Meyer Cable Box 8118 User's Manual
Contents
1. KEY PART NO DESCRIPTION 1 25 8060 Grain Kit Main Body 2 25 8061 Grain Kit Gate Weldment 3 124 1 Pillow Block Bearing 4 323 1 Lock Collar 5 10 0001 Sprocket 50B13 1 Bore 1 4 Keyway 6 23 0099 Gate Shaft 1 x 32 7 851 3816 2Z 3 8 16 x 2 M B Zinc 8 15 0006 1 Universal Knuckle 9 15 0006 2 Universal Sleeve Assembly 15 0006 Complete Universal Knuckle Sleeve Assy 10 815 3816 Z 3 8 16 Nylon Insert Locknut 11 25 8062 Grain Kit Door Handle 12 25 8027 Handle Lock Chain 13 49 0089 Plexiglas Window 2 1 2 Radius 13A 3833 0049 Window Weather strip By the Foot Not Shown 14 49 0087 Poly Bottom Panel 15 25 8078 R H Gate Stop Weldment Hi Lo Gate Prior to Serial 0781239 25 8178 R H Gate Stop Hi Lo Gate Serial 0781239 amp Later 16 25 8079 L H Gate Stop Weldment Hi Lo Gate Prior to Serial 0781239 25 8179 L H Gate Stop Hi Lo Gate Serial 0781239 amp Later 17 49 0036 L H Chain Return Seal 18 49 0035 R H Chain Return Seal 19 25 8067 1 Chain Return Seal Mount Strap 20 52 0005 2 24 Broom Prior to Serial 0781239 52 0005 6 1 35 1 2 Broom Notched Serial 0781239 amp Later 21 100 8013 6 Rear Gate Stop 22 851 5013 1 5Z 12 13 x 1 1 2 M B Zinc 23 815 5013 Z 12 13 Nylon Insert Locknut Zinc 24 52 0005 3 18 1 2 Broom Prior to Serial 0781239 52 0005 6 3 7 3 4 Left Inner Broom Serial 0781239 amp Later 52 02. Truck Mount Models 8118 8120 8122 8124 DIMENSION REAR UNLOAD Inside Length 18 19 4 22 24 8 Inside Width 97 97 97 97 Overall Length 18 9 201 229 255 Overall Side Height w 6 90 90 90 90 M eigh 6100 6520 7120 7760 apa evel cu ft 880 978 1075 1200 SPECIFICATIONS Maximum Net Load 25 ton 25 ton 25 ton 25 ton Roller Chain Drive Aprons 80 120 80 120 80 120 80 120 Apron Chains Pintle 667XH 667XH 667XH 667XH P Requirements Min Truck 50 HP 50 HP 50 HP 50 HP Drive Shaft Heavy Duty 2 1 2 Hvy Tubing 2 1 2 Hvy Tubing 2 1 2 Hvy Tubing 2 1 2 Hvy Tubing en 16 on center 16 on center 16 on center 16 on center ght Construction 2 x 2 Tubing 2 x 2 Tubing 2 x 2 Tubing 2 x 2 Tubing in RPM PTO or Hyd PTO or Hyd PTO or Hyd PTO or Hyd nloading Time PTO 30 sec 30 sec 30 sec 30 sec OPTIONS All Fiberglass Plywood Sides STD STD STD STD A perslick Floor STD STD STD STD Automatic Roller Chain Tightene STD STD STD STD Automatic Rear Door Latching STD STD STD STD Front Gate Viewing Window STD STD STD STD emi Automatic Roller Chain Oiler STD STD STD STD andem Axle Tire Fenders STD STD STD STD ansport ag Lights STD STD STD STD Roll Tarp Cover OPT OPT OPT OPT Personalized Farm Name on STD STD STD STD Sides Truck Mount Tie Down Kit Factory OPT OPT OPT OPT Mount M
3. or amputation could result from contact NES with rotating PTO shaft DECAL D PART NO 46 0004 2 44 CAUTION Use Flashing Warning Lights when transporting on ALL highways public roadways at ALL times u KEEP ALL SHIELDS IN PLACE WHILE MACHINE IS RUNNING EXCEPT Slow Moving Vehicle WHEN PROHIBITED BY LAW Emblem All towed agricultural st display SMV Emblems when MALA TEE ET traveling LESS than 25 mph 40 Km h 46 0001 62 A PART NO 46 0001 22 CAUTION READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS BECOME FAMILIAR WITH ALL TRUCK OR TRACTOR AND FORAGE BOX CONTROLS 26 2 8100 Rear Unload PRE OPERATION Whenever adjusting cleaning lubricating or otherwise servicing this forage box you must shutoff and lockout power to the box Because this box can be truck mounted or powered by a tractor methods vary On truck mounted units the connection between the PTO and box is permanently installed and not intended to be disconnected On trucks disengage the PTO drive turn off the engine set the parking brake remove the ignition keys and keep them in your possession to prevent any one else from accidentally applying power to the box un expectedly On tractor pulled units the connection between the tractor PTO and boxis by a removable PTO drive shaft For tractors disengage the PTO drive tu
4. 4 24 8001 Front Apron Chain Shield 5 25 8009 Apron Chain Tightener Bolt 6 10 0075 Idler Sprocket w Bushing 13 0018 Bushing 1 1 4 ID x 1 5 8 OD x 1 1 2 Long 7 25 8010 Tightener Block Weldment 8 851 2520 1Z Bolt 1 4 20 x 1 Hex Head 9 23 0095 Left Hand Idler Shaft Assembly 10 11 0125 Main Apron Chain Assembly 24 Ft 667XH 11 0107 Main Apron Chain Assembly 22 Ft 667XH 11 0131 Main Apron Chain Assembly 20 Ft 667XH 11 0121 Main Apron Chain Assembly 18 Ft 667XH 11 11 0107 2 Pintle Chain Link D667 12 11 0107 6 Rivet 7 16 x 1 13 11 0107 5 Slat 14 11 0107 3 Attachment Link D667XH 15 810 5013 Z 72 20 Spin Locknut 16 14 0041 RH LH Main Drive Shaft Bearing Assembly 17 30 0002 1 8 NPT Straight Zerk 18 23 0096 Main Drive Shaft Assembly 19 851 5013 1 25Z Bolt 7 13 x 1 1 4 Hex Head 20 30 0009 Coupler 1 8 NPT x 3 4 Long 21 11 0107 1 Slat w Attachment Links 22 30 0006 1 8 NPT x 90 Degree Zerk 23 23 0090 RH Idler Shaft Assembly 24 810 2520 Z 1 4 20 Spin Locknut 25 30 0016 1 8 Close Nipple 26 701 75 1 75 16 Chan Return Slide Rail As Required 701 75 1 75 18 Chain Return Slide Rail As Required 701 75 1 75 20 Chain Return Slide Rail As Required 27 25 8000 1 Front Gate Center Support 28 14 0048 Replacement Split Center Bearing Assembly 29 100 8020 65 Front Stringer Support Plate 24 8100 Rear Unload 8100 MAIN BODY 8100 Rear Unload 2296
5. 15 810 3816 Z 3 8 SPIN LOCK NUT 2 16 36 0009 1 8 STAINLESS AIRCRAFT CABLE BY THE FT 2 41 17 823 19 2 3 16X2 COTTER PIN 1 18 25 8092 1 REAR GATE TOP SHAFT ASSY 1 19 25 8106 1 GROUND CONTROL ROD BRACKET 1 20 55 0196 3 8Mx1 4 SWIVEL FEMALEx90 ELBOW 1 21 55 0195 3 8 MALE 1 4FEMALE STREET ELBOW 2 22 55 0191 1 4 MALE TO 1 4 FEMALE SWIVEL COUPLER 1 23 25 8096 GATE RELEASE TRIP ARM ASSEMBLY 1 24 25 8097 1 GATE LOWER SLEEVE SPACER 1 25 33 1003 RUBBER GROMMET 1 38 8100 Rear Unload OPTIONAL WAGON MOUNT KIT 8100 WAGON KEY PART NO DESCRIPTION 1 25 8025 Wagon Mount Weldment Front 2 75 0341 4 HD Chain 61 Long 3 851 3816 1 5Z Bolt 3 8 16 x 1 5 Hex Head Machine Bolt 4 805 0038 Z Washer 3 8 Flat 5 814 3816 Z Nut 3 8 16 Center Lock 6 25 8026 Wagon Mount Weldment Rear 7 851 5013 1 25Z Bolt 13 x 1 25 Hex Head Machine Bolt 8 815 5013 Z 72 13 Nylon Locknut 39 8100 Rear Unload MEYER FORAGE BOX MAINTENANCE RECORD Model No Serial No Delivery Date DATE SERVICE PERFORMED DATE SERVICE PERFORMED 40 8100 Rear Unload SPECIFICATIONS
