP is closed and Q5N is open the system is in Test and Maintenance Mode The customer s load is being supplied by Utility 2 In this condition UPS s can be turned on and off without affecting the customer s load When a UPS is online in this mode it will show as blue instead of its normal green as shown in Figure 4 8 Figure 4 8 M M Test and Maintenance Mode on UPS 10 15 55 GCC Mimic Diagrams page 4 9 Graphical Command Center 4 11 Multi Module Test and Maintenance Mode on Bypass When Q3BP and the static switch Q2S are closed and Q5N is open the system is in Test and Maintenance Mode on bypass The customer s load is bein
18. Indicators A color standard has been established to indicate the status of the UPS or SSC operation as follows Green Normal Power Flow Yellow On Battery for Multi Module only Red Major Alarms Fault Blue Test Mode Power Flow Grey OFF amp No Faults Power Flow Indicators The mimic diagram representing the system configuration displays the power flow and breaker positions Active power flow paths are shown with colored lines and non active or broken paths use gray lines except input will be green Breaker positions are recognizable as open or closed Active components on the diagram are labeled Active components include the inverter rectifier load and input such as Utility 1 and Utility 2 NOTE An active component on the mimic diagram causes the dis SN play to open to the screen for that component GCC Mimic Diagrams page 4 1 Graphical Command Center 4 3 Single Module UPS Online In normal online operation the path of power will show green from utility to unit load as shown in Figure 4 1 Figure 4 1 S M UPS On Line 13 54 en U PS 1 Load Protected Bi O UPS Online lo ALARMS UPS SYSTEMS EN Inverter Battery Online Trend page 4 2 GCC Mimic Diagrams 4 4 User Manual Single Module UPS On Bypass If there is a major fault in the UPS it will transfer to bypass The power flow will show green from Utility 2 to the load The section that had the fault will show red to d
19. Rec Charger Fault Rectifier Charger Status Battery Temperature option Menu for Single Module GCC Screens 484 7V 60 0 Hz 545 V Closed Closed Battery Charging OK On 0c page 3 7 Graphical Command Center 3 6 Single Module Load Screen The Single Module Load screen displays information such as voltage L L and L N current frequency kW kVA pf and load See Figure 3 6 Figure 3 6 S M Load Screen 13 40 17 01 24 2003 UPS 1 Voltage Tm B C 478 Load A C 477 Protected Inverter Current 38 A B 39 Cc 38 Frequency 60 0 1 KW 2 KVA 32 pf 0 06 Load 0 Trend page 3 8 GCC Screens User Manual 3 7 Multi Module Load UPS Screen The Multi Module Load UPS screen is accessed from the UPS mimic diagram The screen displays information of the selected UPS and overall system status such as voltage current frequency kW and kVA pf and load See Figure 3 7 Figure 3 7 M M Load UPS Screen 14 48 33 UPS 1 load System load Voltage Voltage A B 480 V A B 480 V B C 478 V B C 480 V A C 477 V A C 480 V Current Current A 300 A A 600 A B 300 A B 600 A Cc 300 A C 600 A Frequency 60 0 Hz Frequency 60 0 Hz KW 200 KW 400 KVA 250 KVA 500 pf 0 8 pf 0 8 Load 100 Load 100 GCC Screens page 3 9 Graphical Command Center 3 8 Multi Module System Load Screen The Multi Module System Load screen is accessed from the system mimic diagram The screen d
20. S SYSTEMS Inc 1660 Scenic Avenue i U P S S Y S T E M S Costa Mesa CA 92626 m AA page iii Graphical Command Center page iv Graphical Command Center User Manual Warrant The liability of MGE UPS SYSTEMS Inc hereunder is limited to replacing or repairing at MGE UPS SYSTEMS Inc s factory or on the job site at MGE UPS SYSTEMS Inc s option any part or parts which are defective including labor for a period of 12 months from the date of purchase The MGE UPS SYSTEMS Inc shall have the sole right to determine if the parts are to be repaired at the job site or whether they are to be returned to the factory for repair or replacement All items returned to MGE UPS SYSTEMS Inc for repair or replacement must be sent freight prepaid to its factory Purchaser must obtain MGE UPS SYSTEMS Inc s Return Materials Authorization prior to returning items The above conditions must be met if warranty is to be valid MGE UPS SYSTEMS Inc will not be liable for any damage done by unauthorized repair work unautho rized replacement parts from any misapplication of the item or for damage due to accident abuse or Act of God In no event shall the MGE UPS SYSTEMS Inc be liable for loss damage or expense directly or indirectly arising from the use of the units or from any other cause except as expressly stated in this warranty MGE UPS SYSTEMS Inc makes no warranties express or implied including any warranty as to merchantability or
21. SGre amp m uuu een 3 7 Single Module Load Screen 3 8 M M Load UPS Screen 3 9 M M System Load Screen 3 10 S m Battery Screen 3 11 M M Battery Screen 3 12 Online Trending Screen 3 13 Input SCS e da AR ee 3 14 S M UPS Online 4 2 S MUPSonBypass 4 3 SM UPS on Battery MA II aaa aa 4 4 S M Battery CBOpen 4 5 M M UPS Online AA IAEA 4 6 M M UPS on Battery coec onnen enred eddu nge nn 4 7 M M UPS on Bypass 4 8 M M Test Maintenance Mode on UPS 4 9 M M Test Maintenance Mode on Bypass 4 10 M M Transfer Mode on UPS 4 11 M M Communications Fault 4 12 Contents Figures continued Tables number 5 1 5 2 5 3 5 4 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 6 10 number 6 1 6 2 6 3 User Manual ESCrIPLON i 4 44 dores a A dd A page Alarm Event Present Log Screen 5 3 Alarm Event History Log Screen 5 5 Clear Alarm Event Log Password Screen 5 6 Clear Log Screen 5 6 S M RS485 Interface Connections with GCC 6 1 M M Rs232 RS485 Interface