6. Require anyone who will operate this forage box to read and completely understand this owner s manual Give necessary instruc tions DO NOT operate service inspect or otherwise handle this forage box until all operators have read this Owner s Manual and have been properly trained in its intended usage DO NOT allow minors children or inexperienced persons to operate this forage box DO NOT clean adjust or lubricate while the forage box is in motion Inspect when first delivered and regularly thereafter that all connections and bolts are tight and secure before operating Know how to stop operation of the forage box before starting it DO NOT operate until all shields and guards are in place and securely fastened Make certain everyone is clear of the forage box before applying power Keep hands feet and clothing away from moving parts Loose or floppy clothing should not be worn by the operator Observe all applicable traffic laws when transporting on public roadways where legal to do so Check local laws for all highway lighting and marking requirements Always install a SMV emblem on forage box for transporting on roadways and keep this emblem clean and bright DO NOT step up on any part of the forage box at any time DO NOT use the PTO guard as a step Keep the forage box away from power lines Contact with electric lines may result in serious injury or death by electrocution There are additional Safety precautions associated wit
7. 12 851 5013 1 5Z 72 13 x 1 5 Hex Head Machine Bolt 13 100 8012 15 Back Gate Hinge Weldment 14 100 8013 6 Gate Stop 15 815 5013 Z 72 13 Nylon Locknut 16 810 2520 Z 1 4 20 Spin Locknut 17 100 8062 Right Pivot Extension Assembly High Gate Only 18 100 8063 Left Pivot Extension Assembly High Gate Onl 100 8060 1 7 High Gate Top Panel High Gate Onl 28 8100 Rear Unload OPTIONAL DOUBLE DOOR 8100 Rear Unload OPTIONAL DOUBLE DOOR KEY PART NO DESCRIPTION 1 100 8100 20 Right Hand Door Welded Assembly 100 8100 Right Hand Door Complete 2 100 8101 20 Left Hand Door Welded Assembl 100 8101 Left Hand Door Complete 3 100 8102 Double Door Gate Hinge Pin Weldment 4 100 8103 Double Door Bottom Linkage Arm Weldment 5 100 8104 Double Door Linkage Pipe Weldment 6 100 8105 Double Door Linkage Tie Rod Weldment 7 100 8106 Double Door Linkage Clevis Weldment 8 100 8107 Double Door Linkage Pivot Shaft Weldment 9 100 8108 Double Door Solenoid Mount Bracket 10 24 8100 Double Door 120 Chain Shield 11 55 0154 Double Door Air Chamber 12 16 0027 Double Door 77 Swivel Eyelet 13 14 0002 3 1 1 4 Bearing W Lock Collar 14 14 0003 1 1 1 4 2 Hole Pillow Block Flange 15 14 0003 2 1 1 4 2 Hole Plain Flange 16 100 8100 6 Double Door Latch 17 100 8100 16 Door Panel THE FOLLOWING ITEMS ARE NOT ILLUSTRATED 49 0033 Double Door Back Gate Belting
8. 5 x 42 55 0150 3 8 Air Line 25 Required 55 0151 3 8 Hex Plug 55 0152 3 8 x 3 8 x 90 Degree Elbow 55 0153 3 8 x 1 8 Connector 55 0155 12 Volt Solenoid Valve 30 8100 Rear Unload ROLLER CHAIN OILER KEY PART NO DESCRIPTION 1 33 8001 1 Oil Reservoir 33 8002 8100 Oil Reservoir Complete w Fittings 2 30 0015 1 4 x 90 Degree Elbow 3 33 8000 6 Ball Valve 4 33 8001 3 Brass Tee 5 33 8000 5 90 Degree Brass Compression Fitting 6 33 8001 2 Oiler Site Tube 7 952 0001 1 21 Tubing 5 32 Nylon 8 810 3118 Z 5 16 18 Spin Locknut 9 33 8000 10 Brush Holder 10 952 0001 1 25 Brush Assembly with 5 32 Insert amp 72 20 Nut 11 851 3118 1Z 5 16 18 x 1 Hex Head Bolt 12 33 8000 7 80 Chain Brush Holder 3 16x1 1 2x10 3 8 13 08 0050 5 16 Loom Clamp 14 33 8001 4 1 8 NPT Nut 15 33 8001 5 1 8 NPT Nipple 8100 Rear Unload 31 HIGHWAY TRANSPORT AG LIGHTS A CAUTION Use Flashing Warning Lights when transporting on ALL highways public roadways at ALL times EXCEPT WHEN PROHIBITED BY LAW Check wilocal law enforcement 46 0001 62 15 KEY PART NO DESCRIPTION 1 56 0009 7 Way Stor A Way Optional 2 56 0005 Coil Cable Assembly Optional 2A 56 0012 7 Contact Plug End 3 56 0005 1 4 Pole Plug O
9. 8090 1 Top Cylinder Bracket Assy 10 55 0093 Hydraulic Cylinder 11 952 0007 1 7 1 4 Nylon Tie Strap 12 25 8098 Cable Eyebolt Assy 13 25 8097 1 Lower Sleeve Spacer 14 25 8093 1 Lower Shaft Plate Assy 15 25 8095 6 Top Copper Line Assy 16 25 8101 Ground Control Rod Assy W Grip 17 51 0007 Handle Grip 18 933 3804 5 16 x 4 Eyebolt 19 825 25 1Z 1 4x1 Self Tapping Screw 36 8100 Rear Unload GATE DELAY PACKAGE 8100 GATE SN 0781253 amp LATER 8100 Rear Unload 237 GATE DELAY PACKAGE 8100 GATE SN 0781253 8 Later KEY PART NO DESCRIPTION QTY 1 25 8090 1 8100 GATE TOP CYLINDER BRACKET 1 2 25 8105 SIDE MOUNT GRND CONT ROL ROD 1 3 25 8104 SIDE MOUNT OIL RESEVOIR 1 4 25 8093 1 8100 GATE LOWER SHAFT BRACKET 1 5 24 8009 SIDE MT OIL RES 12 HOSE SHIELD 25 1 2 AR 6 24 8010 SIDE MNT OIL RES HOSE SHIELD 13 1 2 AR 7 55 0093 HYD CYLINDER 2 BORE 8 STROKE 18 1 4 1 8 955 3802 10 CYLINDER PIVOT PIN WITH CLIP 1 9 952 0001 7 NYLON TIE STRAPS 1 10 55 0094 FLOW CONTROL 1 11 55 0096 3 8 NPTF 90 MALE PIPE ELBOW 1 12 55 0193 1 4 x 52 LONG HOSE HI GATE W EXT AR 55 0192 1 4 x 40 LONG HOSE REG GATE NO EXT AR 13 55 0194 1 4 x 62 1 2 LONG HOSE HI GATE W EXT AR 55 0193 1 4 x 52 LONG HOSE REG GATE NO EXT AR 14 811 3816 32 3 8 16x3 EYEBOLT ZINC 1 25 8098 GATE TRIP CABLE ASSEMBLY W EYEBOLT 1
10. Keys Serial 0781227 amp Later 21 HYDRAULIC DRIVE OPTIONAL FRONT MOUNT 8100 HYD KEY PART NO DESCRIPTION KEY PART NO DESCRIPTION 1 55 0088 Hydraulic Motor 13 37 0012 Welded Coupler 1 to 1 1 4 2 55 0048 5 8 3 4 Adapter ORB Prior to Ho IZAN 3 55 0007 B 3 4 Check Valve 14 35 0021 Key 1 4x1 4x1 3 4 4 29 0012 Spring 15 25 8040 1 Motor Bracket Cover 5 55 0033 Clamp Assembly 16 55 0085 1 2x5 8 ORB Straight Fitting 6 55 0034 1 2 2 Wire x 120 Hose 17 55 0044 3 4x1 2 Steel Hex Bushing Assembly 18 37 0013 1 1 Bore Chain Coupler 7 55 0013 Pioneer Coupler Male 19 37 0017 1 1 1 4 Bore Chain Coupler 8 25 0249 1 Hydraulic Hose End Holder 20 37 0013 2 Coupler Chain 9 25 0209 Hose Hanger Bracket 21 35 0019 H Key 1 4x1 4x1 1 4 Hard 10 851 3816 1Z Bolt 3 8 16x1 Hex Head WiRounded Ends 11 35 0019 H Key 1 4x1 4x1 1 4 Hard 22 350021 Key ees W Rounded Ends 23 37 0019 Chain Coupler Assembly 1 to 12 25 8041 1 Hydraulic Motor Mount Bracket Tetra Wikeys Serial 0781227 amp Later 22 8100 Rear Unload APRON 8100 Rear Unload 93 APRON KEY PART NO DESCRIPTION 1 851 3816 1Z Bolt 3 8 16 x 1 Hex Head 2 24 8002 Front Drive Shield Mechanical Truck Mount 3 815 3816 Z 3 8 16 Nylon Locknut
11. No riders allowed when transporting Securely attach to towing unit Use a high strength appropriately sized hitch pin with a mechanical retainer and attach safety chain Do not exceed 20 mph 33 Slow down for corners and rough terrain 800 6 A WARNING ge RUN AWAY HAZARD To prevent serious injury or death Shift to lower gear before going down steep grades Keep towing vehicle in gear at all times Never exceed a safe travel speed 46 01 Do not drink and drive Before moving running gear be sure required lights and reflectors are installed and working Before maintenance or repair stop vehicle set parking brake and remove ignition key Place safety stands under frame and chock wheels before working on tires or running gear Maintain wheel bolts at torque as recommended in the manual If equipped with brakes maintain proper adjustment PRU 600 7 Be sure and observe that the rear discharge door is latched closed before traveling on roadways If you will travel on public roads and it is legal to do 50 you must know all rules governing such operation This will include lighting and brake requirements in addition to traffic rules You may also be required to install a safety chain device on the running gear 8 TRACTOR TOWING SIZE REQUIREMENTS Use the following chart for calculating the minimum trac tor weight MO