22. age 6 7 Graphical Command Center Both Dip switches S1 and S2 are marked with individual switch numbers 1 through 4 Use these numbers as well as the ON designation to orient the switch properly see Figure 6 10 Use a small screwdriver or similar instrument to set each individual switch Refer to Table 6 3 to set the Dip switches Figure 6 9 Converter Switch Access ST LET TITRE Figure 6 10 Converter Dip Switches ON OFF Table 6 3 Converter Dip Switch Settings Switch S1 Position Switch S2 Position S1 1 ON S2 1 OFF 1 2 OFF S2 2 OFF S1 3 OFF S2 3 OFF S1 4 OFF S2 4 OFF page 6 8 GCC Troubleshooting 6 7 6 8 6 9 User Manual Auto Start If the monitoring software does not automatically start when the GCC is turned on then perform the following procedure 1 Inthe Remote Agent window click on the Setup button 2 Select the Run CE View on Startup box 3 Click OK 4 Go to the windows task bar start menu and select run P If regsave appears in the box then click OK P If regsave does not appear then manually type it in and click OK 5 In the Remote Agent window click on the Start button The monitoring software should startup Rebooting If the GCC requires rebooting a push button switch is provided to momentarily remove power and restarts On a UPS the switch is located behind the GCC door In an SSC the switch is located on the component panel assem
23. ahnen 6 7 6 7 futo Stall scannen doa A A a 6 9 6 8 GCC Identification Label 6 9 6 9 RebDOOUNG socorro a aaa 6 9 Glossary hie a a g 1 WAA ee aa ri ee l 1 Contents page c iii Graphical Command Center Figures page c iv number 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 3 1a 3 1b 3 2 3 3 3 5 3 6 3 7 3 8 3 9 3 10 3 11 3 12 4 1 4 3 4 4 4 6 4 7 4 8 4 9 4 10 4 11 description 2 page Keypad Alphanumeric Characters 1 3 S M Configuration 1 GCC per Module 800 kVA UPS System Shown 1 4 M M Configuration 1 GCC per Module 800 kVA UPS System Shown 1 5 M M Configuration 1 GCC per System Located on the SSC 800 kVA UPS System Shown 1 5 Enter Setup Screen 2 1 S M Identification Setup Screen 2 3 M M Identification Setup Screen 2 3 M M System Configuration Screen 2 4 The Change Password Screen 2 5 Date and Time Icon Screen 2 6 S M Menu Screen 3 2 M M Menu Screen 3 3 Main Menu Screen 3 4 M M System Main Menu Screen 3 5 Inverter Screen 3 6 Reclifl r
24. bly near the GCC power supplies Another way to reboot is to momentarily disconnect the green power supply connector located on the underside of the GCC GCC Identification label The GCC identification label is located on the rear panel of the GCC The label is used to identify all characteristics of the GCC It has six fields that give information on software and service pack version UPS type procedures future web pages future driver tracking and application tracking 510A XXXX P001 W001 D001 A001 A Tracking Driver Tracking Web Pages Tracking Future gt Procedures Future gt MMSA Multi Module Stand Alone MMSS Multi Module Static Switch SMSA Single Module Stand Alone gt gt Service Pack Version EX service pack version 1 DLL File loaded 10 service pack version 1 DLL File manually loaded 1A gt InduSoft Software Version EX version 5 1 51 version 5 3 53 GCC Troubleshooting page 6 9 Graphical Command Center This page left blank intentionally page 6 10 Symbols ABC AC or ac Alarm ANSI BAT or BATT Breaker Bypass Bypass AC Input Bypass mode CB Comm CSS Current rating DC or dc Digital Meter Earth ground Electrician User Manual Glossary Definition Meaning And or Percentage Plus or Minus Number Degree Celsius Degree Fahrenheit Phase Trade Mark Norma
25. e 1 Inverter Overload Activated Module 1 UPS Overloaded Module 1 Output Current Limit Module 1 Out of Sync with Bypass Module 1 Summary Alarm Module 1 EPO Activated Module 1 Harmonic Filter Fault Module 1 Transfer Fault Module 1 Fan Failure Module 1 Rec Charge Fault Module 1 Acquisition Fault Module 1 Communication Fault SSC Static Bypass Overload Maintenance Bypass Closed SSC Summary Alarm SSC Aux Cabinet Fault SSC Communications Fault SSC Fan Failure GCC Alarms page 5 1 Graphical Command Center The event list is for a Single Module UPS For a Multi Module System the UPS module number from 1 to 6 with the event will be displayed Events UPS Modules Module 1 Low Battery Shutdown Module 1 Battery Charging Module 1 UPS Off Line Module 1 UPS On Line Module 1 Battery Current Limiting activated Module 1 Inverter Output Switch Open Module 1 Battery Equalization activated Module 1 Free Running Frequency activated Module 1 Gradual Rec Charger Shutdown activated Module 1 Xfer Ut 2w inter prohibited activated Module 1 2nd Step Input Current Limit activated Module 1 Transfer Lockout activated Module 1 Forced Inverter Shutdown 5 3 Alarm Event Present Screen The Alarm Event Present screen lists all active alarms and events occurring in present time Refer to Figure 5 1 for the screen selections Ack all Alarms History Alarms Active Unack Alarms Ack this alarm only Up Down Arrows Alarm Ev
26. ent Opens the Input screen which displays measurement of the incoming Utility of each UPS GCC Screens User Manual Figure 3 1b M M Menu Buttons Time Shows time set in the GCC Time can be changed from the Control Panel in the Setup screen See section 2 1 4 Control Panel 11 57 27 P Set Setup Opens the Setup screen where the User will be prompted to enter the p password information See section 2 1 1 Enter Setup Trend Trend Opens the Trend screen which displays a graphical trend of measure ments Alarms Opens the Alarm Present Alarm screen Users can also access the history log When any alarm is active the green lamp will change to blinking red and the background of the button changes to orange See section 5 0 Alarms System Main Menu Screen On a Multi Module opens the System Main Menu screen UPS 1 6 Opens the corresponding UPS Main Menu Screen The default names are UPS 1 to UPS 6 but can be changed in the Setup screen See section 2 1 1 Enter Setup The second and third line indicates the condition status of the system UPS Online Normal operation Minor Fault Load is protected but there is an alarm Comm Fault GCC has lost communications with system On Battery System is operating on battery power UPS Offline Load is not protected because of fault or User command Test Maint Mode Maintenance bypass CB is closed and system output CB is open