12. REPLACE THEM IF DAMAGED AND NOT TURNING FREELY FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH WARNING INSPECT REGULARLY THAT ALL CONNECTIONS AND BOLTS ARE TIGHT AND SE CURE BEFORE OPERATING FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Inspect the forage box for proper adjustments as this will ensure maximum machine performance See Adjust ments section Grease and oil the forage box as re quired See Lubrication section WARNING DO OPERATE UNTIL ALL SHIELDS AND GUARDS ARE IN PLACE AND SE CURELY FASTENED FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH TRANSPORTING On tractor pulled MODELS always disconnect the PTO drive shaft from the tractor and return it to the PTO stor age bracket on the box front before transporting Failure to do this may result in equipment damage WARNING INSTALL 5 EMBLEM ON REAR OF FORAGE BOX FOR TRANSPORTING ON ROADWAYS KEEP THIS EMBLEM CLEAN AND BRIGHT FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH 4 WARNING A WARNING To prevent serious injury or death ES CRUSHING HAZARD To prevent serious injury or death Keep hands and body out of hitch area when attaching towing vehicle Keep body clear of crush point between towing vehicle and load 46 0 Read and understand owner s manual before using Review safety precautions annually
13. applying power to the box un expectedly On tractor pulled units the connection between the tractor PTO and box is by aremovable PTO drive shaft For tractors disengage the PTO drive turn off the engine set the brakes and disconnect the PTO drive shaft from the tractor Throughout this manual when directed to shutoff and lockout power be familiar with the previously described procedures for the type of machine you are operating References in this manual are made to PTO drive shaft and are applicable to tractor pulled MODELS WARNING CERTAIN EVERYONE IS WELL CLEAR OF EQUIPMENT BEFORE APPLYING POWER FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH Tractor Pulled Always park the forage box and unloading tractor in a straight line Minimize the unloading angle on the PTO drive shaft to prevent wearing of universal joints when connected to the unloading tractor PTO Shift the unloading tractor to Neutral or Park Set the brakes and turn power off Remove the PTO drive shaft from the forage box PTO stor age bracket and connect it to the tractor PTO Be sure the PTO yoke is securely locked to the tractor PTO Make sure all persons are well clear of the forage box and the unloading area The rear discharge door opens automatically by releasing its latches as the main aprons begin to move The rear discharge door can spring open with extreme force when its latches release See f
14. both valid and effective All war ranties on New Meyer Forage Boxes shall apply only to the original retail customer from an authorized Meyer Mfg Corp dealership This warranty shall not apply to any Meyer Forage Box which has been subjected to misuse negligence alteration acci dent incorrect operating procedures or which shall have been repaired with parts other than those obtained through Meyer Mfg Corp Meyer Mfg Corp warrants New Meyer Forage Boxes to be free from defects in material and workmanship under recom mended use and maintenance service as stated in the Operator s and Parts Manual as follows A Meyer Mfg Corp will repair or replace F O B Dorchester WI as Meyer Mfg Corp elects any part of a new Meyer Forage Box which is defective in material or workmanship 1 Without charge for either parts or labor during the first 1 year from purchase date to the original retail customer 2 Without charge for parts only during the second 2 year from purchase date to the original retail cus tomer B Inaddition to the above basic warranty Meyer Mfg Corp will repair or replace F O B Dorchester WI as Meyer Mfg Corp elects 1 Any part of the following which is defective in material or workmanship not neglect to recommended use and service without charge for parts only not labor during the stated time periods from date of purchase to the original retail customer Five 5 Years The D667XH pintle main ap
15. oiler at the beginning of each day N crease two jack shaft bearings Lube line for bear ing under box is routed to the side of the box for conve nience Oo 4 rear gate latch pivot bolts oil in the gear box at the check plug level 3 apron shaft bearings BEGINNING OF CROP MAINTENANCE approximately 100 150 loads Change oil in the gear box after the first season of use and yearly thereafter Use 80 90 wt Gear Lube Oil Lighter oil may be used in temperatures lower than 20 F END OF CROP CLEANUP AND MAINTENANCE Allow box to completely clean out last load of forage Clean out all forage material from inside the box and on the outside of the box 8100 Rear Unload It is recommended to lube the forage box before storage to exclude moisture from bearings Apply oil to roller chain drives with the gravity oil luber and to the main apron chains with a brush Itis also a good time to inspect all adjustments and check for parts that need repair or replacement Performing these tasks now will guarantee that the forage box is ready for use at the beginning of the next season 13 0 a o ke O a L6 UNDER BOX SHOWN W SHIELD REMOVED LUBRICATION DIAGRAM 8100 Rear Unload 14 ADJUSTMENTS A WARNING SHUT OFF AND LOCK OUT POWER BEFORE CLEANING ADJUSTING LUBRICATING OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SER