27. ent List 000000 O Alarm Pop up Screen Alarm Event Filter page 5 2 Acknowledges all alarms events Adds the date and time stamp of acknowl edgement and changes the line color to green Opens the Alarm Event History screen When an alarm event is acknowl edged it disappears from the present log and enters into the history log Shows how many alarms are active and unacknowledged Acknowledges one alarm event at a time in the single alarm acknowledge window Use the up and down arrows for selection Scrolls through the list of alarms events Shows a list of all present alarms events with activation date time message date time of acknowledgement and date time when returned to normal Line colors are as follows Red Activated Unacknowledged Green Acknowledged Blue Returned to Normal If selected the Alarm Event Present screen automatically opens when an unacknowledged alarm occurs Once enabled the Alarm Event Present screen will not close until all alarms events are acknowledged User can filter alarms and events to be viewed as follows alarms only events only or alarms and events GCC Alarms User Manual Figure 5 1 Alarm Event Present Screen ALARM EVENT Present Active Alarms 8 G Unack Alarms 6 Set to have Alarm Screen automatically open when unacknowledged alarm happens E ma Returned To Normal Screen Alarms Only gt 0 8 Activatipon Time Message Ackn
28. er S M SSC Static Transfer Switch Sync or synch Technician Test Maintenance Mode UL UPS VAC or Vac VDC or Vdc User Manual Normally open The attached load is being supplied by the stored energy in the battery system Inverter output power is the primary energy source to load Inverter output is off and the load connected at the inverter output receives power from utility line via a static transfer switch or maintenance bypass relay Occupational Safety and Health Agency Power Factor Printed circuit board UPS input isolation circuit breaker Optional maintenance bypass circuit breaker in single module UPS system option al maintenance bypass circuit breaker in MBC cabinet shared systems Control or bypass circuit breaker in single module UPS systems user supplied bypass AC input circuit breaker supplying the SSC in shared systems Optional UPS isolation circuit breaker Battery disconnect circuit breaker Converts the AC input voltage from the utility source into DC voltage supplying the inverter and regulating the charge of the battery system Supports RS232 interface on one side and RS485 on the other The converter allows the GCC to communicate with RS485 MGE equipment Single Module Static Switch Cabinet in shared systems A solid state switching mechanism electronically controlled to pass AC power directly from the utility to an output load Synchronization Refers to an e
29. fitness for a particular purpose or use MGE UPS SYSTEMS Inc is not liable for and Purchaser waives any right of action it has or may have against MGE UPS SYSTEMS Inc for any consequential or special damages arising out of any breach of warranty and for any damages Purchaser may claim for damage to any property or injury or death to any person arising out of its purchase of the use operation or maintenance of the product MGE UPS SYSTEMS Inc will not be liable for any labor subcontracted or performed by Purchaser for preparation of warranted item for return to MGE UPS SYSTEMS Inc s factory or for preparation work for field repair or replacement Invoicing of MGE UPS SYSTEMS Inc for labor either performed or subcontracted by Purchaser will not be considered as a liability by the MGE UPS SYSTEMS Inc This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a writing signed by an officer of the MGE UPS SYSTEMS Inc This warranty shall extend to the Purchaser but to no one else Accessories supplied by MGE UPS SYSTEMS Inc but manufactured by others carry any warranty the manufacturers have made to MGE UPS SYSTEMS Inc and which can be passed on to Purchaser MGE UPS SYSTEMS Inc makes no warranty with respect to whether the products sold hereunder infringe any patent U S or foreign and Purchaser represents that any specially ordered products do not infringe any patent Purchaser agrees
30. g supplied by Utility 2 In this condition UPS s can be turned on and off without affecting the customer s load When the bypass is online in this mode it will show as blue instead of its normal green as shown in Figure 4 9 Figure 4 9 M M Test and Maintenance Mode on Bypass 10 15 55 page 4 10 GCC Mimic Diagrams User Manual 4 12 Multi Module Transfer Mode Transfer mode is when bypass is on and Q3BP is closed The load is being shared by both The system will enter this condition when going to or coming from test and maintenance mode as shown in Figure 4 10 Figure 4 10 M M Transfer Mode 10 19 05 GCC Mimic Diagrams page 4 11 Graphical Command Center 4 13 Multi Module Communication Fault Communication fault indicates a loss of proper communications to one or more UPS s in the system The fault can be caused by two problems the unit has powered down and is no longer responding or there has been a break in the communication cable See Figure 4 11 Figure 4 11 M M Communication Fault 07 51 39 Q5N Communication Fault O IMPORTANT Refer to section 6 0 Troubleshooting for assistance E m m pg j lt m m xm ppp z lt m pm zz 6tz k jqxk svs _ page 4 12 GCC Mimic Diagrams 5 0 5 1 5 2 Scope User Manual GCC Alarms This section describes the captured alarms and events including how to acknowledge and clear the alarm history log Alar