16. 005 6 4 12 1 4 Right Inner Broom Serial 0781239 amp Later 52 0005 4 Right Inner 21 Broom Prior to Serial 0781239 25 49 0088 Side Gate Belting Seal 1 8 x 2 1 2 x 66 26 57 0009 2 S Hook 27 33 0028 Handle Nut 28 811 5013 4Z 1 2 x4 Eyebolt 6 Overall 29 25 8065 Seal Gasket Prior to Serial 0781239 25 8060 26 Lower Side Seal Filler Panel Serial 0781239 amp Later 30 25 8066 Main Roller Center Mount Cover 31 25 8060 21 Rear Belting Seal Metal Strip 32 49 0042 Rear Belting Seal 33 25 8060 27 Side Seal Filler Panel Serial 0781239 amp Later 34 25 8060 23 Rear Light Mount Bracket 35 56 0050 Light Harness and Lamp Kit 56 0050 1 Center Lamp Bar Only 56 0050 2 Left Rear Lamp Only 56 0050 3 Harness Only 56 0050 4 Right Rear Lamp Only 36 56 0051 Light Harness Jumper Y Plug Assy ROA 8100 Rear Unload GATE DELAY PACKAGE 8100 GATE PRIOR SN 0781253 GATE DELAY INSTRUCTIONS 8 ADJUSTMENTS The purpose of the gate delay system is to hold the rear swinging gate in the open position until the apron has cleaned all of the forage out of the box By adjusting the flow control the speed in which the gate closes can be regulated When the flow control is properly adjusted the gate will slowly close as the remainder of the forage is being unloaded Once the box is completely unloaded the gate d
17. 04 03 OPERATORS AND PARTS MANUAL 02 05 8100 FOR 8100 SERIES MEYER BOSS REAR UNLOAD FORAGE BOX MANUFACTURED BY Meyer Mfg Corp County Hwy A West P O Box 405 Dorchester Wisconsin 54425 0405 Phone 715 654 5132 FAX 715 654 5513 1 800 325 9103 www meyermfg com E mail sales meyermfg com TABLE OF CONTENTS TABLE OF CONTENT Siig a A e Sa 1 MANUFACTURER S WARRANTY 2 2 RE RR Paden ANEN BA RR RURAL d 2 INTRODUCTION saat 204 00 ge adden Peete ease he ee 3 SAFETY PRECAUTIONS cio DE sauna Ba a cT E a eee eels 4 SAFETY EE 5 SAFETY FIRS TS a Meee DA see EE a ate eee aoe 6 PRE OPERATION cssc ue cae go ER Paez asus Race sata eh a AREA 7 TRANSPORTING wa ger ere Sege res Ze aa ca coa eee ier be qi ee ga 8 REAR UNLOAD OPERATION i 2 cede zee dem aco a puka Ch e dod Ah br ec s aus dea u 10 LUBRICATION EE 13 ADJUSTMENTS PETIT 15 19 0038 2 1 RATIO GEARBOX aca Ro a a ek ee VR Rea 16 REPAIR PARTS an sies ditte Se ca iano et ae aha aps Me Redan wea Gad acd s 16 MAIN DRIVE SHAFT PTO DRIVE eee eee 17 18 0119 OPTIONAL UNIVERSAL JOINT TELESCOPING ASSEMBLY W GUARD 18 GEARBOX amp CHAIN DRIVE dere RR bnew suid ka e ERO Gea E
18. 2 8100 MAIN BODY KEY PART NO DESCRIPTION 1 100 8022 8124 Main Frame 8 Side Assembly 100 8020 8122 Main Frame 8 Side Assembly 100 8021 8118 Main Frame amp Side Assembly 100 8023 8120 Main Frame 8 Side Assembly 2 49 0089 Plexiglass Viewing Window 3 100 8010 8 Fiberglass Plywood Panel with Viewing Hole 96 5 x 69 75 4 708 96 5 69 75 Fiberglass Plywood Panel 96 5 69 75 5 100 8010 Front Gate Assembly Complete 100 8010 1 Front Gate Welded Frame Only 6 851 5013 1 5Z 72 13 x 1 1 2 Hex Head Bolt T 810 5013 Z 72 13 Spin Locknut 8 24 8005 1 Shield Bottom Seal 120 Drive Chain 9 33 1008 Plywood Tee Molding By the foot 10 709 48 206 5 8118 Superslick Floor Panel 48 x 206 1 2 709 48 222 5 8120 Superslick Floor Panel 48 x 222 1 2 709 48 254 5 8122 Superslick Floor Panel 48 x 254 1 2 709 48 286 5 8124 Superslick Floor Panel 48 x 286 1 2 11 708 70 75 264 Fiberglass Plywood Side Panel 70 75 x 264 8118 8120 8122 708 70 75 296 Fiberglass Plywood Side Panel 70 75 x 296 8124 12 829 14 1 88 1 4 14 x 1 7 8 Self Tapping Screw 13 850 25201 25Z 1 4 20 x 1 1 4 Carriage Bolt 14 810 2520 Z 1 4 20 Spin Locknut 15 803 12 63 12 Phillips Pan Head Screw 17 25 8008 Fender Optional on Truck Mount Models 18 49 0085 Front Gate Belting 19 24 8005 2 Shield 120 Drive Chain 20 24 8003 Shield 120 Drive Ch
19. BOX ITSELF WARN YOU OF DANGERS AND MUST BE READ AND OBSERVED CLOSELY Study the Above Safety Rules FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH 4 8100 Rear Unload SAFETY FIRST D on PTO Drive Shaft Guard Tractor Pulled MODELS not shown INN DS NY gt C both sides E CAUTION READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS BECOME FAMILIAR WITH ALL TRUCK OR TRACTOR AND FORAGE BOX CONTROLS 8100 Rear Unload che SAFETY It s no accident SAFETY FIRST The Meyer Forage Box is manufactured with operator safety in mind Located on the forage box are various decals to aid in operation and warn of danger or caution areas Pay close attention to all decals on the forage box boo NOT REMOVE ANY DECALS IF DECALS ARE LOST DAMAGED OR IF FORAGE BOX IS REPAINTED REPLACE DECALS REMEMBER DECALS ARE FOR YOUR PROTECTION AND INFORMATION A brief definition of signal words that are used in this manual is as follows Md cancer Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed wh
20. Chain 7 10 0080 80B12 1 3 8 Bore 5 16 Kwy Sprocket 8 35 0013 Key 5 16 x 5 16 x 1 5 9 19 0038 Superior Gearbox 2 1 10 35 0014 Key 1 4 x 1 4 x 4 5 11 851 7510 1 75Z Bolt 3 4 10 x 1 3 4 Hex Head Machine Bolt 12 912 0017 1 3 8 Nylon Roller Complete 12A 912 0015 1 Nylon Roller Only 12B 912 0015 2 Inner Sleeve 13 851 7510 4Z Bolt 3 4 10 x 4 Hex Head Machine Bolt 14 929 3601 Spring Extension 15 813 3118 Z Nut 5 16 18 16 933 3804 5 16 x 5 Eyebolt 124032 5 Overall 3 Threads ZN 17 23 0097 Jack shaft 2 x 59 18 814 7510 Z Nut 3 4 10 Center Locknut 19 25 8007 1 80 Chain Tightener Weldment 20 851 6311 2 5Z Bolt 5 8 11 x 2 1 2 Hex Head Machine Bolt 21 805 0063 Z Washer 5 8 Flat 22 810 5013 Z Nut 13 Spin Locknut 23 806 0050 Z Washer Internal Tooth 24 11 0123 120 37 Roller Chain 25 805 0063 Z Washer 5 8 Flat 26 851 5013 1 25Z Bolt 13 x 1 25 Hex Head Machine Bolt 27 910 0003 Sprocket 80B45 2 Bore 7 KWY 28 35 0024 Key Y x Va x 2 1 2 1045 Mat 29 912 0016 7 8 Nylon Roller Complete 29A 1912 0016 1 Nylon Roller Only 29B 912 0016 2 Inner Sleeve 30 10 0085 Sprocket 120B9 2 Bore Y KWY 31 810 6311 Z Nut 5 8 11 Spin Locknut 32 25 8031 1 120 Chain Tightener Weldment 20 8100 Rear Unload A PART NO HYDRAULIC PLUMB TO THE FRONT 15 PRESSURE DESCRIPTION E i LINE lt 18 S 2 17 22 zu PART NO RETURN L
21. DEL FORAGE BOX EMPTY MINIMUM WEIGHT LOAD GW TRACTOR WEIGHT UP TO 20 MPH 8118 5 200 2 3 of box gross weight 8120 5 400 2 3 of box gross weight 8122 5 700 2 3 of box gross weight 8124 6 200 2 3 of box gross weight MATERIAL ESTIMATED WEIGHT PER CUBIC FOOT MATERIAL LBS CU FT SOYBEANS 47 LBS COTTON SEED DRY 20 LBS CORN SHELLED 45 LBS CORN SILAGE 30 LBS HAYLAGE 20 LBS SAWDUST 17 LBS SOURCE ASAE NOTE HEAPED LOADS HAVE SIGNIFICANTLY HIGHER CAPACITIES A WARNING MAKE CERTAIN EVERYONE IS CLEAR OF EQUIPMENT BEFORE APPLYING POWER FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH Your running gear for tractor pulled model probably has a telescoping tongue for convenience to hitch up Always back up and lock this tongue in the operating position af ter hitching A WARNING YOU MUST OBSERVE ALL AP PLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROADWAYS CHECK LOCAL LAWS FOR ALL HIGHWAY LIGHTING AND MARKING RE 8100 Rear Unload QUIREMENTS FAILURE HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WARNING DO TOW SPEEDS IN CESS OF 20 MPH FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Operating speed is dictated by the terrain over which you are traveling Always use caution Avoid traveling on slopes or hills that are unsafe 4h CAUTION USE FLASHING WARNING L