31. hould note password and keep in a secure location Control Panel Selecting this menu button will open the Control Panel screen Refer to section 2 1 4 Control Panel to change the settings CAUTION Use Caution in this menu as some settings can have adverse affects on the GCC operation 9 UPS s Present Selects number of UPS s in a Multi Module System Green is enabled and gray is disabled page 2 2 GCC Setup User Manual Figure 2 2 S M Identification Setup Screen 07 34 18 ifi I eodd Identification Setup UPS Name UPS 1 i Rectifier Input CB Show CB s Protected Bypass Input Breaker Bas UPS Output Breaker E ow C System Bypass Breaker Q3BP Battery Breaker a Input 1 Utility 1 Battery Temp Tr s t Input 2 Utility 2 El presen 9 character max Show battery Backup time Set to have Alarm Screen automatically 5 oo open when new Alarm Event happens Select if UPS is a 225 300 375 or 500KVA Figure 2 3 M M Identification Setup Screen 07 34 18 Videntification Setup 01 24 2003 See System Name Battery Breaker UPS 1 UPS 1 Name Battery Breaker UPS 2 ALARMS UPS 2 Name Battery Breaker UPS 3 Battery Breaker UPS 4 Battery Breaker UPS 5 Battery Breaker UPS 6 UPS1 UPS 3 Name Load Protected UPS 4 Name UPS 5 Name Change Password UPS 6 Name UPS 1 Input CB Control p Panel UPS 2 Input CB UPS 3 Input CB System E Config UPS 4
32. ill enable more to be learned and expected from the GCC screens Users will become more proficient at navigating and monitoring the System GCC Menu Structure SINGLE MODULE SETUP ALARMS e UPS 1 INVERTER RECTIFIER LOAD BATTERY ONLINE TREND SETUP INPUT SETUP ENTER SETUP IDENTIFICATION SETUP 1 THESE ARE COMBINED ON SINGLE MODULE SYSTEM CONFIGURATION CHANGE PASSWORD CONTROL PANEL MULTI MODULE SYSTEM MAIN MENU ALARMS EVENTS ALARMS ALARMS EVENTS PRESENT SETUP li TREND u ALARM INVERTER RECTIFIER UTE LOAD BATTERY INPUT ALARMS EVENTS HISTORY CLEAR ALARMS EVENTS LOG i MAIN MENU i GCC Screens MAIN MENU MAIN MENU page 3 1 Graphical Command Center 3 2 Main Menu Screen The Main Menu Screen consists of three major components the menu buttons UPS status panel mimic diagram For Mimic Diagram see section 4 0 3 2 1 Menu Buttons The GCC uses menu button selections on the left side of each screen For Single Module selections see Figure 3 1a For Multi Module selections see Figure 3 1b Figure 3 1a S M Menu Buttons 13 43 42 01 24 2003 setup Alarms ALARMS UPS 1 Main Menu Screen Inverter Batte y Inverter Online Rectifier Trend Load Battery Trend Input page 3 2 Da
33. into six sections Section 1 Introduction This section is a general introduction and overview of the MGE Graphical Command Center GCC Section 2 GCC Setup This section guides the User through the GCC login and custom configuration screens Section 3 GCC Screens This section describes each screen the menu buttons and how to navigate from screen to screen Section 4 GCC Mimic Diagrams This section provides GCC mimic diagrams representing the common status and fault modes Section 5 GCC Alarms This section describes the captured alarms and events including how to acknowledge and clear the alarm history log Section 6 GCC Troubleshooting This section contains a troubleshooting guide to assist the User with any communication and configuration problems A Glossary in the rear of this manual provides definitions of terms used within the text Introduction page 1 1 Graphical Command Center 1 3 GCC System Overview The GCC functions as the monitoring program for your system The intention of the GCC is to operate only as an aid to the existing indicators and controls It is only intended as a display device and will not be used for any control purposes The GCC is factory installed and tested before shipment therefore it is ready to use upon receipt When powering up the display a boot screen similar to what you see in starting a Windows PC appears The display will proceed with a memory test and other
34. isplays infor mation on kW kW and kVA of all the UPS s configured and the overall system measurements See Figure 3 8 Figure 3 8 M M System Load Screen page 3 10 14 47 58 UPS 1 KW KW Load KVA Load UPS 2 KW KW Load KVA Load UPS 3 Kw KW Load KVA Load System Voltage A B B C A C Current 600 600 600 load A A A Frequency 60 0 Hz KW 400 KVA 500 pf 0 8 Yo KW Load 100 KVA Load 100 GCC Screens User Manual 3 9 Single Module Battery Screen The Single Module Battery screen displays information such as DC voltage discharge and charging current and battery CB status When enabled at the UPS battery temperature and backup time are also available Refer to Section 2 0 for Setup information See Figure 3 9 Figure 3 9 S M Battery Screen 900 CB Closed Load 600 Protected verter 300 Temp 0 0 ifi 0 Backup Discharge Chargin Current Current Time in Battery Online GCC Screens page 3 11 Graphical Command Center 3 10 Multi Module Battery Screen The Multi Module Battery screen displays Information such as DC Voltage discharge and charging current and battery CB status When enabled at the UPS battery temperature and backup are also available See Section 2 0 for Setup information See Figure 3 10 Figure 3 10 M M Battery Screen Battery UPS 1 CB Closed 900 600 300 0 m Discharge Chargin Curren Curre