22. IGHTS WHEN TRANSPORTING ON ALL PUBLIC ROAD WAYS EXCEPT WHEN PROHIBITED BY LAW 44 CAUTION Use Flashing Warning Lights when transporting on ALL highways public roadways at ALL times EXCEPT By all State and Federal laws implement lights do not replace the SMV Slow Moving Vehicle WHEN PROHIBITED BY LAW Identification Emblem All towed agricultural vehicles must display SMV Emblems when EE traveling LESS than 25 mph 40 Km h 46 0001 62 Check for traffic constantly Be sure you can see that no one is attempting to pass you and that all traffic is suffi ciently clear from you before making any turns TRUCK MOUNT FORAGE BOXES Depending on the make and model of truck it may be necessary to install a light converter MEYER PART 56 0028 Converter will allow signal lights and brake lights to operate according to DOT lighting standard Call factory for more information 8100 Rear Unload 0 REAR UNLOAD OPERATION Whenever adjusting cleaning lubricating or otherwise servicing this forage box you must shutoff and lockout power to the box Because this box can be truck mounted or powered by a tractor methods vary On truck mounted units the connection between the PTO and box is permanently installed and not intended to be disconnected On trucks disengage the PTO drive turn off the engine set the parking brake remove the ignition keys and keep them in your possession to prevent any one else from accidentally
23. INE DESCRIPTION 55 0088 Hydraulic Motor 55 0048 5 8 3 4 Adapter O Ring Base 55 0007 B 3 4 Check Valve 29 0012 Spring 55 0033 55 0034 Clamp Assembl 72 2 Wire x 120 Hose Assy 55 0013 Pioneer Coupler Male Tip 25 0249 1 55 0062 55 0024 3 4 Hydraulic Pipe x 161 8118 3 4 Hydraulic Pipe x 185 8120 55 0022 3 4 Hydraulic Pipe x 209 8122 55 0020 3 4 Hydraulic Pipe x 233 8124 Holder For Hydraulic Hose Ends 25 0209 55 0079 3 4 Black Tee Fitting Hydraulic Hose Bracket 851 3816 1Z 55 0081 3 4 Steel Plug Bolt 3 8 16 x 1 Hex Head A Xo O0 S O IO JW N 35 0019 H Key 1 4 x 1 4 x 1 1 4 Hard 851 3816 2 2 5 HHCS 3 8 16 x 2 1 4 W Rounded Ends 25 8042 1 815 3816 Z 3 8 16 Nylon Insert Locknut Hydraulic Motor Mount Bracket Rear 37 0012 37 0013 1 37 0017 1 1 Bore Chain Coupler 1 1 4 Bore Chain Coupler Coupler 1 to 1 1 4 Prior to Se rial 0781227 35 0021 Key 1 4 x 1 4 x 1 3 4 25 0210 4 Hydraulic Pipe Holder Clamp 55 0029 2 Wire 3 4 Hose x 36 Long 55 0030 8100 Rear Unload 3 4 Black Steel Coupler 37 0013 2 Coupler Chain 35 0019 H Key 1 4x1 4x1 1 4 Hard W Rounded Ends 35 0021 Key 1 4x1 4x1 3 4 37 0019 Chain Coupler Assembly 1 to 1 1 4 W
24. IOUS PERSONAL INJURY OR DEATH Correct tension on the apron chains is when the apron chain slat is 1 8 to 1 4 off the return slides three feet from the front of the box To tighten chains tighten the adjuster bolts at each end of the front sprocket shafts Each apron chain has its own sprocket shaft Tighten the adjuster bolts at each end of the shaft equally The roller chain drives are tensioned by automatic spring loaded tension blocks Periodically eye bolts will need to be adjusted to maintain proper spring tension Springs should be stretched to obtain approximately 1 16 gap between windings Front Shields Removed To Illustrate Service Components Do Not Remove This Shield To Perform The Service BOTH SIDES ADJUSTMENT DIAGRAM 8100 Rear Unload 15 REPAIR PARTS 19 0038 2 1 RATIO GEARBOX Use 80 90 wt Gear Lube Oil ONLY DO NOT USE GREASE FOR LUBRICANT k 1 KEY DESCRIPTION 19 0034 4 Output Shaft Gear Assembl 19 0018 2 Seal 19 0018 3 Bearing Cone 19 0016 3 Bearing Cu 19 0018 4 _ Retaining Ring 19 0034 3 Input Shaft Gear Assembly 19 0043 1 Gearbox Casting Tapped Holes NOTE Sea Rm fipped 180 eres i input power rotation is opposite standard rota 19 0041 2 Gearbox Casting Thru Holes tion Truck mount boxes only 9 19 0002 17 Vent Plug 5 PSI 10 19 0023 2 _ Bushing 14 A CAUTION VERIFY CORRECT DRI
25. N THIS MANUAL FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH There is no substitute for quality That is why thousands of people like you have purchased Meyer farm equip ment They felt it was the best equipment to serve their farming needs now and in years to come We ask that you follow our policy of safety first and we strongly suggest that you read through the owner s manual be fore operating your Meyer farm equipment Meyer Manufacturing Corporation wants to thank you for not compromising quality We are determined to offer ex cellence in customer service as well as provide you with the very best value for your dollar Sincerely All Employees of MEYER MANUFACTURING CORPORATION 8100 Rear Unload Meyer Manufacturing Corporation reserves the right to make improvements in design or changes in specifica tions at any time without incurring any obligation to own ers of units previously sold This supersedes all previous published instructions IMPORTANT At the front of this manual is a Product Registration and Inspection Certificate Be sure your dealer has com pleted this certificate and promptly forwarded a copy to Meyer Manufacturing to validate the manufacturer s warranty The product model and serial number are re corded on this certificate and below for proper identifica tion of your Meyer Forage Box by your dealer and the manufacturer when ordering repair parts The serial number is stampe
26. RR ee Ba 19 HYDRAULIC PLUMB TO THE FRONT 2 usss ndena eee 21 HYDRAULIC DRIVE OPTIONAL FRONT MOUNT 28100 HYD 22 APRON ETT 23 8100 MAIN BODY Adr ad sande ir a bode dea nahe 25 REAR DOOR une sa REG nera ER aa wanki u AREA exu Pa ub ag a 27 OPTIONAL DOUBLE DOOR beue Rer aD Rea aa ERR Wala Y ee 29 ROLEER CHAIN OIEBR adden ue ote te e abten a ek e ayah wah a RO erect aola tu en 31 HIGHWAY TRANSPORT AG LIGHTS neee eee 32 8100 OPTIONAL GRAIN KIT epes 33 GATE DELAY PACKAGE 8100 GATE PRIOR TO 5 0781253 35 GATE DELAY PACKAGE 8100 GATE SN 0781253 amp 37 OPTIONAL WAGON MOUNT KIT 8100 WAGON eee 39 MAINTENANCE RECORD sana verzen zo be mese ae oe eh eal A Mayun ata 40 SPECIFICATIONS s bea he ed i Rasta cba hand pu busua do E wap eae 41 NOTES Mende ease manele oe dat bead Gos 42 8100 Rear Unload 01 01 00 NEW MEYER REAR UNLOAD FORAGE BOX MANUFACTURER S WARRANTY The Product Registration amp Inspection Certificate along with the original billing invoice Owners Registration Form must be completed in full and promptly returned to Meyer Mfg Corp forthis warranty to become