35. l sequence of phase clockwise in three phase power Alternating current also implies root mean square rms Warning of a fault or major status change condition American National Standard Institute Battery Electrical circuit interrupter Maintenance bypass wrap around manual maintenance bypass using the optional bypass circuit breaker Q3BP in conjunction with circuit breaker Q4S and isolation circuit breaker Q5N Mains 2 See offline mode Circuit breaker Communication Customer Support Service The maximum current that a conductor or electrical equipment is designed to carry Direct current The LCD display on the front panel of inverter system A ground circuit that has contact with the earth Refers to an installation electrician qualified to install high energy electrical components in accordance with national and local codes and regulations Not necessarily qualified to maintain or repair electrical or electronic equipment Glossary page g 1 Event Fault Freq GCC GND Hz Input Inverter Inverter mode kVA kVAR kW L LCD LED Load Load protected Load not protected Low battery shutdown Mains or Mains 1 Mains 2 MBC MGE M M Module N NC NEC NFPA pageg 2 Graphical Command Center Indication of a status change condition resulting from an alarm Informs the User that the UPS is defective and may require intervention of CSS Frequency Graphical Command Center i e
36. lectronic technician qualified to maintain and repair electronic equip ment Not necessarily qualified to install electrical wiring Maintenance bypass circuit breaker is closed and system output circuit breaker is open Underwriters Laboratories Inc Uninterruptible power system Volts alternating current Volts direct current Glossary page g 3 Graphical Command Center This page left blank intentionally page g 4 A Ack all Alarms 5 2 Ack this alarm only 5 2 Active Unack Alarms 5 2 5 4 Alarm and Event System 5 1 Alarm Pop up Screen 2 2 5 2 Alarm Event Filter 5 2 Alarm Event History Screen 5 4 Alarm Event Lis 5 4 Alarm Event List 5 2 Alarm Event Present Screen 5 2 Alarms 3 2 Alarms Static Switch Cabinet 5 1 Alarms UPS Modules 5 1 Alarms and Events List 5 1 ALARMS EVENTS 3 1 Auto Start 6 9 B Backup Time 3 4 Battery 3 2 Battery Temp Sensor present 2 2 C Change Password 2 2 2 5 Change Password Screen 2 5 Clear Log 5 4 Color Status Indicators 4 1 Communication and Configuration 6 1 Communications Port 2 Personalization 6 4 Communications Port Switch Settings 6 2 Comm Fault 3 2 Confirmation indicator 2 5 Control Panel 2 2 2 6 Converter Dip Switches 6 8 Converter Dip Switch Settings 6 8 Converter Switch Access 6 8 CUBICLE 1 SSC 6 4 CUBICLE 2 UPS 16
37. m and Event System The alarm and event system gives the User a visual source for alarms and events that occur within each system An alarm is a warning that a fault or major status change condition has occurred An event is an indication of a status change condition resulting from an alarm There are two GCC screens to handle the alarm systems P Alarm Event Present DB Alarm Event History The alarm file capacity is 120 days First In First Out FIFO stored in non volatile memory Alarms and Events List The alarms list below is for a Single Module UPS and Static Switch Cabinet For a Multi Module System the UPS module number from 1 to 6 with the alarm will be displayed Alarms UPS Modules Module 1 Battery CB Open Module 1 Battery Discharging Module 1 Low Battery Shutdown Imminent Module 1 End of Battery Backup Time Module 1 Battery Temperature Outside Tolerance Module 1 End of Battery Life Module 1 UPS on Battery Module 1 Rectifier Charger Off Module 1 Input CB Open Module 1 Input Voltage Outside of Tolerance Module 1 Input Rec Voltage Out of Tolerance Module 1 Input Frequency Out of Tolerance Module 1 Load Not Protected Module 1 Inverter Fault Alarms Static Switch Cabinet Load on Bypass Static Switch Input CB Open Phase Out of Tolerance Static Switch Disabled Transfer Lockout SSC Utility 2 Voltage Out of Tolerance SSC Utility 2 Frequency Out of Tolerance Module 1 Inverter Overtemp Modul
38. mum 1 From the menu button click the Change Password button 2 In the New Password text field type a new password up to 20 characters maximum lower case Refer to Figure 2 5 For instructions to use the keypad see section 1 4 Keypad 3 In the Confirm Password field enter the new password a second time to confirm the change and press Enter When the new password is changed a confirmation box will appear to verify password is saved Figure 2 5 Change Password Screen New Password manager 20 characters max Confirm Password manager Double tap on cursor to bring up keyboard Once the Enter password is changed this confirmation Back to Setup page indicator is displayed To exit the screen without changes click Back to Setup page button GCC Setup page 2 5 Graphical Command Center 2 1 4 Control Panel The Control Panel is available to modify computer settings similar to a PC windows control panel The date and time can be changed by double clicking the Date Time icon as shown in Figure 2 6 TE NOTE Must be in the Setup Screen to change password See section NN 2 1 1 Enter Setup Screen for instructions A A Te FF i Figure 2 6 Date and Time Icon Date Time page 2 6 GCC Setup 3 0 3 1 Scope GCC S This section describes the menu buttons and how to navigate from screen to screen User Manual creens Progressing through each section w
39. n 68 0 Battery UPS 2 CB Closed 900 600 UPS 3 UPS 0 Online Discharge Current 86 Battery UPS 3 CB Closed 0 o Em Discharge Chargin Curren Curren 0 70 page 3 12 GCC Screens 3 11 3 11 1 3 11 2 User Manual Online Trending Screen The Online Trending screen displays voltage current kW and kVA information in graphical format The GCC includes scroll arrows on the vertical scale to adjust the volts amps and kVA kW On the horizontal scale use the scroll arrows to adjust the time in minutes See Figure 3 11 Online trending accounts for present time only and does not do historical trending for past measurements Online Trending Selection Menu There are 4 selections to trend Utility 1 Utility 2 Load and Batteries Click on an item in the selection menu to start trending See Figure 3 11 Utility 1 and 2 can be renamed through the Setup screen UPS Status Menu Displays UPS status and alarm indications If an alarm becomes active the alarm LED will start to blink Clicking on the alarm button will allow the user to enter the Alarm Event Present screen See Alarms section 5 0 Alarms for more details Clicking on the UPS 1 button will allow the User to enter the Main Menu screen UPS 1 is the selected UPS module to be trended but other UPS Modules can be selected from the Main Menu screen Figure 3 11 Online Trending Screen Online Trending Present 13 47
40. nalization DB GCC Port Connections P RS232 RS485 Interface Converter P Auto Start bd Rebooting DB GCC Identification Label RS485 Interface Connections The RS485 connects multiple items that have unique addresses on a common bus Each item is referred to as a Cubicle or slave MGE s addressing method increments each cubicle in 10 s hexadecimal Depending upon your GCC configuration the RS485 interface connections are either connected as a Single Module or Multi Module The diagrams below show how the cables are connected Figure 6 1 is for a Single Module Figure 6 2 is for a Multi Module Twisted Pair Connection Using Terminal Blocks To function properly the RS232 RS485 converter needs two twisted pairs of metallic wire These pairs must be between 19 and 26 AWG the higher number gauges may limit distance Figure 6 1 S M RS485 Interface Connections with GCC UPS 1 RAUZ1 PCBA GTCZ COM2 GCC T R T R RS232 RS485 CONVERTER No Connection gt gt 4 COND SHIELDED CABLE OR DUAL TWISTED PAIR WIRE GCC Troubleshooting page 6 1 Graphical Command Center Figure 6 2 M M RS232 RS485 Interface Connections with GCC SSC RS232 RS485 CONVERTER XR117 COM2 L1 T2 3 4 5 e 7 819 10 1 2 3 4 5 6 7 8 9 10 No Connection gt
41. nformation provided as an operating instruction or as a tip NOTE A version of this manual is available in color on the MGE NY website www mgeups com How To Use This Manual page v Graphical Command Center This page left blank intentionally page vi Section 1 Section 2 section Introduction section 1 0 1 1 1 2 1 3 1 4 1 5 GCC Setup section 2 0 2 1 2 1 1 2 1 2 2 1 3 2 1 4 User Manual Contents COSCIIDIION era ci Rie De and page Important Safety Instructions Inside Front Cover Waranty ses ia Ra ne iii Revision History iii IIIA Kaa iii How to Use This Manual llli iv Table of Contents ssia ni liliis ci desenplion wwe c iu en a aaa dete d page SCOD il2xda ne Da dei 1 1 Reference Manuals 1 1 Section Descriptions 1 1 GCC System Overview 1 2 Keypad eds escrow DER in at E E 1 3 GCC Configurations IA IA ee 1 4 description used rar ea a ed page SCOPE Aiax A an ao 2 1 GCC Setup Screen ss denat s aa aa aa aa nen 2 1 Enter Setup Screen 2 1 Identification Setup Screen 2 2 Change Password 0 0c cee eee eee 2 5 Control Panel IA AI aa 2 6 Contents pageci Graphical Command Center Section 3 Section 4 page c ii GCC Screens section description kai IA rn page 3 0 SCODE C TTL 3 1 3 1 GCC Menu
42. owledged Single Alarm Acknowledge Window GCC Alarms page 5 3 Graphical Command Center 5 4 Alarm Event History Screen The Alarm Event History screen lists all present and stored information on all alarms and events Refer to Figure 5 2 for screen selections page 5 4 Present Alarms Selecting Clear Log will delete all history files A password is required and the Clear Alarm Event Log Password screen will be displayed see Figure 5 3 Once the password is entered the Clear Log screen section 5 4 will appear Selecting Clear Log will clear the history If Back to Alarms is selected there is no change to the history files Opens the Alarm Event Present screen Alarms or events may or may not be acknowledged Active Unack Alarms Shows how many alarms are active and unacknowledged Year Month Type Filter User can filter alarms and events to be viewed as follows calendar year specific Up Down Arrows Alarm Event List IMPORTANT month specific start and end dates and by type alarms only events only or alarms and events Scrolls through the alarms and events list Shows a list of all present alarms events with activation date time message date time of acknowledgement and date time when returned to normal Line colors are as follows Red Activated Unacknowledged Green Acknowledged Blue Returned to Normal sl bp aSj bosr rszmiz e Geb 77 rer zm P j y gt rsesvmz
43. prerequisites then load the operating system and finally the UPS monitoring software The GCC is ready when showing the mimic diagram with the menu selection buttons The GCC uses a color liquid crystal display LCD with a touch sensitive screen Touching the screen a single time will enable the User to enter the menu selection buttons or the icons on the mimic diagram Double clicking or touching the screen in two quick successions in a text box will enable the User to enter the Keypad of alphanumeric characters Use of the keypad is required to enter or change the password WARNING The touch screen can be damaged by sharp objects Always use a soft object or the pad of your finger to navigate through the screens page 1 2 Introduction PRELIMINARY COPY 1 4 Keypad The Keypad opens by double clicking inside any text box User Manual The alphanumeric Keypad provides access to normal keyboard characters Decimal Point Backspace Bsp Space Spa Caps Cps and other characters Use the lt and gt keys to scroll to next group of keys See Figure 1 1 for all the available keypads Press the OK key when done entering information Use the Esc key to exit the keypad without saving informa tion Figure 1 1 Keypad Alphanumeric Characters Keypad 1 UPS 1 gt ER ER ER EI EE E ER S Babe Keypad 4 paje BBE EEEEH ERES E al lt gt O jo o 3 OK 4 E