27. Unload INTRODUCTION Congratulations on your purchase of a new Meyer Rear Unload Forage Box Undoubtedly you have given much consideration to your purchase and we re proud that you have selected Meyer Pride in craftsmanship engineer ing and customer service have made Meyer products the finest in the farm equipment industry today The Model 8100 is available as a truck mounted unit or mounted to a wagon running gear pulled and powered by a farm tractor When the PTO is referred to it means power takeoff from the truck or from the tractor which ever applies If you have a wagon model the PTO drive is by a rotating drive shaft connecting the tractor PTO to the forage box drive line This is referred to as the PTO drive shaft The PTO drive shaft is connected to the trac tor for unloading and disconnected and placed in a stor age bracket when traveling and filling the forage box The Model 8100 may be referred to as rear unload box forage box box or rear unload forage box in this manual A SAFETY ALERT SYMBOL means ATTEN TION BE CAREFUL YOUR SAFETY IS INVOLVED It stresses an attitude of HEADS UP FOR SAFETY When you see this symbol be alert to the possibility of PER SONAL INJURY and carefully read the message thatfol lows NEVER OPERATE WITHOUT ALL COVERS SHIELDS AND GUARDS IN PLACE KEEP HANDS FEET AND CLOTHING AWAY FROM MOVING PARTS SOME COVERS AND GUARDS HAVE BEEN REMOVED FOR ILLUSTRATIVE PUR POSES ONLY I
28. VE 11 19 0016 5 PPlug 2 14 ROTATION BEFORE OPERATING FAILURE 12 19 0016 11 Bolt 3 8 16 x 1 50 SHCS TO DO SO MAY RESULT IN SEVERE EQUIP MENT DAMAGE IN O A IW IN 16 8100 Rear Unload MAIN DRIVE SHAFT DRIVE 4 e KEY PART DESCRIPTION 1 37 0007 Shaft Coupler 1 1 4 Bore 2 35 0014 Key 74 x x 4 1 2 3 23 0094 8118 Center Drive Shaft 1 1 4 x 186 23 0100 8120 Center Drive Shaft 1 1 4 x 202 23 0091 8122 8124 Center Drive Shaft 1 1 4 x 234 4 810 3816 Z 3 8 16 Spin Locknut 5 14 0003 1 1 1 4 Pillow Block Flange 6 851 3816 1Z Bolt 3 8 16 x 1 Machine Bolt Grade 5 7 850 3816 12 Bolt 3 8 16 x 1 Carriage Bolt Grade 5 8 14 0003 2 1 1 4 Two Bolt Flange 9 14 0002 3 1 1 4 Bearing w Lock Collar 10 14 0046 1 1 4 Two Hole Flange Cast Bearing 11 827 3118 38 12 23 Set Screw 5 16 18 x 375 n 13 37 0007 Shaft Coupler 1 1 4 Bore Prior to Serial 0781227 14 37 0017 1 1 1 4 Bore Chain Coupler 15 35 0012 Key 1 4x1 4x1 1 2 16 37 0013 2 Coupler Chain 17 37 0020 Chain Coupler Assembly 1 1 4 W Keys Serial 0781227 amp Later 8100 Rear Unload eT 18 0119 OPTIONAL UNIVERSAL JOINT TELESCOPING ASSEMBLY W GUARD PART NO 918 0208 1 10 18 0119 1 1 verrunning C
29. ain 21 24 8004 Shield Jack Shaft 22 25 8020 1 LH Rear Center Floor Chain Guide 96 25 8029 1 LH Center Floor Chain Guide 48 23 25 8024 1 Center Rear Floor Chain Guide 96 25 8027 1 Center Floor Chain Guide 96 25 8028 1 Center Floor Chain Guide 48 24 25 8022 1 RH Center Chain Guide 96 25 8030 1 RH Center Chain Guide 48 25 25 8021 1 Center Floor Chain Guide End Cap 26 25 8023 1 Right Floor End Cap 27 25 8019 1 Left Front Floor End Cap 28 100 8070 End Cap 29 825 3118 1 5 5 16 18 1 1 2 Self Threading Floor Screw 30 25 8203 1 Front Floor Cover 26 8100 Rear Unload REAR DOOR 27 8100 Rear Unload REAR DOOR KEY PART NO DESCRIPTION 1 851 5013 2 5Z 72 13 x 2 5 Hex Head Machine Bolt 2 828 0050 Z 2 SAE Flat Washer 3 100 8012 7 Back Gate Latch 4 814 5013 Z 72 13 Center Locknut 5 851 2520 75Z 1 4 20 x 75 Hex Head Machine Bolt 6 49 0086 Back Gate Belting 7 25 8005 1 Belting Attaching Strip Right Hand 8 25 8005 2 Belting Attaching Strip Left Hand 9 100 8013 Back Gate Assembly Complete Standard Height Gate 82 1 2 100 8060 Back Gate Assembly Complete High Back Gate 94 1 2 9A 100 8013 1 Back Gate Welded Assembly Standard Height Gate 82 1 2 100 8060 1 Back Gate Welded Assembly High Back Gate 94 1 2 10 708 95 5 80 25 Fiberglass Plywood Panel 95 5 x 80 25 11 810 5013 Z 72 13 Spin Locknut
30. anufactured by MENBER Meyer Mfg Corp N J County Hwy A West K J P O Box 405 8221 Dorchester Wisconsin 54425 0405 FEMA Phone 715 654 5132 e FAX 715 654 5513 1 800 325 9103 www meyermfg com E mail sales meyermfg com Farm Equipment Buyers Trust the Name Meyer 41 8100 Rear Unload 5 49 8100 Rear Unload
31. d in the front upright of the left hand side Model No Serial No Date of Purchase At the back of this manual is the repair parts section All replacement parts are to be obtained from or ordered through your Meyer dealership When ordering repair parts refer to the parts section and give complete infor mation including quantity correct part number detailed description and even Model No and Serial No ofthe for age box which needs repair parts NOTE All references to right hand RH left hand LH front and rear apply to the product as viewed from the rear of the box You are urged to study this manual and follow the in structions carefully Your efforts will be repaid in better operation and service as well as a savings in time and re pair expense Failure to read this manual and under stand the machine could lead to serious injury If you do not understand instructions in this manual contact either your dealer or Meyer Manufacturing Corp at Dorchester WI 54425 SAFETY PRECAUTIONS A symbol is used to call attention to instructions concerning personal safety Be sure to observe and follow these instructions Take time to be careful Md BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX READ AND STUDY THE FOL LOWING SAFETY INFORMATION IN ADDITION MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE FORAGE BOX WHETHER FAMILY MEMBER OR EMPLOYEE IS FAMILIAR WITH THESE SAFETY PRECAUTIONS
32. elay will reach a trip position with the trip arm moving the lower cylinder shaft out of the horizontal slot and allow the gate to trip closed and latch For proper operation adjust as follows When the gate is completely closed tight to rear upright the cable and eyebolt assembly should be adjusted so the cable has no slack Cable should be tight but not over tightened If cable and eyebolt is over tightened the lower cylinder will trip out of the L shaped slot on the lower bracket prematurely and the gate will try to close before the cylinder is fully extended If the cable and eyebolt is too loose the lower cylinder will not trip out of the L shaped slot and the cylinder will reach its maximum stroke and the trip arm will still not be in the tripped position allowing the gate to close The gate will be held open by the top cylinder bracket and the bracket may become damaged over time The eyebolt and cable will need to be adjusted periodically to maintain proper operation 8100 Rear Unload 35 GATE DELAY PACKAGE 8100 GATE Used prior to SN 0781253 KEY PART NO DESCRIPTION 1 55 0095 1 8 to 3 8 NPT Reducer 2 30 0015 1 4x90 Degree Elbow 3 25 8095 Oil Reservoir Assembly 4 55 0097 3 8 to 3 8 Hydraulic Nipple 5 55 0094 Flow Control Valve 6 55 0096 3 8 x 90 Degree Male Pipe Elbow 7 25 8096 Gate Release Trip Arm Assembly 8 25 8092 1 Gate Regulator Top Shaft Assy 9 25