44. raw attention to the fault Ifthe User shuts down the inverter without a major fault then the inverter will show gray and the rectifier will show green as shown in Figure 4 2 Figure 4 2 S M UPS On Bypass 13 54 55 01 24 2003 Be Az om uesa koaa ol Q4S Q Q5N oo QF1 GCC Mimic Diagrams page 4 3 Graphical Command Center 4 5 Single Module UPS On Battery In battery operation the path of power will show green from the battery to unit load and Utility 1 and Utility 2 will show red as shown in Figure 4 3 Figure 4 3 S M UPS on Battery 13 54 55 P Load Protected 01 24 2003 U S 1 UPS on Battery M C E Utility out of Tolerance URISEESSTESITEEIMES Inverter Load Battery Online page 4 4 GCC Mimic Diagrams User Manual 4 6 Single Module UPS Battery CB Open Battery CB open shows the battery circuit breaker QF1 in the open state The battery and lines to the battery show red to indicate and draw attention to the fault condition as shown in Figure 4 4 Figure 4 4 S M Battery CB Open 14 01 11 01 24 2003 U PS 1 Load Not Protected O battery CB Open MGE UPSSESSYZSTTEEIMIS GCC Mimic Diagrams page 4 5 Graphical Command Center 4 7 Multi Module Online In normal online operation the path of power will show green from utility to unit load as shown in Figure 4 5 Figure 4 5 M M Online 11 11 06 Online UPS3 UPS Online page 4 6 GCC Mimic
45. sc 4 Escape Bsp 4 Backspace 4 Scroll To next group OK Will close values stored in field Keypad 5 A ss ex E ES EA ES ozoda Introduction Keypad 3 elle ri s o o O jo 7 n jo D Bade DEE lt gt Keypad 7 ies n 12 lolo eb le le le E e o n op D ES page 1 3 Graphical Command Center 1 5 GCC Configurations Three separate series of mimic diagrams are available 1 Single Module S M 2 Multi Module M M 3 Static Switch Cabinet SSC The GCC is located on the UPS Module the Static Switch Cabinet or both A Single Module UPS configuration is shown in Figure 1 2 A Multi Module UPS and SSC with a GCC on each UPS is shown in Figure 1 3 A Multi Module UPS and SSC with one GCC on the SSC is shown in Figure 1 4 Figure 1 2 S M Configuration 1 GCC per Module 800kVA UPS system shown page 1 4 Introduction User Manual Figure 1 3 M M Configuration 1 GCC per each Module and the SSC 800kVA UPS system shown Introduction page 1 5 Graphical Command Center This page left blank intentionally page 1 6 2 0 Scope User Manual GCC Setup This section guides the User through the GCC login and custom configuration screens 2 1 GCC Setup Screens The following GCC Setup screens are described in this section Enter Setup Identification Setup Single Mod
46. t if UPS is a 225 300 375 or 500KVA Change Password These are the text fields that appear on the mimic diagram Change these text fields by double clicking inside the box and the keypad will appear allowing you to enter text The default name UPS Name UPS 1 can be changed by double clicking in the first text field and entering the UPS name For instructions to use the keypad see section 1 4 Keypad Enable or disable circuit breakers in the system configuration Green is enabled and gray is disabled If disabled the breaker will not be shown in the mimic diagram Enable battery temperature monitoring if that option was installed Green is enabled and gray is disabled Shows the UPS battery backup time The UPS needs to have bat tery parameters programmed in order for this to work correctly Refer to the UPS Manual or contact Customer Service Support at 1 800 438 7373 When enabled this button will set the Alarm Event Present screen to open every time there is an unacknowledged alarm Once enabled the Alarm Event Present screen will not close until all alarms events are acknowledged This may also be enabled in the Alarm Event Present screen Disabling will filter alarms specific to 800 kVA class UPS s Selecting this menu button will open the Change Password screen Refer to section 2 1 3 Change Password for the procedure WARNING A Password for the Control Panel and clearing the alarm his tory is required User s
47. te amp Time Shows date and time set in the GCC Date and time can be changed from the Control Panel in the Setup screen See section 2 1 4 Control Panel Opens the Setup screen where the User will be prompted to enter the password information See section 2 1 1 Enter Setup Opens the Alarm Event Present screen Users can also access the History log When any alarm is active the green lamp will change to blinking red and the background of the button changes to orange See section 5 0 Alarms Opens the UPS Main Menu screen The default name is UPS 1 but can be changed in the Setup screen See section 2 1 1 Enter Setup The second and third line indicates the condition status of the system UPS Online Normal operation Minor Fault Load is protected but there is an alarm Comm Fault GCC has lost communications with system On Battery System is operating on battery power UPS Offline Load is not protected because of fault or User command Test Maint Mode Maintenance bypass CV is closed and system output CB is open Opens the Inverter screen which displays inverter status and measure ments Opens the Rectifier screen which displays rectifier status and measure ments Opens the Load screen which displays system load status and measure ments Opens the Battery screen which displays all UPS s battery information Opens the Trend screen which displays a graphical trend of measurem
48. this information does not convey any permission to reproduce print or manufacture the article or articles shown herein Such permission may be granted only by specific written authorization signed by an officer of MGE UPS SYSTEMS Inc IBM PC AT ES 9000 and AS 400 are trademarks of International Business Machines Corporation MGE and MGE UPS SYSTEMS are trademarks of MGE UPS SYSTEMS Inc Other trademarks that may be used herein are owned by their respective companies and are referred to in an editorial fashion only Revision History Graphical Command Center User Manual 86 132204 00 Copyright 2003 MGE UPS SYSTEMS Inc All rights reserved Printed in U S A Revision A00 ECN 003098 01 2003 Warranty Information User Manual How To Use This Manual This manual is designed for ease of use and easy location of information To quickly find the meaning of terms used within the text look to the Glossary To quickly find a specific topic look at the Table of Contents This manual uses icons with text to convey important information The icons come in four varieties WARNING Indicates information provided to protect the User and service personnel against safety hazards and possible equipment damage ice personnel against possible equipment damage equipment feature CAUTION Indicates information provided to protect the User and serv SN NOTE Indicates information provided as an operating tip or an O IMPORTANT Indicates i
49. to indemnify and hold MGE UPS SYSTEMS Inc harmless from any liability by virtue of any patent claims where Purchaser has ordered a product conforming to Purchaser s speci fications or conforming to Purchaser s specific design Purchaser has not relied and shall not rely on any oral representation regarding the Product sold hereunder and any oral representation shall not bind MGE UPS SYSTEMS Inc and shall not be part of any warranty There are no warranties which extend beyond the description on the face hereof In no event shall MGE UPS SYSTEMS Inc be responsible for consequential damages or for any damages except as expressly stated herein Service and Factory Repair Call 1 800 438 7373 Direct questions about the operation repair or servicing of this equipment to MGE UPS SYSTEMS Inc Technical Support Services Include the part number and serial number of the unit in any correspondence Should you require factory service for your equipment contact MGE UPS SYSTEMS Inc Technical Support Services and obtain a Return Materials Authorization RMA prior to shipping your unit Never ship equipment to MGE UPS SYSTEMS Inc without first obtaining an RMA Proprietary Rights Statement he information in this manual is the property of MGE UPS SYSTEMS Inc and represents a proprietary article in which MGE UPS SYSTEMS Inc retains any and all patent rights including exclusive rights of use and or manufacture and or sale Possession of
50. ule Identification Setup Multi Module System Configuration Multi Module Change Password Control Panel 2 1 1 Enter Setup Screen From the menu button click the Setup button to open the Enter Setup screen Type the default password manager as shown in Figure 2 1 When the password is accepted the Identification Setup screen opens and the User may change the password at that time or continue with the setup Refer to section 1 4 Keypad for instruc tions to use the keypad Figure 2 1 Enter Setup Screen E EE T pem e Enter default password manager and press manager lt Enter gt EXIT GCC Setup page 2 1 Graphical Command Center 2 1 2 Identification Setup Screen The Identification Setup screen is accessed from the Enter Setup screen when the password is entered Fora Single Module the Identification Setup allows the User to modify the naming conventions for the UPS s circuit breakers and inputs of the unit For Multi Module system the Identification Setup and System Configuration screens allow the User to modify the naming conventions See Figure 2 2 for the Identification Setup for a Single Module and Figure 2 3 for a Multi Module See Figure 2 4 for the System Configuration screen for the Multi Module The following is a description of the screen buttons Show CB s System CB Configuration Battery Temp Sensor present Show battery Backup Time Alarm Pop up Screen Selec
51. www mgeups com Graphical Command Center User Manual MGE UPS SYSTEMS SSS Graphical Command Center page ii IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for all GCC s that must be followed during operation of the equipment o WARNING ATTENTION WARNUNG o WARNING ATTENTION WARNUNG Opening enclosures expose hazardous voltages Always refer service to qualified personnel only L ouverture des cabinets expose des tensions dangereuses Assurez vous toujours que le service ne soit fait que par des personnes qualifiees Das ffnen der Geh use legen gef hrliche Spannungen bloss Service sollte immer nur von qualifizierten Personal durchge f hrt werden Ja zs ua As standards specifications and designs are subject to change please ask for confirmation of the information given in this publication Comme les normes specifications et produits peuvent chang er veuillez demander confirmation des informations con tenues dans cette publication Normen Spezifizierungen und Plane unterliegen Anderungen Bitte verlangen Sie eine Best tigung ber alle Informationen die in dieser Ausgabe gemacht wurden Important Safety information User Manual Graphical Command Center User Manual For service call 1 800 438 7373 86 132204 00 A00 01 03 Copyright 2002 MGE UPS SYSTEMS Inc All rights reserved Printed in U S A MGE UP

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