33. en guards are removed Indicates a potentially hazardous situation that if not avoided may result in minor moderate injury STAND CLEAR DANGER SAFETY INSTRUCTIONS SAFETY FIRST Do Not Operate This Machine Without Reading These Instructions Meyer Mig Corp always takes the operator s safety into consideration when designing farm machinery by covering exposed moving parts for his protection however some areas cannot be guarded or shielded in order to assure proper operation Moving Parts Keep Away DOOR MAY OA PART NO 46 0001 20 DECAL B PART NO 46 0011 D This safety alert symbol A means ATTENTION BE CAREFUL YOUR SAFETY IS INVOLVED It stresses an attitude of HEADS UP FOR SAFETY also read all other decals as they are also safety warnings Remember The careful operator Is the best operator Most accidents are caused by human error Cer tain precautions must be observed to prevent the possibility of injury or damage Read the A HEADS UP Rules before you operate our equipment DO NOT atiow persons other than the authorized adult operator near the machine WARNING Q KEEP ALL SHIELDS b IN PLACE WHILE MACHINE 15 RUNNING DECAL E PART NO 46 0001 4 A DANGER NOT A STEP This is a PTO Guard Very serious injury DO clean adjust or lubricate the machine when any part is in operation DO hock a tractor with 1000 RPM PTO speed to
34. h Truck mounted units If the forage box becomes clogged shut off the truck set park brake remove keys keep keys in your possession and allow all mechanism to stop Then clean or work on the forage box as required Always shut offthe truck remove keys keep keys in your possession to prevent accidental startup or unexpected movement be fore working on forage box There are additional Safety precautions associated with Tractor towed units If the forage box becomes clogged shut off the tractor engine and allow all mechanisms to stop Disconnect PTO shaft Then clean or work on the forage box as required Always shut off power and disconnect PTO shaft from tractor to prevent accidental startup or unexpected movement before work ing on forage box DO NOT step over the power take off shaft Stay clear of the PTO at all times Keep PTO shaft telescoping tube shields turning freely Keep PTO master shield on tractor Replace damaged or missing shields Never operate PTO above normal 540 RPM rating Never connect forage box PTO shaft to a 1000 RPM tractor PTO Use only properly rated running gear and tires DO NOT tow at speeds in excess of 20 MPH when transporting this forage box Never exceed a safe travel speed MEYER MFG CORP PROVIDES GUARDS FOR EXPOSED MOVING PARTS FOR THE OPERATOR S PROTECTION HOW EVER SOME AREAS CANNOT BE GUARDED OR SHIELDED IN ORDER TO ASSURE PROPER OPERATION THE OPERA TOR S MANUAL AND DECALS ON THE FORAGE
35. igure 1 Pressure of forage against the rear door causes it to spring open very quickly A WARNING THE REAR DISCHARGE DOOR CAN SPRING OPEN QUICKLY AND 10 WITH EXTREME FORCE KEEP ALL PERSONS WELL CLEAR OF THE FORAGE BOX AND UN LOADING AREA FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH From the operator s seat restart and SLOWLY engage the PTO to start the apron chains and to open the rear door Once the door opens regulate the discharge flow with the engine speed Do not operate above rated en gine PTO speed Unloading is best observed from the operator s seat Keep moving the forage box forward to prevent silage from being carried underneath into the main apron chain return area The front of the box has a plexiglass window for conve nient observation A WARNING DO NOT STEP OVER THE PTO DRIVE SHAFT STAY WELL CLEAR OF THE PTO AT ALL TIMES FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH REAR DISCHARGE HINGE BOLTS REAR DOOR LATCHES FIGURE1 REAR OPENING DISCHARGE DOOR CAUTION QUICK RELEASE 8100 Rear Unload WARNING DO STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH The unloading process described 15 to be performed by the operator alone This wi
36. ll eliminate unexpected start ups and minimize other hazards that could result by more than one person in control If the forage box should become clogged shut off all power to the forage box and wait for all motion to stop Shut off and lockout power Then clean out the machine When finished unloading reduce engine speed to idle and disengage the PTO drive Pull the rear unload box straight ahead to pull the door away from the unloaded pile of forage When free gravity will allow the door to swing shut and the door latches will engage the apron chain links to secure it shut Observe that this happens properly Tractor Pulled Set the brakes and turn the tractor OFF When all movement has stopped disconnect the PTO drive shaft from the tractor and return it to its storage bracket Se cure it with the rubber tie down strap WARNING DISCONNECT DRIVE SHAFT BEFORE CLEANING ADJUSTING LUBRICATING OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Allow box to completely clean out the last load of forage It is recommended to lube the rear unload box before storage to exclude moisture from bearings Apply oil to roller chain drives with gravity oil luber and to the apron chains with a brush This is also a good time to inspect all adjustments and check for parts that need repair or re placement Performing these tasks now will guarantee that the box is ready for use at
37. lutch Assembl 18 0117 Joint Assembly Decal Inner Included in Item 4 1 18 0117 1 1 1 3 8 6 Spline Yoke ASGE 18 0117 1 1 1 ASGE Collar Kit Included in 2 18 0117 1 2 Cross and Bearing Kit Item 1 3 18 0117 1 3 Inboard Yoke and Bar Welded 18 0117 1 Tractor Male Half Complete Assy 18 0119 1 Implement Female Shaft 4 18 0117 2 1 Inboard Yoke Tube and Complete Sleeve Welded Assy Shield Assembly Optional PTO Drive PTO Shield Welded Bracket 7 18 0117 1 4 Shield Cone 5 Rib 8 918 0208 2 4 Bearing Ring SC25 9 18 0117 1 6 Outer Shield Tube Oval 10 18 0117 2 3 Inner Shield Tube Round 11 918 0208 2 9 24 0118 2 PTO Flexible Shield 32 0025 PTO Flexible Shield Clamp 38 0016 5 16 Roll Pin Optional PTO Drive 918 0208 2 8 Screw Included in Item 7 afety Chain 35 0021 Key 1 4 x 1 4 x 1 3 4 Decal Outer Included in Item 18 0117 1 7 Shield Cone 4 Rib 9 18 8100 Rear Unload GEARBOX 8 CHAIN DRIVE 8100 Rear Unload ze Oee GEARBOX 8 CHAIN DRIVE KEY PART NO DESCRIPTION 1 30 0002 Zerk 1 8 NPT Straight 2 930 3602 68F 04X02 Male Connector Brass Compression 3 14 0044 Bearing 2 Pillow Block 4 933 3636 46 Copper Grease Line 5 25 8006 1 Gearbox Mount Channel 6 11 0117 80 59 Roller
38. nly Optional 4 56 0004 1232 4 Way Socket 4 Pin 5 56 0001 3 Bezel Blank Black 6 32 0026 14 Nylon Tie Strap 7 56 0003 Ag Light Harness w Tri Plugs Prior to Serial 0681201 56 0032 Ag Light Harness W Module Serial 0681201 amp Later 8 56 0002 Dual Light RH w Tri Plug Prior to Serial 0681201 56 0031 Dual Light RH w 4 Plug Serial 0681201 amp Later 8A 56 0022 Truck Mount Dual Light RH w Tri Plug Prior to Serial 0681201 56 0031 TR Truck Mount Dual Light RH w 4 Prong Serial 0681201 amp Later 9 56 0001 Dual Light LH w Tri Plug Prior to Serial 0681201 56 0030 Dual Light LH w 4 Plug Serial 0681201 amp Later 9A 56 0021 Truck Mount Dual Light LH w Tri Plug Prior to Serial 0681201 56 0030 TR Truck Mount Dual Light LH w 4 Prong Serial 0681201 amp Later 10 56 0001 4 1157 Bulb 11 32 0024 3 8 Plated Loom Clip 12 46 0001 62 Caution Tail Light Decal 13 56 0001 2 Red Lens 14 56 0001 1 Amber Lens 15 56 0028 Tail Light Converter Truck Mount Only 32 8100 Rear Unload 8100 OPTIONAL GRAIN KIT 245 Bi 220 Ed 25 eter im eee i e nu n DEEN ATA Uit ete i if EE IM int n d ra n a DEE n ji n i Lern pl i Az ul MI il yl SET Ai H n CR i WU H I 4 ji In in Mi 1 ia A in i es ul i p p A 8100 Rear Unload 33 OPTIONAL GRAIN KIT
39. rn off the engine set the brakes and disconnect the PTO drive shaft from the tractor Throughout this manual when directed to shutoff and lockout power be familiar with the previously described procedures for the type of machine you are operating References in this manual are made to the PTO drive shaft and are applicable to tractor pulled MODELS Be sure your forage box is properly mounted to the truck frame or to the wagon running gear Consult your dealer ifyou have any questions about proper installation A tie down kit from the manufacturer and illustrated in the parts listing ofthis manual is available for wagon applica tions Input speed to the forage box line shaft must be 540 rpm maximum On trucks the PTO drive must be reduced to obtain this speed Fortractors selectthe 540 rpm option according to manufacturers instructions For tractor pull model set your tractor drawbar to con form to the standard dimensions shown on the following illustration This will ensure that the PTO drive shaft will not be over extended Before filling the box slowly engage the PTO and oper ate box at idle speed to ensure it is operating properly 540 RPM 14 DRAWBAR 8 PTO RELATIONSHIP 8100 Rear Unload A DANGER DO NOT OPERATE WITHOUT PTO GUARD ON MACHINE AND ON TRACTOR OR TRUCK FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH A DANGER MAINTAIN PTO DRIVE SHAFT GUARDS IN OPERATING CONDITION
40. ron chain assembly 2 Any part of the following which is defective in material or workmanship not neglect to recommended use and service with a pro rated charge for parts only not labor during the stated time period from date of purchase to the original retail customer Ten 10 Years a The welded steel frame box structure COMMERCIAL USE Coverage as in paragraph 1 A1 ONLY except warranty coverage is for 90 days for parts and labor to the original commercial retail customer Repairs eligible for labor warranty must be made by Meyer Mfg Corp or an authorized Meyer dealership The original retail customer is responsible for the transportation of the forage box to the dealership for warranty service or for any service call expenses Except as stated above Meyer Mfg Corp shall not be liable for injuries or damages of any kind or nature direct conse quential or contingent to persons or property This warranty does not extend to loss of crop or for any other reasons No person is authorized to give any other warranties or to assume any other obligation on Meyer Mfg Corp s behalf unless made or assumed in writing by Meyer Mfg Corp This warranty is the sole and exclusive warranty which is applicable in con nection with the manufacture and sale of this product and Meyer Mfg Corp s responsibility is limited accordingly Optional Equipment Tarp scales etc warranty See original equipment warranty oi 8100 Rear
41. the beginning of the next season Never use live power to aid in the clean out of a clogged machine If any mechanism fails move the for age box to a safe work area and then repair the mecha nism before proceeding with unloading of the forage If repairs require removal of forage from inside the forage box remove the rear discharge door bolted hinges on top of each side and empty the forage manually by hand through the rear opening 8100 Rear Unload A DANGER NEVER ENTER THE FORAGE BOX FOR ANY REASON WITHOUT FIRST SHUTTING OFF AND LOCKING OUT POWER FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Never enter the forage box for any reason if there is any possibility of power being applied to the unit 11 This Intentionally Blank sld 8100 Rear Unload LUBRICATION WARNING SHUT OFF AND LOCK OUT POWER BEFORE CLEANING ADJUSTING LUBRI CATING OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH DAILY LUBRICATION every 8 10 loads Grease 2 PTO drive shaft universal joints not il lustrated Grease 1 PTO drive shaft telescoping Shaft and tube Zerk accessible through the plastic guards not illustrated Dor 2 roller chains on apron drive This is done by opening the ball valve on the gravity oiler while unloading once per day WARNING DO STAND BEHIND UNIT WHILE PERFORMING THIS OPERATION the gravity
42. the unioader DO NOT pass in tront of discharge area of machine when implement is in operation IF THE MACHINE BECOMES CLOGGED DISENGAGE POWER TAKE OFF REMOVE KEYS FROM TRAC TOR AND ALLOW ALL MECHANISMS TO STOP BEFORE CLEANING KEEP HANDS FEET CLOTHING AND HAIR AWAY FROM ALL MOVING PARTS WHEN MACHINE IS IN OPERATION LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE OPERATOR STOP ENGINE WAIT FOR ALL MOVEMENT TO STOP BEFORE LEAVING OPERATOR S POSITION TO AD JUST LUBRICATE CLEAN OR UNCLOG MACHINES UNLESS OTHERWISE SPECIFICALLY RECOMMENDED IN THE OPERATOR S MANUAL NEVER START THE MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS ARE SECURED IN PLACE KEEP OFF EQUIPMENT UNLESS SEAT OR PLATFORM FOR OPERATION AND OBSERVATION IS PROVID ED KEEP ALL OTHERS OFF PTO SHIELD MUST ROTATE FREELY AND BE IN PLACE ALWAYS RUN PTO STRAIGHT IN LINE TO AVOID AN ACCIDENT BY BREAKAGE YOU MUST OBSERVE ALL APPLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROADWAYS WHERE LEGAL TO DO 50 CHECK LOCAL LAWS FOR ALL HIGHWAY LIGHTING AND MARKING REQUIREMENTS AND COMPLY WITH THESE LAWS MAKE CERTAIN EVERYONE IS CLEAR OF MACHINE BEFORE STARTING ENGINE OR OPERATION PLEASE KEEP ALL DECALS AND SLOW MOVING VEHICLE SIGN CLEAN SO THEY ARE LEGIBLE H any decal becomes damaged or lost cali your dealer or our plant for replacement mE Always use GENUIME MEYER replacement parts DECAL F DECAL G PART NO 46 0001 62 PART NO DECAL A 46 0001 33
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